SOP LIST

1. SOP of Trims Introduce in sewing Line

2. SOP for DMT
3. SOP for 12 Digit numbering on Cut Panels
4.
SOP of Trims Introduce in sewing Line
Objective: To annihilate trims related defects during production

 After receiving trims from store, Input man will inform respective line quality supervisor
 Quality supervisor will check the trims quality, size and labeling. Specially size of zipper and shade label
identification number. For size issue, quality supervisor will conform to cutting summary report.
 If Pass then sign on SRR, if not then return to store for change.
SOP for DMT :

Objective: To monitor the OPE progress in daily basis and analyze the constraints, resolves the obstacles to
achieve the goal

Activities:

 KPI Monitoring ( Cutting, Sewing & Finishing Efficiency, Sewing FPY and After Iron Inspection)
 Find out reasons of low efficiency by Why-Why analysis
 Review abnormality visit and find out abnormality and resolve it.

SOP:

 DMT leader will be accountable to launch the meeting on time and fill the attendance sheet.
 Every DMT KPI responsible person will fill their daily performance on the DMT board
 Factory Head will attend once in a week in the DMT meeting and review weekly action plan.
 Manufacturing Head will attend once in a month and expedite the action points.
 If any member absent in the meeting, he has to deploy his representative in the meeting with required
reports.
SOP for 12 Digit numbering on Cut Panels:
Objective: To escape shade mixing, introduced 12 digit for shade in existing 8 digit numbering.

 Digit Allocation (1st 3 digit for Batch, next 2 digit for cutting#, after that 3 digit for Size and last 4 digit for
serial number
1 2 3 4 5 6 7 8 9 10 11 12
 Numbering has to be done on big panels
 Sewing operator will attach shade label to garments as per 1st 3 digit.