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1 INTENT OF SPECIFICATION
1.1 This Specification is intended to cover the design, engineering, procure of
materials, manufacture, assembly/re-assembly, tests at manufacturer’s
works /or site forwarding (duly packed for transportation),
transportation, delivery to the site at BARC, Trombay, unloading,
handling, storage and in plant transportation at site, complete services of
erection, testing at site, successful commissioning, operation and training
to BARC personnel and handing over the DM plant & Online Polishing
plant in a flawless operating condition to Owner.
1.2 The provisions of this technical specification are general in nature and cover
broad aspects. Technical specification outlines the minimum requirements.
However, it would be the absolute responsibility of the bidder to collect,
interpret, analyze all necessary information / data for the successful design and
construction of the plant. Structural safety and successful operation of the plant
shall be the total responsibility of the bidder notwithstanding the approval of
the purchaser.
2 SCOPE OF WORK
2.1 Overall scope of work
The followings are the listing of the minimum overall scopes of the work.
b) The material of construction of all the equipments, piping, valves etc for the
two plants is austenitic stainless steel SS 304 L.
c) Both the plants shall be stainless steel skid mounted. All the piping shall be
preferably supported from the skid.
DM water plant
I. One (1) Activated Carbon Filter (ACF) Unit with internals, pipe
work and accessories as per technical specification and drawing
submitted.
II. One (1) Cation Exchanger Unit (compact layered bed of strongly
acidic cation resins) with internals, pipe work and accessories as per
technical specification and drawing submitted.
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III. Two (2) Anion Exchanger Units (compact layered bed of strongly
basic anion resins) with internals, pipe work and accessories as per
technical specification and drawing submitted.
IV. One (1) Mixed Bed Exchanger (MB) Units with internals, pipe work
and accessories as per technical specification and drawing submitted.
Online polishing plant
V. One (1) Cartridge type Filter (ACF) Unit (Filter element: Poly
propylene) with internals, pipe work and accessories as per technical
specification and drawing submitted.
VI. One (1) Mixed Bed Exchanger (MB) Units with internals, pipe work
and accessories as per technical specification and drawing submitted.
e) Supply of four numbers (4 nos) of plastic drums of 250 liter capacity (each)
for resin storage.
i) Carrying out DPT of the weld joints as per the requirements mentioned in
the following sections.
j) Providing SS nuts, bolts and washers for all spool flange joints.
2.2 The detail description of DM plant and Online polishing plant is given in Clause
No. 3.0 System Description of this section.
2.3 The schedule of cost as given ANNEXURE F shall be filled and submitted by
the bidder along with offer.
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2.4 The datasheet as given ANNEXURE C shall be filled and submitted by the
bidder along with the offer.
2.5 On award of contract the bidder has to submit the base template for the
plants which will be used for civil construction of the DM plant and online
polishing plant base.
2.6 The contractor, on award of the contract, shall furnish the detail process
design, mechanical design and drawings to the Engineer in charge for
approval.
2.7 The bidder shall refer to the flow sheet and piping & equipment layout of
proposed DM plant and Online polishing plant enclosed with the specification
attached. The successful bidder shall be provided with the general layout
drawings by BARC, which shows overall dimensions of the pipelines.
2.8 The desired arrangement of the DM plant and Online polishing plant along with
the associated piping from service water storage reservoir to DM water storage
reservoir has been shown in piping & equipment layout as enclosed with this
specification. The bidder shall design the plants as per the flow sheet & piping
& equipment layout. Any changes in the proposed design & layout of plant
shall be considered after approval from Engineer in Charge.
2.9 The piping which are not in scope of the vendor are marked in flow sheet.
The vendor shall carefully study the drawing before quoting.
2.10 The contractor, on award of the contract, shall prepare detailed working drawing
of the said DM plant and Online Polishing plant along with its all equipment
details in consultation with purchaser. The drawings indicate schematically the
size and location of pipes and the associated fittings. The drawing showing
different spools, cross section, longitudinal section, details of fittings, locations
of pressure indication etc, which shall be submitted to engineer in-charge for
approval. No work shall commence prior to approval of drawings. All the welds
shall be numbered for identification. The joint number shall be engraved near the
joint. In case of any doubt, the interpretation/decision as given by the purchaser
shall be final.
2.11 Detailed study of dimensional drawing both in elevation & plan of the piping
layout and verification of the routing of the pipelines as per actual site conditions
before commencement of the work. The volume of the job assessed by the
bidder shall be reported to the Engineer in charge before commencement of
the work.
2.12 The bidder shall aware of that both DM plant and Online polishing plants are
proposed at the ground floor of the building. The piping coming at the
basement of the building is not in the scope of the bidder. The bidder shall
consider all the piping coming at the ground floor after service water header.
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2.13 Supply of complete instrumentation and control for the entire plant as per
ANNEXURE D. Proper calibrations of all the instruments are needed to be
carried out onsite. Date of calibration should not exceed 6 months from the date
of commissioning/testing.
2.14 The job of piping erection shall be carried out as per drawing, actual site
conditions and instructions of Engineer-in-charge.
2.15 Preparation of job schedule & procedure and obtaining the approval of Engineer-
in-charge.
2.16 Preparation and carrying out welding procedure qualification and welder’s
qualification shall be as per Section IX of ASME Boiler and Pressure Vessel
Code. No welding work shall start on prefabrication or installation of piping until
the procedure qualification tests for the particular type of welding have been
accepted by the Quality Surveyor and the agencies concerned.
2.18 Cleaning / flushing of pipelines of all loose material, scales, testing fluids etc.
and pressure testing as per the instruction of Engineer-in-charge. It may be noted
here that these pipelines are for clean demineralised water system and has to be
perfectly clean with no traces of contamination. Even small traces of
contamination can spoil the quality of water.
2.20 All necessary lifting tools, tackles, scaffoldings, chain pulley blocks, crane (if
any) ropes etc. shall be arranged by the contractor for lifting and shifting of
material at site and also for installation of supporting structure, vessels,
piping, etc. skilled riggers shall be deployed by the contractor while lifting
and erection of the materials to avoid any accident and damage to the
building structure.
2.21 Liquid Penetrant Testing (LPT) of root and final passes of all the weld joints as
per ASME Sec V and generally conforming to SE-165 “Standard Practice for
Liquid Penetrant Inspection Method”. The halogen in cleaner, developer and
penetrant shall be less than 25 ppm.
2.22 Supply & Installation of various types of flanged and socket-weld end valves as
per the drawings attached: Installation of flanged valve includes fabrication of
gaskets, leveling and alignment of valves to keep bolt holes straddle to the
principal center axis, making of flanges joints with suitable nut-bolts giving
uniform tightening with the help of torque wrench to the predetermined torque
values as instructed by Engineer in Charge. Installation/welding of socket-weld
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2.23 All piping shall be erected and welded, utilizing materials in accordance with the
drawings approved by the Engineer-in-charge. Unless otherwise specified in the
drawing, tolerance on any linear dimension shall be within + 3mm and tolerance
shall not be cumulative. The bolt holes of flanges in the vertical plane shall
straddle the vertical center line of the pipe in the erected position. The deviation
measuring any direction on flange face alignment shall be within 0.5mm.
Maximum deviation from center lines of bolt hole location shall be +1.5 mm.
2.24 All the pipelines, after installation, shall be flushed before pressure testing.
2.25 All the pipelines, after installation and flushing, shall be hydrostatically tested to
a test pressure of not less than 10 kgf/cm2 for a period of at least 30 min. All
leaks and defects shall be rectified to the satisfaction of Engineer-in-charge.
2.26 Draining and drying of the erected and hydro-tested pipelines completely with
the help of hot & dry compressed air. Contractor shall provide the diesel driven
compressors to supply dry compressed air.
2.27 Painting the identification numbers/markings on the erected pipelines with paint
of approved quality & shade with the help of stencils. Contractor shall arrange
the required stencils for painting the identification numbers/letters. The colour of
the paint used on different erected pipelines and in any other area shall be
decided in consultation with Engineer in charge.
2.29 Repair and replacement of parts damaged during erection. Field alteration as
required due to design changes or to correct errors in detailing of fabrication.
2.30 Handling and proper storage of materials procured by the contractor. The
contractor shall be provided with a temporary storage place for the safe storage of
the materials at a place identified by the Engineer-in-charge.
2.32 Submission of reports concerning the quality of work, progress of work etc.
2.33 Any other work not specifically mentioned above but is required for efficient
execution of work.
2.34 Contractor should ensure safety of his workmen and should provide personal
protective equipments to his employees and ensure that the same are being used
during the work at site.
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2.35 Transportation of material from the contractor’s works to the site in BARC shall
be arranged by the contractor at their own cost.
2.36 On completion of work, the contractor has to remove and dispose all rubbish and
other unsightly materials caused by his working and thereby leaving the premises
and the cooling tower in good, clean and operational condition.
3 SYSTEM DESCRIPTION
All the ion exchangers should be of Non regenerative type i.e, no regeneration
of ion exchanger beds as well as acid /alkali handling are desired. The resin
shall be removed after minimum production of 270 m3 of DM water in 6 months.
No pumps shall be in the scope of the vendor. Under ground storage reservoir
is already available the site.
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The desired arrangement of the DM plant has been shown in piping & equipment
layout as enclosed with this specification.
The design raw water analysis and details of the DM Plant is given in
ANNEXURE-A.
3.2 Online polishing plant (OLP)
As described above the Online Polishing plant shall consist of following major
items:
Polypropylene Cartridge type Filter -1No, Non regenerative type Mixed Bed
Ion exchanger- 1 No.
No pumps shall be in the scope of the vendor. Under ground storage reservoir
is already available the site.
The desired arrangement of the Online polishing plant has been shown in piping &
equipment layout as enclosed with this specification.
The design polish water analysis and details of the Online polishing Plant is given
in ANNEXURE –B.
4.1 The water analysis to be adopted for the design of DM Plant and Online Polishing
plant has been furnished in ANNEXURE-A & ANNEXURE-B enclosed along
with this specification. The design of both the plants shall guarantee the
parameters related to outlet water quality as specified in the annexure.
4.2 The bidder shall remember that the basis of the Sizing of vessels shall be such that
the DM plant will normally operate for 4 hrs in a week with a flow of 2.4 m3/hr to
get the water quality mentioned in ANNEXURE A and the resin shall be removed
after minimum production of 270 m3 of DM water in 6 months duration. No
resin shall be replaced before six months under normal operating condition.
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4.3 The bidder shall remember that the basis of the Sizing of Mixed bed shall be such
that the Online polishing plant will normally operate with a flow of 1.2 m3/hr to get
the water quality mentioned in ANNEXURE B and the resin shall be removed in 6
months duration. No resin shall be replaced before six months under normal
operating condition.
4.4 Water temperature varies seasonally. The temperatures and other weather data
have been given elsewhere under this specification. However, ion-exchange units
shall be designed at 45C temperature of filtered water inlet to ion exchangers.
4.5 The type of valves used in DM plant and Online Polishing plant are indicated in
the Flow sheet as well as in piping & equipment layout. The materials of all valves
are austenitic stainless steel SS 304L. Fabrication, testing, supply, erection and
commissioning of all valves shall be done in accordance with the requirements of
for Standard 150 Class Category valves of ASME B-16.34. The end to end and
face to face dimensions of valves shall be as specified in ANSI B -16.10.
Installation of valves shall not be initiated till QAP and fabrication drawing
are approved by the purchaser.
4.6 End connections shall be integral with the main body of the valve. End
connections joined to the main body by welding is not permitted.
4.7 All check valves shall be of swing type. The design shall ensure perfect seating of
disc with seat for zero differential pressure condition across the valve.
4.8 All valves shall be easily accessible and located at a convenient height from the
operating floor. Drain valve at lowest point and vent valve at top most point shall
be provided.
4.9 At the time welding with pipe, the diaphragm valve along with the bonnet shall be
removed in order to prevent the damage of diaphragm.
4.10 For DM plant & Online polishing plant the pipe material shall be as per the
requirements of ASTM A 312/A 312M – 06 “Standard Specification for
Seamless, Welded and Heavily Cold Worked Austenitic Stainless Steel Pipes” and
Grade shall be TP 304 L”. The pipes shall have wall thickness corresponds to
Schedule 40. The physical and chemical test shall be carried out on test sample of
pipe.
4.11 For DM plant & Online polishing plant the material shall be as per the requirement
of current edition of ASTM-A – 403/A- 403M – 06, WP-S 304 L (Standard
Specification for Wrought Austenitic Stainless Steel Piping Fittings) for the butt
welded pipe fittings of nominal size more than 15 mm. The material shall be as
per the requirement of current edition of ASTM-A-182/A – 182M – 05a, WP-S
304 L (Standard Specification for Forged or Rolled Alloy and Stainless Steel Pipe
Flanges, Forged Fittings, and Valves and Parts for High Temperature Service) for
the pipe fittings of nominal size 15 mm. The material for
weldolets/elbolets/thredolets/latrolets shall be as per the requirement of ASTM-A-
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182, Gr. F304L. All the fittings shall have wall thickness corresponds to schedule
40.
4.12 The bidder shall aware of that the operation of DM plant is not continuous. The
DM plant is proposed to operate once in a week for 4 hrs in a day. However, in
case of urgency of DM water the plant may operate continuously for 8 hrs in every
day of a week.
4.13 The approximate volume of the resin and the activated carbon contained in
respective vessels and other design details are mentioned in ANNEXURE A&B.
However, the bidder shall calculate the bed volumes on their own which can
guarantee the required outlet water quality. The bidder shall consider
atleast a free volume height of 1/3 rd of bed height over the beds and shall
design the vessels accordingly. The nozzles shall be located above the free
volume.
4.14 The design of vessel for DM plant and Online Polishing plant shall be
carried in accordance with ASME SECTION VIII Division 1 for the
pressure vessels. The material of construction of all the vessels shall be SS
304L. Manufacturing process shall not be initiated till QAP and fabrication
drawing are approved by the purchaser.
4.15 The design pressure and temperature of all the components of the plant shall
be 8 kg/cm2 and 600C.
4.16 Proper free board (considering overloading of the plant by a maximum of 15%)
shall be provided for all vessels of the complete plant covered under this
specification.
4.17 The L/D ratio for the cylindrical region (excluding two dish head ends) for each
vessel shall not be less than 2.5.
4.18 The minimum shell thickness shall not be less than 6 mm.
4.19 The material of stainless steel threaded fasteners shall conform to the following
specification
4.20 The bidder shall design the vessels such that it can be easily accommodate in
the given foundation for the plants. (Refer: Piping & Equipment Layout of
DM plant and Online Polishing plant)
4.21 The material for support angle, base plate and anchor plates shall be IS 2062 grade
B and lifting lugs shall be SS 304 L, conforming ASTM A 240
4.22 The resins and activated carbon shall meet the requirements of technical
specification given in ANNEXURE E
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4.23 As both the plants are small in capacity no separate resin removal system with
separate resin transfer line, resin transfer vessel etc are considered. The charging
and discharging of the resin shall be carried out manually. The design of vessels
shall facilitate the easiness for the replacement of resin.
4.24 The activated carbon or resin bed shall be supported on a plate containing cap
strainer inside the vessel. The cap strainers shall be of good material of
construction so that it can withstand the load of the resin/carbon.
4.25 To prevent any media loss into piping system stainless steel Resin traps of
appropriate size shall be provided at the filter and ion exchanger outlet pipe as
indicated in flow sheet as well as in piping & equipment layout. The micron rating
of the resin traps shall be decided in consultation with purchaser.
4.26 The instrumentation required for the DM plant and Online polishing plant are
indicated in flow sheet and piping & equipment layout. Supply, erection and
commissioning of all the instruments are under the scope of the vendor. The
vendor shall refer to ANNEXURE D for detailed specifications and other
conditions for instruments.
4.27 Any changes in the design information given above shall be consulted with the
Engineer in charge before commencement of work.
5.8 Preparation of job schedule & procedure and obtaining the approval of Engineer-
in-charge.
c) For Piping fabrication, supply & installation, the job can be sub
contracted to the outside agencies with the approval from BARC and
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7 DRAWINGS
Bidders may see the following drawings for reference, which are with EIC,
before submitting their offers. Final layout drawings will be provided to the
successful bidder after placement of order.
i) Flow sheet of DM plant and Online polishing plant (Tender Drawing No:
DWG NO.1).
ii) Schematic of DM plant building (Tender Drawing No: DWG NO 2).
iii) Piping & Equipment layout of DM plant & Online polishing plant (Tender
Drawing No: DWG NO 3).
8 WELDING & FABRICATION SPECIFICATION
The welding for SS piping shall be performed as per following overall
specification sheet.
9 PIPE SUPPORTS
For piping, the Contractor shall formulate the piping support GA drawings
based on the site conditions and install pipe supports in accordance with the
details finalized in consultation of the Engineer-In-Charge. The raw material
for forming of the structural members shall be procured by the contractor.
During erection, piping shall be provided with adequate temporary supports
until the final supports are installed. Temporary supports shall rest on paving or
through indirect contact with concrete or structural beams. Platform grating or
scaffolding shall not be used for temporary supports. The Contractor shall
supply the necessary materials for the temporary supports as a part of his scope
of work and remove the same after completion of site work. Anchor bolts
proposed to be used shall be of “HILTI” make in Stainless Steel material
suitable for RCC application. Contractor shall got approved the proposed
model of the HILTI anchor bolt from Engineer-In-Charge. Drilling or holes
and installation of the anchor bolts shall be in scope of the contractor.
10.7 The following tests/inspection shall be carried out for the relevant
components:
10.8 Inspection of welds for all components
a) The Contractor shall provide all the testing & inspection services,
facilities, manpower, except where otherwise specified, for the inspection
and testing requirements covered under the scope of this specification.
b) Contractor shall submit all the inspection & testing procedures, Weld
Inspection Report (WIR) as per format given in Appendix III, RIR etc and
got the same approved through Engineer-In-Charge.
c) All piping joints inside the vaults shall be of “butt” design and structural
welds shall be of “fillet/Groove & Fillet” design. Any other the other weld
construction proposed by the contractor shall be got approved through
Engineer-in-Charge.
d) All welds shall be LP examined after root and final pass as per ASTM E
165. The LPE material shall be of quality suitable for stainless steel
material.
g) Prior to start of welding, inspection procedures shall be established in
accordance with the applicable code and this technical specification.
Written procedures for each inspection method and technique (including
acceptance criteria) shall be submitted to BARC for approval.
Table 1 NDT requirements for welded joints
b) Hydrotest of all the assembled valves shall be carried out separately before
installation. When valve in fully open condition the water at test pressure of 1.5
times the maximum permissible working pressure as given in ASME B-16.34
for which the valve is designed (12 kg/cm2), there shall be no leakage from
any part of the valve. With valve in fully closed condition, when water at above
stated test pressure of 1.1 times the maximum permissible working pressure as
given in ASMEB-16.34 for which the valve is designed is applied at one end of
the valve, there shall be no leak past the seat. When water at 1.1 times the
maximum permissible working pressure as given in ASME B-16.34 for which
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the valve is designed is applied at the gland packing, there shall be no leakage
from the gland packing. Any leakage observed shall be the cause of rejection.
This tests shall be performed on all valves of various sizes.
c) In the event of the valves or any part thereof fails to meet the examination or
test requirements specified herein, the vendor shall notify the purchaser. The
vendor shall obtain written permission from purchaser before repair and
subsequent use of such valve or part. If the repairs, including redesign, are
likely to affect the results of examination and tests of work previously
completed, appropriate re-examination, re-inspection and re-testing shall be
conducted.
f) Pressure testing shall be carried out only after the completion of non-
destructive testing of welds.
h) All valves shall be operated throughout 100% of the travel and these should
function without any trouble whatsoever.
i) Visual checks on all structural components, welding, painting etc. and if doubt
arises then these will be tested again.
j) All testing and calibrating instruments and equipment shall be furnished by the
Contractor free of cost to the satisfaction of the Purchaser.
n) The hydrostatic test at a pressure 1.5 times of the design pressure (8 kg/cm2)
shall be conducted on the vessel during the test. The hydrostatic pressure
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p) In case of any leak observed during testing from the pipes or pipe-fittings, the
same shall be rectified as per procedure. All manpower and tools required for
this shall be supplied by the contractor at no extra cost.
q) After satisfactory completion of the leak test, the system shall be gradually de-
pressurized.
a) Filter media
Determination of the following parameters of activated carbon filter as
per IS: 877.
i) Sieve Analysis, Uniformity coefficient, and effective
size.
ii) Ash Content, Surface area, Silica Content, Iodine
number, Bulk Density, Wet Particle Density, Moisture
Content, Carbon Content.
b) The resins shall be tested in resin manufacturer's plant for
determination of following parameters, strictly as per IS: 7330-1988.
i) Wet screen analysis for determining effective size and
uniformity co-efficient.
ii) Backwashed and settled Density, Wet and Dry Absolute
Density.
iii) Moisture Content.
iv) Total Exchange capacity.
v) Operating Exchange capacity.
vi) Strong Base Capacity in case of anion exchange resin.
vii) Resistance to osmostic shock.
viii) Pore dia, Pore volume for macro-porous resins.
ix) Composition of all materials, castings, forgings etc.
x) Hydraulic test for pressure vessels, pipes, valves etc.
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c) Performance
a) Guarantee
i) Activated Carbon Filter
a) Each filter will have a design (net) normal capacity not less
than 1.2 m3/ hour and 3m3 / hour maximum (net) under
over-loading condition for 4 hrs in a day (once in a week).
The backwash interval shall be decided by the contractor
and same shall be approved by the Owner.
b) Free chlorine content in effluent water shall be nil.
c) Suspended iron content in the effluent water shall be nil.
d) Turbidity in the effluent water shall be nil.
iii) Ion Exchange Units
a) DM plant ion exchange unit shall be guaranteed for a
design net flow of 2.4 m3/hour (with maximum net flow of
3 m3/hour) for 4 hrs in a day (once in a week). Net output
from each cation and anions unit between two successive
removals shall be not less than 270 m3 for the design water
analysis as exhibited in ANNEXURE-A. In case water
analysis is different from the design values, guaranteed
quantity shall be calculated as indicated in this
specification and guarantee shall be applicable on this
calculated quantity.
14.3 The tools & tackle shall include all necessary equipment for calibration of
instruments shall be included.
15 DRAWINGS, DATA AND INFORMATION REQUIRED
15.1 The Bidder's formal proposal must be accompanied by the following but
not limited to the drawings/information and documents as required for all the
basic components of the Demineralization and online polishing plant as a
whole.
i) Schematic flow and instrumentation diagram indicating scope of
supply.
ii) Detail layout drawing with sectional views of the plant showing
equipment, pipe work etc.
iii) Description and illustrative literature/drawings with materials of
construction for equipment and instruments offered.
iv) Schedule of valves
v) Schedule of piping
vi) Schedule of instruments with Specification.
vii) General cross-sectional drawings of all basic components, equipment
and machineries.
viii) Experience list, showing the locations where Bidder has supplied and
commissioned similar plant as under this specification, for similar
application under similar duty conditions, with complete details.
ix) List of potential sub-contractors.
x) Preliminary foundation requirements, including shipping and
operating weights.
xi) Literature with Catalogues (for particular model numbers) of the
different instruments/control offered.
xii) A comprehensive write-up or Brochure indicating the details of the
testing facilities including different tests that can be performed in the
shop of the manufacturer.
xiii) Descriptive literature of the resins supplied with various
characteristics like:
a) Capacity reduction of anion exchanger due to silica at different
temperatures.
b) Pressure drop and bed expansion V/s. flow rate.
c) Leakage characteristics.
d) Curve showing deterioration in efficiency of the different exchange
materials with passage of time and its effect on effluent electrolyte
& silica content.
e) Calculations justifying resin volume selected.
xiv) General arrangement drawing showing plan and section of DM Plant
building.
a) Instrument bill
b) Valve bill
c) Pipe bill
x) All other drawings, data manuals and test certificates as specified in
the relevant sections of electrical equipment/works specification.
16 COMMISSIONING OF PLANTS
The commissioning of the DM Plant & Online polishing plant shall be carried out as
per commissioning procedure issued by the Engineer-in-charge. In case of any leak
observed during commissioning from the pipes and pipe-fittings, the same shall be
rectified as per procedure. All manpower, tools and consumables required for this
shall be supplied by the contractor at no extra cost.
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17 GUARANTEE
The contractor shall guarantee satisfactory performance of the entire work executed
by him including the materials, equipments supplied by him against defects and
improper/ bad workmanship for a period of 12 months from the date of
commissioning or 18 months from the date of completion of all works, whichever is
earlier.
Suitable area near the site of work will be provided to the contractor free of cost for
carrying out the work. The contractor shall be solely responsible for proper storage
and safe custody of his materials/equipments and materials issued to him.
19 SUB-CONTRACTORS/SUB VENDORS
22 TAXES
The rates quoted, including for supply items, by the tenderer in the “schedule B‟
shall be inclusive of all the taxes & duties whatever applicable like Excise Duty,
Sales Tax, VAT, Works
Contract Tax, Education Cess, Service Tax and /or other duties levied by the
government or other public bodies.
Only Octroi Duty & Excise duty exemption certificates will be provided by the
department to the contractor and obtaining Octroi & Excise exemption will be the
responsibility of the contractor.
Income Tax, Surcharge on Income Tax, Education Cess and Works Contract Tax
will be deducted from the running bills at the prevailing rates.
TENDER DRAWING
DWG NO.1
'D'
'E' 'A'
'B'
'D'
'E'
'G' 'G'
'F' 'F'
'A'
SECTION `A-A'
2 2A 3
GROUND FLOOR DM PLANT & ONLINE POLISHING PLANT PLAN
SECTION `B-B'
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TECHNICAL SPECIFCATION July,2016
ANNEXURE A
Cations – Anions –
Calcium : 24.6 Carbonate : 0.0
Magnesium : 19.4 Bicarbonate : 31.6
Sodium : 9.6 Sulphate : 5.0
Potassium : 0.4 Chloride : 13.5
Total Cations = 54.0 Nitrite + Nitrate : 0.8
Total Cations = 50.9
pH 5.5-7.0
Specific conductance < 1.0 micro-siemens/cm
Silica as SiO2 0.5 ppm
Turbidity <2.0 ppm
Chloride Nil
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North site, BARC PLANT Rev: 0
TECHNICAL SPECIFCATION July,2016
DETAILS OF DM PLANT
Design parameters
Capacity (m3/hr) 2.4
Operating time 4hrs, once in a week
Per day requirement 1 m3
Inlet service water Pressure 4.0-5.0 kg/cm2
Line size 25 NB
MOC SS 304L
ACTIVATED CARBON FILTER
No. of activated filter 1
Carbon volume 500 litres **
Depth of the bed 1000 mm **
Material of housing Austenitic stainless steel (SS 304L)
CATION BED
No.of Cation bed 1
Resin volume 250 litres **
Cation resin Indion 525H+
Material of housing Austenitic stainless steel (SS 304L)
ANION BED
No.of Anion bed 2
Resin volume 250 litres (each) **
Anion resin Indion GS 300 OH-
MIXED BED
No.of Anion bed 1
Cation Resin volume 50 litres **
Anion Resin volume 50 litres **
Material of housing Austenitic stainless steel (SS 304L)
Cation Resin Indion 525H+
Anion Resin Indion GS 300 OH-
** The bidder shall check the values and design the beds on their own which can guarantee
the required outlet water quality. The bidder shall not consider volume of the resin/carbon
less than the volume indicated above for designing of beds.
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North site, BARC TECHNICAL SPECIFCATION Rev: 0
July,2016
ANNEXURE B
Properties of polish water
Parameter Specification
pH 5.5-7.0
Specific conductivity Less than 1.0 µs/cm
turbidity Less than 2 ppm
Alkanity to methyl orange Less than 2 ppm
Total hardness Nil
Sodium as Na Nil
Nitrate +nitrite Nil
Silica in SiO2- Less than 0.5 ppm
Chloride Nil
Total iron Nil
sulphate Nil
COD Nil
DETAILS OF ONLINE POLISHING PLANT
** The bidder shall check the values and design the beds on their own which can
guarantee the required outlet water quality. The bidder shall not consider volume of the
resin/carbon less than the volume indicated above for designing of beds.
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April,2016
ANNEXURE C
BIDDER TO FURNISH ALL THE PARTICULARS GIVEN BELOW FOR EACH TYPE OF
VESSEL
1.0 General
1.1 Vessel number/name
1.2 Fluid handled
1.3 Capacity (m3)
1.4 Overall dimensions of vessel
1.5 Height of the bed mm
1.6 Height of free volume over the bed mm
1.7 Shell OD mm
1.8 Shell thickness mm
2.0 Design conditions
2.1 Design pressure kg/cm2 (g)
2.2 Design temperature 0C
2.3 Joint efficiency
2.4 Empty vessel weight
2.5 Weight of Vessel filled with water
2.6 Stress relief Yes/No
3.0 Codes & standards
3.1 Material , fabrication examination & testing
3.2 Level of weld examination as per the requirements of Yes/No
specification
4.0 Thickness of various parts/ components shall be same as specified Yes/No
in fabrication drawing
5.0 Material Specification and testing
5.1 Shell and head
Chemical test Yes/No
Mechanical test Yes/No
5.2 Nozzle
Chemical test Yes/No
Mechanical test Yes/No
5.3 Nozzle flanges and counter flanges
Chemical test Yes/No
Mechanical test Yes/No
5.4 Body flange and cover
Chemical test Yes/No
Mechanical test Yes/No
5.5 Support & structural attachments
Chemical test Yes/No
Mechanical test Yes/No
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April,2016
ANNEXURE-D
INSTRUMENTATION
Scope: The scope of the vendor is supply, erection & commissioning of instrumentation in DM
Plant and Online Polishing Plant.
SPECIFICATIONS:
1. Orifice plate and flange assembly shall be as per ISO 5167 & ISA RP 3.2
2. All transmitters shall be SMART, 4-20 mA and HART protocol type.
3. Conductivity meter shall be online and the sensor shall be retractable type.
4. If the individual Pressure gauges provided at inlet and outlet of a process equipment ( like
filters, strainers) are not suitable to measure the differential pressure (because of accuracy
limitations of the gauges), the vendor shall provide a differential pressure gauge.
5. All instruments including transmitters shall be pipe mounted. In case of necessity of DP
gauges, DP gauges shall be panel mounted. This panel shall be part of the skid mounted DM
& OLP plant and not outside/separate from it.
6. Scope of vendor also includes supply of cables for all transmitters. Cabling shall be done up
to the nearest junction box/local panel.
7. Erection, installation & commissioning of each instrument shall be carried out only after the
approval of the purchaser.
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Facility North site, BARC PLANT Rev: 0
TECHNICAL SPECIFCATION July,2016
8. Catalogues and data sheets with complete specifications shall be submitted along with the
offer for approval.
9. Detailed dimensional drawings and user manual for all instruments shall be submitted after
award of contract.
ANNEXURE E
ANNEXURE F