Client: Kamdhenu Paints, Chopanki SPC.

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EFFLUENT TREATMENT Rev.

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Dexter Technologies

SPECIFICATIONS

EFFLUENT TREATMENT PLANT

PROJECT KPC-101
 Client: Kamdhenu Paints, Chopanki SPC.
M02-101
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EFFLUENT TREATMENT Rev.

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A. Scope of the work

The scope comprises supply, installation, testing & commissioning of effluent treatment
plant of
total capacity 30KL/day at RIICO, Chopanki for M/s Kamdhenu Paints. The proposed
E.T.P. shall be suitable for load ranging from +_25% of specified load to adjust the varying
pattern of flow. The effluent as per parameters given in para B shall be treated to produce
effluent of quality to reach at least a standard mentioned in same para of the specification.
The supplier shall handover the plan tin full operational condition to the satisfaction of the
Plant Engineer.
Effluent Treatment Plant
The different streams of effluent coming to the effluent treatment plant comprising of the
waste water from different areas are taken to the oil and grease chamber after passing
through M.S. shutter gate & bar screens. In the oil & grease chamber excess grease and oil
are separated .From here the effluent free of any floating debris, oil ,grease is taken into
equalisation tank for homogenisation. The equalised effluent is pumped into flash mixer and
further to a flocculation chamber. In flash mixer alum and lime are dosed for coagulation
and pH boasting respectively.

In the primary clarifier the flocks formed in the flocculator are removed and the clear
supernatant flows by gravity to an aeration chamber (1stage). The sludge is taken into the
sludge drying beds.
The stream is further taken into an aeration chamber for second stage biological oxidation.
The oxygen required for both stages is provided with the help of blowers through diffused
aeration. The effluent from the aeration chamber is taken to a gravity type secondary
clarifier. The biological sludge is separated in the secondary clarifier & recirculated into the
aeration chamber. Excess sludge is taken to the sludge separation i.e. sludge drying beds for
final decanting. The clarified treated effluent is taken into the collected pit. The treated
effluent is then passed through pressure sand filter before collection of treated effluent in
treated water tank from where it is discharged into the external drains.
Schematic process diagram is enclosed for reference.
The effluent treatment plant shall essentially include but not limited to following units:
a) Preliminary treatment unit such as mechanical bar screens, screen chamber or any other
equivalent mechanism.
b) Secondary treatment unit including aeration for removal of B.O.D. & S.S.
c) Neutralisation &settling tanks
d) Necessary Blower, stirrers, pumps &motors
e) Sludge drying beds
f) Sump pump house and appurtenant structure , if required
g) Piping diffusers and associated values including supports, valve chambers & manholes
i) All related civil engg. works including:
Fencing around the treatment plant battery limits, entry gate &arrangement for
 Client: Kamdhenu Paints, Chopanki SPC.
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EFFLUENT TREATMENT Rev.

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removal of storm water.
b) Any other work necessary for satisfactory performance of the system

B. Basic design data

The following effluent characteristics shall be considered for design purpose:

Capacity of Effluent Treatment plant

Resin/Solvent 2 Kl/day
Water base 12 Kl/day
Sanitary 6 Kl/day

Total 20 Kl/day
Design 30 Kl/day

Characteristics Resin Water base Sanitary

Effluent Effluent Effluent
pH 4.1 8 5.6
Temp (deg C)
TSS mg/L 100 23990 125
TDS mg/L 9495 7890 2970
B.O.D (5 days at 20°C) 3550 4800 200
C.O.D. 13630 26600 550

Treated Effluent E.T.P

Characteristics Effluent
pH 6.5~8.5
Temp (deg C) 30
TSS mg/L 100
TDS mg/L 2100
B.O.D (5 days at 20°C) 30
C.O.D. 100
Oil & grease mg/L 10
Chloride mg/L 600
Fluoride mg/L 2
Sulphate mg/L 1000
Sulphide mg/L 2
Phenolic mg/L 1
Heavy Metals mg/L 7

C. General Specifications of items installed in ETP

1) Manual Bar screen at the inlet of equalisation tank, Qty-02 no.s
 Client: Kamdhenu Paints, Chopanki SPC.
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a) Coarse Screen
Size=200 x 300 mm
Mesh size=10 mm opening
M.O.C.=10 mm dia SS bars

b) Fine Screen
Size=200 x 300 mm
Mesh size=5 mm opening
M.O.C.=5 mm dia SS bars

2) Circular rotating type oil & grease removal mechanism, Qty-01 no.s

3) Effluent Pumps- Centrifugal, non clog, self priming pumping set, with CI volute &
bronze impeller complete with suction and delivery header with 1 no. butterfly valve on
suction & delivery pipe and 1 no. gun metal non return valve on delivery pipe of each
pump of an approved make and capable of handling minimum 32mm size solids for
untreated effluent with fan cooled induction motor with ‘F’ class insulation, mounted on a
common structural base plate with 100 mm dia pressure gage (pressure range 0-10 Kg/cm2
), suitable vibration eliminated pads of approved design for pump foundation, motor to be
suitable for 400/440 volts, 3 phase,50 cycles AC supply with rpm, to suit the
corresponding pumps.
a) For lifting effluent from Equalisation Tank to Neutralisation tank,
Capacity=1.5 m3/hr
Head=20m
Suction & discharge size=32 x 32 mm
Size of suction & delivery valve=40 mm
Motor RPM =2900 lpm
Motor H.P.=1 H.P.
Qty-02 no.s

b) For re-circulation of sludge into Aeration Tank

Capacity=3 m3/hr
Head=10m
Suction & discharge size=32 x 32 mm
Size of suction & delivery valve=40 mm
Motor RPM =2900
Motor H.P.=1 H.P.
Qty-02 no.s

4) Filter Feed Pumps: Centrifugal, self priming pumping set, with CI volute & bronze
impeller
complete with suction and delivery header with 1 no. butterfly valve on suction &
delivery pipe and 1 no. gun metal non return valve on delivery pipe of each pump of an
approved make and
 Client: Kamdhenu Paints, Chopanki SPC.
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capable of handling clear water coupled to flexible coupling with fan cooled induction
motor
with ‘F’ class insulation, mounted on a common structural base plate with 100 mm dia
pressure gage (pressure range 0-10 Kg/cm2 ), suitable vibration eliminated pads of
approved design for pump foundation, motor to be suitable for 400/440 volts, 3 phase,50
cycles AC supply with rpm, to suit the corresponding pumps.
Capacity=6 m3/hr
Head=25m
Suction & discharge size=50 x 32 mm
Size of suction & delivery valve=50 mm
Motor RPM =2900
Motor H.P.=3 H.P.
Qty-02 no.s

5) Treated Water Pumps : Centrifugal, self priming pumping set, with CI volute & bronze
impeller
complete with suction and delivery header with 1 no. butterfly valve on suction &
delivery pipe
and 1 no. gun metal non return valve on delivery pipe of each pump of an approved make
and
capable of handling clear water coupled to flexible coupling with fan cooled induction
motor
with ‘F’ class insulation, mounted on a common structural base plate with 100 mm dia
pressure
gage (pressure range 0-10 Kg/cm2 ), suitable vibration eliminated pads of approved design
for
pump foundation, motor to be suitable for 400/440 volts, 3 phase,50 cycles AC supply
with
rpm, to suit the corresponding pumps.

Capacity=6 m3/hr
Head=25m
Suction & discharge size=50 x 32 mm
Size of suction & delivery valve=50 mm
Motor RPM =2900
Motor H.P.=3 H.P.
Qty-02 no.s

6) Dosing Pumps : Chemical dosing reciprocating type,metering pumps suitable for

operation on 220 ± 5 Volts,1 phase,50Hz Ac supply mounted on FRP tanks with electrical stirrers
with SS blades complete with inlet/ outlet connections:
Capacity=0-6 LPH
Max. injection pressure=3.5 MG/ cm2
Head=PP
 Client: Kamdhenu Paints, Chopanki SPC.
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Max. Speed =100 SPM
Drive Unit=Solenoid
Size of suction & delivery valve=50 mm
End Connection=1/2” NPT (M)
Diaphragm =Teflon
Capacity of tank=200 liters
Qty-02 no.s

7) Air Blowers : Twin type, rotary air blowers of suitable capacity with V-belt drive, belt
guard,
base plate , inlet filter-silencer flexible connectors, check valve, relief valve,pressure
gauge,& piping.
Capacity=118 m3/hr
Head=5m
Qty-02 no.s

8) Air diffusers : The aeration tank, equalisation tank & chemical holding tank equipped
with
non- clog diffusers to supply sufficient air for the treatment process & maintain adequate
circulation velocity to prevent solids from settling. Qty-01 Lot

9) High-speed electrical stirrer for flash mixer with SS blades. Qty-01 no.

10) Low speed electrical stirrer for flocculation with SS blades. Qty-01 no.

11) Sand Pressure Filter: Water filter shall MSRL, sand gravel pressure filter downward flow
type suitable for a rate of filtration given in bill of quantities. The design fabrication &
construction shall conform to the requirement of IS: 2825.
Filter shall be MSRL vertical type skid mounted of required diameter. The shell shall be
fabricated from M.S. plates conforming to IS: 2041 suitable to withstand design pressure.
The minimum thickness of shell shall be 5 mm and dished ends shall be 6 mm, which shall
include corrosion & mill allowance respectively. The scaling allowance on dished ends to
be considered as per IS: 2825. The filter shall have at least one pressure tight manhole
cover. Each filter shall be provided with screwed or flanged connection for inlet, outlet
individual drain connections necessary & required. Filter shall be painted inside with
minimum two coats of non-toxic corrosion resistant paint and one coat of red oxide primer
outside. The filter will have initial charge of filter media, face piping & valves accessories,
an efficient under drain system.

Capacity=6 m3
Working pressure=2.5 Kg/ cm2
Filteration rate=7.5 m3/hr
Shell dia. =1 m
Filter height =1.5 m
 Client: Kamdhenu Paints, Chopanki SPC.
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Inlet & outlet pipe size=50 mm dia
Qty-01 no.

12) Piping : All pipes for the plant shall be galvanised steel tubes to IS:1239(Medium
class).Fittings
shall be malleable cast iron fittings as per IS:1879. Qty-01 Lot

13) Valves : Qty-01 Lot

a) Butterfly valves shall be of cast iron body with stainless steel disc & stem,
Teflon bushing & metallic O-rings.
b) Ball valves shall be lever operated screw type with gunmetal body & SS ball
c) Non-return valves shall be screwed type with gun metal body conforming to IS:778

14) Electrical cables, Qty-01 Lot

a) Cables shall conform to IS:1554 and carry ISI mark
b) Wiring cables shall conform to IS:694
c) All power cables shall be Al. conductor PVC insulated/PVC sheathed FRLS armoured cables
of 1100 volts grade
d) All control and wiring cables shall be copper conductor PVC insulated armoured & PVC
sheathed 600volts grade.

15) Electrical Panel: Cubicles switch board of floor mounted, fabricated from 16 gage M.S.
sheet
with dust & vermin proof construction, with suitable etched plastic identification plates
for each
motor. The panel shall be pre-wired with colour coded wiring. All interconnecting wiring
from
incoming main to switch gear, meters and accessories within the switch board panel. Qty-
01 no.
It should have
a) Incoming MCCB of required capacity
b) Motor protection circuit breaker (MPCB)
c) Fully automatic DOL/star delta starters appropriate for motor rating with ON/OFF push
buttons and ON/OFF indicating neon lamps for individual motor.
d) Overload relay with built-in single phase preventor of appropriate rating for each motor.
e) Selector switch for pump operation
f) Panel type ampere meters of appropriate rating one for each motor
g) Panel type voltmeter on incoming main with rotary selector switch to read voltage between
phase to neutral and phase to phase.
h) Rotary switch for manual or auto operation for each pump.
i) Space for specified liquid level controllers
 Client: Kamdhenu Paints, Chopanki SPC.
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EFFLUENT TREATMENT Rev.

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Civil Work: The screen chamber, oil/grease removal tank, equalisation tanks,
flash mixer, floculator, primary settling tank, aeration tanks, secondary settling tank ,
collecting pit, treated water tank, sludge drying beds, walkways ,handrails etc are civil
structures & shall be made as per standard design.