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- given information -

Load and linear guide

  Total mass of loads and table m =  700 [kg]

  Friction coefficient of the guide μ =  0.15

Ball/Lead screw specifications

  Diameter DB =  100 [mm]

  Total length LB =  700 [mm]

  Lead (pitch) PB =  20 [mm/rev]

  Efficiency η =  30 [%]

  Material Steel ρ =  7900 [kg/m 3]

  Breakaway torque of the screw TB =  0 [N·m]

External force

  FA =  686700 [N]

Mechanism Placement

  Mechanism angle α = 90 [°]

Other requirement(s)

  Is it necessary to hold the load even after the power supply is turned off? → YES

 
Is it necessary to hold the load after the motor is stopped, but not necessary to hold after
the power supply is turned off?
→ NO

Operating conditions
   Fixed speed operation Operating speed V1 = 2.42 [mm/s]

    Acceleration / deceleration time t1 = .15 [s]

Stopping accuracy

  Stopping accuracy Δl = 1 [mm]

Safety factor

  Safety factor S·F = 1.5

- calculated result -

Load Inertia

  JW =   m ×( (PB×10-3 ) / 2π )2

  =   700 ×(( 20 ×10-3)  / ( 2 × 3.14 ))2 = 7.0925e-3 [kg·m 2]

  JS =  ( π / 32 ) ρ ( LB ×10-3) ( DB ×10-3) 4

  =  ( 3.14 / 32 ) × 7900  × ( 700 ×10-3)  × ( 100 ×10-3) 4 = 5.4291e-2 [kg·m 2]

  JL =  JW + JS

  =  ( 7.0925e-3  + 5.4291e-2  ) =  6.1383e-2 [kg·m 2]

Required Speed

  Vm =   V1 ( 60 / PB )  

  =   2.42  × ( 60 / 20  ) = 7.260 [r/min]

Required Torque

  T =   ( Ta + TL ) ( Safety Factor )

  =( 0.3111  + 8095  ) × 1.5

= 1.214e+4 [N·m]

Acceleration Torque

  Ta = JL ( Vm / ( 9.55 × t1 ))

  = 6.1383e-2 × ( 7.260  / ( 9.55 × 0.15  ))   = 0.3111 [N·m]

Load Torque

  F =   FA + (m × 9.8) ( sinα + μcosα )

  =   686700  + ( 700  × 9.8)  ( sin 90  + 0.15  × cos 90  ) =  6.936e+5 [ N]

  TL =   (((( F × PB ×10-3 ) / 2π ) × 1.1 ) +  TB ) ( 1 / ( η × 0.01 ))

  =   (((( 6.936e+5  × 20   ×10-3 ) / ( 2 × 3.14 )) × 1.1 ) + 0  ) × ( 1 / ( 30  × 0.01 ))

= 8095 [N·m]

Required Stopping Accuracy

  Δθ =  Δl ( 360° / PB )

  =   1  × ( 360 / 20  ) =  18 [deg]

Other requirement(s)

  ElectroMagnetic Brake

- end of the report -