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5 - Limit switches

Selection guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/2


b Osiconcept®: Offering Simplicity through Innovation. . . . . . . . . . . . . . . . . page 5/6
1
Osiswitch® Universal, Osiconcept®
b Miniature design, metal, type XCM D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/8
v Pre-cabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/10
v Integral or remote connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/14
2 v Variable composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/20
v Separate components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/22
b Compact design, metal, type XCK D - Presentation. . . . . . . . . . . . . . . . . page 5/28
v Complete units with 1 ISO M16 x 1.5 cable entry. . . . . . . . . . . . . . . . . page 5/30
v Integral M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/34
3 b Compact design, plastic, type XCK P - Presentation. . . . . . . . . . . . . . . . page 5/28
v Complete units with 1 ISO M16 x 1.5 cable entry. . . . . . . . . . . . . . . . . page 5/36
v Integral M12 connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/40
b Compact design, plastic, type XCK T - Presentation . . . . . . . . . . . . . . . . page 5/28
v Complete units with 2 ISO M16 x 1.5 cable entries. . . . . . . . . . . . . . . . page 5/42
4 b Compact design, types XCK D, XCK P and XCK T
v Variable composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/44
v Adaptable sub-assemblies: bodies with contacts. . . . . . . . . . . . . . . . . page 5/46

Osiswitch® Optimum
5 b Miniature design, plastic, type XCM N - Presentation . . . . . . . . . . . . . . . page 5/24
v Complete units, pre-cabled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/26
b Compact design, plastic, type XCK N. . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/50
v Complete units with 1 cable entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/52

6 b Compact design, with reset, type XCN R. . . . . . . . . . . . . . . . . . . . . . . . . page 5/56


v Complete units with 1 cable entry. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/58

Osiswitch® Application, with reset


b Compact design, metal, type XCD R. . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/60
7 v Complete switches with 1 cable entry. . . . . . . . . . . . . . . . . . . . . . . . . . page 5/62
b Compact design, plastic, type XCP R. . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/60
v Complete switches with 1 cable entry. . . . . . . . . . . . . . . . . . . . . . . . . . page 5/64
b Compact design, plastic, type XCT R. . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/60
v Complete switches with 2 cable entries. . . . . . . . . . . . . . . . . . . . . . . . page 5/66
8
Osiswitch® Classic
b Metal, type XCK M. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/68
v Complete switches with 3 ISO M20 x 1.5 cable entries . . . . . . . . . . . . page 5/70

9 b Metal, type XCK L . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/68


v Complete switches incorporating cable gland . . . . . . . . . . . . . . . . . . page 5/72
b Metal, 2 x 2-pole contacts, type XCK ML. . . . . . . . . . . . . . . . . . . . . . . . . . page 5/68
v Complete switches with 3 ISO M20 x 1.5 or Pg 13 cable entries . . . page 5/74

10

5/0
Osiswitch® Classic (continued)
b Metal, types XCK M and XCK L
v Variable composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/76 1
v Adaptable sub-assemblies. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/78
b Metal, type XCK J . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/84
v Complete switches
- Fixed body with 1 ISO M20 x 1.5 cable entry. . . . . . . . . . . . . . . . . . . page 5/86
- Fixed body with 1 Integral M12 connector . . . . . . . . . . . . . . . . . . . . . page 5/90 2
- Fixed body with 1 Integral 7/8” 16 UN connector . . . . . . . . . . . . . . . . page 5/92
v Variable composition: standard bodies, fixed or plug-in . . . . . . . . . . . . page 5/94
v Adaptable sub-assemblies
- Bodies and contact blocks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/96
- For low temperature applications (- 40 °C). . . . . . . . . . . . . . . . . . . . . page 5/106
- For high temperature applications (+ 120 °C) . . . . . . . . . . . . . . . . . . . . page 5/109 3
b Plastic, double insulated, type XCK S
v Complete switches with 1 ISO M20 x 1.5 cable entry . . . . . . . . . . . . . . page 5/112
v Variable composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/116
v Adaptable sub-assemblies: bodies, contact blocks . . . . . . . . . . . . . . page 5/118
4
Osiswitch Classic: Applications®

b For hoisting and mechanical handling applications,


types XCR and XCK MR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/124

b For conveyor belt shift monitoring, type XCR T . . . . . . . . . . . . . . . . . . . page 5/126

b For materials handling applications, type XC1 AC. . . . . . . . . . . . . . . . . page 5/132


5
b For very severe applications, type XC2 J. . . . . . . . . . . . . . . . . . . . . . . . page 5/138
v Complete switches, fixed body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/140
v Fixed or plug-in body, variable composition . . . . . . . . . . . . . . . . . . . page 5/142
v Adaptable sub-assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/143
6
Osiswitch® miniature snap switches
b Subminiature design, DIN 41635 B format, sealed. . . . . . . . . . . . . . . . . page 5/156

b Sub-subminiature design, DIN 41635 D format. . . . . . . . . . . . . . . . . . . page 5/157

b Miniature design, DIN 41635 A format. . . . . . . . . . . . . . . . . . . . . . . . . . page 5/158 7


b Sealed design, pre-cabled. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/160

b General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/162

Limit switches for safety solutions using Preventa 8


b Miniature design, metal, type XCS M. . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/164

b Guard switches, plastic, types XCS PA, XCS TA and XCS TE. . . . . . . . page 5/166

b Safety switches, types XCS PL, XCS TL, XCS PR and XCS TR . . . . . . page 5/168

b Guard switches, metal, types XCS A, XCS B, XCS C and XCS E. . . . . . page 5/170

b Coded magnetic switches, types XCS DMC, DMP and DMR. . . . . . . . . page 5/172
9
b Coded magnetic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/184

Osiswitch® limit switches


b General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/192 10
b Substitution table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/200

5/1
Selection guide Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Design Miniature Osiconcept Compact Osiconcept

Enclosure Metal Plastic, double insulated

3 Features Fixing by the body or by the head

Osiconcept modularity Head, body and connection modularity Head and body
modularity

CENELEC conformity – EN 50047 EN 50047 compatible

Body dimensions (w x h x d) in mm 30 x 50 x 16 31 x 65 x 30 58 x 51 x 30

4 Head Linear movement (plunger)


Rotary movement (lever)
Rotary movement, multi-directional
Same heads for ranges XCM D, XCK D, XCK P and XCK T

Contact blocks 2 snap action contacts with positive N/C + N/O; N/C + N/C N/C + N/O
opening operation

5 3 snap action contacts with positive


opening operation
N/C + N/C + N/O N/C + N/C + N/O; N/C + N/O + N/O –

4 snap action contacts with positive N/C + N/C + N/O + N/O –


opening operation
2 slow break contacts with positive N/C + N/O break N/C + N/O break before make; N/O + N/C make before break;
opening operation before make N/C + N/C simultaneous

6
2 slow break contacts – N/O + N/O simultaneous

3 slow break contacts with positive N/C + N/C + N/O break N/C + N/C + N/O break before make; –
opening operation before make N/C + N/O + N/O break before make

Insulation voltage (Ui) / thermal current (Ithe) Pre-cabled Screw terminal Screw terminal
2 contacts: 400 V/6 A 2 contacts: 500 V/10 A 2 contacts:
3 contacts: 400 V/4 A 3 contacts: 400 V/6 A 500 V/10 A

7
4 contacts: 400 V/3 A

Connector Connector Connector –


Integral M12, 4-pin: Integral M12, 5-pin: Integral M12, 4-pin:
250 V/3 A 60 V/4 A 250 V/3 A
Integral M12, 5-pin:
60 V/4 A
Remote 7/8” 16UN:
250 V/6 A
8 Degree of protection IP/IK IP 66, IP 67, IP 68, IP 66, IP 67, IK 06 IP 66, IP 67, IK 04
IK 06

Connection Screw terminals – 1 entry for ISO M16 or M20, Pg 11, Pg 13 2 entries for ISO M16
cable gland or 1/2” NPT, PF 1/2 or Pg 11 cable gland
or 1/2” NPT (using
adaptor)
9 Pre-cabled Yes –

Connector Integral or remote M12 Integral M12 –


or remote 7/8” 16UN

Type reference XCM D XCK D XCK P XCK T


10 Page(s) 5/10 5/30 and 5/34 5/36 and 5/40 5/42

5/2
Selection guide 3
Limit switches 3

Osiswitch Optimum and Application


®

Miniature Optimum Compact Optimum Compact Optimum: with Compact Application: with manual reset
reset

Plastic, double insulated Metal Plastic, double insulated

Fixing by the body or by


the head
Fixing by the body
3

– EN 50047 – –

30 x 50 x 16 31 x 65 x 30 58 x 51 x 30

Linear movement (plunger) Linear movement Linear movement (plunger) 4


Rotary movement (lever) (plunger) Rotary movement (lever)
Rotary movement, multi-directional Rotary movement (lever) Same heads for ranges XC DR, XC PR and XC TR

N/C + N/O N/C + N/O; N/C + N/C N/C + N/O

– Other contacts (1):


For complete switches with the following 2-pole

5
contacts:
– –
N/C + N/C simultaneous, slow break,
N/O + N/C make before break, slow break,
– N/O + N/O simultaneous, slow break. N/C + N/O break before make

For complete switches with the following 3-pole

6
– contacts: –
N/C + N/O + N/O snap action,
– N/C + N/C + N/O snap action, –
N/C + N/C + N/O break before make, slow break,
N/C + N/O + N/O break before make, slow break.
Screw terminal Screw terminal
2 contacts: 2 contacts:
400 V/6 A 500 V/10 A


7

IP 65, IK 04 IP 66, IP 67, IK 04


8
– 1 entry for ISO M20 or Pg 11 cable gland 1 entry for ISO M20 or Pg 13 cable gland or 1/2” NPT 2 entries for ISO M16 or
Pg 11 cable gland or
Other cable entries (1): 1/2” NPT (using adaptor)
ISO M16 x 1.5 or PF 1/2 (G 1/2)

Yes –
9

XCM N XCK N XCN R XCD R XCP R XCT R

5/26 5/52 5/58 5/62 5/64 5/66


10
(1) please consult your Regional Sales Office.

5/3
Selection guide 3
Limit switches 3

Osiswitch Classic ®

Design Classic

3
Enclosure Metal Plastic, double
insulated
Features – Fixed or plug-in body, –
- 40 °C or + 120 °C

4 Variable composition switches Head + Body + Operator

CENELEC or DIN conformity – EN 50041


Body dimensions (w x h x d) in mm 63 x 64 x 30 52 x 72 x 30 40 x 77 x 44 40 x 72.5 x 36
42.5 x 84 x 36

Head Linear movement (plunger)


5 Rotary movement (lever)
Rotary movement, multi-directional

Contact blocks 2 snap action contacts with positive N/C + N/O; N/C + N/C N/C + N/O N/C + N/O; N/C + N/C
opening operation

3 snap action contacts with positive N/C + N/C + N/O; N/C + N/O + N/O
6 opening operation
C/O snap action contacts – 2 C/O

C/O slow break contacts –

2 slow break contacts with positive N/C + N/O break before make
opening operation N/O + N/C make before break
N/C + N/C simultaneous
7 2 slow break contacts N/O + N/O simultaneous

3 slow break contacts with positive N/C + N/C + N/O break before make
opening operation N/C + N/O + N/O break before make

Insulation voltage (Ui) / thermal current (Ithe) Screw terminal


8 2 contacts: 500 V/10 A
3 contacts: 400 V/6 A
– Connector Integral –
M12, 5-pin: 60 V/4 A
Integral 7/8” 16UN:
250 V/6 A
Degree of protection IP/IK IP 66, IK 06 IP 66, IK 07 IP 65, IK 03

9 Connection Screw terminals 3 entries for ISO M20 1 entry incorporating 1 entry for ISO M20 or 1 entry for ISO M20 or
(entry for cable gland) or Pg 11 cable gland cable gland or tapped Pg 13 cable gland or Pg 13 cable gland
or 1/2” NPT 1/2” NPT 1/2” NPT
Connector – – Integral M12 –
or 7/8” 16UN
Type reference XCK M XCK L XCK J XCK S
10
Page(s) 5/68 5/68 5/84 5/112

5/4
Selection guide 3
Limit switches 3

Osiswitch Classic, Application


®

and Miniature snap switches

Application: for Application: for lifting Sub-miniature, miniature: Applications: safety (1)
installations requiring and materials handling applications requiring

1
electrical redundancy equipment or very severe high precision and a low Limit switches Coded magnetic Coded magnetic system
applications operating force switches, pre-cabled
or with connector on
flying lead

3
Metal Metal or polyester Plastic Metal or plastic Plastic

2 sets of contacts – Depending on type

Head + Body + Operator Fixed composition Depending on type, fixed –


composition or contact
and operator
4
– EN 50041 or EN 50047 –
72 x 81 x 36 Depending on type DIN 41635, depending on Depending on type 16 x 51 x7 34 x 100 x 32
type 25 x 88 x 13
Ø 30, L 38.5
Linear movement (plunger) Linear movement Linear movement –
Rotary movement (lever) (plunger) (plunger)
Rotary movement (lever) 5
Actuator operated
Spindle operated
2 x N/C + N/O contact Depending on type – Depending on type: Independent Reed type Self-contained system
blocks 2-pole, 3-pole or 4-pole contacts operated by not requiring use of safety
contact blocks coded magnet. Must be module or non-magnetic
– used with a Preventa slim

– Depending on type 1 single-pole contact


safety module.
Depending on type:
N/C + N/O (N/C
2 PNP type Solid-state
outputs
XCS DM4 : EDM function
6
staggered) + 1 alarm output
– Depending on type – N/O + N/O (1 N/O
staggered)
2 x N/C + N/O break Depending on type – N/C + N/C + N/O (1 N/C
before make contact staggered)
blocks N/C + N/O + N/O (1 N/O


staggered)
N/C + N/O (N/O
7
staggered)
– N/O + N/O (1 N/O
staggered)

Screw terminal Depending on type


2 contacts: 500 V/10 A
8

IP 66, IK 06 Depending on type: Depending on type Depending on type: Pre-cabled: IP 66, IP 67
IP 66, IK 05, IP 65, IK 05 IP 66 and IP 67 or IP 67 and IP 69K

3 entries for ISO M20 or


or IP 54, IK 05
Depending on type: 1 or Depending on type: by Depending on type: entry Depending on type:
Connector: IP 67
Depending on type:
9
Pg 13 cable gland 3 entries for ISO M20 or tags or pre-wired for cable gland or pre- pre-cabled or with pre-cabled or with M12
Pg 13 cable gland cabled connector on flying lead connector (A coding)

XCK ML XCR, XCK MR, XEP XCS p XCS DMC XCS DM3


XC1 AC, XC2 J XCS DMP
XCS DMR
XCS DM4 10
5/68 5/122, 5/132 and 5/138 5/156 5/164 5/174 and 5/175 5/184

(1) For further information, please refer to our “Safety solutions using Preventa” catalogue.

5/5
General 3
Limit switches 3

Osiswitch ®

Osiconcept®: Offering Simplicity through Innovation

Principle Osiconcept principle: innovation through modularity


b The Miniature design XCM D and Compact design XCK D, XCK P and XCK T
1 product range family benefits from Osiconcept: Offering simplicity through innovation.

b A worldwide detection first for improving productivity.


A complete offer for resolving the most commonly encountered detection problems:
v product selection simplified,
v product availability simplified,
v installation and setting-up simplified,
2 v maintenance simplified.

Heads
b A single metal operating head type for the Miniature design XCM D and Compact
design XCK D, XCK P and XCK T ranges.
.

b Interchanging of heads achieved by simple operation of forked metal latch.

7 b Adjustable in 3 planes:

15˚

15˚
15˚
8

9
All the heads can be adjusted in All the levers can be adjusted in 15° steps throughout 360°,
15° steps throughout 360°, in in relation to the horizontal axis of the head.
relation to the body.

10

5/6
General (continued) 3
Limit switches 3

Osiswitch ®

Osiconcept®: Offering Simplicity through Innovation

Principle (continued) Cable entries


b The cable entries for Compact design XCK D and XCK P switches enable:
simple cabling due to unrestricted access to contacts, 1

simple adaptation to the various worldwide markets:


- 6 models are available:
ISO M16 x 1.5
Pg 11 3
ISO M20 x 1.5
Pg 13
1/2” NPT
PF 1/2 (G 1/2)
Each model is available in metal or plastic, 4
respectively suited for Compact design
XCK D and XCK P.

Connection components
b The miniature XCM D range allows inter-
changeability of these pre-cabled
connection components:
5
a 1/4 of a turn is all that is required for
removing the connection component on
XCM D bodies with 2 and 3 contacts,
6 alternative cable lengths are available as
standard.
6
1/4 turn
b The miniature XCM D range also includes
an integral or remote connector solution.

Contact block or body with contacts


b 2 and 3 snap action and slow break
contact blocks, with positive opening
operation, are interchangeable between the
8
Compact design XCK D and XCK P and
Classic XCK J, XCK S, XCK M and XCK L
ranges.

9
b For the Miniature design XCM D range,
the contacts are an integral part of the body:
2 and 3 snap action and slow break
contacts, with positive opening operation,
and interchangeable connection
component, 10
4 snap action contacts, with positive
opening operation, with monolithic body and
connection components.

5/7
Presentation 3
Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D

b XCM D v With head for linear movement (plunger). Fixing by the body.
pre-cabled
1

520341

561279

520343
2
Page 5/10

v With head for linear movement (plunger). Fixing by the head.

3
520344

561280
4 Page 5/10

v With head for rotary movement (lever) or multi-directional. Fixing by the body.
520346

520347

6
Page 5/11

b XCM D v With head for linear movement (plunger)


with integral connector Fixing by the body Fixing by the head

7
561281

561282

561283

8
Page 5/14

v With head for rotary movement (lever) or multi-directional. Fixing by the body.

9
561284

561285

10
Page 5/15

5/8
General characteristics 3
Limit switches 3

Osiswitch Universal, Osiconcept ® ®

Miniature design, metal, type XCM D

Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14

Product certifications
Machine assemblies IEC 60204-1, EN 60204-1
UL, CSA (except products with special cables), CCC
1
Protective treatment Standard version: “TC”
Ambient air temperature Operation: - 25…+ 70 °C. Storage: - 40…+ 70 °C
Vibration resistance XCM D snap action: 5 gn. XCM D slow break: 25 gn (10…500 Hz)
conforming to IEC 60068-2-6
Shock resistance 25 gn (18 ms) conforming to IEC 60068-2-27
Electric shock protection
Degree of protection
Class I conforming to IEC 61-140 and NF C 20-030
IP 66, IP 67 and IP 68 (1) conforming to IEC 60529; IK 06 conforming to EN 50102
2
Materials Bodies: zamak, heads: zamak
Repeat accuracy 0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger
(1) Protection against prolonged immersion: the test conditions are subject to agreement
between the manufacturer and the user.
Contact block characteristics
Rated operational
characteristics
Switches with 2 contacts a AC-15; B300 (Ue = 240 V, Ie = 1.5 A)
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
3
EN 60947-5-1
Switches with 3 and 4 contacts a AC-15; C300 (Ue = 240 V, Ie = 0.75 A)
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Pre-cabled switches Ithe = 6 A for 2 contacts, 4 A for 3 contacts, 3 A for 4 contacts
Switches with 4-pin
M12 connector
Ui = 250 V, Ie = 3 A maximum, Ithe = 3 A
4
Switches with 5-pin Ui = 60 V, Ie = 4 A maximum, Ithe = 4 A
M12 connector
Switches with 5-pin Ui = 250 V, Ie = 6 A maximum, Ithe = 6 A
7/8” 16UN connector
Rated insulation voltage Ui = 400 V degree of pollution 3 conforming to IEC 60947-5-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage
Positive operation (depending on model)
U imp = 4 kV conforming to IEC 60947-1, IEC 60664
N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
5
EN 60947-5-1
Resistance across terminals ≤ 25 mΩ conforming to IEC 60255-7 category 3
Electric shock protection 6 A cartridge fuse type gG (gl)
Minimum actuation speed Snap action contact: 0.01 m/minute
Slow break contact: 6 m/minute
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
6
b Maximum operating rate: 3600 operating cycles/hour
b Load factor: 0.5
a.c. supply XCM D snap action (N/C + N/O, N/C + N/C, XCM D slow break (N/C + N/O, N/C + N/C +
a 50/60 Hz N/C + N/C + N/O, N/C + N/C + N/O + N/O N/O contacts)
o inductive circuit contacts)
5 5
Millions of operating cycles

7
Millions of operating cycles

4 Ithe 4 Ithe
3 3
12/24/48 V
2 2
48 V 230 V
110 V
1 1
110 V
0,5 0,5

8
12/24 V
230 V
0,1
0,1
0,5 1 2 3 4 56 10
0,5 1 2 3 4 56 10
Current in A Current in A
d.c. supply c Power broken in W for Power broken in W for
5 million operating cycles 5 million operating cycles
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 3 9

10

5/9
References, Limit switches 3

characteristics 3
Osiswitch Universal, Osiconcept® ®

Miniature design, metal, type XCM D


Pre-cabled

Type of head Plunger (fixing by the body) Plunger (fixing by the head)

2 Type of operator Metal end


plunger
Metal end
plunger with
Steel roller
plunger
Retractable steel M12 with metal
roller lever end plunger
M16 with metal
end plunger with
M12 with steel
roller plunger
elastomer boot plunger elastomer boot
References
2-pole N/C + N/O XCM D2110L1 XCM D2111L1 XCM D2102L1 XCM D2124L1 XCM D21F0L1 XCM D21G1L1 XCM D21F2L1
snap action
BK

BU

3
1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
GN-YE BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
0 5mm 0 5mm 0 mm 0 4,9 mm 0 5mm 0 5mm 0 mm
BK-WH

BN

0,8 0,8 1,4 0,8 0,8 1,4

2-pole N/C + N/O break XCM D2510L1 XCM D2511L1 XCM D2502L1 XCM D2524L1 XCM D25F0L1 XCM D25G1L1 XCM D25F2L1
before make, slow break
BK

BU

1,8 3,1(P) 1,8 3,1(P) 1,8 3,1(P) 1,8 3,1(P)

4 BK-BK-WH BK-BK-WH
3,1(A) 5,6(P) 11,2(A) 19,5(P) BK-BK-WH BK-BK-WH
3,1(A) 5,6(P)
GN-YE BN-BU BN-BU BK-BKWH
BN-BU
BK-BK-WH
BN-BU
BN-BU BN-BU BK-BKWH
BN-BU
0 2,6 5 mm 0 2,6 5 mm 4,6 mm 0 16 mm 0 2,6 5 mm 0 2,6 5 mm 4,6 mm
0 0
BK-WH

BN

2-pole N/C + N/C ZCM D29L1 + ZCM D29L1 + ZCM D29L1 + ZCM D29L1 + ZCM D29L1 + ZCM D29L1 + ZCM D29L1 +
snap action ZCE 10 ZCE 11 ZCE 02 ZCE 24 ZCE F0 ZCE G1 ZCE F2
BK

RD

1,8 4,2 (P) 1,8 4,2 (P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2 (P) 1,8 4,2 (P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH

5
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
GN-YE BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
BK-BK-WH
RD-RD-WH
0 5 mm 0 5 mm 0 mm 0 4,9 mm 0 5 mm 0 5 mm 0 mm
RD-WH
BK-WH

0,8 0,8 1,4 0,8 0,8 1,4

3-pole N/C + N/C + N/O ZCM D39L1 + ZCM D39L1 + ZCM D39L1 + ZCM D39L1 + ZCM D39L1 + ZCM D39L1 + ZCM D39L1 +
snap action ZCE 10 ZCE 11 ZCE 02 ZCE 24 ZCE F0 ZCE G1 ZCE F2
BK
RD

BU

1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
GN-YE RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH

6
BN-BU BN-BU BN-BU BU-BN BN-BU BN-BU BN-BU
RD-RD-WH RD-RD-WH BK-BK-WH BK-BK-WH RD-RD-WH RD-RD-WH BK-BK-WH
RD-WH

RD-RD-WH
BK-WH

RD-RD-WH RD-RD-WH
BN

BK-BK-WH BK-BK-WH BU-BN BK-BK-WH BK-BK-WH


BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
0 5 mm 0 5 mm 0 mm 0 4,9 mm 0 5 mm 0 5 mm 0 mm
0,8 0,8 1,4 0,8 0,8 1,4
3-pole N/C + N/C + N/O break ZCM D37L1 + ZCM D37L1 + ZCM D37L1 + ZCM D37L1 + ZCM D37L1 + ZCM D37L1 + ZCM D37L1 +
before make, slow break ZCE 10 ZCE 11 ZCE 02 ZCE 24 ZCE F0 ZCE G1 ZCE F2
BK
RD

BU

1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P) 11,2(A) 19,5(P) 1,8 3,1(P) 1,8 3,1(P) 3,1(A) 5,6(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH
GN-YE RD-RD-WH
BN-BU
RD-RD-WH
BN-BU BN-BU
RD-RD-WH
BU-BN
RD-RD-WH
BN-BU
RD-RD-WH
BN-BU BN-BU
0 2,6 5 mm 0 2,6 5 mm 0 4,6 mm 0 16 mm 0 2,6 5 mm 0 2,6 5 mm 0 4,6 mm

7
RD-WH
BK-WH

BN

Weight (kg) 0.180 0.180 0.185 0.200 0.195 0.220 0.205


4-pole N/C + N/C + N/O + N/O ZCM D41L1 + ZCM D41L1 + ZCM D41L1 + ZCM D41L1 + ZCM D41L1 + ZCM D41L1 + ZCM D41L1 +
snap action ZCE 10 ZCE 11 ZCE 02 ZCE 24 ZCE F0 ZCE G1 ZCE F2
BK
RD

BU

VT

1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
GN-YE BN-BU BN-BU BN-BU BU-BN BN-BU BN-BU BN-BU

8
VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH
RD-RD-WH RD-RD-WH BK-BK BK-BK-WH RD-RD-WH RD-RD-WH BK-BK
RD-WH

RD-RD-WH
VT-WH
BK-WH

RD-RD-WH
BN

BK-BK-WH BK-BK-WH RD-RD-WH BU-BN BK-BK-WH BK-BK-WH


BN-BU BN-BU BN-BU VT-VT-WH BN-BU BN-BU BN-BU
VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH
0 5 mm 0 5 mm 0 mm 0 4,9 mm 0 5 mm 0 5 mm 0 mm
1,4 1,4
0,8 0,8 0,8 0,8
Weight (kg) 0.160 0.160 0.165 0.180 0.175 0.200 0.185
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation
contact open (P) = positive opening point
Characteristics
9 Switch actuation
Type of actuation
On end By 30° cam On end By 30° cam

Maximum actuation speed 0.5 m/s 0.1m/s


Mechanical durability 10 million operating cycles

10 Minimum For tripping


force or
torque
For positive
8.5 N
42.5 N
7N
35 N
2.5 N
12.5 N
8.5 N
42.5 N
7N
35 N
opening
Cabling PvR cable; 5 x 0.75 mm2, length 1 metre for 2-pole contact versions, 7 x 0.5 mm2, length 1 metre for 3-pole contact versions, 9 x 0.34 mm2,
length 1 metre for 4-pole contact versions. For other cable lengths, see page 5/22.

5/10
References, Limit switches 3

characteristics (continued) 3
Osiswitch Universal, Osiconcept® ®

Miniature design, metal, type XCM D


Pre-cabled

Type of head Rotary (fixing by the body) Multi-directional

Type of operator Thermoplastic


roller lever
Steel roller lever Roller lever with
ball bearing
Variable length
thermoplastic
“Cat’s whisker” (1) 2
mounted roller roller lever
References
2-pole N/C + N/O snap action XCM D2115L1 XCM D2116L1 XCM D2117L1 XCM D2145L1 XCM D2106L1
BK

BU

3
GN-YE 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BU-BN
BK-WH

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


BN

BN-BU BN-BU BN-BU BN-BU BU-BN


0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/O break before make, slow break XCM D2515L1 XCM D2516L1 XCM D2517L1 XCM D2545L1 XCM D2506L1
BK

BU


25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 20˚
GN-YE BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU
BK-BK-WH
BN-BU BK-BK-WH
BN-BU
0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚
BK-WH

4
BN

40˚

2-pole N/C + N/C snap action ZCM D29L1 + ZCM D29L1 + ZCM D29L1 + ZCM D29L1 + ZCM D29L1 +
ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
BK

RD

ZCY 15 ZCY 16 ZCY 17 ZCY 45


GN-YE
25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
RD-WH
BK-WH

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH

5
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
3-pole N/C + N/C + N/O snap action ZCM D39L1 + ZCM D39L1 + ZCM D39L1 + ZCM D39L1 + ZCM D39L1 +
ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
BK
RD

BU

ZCY 15 ZCY 16 ZCY 17 ZCY 45


GN-YE
25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
RD-WH
BK-WH

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


BN

BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BN-BU BN-BU BN-BU BN-BU BU-BN
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU RD-RD-WH
BU-BN
0 90˚ 0 90˚ 0 90˚ 0 90˚

6
10˚
12˚ 12˚ 12˚ 12˚

3-pole N/C + N/C + N/O break before make, slow break ZCM D37L1 + ZCM D37L1 + ZCM D37L1 + ZCM D37L1 + ZCM D37L1 +
ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
BK
RD

BU

ZCY 15 ZCY 16 ZCY 17 ZCY 45


GN-YE
25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 25˚ 45˚(P) 20˚
RD-WH
BK-WH

BN

BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH


RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BN-BU BN-BU BN-BU BN-BU BN-BU
0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚ 0 36˚ 90˚ 40˚

Weight (kg)
4-pole N/C + N/C + N/O + N/O snap action
0.220
ZCM D41L1 +
0.225
ZCM D41L1 +
0.220
ZCM D41L1 +
0.230
ZCM D41L1 +
0.180
ZCM D41L1 +
7
ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
BK
RD

BU

VT

ZCY 15 ZCY 16 ZCY 17 ZCY 45


GN-YE 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-WH

VT-WH
BK-WH

RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH


BN

BN-BU BN-BU BN-BU BN-BU RD-RD-WH


VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH BU-BN
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH VT-VT-WH
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU RD-RD-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BU-BN

8
VT-VT-WH
0 90˚ 0 90˚ 0 90˚ 0 90˚
10˚
12˚ 12˚ 12˚ 12˚

Weight (kg) 0.200 0.205 0.200 0.210 0.160


Contact operation contact (A) = cam displacement N/C contact with positive opening
closed (P) = positive opening point operation
contact open
(1) Value taken with actuation by moving part at 100 mm from the fixings.
Characteristics
Switch actuation By 30° cam By any moving part 9
Type of actuation

Maximum actuation speed 1.5 m/s 1 m/s


10 million operating cycles 5
10
Mechanical durability
Minimum force or torque For tripping 0.1 N.m
For positive opening 0.5 N.m –
Cabling PvR cable; 5 x 0.75 mm2, length 1 metre for 2-pole contact versions, 7 x 0.5 mm2, length 1 metre
for 3-pole contact versions, 9 x 0.34 mm2, length 1 metre for 4-pole contact versions. For other
cable lengths, see page 5/22.

5/11
Dimensions 3
Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Pre-cabled

XCM D2p10L1 XCM D2p11L1 XCM D2p02L1

1
(1) (1) (1)

2
(2) (2) (2)

3 XCM D2p24L1 XCM D2pF0L1 XCM D2pG1L1

19
12

(3) (3)
e

f
24
(1)
4
45

88
85

76

52

50
(2) (2)
(2)
5 2

XCM D2pF2L1
6
e

36

7
88

52

(2)

8
(1) 2 fixing holes Ø 4.2 mm, counterbored Ø 8 mm by 4 mm deep.
(2) Overall diameter of cable 7.5 mm.
(3) Fixing nut thickness 3.5 mm.
e: 8 mm max, panel cut-out Ø 12.5 mm.

9
f: 8 mm max, panel cut-out Ø 16.5 mm.

10

5/12
Dimensions (continued) 3
Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Pre-cabled

XCM D2p15L1 XCM D2p16L1 XCM D2p17L1

31 31 31
1

(1) (1) (1)


2

(2) (2) (2)


3

XCM D2p45L1 XCM D2p06L1

33
4
5,5 Ø16
33,5…83,5
53…103
93…143

(1) (1)
5
40
40

16
20
(2) (2)
6
30

15°
15°

(1) 2 fixing holes Ø 4.2 mm, counterbored Ø 8 mm by 4 mm deep.


(2) Overall diameter of cable 7.5 mm.
7
e: 8 mm max, panel cut-out Ø 12.5 mm.
f: 8 mm max, panel cut-out Ø 16.5 mm.

10

5/13
References, Limit switches 3

characteristics Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Integral or remote connector

Type of head Plunger (fixing by the body) Plunger (fixing by the head)

2
Type of operator Metal end Metal end Steel roller Retractable steel M12 with metal M16 with metal M12 with steel
plunger plunger with plunger roller lever end plunger end plunger with roller plunger
elastomer boot plunger elastomer boot
References
Single-pole XCM D2110M12 XCM D2111M12 XCM D2102M12 XCM D2124M12 XCM D21F0M12 XCM D21G1M12 XCM D21F2M12

3 C/O
snap action
+ integral M12 1-2
1,8 4,2(P)
1-2
1,8 4,2(P)
1-2
3,1(A) 7(P)
1-2
11,2(A) 25(P)
1-2
1,8 4,2(P)
1-2
1,8 4,2(P)
1-2
3,1(A) 7(P)
1-4 1-4 1-4 1-4 1-4 1-4 1-4
4-pin connector 1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
1-2
1-4
0 5mm 0 5mm 0 mm 0 4,9 mm 0 5mm 0 5mm 0 mm
0,8 0,8 1,4 0,8 0,8 1,4

2-pole XCM D2110C12 XCM D2111C12 XCM D2102C12 XCM D2124C12 XCM D21F0C12 XCM D21G1C12 XCM D21F2C12


N/C + N/O
4 snap action
+ integral M12 1-2
3-4
1,8 4,2(P)
1-2
3-4
1,8 4,2(P)
1-2
3-4
3,1(A) 7(P)
1-2
3-4
11,2(A) 25(P)
1-2
3-4
1,8 4,2(P)
1-2
3-4
1,8 4,2(P)
1-2
3-4
3,1(A) 7(P)
5-pin connector 1-2
3-4
1-2
3-4
1-2
3-4
1-2 1-2
3-4
1-2
3-4
1-2
3-4
3-4
0 5mm 0 5mm 0 mm 0 0 5mm 0 5mm 0 mm
4,9 mm
0,8 0,8 1,4 0,8 0,8 1,4
2-pole ZCM D29C12 + ZCM D29C12 + ZCM D29C12 + ZCM D29C12 + ZCM D29C12 + ZCM D29C12 + ZCM D29C12 +
N/C + N/C ZCE 10 ZCE 11 ZCE 02 ZCE 24 ZCE F0 ZCE G1 ZCE F2
snap action
5 + integral M12 1-2
3-4
5-pin connector 13 -- 24
1,8 4,2(P)
1-2
3-4
1-2
3-4
1,8 4,2(P)
1-2
3-4
1-2
3-4
3,1(A) 7(P)
1-2
3-4
1-2
11,2(A) 25(P) 1 - 2 1,8 4,2(P)
3-4
1-2
3 - 4
1-2
3-4
1-2
3 - 4
1,8 4,2(P)
1-2
3-4
1-2
3-4
3,1(A) 7(P)

0 5mm 0 5mm
3-4 0 5mm 0 5mm 0
0 1,4 mm 0 4,9 mm 1,4 mm
0,8 0,8 0,8 0,8

Weight (kg) 0.085 0.085 0.090 0.105 0.100 0.125 0.110


2-pole ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12
N/C + N/O + ZCE 10 + ZCE 11 + ZCE 02 + ZCE 24 + ZCE F0 + ZCE G1 + ZCE F2

6 snap action
+ M12 5-pin
connector on
1-2
3-4
1-2
1,8 4,2(P)
1-2
3-4
1-2
1,8 4,2(P)
1-2
3-4
1-2
3,1(A) 7(P)
1-2
3-4
1-2
11,2(A) 25(P)
1-2
3-4
1-2
1,8 4,2(P)
1-2
3-4
1-2
1,8 4,2(P)
1-2
3-4
1-2
3,1(A) 7(P)

3-4 3-4 3-4 3-4 3-4 3-4 3-4


0.8 m flying lead 0 5mm 0 5mm 0 mm 0 0 5mm 0 5mm 0 mm
4,9 mm
0,8 0,8 1,4 0,8 0,8 1,4
2-pole ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78
N/C + N/O + ZCE 10 + ZCE 11 + ZCE 02 + ZCE 24 + ZCE F0 + ZCE G1 + ZCE F2
snap action
7
1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P) 11,2(A) 25(P) 1,8 4,2(P) 1,8 4,2(P) 3,1(A) 7(P)
+ 7/8” 16UN 4-5
1-2
4-5
1-2
4-5
1-2
4-5 4-5
1-2
4-5
1-2
4-5
1-2
1-2
5-pin connector 1-2
4-5 4-5
1-2
4-5
1-2
4-5 4-5
1-2
4-5
1-2
4-5
1-2
1-2
on 0.8 m flying 0 5mm 0 5mm 0 mm 0 0 5mm 0 5mm 0 mm
4,9 mm
lead 0,8 0,8 1,4 0,8 0,8 1,4

Weight (kg) 0.150 0.150 0.155 0.170 0.165 0.190 0.175


Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation

8
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam On end By 30° cam
Type of actuation

9 Maximum actuation speed


Mechanical durability
0.5 m/s
10 million operating cycles
0.1 m/s

Minimum For tripping 8.5 N 7N 2.5 N 8.5 N 7N


force or For positive 42.5 N 35 N 12.5 N 42.5 N 35 N
torque opening
Positive operation Although their design is identical to the pre-cabled switches, the switches incorporating an M12 4-pin connector cannot be marked
with the symbol because they are single-pole C/O.

10

5/14
References, Limit switches 3

characteristic (continued) Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Integral or remote connector

Type of head Rotary (fixing by the body) Multi-


directional
1

2
Type of operator Thermoplastic Steel roller lever Roller lever with Variable length “Cat’s whisker” (1)
roller lever ball bearing thermoplastic
mounted roller roller lever
References
Single-pole C/O snap action
With integral M12 4-pin connector
XCM D2115M12 XCM D2116M12 XCM D2117M12 XCM D2145M12

XCM D2106M12
3
25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
1-2 1-2 1-2 1-2 1-2
1-4 1-4 1-4 1-4 1-4
1-2 1-2 1-2 1-2 1-2
1-4 1-4 1-4 1-4 1-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/O snap action XCM D2115C12 XCM D2116C12 XCM D2117C12 XCM D2145C12 XCM D2106C12
With integral M12 5-pin connector

1-2
25˚ 70˚(P)

25˚ 70˚(P)
1-2

25˚ 70˚(P)

25˚ 70˚(P)
1-2 1-2 1-2
20˚
4
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/C snap action ZCM D29C12 + ZCM D29C12 + ZCM D29C12 + ZCM D29C12 + ZCM D29C12 +
With integral M12 5-pin connector ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06

5
ZCY 15 ZCY 16 ZCY 17 ZCY 45
20˚ 70˚(P) 20˚ 70˚(P) 20˚ 70˚(P) 20˚ 70˚(P) 20˚
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
Weight (kg) 0.125 0.130 0.125 0.135 0.085
2-pole N/C + N/O snap action ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12 ZCM D21L08R12
With M12 5-pin connector on 0.8 m flying lead + ZCE 01 + + ZCE 01 + + ZCE 01 + + ZCE 01 + + ZCE 06
ZCY 15
25˚ 70˚(P)
ZCY 16
25˚ 70˚(P)
ZCY 17
25˚ 70˚(P)
ZCY 45
25˚ 70˚(P) 20˚
6
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
1-2 1-2 1-2 1-2 1-2
3-4 3-4 3-4 3-4 3-4
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
2-pole N/C + N/O snap action ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78 ZCM D21L08U78
With 7/8” 16UN 5-pin connector on 0.8 m flying + ZCE 01 + + ZCE 01 + + ZCE 01 + + ZCE 01 + + ZCE 06
lead ZCY 15
25˚
ZCY 16
70˚(P) 4-5
ZCY 17
25˚ 70˚(P)
ZCY 45

4-5
25˚ 70˚(P)
4-5
25˚ 70˚(P)
4-5
20˚
7
4-5
1-2 1-2 1-2 1-2 1-2
4-5 4-5 4-5 4-5 4-5
1-2 1-2 1-2 1-2 1-2
0 90˚ 0 90˚ 0 90˚ 0 90˚ 10˚
12˚ 12˚ 12˚ 12˚
Weight (kg) 0.200 0.205 0.200 0.210 0.160
Contact operation contact (A) = cam displacement N/C contact with positive opening
closed
contact open
(P) = positive opening point operation
8
(1) Value taken with actuation by moving part at 100 mm from the fixing.
Characteristics
Switch actuation By 30° cam By any moving
part
Type of actuation

9
Maximum actuation speed 1.5 m/s 1 m/s
Mechanical durability 10 million operating cycles 5
Minimum force or torque For tripping 0.1 N.m
For positive opening 0.5 N.m –

Positive operation Although their design is identical to the pre-cabled switches, the switches incorporating an M12
4-pin connector cannot be marked with the symbol because they are single-pole C/O.
10

5/15
References, Limit switches 3

connections, Osiswitch Universal, Osiconcept


® ®

dimensions Miniature design, metal, type XCM D


Connector cabling accessories

References of suitable pre-wired female connectors


Type of connector M12 straight, 4-pin M12 straight, 5-pin M12 elbowed, 5-pin 7/8” 16 UN straight,
1 With cable L=2m
4 A, 250 V
XZ CP1169L2
4 A, 24 V
XZ CP1164L2
4 A, 24 V
XZ CP1264L2
5-pin, 6 A, 250 V
XZ CP1771L2

L=5m XZ CP1169L5 XZ CP1164L5 XZ CP1264L5 XZ CP1771L5

L = 10 m XZ CP1169L10 XZ CP1164L10 XZ CP1264L10 XZ CP1771L10

2
Weight (kg) 0.105 0.115 0.115 0.190

Connections
XCM D with connector
4-pin, M12 5-pin, M12 5-pin, 7/8” 16 UN
4 A - 60 V
2 3 A - 250 V 2 XCM D21pp or ZCM D21pp 3 6 A - 250 V

3
1 = common 1 - 2 = N/C 4 2 1 - 2 = N/C
3
1 2 = N/C 3 1 3 - 4 = N/O 4 - 5 = N/O
3=t 5=t 3=t
4 4 = N/O 4 XCM D29pp or ZCM D29pp 5 1
1 - 2 = N/C
3 - 4 = N/C
5=t

4 Pre-wired female connectors XZ CP


4-pin, M12 5-pin, M12 5-pin, 7/8” 16 UN

2 1 = brown 2 1 = brown 3 1 = black


3 2 = blue 2 = white 2 4 2 = blue
1 3 = yellow/green t 1 3 3 = blue 3 = yellow/green t
4 = black 4 = blackt = yellow/green 4 = brown
4 4 1 5 5 = white

5
Dimensions
XZ CP116pLp XZ CP1264Lp XZ CP1771Lp

6
26

20

42 L
32 L
55 L
40

L: cable length 2, 5 or 10 m.

7 Distances required for plug-in connectors


M12 straight connector M12 elbowed connector Connector on flying lead

8
d d

d
d: min. 65 mm, recommended 69 mm. d: min. 42 mm, recommended 45 mm. d: min. 20 mm.

10

5/16
Dimensions Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Integral or remote connector

XCM D2p10M12 XCM D2p11M12 XCM D2p02M12

1
(1) (1)
(1)

70,4
92,4
50
60
82

50
70
92

50
2
M12

XCM D2p24M12 XCM D2pF0M12 XCM D2pG1M12


12
Ø9
21,4
M12x1
M16X1 Ø7 3
e

38
(1)
45

24

88
85

110
107
50

98

52

50
4
M12 30 30
16 52

5
XCM D2pF2M12 XCM D2p45M12 XCM D2p15M12 /p16M12 /p17M12
31

3,5
6
53…103
93…143

Ø10,6

34,5
M12x1
e

36

54
(1)
115…165

(1)
116
94
110
88

52

7
M12 30
16 52
32,4

8
XCM D2p06M12 (1) 2 fixing holes Ø 4.2 mm, counterbored Ø 8 mm by 4 mm deep.
e: 8 mm max., panel cut-out Ø 12.5 mm, fixing nut thickness 3.5 mm.
1,2 f: 8 mm max., panel cut-out Ø 16.5 mm, fixing nut thickness 3.5 mm.

9
182
204

10

5/17
Dimensions (continued) Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Integral or remote connector

ZCM D21L08ppp + ZCE 10 ZCM D21L08ppp + ZCE 11 ZCM D21L08ppp + ZCE 02

1
(1)
(1) (1)

30
70
60

2 (2) (2) (2)

ZCM D21L08ppp + ZCE 24 ZCM D21L08ppp + ZCE F0 ZCM D21L08ppp + ZCE G1

4 12 19

Ø9

38
e

f
(1)
24
45

88
5
85

76

50
52

(2) (2) (2)

6
(1) 2 fixing holes Ø 4.2 mm, counterbored Ø 8 mm by 4 mm deep.
(2) Overall diameter 7.5 mm.
e: 8 mm max., panel cut-out Ø 12.5 mm, fixing nut thickness 3.5 mm.
f: 8 mm max., panel cut-out Ø 16.5 mm, fixing nut thickness 3.5 mm.
7

10

5/18
Dimensions (continued) Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Integral or remote connector

ZCM D21L08ppp + ZCE F2 ZCM D21L08ppp + ZCE 01 ZCM D21L08ppp + ZCE 01 + ZCY 45


+ ZCY 15/16/17

31 33 1
5,5 Ø16

33,5…83,5
53…103
2

93…143
36

54
e

(1) (1)

94
88

52

3
(2) (2)
20 (2)
16
30
32,4
15°
15°

ZCM D21L08ppp + ZCE 06
4

(1) 5
40

(2)
6

(1) 2 fixing holes Ø 4.2 mm, counterbored Ø 8 mm by 4 mm deep.


(2) Overall diameter 7.5 mm.
e: 8 mm max., panel cut-out Ø 12.5 mm, fixing nut thickness 3.5 mm.
f: 8 mm max., panel cut-out Ø 16.5 mm, fixing nut thickness 3.5 mm.
7

10

5/19
Presentation Limit switches 3

Osiswitch Universel, Osiconcept


® ®

Miniature design, metal, type XCM D


Variable composition

Thermoplastic roller Thermoplastic roller Thermoplastic Retractable


lever plunger, lever plunger, roller lever plunger, steel roller

1 horizontal
actuation
vertical
actuation
horizontal or
vertical actuation
lever
plunger

ZCE 21 ZCE 27 ZCE 28 ZCE 24

Side metal
2
Side steel Side steel Side steel
plunger, Side metal roller plunger, roller plunger, ball bearing
adjustable plunger horizontal vertical plunger

ZCE 62 ZCE 63 ZCE 64 ZCE 65 ZCE 66

3 M12 with
metal end
M12 with
steel
M16 with
steel end
plunger roller plunger Spring rod with
plunger with boot thermoplastic end Spring rod “Cat’s whisker”

4
ZCE F0 ZCE F2 ZCE G1 (1) ZCE GA (2)

Steel Steel

5 Steel
roller
plunger
roller
plunger
with boot
roller
plunger
with boot

ZCE 02 ZCE 29 (1) ZCE 2A (2) ZCE 07 (1) ZCE A7 (2) ZCE 08 (1) ZCE A8 (2) ZCE 06 (1) ZCE A6 (2)

Metal end Metal end Steel ball Metal end Side Side
6 Metal end plunger plunger bearing plunger, “Cat’s “Cat’s
plunger with boot with boot plunger adjustable whisker” whisker”

ZCE 10 ZCE 11 (1) ZCE 1A (2) ZCE 13 ZCE 14 ZCE 67 (1) ZCE 6A (2)

7
Body with Body with
Body with 2-pole 3-pole
2-pole Body with N/C + N/O N/C + N/C Body with
N/C + N/O 2-pole break before + N/O break 3-pole

8
snap N/C + N/C make, before make, N/C + N/C + N/O
action snap action slow break slow break snap action
contact contact contact contact contact
ZCM D21 ZCM D29 ZCM D25 ZCM D37 ZCM D39

Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre- Bodies with pre-
cabled contacts cabled contacts cabled contacts cabled contacts cabled contacts
ZCM D21L1 ZCM D29L1 ZCM D25L1 ZCM D37L1 ZCM D39L1

9 ZCM D21L2
ZCM D21L5
ZCM D29L2
ZCM D29L5
ZCM D25L2
ZCM D25L5
ZCM D37L2
ZCM D37L5
ZCM D39L2
ZCM D39L5

(3) (3) (3) (3) (3)

10
(1) Nitrile boot for indoor use.
(2) Silicone boot for outdoor use.
(3) Pre-cabled connection components: replace the “p” in the reference by the required cable length in metres, either: 1, 2, 3, 5, 7 or 10.
Example: ZCM C21Lp becomes ZCM C21L7 for a 7 metre long cable.
Note: only cable lengths of 1, 2 and 5 metres are available for pre-cabled connection components ZCM C37Lp and ZCM C39Lp.

5/20
Présentation Interrupteurs de position 3

Osiswitch Universel, Osiconcept


® ®

Design miniature, métallique, type XCM D


Composition variable

Round rod lever, Square rod Round rod lever, Round rod lever,
1
steel, Ø 3 mm lever, steel, U glass fibre, thermoplastic,
L = 125 mm 3 mm Ø 3 mm Ø 6 mm
L = 125 mm L = 125 mm L = 200 mm
ZCY 53 ZCY 54 ZCY 55 ZCY 59

Ceramic Spring lever with Spring - rod

3
roller lever thermoplastic lever, metal
end

ZCY 22 ZCY 81 ZCY 91

Variable length Variable length Variable length Variable length


thermoplastic roller thermoplastic steel roller steel roller lever,

5
lever, roller lever with pliable
Spring with pliable lever lever
return lever
for actuation
from left ZCY 44 ZCY 45 ZCY 46 ZCY 48
AND
right Steel ball
ZCE 01 Thermoplastic roller Steel roller bearing Thermoplastic Steel roller lever,
lever, lever, mounted roller roller lever, track 24/31 mm
track 20/36 mm track 20/36 mm lever,
track 20/36 mm
track 24/31 mm
6
ZCY 18 ZCY 19 ZCY 12 ZCY 15 ZCY 16

Steel ball bearing Thermoplastic Steel roller lever, Steel ball bearing
mounted roller roller lever, track 16/39 mm mounted roller
Stay put lever, track 16/39 mm lever,
for actuation
from left AND
track 24/31 mm
ZCY 17 ZCY 25 ZCY 26
track 16/39 mm
ZCY 23
7
right
ZCE 09 (4)
Forked arm with Forked arm with
rollers, 2 track, rollers, 1 track,
track 21/35 mm track 28 mm
ZCY 61 ZCY 71
8
Pre-cabled bodies
with 4-pole Bodies with integral connector, with Body with 7/8” 16UN 5-pin connector on 0.8
N/C + N/C + N/O + 2-pole snap action contact: m flying lead, with
N/O snap action N/C + N/O, M12 5-pin connector 2-pole N/C + N/O snap action contact
contact ZCM D21C12 ZCM D21L08U78

ZCM D41L1
N/C + N/C, M12 5-pin connector
ZCM D29C12
Body with M12 5-pin connector on
0.8 m flying lead, with
9
ZCM D41L2 C/O, M12 4-pin connector 2-pole N/C + N/O snap action contact
ZCM D41L5 ZCM D21M12
ZCM D21L08R12

10
(4) Cannot be used on bodies ZCM D21, ZCM D29, ZCM D39, ZCM D41,
ZCM D21C12, ZCM D21M12, ZCM D29C12, ZCM D21L08ppp.

5/21
References Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Separate components

Pre-cabled connection components (CEI cable) (1)


Type of contact Scheme Length of Reference Weight
1 CEI cable
in metres kg
2-pole
520719

N/C + N/O 1 ZCM C21E1 0.100

BK

BU
snap action GN-YE
2 ZCM C21E2 0.190

BK-WH

BN
2 ZCM C21Ep
3 ZCM C21E3 0.280

5 ZCM C21E5 0.440

7 ZCM C21E7 0.700

10 ZCM C21E10 0.970

3 Bodies with gold contacts


Type of contact Positive Scheme Length of Reference Weight
operation cable in
(2) metres kg
2-pole
520720

N/C + N/O – ZCM D61 0.055

BK

BU
snap action

4
GN-YE

BK-WH

N/C + N/C BN – ZCM D69 0.055


BK

RD
snap action GN-YE
RD-WH
BK-WH

N/C + N/O – ZCM D65 0.055


5
BK

BU

break before make, GN-YE


slow break
BK-WH

BN

ZCM D6p
ZCM D7p 3-pole
N/C + N/C + N/O – ZCM D79 0.055
BK
RD

BU

snap action GN-YE


RD-WH
BK-WH

BN

6 N/C + N/C + N/O – ZCM D77 0.055


BK
RD

BU

break before make, GN-YE

slow break
RD-WH
BK-WH

BN

4-pole
520721

N/C + N/C + N/O + N/O 1 ZCM D81L1 0.160


7
BK
RD

BU

VT

snap action GN-YE


RD-WH

VT-WH
BK-WH

BN

2 ZCM D81L2 0.255

5 ZCM D81L5 0.525

(1) Cable not UL, CSA certified.


(2) bodies with contacts assuring positive opening operation.

ZCM D81Lp

10

5/22
References (continued) Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Miniature design, metal, type XCM D


Separate components

Bodies with gold contacts, integral connector


562245

Type of contact Positive Scheme Connector Reference Weight


operation
(1) kg 1
2-pole
N/C + N/O – M12 5-pin ZCM D61C12 0.065
snap action

N/C + N/C
snap action
– M12 5-pin ZCM D69C12 0.065
2
Single-pole
ZCM D61ppp C/O – M12 4-pin ZCM D61M12 0.065
snap action

3
561408

Accessories
Description Positive Suitable levers Reference Weight
operation for use with
(1) head kg
Rotary head, without lever, ZCY 12, ZCY 15, ZCE 05 0.045
ZCE 05 spring return, for actuation
from left AND right
or
ZCY 16, ZCY 17,
ZCY 18, ZCY 19,
ZCY 22, ZCY 23,
4
566638
566637

from left OR right (2) ZCY 25, ZCY 26,


ZCY 39, ZCY 53,
ZCY 54, ZCY 55,
ZCY 81
XCM Z06 Spacer for mounting – – XCM Z06 0.005
XCM Z07
5
multi-track XCM D
Spacer for angular – – XCM Z07 0.005
positioning of heads with
562246

adjustable levers, for values


other than - 90°, 0° and 90°
Bodies with contacts, with rotary head (without operating lever),
pre-cabled
Type of contact Positive Scheme
operation
(1)
Length of
cable in
metres
Reference Weight

kg
6
2-pole
N/C + N/O 1 XCM D2101L1 0.180
BK

BU

snap action GN-YE


BK-WH

BN

N/C + N/O 1 XCM D2501L1 0.180 7


BK

BU

break before make, GN-YE


slow break
BK-WH

BN

XCM D2p01L1
Bodies with contacts, with rotary head (without operating lever),
integral connector
562247

Type of contact Positive Scheme


operation
Connector Reference Weight
8
(1) kg
2-pole
N/C + N/O M12 5-pin XCM D2101C12 0.110
snap action

Single-pole 9
C/O – M12 4-pin XCM D2101M12 0.110
snap action

(1) bodies with contacts or head assuring positive opening operation.


(2) For programming see page 5/192.
10
XCM D2101p12

5/23
Presentation 3
Limit switches 3

Osiswitch Optimum ®

Miniature design, plastic, type XCM N

b XCM N v With head for linear movement (plunger). Fixing by the body.
pre-cabled
1

520366

530750
2
Page 5/26

v With head for linear movement (plunger). Fixing by the head.

3
530751

530752
4 Page 5/26

v With head for rotary movement (lever) or multi-directional.

5
530753

520371

6 Page 5/26

10

5/24
General characteristics 3
Limit switches 3

Osiswitch Optimum ®

Miniature design, plastic, type XCM N

Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14

Machine assemblies IEC 60204-1, EN 60204-1


1
Product certifications UL, CSA, CCC

Protective treatment Standard version “TC”

2
Ambient air temperature Operation - 25…+ 70 °C

Storage - 40…+ 70 °C

Vibration resistance Conforming to IEC 60068-2-6 5 gn (10…500 Hz)

Shock resistance Conforming to IEC 60068-2-27 25 gn (18 ms)

Electric shock protection Class II conforming to IEC 61140 and NF C 20030


3
Degree of protection IP 65 conforming to IEC 60529; IK 04 conforming to EN 50102

Materials Bodies Plastic

Heads Zamak

Contact block characteristics 4


Rated operational characteristics a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A

c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated insulation voltage Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 4 kV conforming to IEC 60947-1, IEC 60664 5
Short-circuit protection 6 A cartridge fuse type gG (gl)

10

5/25
References, Limit switches 3

characteristics, Osiswitch Optimum ®

dimensions Miniature design, plastic, type XCM N


Pre-cabled
3

Type of head Plunger (fixing by the body) Plunger (fixing by the head)

2 Type of operator Metal end Steel roller Steel roller Thermoplastic M12 with metal M12 with steel M12 with steel
plunger plunger for plunger for roller lever end plunger roller plunger for roller plunger for
lateral cam traverse cam plunger, lateral cam traverse cam
approach approach 1 direction of approach approach
actuation
References
2-pole XCM N2110L1 XCM N2102L1 XCM N2103L1 XCM N2121L1 XCM N21F0L1 XCM N21F2L1 XCM N21F3L1
3
BK

BU

N/C + N/O
snap action 1,8 4,2(P) 3,1(A) 7(P) 3,1(A) 7(P) 6,5(A) 14 (P) 1,8 4,2(P) 3,1(A) 7(P) 3,1(A) 7(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BK-WH

BN

BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU


BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU BN-BU
0 5mm 0 mm 0 mm 0 mm 0 5mm 0 mm 0 mm
0,8 1,4 1,4 2,8 0,8 1,4 1,4

Weight (kg) 0.080 0.080 0.080 0.090 0.065 0.095 0.095


Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation

4 Characteristics
contact open (P) = positive opening point

Switch actuation On end By 30° cam On end By 30° cam


Type of actuation

5
Maximum actuation speed 0.5 m/s 0.1 m/s 0.5 m/s 0.1 m/s
Mechanical durability 5 millions operating cycles
Minimum For tripping 8.5 N 7N 2.5 N 8.5 N 7N
force or For positive 42.5 N 35 N 12.5 N 42.5 N 35 N
torque opening
Cabling PvR cable, 4 x 0.75 mm2, length 1 metre
Dimensions
6 XCM N2110L1 XCM N2102L1, XCM N2103L1 XCM N21F2L1, XCM N21F3L1

3,5 Ø10,6
3,5 Ø11,6 M12x1
Ø7
36

(1) (1)
30,4
20

7
e
88
70,4
60
50

52
50
40

40

20 (2) (2) (2)


16 20 30
16 16
30 30

8 XCM N2121L1 XCM N21F0L1
(1) 2 fixing holes Ø 4.2 mm, counterbored
16 Ø 8 mm by 4 mm deep.
(2) Overall diameter 7.5 mm.
Ø7 e: 8 mm max, panel cut-out Ø 12.5 mm,
M12x1 fixing nut thickness 3.5 mm.
24
39

9
e

(1)
76

52
50

40

(2) (2)
20 30
16 16
30

10

5/26
References, Limit switches 3

characteristics, Osiswitch Optimum ®

Miniature design, plastic, type XCM N


dimensions (continued) 3

Pre-cabled

Type of head Rotary (fixing by the body) Multi-directional

Type of operator Thermoplastic Variable length Round Spring lever with “Cat’s whisker” (1) 2
roller lever thermoplastic thermoplastic thermoplastic
roller lever rod lever Ø 6 mm end (1)
(1)
References
2-pole XCM N2115L1 XCM N2145L1 XCM N2159L1 XCM N2107L1 XCM N2106L1
BK

BU

N/C + N/O
snap action
BK-BK-WH
25˚ 70˚(P)
BK-BK-WH
25˚ 70˚(P)
BK-BK-WH
25˚
BK-BK-WH
20˚
BK-BK-WH
20˚ 3
BK-WH

BN

BN-BU BN-BU BN-BU BU-BN BU-BN


BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BU-BN BU-BN
0 90˚ 0 90˚ 0 90˚ 10˚ 10˚
12˚ 12˚ 12˚
Weight (kg) 0.100 0.105 0.080 0.085 0.080
Contact operation contact (A) = cam displacement N/C contact with positive opening
closed (P) = positive opening point operation
contact
Open 4
(1) Value taken with actuation by moving part at 100 mm from the fixings.
Characteristics
Switch actuation By 30° cam By any moving part
Type of actuation

5
Maximum actuation speed 1.5 m/s 1 m/s 1 m/s (any direction)
Mechanical durability 5 millions operating cycles
Minimum force or torque For tripping 0.1 N.m
For positive opening 0.5 N.m – –
Cabling PvR cable, 4 x 0.75 mm2, length 1 metre
Dimensions
XCM N2115L1 XCM N2159L1 XCM N2107L1
6
31
24
5,5 Ø16
30 Ø6

7
128
34,4

Ø6,4
192
54

168

(1) (1) (1)


232
94

40

40
40

16
32,4
20
30
(2)
16
40,5
20
30
(2)
16
20
30
(2)
8
XCM N2145L1 XCM N2106L1
33 (1) 2 fixing holes Ø 4.2 mm, counterbored
5,5 Ø16 Ø 8 mm by 4 mm deep.
(2) Overall diameter 7.5 mm.

9
Ø1,2
33,5…83,5
53…103

142
93…143

182

(1)
(1)

10
40

20 (2)
20 (2) 16
16 30
30

5/27
Presentation, Limit switches 3

general characteristics 3
Osiswitch Universal, Osiconcept
® ®

Compact design, plastic, types XCK P and XCK T


Compact design, metal, type XCK D

b XCK P, XCK D v With head for linear movement (plunger). Fixing by the head or by the body.
with 1 cable entry XCK D XCK P
1 Conforming to CENELEC EN 50047

520353

520354

520355

520356
2
Pages 5/30 and 5/34 Pages 5/36 and 5/40

v With head for rotary movement (lever) or multi-directional. Fixing by the body.
XCK D XCK P

3
520357

520358

520359

520360
4
Pages 5/31 and 5/31 Pages 5/37 and 5/41

b XCK T v With head for linear movement (plunger). Fixing by the head or by the body.
with 2 cable entries XCK T
Tripping/resetting points and fixing centres conform to
5 CENELEC EN 50047
520361

520362

520363

6 Page 5/42

v With head for rotary movement (lever) or multi-directional. Fixing by the body.
XCK T
520364

520365

Page 5/42

8 Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC
Protective treatment Standard version “TC”

9
Ambient air temperature Operation - 25…+ 70 °C
Storage - 40…+ 70 °C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz) except switch with head ZCE 24: 20 gn
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms) except heads ZCE 08 : 15 gn (11 ms) and ZCE 24 : 30 gn (18 ms)
Electric shock protection Class II conforming to IEC 61140 and NF C 20-030 for XCK P and XCK T
Class I conforming to IEC 61140 and NF C 20-030 for XCK D
Degree of protection IP 66 and IP 67 conforming to IEC 60529; IK 04 conforming to EN 50102 for XCK P and

10
XCK T, IK 06 conforming to EN 50102 for XCK D
Repeat accuracy 0.1 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry or Depending on model Either: tapped entry for n° 11 or n° 13 cable gland, tapped ISO M16 x 1.5 or ISO M20 x 1.5,
integral connector tapped 1/2” NPT, tapped PF 1/2 (G1/2) or integral M12 connector
Materials XCK D: zamak bodies and heads, XCK P and XCK T: plastic bodies, zamak heads

5/28
General characteristics Limit switches 3

(continued) 3
Osiswitch Universal, Osiconcept ® ®

Compact design, plastic, types XCK P and XCK T


Compact design, metal, type XCK D

Contact block characteristics


Rated operational XE2p P a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
characteristics c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1 1
XE3p P a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated insulation voltage XE2p P Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
XE3p P Ui = 400 V degree of pollution 3 conforming to IEC 60947-1

Rated impulse withstand XE2p P


Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
2
voltage XE3p P U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 60 947-5-1 Appendix K,
EN 60947-5-1
Resistance across terminals y 25 mΩ conforming to IEC 60255-7 category 3
Short-circuit protection XE2p P 10 A cartridge fuse type gG (gl)

Cabling
XE3p P
XE2S Pp151 and XE2S P2141
6 A cartridge fuse type gG (gl)
Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
3
(screw clamp terminals) XE2N P21p1 and XE2N P31p1 Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XE3N P and XE3S P Clamping capacity, min: 1 x 0.34 mm2, max: 1 x 1 mm2 or 2 x 0.75 mm2
Minimum actuation speed XE2S Pp151, XE2S P2141 and XE3S P: 0.01 m/minute
(for head with end plunger) XE2N P21p1, XE2N P31p1 and XE3N P: 6 m/minute
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour
4
b Load factor: 0.5
XE2S Pp151, XE2S P2141 XE2N P21p1, XE2N P31p1
a.c. supply
a 50/60 Hz 5 5

Millions of operating cycles


Millions of operating cycles

o inductive circuit Ithe 4 Ithe


3

5
230 V 12/24/48 V
2

1
110 V
1
110 V
0,5 24 V 0,5
230/400 V
48 V 0,2

0,1
0,5 1 2 3 4 5 10
0,1
0,5 1 2 3 4 5 10
6
Current in A Current in A

d.c. supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7
For XE2S Pp151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown
with reverse polarity.
7
XE3N Ppppp XE3S Ppppp
a.c. supply
a 50/60 Hz Ithe Ithe
Millions of operating cycles
Millions of operating cycles

5 5
o inductive circuit 4
3
2
230 V
12/24/48 V 8
1
110 V
1

0,5 0,5
110 V
230/400 V 24 V 0,2

0,1
0,5 1 2
48 V

3 4 5 10
0,1
0,5 1 2 3 4 5 10
9
Current in A Current in A

d.c. supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2
10

5/29
References, Limit switches 3

characteristics 3
Osiswitch Universal, Osiconcept
® ®

Compact design, metal, type XCK D


Complete units with 1 ISO M16 x 1.5 cable entry

Type of head Plunger (fixing by the body)


Form B (1) Form C (1) Form E (1)

Type of operator Metal end plunger Metal end plunger Steel roller plunger Thermoplastic Thermoplastic Thermoplastic
2 with elastomer
boot
roller lever plunger,
horizontal actuation
roller lever plunger,
vertical actuation
roller lever plunger,
horiz. or vert. actu-
in 1 direction in 1 direction ation in 1 direction
References (2) (3)
2-pole N/C + N/O XCK D2110P16 XCK D2111P16 XCK D2102P16 XCK D2121P16 XCK D2127P16 XCK D2128P16
13

21

snap action (XE2S P2151)


1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)

3
14

22

21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

2-pole N/C + N/O XCK D2510P16 XCK D2511P16 XCK D2502P16 XCK D2521P16 XCK D2527P16 XCK D2528P16


21
13

break before make, slow break


(XE2N P2151) 1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
22
14

21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 16,1 mm

4 2-pole N/C + N/C ZCD 29 + ZCD 29 + ZCD 29 + ZCD 29 + ZCD 29 + ZCD 29 +


11

21

snap action (XE2S P2141) ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +
ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
12

22

1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

5 2-pole N/C + N/C ZCD 27 + ZCD 27 + ZCD 27 + ZCD 27 + ZCD 27 + ZCD 27 +


11

21

simultaneous, slow break ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +


(XE2N P2141) ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
12

22

1,8 3,2(P) 1,8 3,2(P) 3,1 5,6(P) 6,6(A) 11,6(P) 6,6(B) 11,6(P) 5,3(A)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 5mm 0 5mm 0 5mm 0 5mm

3-pole N/C + N/C + N/O ZCD 39 + ZCD 39 + ZCD 39 + ZCD 39 + ZCD 39 + ZCD 39 +
13
31

21

6
snap action (XE3S P2141) ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +
ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
14
32

22

1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

3-pole N/C + N/C + N/O ZCD 37 + ZCD 37 + ZCD 37 + ZCD 37 + ZCD 37 + ZCD 37 +
13
31

21

break before make, slow break ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +
7 (XE3N P2141) ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
14
32

22

1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 16,1 mm

Weight (kg) 0.180 0.180 0.185 0.195 0.190 0.195


Contact operation contact closed (A)(B) = cam displacement N/C contact with positive opening
contact open (P) = positive opening point operation
8 Characteristics
Switch actuation On end By 30° cam
Type of actuation

9 Maximum actuation speed 0.5 m/s 1 m/s


Mechanical durability 15 10 15
(in millions of operating cycles)
Minimum force For tripping 15 N 12 N 6N
or torque
For positive opening 45 N 36 N 18 N

10 Cable entry (3)


(1) Form conforming to EN 50047, see page 5/198.
1 entry tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm

(2) Switches with gold contacts or ring type connections: please consult our Regional Sales Office.
(3) For an entry tapped for a n° 11 cable gland, replace P16 in the reference by G11. Examples: XCK D2110P16 becomes XCK D2110G11, ZCD EP16 becomes
ZCD EG11.

5/30
References, Limit switches 3

characteristics (continued) 3
Osiswitch Universal, Osiconcept® ®

Compact design, metal, type XCK D


Complete units with 1 ISO M16 x 1.5 cable entry

Type of head Plunger (fixing by the head) Rotary (fixing by the body) Multi-
directional
Form A (1)
1

Type of operator M18 with metal


end plunger
M18 with steel
roller plunger
Thermoplastic
roller lever
Variable length
thermoplastic
Thermoplastic
roller lever,
Variable length
thermoplastic
“Cat’s whisker”
(4)
2
roller lever Ø 50 mm roller lever,
Ø 50 mm
References (2) (3)
2-pole N/C + N/O XCK D21H0P16 XCK D21H2P16 XCK D2118P16 XCK D2145P16 XCK D2139P16 XCK D2149P16 XCK D2106P16
13

21

snap action
(XE2S P2151) 1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70
3
14

22

21-22 21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0 0 0
0,9 1,5
2-pole N/C + N/O XCK D25H0P16 XCK D25H2P16 XCK D2518P16 XCK D2545P16 XCK D2539P16 XCK D2549P16 XCK D2506P16
21
13

break before
make, slow break
1,8 3,2(P) 3,1(A) 5,6(P) 46 46 46 46
22
14

(XE2N P2151)
4
21-22 21-22 21-22 21-22 21-22 21-22
21-22 13-14 13-14 13-14
13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 0 0 0 0
2-pole N/C + N/C ZCD 29 + ZCD 29 + ZCD 29 + ZCD 29 + ZCD 29 + ZCD 29 + ZCD29 +
11

21

snap action ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +


(XE2S P2141) ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE  01 + ZCE 01 + ZCE 06
ZCY 18 ZCY 45 ZCY 39 ZCY 49
12

22

1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70


11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12 11-12

5
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
0,9 1,5

2-pole N/C + N/C ZCD 27 + ZCD 27 + ZCD 27 + ZCD 27 + ZCD 27 + ZCD 27 + ZCD 27 +
11

21

simultaneous, ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +


slow break ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
12

22

(XE2N P2141) ZCY 18 ZCY 45 ZCY 39 ZCY 49


1,8 3,2(P) 3,1 5,6(P) 46 46 46 46
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22

6
21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 0 0 0 0
3-pole N/C + ZCD 39 + ZCD 39 + ZCD 39 + ZCD 39 + ZCD 39 + ZCD 39 + ZCD 39 +
13
31

21

N/C + N/O ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +


snap action ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
14
32

22

(XE3S P2141) ZCY 18 ZCY 45 ZCY 39 ZCY 49


1,8 4,6(P) 3,1(A) 7,8(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚ 0

7
0 5mm
0,9 1,5 12˚ 12˚ 12˚ 12˚ 15˚

3-pole N/C + ZCD 37+ ZCD 37 + ZCD 37 + ZCD 37 + ZCD 37 + ZCD 37 + ZCD 37 +


13
31

21

N/C + N/O ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 + ZCD EP16 +


break before ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
make, slow ZCY 18 ZCY 45 ZCY 39 ZCY 49
14
32

22

break 1,8 3,2(P) 3,1(A) 5,6(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 20˚
(XE3N P2141) 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 45˚
Weight (kg)
Contact operation
0.220 0.220
contact closed
0.225 0.235
(A) = cam displacement
0.235 0.245 0.175
N/C contact with positive opening operation
8
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation

9
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
Mechanical durability 10 million operating cycles 5 million op. cycles
Minimum For tripping 15 N 10 N 0.1 N.m 0.13 N.m
force or For positive 45 N 36 N 0.25 N.m –
torque opening
Cable entry (3) 1 entry tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm
(1) Form conforming to EN 50047, see page 5/198.
10
(2) Switches with gold contacts or ring type connections: please consult our Regional Sales Office.
(3) For an entry tapped for a n° 11 cable gland, replace P16 in the reference by G11. Examples: XCK D21H0P16 becomes XCK D21H0G11, ZCD EP16 becomes
ZCD EG11.
(4) Value taken with actuation by moving part at 100 mm from the fixings.

5/31
Dimensions 3
Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design,metal, type XCK D


Complete units with 1 ISO M16 x 1.5 cable entry

ZCD 2p + ZCD EP16 / ZCD 3p + ZCDE P16 ZCE 10 ZCE 11

1 12,5 8
10

12,5
(2)
2
51

30
19

20
(3)

2 (1)

3
ZCE 02 ZCE 21 ZCE 27

16

4
12,5 12,5 5,5
3,5 11,6 5,5

22
20,2

41
30,5

39

5 12

ZCE 28 ZCE H0 ZCE H2

12,5
16 36,2 12,5
22 12,5
6
5,5 3,5
2,5 = = 2,5
7 M18x1(4)
M18x1(4)
29

38
48

26

7 13 7

(1) Tapped entry for ISO M16 x 1.5 or Pg 11 cable gland.


(2) 2 elongated holes Ø 4.3 x 6.3 mm on 22 mm centres, 2 holes Ø 4.3 on 20 mm centres.
(3) 2 x Ø 3 holes for support studs, depth 4 mm.
(4) Fixing nut thickness 3.5 mm.

10

5/32
Dimensions (continued) 3
Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, metal, type XCK D


Complete units with 1 ISO M16 x 1.5 cable entry

ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39

37,5
12,5 42
1
40 5,5 10
5,5
24

33…83,5
52,5…103
2

58
33

77,5
52,5

12,5
12,5

16 3
ZCE 01 + ZCY 49 ZCE 06

4
40
10

5
142

12,5

12,5 16 6

10

5/33
References, Limit switches 3

characteristics, Osiswitch Universal, Osiconcept ® ®

connections, Compact design, metal, type XCK D


Integral M12 connector
dimensions

Type of head Plunger (fixing by the body)


Form B (1) Form C (1) Form E (1)

2
Type of operator Metal end Metal end Steel roller Thermoplastic Thermoplastic Thermoplastic
plunger plunger with plunger roller lever plunger, roller lever plunger, roller lever plunger,
elastomer boot horizontal actuation vertical actuation horiz. or vert. actu-
in 1 direction in 1 direction ation in 1 direction
References
2-pole N/C + N/O XCK D2110M12 XCK D2111M12 XCK D2102M12 XCK D2121M12 XCK D2127M12 XCK D2128M12
snap action (XE2S P2151)

3
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P)
13

21

6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)


21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
13-14 13-14 21-22
13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
14

22

0,9 0,9 1,5 3 3 4,9

2-pole N/C + N/C ZCD 29M12 + ZCD 29M12 + ZCD 29M12 + ZCD 29M12 + ZCD 29M12 + ZCD 29M12 +


snap action (XE2S P2141) ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11

21

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22 21-22

4
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
12

22

0,9 0,9 1,5 3 3 4,9

Weight (kg) 0.190 0.190 0.195 0.205 0.200 0.205


Contact operation contact closed (A) (B) = cam displacement
contact open (P) = positive opening point
(1) Form conforming to EN 50047, see page 5/198.
Characteristics
5 Switch actuation
Type of actuation
On end By 30° cam

Maximum actuation speed 0.5 m/s 1 m/s

6
Mechanical durability 15 10 15
(in millions of operating cycles)
Minimum force or For tripping 15 N 12 N 6N
torque For positive opening 45 N 36 N 18 N
Connection M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
Connections
Integral M12 connector

7 4
5
3 XE2S P2151
1-2: N/C
XE2S P2141
1-2: N/C
3-4: N/O 3-4: N/C
1 2 5: t 5: t
See connection on page 9/44
Dimensions
ZCD 2pM12 ZCE 10 ZCE 11 ZCE 02 ZCE 21

8 12,5 16
10

12,5
(1) 12,5 3,5 Ø11,6 5,5
Ø14
2

12,5 Ø7
65

51

20,2
77

30,5

19
30

39
20

9
(2)

M12 20/22 ZCE 27 ZCE 28 ZCE H0


30 31 12,5 36,2
12,5
16 Ø22
5,5 Ø14 2,5 = = 2,5 Ø7 M18x1(3)
6
29

10
22
41

26
48

(1) 2 elongated holes Ø 4.3 x 6.3 mm on 22 mm


centres, 2 holes Ø 4.3 on 20 mm centres. 12 13 7
(2) 2 x Ø 3 holes for support studs, depth 4 mm.
(3) Fixing nut thickness 3.5 mm.

5/34
References, Limit switches 3

characteristics, Osiswitch Universal, Osiconcept


® ®

dimensions (continued) Compact design, metal, type XCK D


Integral M12 connector

Type of head Plunger (fixing by the head) Rotary (fixing by the body) Multi-
directional
Form A (1)
1

Type of operator M18 with metal


end plunger
M18 with steel
roller plunger
Thermoplastic
roller lever
Variable length
thermoplastic
Thermoplastic
roller lever,
Variable length
thermoplastic
“Cat’s whisker”
(2)
2
roller lever Ø 50 mm roller lever,
Ø 50 mm
References
2-pole N/C + N/O XCK D21H0M12 XCK D21H2M12 XCK D2118M12 XCK D2145M12 XCK D2139M12 XCK D2149M12 XCK D2106M12
snap action
(XE2S P2151)
21-22
13-14
1,8 4,6(P)
21-22
3,1(A) 7,8(P)
21-22
70
21-22
70
21-22
70
21-22
70 21-22
13-14
3
13

21

13-14 13-14 13-14 13-14 13-14


21-22 21-22 21-22
13-14 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14
0 5mm 0 mm
13-14 13-14
0 0 0 0 0
0,9 1,5
14

22

2-pole N/C + N/C ZCD 29M12 + ZCD 29M12 + ZCD 29M12 + ZCD 29M12 + ZCD 29M12 + ZCD 29M12 + ZCD 29M12 +
snap action ZCE H0 ZCE H2 ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39 ZCE 01 + ZCY 49 ZCE 06

4
(XE2S P2141)
1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70
11

21

11-12 11-12 11-12 11-12


21-22 11-12 11-12 11-12 21-22
21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12
21-22 11-12 11-12 11-12 21-22
21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0
0 0 0
12

22

0,9 1,5

Weight (kg) 0.235 0.235 0.220 0.220 0.220 0.220 0.185


Contact operation contact closed (A) = cam displacement
contact open (P) = positive opening point
(1) Form conforming to EN 50047, see page 5/198.
(2) Value taken with actuation by moving part at 100 mm from the fixing.
5
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation

Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
6
Mechanical durability 10 5
(in millions of operating cycles)
Minimum For tripping 15 N 10 N 0.1 N.m 0.13 N.m
force or For positive 45 N 36 N 0.25 N.m –
torque opening
Connection
Dimensions
M12 5-pin connector, Ui = 60 V, Ie = 4 A maximum, Ith = 4 A
7
ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39 ZCE 01 + ZCY 49 ZCE 06

37,5 40
12,5 10 Ø50
42
40

5,5 19
5,5 Ø16 10 Ø1,2
8
54…100,5
73,5…120

24
33…83,5
52,5…103

58

142
77,5
33
52,5

12,5 12,5 12,5


9
16 12,5 16
ZCE H2

12,5
3,5

M18x1 (3) Fixing nut thickness 3.5 mm.


10
(3)
38

5/35
References, Limit switches 3

characteristics 3 Osiswitch Universal, Osiconcept


® ®

Compact design, plastic, type XCK P


Complete units with 1 ISO M16 x 1.5 cable entry

Type of head Plunger (fixing by the body)


Form B (1) Form C (1) Form E (1)

2 Type of operator Metal end plunger Metal end plunger


with elastomer
Steel roller plunger Thermoplastic
roller lever plunger,
Thermoplastic
roller lever plunger,
Thermoplastic
roller lever plunger,
boot horizontal actuation vertical actuation horiz. or vert. actu-
in 1 direction in 1 direction ation in 1 direction
References (2) (3)
2-pole N/C + N/O XCK P2110P16 XCK P2111P16 XCK P2102P16 XCK P2121P16 XCK P2127P16 XCK P2128P16
13

21

snap action (XE2S P2151)


3 1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
14

22

21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

2-pole N/C + N/O XCK P2510P16 XCK P2511P16 XCK P2502P16 XCK P2521P16 XCK P2527P16 XCK P2528P16


21
13

break before make, slow break


(XE2N P2151) 1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)

4
22
14

21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 16,1 mm

2-pole N/C + N/C ZCP 29 + ZCP 29 + ZCP 29 + ZCP 29 + ZCP 29 + ZCP 29 +


11

21

snap action (XE2S P2141) ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 +
ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
12

22

1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22

5
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
0,9 0,9 1,5 3 3 4,9

2-pole N/C + N/C ZCP 27 + ZCP 27 + ZCP 27 + ZCP 27 + ZCP 27 + ZCP 27 +


11

21

simultaneous, slow break ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 +


(XE2N P2141) ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
12

22

1,8 3,2(P) 1,8 3,2(P) 3,1 5,6(P) 6,6(A) 11,6(P) 6,6(B) 11,6(P) 5,3(A)
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm

6 3-pole N/C + N/C + N/O ZCP 39 + ZCP 39 + ZCP 39 + ZCP 39 + ZCP 39 + ZCP 39 +
13
31

21

snap action (XE3S P2141) ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 +
ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
14
32

22

1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32
31-32 31-32 13-14 13-14 13-14 13-14
13-14 13-14 21-22 21-22 21-22 21-22
21-22 21-22 31-32 31-32 31-32 31-32
31-32 31-32 13-14 13-14 13-14 13-14
13-14 13-14 0 mm 0 mm 0 mm 0 mm
0 5mm 0 5mm
1,5 3 3 4,9
0,9 0,9

7 3-pole N/C + N/C + N/O ZCP 37 + ZCP 37 + ZCP 37 + ZCP 37 + ZCP 37 + ZCP 37 +
13
31

21

break before make, slow break ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 +
(XE3N P2141) ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
14
32

22

1,8 3,2(P) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 9,8(A) 17,2(P)
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 16,1 mm

Weight (kg) 0.090 0.090 0.095 0.105 0.100 0.105

8
Contact operation contact closed (A)(B) = cam displacement N/C contact with positive opening
contact open (P) = positive opening point operation
Characteristics
Switch actuation On end By 30° cam
Type of actuation

9
Maximum actuation speed 0.5 m/s 1 m/s
Mechanical durability 15 10 15
(in millions of operating cycles)
Minimum force or For tripping 15 N 12 N 6N
torque For positive opening 45 N 36 N 18 N

10 Cable entry (3)


(1) Form conforming to EN 50047, see page 5/198.
1 entry tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm

(2) Switches with gold contacts or ring type connections: please consult our Regional Sales Office.
(3) For an entry tapped for a n° 11 cable gland, replace P16 in the reference by G11. Examples: XCK P2110P16 becomes XCK P2110G11, ZCP EP16 becomes
ZCP EG11.

5/36
References, Limit switches 3

characteristics (continued) 3
Osiswitch Universal, Osiconcept
® ®

Compact design, plastic, type XCK P


Complete units with 1 ISO M16 x 1.5 cable entry

Type of head Plunger (fixing by the head) Rotary (fixing by the body) Multi-
directional
Form A (1)
1

Type of operator M18 with metal M18 with steel Thermoplastic Variable length Thermoplastic Variable length “Cat’s whisker”
2
end plunger roller plunger roller lever thermoplastic roller lever, thermoplastic (4)
roller lever Ø 50 mm roller lever,
Ø 50 mm
References (2)
2-pole N/C + N/O XCK P21H0P16 XCK P21H2P16 XCK P2118P16 XCK P2145P16 XCK P2139P16 XCK P2149P16 XCK P2106P16
3
13

21

snap action
(XE2S P2151) 1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70
14

22

21-22 21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0 0 0
0,9 1,5
2-pole N/C + N/O XCK P25H0P16 XCK P25H2P16 XCK P2518P16 XCK P2545P16 XCK P2539P16 XCK P2549P16 XCK P2506P16
21
13

break before

4
make, slow break 3,1(A) 5,6(P)
1,8 3,2(P) 46 46 46 46
22
14

(XE2N P2151) 21-22 21-22


13-14
21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 0 0 0 0
2-pole N/C + N/C ZCP 29 + ZCP 29 + ZCP 29 + ZCP 29 + ZCP 29 + ZCP 29 + ZCP29 +
11

21

snap action ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 +


(XE2S P2141) ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE  01 + ZCE 01 + ZCE 06
ZCY 18 ZCY 45 ZCY 39 ZCY 49
12

22

1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70

5
11-12 11-12 11-12 11-12 11-12
11-12 11-12 21-22
21-22 21-22 21-22 21-22 21-22 21-22 11-12
11-12 11-12 11-12 11-12 11-12 11-12 21-22
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
0,9 1,5
2-pole N/C + N/C ZCP 27 + ZCP 27 + ZCP 27 + ZCP 27 + ZCP 27 + ZCP 27 + ZCP 27 +
11

21

simultaneous, ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 +


slow break ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
(XE2N P2141) ZCY 18 ZCY 45 ZCY 39 ZCY 49
12

22

6
1,8 3,2(P) 3,1 5,6(P) 46 46 46 46
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0 0 0
3-pole ZCP 39 + ZCP 39 + ZCP 39 + ZCP 39 + ZCP 39 + ZCP 39 + ZCP 39 +
13
31

21

N/C + N/C + N/O ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16+ ZCP EP16 + ZCP EP16 + ZCP EP16 +
snap action ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
(XE3S P2141) ZCY 18 ZCY 45 ZCY 39 ZCY 49
14
32

22

1,8 4,6(P) 3,1(A) 7,8(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 25˚ 70˚(P) 20˚
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
31-32

7
13-14 13-14 13-14 13-14 13-14 13-14
13-14 21-22 21-22 21-22 21-22 21-22 21-22
21-22 31-32 31-32 31-32 31-32 31-32 31-32
31-32 13-14 13-14 13-14 13-14 13-14 13-14
13-14 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚ 0
0 5mm
1,5 12˚ 12˚ 12˚ 12˚ 15˚
0,9
3-pole ZCP 37+ ZCP 37 + ZCP 37 + ZCP 37 + ZCP 37 + ZCP 37 + ZCP 37 +
13
31

21

N/C + N/C + N/O ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 + ZCP EP16 +
break before ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
14
32

22

make, slow ZCY 18 ZCY 45 ZCY 39 ZCY 49


break 1,8 3,2(P) 3,1(A) 5,6(P) 25˚ 46˚(P) 25˚ 46˚(P) 25˚ 46˚(P) 20˚
25˚ 46˚(P)
(XE3N P2141) 21-22 21-22 21-22 21-22 21-22 21-22

8
21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 42˚ 90˚ 0 45˚ ˚
Weight (kg) 0.130 0.130 0.135 0.145 0.145 0.155 0.085
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam By any moving part

9
Type of actuation

Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
Mechanical durability 10 million operating cycles 5 million op. cycles
Minimum For tripping 15 N 10 N 0.1 N.m 0.13 N.m
force or For positive 45 N 36 N 0.25 N.m –
torque opening
Cable entry (3) 1 entry tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm
10
(1) Form conforming to EN 50047, see page 5/198.
(2) Switches with gold contacts or ring type connections: please consult our Regional Sales Office.
(3) For an entry tapped for a n° 11 cable gland, replace P16 in the ref. by G11. Examples: XCK P21H0P16 becomes XCK P21H0G11, ZCP EP16 becomes ZCP EG11.
(4) Value taken with actuation by moving part at 100 mm from the fixings.

5/37
Dimensions 3
Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, plastic, type XCK P


Complete units with 1 ISO M16 x 1.5 cable entry

ZCP 2p + ZCP EP16 / ZCP 3p + ZCP EP16 ZCE 10 ZCE 11

1
10

12,5
2

(2) 12,5
51
65

19

30
20
2 30 (3)
20/22
(1) 31

15˚
15˚
12,5

3
ZCE 02 ZCE 21 ZCE 27

16
12,5 12,5 5,5

4 5,5 Ø14
3,5 Ø 11,6
20,2

22
41
39
30,5

12
5
ZCE 28 ZCE H0 ZCE H2

12,5
36,2 12,5
16
Ø22 12,5 3,5
5,5
6 2,5 = = 2,5
Ø7 M18x1(4)
M18x1
29

(4) 38
48

26

7 13 7

(1) Tapped entry for ISO M16 x 1.5 or Pg 11 cable gland.


(2) 2 elongated holes Ø 4.3 x 6.3 mm on 22 mm centres, 2 holes Ø 4.3 on 20 mm centres.
(3) 2 x Ø 3 holes for support studs, depth 4 mm.
(4) Fixing nut thickness 3.5 mm.

10

5/38
Dimensions (continued) 3
Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, plastic, type XCK P


Complete units with 1 ISO M16 x 1.5 cable entry

ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39

37,5
12,5 42
1
40 10
5,5
5,5
24

2
33

52,5…103

58
52,5

77,5
12,5
12,5

16 3
ZCE 01 + ZCY 49 ZCE 06

4
40
10

5
142

12,5

12,5 16
6

10

5/39
References, Limit switches 3

characteristics, Osiswitch Universal, Osiconcept ® ®

connections, Compact design, plastic, type XCK P


Integral M12 connector
dimensions 3

Type of head Plunger (fixing by the body)


Form B (1) Form C (1) Form E (1)

2 Type of operator Metal end plunger Metal end plunger


with elastomer
Steel roller plunger Thermoplastic
roller lever plunger,
Thermoplastic
roller lever plunger,
Thermoplastic
roller lever plunger,
boot horizontal actuation vertical actuation horiz. or vert. actu-
in 1 direction in 1 direction ation in 1 direction
References
2-pole N/C + N/O XCK P2110M12 XCK P2111M12 XCK P2102M12 XCK P2121M12 XCK P2127M12 XCK P2128M12
snap action (XE2S P2151)

3
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
13

21

21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
14

22

0,9 0,9 1,5 3 3 4,9

2-pole N/C + N/C ZCP 29M12 + ZCP 29M12 + ZCP 29M12 + ZCP 29M12 + ZCP 29M12 + ZCP 29M12 +


snap action (XE2S P2141) ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 27 ZCE 28
1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 9,8(A) 22,5(P)
11

21

11-12 11-12 11-12 11-12 11-12 11-12


21-22 21-22

4
21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 5mm 0 5mm 0 mm 0 mm 0 mm 0 mm
12

22

0,9 0,9 1,5 3 3 4,9

Weight (kg) 0.100 0.100 0.100 0.110 0.110 0.110


Contact operation contact closed (A)(B) = cam displacement N/C contact with positive opening
contact open (P) = positive opening point operation
(1) Form conforming to EN 50047, see page 5/198.
Characteristics
5 Switch actuation
Type of actuation
On end By 30° cam

Maximum actuation speed 0.5 m/s 1 m/s

6 Mechanical durability
(in millions of operating cycles)
15 10 15

Minimum force or For tripping 15 N 12 N 6N


torque For positive opening 45 N 36 N 18 N
Connection M12 4-pin connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A
Connections
Integral M12 connector
7 4 3 XE2S P2151
1-2: N/C
XE2S P2141
1-2: N/C
3-4: N/O 3-4: N/C
1 2
See connection page 9/44
Dimensions
ZCP 2pM12 ZCE 10 ZCE 11 ZCE 02 ZCE 21
8 (1) 12,5 16
12,5
12,5 3,5 Ø11,6 5,5
Ø14
12,5 Ø7
10

20,2
30,5
2

39
30
51
65

20
77

19

9 (2)
ZCE 27 ZCE 28 ZCE H0
M12 = 20/22 = 12,5 36,2
30 31 16 Ø22 12,5
Ø14 2,5 = = 2,5
5,5 6 Ø7 M18x1(3)
29

10
22
12,5

48
41

26

(1) 2 elongated holes Ø 4.3 x 6.3 mm on


22 mm centres, 2 holes Ø 4.3 on 20 mm ctrs. 12 13 7
(2) 2 x Ø 3 mm holes for support studs, depth
4 mm.
(3) Fixing nut thickness 3.5 mm.

5/40
References, Limit switches 3

characteristics, Osiswitch Universal, Osiconcept


® ®

dimensions Compact design, plastic, type XCK P


Integral M12 connector
3

Type of head Plunger (fixing by the head) Rotary (fixing by the body) Multi-
directional
Form A (1)
1

Type of operator M18 with metal M18 with steel Thermoplastic Variable length Thermoplastic Variable length “Cat’s whisker” 2
end plunger roller plunger roller lever thermoplastic roller lever, thermoplastic (2)
roller lever Ø 50 mm roller lever,
Ø 50 mm
References
2-pole N/C + N/O XCK P21H0M12 XCK P21H2M12 XCK P2118M126 XCK P2145M12 XCK P2139M12 XCK P2149M12 XCK P2106M126

3
snap action
(XE2S P2151) 1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70
21-22 21-22 21-22 21-22 21-22
21-22 21-22 13-14
13

21

13-14 13-14 13-14 13-14 13-14 13-14


21-22 21-22 21-22 21-22 21-22
21-22 21-22 13-14
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0 0 0
0,9 1,5
14

22

2-pole N/C + N/C ZCP 29M12 + ZCP 29M12 + ZCP 29M12 + ZCP 29M12 + ZCP 29M12 + ZCP 29M12 + ZCP 29M12 +
snap action ZCE H0 ZCE H2 ZCE 01 + ZCE 01 + ZCE 01 + ZCE 01 + ZCE 06
ZCY 18 ZCY 39 ZCY 49
4
(XE2S P2141) ZCY 45
1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70 70
11

21

11-12 11-12 11-12 11-12 11-12


11-12 21-22
11-12 21-22 21-22 21-22 21-22 21-22
11-12
21-22 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
11-12 21-22
0 mm 0 0 0 0 0
12

22

21-22
0 5mm 1,5
Weight (kg) 0.1400,9 0.140 0.140 0.150 0.155 0.160 0.090
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation
contact open (P) = positive opening point
(1) Form conforming to EN 50047, see page 5/198.
(2) Value taken with actuation by moving part at 100 mm from the fixings. 5
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation

Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direct.)
6
Mechanical durability 10 5
(in millions of operating cycles)
Minimum For tripping 15 N 10 N 0.1 N.m 0.13 N.m
force or For positive 45 N 36 N 0.25 N.m –
torque opening
Connection
Dimensions
M12 4-pin connector, Ui = 250 V, Ie = 3 A maximum, Ith = 3 A
7
ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39 ZCE 01 + ZCY 49 ZCE 06

37,5 40
12,5 10 Ø50
40 42
5,5 Ø16
8
10
5,5
19 Ø1,2
54…100,5

24
73,5…120
33…83,5
52,5…103

58
33

77,5

142
52,5

12,5
12,5 12,5 9
16 12,5 16
ZCE H2

12,5
3,5

M18x1
(3) (3) Fixing nut thickness
10
38

3.5 mm.

5/41
References, Limit switches 3

characteristics, Osiswitch Universal, Osiconcept ® ®

dimensions Compact design, plastic, type XCK T


Complete units with 2 ISO M16 x 1.5 cable entries
3

Type of head Plunger (fixing by the body) Multi-directional


Form B (1) Form C (1) Form E (1)

2 Type of operator Metal end plunger Metal end plunger with Steel roller plunger
elastomer boot
Thermoplastic roller
lever plunger, horizontal
actuation in 1 direction
“Cat’s whisker” (4)

References (2) (3)


2-pole N/C + N/O XCK T2110P16 XCK T2111P16 XCK T2102P16 XCK T2121P16 XCK T2106P16
13

21

snap action 1,8 4,6(P) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P)
(XE2S P3151) 21-22 21-22 21-22 21-22 21-22
14

22

13-14 13-14 13-14 13-14 13-14


21-22 21-22 21-22 21-22 21-22

3
13-14 13-14 13-14 13-14 13-14
0 5mm 0 5mm 0 mm 0 mm 0
0,9 0,9 1,5 3

2-pole N/C + N/O ZCT 25P16 + ZCT 25P16 + ZCT 25P16 + ZCT 25P16 + ZCT 25P16 +


21
13

break before make, ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 06


slow break 3,1(A) 5,6(P) 6,5(A) 11,3(P)
22
14

1,8 3,2(P) 1,8 3,2(P)


(XE2N P3151) 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0 3 5mm 0 3 5mm 0 5,2 mm 0 10,5 mm 0

2-pole N/C + N/O ZCT 26P16 + ZCT 26P16 + ZCT 26P16 + ZCT 26P16 + ZCT 26P16 +


21

13

4 make before break,


slow break
ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 06
22

14

3 4,4(P) 3 4,4(P) 5,2 7,6(P) 10,9(A) 16(P)


(XE2N P3161) 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0 1,8 5mm 0 1,8 5mm 0 3,1 mm 0 6,6 mm 0
2-pole N/C + N/C ZCT 27P16 + ZCT 27P16 + ZCT 27P16 + ZCT 27P16 + ZCT 27P16 +
11

21

simultaneous, ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 06


slow break 3,1 5,6(P)
12

22

1,8 3,2(P) 1,8 3,2(P) 6,6(A) 11,6(P)


(XE2N P3141) 11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22
11-12
21-22

5
0 5mm 0 5mm 0 mm 0 mm 0

2-pole N/O + N/O ZCT 28P16 + ZCT 28P16 + ZCT 28P16 + ZCT 28P16 + ZCT 28P16 +


13

23

simultaneous, ZCE 10 ZCE 11 ZCE 02 ZCE 21 ZCE 06


slow break 1,8 1,8 3,1(A) 6,6(A)
14

24

(XE2N P3131) 13-14
23-24
13-14
23-24
13-14
23-24
13-14
23-24
13-14
23-24
0 5mm 0 5mm 0 mm 0 mm 0
Weight (kg) 0.100 0.100 0.105 0.115 0.095
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation
6 Characteristics
contact open (P) = positive opening point

Switch actuation On end By 30° cam By any moving part


Type of actuation

7 Maximum actuation speed


Mechanical durability
0.5 m/s
15 10
1 m/s
15
1 m/s (any direction)
5
(in millions of operating cycles)
Minimum force or For tripping 15 N 12 N 6N 0.3 N.m
torque For positive opening 45 N 36 N 18 N –
Cable entry (3) 2 entries tapped M16 x 1.5 for ISO cable gland.
Clamping capacity 4 to 8 mm (1 entry fitted with blanking plug).

8
(1) Form conforming to EN 50047, see page 5/198. (3) For cable entries tapped for a n° 11 cable gland, replace P16 in the
(2) Switches with gold contacts or ring connections: please consult our Regional Sales Office. reference by G11. Example: XCK T2110P16 becomes XCK T2110G11.
(4) Value taken with actuation by moving part at 100 mm from the fixings.
Dimensions
ZCT 2pP16 ZCE 10 ZCE 11 ZCE 21
12,5 Ø7 12,5 16

9 (2)
51
10
2

40
30
20

(1)
37,6

30 = 20/22 = (3) ZCE 02 ZCE 06


39

40/42
58
15˚
Ø1,2

10
15˚ 12,5
12,5

12,5 Ø11,6
142

(1) 2 tapped entries for ISO M16 x 1.5 or 3,5


Pg 11 cable gland.
30,5

(2) 4 elongated holes Ø 4.3 x 6.3 mm on


22/42 mm ctrs., 4 holes Ø 4.3 on 20/40 mm ctrs.
(3) 2 x Ø 3 holes for support studs, depth 4 mm.

5/42
References, Limit switches 3

characteristics, Osiswitch Universal, Osiconcept ® ®

Compact design, plastic, type XCK T


dimensions (continued) 3

Complete units with 2 ISO M16 x 1.5 cable entries

Type of head Plunger (fixing by the head) Rotary (fixing by the body)
Form A (1)

Type of operator M18 with metal end M18 with steel roller
plunger plunger
Thermoplastic roller
lever
Variable length
thermoplastic roller
Thermoplastic roller
lever, Ø 50 mm 2
lever
References (2) (3)
2-pole N/C + N/O XCK T21H0P16 XCK T21H2P16 XCK T2118P16 XCK T2145P16 XCK T2139P16
13

21

snap action
(XE2S P3151) 1,8 4,6(P) 3,1(A) 7,8(P) 70 70 70
14

22

3
21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 0 0
0,9 1,5
2-pole N/C + N/O ZCT 25P16 + ZCT 25P16 + ZCT 25P16 + ZCT 25P16 + ZCT 25P16+
21
13

break before make, ZCE H0 ZCE H2 ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39
slow break 3,1(A) 5,6(P)
22

1,8 3,2(P)
14

46 46 46
(XE2N P3151) 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0 3 5mm 0 5,2 mm 0 0 0
2-pole N/O + N/C ZCT 26P16 + ZCT 26P16 + ZCT 26P16 + ZCT 26P16 + ZCT 26P16 +
4
21

13

make before break, ZCE H0 ZCE H2 ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39
slow break 5,2 7,6(P)
22

14

3 4,4(P)
(XE2N P3161) 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14

0 1,8 5mm 0 3,1 mm 0 0 0

2-pole N/C + N/C ZCT 27P16 + ZCT 27P16 + ZCT 27P16 + ZCT 27P16 + ZCT 27P16+


11

21

simultaneous, ZCE H0 ZCE H2 ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39


slow break 1,8 3,2(P) 3,1 5,6(P)
12

22

46 46 46
(XE2N P3141)
5
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 0 0
2-pole N/O + N/O ZCT 28P16 + ZCT 28P16 + ZCT 28P16 + ZCT 28P16 + ZCT 28P16 +
13

23

simultaneous, ZCE H0 ZCE H2 ZCE 01 + ZCY 18 ZCE 01 + ZCY 45 ZCE 01 + ZCY 39


slow break 1,8 3,1(A)
14

24

(XE2N P3131)
13-14 13-14 13-14
13-14 13-14 23-24 23-24 23-24
23-24 23-24
0 5mm 0 mm 0 90˚ 0 90˚ 0 90˚

Weight (kg) 0.145 0.145 0.145 0.155 0.160


Contact operation contact closed (A) = cam displacement
contact open (P) = positive opening point
N/C contact with positive opening operation
6
Characteristics
Switch actuation On end By 30° cam
Type of actuation

Maximum actuation speed 0.5 m/s 1.5 m/s 7


Mechanical durability 10 million operating cycles

Minimum force or For tripping 15 N 10 N 0.1 N.m


torque For positive opening 45 N 36 N 0.25 N.m
Cable entry (3) 2 entries tapped M16 x 1.5 for ISO cable gland.
Clamping capacity 4 to 8 mm (1 entry fitted with blanking plug).
(1) Form conforming to EN 50047, see page 5/198.
(2) Switches with gold contacts or ring type connections: please consult our Regional Sales Office.
8
(3) For cable entries tapped for a n° 11 cable gland, replace P16 in the reference by G11. Example: XCK T21H0P16 becomes XCK T21H0G11.
Dimensions
ZCE H0 ZCE 01 + ZCY 18 ZCE 01 + ZCY 39 ZCE 01 + ZCY 45
12,5 37,5

9
Ø7 M18x1(4) 42 12,5
40 10 Ø50 5,5 Ø16
26

5,5
24
33…83,5
52,5…103

12,5
58

ZCE H2
77,5
33
52,5

12,5

10
3,5 M18x1(4)

12,5
38

16

(4) Fixing nut thickness 3.5 mm

5/43
Presentation Limit switches 3

Osiswitch Universel, Osiconcept


® ®

Compact design, types XCK D, XCK P and XCK T


Variable composition

Thermoplastic roller Thermoplastic roller Thermoplastic roller Retractable


lever plunger, lever plunger, lever plunger, steel roller
horizontal vertical horizontal or vertical lever plunger

1 actuation actuation actuation

ZCE 21 ZCE 27 ZCE 28 ZCE 24

2 Side metal Side Side steel Side steel Side steel


plunger, metal roller plunger, roller plunger, ball bearing
adjustable plunger horizontal vertical plunger

ZCE 62 ZCE 63 ZCE 64 ZCE 65 ZCE 66

3
Spring rod with
M18 with M18 with thermoplastic end Spring rod “Cat’s whisker”
metal steel roller
end plunger plunger

4
ZCE H0 ZCE H2

Steel roller Steel roller plunger


plunger with boot

ZCE 02 ZCE 29 (1) ZCE 2A (2) ZCE 07 (1) ZCE A7 (2) ZCE 08 (1) ZCE A8 (2) ZCE 06 (1) ZCE A6 (2)

6 Metal Metal
end plunger end plunger
Metal
end plunger
Steel ball
bearing plunger
Metal end
plunger,
Side “Cat’s
whisker”
Side “Cat’s
whisker”
with boot with boot adjustable

ZCE 67 (1) ZCE 6A (2)

7 ZCE 10 ZCE 11 (1) ZCE 1A (2) ZCE 13 ZCE 14

Plastic bodies with integral M12 Plastic bodies Plastic bodies with contacts (3)
connector, with: with contacts (3) with 2 cable entries
8 N/C + N/O
snap action contact
for use in
conjunction with
cable gland ISO M16 x 1.5
ZCP 21M12 (see below) Pg 11
N/C + N/C
snap action contact 1/2” NPT with adaptor
ZCP 29M12 DE9 RA1012

10
Cable gland entry: ZCP EP16 ZCP EP20 ZCP EG11 ZCP EG13 ZCP EN12 ZCP EF12
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G 1/2)

(1) Nitrile boot for indoor use.


(2) Silicone boot for outdoor use.
(3) For further details, see page 5/46.

5/44
Presentation Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, types XCK D, XCK P and XCK T


Variable composition

Round rod lever,


steel, Ø 3 mm
Square rod lever,
steel, U 3 mm
Round rod lever,
glass fibre, Ø 3 mm
Round rod lever,
thermoplastic, Ø 6 mm
1
L = 125 mm L = 125 mm L = 125 mm L = 200 mm

ZCY 53 ZCY 54 ZCY 55 ZCY 59

Ceramic Spring lever with Spring - rod Variable Variable length


roller thermoplastic lever, metal length thermoplastic
lever end thermoplastic roller lever,
roller lever,
Ø 50 mm
Ø 50 mm, with
adjustable track 3
ZCY 22 ZCY 81 ZCY 91 ZCY 49 ZCY 69

4
Variable length Variable length
thermoplastic thermoplastic Variable length Variable length Thermoplastic
roller lever, with roller lever steel roller lever steel roller lever, roller lever,
pliable lever with pliable lever Ø 50 mm
5
Spring return,
for actuation ZCY 44 ZCY 45 ZCY 46 ZCY 48 ZCY 39
from left AND
right

ZCE 01 Thermoplastic Steel roller lever, Steel ball bearing Thermoplastic Steel roller lever,
roller lever, track: 24/40 mm mounted roller roller lever, track: 29/36 mm
track: 24/40 mm lever, track: 29/36 mm
track: 24/40 mm

ZCY 18 ZCY 19 ZCY 12 ZCY 15 ZCY 16 6


Stay put, Steel ball bearing Thermoplastic Steel roller Steel ball bearing
for actuation mounted roller roller lever, lever, mounted roller
from left AND lever, track: track: lever,
right (4) track: 29/36 mm 21/44 mm 21/44 mm track: 21/44 mm

ZCE 09
ZCY 17 ZCY 25

Forked arm with


ZCY 26 ZCY 23

Forked arm with


7
rollers, 2 track, rollers, 1 track,
track: 25/39 mm track: 32 mm

ZCY 61 ZCY 71

Metal bodies with integral


M12 connector, with: Metal bodies with contacts (1)
8
N/C + N/O for use in conjunction with cable gland
snap action contact (see below)
ZCD 21M12 ZCD
N/C + N/C
snap action contact
ZCD 29M12
9

Cable gland entry: ZCD EP16 ZCD EP20 ZCD EG11 ZCD EG13 ZCD EN12 ZCD EF12
10
ISO M16 x 1.5 ISO M20 x 1.5 Pg 11 Pg 13.5 1/2" NPT PF 1/2 (G1/2)

(4) Cannot be used on bodies: ZCD 21, ZCP 21, ZCT 21, ZCD 29, ZCP 29, ZCD 31, ZCP 31, ZCD 39.ZCP 39, ZCD 2pM12, ZCP 2pM12.

5/45
References Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, metal, type XCK D or


plastic, types XCK P and XCK T
Adaptable sub-assemblies: bodies with contacts

Bodies with contacts, types XCK D and XCK P(1)


Type of contact Positive Scheme Body Reference Weight
520710

1 operation
(2)
material
kg
2-pole
N/C + N/O Metal ZCD 21 0.140

13

21
snap action
(XE2S P2151) Plastic ZCP 21 0.070

14

22
2 N/C + N/C Metal ZCD 29 0.140

11

21
snap action
(XE2S P2141) Plastic ZCP 29 0.070

12

22
ZCD pp

N/C + N/O Metal ZCD 25 0.140

21
13
break before make,

3 slow break
(XE2N P2151)
Plastic ZCP 25 0.070

22
14
N/O + N/C Metal ZCD 26 0.140

21
13
make before break,
slow break Plastic ZCP 26 0.070
(XE2N P2161)

22
14
4 N/C + N/C Metal ZCD 27 0.140

11

21
simultaneous,
slow break Plastic ZCP 27 0.070
(XE2N P2141) 12

N/O + N/O – 22 Metal ZCD 28 0.140


13

23
simultaneous,
slow break
5
Plastic ZCP 28 0.070
(XE2N P2131)
14

24

3-pole
N/C + N/O + N/O Metal ZCD 31 0.140
520711

33

13
21

snap action
(XE3S P2151) Plastic ZCP 31 0.070
34

14
22

6 N/C + N/C + N/O Metal ZCD 39 0.140


13
31

21

snap action
(XE3S P2141) Plastic ZCP 39 0.070
14
32

22

N/C + N/C + N/O Metal ZCD 37 0.140


13
31

21

break before make,


7 ZCP pp
slow break
(XE3N P2141)
Plastic ZCP 37 0.070
14
32

22

N/C + N/O + N/O Metal ZCD 35 0.140


33

13
21

break before make,


slow break Plastic ZCP 35 0.070
(XE3N P2151)
34

14
22

8 (1) Bodies with gold contacts or eyelet type connections: please consult your Regional Sales
Office.
(2) : bodies with contacts assuring positive opening operation.

10

5/46
References (continued) Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, metal, type XCK D or


plastic, types XCK P and XCK T
Adaptable sub-assemblies: bodies with contacts

Bodies with contacts, type XCK T plastic, 2 cable entries


Type of contact Positive Scheme Cable Reference Weight
561390

operation
(1)
entries
kg 1
2-pole
N/C + N/O ISO ZCT 21P16 0.085

13

21
snap action M16 x 1.5
(XE2S P3151) Pg 11 ZCT 21G11 0.085

14

22
N/C + N/O ISO ZCT 25P16 0.085 2

21
13
break before make, M16 x 1.5
slow break Pg 11 ZCT 25G11 0.085
ZCT ppp (XE2N P3151)

22
14
N/C + N/C ISO ZCT 27P16 0.085

11

21
simultaneous, M16 x 1.5
slow break
(XE2N P3141)
Pg 11 ZCT 27G11 0.085
3

12

22
N/O + N/O – ISO ZCT 28P16 0.085

13

23
simultaneous, M16 x 1.5
slow break Pg 11 ZCT 28G11 0.085
(XE2N P3131)

14

24
N/O + N/C ISO ZCT 26P16 0.085
4

21
13
make before break, M16 x 1.5
slow break Pg 11 ZCT 26G11 0.085

22
14
(XE2N P3161)

Bodies with contacts, type XCK T, plastic, 2 cable entries with


1/2” NPT adaptor
Type of contact Positive Scheme
operation
Reference Weight 5
561387

(1) kg
2-pole
N/C + N/O ZCT 21N12 0.130
13

21

snap action
(XE2S P3151)

6
14

22

N/C + N/O ZCT 25N12 0.130


21
13

break before make,


slow break
22
14

(XE2N P3151)
ZCT ppN12
N/C + N/C ZCT 27N12 0.130
11

21

7
simultaneous,
slow break
12

22

(XE2N P3141)

N/O + N/O – ZCT 28N12 0.130


13

23

simultaneous,
slow break
14

24

(XE2N P3131)

N/O + N/C ZCT 26N12 0.130 8


21
13

make before break,


slow break
22

(XE2N P3161)
14

(1) : bodies with contact assuring positive opening operation.

10

5/47
References (continued) Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, metal, type XCK D or


plastic, types XCK P and XCK T
Adaptable sub-assemblies: bodies with contacts

Accessories
Description Suitable levers Unit reference Weight
1
561427

for use with head kg


Rotary head, ZCY 12, ZCY 15, ZCE 05 0.045
without lever, ZCY 16, ZCY 17,
spring return, ZCY 18, ZCY 19,
for actuation from ZCY 22, ZCY 23,
left AND right ZCY 25, ZCY 26,
ZCE 05
or ZCY 39, ZCY 53,
left OR right (1) ZCY 54, ZCY 55,

2 ZCY 81
561392

Tap-off terminal (for XCK T) Sold in lots of 10 XAL Z09 0.010


Spacer for angular positioning of – XCM Z07 0.002
heads with adjustable levers, for
values other than - 90°, 0° and 90°
Adaptor for 1/2” NPT conduit Sold in lots of 10 DE9 RA1012 0.050
DE9 RA1012
Bodies with contacts, type XCK P plastic, with rotary head
3 (without operating lever)
Type of contact Scheme Positive Cable Reference Weight
operation entry
(2) kg
2-pole
561388

N/C + N/O 13 ISO XCK P2101P16 0.115

4 21
snap action M16 x 1.5
(XE2S P2151) Pg 11 XCK P2101G11 0.115
14

22

M12 XCK P2101M12 0.125


connector

N/C + N/O ISO XCK P2501P16 0.115


21
13

break before make, M16 x 1.5

5 slow break Pg 11 XCK P2501G11 0.115


22

(XE2N P2151)
14

Bodies with contacts, type XCK D metal, with rotary head


XCK p2p01pp (without operating lever)
Type of contact Scheme Positive Cable Reference Weight
operation entry

6 2-pole
(2) kg

N/C + N/O ISO XCK D2101P16 0.185


13

21

snap action M16 x 1.5


(XE2S P2151) Pg 11 XCK D2101G11 0.185
14

22

M12 XCK D2101M12 0.195

7
connector

N/C + N/O ISO XCK D2501P16 0.185


21
13

break before make, M16 x 1.5


slow break Pg 11 XCK D2501G11 0.185
22

(XE2N P2151)
14

Bodies with contacts, type XCK T plastic, with rotary head (without
8 operating lever)
Type of contact Scheme Positive Cable Reference Weight
operation entry
561389

(2) kg
2-pole
N/C + N/O ISO XCK T2101P16 0.130
13

21

snap action M16 x 1.5


9 (XE2S P3151) Pg 11 XCK T2101G11 0.130
14

22

N/C + N/O ISO XCK T2501P16 0.130


21
13

break before make, M16 x 1.5


slow break Pg 11 XCK T2501G11 0.130
22

(XE2N P3151)
14

10 XCK T2p01pp (1) For programming see page 5/192.


(2) : bodies with contact assuring positive opening operation.

5/48
References Limit switches 3

Osiswitch Universal, Osiconcept


® ®

Compact design, metal, type XCK D or


plastic, types XCK P and XCK T
Adaptable sub-assemblies: contact blocks

Contact blocks with screw clamp terminals for XCK D and


XCK P
Type of contact Positive
operation (1)
Scheme Reference for
standard contacts
Weight
kg
1
2-pole
N/C + N/O XE2S P2151 0.020
561393

13

21
snap action

14

22
N/C + N/C XE2S P2141 0.020 2

11

21
simultaneous,
snap action
XE2p p21pp

12

22
N/C + N/O XE2N P2151 0.020

21
13
break before make,
slow break

22
14
N/O + N/C XE2N P2161 0.020

21
13
make before break,
slow break

22
14
N/C + N/C XE2N P2141 0.020

11

21
simultaneous,
slow break
4

12

22
N/O + N/O – XE2N P2131 0.020

13

23
simultaneous,
slow break

14

24
3-pole
0.035
5
N/C + N/O + N/O XE3S P2151
561394

33

13
21

snap action
34

14
22

N/C + N/C + N/O XE3S P2141 0.035


13
31

21

snap action
14
32

22

XE3p p21pp
N/C + N/C + N/O XE3N P2141 0.035
6
13
31

21

break before make,


slow break
14
32

22

N/C + N/O + N/O XE3N P2151 0.035


33

13
21

break before make,


slow break
34

14
22

Contact blocks with screw clamp terminals for XCK T 7


Type of contact Positive Scheme Reference for Weight
operation (1) standard contacts kg
2-pole
N/C + N/O XE2S P3151 0.015
13

21

snap action

8
14

22

N/C + N/O XE2N P3151 0.015


21
13

break before make,


slow break
22
14

N/O + N/C XE2N P3161 0.015


21
13

9
make before break,
slow break
22
14

N/C + N/C XE2N P3141 0.015


11

21

simultaneous,
slow break
12

22

N/O + N/O – XE2N P3131 0.015


10
13

23

simultaneous,
slow break
14

24

(1) : contact blocks assuring positive opening operation.

5/49
Presentation 3
Limit switches 3

Osiswitch Optimum ®

Compact design, plastic, type XCK N

b XCK N v With head for linear movement (plunger)


with 1 cable entry
1 Conforming to CENELEC EN 50047

530748

530745

530747
2
Page 5/52

v With head for rotary movement (lever) or multi-directional

3
530749

530746
4

Page 5/52

10

5/50
General characteristics 3
Limit switches 3

Osiswitch Optimum ®

Compact design, plastic, type XCK N

Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14

Machine assemblies IEC 60204-1, EN 60204-1


1
Product certifications UL, CSA, CCC

Protective treatment Version Standard “TC”

2
Ambient air temperature Operation - 25…+ 70 °C

Storage - 40…+ 70 °C

Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz) except XCK Npp08: 10 gn, XCK Npp39 and XCK Npp49: 15 gn

Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms) except XCK N2p49pp and XCK Npp39: 15 gn, XCK N2p08pp: 20 gn and
XCK N2p45pp : 35 gn
Electric shock protection Class II conforming to IEC 61140 and NF C 20030
3
Degree of protection IP 65 conforming to IEC 60529; IK 04 conforming to EN 50102

Cable entry Depending on model: tapped entry for ISO M20 x 1.5 cable gland, Pg 11 cable gland,
ISO M16 x 1.5 or PF 1/2 (G 1/2) cable entry.
Materials Bodies Plastic

4
Heads Plastic

Contact block characteristics


Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to IEC 60947-1

5
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to IEC 60947-1, IEC 60664

Positive operation N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
EN 60947-5-1
Short-circuit protection 10 A cartridge fuse type gG (gl)

Cabling Screw clamp terminals Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
6

10

5/51
References, Limit switches 3

characteristics Osiswitch Optimum ®

Compact design, plastic, type XCK N


Complete switches with 1 ISO M20 x 1.5 cable entry

Type of head Plunger, fixing by the body

2 Type of operator Metal end


plunger
Plastic roller Plastic roller
plunger for lateral plunger for
cam approach traverse cam
Thermoplastic
roller lever
plunger,
Thermoplastic
roller lever
plunger, vertical
approach horizontal actuation in 1
actuation in 1 direction
2,8 4,2(P)
direction
References of complete switches with 1 ISO M20 x 1.5 cable entry (1)
21-22
13-14
0 4 5,5mm
2 pole N/C + N/O XCK N2110P20 XCK N2102P20 XCK N2103P20 XCK N2121P20 XCK N2127P20
3
13

21

snap action 4,3(A)7,8(P)


2,5 4,5(P) 4,3(A)7,8(P) 21-22
13-14
9(A)15,9(P) 9(B)15,9(P)
21-22 21-22 21-22 21-22
13-14 13-14 21-22 13-14 13-14
21-22 21-22 13-14 21-22 21-22
14

22

13-14 13-14 0 mm 13-14 13-14


0 5,5mm 0 mm
2,4 0 mm 0 mm
1,4 2,4 5,2 5,2
2 pole N/C + N/O XCK N2510P20 XCK N2502P20 XCK N2503P20 XCK N2521P20 XCK N2527P20
21
13

break before make, slow break


2,8 4,2(P) 4,8(A) 7,3(P) 4,8(A) 7,3(P) 10(A) 14,9(P) 10(B) 14,9(P)
21-22 21-22 21-22 21-22 21-22
22
14

13-14 13-14 13-14 13-14 13-14

4
0 4 5,5mm 0 7 mm 0 7 mm 0 14,1 mm 0 14,1 mm
2 pole N/C + N/C XCK N2910P20 XCK N2902P20 XCK N2903P20 XCK N2921P20 XCK N2927P20
11

21

snap action 2,2 5,1(P) 3,9 (A) 8,9(P) 3,9 (A) 8,9(P) 8 (A) 18 (P) 8 (B) 18 (P)
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
12

22

11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22
0 5,9 mm 0 mm 0 mm 0 mm 0 mm
0,8 1,4 1,4 2,9 2,9

Weight (kg) 0.065 0.065 0.065 0.070 0.070


Contacts operation contact closed (A) (B) = cam displacement
5
N/C contact with positive opening
contact open (P) = positive opening point operation
Characteristics
Switch actuation On end By 30° cam
Type of actuation

6 Maximum actuation speed 0.5 m/s 0.3 m/s 1 m/s


Mechanical durability (in millions of operating cycles) 10
Minimum force of torque For tripping 15 N 12 N 6N
For positive opening 30 N 20 N 10 N
Cable entry 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm

7 References of complete switches with 1 Pg 11 cable entry


For complete switches with 1 Pg 11 cable entry replace P20 by G11.

Other cable entries


For complete switches with ISO M16 x 1.5 or PF 1/2 (G 1/2) cable entry, please consult your Regional Sales Office.

8 Other contacts
For complete switches with the following 2-pole contacts:
N/C + N/C simultaneous, slow break,
N/O + N/C make before break, slow break,
N/O + N/O simultaneous, slow break, please consult your Regional Sales Office.

For complete switches with the following 3-pole contacts:


N/C + N/O + N/O snap action,

9 N/C + N/C + N/O snap action,


N/C + N/C + N/O break before make, slow break,
N/C + N/O + N/O break before make, slow break, please consult your Regional Sales Office.

(1) Sold and packed in lots 20.

10

5/52
References, Limit switches 3

characteristics Osiswitch Optimum ®

Compact design, plastic, type XCK N


Complete switches with 1 ISO M20 x 1.5 cable entry

Type of head Rotary, fixing by the body Multi-directional

Type of operator Thermoplastic


roller lever
Variable length Thermoplastic roller
thermoplastic roller lever, Ø 50 mm
Variable length
thermoplastic roller
Spring rod “Cat,s whisker”
2
lever 2,8 4,2(P) 2,8
lever,
4,2(P) Ø 50 mm 2,8 4,2(P) 2,8 4,2(P)
References of complete switches with 1 ISO M20 x 1.50 cable entry (1)
21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14
4 5,5mm 0 4 5,5mm 0 4 5,5mm 0 4 5,5mm
2 pole N/C + N/O XCK N2118P20 XCK N2145P20 XCK N2139P20 XCK N2149P20 XCK N2108P20 XCK N2106P20
13

21

snap action 25˚ 50˚(P) 25˚ 50˚(P) 25˚ 50˚(P) 25˚ 50˚(P) 25˚ 25˚
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
14

22

3
13-14 13-14 13-14 13-14 13-14 13-14
0 70˚ 0 70˚ 0 70˚ 0 70˚ 0 0
16˚ 16˚ 16˚ 16˚ 15˚ 15˚
2 pole N/C + N/O XCK N2518P20 XCK N2545P20 XCK N2539P20 XCK N2549P20 XCK N2508P20 XCK N2506P20
21
13

break before make, slow break 28˚ 47˚(P) 28˚ 47˚(P) 28˚ 47˚(P) 28˚ 47˚(P) 28˚ 28˚
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
22
14

0 38˚ 70˚ 0 38˚ 70˚ 0 38˚ 70˚ 0 38˚ 70˚ 0 40˚ 0 40˚
2 pole N/C + N/C XCK N2918P20 XCK N2945P20 XCK N2939P20 XCK N2949P20 XCK N2908P20 XCK N2906P20
11

21

snap action 25° 55° (P) 25° 55° (P) 25° 55° (P) 25° 55° (P) 25° 25°

4
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12
12

22

11-12 11-12
12

22

21-22 21-22 21-22 21-22 21-22 21-22


0 70° 0 70° 0 70° 0 70° 0 0
12° 12° 12° 12° 15° 15°
Weight (kg) 0.085 0.090 0.110 0.115 0.085 0.075
Contacts operation contact closed (A) (B) = cam displacement N/C contact with positive opening
contact open (P) = positive opening point operation
Characteristics
Switch actuation
Type of actuation
By 30° cam By any moving part
5

Maximum actuation speed 1.5 m/s 1 m/s any direction


Mechanical durability 10 millions operating cycles 5 millions operating cycles
Minimum force of
torque
For tripping
For positive opening
0.1 N.m
0.15 N.m
0.13 N.m

6
Cable entry 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm

References of complete switches with 1 Pg 11 cable entry


For complete switches with 1 Pg 11 cable entry replace P20 by G11.

Other cable entries 7


For complete switches with ISO M16 x 1.5 or PF 1/2 (G 1/2) cable entry, please consult your Regional Sales Office.

Other contacts
For complete switches with the following 2-pole contacts:
N/C + N/C simultaneous, slow break,

8
N/O + N/C make before break, slow break,
N/O + N/O simultaneous, slow break, please consult your Regional Sales Office.

For complete switches with the following 3-pole contacts:


N/C + N/O + N/O snap action,
N/C + N/C + N/O snap action,
N/C + N/C + N/O break before make, slow break,
N/C + N/O + N/O break before make, slow break, please consult your Regional Sales Office.

(1) Sold and packed in lots 20.


9

10

5/53
Dimensions Limit switches 3

Osiswitch Optimum
®

Compact design, plastic, type XCK N


Complete switches with 1 ISO M20 x 1.5 cable entry

Dimensions
XCK N2p10P20 XCK N2p02P20 XCK N2p03P20
1

2 (2) (2) (2)


2

(1) (1) (1)


22

3 XCK N2p21P20 XCK N2p27P20
(1) Tapped entry for ISO M20 x 1.5 or Pg 11
cable gland
(2) Ø : 2 elongated holes Ø 4.3 x 6.3 on 22
mm, 2 holes Ø 4.3 on 20 mm centres.

4
(2)

(2)

(1) (1)

10

5/54
Dimensions (continued) Limit switches 3

Osiswitch Optimum
®

Compact design, plastic, type XCK N


Complete switches with 1 ISO M20 x 1.5 cable entry

Dimensions
XCK N2p18P20 XCK N2p45P20 XCK N2p39P20 XCK N2p49P20
42 1
10

55
73
2

126
(2) (2) (2)
(2)

(1)
(1) (1) (1)

3
XCK N2p08P20 XCK N2p06P20
(1) Tapped entry for ISO M20 x 1.5 or Pg 11 cable gland.
(2) Ø : 2 elongated holes Ø 4.3 x 6.3 on 22 mm, 2 holes Ø 4.3 on 20 mm

4
centres.

(2) (2)

(1) (1)
5

10

5/55
Presentation Limit switches 3

Osiswitch Optimum
®

Compact design, plastic, with reset, type XCNR

b XCNR v With head for linear movement (plunger)


with 1 cable entry
1

Page 5/58
3 v With head for rotary movement (lever)

5
Page 5/58

10

5/56
General characteristics Limit switches 3

Osiswitch Optimum ®

Compact design, plastic, with reset, type XCNR

Environment characteristics
Conformity to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14

Machine assemblies IEC 60204-1, EN 60204-1


1
Product certifications UL, CSA, CCC (pending)

Protective treatment Version Standard “TC”

2
Ambient air temperature For operation - 25…+ 70 °C

For storage - 40…+ 70 °C

Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)

Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)

Electric shock protection Class II conforming to IEC 61140 and NF C 20030


3
Degree of protection IP 65 conforming to IEC 60529; IK 04 conforming to EN 50102

Cable entry Depending on model: tapped entry, for ISO M20 x 1.5 cable gland, Pg 11 cable gland,
ISO M16 x 1.5 or PF 1/2 (G 1/2) cable entry.
Materials Bodies Plastic

Heads Plastic 4
Contact block characteristics
Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1

Ui = 500 V degree of pollution 3 conforming to IEC 60947-1


5
Rated insulation voltage
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to IEC 60947-1, IEC 60664

Positive operation N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
EN 60947-5-1
Short-circuit protection 10 A cartridge fuse type gG (gl)

Connection Screw clamp terminals Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
6

10

5/57
References, Limit switches 3

characteristics Osiswitch Optimum ®

Compact design, plastic, with reset, type XCNR


Complete switches with 1 cable entry

Type of head Plunger, Rotary, fixing


fixing by the body by the body
1

2 Type of operator Metal end


plunger
Plastic roller
plunger
Thermoplastic
roller lever
Thermoplastic
roller lever
Thermoplastic
roller lever
plunger, plunger, vertical, plunger
horizontal, actuation in 1
actuation in 1 direction
direction
References of complete switches with 1 ISO M20 x 1.5 cable entry (1)2,8 4,2(P)

3
21-22 21-22
2 pole N/C + N/O XCNR 2110P20 XCNR 2102P20
13-14
XCNR 2121P20 XCNR 2127P20 XCNR 2118P20 13-14
13

21

0 4 5,5mm 0
snap action
2,5 4,5(P) 4,3(A)7,8(P) 9(A)15,9(P) 9(B)15,9(P) 25˚ 50˚(P)
21-22 21-22 21-22 21-22 21-22
14

22

13-14 13-14 13-14 13-14 13-14


21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
0 5,5mm 0 mm 0 mm 0 mm 0 70˚
1,4 2,4 5,2 5,2 16˚

2 pole N/C + N/O XCNR 2510P20 XCNR 2502P20 XCNR 2521P20 XCNR 2527P20 XCNR 2518P20
13

21

break before make, slow break

4 2,8 4,2(P) 4,8(A) 7,3(P) 10(A) 14,9(P) 10(B) 14,9(P)


21-22
28˚ 47˚(P)
14

22

21-22 21-22 21-22 21-22 13-14


13-14 13-14 13-14 13-14
0 4 5,5mm 0 7 mm 0 14,1 mm 0 14,1 mm 0 38˚ 70˚

2 pole N/C + N/C XCNR 2910P20 XCNR 2902P20 XCNR 2921P20 XCNR 2927P20 XCNR 2918P20
11

21

snap action 2,2 5,1(P) 3,9 (A) 8,9(P) 8 (A) 18 (P) 8 (B) 18 (P) 25° 55° (P)
11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
12

22

11-12 11-12 11-12 11-12 11-12


21-22 21-22 21-22 21-22 21-22
0 5,9 mm 0 mm 0 mm 0 mm 0 70°

5
0,8 1,4 2,9 2,9 12°

Weight (kg) 0.080 0.080 0.085 0.090 0.100


Contacts operation contact closed (A) (B) = cam displacement N/C contact with positive opening
contact open (P) = positive opening point operation
Characteristics
Switch actuation On end By 30° cam

6 Type of actuation

Maximum actuation speed 0.5 m/s 0.3 m/s 1 m/s 1,5 m/s

Mechanical durability 100 000 operating cycles


7 Minimum force of torque For tripping 15 N 12 N 6N 0.1 N.m
For positive opening 30 N 20 N 10 N 0.15 N.m

Cable entry 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm

References of complete switches with 1 Pg 11 cable entry


8 For complete switches with 1 Pg 11 cable entry replace P20 by G11.
Example : XCNR 2110P20 becomes XCNR 2110G11.

Other cable entries


For complete switches with ISO M16 x 1.5 or PF 1/2 (G 1/2) cable entry, please consult your Regional Sales Office.

Other contacts
9 For complete switches with the following 2-pole contacts:
N/C + N/C simultaneous, slow break,
N/O + N/C make before break, slow break,
N/O + N/O simultaneous, slow break, please consult your Regional Sales Office.

For complete switches with the following 3-pole contacts:


N/C + N/O + N/O snap action,
N/C + N/C + N/O snap action,
10 N/C + N/C + N/O break before make, slow break,
N/C + N/O + N/O break before make, slow break, please consult your Regional Sales Office.

(1) Sold and packed in lots 20.

5/58
Dimensions Limit switches 3

Osiswitch Optimum ®

Compact design, plastic, with reset, type XCNR


Complete switches with 1 cable entry

Dimensions
XCNR 2p10P20 XCNR 2p02P20 XCNR 2p21P20

12,5 12,5
1
3,5 Ø11 5,5 Ø14

20,2
12,5 Ø8

45,6

54,2
35,5

100

108,7
90

(2) (2)

2
2

25 25 (2)

2
25

(1) 20 (1) 20
(1) 20
38 = 22 = 38 = 22 =

3
38 = 22 =
30 30
30

XCNR 2p27P20 XCNR 2p18P20

12,5 39,8
5,5 Ø14 5,5 24 Ø19

4
22

35,5

(2)
56

68,6
110,5

123,1
2

25
2

5
25
(2)

(1) 20
(1) 20
38 = 22 =
44,5 = 22 =
30 12,5
30

(1) Tapped entry for ISO M20 x 1.5 or Pg 11 cable gland.


(2) Ø : 2 elongated holes Ø 4.3 x 6.3 on 22 mm, 2 holes Ø 4.3 on 20 mm centres.
6

10

5/59
Presentation 3
Limit switches 3

Osiswitch Application
®

Compact design, plastic, with reset,


types XCP R and XCT R
Compact design, metal, with reset, type XCD R

b XCP R, XCD R v With head for linear movement (plunger). Fixing by the body.
with 1 cable entry XCD R XCP R
1 conforming to EN 50047

520412

520414

520425

520427
2
Page 5/62 Page 5/64

v With head for rotary movement (lever) or multi-directional. Fixing by the body.
XCD R XCP R

3
520416

520428
4
Page 5/62 Page 5/64

b XCT R v With head for linear movement (plunger). Fixing by the body.
with 2 cable entries XCT R
Tripping/resetting points and fixing centres
5
520436

520437

conforming to EN 50047

6 Page 5/66

v With head for rotary movement (lever) or multi-directional. Fixing by the body.
XCT R
520438

Page 5/66

10

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Characteristics 3
Limit switches 3

Osiswitch Application
®

Compact design, plastic, with reset,


types XCP R and XCT R
Compact design, metal, with reset, type XCD R

Environment characteristics
Conformity to standards Products EN/IEC 60947-5-1, EN/IEC 60947-5-1, UL 508, CSA C22-2 n° 14

Product certifications
Machine assemblies EN/IEC 60204-1
UL, CSA
1
Protective treatment Standard version “TC”
Ambient air temperature Operation - 25…+ 70 °C
Storage - 40…+ 70 °C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Conforming to IEC 60068-2-27 50 gn (11 ms)
2
Shock resistance
Electric shock protection Class II conforming to IEC 61140 and NF C 20-030 for XCP R and XCT R
Class I conforming to IEC 61140 and NF C 20-030 for XCD R
Degree of protection IP 66 and IP 67 conforming to IEC 60529; IK 04 conforming to EN 50102
Repeat accuracy 0.1 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry Depending on model Either: tapped entry for n° 13 cable gland, tapped ISO M20 x 1.5 or tapped 1/2” NPT
Materials XCD R: zamak bodies and heads, XCP R and XCT R: plastic bodies, zamak heads
Contact block characteristics
Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
3
c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to EN/IEC 60947-5-1 Appendix A,
EN/IEC 60947-5-1
Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to EN/IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
Rated impulse withstand voltage U imp = 6 kV conforming to EN/IEC 60947-1, IEC 60664

4
Positive operation (depending on model) N/C contacts with positive opening operation conforming to EN/IEC 60947-5-1 Appendix K,
EN/IEC 60947-5-1
Resistance across terminals y 25 mW conforming to IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl)
Cabling XE2S P2151 Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
(screw clamp terminals) XE2N P2151 Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
Minimum actuation speed XE2S P2151: 0.01 m/minute
(for head with end plunger)
5
XE2N P2151: 6 m/minute

10

5/61
References, Limit switches 3

characteristics Osiswitch Application ®

Compact design, metal, with reset, type XCDR


Complete switches with 1 cable entry

Type of head Plunger (fixing by the body) Rotary (fixing by the body)

2 Type of operator Metal end


plunger
Steel roller
plunger
Thermoplastic
roller lever plunger,
Thermoplastic Thermoplastic
roller lever plunger, roller lever
Steel roller lever

horizontal actuation vertical actuation


in 1 direction in 1 direction
References of complete switches with 1 ISO M20 x 1.5 cable entry
2-pole N/C + N/O XCDR 2110P20 XCDR 2102P20 XCDR 2121P20 XCDR 2127P20 XCDR 2118P20 XCDR 2119P20
13

21

snap action

3
(XE2S  P2151) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70 70
21-22 21-22 21-22
14

22

21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 mm 0 mm 0 0
0,9 1,5 3 3
2-pole N/C + N/O XCDR 2510P20 XCDR 2502P20 XCDR 2521P20 XCDR 2527P20 XCDR 2518P20 XCDR 2519P20
13

21

break before make,


slow break
(XE2N P2151) 1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P) 46 46
14

22

4
21-22 21-22 21-22 21-22 21-22
13-14 21-22 13-14
13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 0

Weight (kg) 0.215 0.220 0.225 0.225 0.255 0.255

References of complete switches with 1 Pg 13.5 cable entry


For complete switches with 1 Pg 13.5 cable entry replace P20 by G13.
Example: XCDR 2110P20 becomes XCDR 2110G13.
5 References of complete switches with 1 1/2” NPT cable entry
For complete switches with 1 1/2” NPT cable entry replace P20 by N12.
Example: XCDR 2110P20 becomes XCDR 2110N12.

Contact operation contact closed (A) (B) = cam displacement N/C contact with positive opening
contact open (P) = positive opening point operation

6 Characteristics
Switch actuation On end By 30° cam
Type of actuation

Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s


7 Minimum force
or torque
For tripping
For positive opening
15 N
45 N
12 N
36 N
6N
18 N
0.1 N.m
0.25 N.m
Cable entry 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm, or
1 entry tapped Pg 13.5 for cable gland, clamping capacity 9 to 12 mm, or
1 entry tapped for 1/2” NPT (USAS B2-1) conduit

10

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Dimensions Limit switches 3

Osiswitch Application ®

Compact design, metal, with reset, type XCDR


Complete switches with 1 cable entry

Dimensions
XCDR 2p10ppp XCDR 2p02ppp XCDR 2p21ppp
16 1
12,5 12,5 12,5
3,5 5,5
35,5

20,2

54,5
46
2
2

(2)
51
65

19

2
(2)

2
(2)

65

51

65

51
19 19
(3)
14

(1) (3) (3)

14

14
39,5 (1)
3
(1)
39,5 39,5
(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland
or 1/2” NPT conduit.
(2) 2 elongated holes Ø 4.3 x 6.3 mm on 22 mm centres,
2 holes Ø 4.3 on 20 mm centres.
(3) 2 x Ø 3 holes for support studs, depth 4 mm.
Dimensions
XCDR 2p27ppp XCDR 2p18ppp, XCDR 2p19ppp
40
4
5,5 19
5,5 24
33
22
56,5

68

12
5
(2)
2

(2)
2
65

51

51

19 19

(3) (3)
14

14

39,5
(1)
39,5
(1) 6
12,5

(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or 1/2” NPT conduit.
(2) 2 elongated holes Ø 4.3 x 6.3 mm on 22 mm centres, 2 holes Ø 4.3 on 20 mm centres.
(3) 2 x Ø 3 holes for support studs, depth 4 mm. 7

10

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References, Limit switches 3

characteristics Osiswitch Application ®

Compact design, plastic, with reset, type XCPR


Complete switches with 1 cable entry

Type of head Plunger (fixing by the body) Rotary (fixing by the body)

2 Type of operator Metal end


plunger
Steel roller
plunger
Thermoplastic
roller lever plunger,
Thermoplastic Thermoplastic
roller lever plunger, roller lever
Steel roller lever

horizontal actuation vertical actuation


in 1 direction in 1 direction
References of complete switches with 1 ISO M20 x 1.5 cable entry
2-pole N/C + N/O XCPR 2110P20 XCPR 2102P20 XCPR 2121P20 XCPR 2127P20 XCPR 2118P20 XCPR 2119P20
13

21

snap action

3 (XE2S P2151)
21-22
1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P)
21-22
70
21-22
70
14

22

21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 mm 0 mm 0 0
0,9 1,5 3 3

2-pole N/C + N/O XCPR 2510P20 XCPR 2502P20 XCPR 2521P20 XCPR 2527P20 XCPR 2518P20 XCPR 2519P20


13

21

break before make,


slow break
1,8 3,2(P) 3,1(A) 5,6(P) 6,5(A) 11,3(P) 6,5(B) 11,3(P)

4
(XE2N P2151) 46 46
14

22

21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14
0 3 5mm 0 5,2 mm 0 10,5 mm 0 10,5 mm 0 0

2-pole N/C + N/C XCPR 2910P20 XCPR 2902P20 XCPR 2921P20 XCPR 2927P20 XCPR 2918P20 –


11

21

snap action
(XE2S P2141) 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P) 6,5(B) 15,7(P) 70
11-12 11-12 11-12 11-12 11-12
12

22

21-22 21-22 21-22 21-22 21-22


11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
0 5mm 0 mm 0 mm 0 mm 0

5 Weight (kg) 0.115


0,9

0.115
1,5

0.125
3

0.120
3

0.155 –

References of complete switches with 1 Pg 13.5 cable entry


For complete switches with 1 Pg 13.5 cable entry replace P20 by G13.
Example: XCPR 2110P20 becomes XCPR 2110G13.

6 References of complete switches with 1 1/2” NPT cable entry


For complete switches with 1 1/2” NPT cable entry replace P20 by N12.
Example: XCPR 2110P20 becomes XCPR 2110N12.

Contact operation contact closed (A) (B) = cam displacement N/C contact with positive opening
contact open (P) = positive opening point operation
Characteristics
7 Switch actuation On end By 30° cam
Type of actuation

Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s


Minimum force For tripping 15 N 12 N 6N 0.1 N.m
8 or torque
Cable entry
For positive opening 45 N 36 N 18 N 0.25 N.m
1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm, or
1 entry tapped Pg 13.5 for cable gland, clamping capacity 9 to 12 mm, or
1 entry tapped for 1/2” NPT (USAS B2-1) conduit

Other versions Complete switches with cable entries other than those listed above.

9 Please consult your Regional Sales Office.

10

5/64
Dimensions Limit switches 3

Osiswitch Application ®

Compact design, plastic, with reset, type XCPR


Complete switches with 1 cable entry

Dimensions
XCPR 2p10ppp XCPR 2p02ppp XCPR 2p21ppp

16
1
12,5 12,5 12,5
3,5 5,5

20,2
35,5

54,5
2

46
(2)
2
51
65

19

2
(2) (2)

51

51
19 19
(3)
14

30 (1) (3) (3)

14

14
39,5 31

(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland 39,5
(1)
39,5
(1)
3
or 1/2” NPT conduit.
(2) 2 elongated holes Ø 4.3 x 6.3 mm on 22 mm centres,
2 holes Ø 4.3 on 20 mm centres.
(3) 2 x Ø 3 holes for support studs, depth 4 mm.
Dimensions
XCPR 2p27ppp XCPR 2p18ppp, XCPR 2p19ppp
40
4
5,5
5,5 24 19
33
20

5
56,5

68

12,5
2

(2)
2

(2)
51

51
65

19 19

(3) (3)
6
14

14

(1) 30 (1)
39,5 39,5

(1) Tapped entry for ISO M20 x 1.5 or Pg 13.5 cable gland or 1/2” NPT conduit.
(2) 2 elongated holes Ø 4.3 x 6.3 mm on 22 mm centres, 2 holes Ø 4.3 on 20 mm centres. 7
(3) 2 x Ø 3 holes for support studs, depth 4 mm.

10

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References, Limit switches 3

characteristics Osiswitch Application ®

Compact design, plastic, with reset, type XCTR


Complete switches with 2 cable entries

Type of head Plunger (fixing by the body)

Type of operator Metal end plunger Steel roller plunger Thermoplastic roller Thermoplastic roller

2 lever plunger lever plunger,


horizontal actuation in
1 direction
References of complete switches with 2 ISO M16 x 1.5 cable entries
2-pole N/C + N/O XCTR 2110P16 XCTR 2102P16 XCTR 2118P16 XCTR 2121P16
13

21

snap action 1,8 4,6(P) 3,1(A) 7,8(P) 6,5(A) 15,7(P)


70
(XE2S P3151) 21-22
13-14
21-22
21-22
13-14
21-22
13-14
21-22
13-14
21-22

3
21-22 21-22
14

22

13-14 13-14 13-14


13-14
0 5mm 0 mm 0 0 mm
0,9 1,5 3

2-pole N/C + N/O XCTR 2510P16 XCTR 2502P16 XCTR 2518P16 XCTR 2521P16


13

21

break before make,


slow break 1,8 3,2(P) 3,1(A) 5,6(P) 46 6,5(A) 11,3(P)
21-22 21-22
(XE2N P3151) 21-22 21-22
14

22

13-14 13-14 13-14 13-14


0 3 5mm 0 5,2 mm 0 0 10,5 mm

4
Weight (kg) 0.120 0.125 0.165 0.135

References of complete switches with 2 Pg 11 cable entries


For complete switches with 2 Pg 11 cable entries replace P16 by G11.
Example: XCTR 2110P16 becomes XCTR 2110G11.

References of complete switches with 2 1/2” NPT cable entries


5 For complete switches with 2 1/2” NPT cable entries replace P16 by N12.
Example: XCTR 2110P16 becomes XCTR 2110N12.

Weight (kg) 0.120 0.125 0.165 0.135


Contact operation contact closed (A) = cam displacement
contact open (P) = positive opening point
N/C contact with positive opening operation
Characteristics
6 Switch actuation On end By 30° cam
Type of actuation

Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s


Minimum force or torque For tripping 15 N 12 N 0.1 N.m 6N
7 Cable entry
For positive opening 45 N 36 N 0.25 N.m 18 N
2 entries tapped M16 x 1.5 mm for ISO cable gland, clamping capacity 4 to 8 mm, or
(1 entry fitted with blanking plug) 2 entries tapped Pg 11 for cable gland, clamping capacity 7 to 10 mm, or
2 entries tapped for 1/2” NPT (USAS B2-1) conduit using Pg 11 - 1/2” NPT adaptor DE9 RA1012
(1 entry fitted with adaptor)

10

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Dimensions Limit switches 3

Osiswitch Application ®

Compact design, plastic, with reset, type XCTR


Complete switches with 2 cable entries

Dimensions
XCTR 2p18ppp XCTR 2p21ppp
40 1
5,5 16
19
24 12,5
5,5
33

20,2
68

54,5
37,6

(2)
51

37,6
2

51
(2)

2
40 40
(1) (1)
(3) (3)
= 20/22 = 30 = 20/22 =
39,5 40/42
58
39,5 40/42
58 3
12,5

12,5

(1) Tapped entry for ISO M16 x 1.5 or Pg 11 cable gland or 1/2” NPT conduit.

4
(2) 4 elongated holes Ø 4.3 x 6.3 mm on 22/42 mm centres, 4 holes Ø 4.3 on 20/40 mm centres.
(3) 2 x Ø 3 holes for support studs, depth 4 mm.

Dimensions
XCTR 2p10ppp XCTR 2p02ppp DE9 RA1012

(4) (5)
5
12,5 21
3,5
12,5
Ø26
46
35,5

(2)
2
37,6

37,6
51

(2)
2
51

40 40
(1)
(3)
(1)
(3)
6
30 = = 30 = 20/22 =
39,5 40/42 39,5 40/42
58 58

7
12,5

(1) Tapped entry for ISO M16 x 1.5 or Pg 11 cable gland or 1/2” NPT conduit.
(2) 4 elongated holes Ø 4.3 x 6.3 mm on 22/42 mm centres, 4 holes Ø 4.3 on 20/40 mm centres.
(3) 2 x Ø 3 holes for support studs, depth 4 mm.
(4) Tapped entry for 1/2” NPT conduit.
(5) Pg 11 threaded sleeve.

10

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Presentation, Limit switches 3

general characteristics 3
Osiswitch Classic ®

Metal, types XCK M, XCK L and XCK ML

b XCK M v With plunger head v With rotary or multi-directional


with 3 cable entries head
1

561643

561644

561645
808148
2
Page 5/70

b XCK L v With plunger head v With rotary or multi-directional


3 with 1 cable entry head
808140

808145

808141

808147
4

Page 5/72

5 b XCK ML v With plunger head v With rotary or multi-directional


with 3 cable entries and two 2-pole contacts head
561639

561640

561641

561642

7 Page 5/74

Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC (for XCKM)

8 Protective treatment
Ambient air temperature
Version
For operation
Standard “TC”. Special “TH”
- 25…+ 70 °C
For storage - 40…+ 70 °C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class I conforming to IEC 61140 and NF C 20-030
Degree of protection IP 66 conforming to IEC 60529 ; IK 05 conforming to EN 50102

9 Repeat accuracy XCK ML 0.1 mm ; XCK M and XCK L 0.05 mm on the tripping points, with 1 million operating
cycles for head with end plunger
Cable entry or Depending on model XCK M: 3 tapped entries for n° 11 cable glands, or tapped M20 with 1/2” NPT adaptor
integral connector XCK L: 1 tapped entry incorporating cable gland or 1 tapped entry 1/2” NPT
XCK ML: 3 tapped entries for n° 13 cable gland, or tapped M20
Materials Bodies : zamak
Rotary heads : zamak or plastic depending on model ; other heads : plastic

10

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General characteristics Limit switches 3

(continued) 3
Osiswitch Classic ®

Metal, types XCK M, XCK L and XCK ML

Contact block characteristics


Rated operational XE2p P a AC-15 ; A300 (Ue = 240 V, Ie = 3 A) ; Ithe = 10 A
characteristics c DC-13 ; Q300 (Ue = 250 V, Ie = 0,27 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1 1
XE3p P a AC-15 ; B300 (Ue = 240 V, Ie = 1,5 A) ; Ithe = 6 A
c DC-13 ; R300 (Ue = 250 V, Ie = 0,1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated insulation voltage XE2p P Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
XE3p P Ui = 400 V degree of pollution 3 conforming to IEC 60947-1

Rated impulse withstand XE2p P


Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
2
voltage XE3p P U imp = 4 kV conforming to IEC 60947-1, IEC 60664
Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 947-5-1 Section 3, EN 60 947-5-1
Resistance across terminals y 25 mΩ conforming to IEC 60255-7 category 3
Short-circuit protection XE2p P 10 A cartridge fuse type gG (gl)
XE3p P 6 A cartridge fuse type gG (gl)
Cabling
(screw and captive cable
XE2S P21p1
XE2N P21p1
Clamping capacity, min : 1 x 0,34 mm2, max : 2 x 1,5 mm2
Clamping capacity, min : 1 x 0,5 mm2, max : 2 x 2,5 mm2
3
clamp terminals)
XES P2151L and XEN P2151L Clamping capacity, min : 1 x 0,34 mm2, max : 2 x 1,5 mm2 or 1 x 2,5 mm2
XE3N P et XE3S P Clamping capacity, min : 1 x 0,34 mm2, max : 1 x 1 mm2 or 2 x 0,75 mm2
Minimum actuation speed XE2S P21p1, XES P2151L and XE3S P : 0,01 m/minute
XE2N P21p1, XEN P2151L and XE3N P : 6 m/minute

4
Electrical durability b Conforming to IEC 60947-5-1 appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate : 3600 operating cycles/hour
b Load factor : 0,5
XE2S P21p1, XE2S P2141, XES P2151L XE2N P21p1, XEN P2151L
a.c. supply
a 50/60 Hz 5 5

Millions of operating cycless


Millions of operating cycles

o inductive circuit Ithe 4 Ithe


3
2
230 V 12/24/48 V

110 V
5
1 1
110 V
0,5 24 V 0,5
230/400 V
48 V 0,2

0,1
0,5 1 2 3 4 5 10
0,1
0,5 1 2 3 4 5 10
6
Current in A Current 1n A

d.c. supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7
For XE2S Pp151 on a or c, the “N/C” and “N/O” contacts are simultaneously loaded to the
values shown with reverse polarity.
7
XE3S Ppppp XE3N Ppppp
a.c. supply
a 50/60 Hz Ithe Ithe
Millions of operating cycles
Millions of operating cycles

5 5
o inductive circuit 4

8
3
2
12/24/48 V
230 V
1
110 V
1

0,5 0,5
110 V
230/400 V 24 V 0,2

0,1
48 V
0,1 9
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A

d.c. supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120
o o
10
W 3 2 1 W 4 3 2

5/69
References, Limit switches
characteristics Osiswitch® Classic
Metal, type XCK M
Complete switches with 3 ISO M20 x 1.5 cable entries

Type of head Plunger (fixing by the body) Rotary Multi-directional


(fixing by the body) (fixing by the body)
1

2
Type of operator Metal end plunger Steel roller plunger Thermoplastic roller Thermoplastic roller “Cat’s whisker” (4)
lever plunger, lever (1)
horizontal actuation in
XCKM110 XCKM102 XCKM121
1 direction XCKM115 XCKM106
References (2) (3)

3
2-pole N/C + N/O XCK M110H29 XCK M102H29 XCK M121H29 XCK M115H29 XCK M106H29
13

21

snap action
(XE2S P2151) 1,8 4,5(P) 3,1(A) 7,8(P) 4,6(A) 11,1(P) 21-22 21-22
14

22

21-22 21-22 21-22 13-14


13-14 13-14 13-14 13-14
21-22 21-22
21-22 21-22 21-22 13-14
13-14 13-14 13-14 13-14
0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2

2-pole N/C + N/O XCK M510H29 XCK M502H29 XCK M521H29 XCK M515H29 XCK M506H29


13

21

break before make,

4 slow break
(XE2N P2151) 21-22
1,8 3,2(P)
21-22
3,1(A) 5,6(P)
21-22
4,6(A) 8(P)
14

22

21-22 21-22
13-14 13-14 13-14 13-14 13-14
0 3 5,5mm 0 5,2 mm 0 7,6 mm 0 0
2-pole N/C + N/C ZCK M9H29 + ZCK M9H29 + ZCK M9H29 + ZCK M9H29 + ZCK M9H29 +
11

21

snap action ZCK D10 ZCK D02 ZCK D21 ZCK D15 ZCK D06


(XE2S P2141)
12

22

1,8 4,5(P) 3,1(A) 7,8(P) 4,6(A) 11,1(P)


11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
11-12

5
11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2

2-pole N/C + N/C ZCK M7H29 + ZCK M7H29 + ZCK M7H29 + ZCK M7H29 + ZCK M7H29 +


11

21

simultaneous, ZCK D10 ZCK D02 ZCK D21 ZCK D15 ZCK D06


slow break
12

22

(XE2N P2141) 3,2(P) 5,6(P) 8(P)


11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22
1,8 5,5mm 3,1(A) 9mm 4,6(A) mm

6 3-pole ZCK MD39H29 + ZCK MD39H29 + ZCK MD39H29 + ZCK MD39H29 + ZCK MD39H29 +


31
21

13

N/C + N/C + N/O ZCK D10 ZCK D02 ZCK D21 ZCK D15 ZCK D06


snap action
(XE3S P2141) 1,8 4,5 (P) mm 3,1 (A) 7,8 (P) mm 4,6 (A) 11,1 (P)mm 26˚ 58˚ (P) 30˚
32
22

14

21-22 21-22 21-22 21-22 21-22


31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
5,5 0 70˚
0,9 1,5 2,2 11˚ 14˚

7 3-pole ZCK MD37H29 + ZCK MD37H29 + ZCK MD37H29 + ZCK MD37H29 + ZCK MD37H29 +


31
21

13

N/C + N/C + N/O ZCK D10 ZCK D02 ZCK D21 ZCK D15 ZCK D06


break before make,
slow break 1,8 3,2 (P) mm 3,1 (A) 3,2 (P) mm 4,6 (A) 8 (P) mm 26˚ 42˚ (P) 30˚
32
22

14

21-22 21-22 21-22 21-22 21-22


(XE3N P2141) 31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
31-32
13-14
0 3 5,5 0 5,2 5,5 0 7,6 0 36˚ 70˚ 0 40˚

Weight (kg) 0.250 0.255 0.300 0.280 0.250

8 Contact operation contact closed


contact open
(A) = cam displacement
(P) = positive opening point
N/C contact with positive opening operation

Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation

9 Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direction)
Mechanical durability (5) 20 15 10
(in millions of operating cycles)
Minimum force For tripping 15 N 12 N 8N 0.1 N.m 0.13 N.m
or torque For positive opening 45 N 36 N 24 N 0.25 N.m –
Cable entry (3) 3 entries tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm

10 (1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(2) Switches with gold contacts or eyelet type connections: please consult your Regional Sales Office.
(3) For an entry tapped for a Pg 11 cable gland, delete H29 from the end of the reference. Example: XCK M110H29 becomes XCK M110.
(4) Value taken with actuation by moving part at 100 mm from the fixing.
(5) Limited to 15 million operating cycles for switches with contacts XE3pP.

5/70
Dimensions Limit switches
Osiswitch® Classic
Metal, type XCK M
Complete switches with 3 ISO M20 x 1.5 cable entries

XCK Mp10 XCK Mp02 XCK Mp21


ZCK MD3p + ZCK D10 ZCK MD3p + ZCK D02 ZCK MD3p + ZCK D21

14
14 1
8
4
14

54
48,5
2
30

112,5
108
88,5

(1)
30
= 41
64
= (1)
30
= 41
64
= (1)
30
41
65
11,5
3

XCK Mp15 XCK Mp06 Rear view


ZCK MD3p + ZCK D15 ZCK MD3p + ZCK D06 XCK Mppp, ZCK Mp, ZCK MD3p 4
22 15 14
5,5
34,5

142,5

5
60,5

41
201
119

(2) 54
6
30 (1) = 41 = (1) = 41 = = 27 =
8 34 64 30 64

(1) 3 tapped entries for ISO M20 x 1.5 or Pg 11 cable gland or with 1/2” NPT conduit adaptor DE9 RA1012.

7
(2) 2 x Ø 4 H 11, depth 10.
Ø: 2 elongated holes Ø 5.2 x 6.2.

Adaptor for 1/2” NPT conduit


DE9 RA1012

8
(1) 21 (2)

(1) Tapped entry for 1/2” NPT conduit.


(2) Threaded sleeve.

10

5/71
References, Limit switches
characteristics Osiswitch® Classic
Metal, type XCK L
Complete switches incorporating cable gland

Type of head Plunger (fixing by the body) Rotary Multi-directional


(fixing by the body) (fixing by the body)
1

2
Type of operator Metal end plunger Steel roller plunger Thermoplastic roller Thermoplastic roller “Cat’s whisker” (2)
lever plunger, lever (1)
horizontal actuation in
XCKL110 XCKL102 XCKL121 XCKL115
1 direction
XCKL106
References (3)

3
2-pole N/C + N/O XCK L110 XCK L102 XCK L121 XCK L115 XCK L106
13

21

snap action
(XE2S P2151) 1,8 4,5(P) 3,1(A) 7,8(P) 4,6(A) 11,1(P)
14

22

21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14
0 5,5mm 0 mm 0 mm 0 0
0,9 1,5 2,2
2-pole N/C + N/O XCK L510 XCK L502 XCK L521 XCK L515 XCK L506
13

21

break before make,

4 slow break
(XE2N P2151)
1,8 3,2(P) 3,1(A) 5,6(P) 4,6(A) 8(P)
14

22

21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14
0 3 5,5mm 0 5,2 mm 0 7,6 mm 0 0

3-pole ZCK LD39 + ZCK LD39 + ZCK LD39 + ZCK LD39 + ZCK LD39 +


31
21

13

N/C + N/C + N/O ZCK D10 ZCK D02 ZCK D21 ZCK D15 ZCK D06


snap action
32
22

14

(XE3S P2141) 1,8 4,5 (P) mm 3,1 (A) 7,8 (P) mm 4,6 (A) 11,1 (P)mm 26˚ 58˚ (P) 30˚
21-22 21-22 21-22 21-22 21-22

5
31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14
5,5 0 70˚
0,9 1,5 2,2 11˚ 14˚
2-pole N/C + N/C ZCK L7 + ZCK D10 ZCK L7 + ZCK D02 ZCK L7 + ZCK D21 ZCK L7+ ZCK D15 ZCK L7 + ZCK D06
11

21

simultaneous,
slow break
12

22

(XE2N P2141) 3,2(P) 5,6(P) 8(P)


11-12 11-12 11-12

6
11-12 11-12
21-22 21-22 21-22 21-22 21-22
1,8 5,5mm 3,1(A) 9mm 4,6(A) mm

3-pole ZCK LD37 + ZCK LD37 + ZCK LD37 + ZCK LD37 + ZCK LD37 +


31
21

13

N/C + N/C + N/O ZCK D10 ZCK D02 ZCK D21 ZCK D15 ZCK D06


break before make,
32
22

14

slow break 1,8 3,2 (P) mm 3,1 (A) 3,2 (P) mm 4,6 (A) 8 (P) mm 26˚ 42˚ (P) 30˚
(XE3N P2141) 21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
13-14 13-14 13-14 13-14 13-14
0 3 5,5 0 5,2 5,5 0 7,6 0 36˚ 70˚ 0 40˚

7 Weight (kg)
Contact operation
0.255
contact closed
0.260
(A) = cam displacement
0.305 0.285 0.255
N/C contact with positive opening operation
contact open (P) = positive opening point

Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation

8
Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s (any direction)
Mechanical durability (4) 20 15 10
(in millions of operating cycles)

Minimum force For tripping 15 N 12 N 8N 0.1 N.m 0.13 N.m

9 or torque
Cable entry
For positive opening 45 N 36 N 24 N 0.25 N.m
1 entry incorporating metal cable gland. Clamping capacity 6 to 13.5 mm.

(1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(2) Value taken with actuation by moving part at 100 mm from the fixing.
(3) Switches with gold contacts or eyelet type connections: please consult your Regional Sales Office.
(4) Limited to 15 million operating cycles for switches with contacts XE3pP.

10

5/72
Dimensions Limit switches
Osiswitch® Classic
Metal, type XCK L
Complete switches incorporating cable gland

XCK Lp10 XCK Lp02 XCK Lp21


ZCK Lp + ZCK D10 ZCK L3p + ZCK D02 ZCK Lp + ZCK D21
ZCK LD3p + ZCK D10 ZCK LD3p + ZCK D02 ZCK LD3p + ZCK D21
1
14
14
8
4
14

54
48,5
30

115,5

121
97

3
(1) = 41 = (1) = 41 = 30 (1) 41 5,5
30 52 30 52 59,5

XCK Lp15
ZCK Lp + ZCK D15
XCK Lp06
ZCK Lp + ZCK D06
Body fixings 4
ZCK LD3p + ZCK D15 ZCK LD3p + ZCK D06
22 15
14
6

5
34,5

142,5
60,5

6
209,5
127,5

6
72

67
30 (1) = 41 = (1) = 41 = (1) = 41 =
8 34 52 30 52 30 52

(1) Incorporated cable gland.


Ø: 2 elongated holes Ø 5.2 x 6.2.
7

10

5/73
References, Limit switches
characteristics Osiswitch® Classic
Metal, 2 x 2-pole contacts, type XCK ML
Complete switches with 3 ISO M20 x 1.5 or Pg 13 cable
entries

Type of head Plunger (fixing by the body) Rotary


(fixing by the body)
1

2
Type of operator Metal end plunger Steel roller plunger Thermoplastic roller lever Thermoplastic roller lever (1)
plunger, horizontal actuation
in 1 direction
XCKML110 XCKML102 XCKML121 XCKML115
References (2)

3
Switches with 3 entries tapped ISO M20 x 1.5
2 x 2-pole N/C + N/O XCK ML110H29 XCK ML102H29 XCK ML121H29 XCK ML115H29
snap action (XES P2151L)
2 5(P) 4(A) 9(P)
13

21

13

21

5(A) 12,6(P)
21-22 21-22 21-22 21-22
13-14
21-22 A 13-14
21-22 A 13-14
21-22 A 13-14
21-22 A
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
14

22

14

22

13-14
21-22 B 13-14
21-22 B 13-14
21-22 B 13-14
21-22 B
13-14 13-14
A B 0 6mm
13-14 13-14
0 mm 0 mm 0
1,2 2 3

4 2 x 2-pole N/C + N/O


break before make, slow break
XCK ML510H29 XCK ML502H29 XCK ML521H29 XCK ML515H29

(XEN P2151L) 2 3,4(P) 3,3(A) 6(P) 6(A) 9,3(P)


21-22 21-22 21-22 21-22
A A A A
13

21

13

21

13-14 13-14 13-14 13-14


21-22 21-22 21-22 21-22
13-14 B 13-14 B 13-14 B 13-14 B
0 3,3 6,6mm 0 6 mm 0 10 mm 0
14

22

14

22

A B

5
Switches with 3 entries tapped for Pg 13 cable gland
2 x 2-pole N/C + N/O XCK ML110 XCK ML102 XCK ML121 XCK ML115
snap action (XES P2151L)
2 5(P) 4(A) 9(P) 5(A) 12,6(P)
13

21

13

21

21-22 21-22 21-22 21-22


13-14
13-14
21-22 A 21-22 A 13-14
21-22 A 13-14
21-22 A
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
14

22

14

22

13-14
21-22 B 13-14
21-22 B 13-14
21-22 B 13-14
21-22 B
13-14 13-14 13-14 13-14
A B 0 6mm 0 mm 0 mm 0
1,2 2 3

6 2 x 2-pole N/C + N/O


break before make, slow break
XCK ML510 XCK ML502 XCK ML521 XCK ML515

(XEN P2151L) 2 3,4(P) 3,3(A) 6(P) 6(A) 9,3(P)


21-22 21-22 21-22 21-22
A A A A
13

21

13

21

13-14 13-14 13-14 13-14


21-22 21-22 21-22 21-22
13-14 B 13-14 B 13-14 B 13-14 B
0 3,3 6,6mm 0 6 mm 0 10 mm 0
14

22

14

22

A B

7
Weight (kg) 0.400 0.405 0.450 0.430
Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation
contact open (P) = positive opening point
Characteristics
Switch actuation On end By 30° cam
Type of actuation

8
Maximum actuation speed 0.5 m/s 1.5 m/s
Mechanical durability 3 million operating cycles
Minimum For tripping 15 N 12 N 8N 0.2 N.m
force For positive 60 N 50 N 50 N 0.5 N.m
opening

9 Cable entry 3 entries tapped ISO M20 x 1.5, clamping capacity 7 to 13 mm, or 3 entries tapped for n° 13 cable gland conforming to NF C
68-300 (DIN Pg 13.5), clamping capacity 9 to 12 mm.
(1) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(2) Switches available with other 2-pole slow break contact blocks: N/O + N/C make before break, N/C + N/C simultaneous (with positive opening operation),
N/C + N/C simultaneous, please consult your Regional Sales Office.
Note: replacement parts 
The heads of limit switches type XCK ML are the same as those for types XCK M and XCK L (see heads ZCK D10, ZCK D02, ZCK D21 and ZCK D15 on
page 5/76).

10

5/74
Dimensions Limit switches
Osiswitch® Classic
Metal, 2 x 2-pole contacts, type XCK ML
Complete switches with 3 ISO M20 x 1.5 or Pg 13 cable
entries

XCK ML110H29, XCK ML510H29, XCK ML110, XCK ML102H29, XCK ML502H29, XCK ML102, XCK ML502


XCK ML510

14,65
1
4 Ø13

14,65 Ø10

54,5
11,5
11,5
6,5 35 6,5
2

123,2
Ø Ø
5,5 5,5

6,2
6,2
105

81
81

(2) (1) (1) (2) (1) (1)

(1) 5 = 61,5 =
3
(1) 5 = 61,5 =
14,65 77 15 77
35,6 35,6

XCK ML121H29, XCK ML521H29, XCK ML121, XCK ML115H29, XCK ML515H29, XCK ML115, XCK ML515


XCK ML521 4
22 15,45
14,65
5,5
8 Ø20

5
11,5
59

6,5
129

135

Ø
5,5
6,2

5,5

6
81

(2) (1) (1) (2) (1) (1)

(1) 5 = 61,5 = (1) 5


15 77 15
35,6 35,6
7
(1) XCK MLpppH29: 3 entries tapped M20 x 1.5. XCK MLppp: 3 entries tapped for n° 13 cable gland.
(2) 2 centering holes Ø 3.9 ± 0.2, cover fixing holes axis.
Ø: 2 elongated holes 6.2 x 6.5, inclined at 26°30’ to the vertical axis, for M5 screws.

10

5/75
Presentation Limit switches 0

Osiswitch Classic
®

Metal, types XCK M and XCK L


Variable composition

Spring lever with Spring-rod lever, Variable length Round rod lever,
2 thermoplastic end
(4)
metal (4) thermoplastic roller
lever (4)
thermoplastic, Ø 6 mm
L = 200 mm (5)

ZCK D81 ZCK D91 ZCK D41 ZCK D59

4 “Cat’s whisker” Spring rod

ZCK D06 ZCK D08

5 Thermoplastic Steel Steel ball bearing


roller lever (4) roller lever (4) mounted roller lever (4)

ZCK D15 ZCK D16 ZCK D17

6 Thermoplastic Thermoplastic Steel Steel


roller lever roller lever plunger roller lever roller lever plunger
plunger with protective plunger with protective boot
1 direction of boot, 1 direction 1 direction of 1 direction of actuation
actuation of actuation actuation
ZCK D21 ZCK D219 ZCK D23 ZCK D239
7
Metal end plunger Metal end plunger Steel roller plunger
Steel roller plunger
with protective boot with protective boot

8 ZCK D10 ZCK D109 ZCK D02 ZCK D029

Body with 2-pole contact, Body with 2-pole contact,

9
3 cable entries for Pg 11 (1) (2) with incorporated cable gland (1) (3)

ZCK M1, M5, M6, M7, M9 ZCK L1, L5, L6, L7


ZCK M8 ZCK L8

Body with 3-pole contact, Body with 3-pole contact,


3 cable entries for Pg 11 (1) (2) with incorporated cable gland (1) (3)

10
ZCK MD3 ZCK LD3

(1) For further details, see page 5/78.


(2) For 3 cable entries tapped ISO M20 x 1.5, add H29 to the reference. Example: ZCK M1 becomes ZCK M1H29.
For one cable entry with 1/2” NPT adaptor, add H7 to the reference. Example: ZCK M1 becomes ZCK M1H7.
(3) For one cable entry tapped 1/2” NPT, add H7 to the reference. Example: ZCK L1 becomes ZCK L1H7.

5/76
Presentation (continued) Limit switches 0

Osiswitch Classic ®

Metal, types XCK M and XCK L


Variable composition

1
Square rod lever, Round rod lever, Round rod lever,
steel, U 3 mm glass fibre Ø 3 mm thermoplastic, Ø 6 mm
L = 125 mm (5) L = 125 mm (5) L = 200 mm (5)

ZCK Y54 ZCK Y55 ZCK Y59


2

3
Spring lever with Spring-rod lever,
thermoplastic end metal (4)
(4)

4
ZCK Y81 ZCK Y91

Variable length Variable Variable Elastomer


thermoplastic length length roller lever,
roller lever (4) steel elastomer Ø 50 mm (4)
roller roller lever,
lever (4) Ø 50 mm (4)

5
ZCK Y41 ZCK Y43 ZCK Y49 ZCK Y39

6
Thermoplastic Steel Steel ball bearing
roller lever roller lever mounted roller lever
(4) (4) (4)

ZCK Y31 ZCK Y33 ZCK Y34

For actuation
7
from left AND right
or
from left OR right

ZCK D05
8

: head assuring positive opening operation.


(4) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
10
(5) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

5/77
References Limit switches 0

Osiswitch Classic ®

Metal, types XCK M and XCK L


Adaptable sub-assemblies

Bodies with 2-pole contact


With contact block Scheme Positive Cable entry Reference Weight
1 For limit switches type XCK M
operation (1) kg

N/C + N/O Pg 11 ZCK M1 0.210

21
13
snap action ISO M20 x 1.5 ZCK M1H29 0.210
(XE2S P2151)
1/2” NPT (2) ZCK M1H7 0.210

22
14
N/C + N/O Pg 11 ZCK M5 0.210

21
13
2 break before make,
slow break
ISO M20 x 1.5
1/2” NPT (2)
ZCK M5H29
ZCK M5H7
0.210
0.210

22
14
(XE2N P2151)
N/O + N/C Pg 11 ZCK M6 0.210

21

13
make before make, ISO M20 x 1.5 ZCK M6H29 0.210
ZCK Mp
slow break
1/2” NPT (2) ZCK M6H7 0.210
22

14
(XE2N P2161)

3
N/C + N/C Pg 11 ZCK M7 0.210
11

21
simultaneous, ISO M20 x 1.5 ZCK M7H29 0.210
slow break
1/2” NPT (2) ZCK M7H7 0.210
12

22

(XE2N P2141)
N/O + N/O – Pg 11 ZCK M8 0.210
13

23

simultaneous, ISO M20 x 1.5 ZCK M8H29 0.210


slow break
1/2” NPT (2) ZCK M8H7 0.210
14

24

(XE2N P2131)

4 N/C + N/C Pg 11 ZCK M9 0.210


11

21

snap action ISO M20 x 1.5 ZCK M9H29 0.210


(XE2S P2141)
12

22

For limit switches type XCK L


N/C + N/O Pg 11 ZCK L1 0.210
21
13

snap action 1/2” NPT ZCK L1H7 0.210


5 (XE2S P2151)
22
14

N/C + N/O Pg 11 ZCK L5 0.210


21
13

break before make, 1/2” NPT ZCK L5H7 0.210


slow break
22
14

(XE2N P2151)
N/O + N/C Pg 11 ZCK L6 0.210
21

13

6
make before make, 1/2” NPT ZCK L6H7 0.210
slow break
ZCK Lp
22

14

(XE2N P2161)
N/C + N/C Pg 11 ZCK L7 0.210
11

21

simultaneous, 1/2” NPT ZCK L7H7 0.210


slow break
12

22

(XE2N P2141)

7 N/O + N/O – Pg 11 ZCK L8 0.210


13

23

simultaneous, 1/2” NPT ZCK L8H7 0.210


slow break
14

24

(XE2N P2131)

(1) : N/C contact with positive opening operation.


(2) 3 tapped entries, one with metal adaptor for 1/2” NPT (USASB2-1) conduit.

10

5/78
References (continued) Limit switches 0

Osiswitch Classic ®

Metal, types XCK M and XCK L


Adaptable sub-assemblies

Bodies with 3-pole contact


With contact block Scheme Positive Cable entry Reference Weight

For limit switches type XCK M


operation (1) kg
1
N/C + N/O + N/O Pg 13 ZCK MD31 0.210

33

13
31
snap action ISO M20 x 1.5 ZCK MD31H29 0.210
(XE3S P2151)
1/2” NPT (2) ZCK MD31H7 0.210

34

14
32
N/C + N/C + N/O Pg 13 ZCK MD39 0.210

13
31

21
snap action
(XE3S P2141)
ISO M20 x 1.5
1/2” NPT (2)
ZCK MD39H29
ZCK MD39H7
0.210
0.210
2

14
32

22
N/C + N/C + N/O Pg 13 ZCK MD37 0.210

13
31

21
ZCK MD3p break before make, ISO M20 x 1.5 ZCK MD37H29 0.210
slow break
1/2” NPT (2) ZCK MD37H7 0.210

14
32

22
(XE3N P2141)

3
N/C + N/O + N/O Pg 13 ZCK MD35 0.210
33

13
21
break before make, ISO M20 x 1.5 ZCK MD35H29 0.210
slow break
1/2” NPT (2) ZCK MD35H7 0.210
34

14
22

(XE3N P2151)
For limit switches type XCK L
N/C + N/O + N/O Pg 11 ZCK LD31 0.210
33

13
31

snap action 1/2” NPT ZCK LD31H7 0.210


(XE3S P2151)
4
34

14
32

N/C + N/C + N/O Pg 11 ZCK LD39 0.210


13
31

21

snap action 1/2” NPT ZCK LD39H7 0.210


(XE3S P2141)
14
32

22

N/C + N/C + N/O Pg 11 ZCK LD37 0.210


13
31

21

break before make, 1/2” NPT ZCK LD37H7 0.210


ZCK LD3p
slow break
5
14
32

22

(XE3N P2141)
N/C + N/O + N/O Pg 11 ZCK LD35 0.210
33

13
21

break before make, 1/2” NPT ZCK LD35H7 0.210


slow break
34

14
22

(XE3N P2151)

(1) : N/C contact with positive opening operation.


(2) 3 tapped entries, one with metal adaptor for 1/2” NPT (USASB2-1) conduit.
6

10

5/79
References (continued) Limit switches 0

Osiswitch® Classic
Metal, types XCK M and XCK L
Adaptable sub-assemblies

Contact blocks
Type of contact Scheme For bodies Positive Reference Weight
1 2-pole contact
operation (1) kg

N/C + N/O ZCK M1 XE2S P2151 0.020

21
13
snap action ZCK L1

22
14
N/C + N/O ZCK M5 XE2N P2151 0.020

21
13
2
XE2S P21p1 break before make, ZCK L5
slow break

22
14
N/O + N/C ZCK M6 XE2N P2161 0.020
21

13
make before break, ZCK L6
slow break 22

14

3
N/C + N/C ZCK M7 XE2N P2141 0.020
11

21

simultaneous, ZCK L7
XE2N P21p1 slow break
12

22

N/O + N/O ZCK M8 – XE2N P2131 0.020


13

23

simultaneous, ZCK L8
slow break
14

24

4 N/C + N/C ZCK M9 XE2S P2141 0.020


11

21

snap action
12

22

3-pole contact
N/C + N/O + N/O ZCK MD31 XE3S P2151 0.035
33

13
31

snap action ZCK LD31

5
34

14
32

N/C + N/C + N/O ZCK MD39 XE3S P2141 0.035


13
31

21

XE3p P21pp
snap action ZCK LD39
14
32

22

N/C + N/C + N/O ZCK MD37 XE3N P2141 0.035


13
31

21

6
break before make, ZCK LD37
slow break
14
32

22

N/C + N/O + N/O ZCK MD35 XE3N P2151 0.035


33

13
21

break before make, ZCK LD35


slow break
34

14
22

7 (1) : N/C contact with positive opening operation or sub-assembly assuring positive opening operation.

Accessories for limit switches type XCK M


Description Sold in Unit reference Weight
lots of kg
Tap-off terminal 1 XCK Z09 0.010
for cabling continuity

8 XCK Z09 Clip-in markers


(strips of 10 numbers: 0 to 9)
25 AB1 R11 0.002

1
Other markers, please consult your Regional Sales Office.
2
3
4
5
6
7
8
9
0

AB1 R11 Other versions Gold flashed contacts.


9 Please consult your Regional Sales Office.

10

5/80
Operation Limit switches 0

Osiswitch Classic ®

Metal, types XCK M and XCK L


Adaptable sub-assemblies

Heads ZCK D10, D109 with body


ZCK M1, L1 ZCK M5, L5 ZCK M6, L6 ZCK M7, L7 ZCK M8, L8 ZCK M9
21-22
13-14
21-22
13-14
1,8 4,5(P)
21-22
13-14
0
1,8 3,2(P)

3 5,5mm
21-22
13-14
1,8
3 4,4(P)

5,5mm
11-12
21-22
1,8
3,2(P)

5,5mm
13-14
23-24
1,8 5,5mm
11-12
21-22
11-12
21-22
1,8 4,5(P)
1
0 5,5mm 0 5,5mm
0,9 0,9

ZCK MD39, LD39 ZCK MD37, LD37 ZCK MD31, LD31 ZCK MD35, LD35
1,8 4,5(P) 1,8 3,2(P) 1,8 4,5(P) 1,8 3,2(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14

2
21-22 21-22
31-32
13-14
0 3 5,5mm 33-34 0 3 5,5mm
13-14
0 5,5mm 0 5,5mm
0,9 0,9

Heads ZCK D02, D029 with body


ZCK M1, L1 ZCK M5, L5 ZCK M6, L6 ZCK M7, L7 ZCK M8, L8 ZCK M9
3,1(A) 7,8(P) 3,1(A) 5,6(P) 5,2(A) 7,6(P) 5,6(P) 3,1(A) 7,8(P)
21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14 13-14 21-22 21-22
21-22 23-24 11-12
13-14 0 5,2 mm 3,1 9mm 3,1(A) 9mm 3,1(A) 9mm 21-22
0 mm

3
0 mm
1,5 1,5

ZCK MD39, LD39 ZCK MD37, LD37 ZCK MD31, LD31 ZCK MD35, LD35
3,1(A) 7,8(P) 3,1(A) 5,6(P) 3,1(A) 7,8(P) 3,1(A) 5,6(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 5,2 mm 33-34 0 5,2 mm
13-14
13-14
0 mm 0 mm
1,5 1,5

Heads ZCK D21, D23, D219, D239 with body


ZCK M1, L1 ZCK M5, L5 ZCK M6, L6 ZCK M7, L7 ZCK M8, L8 ZCK M9 4
4,6(A) 11,1(P) 4,6(A) 8(P) 7,6 11,1(P) 8(P) 4,6(A) 11,1(P)
21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14 13-14 21-22 23-24 21-22
11-12
21-22
13-14
0 7,6 mm 4,6(A) mm 4,6(A) mm 4,6(A) mm 21-22
0 mm 0 mm
2,2 2,2

ZCK MD39, LD39 ZCK MD37, LD37 ZCK MD31, LD31 ZCK MD35, LD35

5
4,6(A) 11,1(P) 4,6(A) 8(P) 4,6(A) 11,1(P) 4,6(A) 8(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 7,6 mm 33-34 0 7,6 mm
13-14 13-14
0 mm 0 mm
2,2 2,2

Heads ZCK D15, D16, D17 with body


ZCK M1, L1 ZCK M5, L5 ZCK M6, L6 ZCK M7, L7 ZCK M8, L8 ZCK M9
26 58 (P) 26 42 (P) 40 60 (P) 43 (P) 26 58 (P)

6
21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14 13-14 21-22 23-24 21-22
21-22 11-12
13-14 0 36 70 24 70 24 70 24 70 21-22
0 70 0 70
11 11

ZCK MD39, LD39 ZCK MD37, LD37 ZCK MD31, LD31 ZCK MD35, LD35
26˚ 58˚(P) 26˚ 42˚(P) 26˚ 58˚(P) 26˚ 42˚(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 36˚ 70˚ 33-34 0 36˚ 70˚
13-14 13-14
0 70˚ 0 70˚

7
11˚ 11˚

Heads ZCK D41, D59, D81, D91 with body


ZCK M1, L1 ZCK M5, L5 ZCK M6, L6 ZCK M7, L7 ZCK M8, L8 ZCK M9
26 26 40 26
21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14 13-14 21-22 23-24 21-22
21-22 11-12
13-14 0 36 70 24 70 24 70 24 70 21-22
0 70 0 70
11 11

ZCK MD39, LD39


21-22
26˚
ZCK MD37, LD37
21-22
26˚
ZCK MD31, LD31
21-22
26˚
ZCK MD35, LD35
21-22
26˚ 8
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 36˚ 70˚ 33-34 0 36˚ 70˚
13-14 13-14
0 70˚ 0 70˚
11˚ 11˚

Heads ZCK D06, D08 with body


ZCK M1, L1 ZCK M5, L5 ZCK M6, L6 ZCK M7, L7 ZCK M8, L8 ZCK M9

21-22
13-14
21-22
30
21-22
13-14
30
21-22
13-14
40
11-12
21-22
13-14
23-24
11-12
21-22
11-12
30 9
13-14 0 40 30 30 30 21-22
0 0
14 14

ZCK MD39, LD39 ZCK MD37, LD37 ZCK MD31, LD31 ZCK MD35, LD35
30˚ 30˚ 30˚ 30˚
21-22 21-22 21-22 21-22

10
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22
31-32 0 40˚ 21-22 0 40˚
13-14 33-34
0 13-14
14˚ 0
14˚

Contact operation G contact closed (A) = cam displacement


H contact open (P) = positive opening point

5/81
Dimensions Limit switches 0

Osiswitch Classic ®

Metal, types XCK M and XCK L


Adaptable sub-assemblies

Bodies with contacts


ZCK M1, M5, M6, M7, M8, M9, MD3p, MD3Hp29, MD3pH7 ZCK L1, L5, L6, L7, L8, LD3p

1 ZCK M1H29, M5H29, M6H29, M7H29, M8H29, M9H29


ZCK M1H7, M5H7, M6H7, M7H7, M8H7
ZCK L1H7, L5H7, L6H7, L7H7, L8H7, LD3pH7

6 6

2
63,6

58,5

72

67
(1) = 41 =

3 30 64 (2) = 41 =
30 52

Adaptor for 1/2” NPT conduit


DE9 RA1012

4 (3) 21 (4)
Ø26

(1) 3 tapped entries for ISO M20 x 1.5 or Pg 11 cable gland.

5 (2) Incorporated cable gland.


Ø: 2 elongated holes Ø 5.2 x 6.2.
(3) Tapped entry for 1/2” NPT conduit.
(4) Threaded sleeve.

10

5/82
Dimensions (continued) Limit switches 0

Osiswitch Classic
®

Metal, types XCK M and XCK L


Adaptable sub-assemblies

Plunger heads
ZCK D10 ZCK D109 ZCK D02

14 1
4

14 14

48,5
30

30
2
ZCK D029 ZCK D21, D23 ZCK D219, D239

14 14 14
4 8 13 8 13

3
48

54

54
Rotary heads
ZCK D15, D16, D17 ZCK D41 ZCK D59
4
37 51 44,5 31,7
15 6 43
5,5

5
29,5...84

(1)
50 ...104,5

(2)
34,5
60,5

55

6
34 56

ZCK D81 ZCK D91

51
51

7
179
112

56 56
8
Multi-directional heads
ZCK D06 ZCK D08

14 14

9
129,5
142,5

10
(1) 190 max.
(2) 215.5 max.
Note: operating lever spindle threaded M6.

5/83
Presentation, Limit switches 3

general characteristics 3
Osiswitch Classic ®

Metal, type XCK J


Conforming to CENELEC EN 50041

b XCK J v With head for linear movement (plunger)


fixed body with 1 cable entry
1

561646

561647
2 Page 5/86

v With head for rotary movement (lever) or multi-directional


561648

561649

561650
3

4 Page 5/86

b XCK J v With head for linear movement (plunger)


plug-in body with 1 cable entry
561651

561652

6 Page 5/88

v With head for rotary movement (lever)


561653

561654

561655

8 Page 5/88

Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14
Machine assemblies IEC 60204-1, EN 60204-1
Product certifications UL, CSA, CCC

9 Protective treatment
Ambient air temperature
Version
Operation
Standard “TC”, special “TH”
- 25…+ 70 °C, special sub-assemblies available for extreme temperatures (-40 °C or +120 °C)
Storage - 40…+ 70 °C
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)
Electric shock protection Class I conforming to IEC 61140 and NF C 20-030
Degree of protection IP 66 conforming to IEC 60529; IK 07 conforming to EN 50 102

10 Repeat accuracy
Cable entry or Depending on model
0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Tapped entry for n° 13 cable gland, or tapped ISO M20 x 1.5 or 1/2” NPT, or M12 connector
integral connector
Materials Bodies and heads in zamak

5/84
General characteristics Limit switches 3

(continued) 3
Osiswitch Classic ®

Metal, type XCK J


Conforming to CENELEC EN 50041

Contact block characteristics


Rated operational XE2p P a AC-15; A300 (Ue = 240 V, Ie = 3 A); Ithe = 10 A
characteristics c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 appendix A,
EN 60947-5-1 1
XE3p P a AC-15; B300 (Ue = 240 V, Ie = 1.5 A); Ithe = 6 A
c DC-13; R300 (Ue = 250 V, Ie = 0.1 A), conforming to IEC 60947-5-1 appendix A,
EN 60947-5-1
Rated insulation voltage XE2p P Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
XE3p P Ui = 400 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14 2
Rated impulse withstand XE2p P U imp = 6 kV conforming to IEC 60947-1, IEC 60664
voltage XE3p P U imp = 4 kV conforming to IEC 60947-1, IEC 60664

Positive operation (depending on model) N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
EN 60947-5-1
Resistance across terminals
Short-circuit protection XE2p P
y 25 mΩ conforming to IEC 60255-7 category 3
10 A cartridge fuse type gG (gl) 3
XE3p P 6 A cartridge fuse type gG (gl)

Cabling XE2S P21p1 Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
(screw clamp terminals) XE2N P21p1 Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCK J plug-in and Clamping capacity, min: 1 x 0.75 mm2, max: 2 x 1.5 mm2

4
XES P20p1
XE3N P and XE3S P Clamping capacity, min: 1 x 0.34 mm2, max: 1 x 1 mm2 or 2 x 0.75 mm2

Minimum actuation speed XE2S P21p1 and XE3S P: 0.01 m/minute


XE2N P21p1 and XE3N P: 6 m/minute
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour

XE2S P21p1, XE2S P2141
b Load factor: 0.5
XE2N P21p1 XCK J plug-in, XES P20p1
5
a.c. supply
a 50/60 Hz 5 5 5
Millions of operating cycles

Millions of operating cycles


Millions of operating cycles

Ithe 4 Ithe 4 Ithe


o inductive circuit 3 3
230 V 12/24/48 V 12/24 V
2 2

110 V 230 V 48 V
1

0,5
110 V
24 V
1 1
6
0,5 0,5
230/400 V
48 V 0,2
110 V
0,1 0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10

7
0,5 1 2 3 4 5 10
Current in A Current in A Current in A

d.c. supply c Power broken in W for 5 million operating Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles. cycles.
Voltage V 24 48 120 Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7 o W 10 7 4
For XE2S Pp151 on a or c, N/C and N/O contacts simultaneously loaded to the values shown with reverse polarity.
XE3N Ppppp XE3S Ppppp
a.c. supply
a 50/60 Hz Ithe Ithe
8
Millions of operating cycles
Millions of operating cycles

5 5
o inductive circuit 4
3
2
12/24/48 V
230 V
1
110 V
1

0,5
110 V
0,5 9
230/400 V 24 V 0,2
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A

d.c. supply c Power broken in W for 5 million operating


cycles.
Power broken in W for 5 million operating
cycles. 10
Voltage V 24 48 120 Voltage V 24 48 120
o W 3 2 1 o W 4 3 2

5/85
References, Limit switches 3

characteristics 3
Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Complete switches, fixed body
1 ISO M20 x 1.5 cable entry

Type of head Plunger (fixing by the body) Rotary (fixing by the body)
(switches supplied for actuation from left AND right)

1 Form B (1) Form C (1) Form A (1) Form D (1)

2 Type of operator Metal end


plunger
Steel roller
plunger
Thermoplastic roller
lever (4)
Steel roller lever (4) Variable length
thermoplastic roller
Round thermoplastic
rod lever, Ø 6 mm
lever (4) (4) (5)
References (2) (3)
2-pole N/C + N/O XCK J161H29 XCK J167H29 XCK J10511H29 XCK J10513H29 XCK J10541H29 XCK J10559H29
13

21

snap action
(XE2S P2151) 2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚ 23˚
14

22

3
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚

2-pole N/C + N/O XCK J561H29 XCK J567H29 XCK J50511H29 XCK J50513H29 XCK J50541H29 XCK J50559H29


13

21

break before
make, slow 2 3,4(P) 3,2(A) 5,9(P) 23˚ 40˚(P) 23˚ 40˚(P) 23˚ 23˚
14

22

break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0 3,2 6 0 5,3 mm 0 33˚ 90˚ 0 33˚ 90˚ 0 33˚ 90˚ 0 33˚ 90˚
(XE2N P2151) mm

4 2-pole N/C + N/C ZCK J9H29 + ZCK J9H29 + ZCK J9H29 + ZCK J9H29 + ZCK J9H29 + ZCK J9H29 +


11

21

snap action ZCK E61 ZCK E67 ZCK E05 + ZCK Y11 ZCK E05 + ZCK Y13 ZCK E05 + ZCK Y41 ZCK E05 + ZCK Y59
(XE2S P2141)
12

22

2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚ 23˚


11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚

2-pole N/C + N/C ZCK J7H29 + ZCK J7H29 + ZCK J7H29 + ZCK J7H29 + ZCK J7H29 + ZCK J7H29 +


5
11

21

simultaneous, ZCK E61 ZCK E67 ZCK E05 + ZCK Y11 ZCK E05 + ZCK Y13 ZCK E05 + ZCK Y41 ZCK E05 + ZCK Y59
slow break
12

22

(XE2N P2141) 3,4(P) 5,9(P) 62˚(P) 62˚(P)


11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
0 2 6 0 3,5(A) mm 0 28˚ 90˚ 0 28˚ 90˚ 0 28˚ 90˚ 0 28˚ 90˚
mm

3-pole ZCK JD39H29 + ZCK JD39H29 + ZCK JD39H29 + ZCK JD39H29 + ZCK JD39H29 + ZCK JD39H29 +


13
31

21

N/C + N/C + N/O ZCK E61 ZCK E67 ZCK E05 + ZCK Y11 ZCK E05 + ZCK Y13 ZCK E05 + ZCK Y41 ZCK E05 + ZCK Y59
snap action
6

14
32

22

(XE3S P2141) 2 4,7(P) 3,2(A) 8,1(P) 23˚ 58˚(P) 23˚ 58˚(P) 23˚
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14
0 6 0 mm 0 90˚ 0 90˚ 0 90˚ 0 90˚
0,9 mm 1,5 11˚ 11˚ 11˚
3-pole ZCK JD37H29 + ZCK JD37H29 + ZCK JD37H29 + ZCK JD37H29 + ZCK JD37H29 + ZCK JD37H29 +
13
31

21

N/C + N/C + N/O ZCK E61 ZCK E67 ZCK E05 + ZCK Y11 ZCK E05 + ZCK Y13 ZCK E05 + ZCK Y41 ZCK E05 + ZCK Y59
break before

7
14
32

22

make, slow 2 3,4(P) 3,2(A) 5,9(P) 23˚ 40˚(P) 23˚ 40˚(P) 23˚
break 21-22
31-32
21-22
31-32
13-14
21-22
31-32
21-22
31-32
21-22
31-32
21-22
31-32
13-14 13-14 13-14 13-14 13-14
(XE3N P2141) 0 3,2 6 0 5,3 mm 0 33˚ 90˚ 0 33˚ 90˚ 0 33˚ 90˚
mm

Weight (kg) 0.430 0.455 0.480 0.490 0.485 0.485


Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation
contact open (P) = positive opening point
Characteristics
8 Switch actuation
Type of actuation
On end By 30° cam By any moving part

Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s


Mechanical durability (6) 30 25 30
9 (in millions of operating
cycles)
Minimum For tripping 20 N 16 N 0.25 N.m
force or For positive 50 N 40 N 0.50 N.m –
torque opening
Cable entry (3) 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 9 to 12 mm
(1) Form conforming to EN 50041, see page 5/199.

10
(2) Switches with gold contacts or eyelet type connections: please consult your Regional Sales Office.
(3) For an entry tapped for a Pg 13 cable gland, delete H29 from the end of the reference. Example: XCK J161H29 becomes XCK J161.
For an entry tapped for 1/2” NPT (USAS B2-1) conduit, replace H29 at the end of the reference by H7. Example: XCK J161H29 becomes XCK J161H7.
(4) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
(5) Value taken with actuation by moving part at 100 mm from the fixing.
(6) Limited to 15 million operating cycles for switches with contacts XE3pP.

5/86
Dimensions 3
Limit switches 3

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Complete switches, fixed body
1 ISO M20 x 1.5 cable entry

XCK Jp61H29 XCK Jp67H29 XCK Jp051pH29


ZCK Jp + ZCK E61 ZCK Jp + ZCK E67 ZCK Jp + ZCK E05 + ZCK Y11 or Y13

57 1
17
5 41
5
17

41
63
50
2
37

133
120
107

60

60
60
(1) (1) (1)

3
33,5 = 30 = 33,5 = 30 = 33,5 = 30 =
44 40 44 40 62 40

XCK Jp0541H29 XCK Jp0559H29
ZCK Jp + ZCK E05 + ZCK Y41 ZCK Jp + ZCK E05 + ZCK Y59

52
4
48 26,2
5,5 44
(2)
40…85
62…107

(4)

5
(5)
132…177

(3)
60

60

(1) (1)

33,5 = 30 = 33,5 = 30 =
6
60 40 60 40

(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13 cable gland or 1/2” NPT.


(2) Ø 6 rod, length 200 mm.
(3) 282 max.
(4) 190 max.
(5) 212 max.
7
Ø: 2 elongated holes Ø 5.3 x 7.3.

10

5/87
References, Limit switches
characteristics Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Complete switches, plug-in body
ISO M20 x 1.5 cable entry

Type of head Plunger (fixing by the body) Rotary (fixing by the body)
(switches supplied for actuation from left AND right)

1 Form B (1) Form C (1) Form A (1) Form D (1)

2
Type of operator Metal end Steel roller Thermoplastic Steel roller lever Variable length Round
plunger plunger roller lever (4) (4) thermoplastic thermoplastic rod
roller lever (4) lever, Ø 6 mm
(4) (5)
References (2) (3)
3 Single-pole C/O XCK J1161H29 XCK J1167H29 XCK J110511H29 XCK J110513H29 XCK J110541H29 XCK J110559H29
11
13

snap action
2 3,2(A) 11-12 11-12 11-12 11-12
11-12 11-12
12
14

13-14 13-14 13-14 13-14 13-14 13-14


11-12 11-12 11-12 11-12 11-12 11-12
13-14 13-14 13-14 13-14 13-14 13-14
0 6mm 0 mm 0 0 0 0
0,9 1,5

4 Weight (kg)
Contact operation
0.430
contact
0.455
contact
0.480 0.490 0.485
(A) = cam displacement
0.485

closed open
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation

5
Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s
Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum force or torque for tripping 20 N 16 N 0.25 N.m
Cable entry (3) 1 entry tapped M20 x 1.5 for ISO cable gland.
6 (1) Form conforming to EN 50041, see page 5/199.
Clamping capacity 7 to 13 mm

(2) Switches with gold contacts: please consult your Regional Sales Office.
(3) For an entry tapped for a n° 13 cable gland, delete H29 from the end of the reference. Example: XCK J1161H29 becomes XCK J1161.
For an entry tapped for 1/2” NPT (USAS B2-1) conduit, replace H29 at the end of the reference by H7. Example: XCK J1161H29 becomes XCK J1161H7.
(4) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
(5) Value taken with actuator operating at 100 mm from the fixing.

10

5/88
Dimensions Limit switches
Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Complete switches, plug-in body
ISO M20 x 1.5 cable entry

XCK J1611H29 XCK J1167H29 XCK J110511H29, XCK J110513H29

57 1
17 5 41
5
17

41
63
50
2
37

140
127
114

60

60
60
25
36 =
(1)
30 =
25
36 =
(1)
30 = 62
25
=
(1)
30 =
3
42,5 42,5 42,5

XCK J110541H29 XCK J110559H29

52 48 26,2
4
5,5 44
(2)
40…85
62…107

(4)
(5)

5
139…184

(3)

60
60

25 (1) 25 (1) 6
60 = 30 = 60 = 30 =
42,5 42,5

(1) Tapped entry for ISO M20 x 1.5 or Pg 13 cable gland or 1/2” NPT conduit.
(2) Ø 6 rod, length 200 mm.
(3) 289 max.
(4) 190 max.
(5) 212 max.
7

10

5/89
References, Limit switches 3

characteristics Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Complete switches, fixed body
Integral M12 connector

Type of head Plunger (fixing by the body) Rotary (fixing by the body)
(switches supplied for actuation from left AND right)

1 Form B (1) Form C (1) Form A (1) Form D (1)

2 Type of operator Metal end Steel roller Thermoplastic Steel roller lever Variable length Round
plunger plunger roller lever (2) (2) thermoplastic thermoplastic rod
roller lever (2) lever, Ø 6 mm
(2) (3)
References (4)
2-pole N/C + N/O XCK J161D XCK J167D XCK J10511D XCK J10513D XCK J10541D XCK J10559D
3
13

21

snap action (XE2S P2151)


14

22

2 4,7(P) 3,2(A) 8,1(P) 21-22 21-22 21-22 21-22


21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 6mm 0 mm 0 0 0 0
0,9 1,5

4 Weight (kg)
Contact operation
0.430 0.455
contact closed
0.480 0.490
(A) = cam displacement
0.485 0.485

contact open (P) = positive opening point


Characteristics
Switch actuation On end By 30° cam By any moving
part
Type of actuation

5
Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s
Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum force or For tripping 20 N 16 N 0.25 N.m

6 torque
Connection
For positive opening 50 N 40 N 0.50 N.m –
M12 5-pin connector, Ui = 60 V, Ie = 4 A (see suitable pre-wired female connectors below).

(1) Form conforming to EN 50041, see page 5/199.


(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
(3) Value taken with actuation by moving part at 100 mm from the fixing.
(4) Switches with gold contacts: please consult your Regional Sales Office.
References of suitable pre-wired female connectors
7 Type of connector
With cable, Ø 5.8 mm L=2m
M12 straight, 5-pin, 4 A/24 V max.
XZ CP1164L2
M12 elbowed, 5-pin, 4 A/24 V max.
XZ CP1264L2
(4 x 0.34 mm2 + 1 x 0.5 mm2)
L=5m XZ CP1164L5 XZ CP1264L5

L = 10 m XZ CP1164L10 XZ CP1264L10

Weight (kg) L=2m 0.115


8 L=5m
L = 10 m
0.270
0.520

10

5/90
Dimensions, Limit switches 3

connections Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Complete switches, fixed body
Integral M12 connector

Dimensions
XCK J161D XCK J167D XCK J1051pD

57
1
17
5 41
5
17

41
63
2

50
37

133
120
107

60

60
60

33,5 = 30 = 33,5 = 30 = 33,5 = 30 = 3


12
12

12
44 40 44 40 62 40

XCK J10541D XCK J10559D XZ CP1164Lp

52
4
5,5 44 48 26,2
(1) 42 L
40…85
62…107

(3)
(4)

XZ CP1264Lp
5
132…177

(2)

26

20
60

60

32 L

6
40

33,5 = 30 =
12

33,5 = 30 =
12

59 40 59 40

(1) Ø 6 rod, length 200 mm.


(2) 282 max.
(3) 190 max.
(4) 212 max.
7
Ø: 2 elongated holes Ø 5.3 x 7.3.
L: Cable length 2, 5 or 10 m.
Connections
Limit switch XCK JppppD Pre-wired female connector XZ CP1p64Lp

2 2
8
3 1 1 3

4 4
1-2 = N/C 1 = brown
13

21

3-4 = N/O 2 = white

9
5 =t 3 = blue
4 A / 24 V max. 4 = black
14

22

5 = t yellow/green

10

5/91
References, Limit switches 3

characteristics 3
Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Complete switches, fixed body
Integral 7/8” 16UN connector

Type of head Plunger (fixing by the body) Rotary (fixing by the body)
(switches supplied for actuation from left AND right)

1 Form B (1) Form C (1) Form A (1) Form D (1)

2 Type of operator Metal end Steel roller Thermoplastic Steel roller lever Variable length Round
plunger plunger roller lever (2) (2) thermoplastic thermoplastic rod
roller lever (2) lever, Ø 6 mm
(2) (3)
References (4)
2-pole N/C + N/O XCK J161A XCK J167A XCK J10511A XCK J10513A XCK J10541A XCK J10559A
3
13

21

snap action (XE2S P2151)


14

22

2 4,7(P) 3,2(A) 8,1(P) 21-22


21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14
0 6mm 0 mm 0 0 0 0
0,9 1,5

4 Weight (kg)
Contact operation
0.430 0.455
contact closed
0.480 0.490
(A) = cam displacement
0.485 0.485
N/C contact with positive opening
contact open (P) = positive opening point operation
Characteristics
Switch actuation On end By 30° cam By any moving part
Type of actuation

5
Maximum actuation speed 0.5 m/s 1 m/s 1.5 m/s
Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum force For tripping 20 N 16 N 0.25 N.m
or torque For positive opening 50 N 40 N 0.50 N.m – –

6 Connection
(1) Form conforming to EN 50041, see page 5/199.
7/8” 16UN 5-pin connector, Ui = 250 V; Ie = 6 A (see suitable pre-wired female connectors below).

(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
(3) Value taken with actuator operating at 100 mm from the fixing.
(4) Switches with gold contacts: please consult your Regional Sales Office.

References of suitable pre-wired female connectors


7 Type of connector
With cable, Ø 6.7 mm L=2m
7/8” 16UN straight, 5-pin, 6 A/250 V max.
XZ CP1771L2
(5 x 0.5 mm2)
L=5m XZ CP1771L5

L = 10 m XZ CP1771L10

Weight (kg) L=2m 0.190


8 L=5m
L = 10 m
0.475
0.950

10

5/92
Dimensions, Limit switches 3

connections 3
Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Complete switches, fixed body
Integral 7/8” 16UN connector

Dimensions
XCK J161A XCK J167A XCK J1051pA

57
1
17
5 41
5
17

41
63
2

50
37

133
120
107

60
60
60

17
17
17

33,5 = 30 = 33,5 = 30 = 33,5 = 30 =


44 40 44 40 62 40

XCK J10541A XCK J10559A XZ CP1771Lp

52
48 26,2
4
5,5 44
(1)
55 L
40…85
62…107

(3)
(4)

5
132…177

(2)
60

60

6
17

17

33,5 = 30 = 33,5 = 30 =
59 40 59 40

(1) Ø 6 rod, length 200 mm.


(2) 282 max.
(3) 190 max.
(4) 212 max.
7
Ø: 2 elongated holes Ø 5.3 x 7.3.
L: cable length 2, 5 or 10 m.

Connections
Limit switch XCK JppppA Pre-wired female connector XZ CP1771Lp

3
3
8
2 4
4 2

5 1 1 5

1 = 21 1 = black
9
13

21

2 = 22 2 = blue
3=t 3 = yellow/green t
14

22

4 = 14 4 = brown
5 = 13 5 = white

10

5/93
Presentation Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Variable composition: standard bodies

Thermoplastic roller Steel roller

1 lever plunger,
1 direction of actuation
lever plunger,
1 direction of actuation

ZCK E21 ZCK E23

2
Side metal Side steel roller Side steel roller
plunger plunger, plunger,
horizontal (1) vertical (1)

ZCK E63 ZCK E64 ZCK E65

4
Spring rod “Cat’s whisker”

ZCK E08 ZCK E06

5
End reinforced End steel roller End steel roller
steel roller plunger plunger with plunger
protective boot

6 ZCK E67 ZCK E629 ZCK E62

End metal End steel ball End metal plunger


7 plunger bearing plunger with protective boot

ZCK E61 ZCK E66 ZCK E619

8 Body with 2-pole contact, fixed, Body with contact, cable Body with contact, cable
1 step, entry for Pg 13, fixed, entry for Pg 13, plug-in,
M12 connector (2) 1 step (2) (3) 1 or 2 step (2) (3)
ZCK J1D, J5D, J6D, J7D ZCK JD3 , ZCK J11, J21, J41
ZCK J8D ZCK J1, J5, J6, J7, J9

9 Body with contact, cable


entry for Pg 13, fixed,
1 step (2) (3)
ZCK J2, J8
Body with contact, cable
entry for Pg 13, fixed,
2 step (2) (3)
ZCK J4

10 (1) Cannot be used with bodies ZCK J4 and ZCK J41.


(2) For further details, see page 5/96.
(3) For a cable entry tapped ISO M20 x 1.5, add H29 to the reference. Example: ZCK J1 becomes ZCK J1H29.
For a cable entry tapped 1/2” NPT, add H7 to the reference. Example: ZCK J1 becomes ZCK J1H7.

5/94
Presentation (continued) Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Variable composition: standard bodies

Square rod lever,


steel, U 3 mm
Round rod lever,
steel, Ø 3 mm
Round rod lever,
glass fibre,
Round rod lever,
thermoplastic,
1
L = 125 mm (5) L = 125 mm (5) Ø 3 mm Ø 6 mm
L = 125 mm (5) L = 200 mm (5)

ZCK Y51 ZCK Y53 ZCK Y52 ZCK Y59

Spring lever with Spring-rod lever,


3
thermoplastic end metal (4)
(4)

ZCK Y81 ZCK Y91

4
Variable length Variable length
thermoplastic roller steel roller
lever (4) lever (4)

ZCK Y41 ZCK Y43


Spring return,
for actuation
from left AND 5
right
or
from left OR
right

6
ZCK E05 Thermoplastic roller Steel roller Steel ball bearing
lever (5) lever (5) mounted roller lever (5)

ZCK Y11 ZCK Y13 ZCK Y14

Body with double-pole 2 C/O Body with double-pole 2 C/O

8
staggered, snap action contact staggered, snap action contact
cable entry for Pg 13, fixed, cable entry for Pg 13, plug-in,
2 step (3) 2 step (3)
ZCK J404 ZCK J4104

Stay put, for Forked arm with Forked arm with


actuation from
left AND right
thermoplastic
rollers, 1 track (5)
thermoplastic rollers,
2 track (5) 9
ZCK E09 ZCK Y71 ZCK Y61

: head assuring positive opening operation.

10
(4) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(5) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

5/95
References Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies: standard bodies

Fixed bodies with 2-pole contact


Type With contact Scheme Positive Cable entry Reference Weight
1 block operation
(1) kg
1 step N/C + N/O Pg 13 ZCK J1 0.310

21
13
snap action ISO M20 x 1.5 ZCK J1H29 0.310
(XE2S P2151)
1/2” NPT ZCK J1H7 0.310

22
14
2 C/O – Pg 13 ZCK J2 0.310

11

21
13

23
2
simultaneous, ISO M20 x 1.5 ZCK J2H29 0.310
snap action
1/2” NPT ZCK J2H7 0.310

12

22
14

24
(XES P2021)
N/C + N/O Pg 13 ZCK J5 0.310

21
13
ZCK Jp break before make, ISO M20 x 1.5 ZCK J5H29 0.310
slow break
1/2” NPT ZCK J5H7 0.310

22
14
(XE2N P2151)
N/C + N/O Pg 13 ZCK J6 0.310
3
21

13
make before make, ISO M20 x 1.5 ZCK J6H29 0.310
slow break
1/2” NPT ZCK J6H7 0.310

22

14
(XE2N P2161)
N/C + N/C Pg 13 ZCK J7 0.310
11

21
simultaneous, ISO M20 x 1.5 ZCK J7H29 0.310
slow break
1/2” NPT ZCK J7H7 0.310
12

22
(XE2N P2141)

4 N/O + N/O – Pg 13 ZCK J8 0.310


13

23

simultaneous, ISO M20 x 1.5 ZCK J8H29 0.310


slow break
1/2” NPT ZCK J8H7 0.310
14

24

(XE2N P2131)
N/C + N/C Pg 13 ZCK J9 0.310
11

21

snap action ISO M20 x 1.5 ZCK J9H29 0.310


(XE2S P2141)
1/2” NPT ZCK J9H7 0.310
12

22

5 2 step 2 C/O – Pg 13 ZCK J4 0.310


11

21
13

23

staggered, ISO M20 x 1.5 ZCK J4H29 0.310


snap action
1/2” NPT ZCK J4H7 0.310
12

22
14

24

(XES P2031)

Fixed bodies with 3-pole contact


Type With contact Scheme Positive Cable entry Reference Weight
6 block operation
(1) kg
– N/C + N/O + N/O Pg 13 ZCK JD31 0.310
33

13
31

snap action ISO M20 x 1.5 ZCK JD31H29 0.310


(XE3S P2151)
1/2” NPT ZCK JD31H7 0.310
34

14
32

N/C + N/C + N/O Pg 13 ZCK JD39 0.310


13
31

21

7
snap action ISO M20 x 1.5 ZCK JD39H29 0.310
(XE3S P2141)
1/2” NPT ZCK JD39H7 0.310
14
32

22

N/C + N/C + N/O Pg 13 ZCK JD37 0.310


13
31

21

break before make, ISO M20 x 1.5 ZCK JD37H29 0.310


slow break
1/2” NPT ZCK JD37H7 0.310
14
32

22

(XE3N P2141)
N/C + N/O + N/O Pg 13 ZCK JD35 0.310
8
33

13
21

break before make, ISO M20 x 1.5 ZCK JD35H29 0.310


slow break
1/2” NPT ZCK JD35H7 0.310
34

14
22

(XE3N P2151)

(1) : N/C contact with positive opening operation.

10

5/96
References (continued) Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies: standard bodies

Plug-in bodies with contact


Type With contact Scheme Positive Cable entry Reference Weight
block operation
(1) kg 1
1 step Single-pole C/O – Pg 13 ZCK J11 0.300

11
13
snap action ISO M20 x 1.5 ZCK J11H29 0.300
1/2” NPT ZCK J11H7 0.300

12
14
Double-pole 2 C/O – Pg 13 ZCK J21 0.300

11

21
13

23
2
simultaneous, ISO M20 x 1.5 ZCK J21H29 0.300
snap action
1/2” NPT ZCK J21H7 0.300

12

22
14

24
2 step Double-pole 2 C/O – Pg 13 ZCK J41 0.300

11

21
13

23
staggered, ISO M20 x 1.5 ZCK J41H29 0.300
ZCK Jp1 snap action
1/2” NPT ZCK J41H7 0.300

12

22
14

24
Bodies with contact, with rotary head (without operating lever)
Type With contact Scheme Positive Cable entry Reference Weight
3
block operation
(1) kg
Fixed body
2 step Double-pole 2 C/O – Pg 13 ZCK J404 0.455
11

21
13

23
1 from the left AND staggered, ISO M20 x 1.5 ZCK J404H29 0.455
1 from the right snap action
1/2” NPT ZCK J404H7 0.455
4
12

22
14

24
Plug-in body
2 step Double-pole 2 C/O – Pg 13 ZCK J4104 0.465
11

21
13

23

1 from the left AND staggered, ISO M20 x 1.5 ZCK J4104H29 0.465
ZCK J404 1 from the right snap action
1/2” NPT ZCK J4104H7 0.465
12

22
14

24

Plug-in housing only 5


Description For use with Contacts Reference Weight
kg
Single-pole 1 C/O ZCK J11 Silver ZCK J01 0.150
with positive opening operation
Double-pole 2 C/O simultaneous ZCK J21 Silver ZCK J02 0.160
with positive opening operation
Double-pole 1 C/O + 1 C/O staggered ZCK J41 Silver ZCK J04 0.160 6
(1) : N/C contact with positive opening operation.

ZCK J0p

10

5/97
References Limit switches 0

Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Fixed or plug-in body
Adaptable sub-assemblies: bodies with indicator light module

Fixed bodies with 2-pole contact


Type With contact Scheme Positive Cable entry Reference Weight
1 block operation
(1) kg
With module comprising 1 LED, c 24 V
1 step N/C + N/O Pg 13 ZCK J120 0.320

21
13
snap action
(XE2S P2151)

22
14
2 N/C + N/O Pg 13 ZCK J520 0.320

21
13
break before make,
slow break

22
14
(XE2N P2151)
With module comprising 2 LEDs, c 24 V
ZCK Jppp
1 step N/C + N/O Pg 13 ZCK J121 0.320

21
13
snap action ISO M20 x 1.5 ZCK J121H29 0.320
(XE2S P2151)
3

22
14
N/C + N/O Pg 13 ZCK J521 0.320

21
13
break before make, ISO M20 x 1.5 ZCK J521H29 0.320
slow break

22
14
(XE2N P2151)
With module comprising 2 neon indicator lights, a 110/120 V

4
1 step N/C + N/O Pg 13 ZCK J133 0.320
21
13

snap action ISO M20 x 1.5 ZCK J133H29 0.320


(XE2S P2151)
22
14

N/C + N/O Pg 13 ZCK J533 0.320


21
13

break before make, ISO M20 x 1.5 ZCK J533H29 0.320


slow break
22
14

(XE2N P2151)

5 With module comprising 2 neon indicator lights, a 220/240 V


1 step N/C + N/O Pg 13 ZCK J134 0.320
21
13

snap action ISO M20 x 1.5 ZCK J134H29 0.320


(XE2S P2151)
22
14

N/C + N/O Pg 13 ZCK J534 0.320


21
13

break before make, ISO M20 x 1.5 ZCK J534H29 0.320


6 slow break
22
14

(XE2N P2151)

Plug-in bodies with single-pole contact


Type With contact Scheme Positive Cable entry Reference Weight
block operation
(1) kg

7 With module comprising 2 LEDs, c 24 V


1 step C/O – Pg 13 ZCK J1121 0.340
11
13

snap action ISO M20 x 1.5 ZCK J1121H29 0.340


12
14

With module comprising 2 neon indicator lights, a 110/120 V


1 step C/O – Pg 13 ZCK J1133 0.340
11
13

8
snap action ISO M20 x 1.5 ZCK J1133H29 0.340
12
14

ZCK J1ppp
With module comprising 2 neon indicator lights, a 220/240 V
1 step C/O – Pg 13 ZCK J1134 0.340
11
13

snap action ISO M20 x 1.5 ZCK J1134H29 0.340


12
14

9 (1) : N/C contact with positive opening operation.


Indicator light module characteristics
Type of indicator 1 LED or 2 LEDs 2 neon lights
Rated insulation voltage c 50 V, conforming to IEC 60947-1 a 250 V, conforming to IEC 60947-1
Current consumption 7 mA per LED 2.5 mA per neon 5 mA per neon

10
Rated operational voltage c 24 V a 110/120 V a 220/240 V
Voltage limits c 20…30 V (including ripple) a 95…130 V a 190…260 V
Service life 100 000 hours 20 000 hours 20 000 hours
Reverse polarity protection Yes –

5/98
References Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies: bodies with M12 connector

Fixed bodies with 2-pole contact


Type With contact Scheme Positive Reference Weight

1 step
block
N/C + N/O
operation (1)
ZCK J1D
kg
0.320
1

21
13
snap action
(XE2S P2151)

22
14
N/C + N/O ZCK J5D 0.320

21
13
break before make,

2
slow break

22
14
(XE2N P2151)
N/O + N/C ZCK J6D 0.320

21

13
make before make,
ZCK JpD slow break

22

14
(XE2N P2161)
N/C + N/C ZCK J7D 0.320

11

21
simultaneous,
slow break
3

12

22
(XE2N P2141)
N/O + N/O – ZCK J8D 0.320

13

23
simultaneous,
slow break

14

24
(XE2N P2131)

(1) N/C contact with positive opening operation.


4

10

5/99
References Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies: contact blocks

Contact blocks
Type of contact Scheme For bodies Positive Reference Weight
1 2-pole contact
operation (1) kg

N/C + N/O ZCK J1 XE2S P2151 0.020

21
13
snap action ZCK J1D

22
14
N/C + N/O ZCK J5 XE2N P2151 0.020

21
13
2 XE2S P21p1 break before make,
slow break
ZCK J5D

22
14
2 C/O ZCK J2 – XES P2021 0.045

11

21
13

23
simultaneous,
snap action
12

22
14

24
3
2 C/O ZCK J4 – XES P2031 0.045
11

21
13

23
staggered,
snap action
12

22
14

24

N/O + N/C ZCK J6 XE2N P2161 0.020


21

13

make before break, ZCK J6D


XE2N P21p1 slow break
22

14

4 N/C + N/C ZCK J7 XE2N P2141 0.020


11

21

simultaneous, ZCK J7D


slow break
12

22

N/O + N/O ZCK J8 – XE2N P2131 0.020


13

23

simultaneous, ZCK J8D


slow break

5
14

24

N/C + N/C ZCK J9 XE2S P2141 0.020


11

21

snap action
12

22

3-pole contact
XES P20p1 N/C + N/O + N/O ZCK JD31 XE3S P2151 0.035
33

13
31

6
snap action
34

14
32

N/C + N/C + N/O ZCK JD39 XE3S P2141 0.035


13
31

21

snap action
14
32

22

N/C + N/C + N/O ZCK JD37 XE3N P2141 0.035


7
13
31

21

break before make,


slow break
14
32

22

N/C + N/O + N/O ZCK JD35 XE3N P2151 0.035


33

13
21

XE3p P21p1
break before make,
slow break
34

14
22

8 (1) : N/C contact with positive opening operation.

10

5/100
References Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies: add-ons

Covers + indicator light module


For use with Number and type Voltage Reference Weight

Fixed body
of indicators
1 LED c 24 V ZCK Z020
kg
0.060
1
2 LEDs c 24 V ZCK Z021 0.060

2 neon lights a 110/120 V ZCK Z033 0.060


ZCK Z0pp

2
a 220/240 V ZCK Z034 0.060

Plug-in body 2 LEDs c 24 V ZCK J0121 0.200

2 neon lights a 110/120 V ZCK J0133 0.200

a 220/240 V ZCK J0134 0.200

3
Indicator light modules
ZCK J01pp
For use with Number and type Voltage Reference Weight
of indicators kg
Fixed body 1 LED c 24 V ZCK J902 0.030

2 LEDs c 24 V ZCK J906 0.030


4
2 neon lights a 110/120 V ZCK J903 0.030

a 220/240 V ZCK J904 0.030


ZCK J90p

Module with resistor for machine diagnostics


For use with Resistor value Reference Weight
kg
5
Fixed body 15 kΩ, 1/4 Ω ZCK J82A 0.030
(ZCK J1 only)

Other versions Covers + indicator light module for other supply voltages.

6
ZCK J82A Please consult your Regional Sales Office.

10

5/101
Operation Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies

Function diagrams (positive operation assured only if the associated sub-assemblies are )
Heads ZCK E61, E619, E66 with body
1 ZCK J1p
2 4,7(P)
ZCK J2p
2
ZCK J5p
2 3,4(P)
ZCK J6p
3,2 4,6(P)
ZCK J7p
3,4(P)
ZCK J8p ZCK J9
2 4,7(P)
21-22 11-12/21-22 21-22 21-22 11-12 11-12
13-14 13-14/23-24 13-14 21-22
13-14 13-14 21-22
21-22 11-12/21-22 23-24 11-12
13-14 13-14/23-24 0 3,2 6mm 2 6mm 2 6mm 2 6mm 21-22
0 6mm 0 6mm 0 6mm
0,9 0,9 0,9

ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD35


2 4,7(P) 2 3,4(P) 2 4,7(P) 2 3,4(P)

2
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32
13-14
0 3,2 6mm 33-34 0 3,2 6mm
13-14
0 6 0 6mm
0,9 mm 0,9

Head ZCK E63 with body


ZCK J1p ZCK J2p ZCK J5p ZCK J6 ZCK J7 ZCK J8 ZCK J9
1,5 4(P) 1,5 1,5 2,9(P) 2,7 4,1(P) 2,9(P) 1,5 4(P)
21-22 11-12/21-22 21-22 21-22 21-22 21-22 11-12
13-14 13-14/23-24 13-14 13-14 13-14 13-14 21-22
21-22 11-12/21-22 11-12
13-14 13-14/23-24 0 2,7 5,5mm 0 1,5 5,5mm 0 1,5 5,5mm 0 1,5 5,5mm 21-22

3
0 5,5mm 0 5,5mm 0 5,5mm
0,9 0,9 0,9

ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD35


1,5 4(P) 1,5 2,9(P) 1,5 4(P) 1,5 2,9(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 2,7 5,5mm 33-34 0 2,7 5,5mm
13-14 13-14
0 5,5mm 0 5,5mm
0,9 0,9

Heads ZCK E64, E65 with body


4 ZCK J1p
2,6(A) 6,4(P)
ZCK J2p
11-12/21-22
2,6(A)
ZCK J5p
2,6(A) 4,7(P)
ZCK J6
3,7 5,8(P)
ZCK J7
4,7(P)
ZCK J8
21-22
ZCK J9
2,6(A) 6,4(P)
21-22 21-22 21-22 21-22 11-12
13-14 13-14/23-24 13-14 13-14 13-14 13-14 21-22
21-22 11-12/21-22 11-12
13-14 13-24/23-24 0 4,6 mm 0 2,6(A) mm 0 2,6(A) mm 0 2,6(A) mm 21-22
0 mm 0 mm 0 mm
1,5 1,5 1,5

ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD35


2,6(A) 6,4(P) 2,6(A) 4,7(P) 2,6(A) 6,4(P) 2,6(A) 4,7(P)
21-22 21-22 21-22 21-22

5
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 4,6 mm 33-34 0 4,6 mm
13-14 13-14
0 mm 0 mm
1,5 1,5

Heads ZCK E67, E629 with body


ZCK J1p ZCK J2p ZCK J5p ZCK J6 ZCK J7 ZCK J8 ZCK J9
3,2(A) 8,1(P) 3,2(A) 3,2(A) 5,9(P) 5,3(A) 8(P) 5,9(P) 3,2 (A) 8,1(P)
21-22 11-12/21-22 21-22 21-22 11-12 11-12
13-14 13-14/23-24 13-14 21-22
21-22 13-14 13-14 21-22 23-24
11-12/21-22 11-12
13-14 13-14/23-24 0 5,3 mm 3,2(A) mm 3,2(A) mm 3,2(A) mm
21-22
0 mm 0 mm

6
0 mm
1,5 1,5 1,5

ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD35


3,2 8,1(P) 3,2 5,9(P) 3,2(A) 8,1(P) 3,2(A) 5,9(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 5,3 mm 33-34 0 5,3 mm
13-14 13-14
0 mm 0 mm
1,5 1,5

Heads ZCK E21, E23 with body

7 ZCK J1p
21-22
13-14
5(A) 11,5(P)
ZCK J2p
11-12/21-22
13-14/23-24
5(A)
ZCK J5p
21-22
13-14
5(A) 8,5(P)
ZCK J6

21-22
13-14
8,(A) 11,5(P)
ZCK J7
21-22
13-14
8,5(P)
ZCK J8
21-22
13-14
ZCK J9
11-12
21-22
5(A) 11,5(P)
21-22 11-12/21-22 11-12
13-14 13-14/23-24 0 8 mm 0 5(A) mm 0 5(A) mm 0 5(A) mm 21-22
0 mm 0 mm 0 mm
2,2 2,2 2,2

ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD35


5(A) 11,5(P) 5(A) 8,5(P) 5(A) 11,5(P) 5(A) 8,5(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34

8
13-14 13-14 13-14 13-14
21-22 21-22
31-32
13-14
0 8 mm 33-34 0 8 mm
13-14
0 mm 0 mm
2,2 2,2

Heads ZCK E06, E08 with body


ZCK J1p ZCK J2p ZCK J5p ZCK J6 ZCK J7 ZCK J8 ZCK J9
21-22 11-12/21-22 21-22 21-22 21-22 21-22 11-12
13-14 13-14/23-24 13-14 13-14 21-22
21-22 11-12/21-22 13-14 13-14 11-12
13-14 13-14/23-24 0 0 0 0 21-22
0 0 0

9 ZCK JD39 ZCK JD37 ZCK JD31 ZCK JD35


21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 33-34 0
13-14 13-14
0 0

ZCK J4p
Unactuated 1st step 2nd step

10
11

21

21
13

23

11
11

21
13

23

3,5
13

23
2
12

22
14

24

12

22
14

24
12

22
14

24

Contact operation G contact closed (A) = cam displacement


H contact open (P) = positive opening point

5/102
Operation, Limit switches 0

schemes Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies

Function diagrams (positive operation assured only if the associated sub-assemblies are )
Head ZCK E05 with body
ZCK J1p ZCK J2p ZCK J5p ZCK J6 ZCK J7 ZCK J8 ZCK J9 1
21-22 11-12/21-22 21-22 21-22 11-12 13-14 11-12
13-14 13-14/23-24 13-14 21-22
21-22 11-12/21-22 13-14 21-22 23-24 11-12
13-14 13-14/23-24 0 21-22
0 0 0

ZCK JD39 ZCK JD37 ZCK JD39 ZCK JD31

2
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32
13-14
0 0 33-34
13-14
0 0

ZCK J4p
Unactuated 1st step, actuated from left or right 2nd step, actuated from left or right
11

21
13

23

11

21
13

23
11

21
13

23
3
12

22

12

22
14

24

12

22

14

24
14

24
Head ZCK E09 with body
ZCK J1p ZCK J2p ZCK JD31 ZCK JD39
0 0 21-22 21-22
21-22 11-12/21-22
13-14 13-14/23-24 33-34 31-32
13-14 13-14
21-22 11-12/21-22 21-22 21-22
13-14 13-14/23-24 33-34 31-32
13-14 13-14
0 0 0 0

ZCK J404, J4104 (body with head)


4
Unactuated Actuated from left Actuated from right
11

21
13

23

11

21
13

23
11

21
13

23
12

22

12

22
14

24

12

22

14

24
14

24

Contact operation G contact closed


H contact open
(P) = positive opening point
5
Wiring schemes
Indicator light modules Module with resistor
1 LED, c 24 V 2 LEDs, c 24 V 2 neon lights, a 110/120 or 220/240 V
+ +
6
13
13
21

13

13

15 kΩ
1/4 W
14
14
22

14

14

X3

X2
X3

X3

X2

(1) (1) (2) (1) (2)


X1

7
X1
X1

– –

(1) Orange indicator


(2) Green indicator
ZCK JpD
2

3 1 8
4

1 - 2 = N/C
13

21

3 - 4 = N/O
5 = t

9
14

22

4 A / 24 V max.

10

5/103
Dimensions Limit switches 0

Osiswitch Classic ®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies

Bodies
ZCK J1, J2, J5, J4, Jp2p, Jp3p, J6, J7, J8, J9 ZCK J11, J21, J41, J11pp ZCK J1D, J5D, J6D, J7D, J8D

1 ZCK J1H29, J2H29, J5H29, J4H29, Jp2pH29, Jp3pH29,


J6H29, J7H29, J8H29, J9H29
ZCK J1H7, J2H7, J5H7, J4H7, Jp2pH7, Jp3pH7, J6H7,
ZCK J11H29, J21H29, J41H29, J11ppH29
ZCK J11H7, J21H7, J41H7, J11ppH7

J7H7, J8H7, J9H7

6,5
5
6,5

6,5
5

5
2

83,5

60
76,5

60

76,5

60
(1)

33,5 30

12
= = (1) = 30 =

3
44 40 36 42,5 33,5 = 30 =
44 40

Bodies with rotary head mounted


ZCK J404, ZCK J404H29, ZCK J404H7 ZCK J4104, ZCK J4104H29, ZCK J4104H7

M6 M6

10
10

4
22
22
102

109

60
60

(1)
5 33,5 = 30 =
(1) = 30 =
44 40
36 42,5
60
60

Plunger heads
6 ZCK E61 ZCK E619 ZCK E63

17 17 52,3
10
37

20
49,5

7
ZCK E64 ZCK E65 ZCK E66

63,6 63,6 17
10

8
5

10

41
20

20

ZCK E62, ZCK E67 ZCK E629 ZCK E21, E23

9 5
17
5
17 17
7 19
50

50

61

10
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13 cable gland or tapped 1/2” NPT.
Ø: 2 elongated holes Ø 5.3 x 7.3.

5/104
Dimensions (continued) Limit switches 0

Osiswitch Classic
®

Metal, conforming to CENELEC EN 50041, type XCK J


Fixed or plug-in body
Adaptable sub-assemblies

Rotary head ZCK E05 with operating lever


ZCK Y11, Y13, Y14 ZCK Y41, Y43 ZCK Y51, Y52, Y53, Y59

62 57 59 1
57 52 J1 J
5 41 44

K1
40…85

K
41

62…107
5,5
63

J J1 K K1 Ø
max.
ZCK Y81 ZCK Y91 ZCK Y51 20 49 137 123 U3

5 53 5 53
ZCK Y52
ZCK Y53
20
20
49
49
137
137
125
125
Ø3
Ø3
3
ZCK Y59 26.2 48 212 200 Ø6
92

157
4
114

179

5
Rotary head ZCK E09 with operating lever
ZCK Y61 ZCK Y71

68 56 68 56
56 15 5 15
5

6
63

63

Multi-directional heads

7
ZCK E06 ZCK E08

17 17
141
155

Note: operating lever spindle threaded M6.

10

5/105
References Limit switches
Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Fixed or plug-in body
Adaptable sub-assemblies for low temperature applications (- 40 °C)

Body with contacts For plunger or rotary head


Type Contact block Scheme Positive Cable entry Reference Weight
1 operation
(1)
kg

Fixed body
1 step 2-pole 1 N/C + 1 N/O Pg 13 ZCK J1 0.310

21
13
snap action ISO M20 x 1.5 ZCK J1H29 0.310
(XE2S P2151)
1/2” NPT ZCK J1H7 0.310

22
14
2 Double-pole 2 C/O – Pg 13 ZCK J2 0.310

11

21
13

23
simultaneous ISO M20 x 1.5 ZCK J2H29 0.310
snap action
ZCK J1 1/2” NPT ZCK J2H7 0.310

12

22
14

24
(XES P2021)
2-pole 1 N/C + 1 N/O Pg 13 ZCK J5 0.310

21
13
break before make ISO M20 x 1.5 ZCK J5H29 0.310
slow break
1/2” NPT ZCK J5H7 0.310

22
14
(XE2N P2151)

3 2-pole 1 N/O + 1 N/C Pg 13 ZCK J6 0.310

21

13
make before break ISO M20 x 1.5 ZCK J6H29 0.310
slow break
1/2” NPT ZCK J6H7 0.310
22

14
(XE2N P2161)
2-pole 1 N/C + 1 N/C 11 Pg 13 ZCK J7 0.310
21
simultaneous ISO M20 x 1.5 ZCK J7H29 0.310
slow break
1/2” NPT ZCK J7H7 0.310
12

22

4
(XE2N P2141)
2-pole 1 N/O + 1 N/ – Pg 13 ZCK J8 0.310
13

23

O simultaneous ISO M20 x 1.5 ZCK J8H29 0.310


slow break
ZCK J11 1/2” NPT ZCK J8H7 0.310
14

24

(XE2N P2131)
2-pole 1 N/C + 1 N/C Pg 13 ZCK J9 0.310
11

21

snap action ISO M20 x 1.5 ZCK J9H29 0.310


(XE2S P2141)
5
1/2” NPT ZCK J9H7 0.310
12

22

2 step Double-pole 2 C/O – Pg 13 ZCK J4 0.310


11

21
13

23

staggered ISO M20 x 1.5 ZCK J4H29 0.310


snap action
1/2” NPT ZCK J4H7 0.310
12

22
14

24

(XES P2031)
Plug-in body
1 step Single-pole 1 C/O – Pg 13 ZCK J11 0.300
6
11
13

snap action ISO M20 x 1.5 ZCK J11H29 0.300


1/2” NPT ZCK J11H7 0.300
12
14

Double-pole 2 C/O – Pg 13 ZCK J21 0.300


11

21
13

23

simultaneous ISO M20 x 1.5 ZCK J21H29 0.300


snap action
1/2” NPT ZCK J21H7 0.300
12

22
14

24

7 2 step Double-pole 2 C/O – Pg 13 ZCK J41 0.300


11

21
13

23

staggered ISO M20 x 1.5 ZCK J41H29 0.300


snap action
1/2” NPT ZCK J41H7 0.300
12

22
14

24

Body with contacts With spring return rotary head (without operating lever)
Type Contact block Scheme Positive Cable entry Reference Weight
operation kg
(1)
8 Fixed body
2 step Double-pole 2 C/O – Pg 13 ZCK J4046 0.455
11

21
13

23

1 from the left and 1 from the staggered ISO M20 x 1.5 ZCK J4046H29 0.455
right snap action
1/2” NPT ZCK J4046H7 0.455
12

22
14

24

Plug-in body

9
2 step Double-pole 2 C/O – Pg 13 ZCK J41046 0.465
11

21
13

23

1 from the left and 1 from the staggered ISO M20 x 1.5 ZCK J41046H29 0.465
right snap action
1/2” NPT ZCK J41046H7 0.465
12

22
14

24

ZCK J4046
(1) : operating head able to guarantee positive opening operation.

10

Setting-up: Dimensions:
pages 5/102 and 5/103 pages 5/104 and 5/105

5/106
References (continued) Limit switches
Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Fixed or plug-in body
Adaptable sub-assemblies for low temperature applications (- 40 °C)

Plunger heads
Type of operator Compatible Max. Positive Reference Weight
bodies actuation operation
speed (1) kg 1
For actuation on end
End plunger ZCK Jp, 0.5 m/s ZCK E616 0.140
metal ZCK Jpp
ZCK E616 ZCK E636

2
Side plunger ZCK Jp, 0.5 m/s ZCK E636 0.200
metal ZCK Jpp,
except
ZCK J4 and
J41
For actuation by 30° cam
End roller plunger ZCK Jp, 1 m/s ZCK E626 0.155
ZCK E626 ZCK E676 steel ZCK Jpp

End reinforced roller plunger ZCK Jp, 1 m/s ZCK E676 0.155


3
steel ZCK Jpp

Side roller Horizontal ZCK Jp, 0.6 m/s ZCK E646 0.205


plunger ZCK Jpp,
ZCK E646 ZCK E656
4
steel except
ZCK J4 and
J41
Vertical ZCK Jp, 0.6 m/s ZCK E656 0.205
ZCK Jpp,
except
ZCK J4 and
J41

5
Roller lever Thermoplastic ZCK Jp, 1.5 m/s ZCK E216 0.185
plunger ZCK Jpp
(1 direction
of actuation)
ZCK E216 ZCK E236
Steel ZCK Jp, 1.5 m/s ZCK E236 0.195
ZCK Jpp

Rotary heads (without operating lever)


Type Compatible Max. Positive Reference Weight
6
bodies actuation operation
speed (1) kg
ZCK E056 ZCK E096 Spring return, ZCK Jp, 1.5 m/s by ZCK E056 0.165
actuation from left AND right or ZCK Jpp 30° cam
from left OR right
(see page 5/198)
Stay put,
actuation from left AND right
ZCK J1, J11 1.5 m/s
ZCK J2, J21
– ZCK E096 0.190
7
(see page 5/198)

Multi-directional heads
Type of operator Compatible Max. Positive Reference Weight

8
bodies actuation operation
speed (1) kg
ZCK E066 ZCK E086 For actuation by any moving part
“Cat’s whisker” ZCK Jp, 1 m/s – ZCK E066 0.115
ZCK Jpp, in any
except direction
ZCK J4 and
ZCK J41
Spring rod lever ZCK Jp,
ZCK Jpp,
0.5 m/s
in any
– ZCK E086 0.125
9
except direction
ZCK J4 and
ZCK J41
(1) : operating head able to guarantee positive opening operation.

10

Setting-up: Dimensions:
pages 5/102 and 5/103 pages 5/104 and 5/105

5/107
References (continued) Limit switches
Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Fixed or plug-in body
Adaptable sub-assemblies for low temperature applications (- 40 °C)

Operating levers for rotary heads


Description Positive Reference Weight
1 operation
(1)
kg

For actuation by 30° cam


Roller lever Thermoplastic ZCK Y11 0.025
ZCK Y1p (2)
Steel ZCK Y13 0.035

2 Steel, ball bearing mounted ZCK Y14 0.030

Variable length Thermoplastic – ZCK Y41 0.030


roller lever (3)
Steel – ZCK Y43 0.040

For actuation by any moving part


Square rod (2) U 3 mm steel, L = 125 mm – ZCK Y51 0.025
3
ZCK Y4p

Round rod (2) Ø 3 mm steel, L = 125 mm – ZCK Y53 0.025

Ø 3 mm glass fibre, L = 125 mm – ZCK Y52 0.020

Ø 6 mm thermoplastic, – ZCK Y59 0.030


L = 200 mm

4 Spring lever (3) – ZCK Y81 0.020

Spring metal rod – ZCK Y91 0.025


lever (3)
ZCKY51 ZCKY5p ZCK Y59 For actuation by specific cam (for operation with ZCK-E096 head)
Forked arm and 1 track – ZCK Y71 0.035
rollers (2)
thermoplastic
5
2 track – ZCK Y61 0.035

2- or double-pole contact blocks


Type Scheme For body Positive Reference Weight
type operation kg
(1)
1 N/C + 1 N/O ZCK J1 XE2S P2151 0.020
21
13

snap action

6
22
14

1 N/C + 1 N/O ZCK J5 XE2N P2151 0.020


21
13

ZCK Y81 ZCK Y91 break before make


slow break
22
14

2 C/O ZCK J2 – XES P2021 0.045


11

21
13

23

simultaneous
7 snap action
12

22
14

24

2 C/O ZCK J4 – XES P2031 0.045


11

21
13

23

staggered
ZCK Y71 ZCK Y61
snap action
12

22
14

24

1 N/O + 1 N/C ZCK J6 XE2N P2161 0.020


21

13

8 make before break


slow break
22

14

1 N/C + 1 N/C ZCK J7 XE2N P2141 0.020


11

21

simultaneous
XE2S P21p1 XE2N P21p1 XES P20p1 slow break
12

22

1 N/O + 1 N/O ZCK J8 – XE2N P2131 0.020


9
13

23

simultaneous
slow break
14

24

1 N/C + 1 N/C ZCK J9 XE2S P2141 0.020


11

21

snap action
12

22

10 (1) : operating lever able to guarantee positive opening operation or N/C contact with positive
opening operation.
(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or clamp.
(3) Adjustable throughout 360° in 5° steps.

Setting-up: Dimensions:
pages 5/102 and 5/103 pages 5/104 and 5/105

5/108
References (continued) Limit switches
Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Fixed or plug-in body
Adaptable sub-assemblies for high temperature applications (+ 120 °C)

Body with contacts For plunger or rotary head


Type Contact block Scheme Positive Cable entry Reference Weight
operation
(1)
kg
1
Fixed body
1 step 2-pole 1 N/C + 1 N/O Pg 13 ZCK J1 0.310

21
13
snap action ISO M20 x 1.5 ZCK J1H29 0.310
(XE2S P2151)
1/2” NPT ZCK J1H7 0.310

22
14
Double-pole 2 C/O – Pg 13 ZCK J25 0.310
2

11

21
13

23
simultaneous ISO M20 x 1.5 ZCK J25H29 0.310
snap action
ZCK Jp 1/2” NPT ZCK J25H7 0.310

12

22
14

24
(XES P20215)
2-pole 1 N/C + 1 N/O Pg 13 ZCK J5 0.310

21
13
break before make ISO M20 x 1.5 ZCK J5H29 0.310
slow break
1/2” NPT ZCK J5H7 0.310

22
14
(XE2N P2151)
2-pole 1 N/O + 1 N/C Pg 13 ZCK J6 0.310 3

21

13
make before break ISO M20 x 1.5 ZCK J6H29 0.310
slow break
1/2” NPT ZCK J6H7 0.310

22

14
(XE2N P2161)
2-pole 1 N/C + 1 N/C Pg 13 ZCK J7 0.310
11

21
simultaneous ISO M20 x 1.5 ZCK J7H29 0.310
slow break
1/2” NPT ZCK J7H7 0.310
12

22

4
(XE2N P2141)
2-pole 1 N/O + 1 N/ – Pg 13 ZCK J8 0.310
13

23

O simultaneous ISO M20 x 1.5 ZCK J8H29 0.310


slow break
ZCK Jp15 1/2” NPT ZCK J8H7 0.310
14

24

(XE2N P2131)
2-pole 1 N/C + 1 N/C Pg 13 ZCK J9 0.310
11

21

snap action ISO M20 x 1.5 ZCK J9H29 0.310


(XE2S P2141)
5
1/2” NPT ZCK J9H7 0.310
12

22

2 step Double-pole 2 C/O – Pg 13 ZCK J45 0.310


11

21
13

23

break before make ISO M20 x 1.5 ZCK J45H29 0.310


snap action
1/2” NPT ZCK J45H7 0.310
12

22
14

24

(XES P20315)
Plug-in body
1 step Single-pole 1 C/O – Pg 13 ZCK J115 0.300
6
11
13

snap action ISO M20 x 1.5 ZCK J115H29 0.300


1/2” NPT ZCK J115H7 0.300
12
14

Double-pole 2 C/O – Pg 13 ZCK J215 0.300


11

21
13

23

simultaneous ISO M20 x 1.5 ZCK J215H29 0.300


snap action
1/2” NPT ZCK J215H7 0.300
12

22
14

24

2 step Double-pole 2 C/O – Pg 13 ZCK J415 0.300


7
11

21
13

23

break before make ISO M20 x 1.5 ZCK J415H29 0.300


snap action
1/2” NPT ZCK J415H7 0.300
12

22
14

24

Body with contacts With spring return rotary head (without operating lever)
Type Contact block Scheme Positive Cable entry Reference Weight
operation kg
(1)
Fixed body 8
2 step Double-pole 2 C/O – Pg 13 ZCK J4045 0.455
11

21
13

23

1 from the left AND break before make ISO M20 x 1.5 ZCK J4045H29 0.455
1 from the right snap action
1/2” NPT ZCK J4045H7 0.455
12

22
14

24

Plug-in body
2 step ZCK J41045
9
Double-pole 2 C/O – Pg 13 0.465
11

21
13

23

1 from the left AND break before make ISO M20 x 1.5 ZCK J41045H29 0.465
1 from the right snap action
1/2” NPT ZCK J41045H7 0.465
12

22
14

24

ZCK J4045
(1) : operating head able to guarantee positive opening operation.

10

Setting-up: Dimensions:
pages 5/102 and 5/103 pages 5/104 and 5/105

5/109
References (continued) Limit switches
Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Fixed or plug-in body
Adaptable sub-assemblies for high temperature applications (+ 120 °C)

Plunger heads
Type of operator Compatible bodies Max. Positive Reference Weight
1 actuation
speed
operation
(1) kg
For actuation on end
End plunger Metal ZCK J1, J2, J4, 0.5 m/s ZCK E615 0.140
ZCK J115, J215, J415,
ZCK E615 ZCK E635 ZCK J5, J6, J7, J8, J9
Side plunger Metal ZCK J1, J2, 0.5 m/s ZCK E635 0.200

2
ZCK J115, J215,
ZCK J5, J6, J7, J8, J9
For actuation by 30° cam
End ball bearing plunger Steel ZCK J1, J2, J4, 0.1 m/s ZCK E665 0.150
ZCK J115, J215, J415,
ZCK J5, J6, J7, J8, J9
End roller plunger Steel ZCK J1, J2, J4, 1 m/s ZCK E625 0.155
ZCK E665 ZCK E625 ZCK J115, J215, J415,

3 End reinforced roller plunger Steel


ZCK J5, J6, J7, J8, J9
ZCK J1, J2, J4, 1 m/s ZCK E675 0.155
ZCK J115, J215, J415,
ZCK J5, J6, J7, J8, J9
Side roller plunger Steel ZCK J1, J2, 0.6 m/s ZCK E645 0.205
Horizontal ZCK J115, J215,
ZCK J5, J6, J7, J8, J9
Steel ZCK J1, J2, 0.6 m/s ZCK E655 0.205
4 ZCK E675 ZCK E645 Vertical ZCK J115, J215,
ZCK J5, J6, J7, J8, J9
Roller lever plunger Steel ZCK J1, J2, J4, 1.5 m/s ZCK E235 0.195
(1 direction of actuation) ZCK J115, J215, J415,
ZCK J5, J6, J7, J8, J9
Thermoplastic ZCK J1, J2, J4, 1.5 m/s ZCK E215 0.185
ZCK J115, J215, J415,
ZCK J5, J6, J7, J8, J9
5 Rotary heads (without operating lever)
Type Compatible bodies Max. Positive Reference Weight
actuation operation
ZCK E655 ZCK E235 speed (1) kg
Spring return, ZCK J1, J2, J4, 1.5 m/s ZCK E055 0.165
actuation from left AND right or ZCK J115, J215, by 30° cam
from left OR right ZCK J415,

6 (see page 5/198) ZCK J5, J6, J7, J8, J9

Stay put, ZCK J1, J2, 0.5 m/s – ZCK E095 0.190


actuation from left AND right ZCK J115, J215
(see page 5/198 )
ZCK E055 ZCK E095
Multi-directional heads
Type of operator Compatible bodies Max. Positive Reference Weight
7 actuation
speed
operation
(1) kg
For actuation by any moving part
“Cat’s whisker” ZCK J1, J2, 1 m/s in any – ZCK E065 0.115
ZCK J115, J215, direction
ZCK J5, J6, J7, J8, J9

8 Spring rod lever ZCK J1, J2,


ZCK J115, J215,
ZCK J5, J6, J7, J8, J9
0.5 m/s in any –
direction
ZCK E085 0.125

ZCK E065 ZCK E085


(1) : operating head able to guarantee positive opening operation.

10

Setting-up: Dimensions:
pages 5/102 and 5/103 pages 5/104 and 5/105

5/110
References (continued) Limit switches
Osiswitch® Classic
Metal, conforming to CENELEC EN 50041, type XCK J
Fixed or plug-in body
Adaptable sub-assemblies for high temperature applications (+ 120 °C)

Operating levers for rotary heads


Description Positive Reference Weight
operation
(1)
kg
1
For actuation by 30° cam
Roller lever (2) Thermoplastic ZCK Y115 0.025
ZCK Y1p
Steel ZCK Y13 0.035

Steel, ball bearing mounted ZCK Y14 0.030


2
Variable length Thermoplastic – ZCK Y415 0.030
roller lever (3)
Steel – ZCK Y43 0.040
For actuation by any moving part
Square rod (2) U 3 mm Steel, L = 125 mm – ZCK Y51 0.025

3
ZCK Y43
Round rod (2) Ø 3 mm steel, L = 125 mm – ZCK Y53 0.025

Ø 3 mm glass fibre, L = 125 mm – ZCK Y52 0.020

For actuation by specific cam (for operation with ZCK-E095 head only)
Forked arm and 1 track – ZCK Y715 0.035
rollers (2)
thermoplastiic 2 track – ZCK Y615 0.035
4
2- or double-pole contact blocks
ZCK Y51 ZCK Y5p Type of operator Scheme For body Positive Reference Weight
type operation kg
(1)
1 N/C + 1 N/O ZCK J1 XE2S P2151 0.020
21
13

snap action
5
22
14

1 N/C + 1 N/O ZCK J5 XE2N P2151 0.020


21
13

break before make


slow break
22
14

2 C/O ZCK J25 – XES P20215 0.045


6
11

21
13

23

simultaneous
ZCK Y715 ZCK Y615 snap action
12

22
14

24

2 C/O staggered ZCK J45 – XES P20315 0.045


11

21
13

23

snap action
12

22
14

24

1 N/O + 1 N/C ZCK J6 XE2N P2161 0.020


7
21

13

make before break


slow break
22

14

1 N/C + 1 N/C ZCK J7 XE2N P2141 0.020


11

21

XE2S P21p1 XE2N P21p1 XES P20p15 simultaneous


slow break
12

22

1 N/O + 1 N/O ZCK J8 – XE2N P2131 0.020 8


13

23

simultaneous
slow break
14

24

1 N/C + 1 N/C ZCK J9 XE2S P2141 0.020


11

21

snap action
12

22

(1) : operating lever able to guarantee positive opening operation or N/C contact with positive 9
opening operation.
(2) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting or
clamp.
(3) Adjustable throughout 360° in 5° steps.

10

Setting-up: Dimensions:
pages 5/102 and 5/103 pages 5/104 and 5/105

5/111
Presentation, Limit switches 3

general characteristics 3
Osiswitch Classic ®

Double insulated, type XCK S


Conforming to CENELEC EN 50041

b XCK S v With head for linear movement (plunger) operators


with 1 cable entry
1

561656

561657
2
Page 5/114

v With head for rotary movement (lever) operators

3
561658

561659

561660

561661
4
Page 5/114

Environment characteristics
Conforming to standards Products IEC 60947-5-1, EN 60947-5-1, UL 508, CSA C22-2 n° 14

5 Machine assemblies IEC 60204-1, EN 60204-1

Approvals UL, CSA, CCC


Protective treatment Version Standard “TC” and “TH”
Ambient air temperature For operation - 25…+ 70 °C
For storage - 40…+ 70 °C

6
Vibration resistance Conforming to IEC 60068-2-6 25 gn (10…500 Hz)
Shock resistance Conforming to IEC 60068-2-27 50 gn (11 ms)

Electric shock protection Class II conforming to IEC 61140 and NF C 20-030


Degree of protection IP 65 conforming to IEC 60529 ; IK 03 conforming to EN 50102
Repeat accuracy 0.05 mm on the tripping points, with 1 million operating cycles for head with end plunger

7
Cable entry Depending on model Tapped entry for n° 13 cable gland, or tapped ISO M20 x 1.5
Materials Body and heads : plastic

10

5/112
General characteristics Limit switches 3

(continued) 3
Osiswitch Classic ®

Double insulated, type XCK S


Conforming to CENELEC EN 50041

Contact block characteristics


Rated operational XE2p P a AC-15 ; A300 (Ue = 240 V, Ie = 3 A) ; Ithe = 10 A
characteristics c DC-13 ; Q300 (Ue = 250 V, Ie = 0,27 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1 1
XE3p P a AC-15 ; B300 (Ue = 240 V, Ie = 1,5 A) ; Ithe = 6 A
c DC-13 ; R300 (Ue = 250 V, Ie = 0,1 A), conforming to IEC 60947-5-1 Appendix A,
EN 60947-5-1
Rated insulation voltage XE2p P Ui = 500 V degree of pollution 3 conforming to IEC 60947-1
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
XE3p P Ui = 400 V degree of pollution 3 conforming to IEC 60947-1

Rated impulse withstand XE2p P


Ui = 300 V conforming to UL 508, CSA C22-2 n° 14
U imp = 6 kV conforming to IEC 60947-1, IEC 60664
2
voltage XE3p P U imp = 4 kV conforming to IEC 60947-1, IEC 60664

Positive operation (Dpg. on model) N/C contacts with positive opening operation conforming to IEC 60947-5-1 Appendix K,
EN 60947-5-1
Resistance across terminals y 25 mΩ conforming to IEC 60255-7 category 3
Short-circuit protection XE2p P
XE3p P
10 A cartridge fuse type gG (gl)
6 A cartridge fuse type gG (gl)
3
Cabling XE2S P21p1 Clamping capacity, min. : 1 x 0.34 mm2, max. : 2 x 1.5 mm2
(screw and captive cable XE2N P21p1 Clamping capacity, min. : 1 x 0.5 mm2, max. : 2 x 2.5 mm2
clamp terminals)
XES P3021 Clamping capacity, min. : 1 x 0.75 mm2, max. : 2 x 1.5 mm2
XE3N P and XE3S P Clamping capacity, min. : 1 x 0.34 mm2, max. : 1 x 1 mm2 or 2 x 0.75 mm2

Minimum actuation speed XE2S P21p1, XES P3021 and XE3S P : 0.01 m/minute 4


XE2N P21p1 and XE3N P : 6 m/minute
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate : 3600 operating cycles per hour
b Load factor : 0.5
XE2S P21p1, XE2S P2141 XE2N P21p1 XES P3021 
a.c. supply
a 50/60 Hz 5 5 5
5
Millions of operating cycles

Millions of operating cycles


Millions of operating cycles

Ithe 4 Ithe 4 Ithe


o inductive circuit 3 3
230 V 12/24/48 V 12/24 V
2 2

110 V 230 V 48 V
1 1 1
110 V
0,5
230/400 V
24 V 0,5 0,5
6
48 V 0,2
110 V
0,1 0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A Current in A

d.c. supply c Power broken in W for 5 million operating


cycles.
Power broken in W for 5 million operating
cycles.
Power broken in W for 5 million operating
cycles. 7
Voltage V 24 48 120 Voltage V 24 48 120 Voltage V 24 48 120
o W 10 7 4 o W 13 9 7 o W 10 7 4
For XE2S Pp151 on a ou c, “N/C” and “N/O” contacts simultaneously loaded to the values shown with reverse polarity.
XE3S Ppppp XE3N Ppppp
a.c. supply

8
a 50/60 Hz Ithe Ithe
Millions of operating cycles
Millions of operating cycles

5 5
o inductive circuit 4
3
2
12/24/48 V
230 V
1
110 V
1

0,5 0,5
110 V
230/400 V 24 V 0,2 9
48 V
0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10
Current in A Current in A

d.c. supply c Power broken in W for 5 million operating Power broken in W for 5 million operating
cycles. cycles.
Voltage V
o W
24
3
48
2
120
1
Voltage
o
V
W
24
4
48
3
120
2
10

5/113
References, Limit switches 3

characteristics 3
Osiswitch Classic ®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Complete switches with 1 ISO M20 x 1.5 cable entry

Type of head Plunger (fixing by the body) Rotary (fixing by the body)
Form B (1) Form C (1) Form A (1) Form D (1)

Type of operator Metal end Steel roller Thermoplastic Elastomer roller Variable length Variable length Round thermoplastic
2 plunger plunger roller lever (4) lever, Ø 50 mm
(4)
thermoplastic
roller lever (4)
elastomer roller
lever, Ø 50 mm
rod lever, Ø 6 mm
(5) (6)
(4)
References (2) (3)
2-pole N/C + N/O XCK S101H29 XCK S102H29 XCK S131H29 XCK S139H29 XCK S141H29 XCK S149H29 XCK S159H29
13

21

snap action
(XE2S P2151) 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚

3
14

22

21-22 21-22 21-22 21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 5,5 0 mm 0 80˚ 0 80˚ 0 80˚ 0 80˚ 0 80˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚ 11˚

2-pole N/C + N/O XCK S501H29 XCK S502H29 XCK S531H29 XCK S539H29 XCK S541H29 XCK S549H29 XCK S559H29
13

21

break before
make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 23˚ 42˚(P) 23˚ 23˚ 23˚ 23˚
14

22

break 21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
21-22
13-14
0 3 5,5
(XE2N P2151) mm
0 5,2 mm 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚

4 2-pole N/C + N/C ZCK S9H29 + ZCK S9H29 + ZCK S9H29 + ZCK S9H29 + ZCK S9H29 + ZCK S9H29 + ZCK S9H29 +
11

21

snap action ZCK D01 ZCK D02 ZCK D31 ZCK D39 ZCK D41 ZCK D49 ZCK D59


(XE2S P2141)
12

22

1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 5,5 0 mm 0 80˚ 0 80˚ 0 80˚ 0 80˚ 0 80˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚ 11˚

2-pole N/C + N/C ZCK S7H29 + ZCK S7H29 + ZCK S7H29 + ZCK S7H29 + ZCK S7H29 + ZCK S7H29 + ZCK S7H29 +
5
11

21

simultaneous, ZCK D01 ZCK D02 ZCK D31 ZCK D39 ZCK D41 ZCK D49 ZCK D59


slow break
12

22

(XE2N P2141) 3,2(P) 5,6(P) 42˚(P)


11-12 11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22 21-22
0 1,8 5,5 0 3,1(A) 0 23˚ 80˚ 0 23˚ 80˚ 0 23˚ 80˚ 0 23˚ 80˚ 0 23˚ 80˚
mm

3-pole ZCK SD39H29 + ZCK SD39H29 + ZCK SD39H29 + ZCK SD39H29 + ZCK SD39H29 + ZCK SD39H29 + ZCK SD39H29 +


13
31

21

N/C + N/C + N/O ZCK D01 ZCK D02 ZCK D31 ZCK D39 ZCK D41 ZCK D49 ZCK D59

6
snap action
14
32

22

(XE3S P2141) 1,8 4,5(P) 3,1(A) 7,8(P) 23˚ 58˚(P) 23˚ 23˚ 23˚ 23˚
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22 21-22 21-22 21-22
31-32 31-32 31-32 31-32 31-32 31-32 31-32
13-14 13-14 13-14 13-14 13-14 13-14 13-14
0 5,5 0 mm 0 80˚ 0 80˚ 0 80˚ 0 80˚ 0 80˚
0,9 mm 1,5 11˚ 11˚ 11˚ 11˚ 11˚

3-pole ZCK SD37H29 + ZCK SD37H29 + ZCK SD37H29 + ZCK SD37H29 + ZCK SD37H29 + ZCK SD37H29 + ZCK SD37H29 +


13
31

21

N/C + N/C + N/O ZCK D01 ZCK D02 ZCK D31 ZCK D39 ZCK D41 ZCK D49 ZCK D59
break before
7
14
32

22

make, slow 1,8 3,2(P) 3,1(A) 5,6(P) 23˚ 42˚(P) 23˚ 23˚ 23˚ 23˚
break 21-22
31-32
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
21-22
31-32
13-14
13-14
(XE3N P2141) 0 3 5,5 0 5,2 mm 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚ 0 33˚ 80˚
mm

Weight (kg) 0.095 0.105 0.145 0.150 0.155 0.155 0.150


Contact operation contact closed (A) = cam displacement N/C contact with positive opening operation
contact open (P) = positive opening point
Characteristics
8 Switch actuation On end By 30° cam By any moving part
Type of actuation

Maximum actuation speed 0.5 m/s 1.5 m/s 1 m/s


Mechanical durability (7) 25 15 20
9 (in millions of operating
cycles)
Minimum For tripping 15 N 12 N 0.15 N.m
force or For positive 45 N 36 N 0.3 N.m – –
torque opening
Cable entry (3) 1 entry tapped M20 x 1.5 mm for ISO cable gland, clamping capacity 7 to 13 mm
(1) Form conforming to EN 50041, see page 5/199.

10 (2) Switches with gold contacts or eyelet type connections: please consult your Regional Sales Office.
(3) For an entry tapped for a Pg 13 cable gland, delete H29 from the end of the reference. Example: XCK S101H29 becomes XCK S101.
(4) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(5) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.
(6) Value taken with actuation by moving part at 100 mm from the fixing.
(7) Limited to 15 million operating cycles for switches with contacts XE3pP.

5/114
Dimensions 3
Limit switches 3

Osiswitch Classic ®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Complete switches with 1 ISO M20 x 1.5 cable entry

XCK Sp01H29 XCK Sp02H29 XCK Sp31H29


ZCK Sp + ZCK D01 ZCK Sp + ZCK D02 ZCK Sp + ZCK D31

16
55 1
6 39
4
16

41
49,5

63
36,5

129
116
103

60

60
60
(1) (1) (1)

29,5 = 30 = 29,5 = 30 = 29,5 = 30 =


36 40 36 40 60 40

XCK Sp39H29 XCK Sp41H29 XCK Sp49H29


3
ZCK Sp + ZCK D39 ZCK Sp + ZCK D41 ZCK Sp + ZCK D49

58
57 53 10

4
10 6 45

45...99,5
67...121,5
29,5...84
51,5...106
54,5
76,5

132,5...187,5
117...172
142,5

60
60

60

(1) (1) (1)

29,5 = 30 = 29,5 = 30 = 29,5 = 30 =


65 40 57 40 57 40

XCK Sp59H29
ZCK Sp + ZCK D59 6
48,5 24

(2)
(3)

7
(4)
98...280

60

(1)

29,5
57
= 30
40
=
8
(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13 cable gland.
(2) Ø 6 rod, length 200 mm.
(3) 190 max.
(4) 212 max.
Ø: 2 elongated holes Ø 5.3 x 7.3.

10

5/115
Presentation Limit switches 0

Osiswitch Classic
®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Variable composition

1
Square rod lever, Round rod lever, Round rod lever,
steel, U 3 mm glass fibre, Ø 3 mm thermoplastic, Ø 6 mm
L = 125 mm (2) L = 125 mm (2) L = 200 mm (3)

2 ZCK D54 ZCK D55 ZCK D59

3
Elastomer Variable length Variable length
roller lever, elastomer roller lever, thermoplastic
Ø 50 mm (2) Ø 50 mm (2) roller lever (2)

4
ZCK D39 ZCK D49 ZCK D41

Thermoplastic Steel roller Steel ball bearing

5 roller lever (2)


ZCK D31
lever (2)
ZCK D33
mounted roller lever (2)
ZCK D34

6
Spring rod “Cat’s whisker” Spring lever with Spring-rod lever,
thermoplastic end (2) metal (2)

7 ZCK D08 ZCK D06 ZCK D81 ZCK D91

Metal end plunger Metal end plunger Steel roller plunger Steel roller plunger
with protective boot with protective boot

8 ZCK D01 ZCK D019 ZCK D02 ZCK D029

Body with 2-pole contact, Body with 2-pole contact,


9 cable entry for Pg 13
1 step (1)
cable entry for Pg 13
1 step (1)
ZCK S1, S5, S6, S7, S9 ZCK SD31, SD35, SD37, SD39
ZCK S2, S8

10 (1) For further details, see page 5/18. For a cable entry tapped ISO M20 x 1.5, add H29 to the reference.
Example: ZCK S1 becomes ZCK S1H29.
(2) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(3) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

5/116
Presentation (continued) Limit switches 0

Osiswitch Classic ®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Variable composition

Square rod lever, Round rod lever, Round rod lever,


1
steel, U 3 mm glass fibre, Ø 3 mm thermoplastic, Ø 6 mm
L = 125 mm (3) L = 125 mm (3) L = 200 mm (3)

ZCK Y54 ZCK Y55 ZCK Y59

3
Spring lever with Spring-rod lever,
thermoplastic end (2) metal (2)

ZCK Y81 ZCK Y91

4
Variable Variable Variable length Elastomer
length length elastomer roller lever,
thermoplastic steel roller lever, Ø 50 mm (2)
roller lever (2) roller lever (2) Ø 50 mm (2)

ZCK Y41 ZCK Y43 ZCK Y49 ZCK Y39


5

Thermoplastic
roller lever (2)
Steel
roller lever (2)
Steel ball bearing
mounted roller lever (2)
6
ZCK Y31 ZCK Y33 ZCK Y34

For actuation from


left AND right
7
or
from left OR right

ZCK D05
8

Body with double-pole 2 C/O


staggered, snap action contact
9
cable entry for Pg 13
2 step, 1 from left and 1 from right (1)

ZCK S404

(1) For further details, see page 5/18. For a cable entry tapped ISO M20 x 1.5, add H29 to the reference. 10
Example: ZCK S1 becomes ZCK S1H29.
: N/C contact with positive opening operation or head assuring positive opening operation.
(2) Adjustable throughout 360° in 5° steps, or in 90° steps by reversing the notched washer.
(3) Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever mounting.

5/117
References Limit switches 0

Osiswitch Classic ®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Adaptable sub-assemblies

Bodies with 2-pole contact


Type With contact Scheme Positive Cable entry Reference Weight
1 block operation
(1) kg
1 step N/C + N/O Pg 13 ZCK S1 0.080

21
13
snap action
(XE2S P2151) ISO M20 x 1.5 ZCK S1H29 0.080

22
14
2 C/O – Pg 13 ZCK S2 0.080

11

21
13

23
2
simultaneous,
snap action ISO M20 x 1.5 ZCK S2H29 0.080

12

22
14

24
(XES P3021)
N/C + N/O Pg 13 ZCK S5 0.080

21
13
ZCK Sp break before make,
slow break ISO M20 x 1.5 ZCK S5H29 0.080

22
14
(XE2N P2151)
N/O + N/C Pg 13 ZCK S6 0.080
3
21

13
make before make,
slow break ISO M20 x 1.5 ZCK S6H29 0.080

22

14
(XE2N P2161)
N/C + N/C Pg 13 ZCK S7 0.080
11

21
simultaneous,
slow break ISO M20 x 1.5 ZCK S7H29 0.080
12

22
(XE2N P2141)

4 N/O + N/O – Pg 13 ZCK S8 0.080


13

23

simultaneous,
slow break ISO M20 x 1.5 ZCK S8H29 0.080
14

24

(XE2N P2131)
N/C + N/C Pg 13 ZCK S9 0.080
11

21

snap action
(XE2S P2141) ISO M20 x 1.5 ZCK S9H29 0.080
12

22

5 Bodies with double-pole contact and spring return rotary head


Without operating lever
Type With contact Scheme Positive Cable entry Reference Weight
block operation
(1) kg
2 step 2 C/O – Pg 13 ZCK S404 0.150
6
11

21
13

23

1 from left and staggered,


1 from right snap action ISO M20 x 1.5 ZCK S404H29 0.150
12

22
14

24

Bodies with 3-pole contact and 1 cable entry


ZCK S404 Type With contact Scheme Positive Cable entry Reference Weight
block operation

7 – N/C + N/O + N/O


(1)
Pg 13 ZCK SD31
kg
0.080
33

13
31

snap action
(XE3S P2151) ISO M20 x 1.5 ZCK SD31H29 0.080
34

14
32

N/C + N/C + N/O Pg 13 ZCK SD39 0.080


13
31

21

snap action
(XE3S P2141)
8
ISO M20 x 1.5 ZCK SD39H29 0.080
14
32

22

N/C + N/C + N/O Pg 13 ZCK SD37 0.080


13
31

21

break before make,


slow break ISO M20 x 1.5 ZCK SD37H29 0.080
14
32

22

(XE3N P2141)
N/C + N/O + N/O Pg 13 ZCK SD35 0.080
33

13
21

break before make,


9 slow break ISO M20 x 1.5 ZCK SD35H29 0.080
34

14
22

(XE3N P2151)

(1) : N/C contact with positive opening operation or head assuring positive opening operation.

10

5/118
References (continued) Limit switches 0

Osiswitch Classic ®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Adaptable sub-assemblies

Contact blocks
Type of contact Scheme For body Positive Reference Weight

2-pole contact
operation (1) kg
1
N/C + N/O ZCK S1 XE2S P2151 0.020

21
13
snap action

22
14
XE2S P21p1 N/C + N/O ZCK S5 XE2N P2151 0.020

21
13
break before make,
slow break

22
14
2 C/O ZCK S2 – XES P3021 0.045

11

21
13

23
simultaneous,
snap action

12

22
14

24
XE2N P21p1
3
N/O + N/C ZCK S6 XE2N P2161 0.020
21

13
make before break,
slow break
22

14

N/C + N/C ZCK S7 XE2N P2141 0.020


11

21

simultaneous,
slow break
12

22

N/O + N/O ZCK S8 – XE2N P2131 0.020 4


13

23

simultaneous,
XES P3021
slow break
14

24

N/C + N/C ZCK S9 XE2S P2141 0.020


11

21

snap action

5
12

22

3-pole contact
N/C + N/O + N/O ZCK SD31 XE3S P2151 0.035
33

13
31

snap action
34

14
32

XE3p P21pp
N/C + N/C + N/O ZCK SD39 XE3S P2141 0.035
13
31

21

6
snap action
14
32

22

N/C + N/C + N/O ZCK SD37 XE3N P2141 0.035


13
31

21

break before make,


slow break
14
32

22

N/C + N/O + N/O ZCK SD35 XE3N P2151 0.035


7
33

13
21

break before make,


slow break
34

14
22

(1) : N/C contact with positive opening operation or sub-assembly assuring positive opening operation.

Other versions Gold flashed contacts.


Please consult your Regional Sales Office. 8

10

5/119
Operation Limit switches 0

Osiswitch Classic ®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Adaptable sub-assemblies

Heads ZCK D01, D109 with body


ZCK S1 ZCK S2 ZCK S5 ZCK S6 ZCK S7 ZCK S8 ZCK S9

1 21-22
13-14
21-22
13-14
1,8 4,5(P)
11-12/21-22
13-14/23-24
11-12/21-22
1,8
21-22
13-14
0
1,8 3,2(P)

3 5,5mm
21-22
13-14
1,8
3 4,4(P)

5,5mm
11-12
21-22
3,2(P)

1,8 5,5mm
13-14
23-24
1,8 5,5mm
11-12
21-22
11-12
21-22
1,8 4,5(P)

13-14/23-24
0 5,5mm 0 5,5mm 0 5,5mm
0,9 0,9 0,9

ZCK SD39 ZCK SD37 ZCK SD31 ZCK SD35


1,8 4,5(P) 1,8 3,2(P) 1,8 4,5(P) 1,8 3,2(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22

2
31-32 0 3 5,5mm 33-34 0 3 5,5mm
13-14 13-14
0 0,9 5,5mm 0 0,9 5,5mm

Heads ZCK D02, D029 with body


ZCK S1 ZCK S2 ZCK S5 ZCK S6 ZCK S7 ZCK S8 ZCK S9
3,1(A) 7,8(P) 3,1(A) 3,1(A) 5,6(P) 5,2(A) 7,6(P) 5,6(P) 13-14
23-24
3,1(A) 7,8(P)
21-22 11-12/21-22 21-22 21-22 11-12 11-12
13-14
21-22
13-14/23-24
11-12/21-22
13-14 13-14 21-22 3,1(A) 5,5mm 21-22
11-12
13-14 13-14/23-24 0 5,2 mm 3,1 mm 3,1(A) mm 21-22
0 mm 0 mm 0 mm
1,5 1,5 1,5

3 ZCK SD39
3,1 7,8(P)
ZCK SD37
3,1 5,6(P)
ZCK SD31
3,1 7,8(P)
ZCK SD35
3,1 5,6(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14
21-22 21-22 13-14
31-32 0 5,2 mm 33-34 0 5,2 mm
13-14 13-14
0 5,5mm 0 mm
1,5 1,5

Heads ZCK D31, D33, D34 with body


ZCK S1 ZCK S2 ZCK S5 ZCK S6 ZCK S7 ZCK S8 ZCK S9
4

31
13-14
21-22 11-12/21-22 21-22 21-22 23-24 11-12
13-14/23-24 11-12
13-14 13-14 13-14 21-22 21-22
21-22 11-12/21-22 11-12
0

32
13-14 13-14/23-24 21-22
0 0 0

ZCK SD39 ZCK SD37 ZCK SD31 ZCK SD35


23˚ 58˚(P) 23˚ 42˚(P) 23˚ 58˚(P) 23˚ 42˚(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14

5
21-22 21-22
31-32 0 33˚ 80˚ 33-34 0 33˚ 80˚

13
31

13-14 13-14
21
0 80˚ 0 80˚
11˚ 11˚

Heads ZCK D39, D41, D49, D54, D55, D59, D81, D91 with body
14
32

22

ZCK S1 ZCK S2 ZCK S5 ZCK S6 ZCK S7 ZCK S8 ZCK S9


11-12 13-14
21-22 11-12/21-22 21-22 21-22 21-22 23-24 11-12
13-14 13-14/23-24 13-14 13-14 21-22
21-22 11-12/21-22 0 11-12
13-14 13-14/23-24 21-22
0 0 0

6 ZCK SD39
23˚
ZCK SD37
23˚
ZCK SD31
23˚
ZCK SD35
23˚
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14 13-14 13-14
21-22 21-22
31-32 0 33˚ 80˚ 33-34 0 33˚ 80˚
13-14 13-14
0 11˚ 80˚ 0 80˚
11˚

Heads ZCK D05 (positive operation only assured with a operating lever) with body

7
ZCK S1 ZCK S2 ZCK S5 ZCK S6 ZCK S7 ZCK S8 ZCK S9
13-14
21-22 11-12/21-22 21-22 11-12 23-24 11-12
21-22
13-14 13-14/23-24 13-14 13-14 21-22 21-22
21-22 11-12/21-22 11-12
13-14 13-14/23-24 0 21-22
0 0 0

ZCK SD39 ZCK SD37 ZCK SD31 ZCK SD35


23˚ 58˚(P) 23˚ 42˚(P) 23˚ 58˚(P) 23˚ 42˚(P)
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14

8
13-14 13-14 13-14
21-22
21-22
31-32
0 33˚ 80˚ 33-34 0 33˚ 80˚
13-14
13-14
0 80˚
0 11˚ 80˚ 11˚

Heads ZCK D06, D08 with body


ZCK S1 ZCK S2 ZCK S5 ZCK S6 ZCK S7 ZCK S8 ZCK S9
11-12 13-14
21-22 11-12/21-22 21-22 21-22 21-22 23-24 11-12
13-14 13-14/23-24 13-14 13-14 21-22
21-22 11-12/21-22 11-12
13-14 13-14/23-24 0 21-22
0 0 0

9 ZCK SD39
30˚
ZCK SD37
30˚
ZCK SD31
30˚
ZCK SD35
30˚
21-22 21-22 21-22 21-22
31-32 31-32 33-34 33-34
13-14 13-14
13-14 21-22 13-14
21-22
31-32 0 40˚ 80˚ 33-34 0 40˚
13-14 13-14
0 80˚ 0
14˚ 14˚

ZCK S404 (body with head)


Unactuated Actuated from left Actuated from right
10
11

21
13

23

11

21

11

21
13

23

13

23
12

22

12

22

12

22
14

24

14

24

14

24

Contact operation G contact closed H contact open (A) = cam displacement (P) = positive opening point

5/120
Dimensions Limit switches 0

Osiswitch Classic ®

Plastic, double insulated, type XCK S


Conforming to CENELEC EN 50041
Adaptable sub-assemblies

Plunger heads
ZCK D01 ZCK D019 ZCK D02 ZCK D029

16 16 1
4 4
16 16

49,5
49,5
36,5

36,5
2
Rotary heads
ZCK D31, D33, D34 ZCK D39 ZCK D41 ZCK D49

55 57 53 57
6 39 10 6 45 10
3

29,5...84
41

54,5

45...99,5
51,5...106
63

67...121,5
76,5

60 4
65 58
65

ZCK D54, D55, D59 ZCK D81 ZCK D91

(4) (5) 5 53 5 53 5
(2)

(1)
(3)

113,5

179
57
6
ZCK (1) rod (2) (3) (4) (5)
D54 U 3, L = 125 115 max. 137 max. 49 24
D55 Ø 3, L = 125 115 max. 137 max. 49 24
D59 Ø 6, L = 200 190 max. 212 max. 46.5 26.2 Nota : operating lever spindle threaded M6.
7
Multi-directional heads Bodies with contacts
ZCK D06 ZCK D08 ZCK S1, S2, S5, S6, S7, S8, S9 ZCK S404, S404H29
ZCK S1H29, S2H29, S5H29,
S6H29, S7H29, S8H29, S9H29
ZCK SD3p, SD3pH29

16 8
6,5

M6
16
32

Ø
10
72,5

60

Ø
98,5

2xØ5,8
144

(1)
131

2xØ5,3
60

(1)
29,5
36
= 30
40
=
9
29,5 = 30 =
57 40

(1) 1 tapped entry for ISO M20 x 1.5 or Pg 13 cable gland.


Ø: 2 elongated holes Ø 5.3 x 7.3.
10

5/121
Presentation Limit switches
Osiswitch® Classic
For hoisting and mechanical handling applications,
types XCR and XCK MR
For conveyor belt shift monitoring, type XCR T

b XCR v With head for rotary movement operators, spring return to off position
1 contact actuation position per direction
1

562249

562250
562248
2
Page 5/124

v With head for rotary movement operators, stay put

3 1 contact actuation position per direction


500779_1

Page 5/124

5 b XCK MR v With head for rotary movement operators, stay put


4 contact actuation positions
1 contact per position: + 90°, + 180°, - 90° and - 180°
500781_1
562251

7
Page 5/130

b XCR T v With head for XCKMR54D1


rotary movement operators, spring return to off position
2 contact actuation positions per direction
1 actuated at 10°, other contact actuated at 18°
8
XCKMR54D2
562252

562253

Page 5/126

10

5/122
General characteristics Limit switches
Osiswitch® Classic
For hoisting and mechanical handling applications,
types XCR and XCK MR
For conveyor belt shift monitoring, type XCR T

Environment characteristics
Conforming to standards Products IEC/EN 60947-5-1, VDE 0660-200 (CSA C22-2 n° 14 for XCR), CCC (for XCR)

Product certifications
Machine assemblies
Standard version
IEC/EN 60204-1, NF C 79-130
XCR A, B, E, F: CSA A300
1
Special version XCR A, B, E, F: CSA A300, 1/2” NPT
Protective treatment Standard version “TC”
Ambient air temperature Operation - 25…+ 70 °C
Storage - 40…+ 70 °C (+ 85 °C for XCK MR)

Vibration resistance
Shock resistance
XCR: 9 gn (10…500 Hz), XCK MR: 25 gn (10…500 Hz) conforming to IEC 60068-2-6
XCR A, B, E, F: 68 gn, XCR T: 30 gn (18 ms), XCK MR: 50 gn conforming to IEC 60068-2-27
2
Electric shock protection Class I conforming to IEC 60536 and NF C 20-030
Degree of protection XCR A, B, E, F: IP 54 conforming to IEC 60529 ; IP 545 conforming to NF C 20-010
XCR T: IP 65 conforming to IEC 60529 ; IP 655 conforming to NF C 20-010
XCK MR: IP 66 conforming to IEC 60529 ; IP 665 conforming to NF C 20-010
Enclosure XCR and XCK MR: metal, except XCR T315: polyester
Cable entry XCR: tapped entry for n° 13 (Pg 13.5) cable gland
XCK MR: 3 tapped entries for n° 13 (Pg 13.5) cable gland or tapped M20 x 1.5 3
Contact block characteristics
Rated operational characteristics a AC-15 ; A300 (Ue = 240 V, Ie = 3 A)
c DC-13 ; XCR: Q300 (Ue = 250 V, Ie = 0.27 A), XCK MR: Q150 (Ue = 125 V, Ie = 0.55 A),
conforming to IEC 60947-5-1 Appendix A, EN 60947-5-1
Rated insulation voltage Ui = 500 V degree of pollution 3 conforming to IEC 60947-1 and VDE 0110, group C conforming
to NF C 20-040
Ui = 300 V conforming to UL 508, CSA C22-2 n° 14 4
Rated impulse withstand voltage U imp = 6 kV conforming to IEC 60947-1, IEC 60664
Positive operation (Depending on model) N/C contacts with positive opening operation to IEC 60947-5-1 Section 3, EN 60947-5-1
(contacts 21-22 of XCK MR)
Resistance across terminals ≤ 25 mW conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl)

5
Cabling Screw clamp terminals XE2S P2151: Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2
XE2N P2151: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCR T contacts: Clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XCK MR contacts: Clamping capacity, min: 1 x 0.34 mm2, max: 2 x 1.5 mm2 or 1 x 2.5 mm2
Minimum actuation speed XE2S P2151 and XCR T contacts: 0.01 m/minute,
XE2N P2151 and XCK MR contacts: 6 m/minute
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13

6
b Maximum operating rate: 3600 operating cycles per hour
b Load factor: 0.5
a.c. supply XE2S P2151 XE2N P2151
a 50/60 Hz 5 5
Millions of operating cycles

Millions of operating cycles

inductive circuit Ithe 4 Ithe


3
230 V 12/24/48 V
2

110 V
7
1 1
110 V
0,5 24 V 0,5
230/400 V
48 V 0,2

0,1 0,1
0,5 1 2 3 4 5 10 0,5 1 2 3 4 5 10

8
Current in A Current in A
XCR T contacts
5
Millions of operating cycles

4 Ithe
3
12/24 V
2
230 V 48 V
1

0,5 9
110 V
0,1
0,5 1 2 3 4 5 10
Current in A

10
d.c. supply c Voltage V 24 48 120
Power broken in W for XE2S P2151 10 7 4
5 million operating cycles XE2N P2151 13 9 7
W
XCR T contacts 10 7 4
For XE2S P2151 on a or c N/C and N/O contacts simultaneously loaded to the values shown
with reverse polarity.

5/123
References, Limit switches
characteristics Osiswitch® Classic
For hoisting and materials handling applications,
type XCR
Complete switches with 1 cable entry

Type of head Rotary with spring return to off position Stay put
Maximum displacement 55° in each direction 90° in each direction

2
Type of operator Metal rod, U 6 mm Thermoplastic roller Large thermoplastic Metal rods, U 6 mm
lever roller lever crossed or “T” (1)
(1) Crossed rods for XCR Ep8, “T” rods for XCR Fp7.
References of complete switches ( N/C contact with positive opening operation) XCRA15 XCRE18
Two 2-pole 1 N/C + 1 N/O Both contacts operate in each XCRA11 XCR A12
3
XCR A11 XCR A15 XCR E18
snap action
XE2S P2151
direction
XCRA12
30 (P) 0 30 (P) 30 (P) 0 30 (P) 30 (P) 0 30 (P) 75 (P) 0 75 (P)
55 16 16 55 55 16 16 55 55 16 16 55 90 65 65 90
21

21
12

13

(1)
21-22 21-22 21-22 21-22
13-14
21-22
13-14
(1) 13-14
21-22
13-14
(1) 13-14
21-22
13-14
(1) 13-14
21-22
13-14
21-22
13-14
21-22 (2)
21-22
13-14
21-22 (2)
21-22
13-14
21-22 (2)
21-22
13-14
21-22
(2)
22

22
14

14

13-14 13-14 13-14 13-14


5 5 5 5 5 5 25 25
15 (P)
1st contact 2nd contact
1 contact operates in each XCR B11 XCR B12 XCR B15 XCR F17

4 direction
34 (P) 0 34 (P) 34 (P) 0 34 (P) 34 (P) 0 34 (P) 75 (P) 0 75 (P)
55 20 20 55 55 20 20 55 55 20 20 55 90 65 65 90
21-22
(1)
21-22
(1)
21-22
(1) (1)
21-22
13-14 13-14 13-14 13-14
21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14
21-22
13-14
21-22
(2) 21-22
13-14
21-22
(2) 21-22
13-14
21-22
(2) 21-22
13-14
21-22
(2)
13-14 13-14 13-14 13-14
5 5 5 5 5 5 35 35

Two 2-pole 1 N/C + 1 N/O Both contacts operate in each XCR A51 XCR A52 XCR A55 XCR E58
5 break before make, slow break direction
XE2N P2151
(1) (1) (1)
21
13
21
12

21-22 21-22 21-22 21-22


13-14 13-14 13-14 13-14
21-22 (1)
21-22
13-14 (2) 21-22
13-14 (2) 21-22
13-14 (2) 13-14
21-22
13-14
21-22 (2)
22
14
22
14

13-14

1st contact 2nd contact


1 contact operates in each XCR B51 XCR B52 XCR B55 XCR F57
6 direction

21-22
13-14
(1) 21-22
13-14
(1) 21-22
13-14
(1) 21-22
13-14
(1)
21-22

(2) (2) (2)


21-22 21-22 21-22 13-14

(2)
13-14 13-14 13-14 21-22
13-14
21-22
13-14

Weight (kg) 1.110 1.145 1.155 1.135

7 Contact operation contact closed (P) = positive opening point


contact open (1) 1st contact
(2) 2nd contact

Complementary characteristics not shown under general characteristics (page 5/113)


Maximum actuation speed 1.5 m/s
Mechanical durability 10 million operating cycles

8 Minimum torque For tripping 0.45 N.m 0.60 N.m


For positive opening 0.75 N.m 0.70 N.m

Cable entry 1 entry tapped for n° 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)
Clamping capacity 9 to 12 mm

10

Dimensions:
page 5/128

5/124
References (continued) Limit switches
Osiswitch® Classic
For hoisting and materials handling applications,
type XCR

Separate components
Description For Type Reference Weight

Rod, U 6 mm
switches
XCR A L = 200 mm XCR Z03
kg
0.020
1
XCR B

L = 300 mm XCR Z04 0.030

Roller lever XCR A – XCR Z02 0.050


2
XCR Z02 XCR Z05 thermoplastic roller XCR B

Large roller lever XCR A – XCR Z05 0.090


thermoplastic roller XCR B

Quick fixing/release XCR A, XCR B – XCR Z09 0.520


3
bracket XCR E, XCR F

Contact block XCR A, XCR B 2-pole 1 N/C + 1 N/O XCR Z12 0.135


(2 contacts) with XCR E, XCR F snap action
mounting plate

2-pole 1 N/C + 1 N/O XCR Z15 0.135


4
XCR Z09 XCR Z1p break before make,
slow break

Description Application Sold in Unit Weight


lots of reference kg
Adaptor Pg 13.5 to 5 DE9 RA13520 0.050
ISO M20 x 1.5
5

10

Dimensions:
page 5/128

5/125
References, Limit switches
characteristics Osiswitch® Classic
For conveyor belt shift monitoring applications,
type XCR T
Complete switches with 1 cable entry

Type of switch Standard For corrosive atmospheres

2
Features Zinc alloy enclosure Zinc alloy enclosure Glass reinforced polyester
Colour: industrial blue Colour: blue enclosure
Zinc plated steel lever, Stainless steel lever, Colour: grey
spring return to off position spring return to off position Stainless steel lever,
Cam angles: 10° and 18° Cam angles: 10° and 18° spring return to off position
XCRT315
3
Maximum displacement: 90° Maximum displacement: 90° Cam angles: 10° and 18°
XCRT115 XCRT115 Maximum displacement: 70°
References of complete switches
2 single-pole C/O snap action XCR T115 XCR T215 XCR T315
11
13

0 0 0
90 10 10 90 90 10 10 90 70 10 10 70
12
14

11-12 11-12 11-12

4
13-14 13-14 13-14
11-12 11-12 11-12
13-14 13-14 13-14
1st contact
4 4 4 4 4 4

0 0 0
11
13

90 18 18 90 90 18 18 90 70 18 18 70
11-12 11-12 11-12
13-14 13-14 13-14
12
14

11-12 11-12 11-12


13-14 13-14 13-14
4 4 4 4 4 4
2nd contact

5 Weight (kg) 1.170 1.170 1.520


Contact operation contact closed
contact open
Complementary characteristics not shown under general characteristics (page 5/113)
Mechanical durability 0.3 million operating cycles

6 Minimum tripping torque 1 N.m

Cable entry 1 entry tapped for n° 13 cable gland conforming to NF C 68-300 (DIN Pg 13.5)
Clamping capacity 9 to 12 mm
Switch operation
Normal position Fault signalling Stopping of the conveyor belt Maximum rotation

10

Dimensions:
page 5/129

5/126
References (continued) Limit switches
Osiswitch® Classic
For conveyor belt shift monitoring applications,
type XCR T

Separate components
Description Type For Reference Weight

Roller with lever Zinc plated steel


switches
XCR T115 XCR Z901
kg
0.230
1
XCR T215

Stainless steel XCR T115 XCR Z902 0.230


XCR T215

XCR T315 XCR Z903 0.230


2
XCR Z9pp

Quick fixing/release – XCR T115 XCR Z09 0.520


bracket XCR T215

Contact block (2 contacts) Single-pole C/O XCR Tp15 XCR Z42 0.135


3
with mounting plate snap action

Description Application Sold in Unit Weight


XCR Z09 lots of reference kg
Adaptor Pg 13.5 to
ISO M20 x 1.5
5 DE9 RA13520 0.050
4

XCR Z42
5

10

Dimensions:
page 5/129

5/127
Dimensions Limit switches
Osiswitch® Classic
For hoisting and materials handling applications,
type XCR

XCR A11, B11, A51, B51 XCR A12, B12, A52, B52


72…60
1 66 9

6 (2)

(3)
2 =

=
18

18
85
95

85
95
3 = 32 = (1) = 32 = (1)
=

=
53 = 75 = 53 = 75 =
75 85 4 75 85

XCR A15, B15, A55, B55 XCR E18, E58, F17, F57

4 9
68
66

6 (2)
102

5
78
=

=
18

18

(4)
85
95

85
95

6
= 32 = (1) = 32 = (1)
=

53 = 75 = 53 = 75 =
75 85 75 85

7 (1) 1 tapped entry for n° 13 cable gland.


(2) Rod length: 200 mm.
(3) Rod + roller length: 160 mm.
(4) Rod length: 300 mm for XCR F17 and F57, 200 mm for XCR E18 and E58.
Supplementary fixing using 2 adjustable lugs (included with switch) Quick fixing/release bracket XCR Z09
Horizontally positioned Vertically positioned

127 36 95
8 53 = 107 = = =
10

11
=

= =
11
5

=
140
85
117

137
100
95

9
=
10
5

50 50
=

Ø: 1 elongated hole Ø 6 x 8.

10

Characteristics: References: Operation:


pages 5/123 and 5/124 page 5/124 page 5/124

5/128
Dimensions (continued) Limit switches
Osiswitch® Classic
For conveyor belt shift monitoring applications,
type XCR T

XCR T115, T215
66
1
(2) (2)
80
(1)

=
18

85
95

= 32 = (3)

=
53 = 75 =
75 85
XCR T315
107
4
80

(4) (4)
5
188

=
6
54

146

105

7
=

83 (5) = 70 =
87 85

(1) 200 max., 83 min. (4) 70° max.


(2) 90° max. (5) 1 plain entry for n° 13 cable gland.
(3) 1 tapped entry for n° 13 cable gland.
Supplementary fixing using 2 adjustable lugs (included with XCR T115 and T215)
Horizontally positioned Vertically positioned
Quick fixing/release bracket XCR Z09 8
127 36 95
53 = 107 =
10

= = 11
=

= =
11
5

9
140
85
117
100

137
95

=
10

10
5

50 50
=

Ø: 1 elongated hole Ø 6 x 8.

Characteristics: References: Operation:


pages 5/123 and 5/126 page 5/126 page 5/127

5/129
References, Limit switches
characteristics, Osiswitch® Classic
setting-up For hoisting and mechanical handling applications,
type XCK MR
Complete switches with 3 cable entries

Type of operating head Angular

2
Type of operator With cruciform metal rods With cruciform metal rods, reversed head
References for complete switches ( N/C contact with positive opening operation on contacts 21-22)
Devices with 3 tapped cable entries ISO M20 x 1.5
2 x 2-pole N/C + N/C
break before make contacts
XCK MR54D1H29 XCKMR54D1 XCK MR54D2H29
11

21

11

21

3 (non interchangeable contacts)


12

22

12

22

A B
XCKMR54D2
Devices with 3 cable entries for 13 mm cable gland
2 x 2-pole N/C + N/C XCK MR54D1 XCK MR54D2
break before make contacts
11

21

11

21

4
(non interchangeable contacts)
12

22

12

22

A B

Weight (kg) 0.550 0.550


Complementary characteristics not shown under general characteristics (page 5/123)
Switch actuation Lateral

5 Maximum actuation speed


Mechanical durability
1.5 m/s
2 million operating cycles

Minimum torque For tripping 0.5 N.m


For positive opening 0.75 N.m
Accuracy ± 0.3 mm
Cable entry 3 tapped entries ISO M20 x 1.5, clamping capacity 7 to 13 mm

6 3 tapped entries for 13 mm cable gland conforming to NF C 68-300 (DIN Pg 13.5), clamping
capacity 9 to 12 mm
Setting-up

Stop Stop

7
Slowing down Slowing down

A2 B1 0 A1 A2
B2 B2
B1

B2
A2
A1

B1
A1
A2
B2
B1
A1

0
0

B2
0 A1 A2 B1 0

8 A
180 90 0 90 180
11-12
21-22
11-12
B 21-22
Direction of rotation Direction of rotation Reference mark on head (1) Direction of rotation Direction of rotation

A2 B2 B1 0 A1 A2 B2

9 B2 A2
A1 B1 0 B1 A1 0 A1 B1
A2 B2

0 A1 B2 A2 B1 0
21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22 21 22

10
11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12 11 12

Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B Contact A Contact B

(1) Triangle symbol marked on top of operating head

5/130
References (continued), Limit switches
dimensions Osiswitch® Classic
For hoisting and mechanical handling applications,
type XCK MR
Complete switches with 3 cable entries

References for separate parts


Description Reference Weight

Rod U 6 mm, L = 200 mm XCR Z03


kg
0.020
1

XCR Z03

Dimensions 2
XCK MR54D1H29 XCK MR54D2H29
XCK MR54D1 XCK MR54D2

6
3

4
200

6,5

31,5
118

11,5
5,5
6,2

81 5
(2) (1)
26°30’
(1)
(1) 5 55 = 61,5 =
15 59 77
35,6 200
47
51 6
(1) XCK MR54DpH29 = 3 tapped entries ISO M20 x 1.5.
XCK MR54Dp = 3 tapped entries for n°13 cable gland.
(2) 2 centring holes Ø 3.9 ± 0.2, for cover fixing screws alignment.
Ø : 2 elongated holes 6.2 x 6.5, inclined at 26°30’ for M5 screws.

10

5/131
Presentation Limit switches
For materials handling applications,
type XC1 AC

b XC1 AC v With head for linear movement (plunger)


with slow break contacts
1

500769_1

500770_1
500768_1
2
Page 5/134

XC1AC115 XC1AC116
3

500772_1
500771_1

XC1AC111

4
Page 5/134

XC1AC118 XC1AC117
5

10

5/132
General characteristics Limit switches
For materials handling applications,
type XC1 AC

Environment characteristics
Conformity to standards IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, CSA C22-2 n° 14
Product certifications
Protective treatment
Special version
Version
CSA 600 V (ac) HD
Standard “TC”, special “TH”
1
Ambient air temperature For operation - 25…+ 70 °C
For storage - 40…+ 70 °C
Operating position All positions
Vibration resistance 9 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance 95 gn (11 ms) conforming to IEC 60068-2-27
Electric shock protection
Degree of protection
Class I conforming to IEC 60536 and NF C 20-030
IP 65 conforming to IEC 60529 and NF C 20-010
2
Mechanical durability 10 million operating cycles
Cable entry 3 tapped entries for n° 13 cable gland
Contact block characteristics
Conventional thermal current 10 A
Rated insulation voltage Slow break contact blocks a 500 V and c 600 V conforming to IEC 60947-5-1, NF C 20-040
a and c 600 V conforming to CSA C22-2 n° 14 3
Resistance across terminals ≤ 8 mW
Minimum tripping force XC1 AC1p1: 33 N, XC1 AC1p6: 23 N, XC1 AC1p7: 29 N
Terminal referencing Conforming to CENELEC EN 50013
Short-circuit protection 10 A cartridge fuse type gG (gl)
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour
b Load factor: 0.5
4
Slow break contact blocks
a.c. supply Power broken in VA
a 50/60 Hz
inductive circuit Voltage V 48 110 230
For 1 million operating cycles 450 900 1900
For 3 million operating cycles 170 350 430 5
d.c. supply c Power broken in W
inductive circuit
Voltage V 48 110 230
For 1 million operating cycles 100 100 95
For 3 million operating cycles 35 40 33
6

10

5/133
References, Limit switches
characteristics For materials handling applications,
type XC1 AC
Complete switches with slow break contacts

Type of head Plunger

2 Type of operator End plunger End ball bearing


plunger
Roller lever Offset roller lever Reinforced roller
lever
Roller lever on
needle roller
bearing
References of complete switches
Single pole C/O XC1 AC111
XC1AC115
XC1 AC115 XC1AC116
XC1 AC116 XC1 AC118 XC1 AC117XC1AC117XC1AC117
XC1AC118 XC1 AC119
slow break ZC1 AZ11
XC1AC111
11

13

2,1 9 2,1 9 2,3 12 2,3 12 1,6 11,5 1,6 11,5

3
11-12 11-12 11-12 11-12 11-12 11-12
13-14 13-14 13-14 13-14 13-14 13-14
5,6 mm 5,6 mm 7,3 mm 7,3 mm 6,2 mm 6,2 mm
12

14

2-pole N/C + N/O XC1 AC121 XC1 AC125 XC1 AC126 XC1 AC128 XC1 AC127 XC1 AC129


break before make, slow break ZC1 AZ12
5,2 11,5 5,2 11,5
11

13

6 7,5 6 7,5 7 11,5 7 11,5


11-12 11-12 11-12 11-12 11-12 11-12
13-14 13-14 13-14 13-14 13-14 13-14
6,8 mm 6,8 mm 8 mm 8 mm 6,8 mm 6,8 mm
12

14

4 2-pole N/O + N/C


make before break, slow break ZC1 AZ13
XC1 AC131 XC1 AC135 XC1 AC136 XC1 AC138 XC1 AC137 XC1 AC139

3,5 8 3,5 8 4,5 10,5 4,5 10,5 4,4 11,5 4,4 11,5
11

13

11-12 11-12 11-12 11-12 11-12 11-12


13-14 13-14 13-14 13-14 13-14 13-14
4,8 mm 4,8 mm 7 mm 7 mm 6,5 mm 6,5 mm
12

14

2-pole N/C + N/C XC1 AC141 XC1 AC145 XC1 AC146 XC1 AC148 XC1 AC147 XC1 AC149


simultaneous, slow break ZC1 AZ14

5 4,3 9,3 4,3 9,3 5 12,5 5 12,5


11

21

5,5 12 5,5 12
11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
mm mm mm mm mm mm
12

22

2-pole N/O + N/O XC1 AC151 XC1 AC155 XC1 AC156 XC1 AC158 XC1 AC157 XC1 AC159


simultaneous, slow break ZC1 AZ15
13

23

5,6 9 5,6 9 7,2 11,5 7,2 11,5 7 11,5 7 11,5


13-14 13-14 13-14 13-14 13-14 13-14
23-24 23-24 23-24 23-24 23-24 23-24

6
mm mm mm mm mm mm
14

24

2-pole N/C + N/C XC1 AC161 XC1 AC165 XC1 AC166 XC1 AC168 XC1 AC167 XC1 AC169


staggered, slow break ZC1 AZ16
11

21

3,7 9 3,7 9 4,5 12 4,5 12 4 12 4 12


11-12 11-12 11-12 11-12 11-12 11-12
21-22 21-22 21-22 21-22 21-22 21-22
4,9 mm 4,9 mm 6,2 mm 6,2 mm 5,5 mm 5,5 mm
12

22

2-pole N/O + N/O XC1 AC171 XC1 AC175 XC1 AC176 XC1 AC178 XC1 AC177 XC1 AC179


7 staggered, slow break ZC1 AZ17
4,8 8,5 4,8 8,5 5,8 12 5,8 12 6 12 6 12
13

23

13-14 13-14 13-14 13-14 13-14 13-14


23-24 23-24 23-24 23-24 23-24 23-24
6 mm 6 mm 7,6 mm 7,6 mm 7,5 mm 7,5 mm
14

24

Weight (kg) 0.530 0.530 0.595 0.595 0.870 0.870


Contact operation contact closed
contact open
8 Complementary characteristics not shown under general characteristics (page 5/123)
Switch actuation On end By 30° cam
Type of actuation
A B

9 Maximum actuation speed 0.5 m/s 1 m/s (direction A), 0.5 m/s (direction B) (1)
Cable entry 3 tapped entries for n° 13 (DIN Pg 13.5) cable gland, clamping capacity 9 to 12 mm
(2 entries fitted with blanking plug)
Connection Screw terminals. Clamping capacity: min 1 x 0.5 mm 2, max 1 x 2.5 mm 2
(1) For a 45° cam the maximum actuation speed becomes 0.5 m/s and for a 15° cam, 1 m/s.

10

5/134
Dimensions Limit switches
For materials handling applications,
type XC1 AC
Complete switches with slow break contacts

XC1 AC1p1 XC1 AC1p5 XC1 AC1p6

26
53
37
1
20
20 5
53
53

56
47
30

139
130
12 12
113

12
83

83

83
(1) = 67 = (1) = 67 = (1) = 67 =
44 77 44 77 44 77
3
XC1 AC1p8 XC1 AC1p7, XC1 AC1p9

110

3
53
37
20 30 53 4
14 45,5
5 Ø28
73,5
56

5
156,5
139

12 12
83
83

(1) = 67 = (1) = 67 =
44 77 44 77 6
(1) 3 tapped entries for n° 13 cable gland or ISO 20 with adaptor DE9 RA1620.
Ø: 2 elongated holes Ø 6.5 x 10.

10

5/135
References Limit switches
For materials handling applications,
type XC1 AC
Replacement parts

Plunger heads
Type of operator Maximum Type of actuation Reference Weight
1 actuation
speed kg
For actuation on end
End plunger 0.5 m/s ZC1 AC001 0.035
ZC1 AC001

2 For actuation by 30° cam


End ball bearing plunger 0.5 m/s ZC1 AC005 0.050

Roller lever 1 m/s ZC1 AC006 0.100

3 ZC1 AC005 (direction A)
0.5 m/s
(direction B)
A B

Reinforced roller lever 1 m/s ZC1 AC007 0.375


(direction A) A B
0.5 m/s
(direction B)

4 Offset roller lever 1 m/s


(direction A)
ZC1 AC008 0.100
A B
0.5 m/s
(direction B)
ZC1 AC006
Roller lever on needle 1 m/s ZC1 AC009 3.380
roller bearing (direction A) A B

5
0.5 m/s
(direction B)

Contact blocks
Type of contact Scheme Reference Weight
kg
C/O, single pole ZC1 AZ11 0.040
11

13

6
12

14

N/C + N/O break before make ZC1 AZ12 0.045


11

13

ZC1 AC007
12

14

ZC1 AC009
N/O + N/C make before break ZC1 AZ13 0.040

7
11

13
12

14

N/C + N/C simultaneous ZC1 AZ14 0.045


11

21
12

22

8
N/O + N/O simultaneous ZC1 AZ15 0.045
13

23
14

24

ZC1 AC008 N/C + N/C staggered ZC1 AZ16 0.040


11

21
12

22

9 N/O + N/O staggered ZC1 AZ17 0.040


13

23
14

24

Adaptation plate
Description Reference Weight
kg
10 Mounting plate
(For replacing an old version type RN-67522 limit switch by an
ZC1 AZ8 3.380
ZC1 AZ1p XC1-AC limit switch)

5/136
Dimensions Limit switches
For materials handling applications,
type XC1 AC
Replacement parts

Dimensions
ZC1 AC001 ZC1 AC005 ZC1-AC006

53
1
26 37
20
5
20 53
53

56
47
30

ZC1 AC008 ZC1 AC007, AC009 3


110
53 20 30 53
3 37 16 45,5
5 Ø28
4
73,5
56

10

5/137
Presentation Limit switches
Osiswitch® Application
For very severe applications, type XC2 J

b XC2 J v With head for linear movement (plunger)


with 1 cable entry
1

500763_1
500762_1

500764_1
2
Page 5/140

v With head for rotary movement (lever)


ZC2JC1+ZC2J
ZC2JC1+ZC2JE61 ZC2JC1+ZC2JE62
3

500766_1

500767_1
500765_1

Page 5/140

5 ZC2JC1+ZC2JE01+ZC2JY31
ZC2JC1+ZC2JE01+ZC2JY11 ZC2JC1+ZC2JE01+ZC2J

10

5/138
General characteristics Limit switches
Osiswitch® Application
For very severe applications, type XC2 J

Environment characteristics
Conformity to standards Products IEC/EN 60947-5-1, IEC 60337-1, VDE 0660-200, UL 508, CSA C22-2 n° 14

Product certifications
Machine assemblies
Standard version
IEC/EN 60204-1, NF C 79-130
DEMKO, NEMKO, CSA 300 V c HD, a 60 W
1
Special version UL 250 V a HD Listed, CSA 300 V a HD, 60 W with 1/2” NPT tapped cable entry
Protective treatment Standard version “TC”
Ambient air temperature For operation - 25…+ 70 °C. Special adaptable sub-assemblies: - 40 °C or + 120 °C
For storage - 40…+ 70 °C
Vibration resistance 10 gn (10…500 Hz) conforming to IEC 60068-2-6
Shock resistance
Electric shock protection
25 gn (18 ms) conforming to IEC 60068-2-27
Class I conforming to IEC 60536 and NF C 20-030
2
Degree of protection IP 65 conforming to IEC 60529, IP 657 conforming to NF C 20-010
Repeat accuracy 0.01 mm on the tripping points, with 1 million operating cycles for head with end plunger
Cable entry 1 entry incorporating cable gland. Clamping capacity: 6…13.5 mm
Contact block characteristics
Rated operational characteristics a AC-15; A300 (Ue = 240 V, Ie = 3 A)
c DC-13; Q300 (Ue = 250 V, Ie = 0.27 A), conforming to IEC 60947-5-1 Appendix A, 3
EN 60947-5-1
Rated insulation voltage 500 V conforming to IEC 60947-5-1, group C conforming to NF C 20-040, 300 V conforming to
CSA C22-2 n° 14
Resistance across terminals ≤ 25 mW conforming to NF C 93-050 method A or IEC 60255-7 category 3
Short-circuit protection 10 A cartridge fuse type gG (gl)

4
Connection Screw clamp terminals XCK Z01: clamping capacity, min: 1 x 0.5 mm2, max: 2 x 2.5 mm2
XES P10p1: clamping capacity, min: 1 x 0.75 mm2, max: 2 x 1.5 mm2
Minimum actuation speed 1 m/minute
Electrical durability b Conforming to IEC 60947-5-1 Appendix C
b Utilisation categories AC-15 and DC-13
b Maximum operating rate: 3600 operating cycles/hour
b Load factor: 0.5
XCK Z01, XES P1021, XES P1031
a.c. supply
a 50/60 Hz 5
5
Millions of operating cycles

inductive circuit 4 Ithe


3
12/24 V
2
230 V 48 V
1

0,5
6
110 V
0,1
0,5 1 2 3 4 5 10
Current in A
d.c. supply c Voltage V 24 48 120
Power broken in W for 5 million operating cycles
W
10 7 4 7

10

5/139
References, Limit switches
characteristics Osiswitch® Application
For very severe applications, type XC2 J
Complete switches, fixed body,
1 cable entry incorporating cable gland

Type of head Plunger Rotary

2 Type of operator Metal end Steel roller Metal side Thermoplastic Variable length Steel rod lever
plunger plunger plunger roller lever (1) thermoplastic U 3 mm (1)
roller lever (1)
(1) Adjustable throughout 360°.
ZC2JC1+ZC2JE63
References ZC2JC1+ZC2JE62 ZC2JC1+ZC2JE01+ZC2JY11
ZC2JC1+ZC2JE61 ZC2JC1+ZC2JE01+Z
ZC2JC1+ZC2JE01+ZC2JY3
Single pole C/O Actuation from left AND right
3 snap action XCK Z01 ZC2 JC1 +
ZC2 JE61
ZC2 JC1 +
ZC2 JE62
ZC2 JC1 +
ZC2 JE63
ZC2 JC1 +
ZC2 JE01 +
ZC2 JC1 +
ZC2 JE01 +
ZC2 JC1 +
ZC2 JE01 +
ZC2 JY11 ZC2 JY31 ZC2 JY51
11
13

1,4 2,4 (A) 2,3


12
14

11-12 11-12 11-12 11-12 11-12 11-12


13-14 13-14 13-14 13-14 13-14 13-14
11-12 11-12 11-12 11-12 11-12 11-12
13-14 13-14 13-14 13-14 13-14 13-14
0 5mm 0 mm 0 5mm 0 0 0

4 0,5 0,9 0,5

Actuation from left OR right


ZC2 JC1 + ZC2 JC1 + ZC2 JC1 +
ZC2 JE05 + ZC2 JE05 + ZC2 JE05 +
ZC2 JY11 ZC2 JY31 ZC2 JY51

5
11-12 11-12 11-12
13-14 13-14 13-14
11-12 11-12 11-12
13-14 13-14 13-14
0 0 0

Weight (kg) 0.555 0.560 0.600 0.605 0.620 0.605


Contact operation contact closed (A) = cam displacement
contact open
Complementary characteristics not shown under general characteristics (page 5/139)
6 Switch actuation On end By 30° cam On end By 30° cam By any moving
part
Type of actuation

7 Maximum actuation speed 0.5 m/s 1.5 m/s


Mechanical durability 30 25 30
(in millions of operating cycles)
Minimum tripping force or torque 18 N 26 N With head ZC2 JE01: 0.30 N.m
With head ZC2 JE05: 0.20 N.m
Cable entry 1 tapped entry incorporating metal cable gland. Clamping capacity 6 to 13.5 mm

8 Other versions Switches with gold flashed contacts. Special protective treatments.
Please consult your Regional Sales Office.

10

5/140
Dimensions Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Complete switches, fixed body,
1 cable entry incorporating cable gland

ZC2 JC1 + ZC2 JE61 ZC2 JC1 + ZC2 JE62 ZC2 JC1 + ZC2 JE63


19,5

19,5
4 1
19,5 19

59
47

38
21
133
(1) (1)
121

(1)
2

112

60
60
60

24 = 29 = 24 = 29 = 24 = 29 =
41 40 41 40 41 40

ZC2 JC1 + ZC2 JE0p + ZC2 JY11 ZC2 JC1 + ZC2 JE0p + ZC2 JY31 ZC2 JC1 + ZC2 JE0p + ZC2 JY51 3


39…71
5 54…66
41…39
5

46...86
69...109

(3)
4
44

(4)
143...183
67

(2)
141

(1) (1) (1)


60

60
60

24 = 29 = 24 = 29 = 24 = 29 =
5
65 40 65 40 65 40

(1) Fixing from the rear: by 2 M5 screws.


Depth of thread on switch: 10 mm.
(2) 222 max.
(3) 125 max.
(4) 148 max.
6
Ø: Fixing from the front via 2 holes Ø 5.5.
Cable gland incorporated (all XC2 JC models).

10

5/141
Presentation Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Variable composition

1
ZC2 JE85
ZC2 JY71

ZC2 JY61
ZC2 JE09
2
ZC2 JE84

ZC2 JE65

3
ZC2 JY91

ZC2 JY81 ZC2 JE83

ZC2 JE64

ZC2 JE01,JE02, ZC2 JY51


JE03,JE05 ZC2 JE82

5 ZC2 JE63
ZC2 JY31

6
ZC2 JY12 ZC2 JE8 1
ZC2 JE70
ZC2 JY13

ZC2 JE62
ZC2 JY11

7 ZC2 JE04,JE06,
JE07

ZC2 JE66
ZC2 JE6 1

ZC2 JD4

9 ZC2 JC4, JC48

ZC2 JD1, JD2

ZC2 JC1, JC2, JC18, JC28

10 Plunger head
Rotary head
Multi-directional head

5/142
References Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Adaptable sub-assemblies

Bodies with contacts for plunger or rotary head


Type With contact block Scheme Reference Weight

Fixed bodies
kg
1
1 step Single-pole 1 C/O ZC2 JC1 0.355

11
13
snap action
(XCK Z01)

12
14
2
ZC2 JCp Double-pole 2 C/O ZC2 JC2 0.355

11

21
13

23
simultaneous
snap action

12

22
14

24
(XES P1021)

2 step Double-pole 2 C/O ZC2 JC4 0.355

11

21
13

23
staggered
snap action

12

22
14

24
(XES P1031)

Plug-in bodies
3
1 step Single-pole 1 C/O ZC2 JD1 0.380

11
13
snap action

12
14
Double-pole 2 C/O ZC2 JD2 0.380
4
11

21
13

23
simultaneous
snap action

12

22
14

24
ZC2 JDp
2 step Double-pole 2 C/O ZC2 JD4 0.380
11

21
13

staggered 23
snap action
12

22
14

24

5
Bodies incorporating gold flashed contacts, for plunger or rotary head
Type With contact block Scheme Reference Weight
kg
Fixed bodies
1 step Single-pole 1 C/O ZC2 JC18 0.355
11
13

6
snap action
(XCK Z018)
12
14

Double-pole 2 C/O ZC2 JC28 0.360


11

21
13

23

simultaneous
snap action
12

22
14

24

(XES P1028)

7
ZC2 JCp8
2 step Double-pole 2 C/O ZC2 JC48 0.360
11

21
13

23

staggered
snap action
12

22
14

24

(XES P1038)

10

Operation: Dimensions:
page 5/148 pages 5/148 and 5/149

5/143
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Adaptable sub-assemblies

Plunger heads
Type of operator Compatible Maximum actuation Reference Weight
1 For actuation on end
bodies speed kg

End plunger ZC2 Jp1 0.5 m/s ZC2 JE61 0.195


ZC2 JEp1
metal ZC2 Jp2

ZC2 Jp4 0.5 m/s ZC2 JE81 0.195

2
Side plunger ZC2 Jp1 0.5 m/s ZC2 JE63 0.240
ZC2 JEp3
metal ZC2 Jp2

3
ZC2 Jp4 0.5 m/s ZC2 JE83 0.240

For actuation by 30° cam


End ball bearing plunger ZC2 Jp1 0.1 m/s ZC2 JE66 0.205
ZC2 JE66 ZC2 Jp2

4
End roller plunger ZC2 Jp1 1 m/s ZC2 JE62 0.200
steel ZC2 Jp2

ZC2 Jp4 1 m/s ZC2 JE82 0.200

5 ZC2 JEp2

Side plunger with ZC2 Jp1 0.6 m/s ZC2 JE64 0.245
horizontal roller ZC2 Jp2
steel

6
ZC2 Jp4 0.6 m/s ZC2 JE84 0.245

ZC2 JEp4

Side plunger with ZC2 Jp1 0.6 m/s ZC2 JE65 0.245
vertical roller ZC2 Jp2
steel

7 ZC2 Jp4 0.6 m/s ZC2 JE85 0.245

ZC2 JEp5

10

Operation: Dimensions:
page 5/148 pages 5/148 and 5/149

5/144
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Adaptable sub-assemblies

Rotary heads (without operating lever)


Type Compatible Maximum actuation Reference Weight

Spring return
bodies speed kg
1
ZC2 JE0p Actuation from ZC2 Jp1 1.5 m/s ZC2 JE01 0.210
left AND right ZC2 Jp2

ZC2 Jp4 1.5 m/s ZC2 JE04 0.210

2
Actuation from ZC2 Jp1 1.5 m/s ZC2 JE02 0.210
right ZC2 Jp2

3
ZC2 Jp4 1.5 m/s ZC2 JE06 0.210

Actuation from ZC2 Jp1 1.5 m/s ZC2 JE03 0.210


left ZC2 Jp2

ZC2 Jp4 1.5 m/s ZC2 JE07 0.210 4

Actuation from ZC2 Jp1 1.5 m/s ZC2 JE05 0.210


left OR right ZC2 Jp2
(see page 5/198)
5
Stay put (see page 5/198)
Actuation from ZC2 Jp1 1.5 m/s ZC2 JE09 0.210
left AND right ZC2 Jp2

Multi-directional head (with operator) 6


Type of operator Compatible Maximum actuation Reference Weight
bodies speed kg
For actuation
by any moving part
“Cat’s whisker” ZC2 Jp1 1 m/s in any direction ZC2 JE70 0.190

7
ZC2 Jp2

ZC2 JE70

10

Operation: Dimensions:
page 5/148 pages 5/148 and 5/149

5/145
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Adaptable sub-assemblies

Operating levers for rotary heads


Description Reference Weight
1 For actuation by 30° cam
kg

Roller lever Thermoplastic ZC2 JY11 0.030


(1)
ZC2 JY1p

Steel ZC2 JY13 0.040

2 ZC2 JY31

Steel, ball bearing mounted ZC2 JY12 0.040

3
Variable length roller lever Thermoplastic ZC2 JY31 0.045
(1)
ZC2 JY51

For actuation by any moving part


Rigid rod lever Steel U 3 mm, L = 125 mm (1) ZC2 JY51 0.035

4
Spring lever ZC2 JY81 0.040
(1)

5
Spring-rod lever ZC2 JY91 0.040
ZC2 JY81 ZC2 JY91
(1)

For actuation by specific cam (only for operation with head ZC2 JE09, see page 5/198)
Forked arm with rollers 1 track ZC2 JY71 0.055
thermoplastic

6 ZC2 JY71
(1)

2 track ZC2 JY61 0.055

(1) Adjustable throughout 360°.

7
ZC2 JY61 Other versions Other operating levers for rotary heads.
Please consult your Regional Sales Office.

10

Operation: Dimensions:
page 5/148 pages 5/148 and 5/149

5/146
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Adaptable sub-assemblies

Contact blocks
Type of contact Scheme For body Reference Weight

Single-pole 1 C/O ZC2 JC1 XCK Z01


kg
0.050
1

11
13
snap action

12
14
XCK Z01

Double-pole 2 C/O ZC2 JC2 XES P1021 0.045


2

11

21
13

23
simultaneous
snap action

12

22
14

24
Double-pole 2 C/O ZC2 JC4 XES P1031 0.045

11

21
13

23
staggered
snap action
12
3
22
14

24
XES P10p1

Contact blocks with gold flashed contacts


Type of contact Scheme For body Reference Weight
kg

4
Single-pole 1 C/O ZC2 JC18 XCK Z018 0.050
11
13

snap action
12
14

Double-pole 2 C/O ZC2 JC28 XES P1028 0.055


11

21
13

23

simultaneous
snap action
5
12

22
14

24

Double-pole 2 C/O ZC2 JC48 XES P1038 0.055


11

21
13

23

staggered
snap action
12

22
14

24

10

Operation: Dimensions:
page 5/148 pages 5/148 and 5/149

5/147
Operation, Limit switches
dimensions Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Adaptable sub-assemblies

Operation (function diagrams)


Heads ZC2 JE61, JE66 with body Head ZC2 JE62 with body Head ZC2 JE63 with body
1 ZC2 Jp1
1,4
ZC2 Jp2
1,4
ZC2 Jp1
2,4 (A)
ZC2 Jp2
2,4(A)
ZC2 Jp1
2,3
ZC2 Jp2
2,3
11-12 11-12/21-22 11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24 13-14 13-14/23-24
11-12 11-12/21-22 11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24 13-14 13-14/23-24
0 5mm 0 5mm 0 mm 0 mm 0 5mm 0 5mm
0,5 0,5 0,9 0,9 0,5 0,5

Heads ZC2 JE64, JE65 with body Heads ZC2 JE01, JE02, JE03, JE05 with body

2 ZC2 Jp1

11-12
2,4 (A)
ZC2 Jp2

11-12/21-22
2,4(A)
ZC2 Jp1

11-12
12
ZC2 Jp2
12
11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
0 mm 0 mm 0 75 0 75
0,9 0,9 6 6

Head ZC2 JE09 with body Head ZC2 JE70 with body

3
ZC2 Jp1 ZC2 Jp2 ZC2 Jp1 ZC2 Jp2
0 65 90 0 65 90 20 20
11-12 11-12/21-22 11-12 11-12/21-22
13-14 13-14/23-24 13-14 13-14/23-24
11-12 11-12/21-22
11-12 11-12/21-22 13-14 13-14/23-24
13-14/23-24
13-14 0 0
90 65 0 90 65 0
6 6

Contact operation G contact closed H contact open (A) = cam displacement


Heads ZC2 JE81, JE82 with body ZC2 Jp4
4 Unactuated 1st step 2nd step
11

21
13

23

2,6
1,4
12

22
14

24

Heads ZC2 JE83, JE84, J85 with body ZC2 Jp4

5
Unactuated 1st step 2nd step
11

21
13

23

2,3 3,5
12

22
14

24

Heads ZC2 JE04 with body ZC2 Jp4


Unactuated Actuated from left Actuated from right

6
11

21
13

23
12

22
14

24

Heads ZC2 JE06, JE07 with body ZC2 Jp4


Unactuated 1st step 2nd step
11

21
13

23

7
12

22
14

24

Dimensions
Fixed bodies Plug-in bodies
ZC2 JC1, JC2, JC4 ZC2 JD1, JD2, JD4

8
7

(2)
60

60
81

81

9
(1) 24 = = 5,5 29 5,5 (1) 16 = = 6,5 29 6,5
41 40 41 42

10 (1) Incorporated cable gland


(2) Fixing from the rear by 2 M5 screws, depth of thread on switch: 10 mm
(1) Incorporated cable gland
Ø: fixing from the rear by 2 M6 screws
Ø: fixing from the front via 2 holes Ø 5.5 Fixing from the front via 2 holes Ø 5.5 (remove front part of switch for access)

References:
pages 5/143 to 5/147

5/148
Dimensions (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body
Adaptable sub-assemblies

Plunger heads
ZC2 JE61, JE81 ZC2 JE66 ZC2 JE62, JE82

19,5 1
19,5 4
19,5

58

59
47

2
ZC2 JE63, JE83 (2 position) ZC2 JE64, JE84, JE65, JE85 (2 position)

19,5
53 19,5 19 65 4 31

17
21 17
38
38

21
21

21
4
Rotary heads (ZC2 JE01 to JE07) with operating lever
ZC2 JY11, JY12, JY13 ZC2 JY31 ZC2 JY51
4
41…69 39…71 54…66
5 46...96

(1)
5
69...109
44

(2)
67

65
65
(1) 125 max. (2) 148 max.
ZC2 JY81 ZC2 JY91 6
54…60
54…60

7
171
105

194
128

65 65
8
Rotary heads (ZC2-JE09) with operating lever Multi-directional heads
ZC2 JY61 ZC2 JY71 ZC2 JE70

40…69 40…69 19,5


5 5
2
9
22 22
44
44

153
67
67

65 30 65 30
10

References: Operation:
pages 5/143 to 5/147 page 5/148

5/149
References Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body. Adaptable sub-assemblies for
low temperature applications (- 40 °C)

Bodies with contacts for plunger or rotary head


Type With contact block Scheme Reference Weight
1 Fixed bodies
kg

1 step Single-pole 1 C/O ZC2 JC16 0.355

11
13
snap action
(XCK Z01)

12
14
2
ZC2 JCp6
Double-pole 2 C/O ZC2 JC26 0.355

11

21
13

23
simultaneous
snap action

12

22
14

24
(XES P1021)

2 step Double-pole 2 C/O ZC2 JC46 0.355

11

21
13

23
staggered
3 snap action

12

22
14

24
(XES P1031)

Plug-in bodies
1 step Single-pole 1 C/O ZC2 JD16 0.380

11
13
snap action

4
12
14

Double-pole 2 C/O ZC2 JD26 0.380


11

21
13

simultaneous 23
snap action
12

22
14

24

ZC2 JDp6

5 2 step Double-pole 2 C/O ZC2 JD46 0.380


11

21
13

23

staggered
snap action
12

22
14

24

Plunger heads
6 Type of operator Compatible
bodies
Maximum actuation
speed
Reference Weight
kg
For actuation on end
End plunger ZC2 Jp16 0.5 m/s ZC2 JE616 0.195
metal ZC2 Jp26
ZC2 Jp46 0.5 m/s ZC2 JE816 0.195

7 Side plunger
metal
ZC2 Jp16
ZC2 Jp26
0.5 m/s ZC2 JE636 0.240

ZC2 Jp46 0.5 m/s ZC2 JE836 0.240

For actuation by 30° cam


End ball bearing plunger ZC2 Jp16 0.1 m/s ZC2 JE666 0.205

8 End roller plunger


ZC2 Jp26
ZC2 Jp16 1 m/s ZC2 JE626 0.200
steel ZC2 Jp26
ZC2 Jp46 1 m/s ZC2 JE826 0.200

Side plunger with ZC2 Jp16 0.6 m/s ZC2 JE646 0.245
horizontal roller ZC2 Jp26
steel ZC2 Jp46 0.6 m/s ZC2 JE846 0.245
9 Side plunger with ZC2 Jp16 0.6 m/s ZC2 JE656 0.245
vertical roller ZC2 Jp26
ZC2 JEp56 steel ZC2 Jp46 0.6 m/s ZC2 JE856 0.245

10

Setting-up: Dimensions:
page 5/148 pages 5/148 and 5/149

5/150
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body. Adaptable sub-assemblies for
low temperature applications (- 40 °C)

Rotary heads (without operating lever)


Type Compatible Maximum actuation Reference Weight

Spring return
bodies speed kg
1
ZC2 JE0p6 Actuation from ZC2 Jp16 1.5 m/s ZC2 JE016 0.210
left AND right ZC2 Jp26

ZC2 Jp46 1.5 m/s ZC2 JE046 0.210

Actuation from
right
ZC2 Jp16
ZC2 Jp26
1.5 m/s ZC2 JE026 0.210 2
ZC2 Jp46 1.5 m/s ZC2 JE066 0.210

Actuation from ZC2 Jp16 1.5 m/s ZC2 JE036 0.210


left ZC2 Jp26
3
ZC2 Jp46 1.5 m/s ZC2 JE076 0.210

Actuation from ZC2 Jp16 1.5 m/s ZC2 JE056 0.210


left OR right ZC2 Jp26
(see page 5/198)

Stay put (see page 5/198) 4


Actuation from ZC2 Jp16 1.5 m/s ZC2 JE096 0.210
left AND right ZC2 Jp26

Multi-directional head (with operator)


Type of operator Compatible
bodies
Maximum actuation
speed
Reference Weight
kg 5
For actuation
by any moving part
“Cat’s whisker” ZC2 Jp16 1 m/s in any direction ZC2 JE706 0.190
ZC2 Jp26

ZC2 JE706

10

Setting-up: Dimensions:
page 5/148 pages 5/148 and 5/149

5/151
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed or plug-in body. Adaptable sub-assemblies for
low temperature applications (- 40 °C)

Operating levers for rotary heads


Description Reference Weight
1 For actuation by 30° cam
kg

Roller lever (1) Thermoplastic ZC2 JY11 0.030

ZC2 JY1p

Steel ZC2 JY13 0.040

2 ZC2 JY31

Steel, ball bearing mounted ZC2 JY12 0.040

3
Variable length Thermoplastic ZC2 JY31 0.045
roller lever (1)

ZC2 JY51

For actuation by any moving part


Rigid rod lever Steel U 3 mm, L = 125 mm (1) ZC2 JY51 0.035

4
Spring lever (1) ZC2 JY81 0.040

5
Spring-rod lever (1) ZC2 JY91 0.040
ZC2 JY81 ZC2 JY91

For actuation by specific cam (only for operation with head ZC2 JE096, see page 5/198)
Forked arm with rollers 1 track ZC2 JY71 0.055
thermoplastic

6 (1)

ZC2 JY71 2 track ZC2 JY61 0.055

Contact blocks
7 Type of contact Scheme For body Reference Weight
kg
Single-pole 1 C/O ZC2 JC16 XCK Z01 0.050
11
13

ZC2 JY61 snap action


12
14

Double-pole 2 C/O ZC2 JC26 XES P1021 0.045


8
11

21
13

23

simultaneous
snap action
12

22
14

24

Double-pole 2 C/O ZC2 JC46 XES P1031 0.045


11

21
13

23

XCK Z01
staggered
snap action
12

22
14

24

9 (1) Adjustable throughout 360°.

Other versions Other operating levers for rotary heads.


XES P10p1
Please consult your Regional Sales Office.

10

Setting-up: Dimensions:
page 5/148 pages 5/148 and 5/149

5/152
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed body. Adaptable sub-assemblies for
high temperature applications (+ 120 °C)

Bodies with contacts for plunger or rotary head


Type With contact block Scheme Reference Weight

Fixed bodies
kg
1
1 step Single-pole 1 C/O ZC2 JC15 0.355

11
13
snap action
(XCK Z01)

12
14
2
ZC2 JCp5 Double-pole 2 C/O ZC2 JC25 0.355

11

21
13

23
simultaneous
snap action

12

22
14

24
(XES P10215)

2 step Double-pole 2 C/O ZC2 JC45 0.355

11

21
13

23
staggered
snap action

12

22
14

24
(XES P10315)
ZC2 JEp15
Plunger heads
3
Type of operator Compatible Maximum actuation Reference Weight
bodies speed kg
For actuation on end
End plunger ZC2 JC15 0.5 m/s ZC2 JE615 0.195
metal ZC2 JC25

ZC2 JEp35
4
ZC2 JC45 0.5 m/s ZC2 JE815 0.195

Side plunger ZC2 JC15 0.5 m/s ZC2 JE635 0.240


metal ZC2 JC25
5
ZC2 JC45 0.5 m/s ZC2 JE835 0.240
ZC2 JE665

For actuation by 30° cam


End ball bearing plunger ZC2 JC15
ZC2 JC25
0.1 m/s ZC2 JE665 0.205
6
End roller plunger ZC2 JC15 1 m/s ZC2 JE625 0.200
steel ZC2 JC25
ZC2 JEp25

ZC2 JC45 1 m/s ZC2 JE825 0.200


7
Side plunger with ZC2 JC15 0.6 m/s ZC2 JE645 0.245
horizontal roller ZC2 JC25
steel
ZC2 JEp45
ZC2 JC45 0.6 m/s ZC2 JE845 0.245
8
Side plunger with ZC2 JC15 0.6 m/s ZC2 JE655 0.245
vertical roller ZC2 JC25
steel
ZC2 JEp55
ZC2 JC45 0.6 m/s ZC2 JE855 0.245
9

10

Setting-up: Dimensions:
page 5/148 pages 5/148 and 5/149

5/153
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed body. Adaptable sub-assemblies for
high temperature applications (+ 120 °C)

Rotary heads (without operating lever)


Type Compatible Maximum actuation Reference Weight
1 Spring return
bodies speed kg

ZC2 JE0p5 Actuation from ZC2 JC15 1.5 m/s ZC2 JE015 0.210
left AND right ZC2 JC25

ZC2 JC45 1.5 m/s ZC2 JE045 0.210

2
Actuation from ZC2 JC15 1.5 m/s ZC2 JE025 0.210
right ZC2 JC25

ZC2 JC45 1.5 m/s ZC2 JE065 0.210

3
Actuation from ZC2 JC15 1.5 m/s ZC2 JE035 0.210
left ZC2 JC25

ZC2 JC45 1.5 m/s ZC2 JE075 0.210

4
Stay put (see page 5/198)
Actuation from ZC2 JC15 1.5 m/s ZC2 JE095 0.210
left AND right ZC2 JC25

5 Multi-directional head (with operator)


Type of operator Compatible Maximum actuation Reference Weight
bodies speed kg
For actuation
by any moving part
“Cat’s whisker” ZC2 JC15 1 m/s in any direction ZC2 JE705 0.190
ZC2 JE705 ZC2 JC25

10

Setting-up: Dimensions:
page 5/148 pages 5/148 and 5/149

5/154
References (continued) Limit switches
Osiswitch® Application
For very severe applications, type XC2 J
Fixed body. Adaptable sub-assemblies for
high temperature applications (+ 120 °C)

Operating levers for rotary heads


Description Reference Weight

For actuation by 30° cam


kg
1
Roller lever (1) Thermoplastic ZC2 JY115 0.030

ZC2 JY1p
Steel ZC2 JY13 0.040

Steel, ball bearing mounted ZC2 JY12 0.040 2


Offset roller lever (1) Thermoplastic ZC2 JY215 0.035

Variable length
roller lever (1)
Thermoplastic ZC2 JY315 0.035 3
ZC2 JY51

Variable length Thermoplastic ZC2 JY415 0.040


offset roller lever (1)

For actuation by any moving part 4


Rigid rod lever Steel U 3 mm, L = 125 mm (1) ZC2 JY51 0.035

Spring lever (1) ZC2 JY815 0.040

ZC2 JY815 ZC2 JY915


5
Spring-rod lever (1) ZC2 JY915 0.040

For actuation by specific cam (only for operation with head ZC2 JE095, see page 5/198)
Forked arm with rollers 1 track ZC2 JY715 0.055
ZC2 JY715
thermoplastic
(1)
6
2 track ZC2 JY615 0.055

Contact blocks

ZC2 JY615
Type of contact Scheme For body Reference Weight
kg 7
Single-pole 1 C/O ZC2 JC15 XCK Z015 0.050
11
13

snap action
12
14

Double-pole 2 C/O ZC2 JC25 XES P10215 0.045


11

21
13

23

simultaneous
snap action 8
12

22
14

24

XCK Z015
Double-pole 2 C/O ZC2 JC45 XES P10315 0.045
11

21
13

23

staggered
snap action
12

22
14

24

(1) Adjustable throughout 360°. 9


XES P10p15
Other versions Other operating levers for rotary heads.
Please consult your Regional Sales Office.

10

Setting-up: Dimensions:
page 5/148 pages 5/148 and 5/149

5/155
References, Miniature snap switches 3

dimensions 3
Osiswitch ®

Subminiature design, DIN 41635 B format, sealed


Sub-subminiature design, DIN 41635 D format

References
Subminiature design, DIN 41635 B format, sealed
1

Type of operator Plunger Flat lever (1) Roller lever (1)


Single-pole C/O 2.8 mm cable clip XEP4 E1W7 (3) XEP4 E1W7A326 (3) XEP4 E1W7A454 (3)

2 1 4 2
snap action
Wiring:
1 Black
tag connections
Weight (g) 2.4 3.1 3.2
2 Grey Pre-cabled XEP4 E1FD (3) XEP4 E1FDA326 (3) XEP4 E1FDA454 (3)
4 Blue connections
Weight (g) 14.1 14.8 14.9
Separate components Flat lever (2) ZEP4 L326 (3) – –

3
Weight (g) 0.7 – –
Roller lever (2) ZEP4 L454 (3) – –

Weight (g) 0.8 – –


Sub-subminiature design, DIN 41635D format

4 Type of operator Plunger Flat lever (1)


Single-pole C/O Solder tag XEP5 P1W2 (3) XEP5 P1W2Z55B (3)
snap action connections
1 42
Weight (g) 1.4 1.9
1 42

Dimensions
5 XEP4 E1W7 XEP4 E1W7A326 XEP4 E1W7A454
= 7,5 7,5 =
39˚
0,5

7,5
6 2,8
r=2
Ø2,2
A(4) B(4)
r=
24 F
r=
20
4,8
2,2

2
2,2
2,5

4x0,3
1,55

2,25
8,4

0,5

7 2,5
3
5

Ø1,2 9,5 5,2

XEP4 E1FD XEP4 E1FDA326 XEP4 E1FDA454

20
A(4) B(4) 24 r= 4,8
r= F
2,2

8
2, 2

6,4 19,9 3 19,9 3


19,9 3

9 XEP5 P1W2

13
XEP5 P1W2Z55B

Z(4) ,9
0,5 19 F
r=
1,5 0,5
10,3
0,8

1,5

2,1

0,4x2,9
9,1
8,9
1,9

8,4
9,6
5

1,4 4,7
10 3,8 4,75 5,1 4,7
2,3

4,7 6,7
(1) In order to avoid damage to the fixing spigots, removal of the lever from complete products is not recommended.
(2) Levers only for mounting on basic (plunger) snap switches (XEP4 E1W7 and XEP4 E1FD).
(3) Switches sold in lots of 5.
(4) A, B, Z: lever fixing positions.

5/156
Characteristics 3
Miniature snap switches 3

Osiswitch ®

Subminiature design, DIN 41635 B format, sealed


Sub-subminiature design, DIN 41635 D format

Switch type XEP4 E1pp, XEP4 E1ppA326, XEP4 E1ppA454


XEP5 P1W2 XEP5 P1W2Z55B

Environment characteristics
Plunger Flat lever Roller lever
1
Lever fixing position (1) – A A
Switch actuation On end Horizontal
Product certifications e, IEC 60947-5-1, EN 60947-5-1, c UR us, UL 1054, EN 61058
Degree of protection IP 67 XEP4 E1FDpp, case IP 67 and tags IP 00 XEP4 E1W7pp, case IP 40 and tags IP 00
XEP 5P1W2pp
Operating temperature
Materials Enclosure
- 40...+ 105 °C XEP4 E1FDpp, - 40...+125 °C XEP4 E1Wpppp and XEP5 P1ppp
Polyester XEP4, diallyl-phtalate XEP5
2
Lever – Stainless steel Stainless steel, glass reinforced
polyamide roller
Contact AgCdO XEP4 E1pp, Ag XEP5
Tags Tinned brass XEP4 E1Wppp, gold plated brass XEP5 P1pp
Mechanical characteristics
Lever fixing
position (1)
3
Maximum tripping force XEP4 A 2.5 N 0.63 N 0.83 N
B 2.5 N 1.25 N 1.67 N
XEP5 2N 0.80 N –
Minimum release force XEP4 A 0.80 N 0.20 N 0.27 N
B 0.80 N 0.40 N 0.53 N

Maximum permissible
XEP5
XEP4 A
0.40 N
10 N
0.15 N
2.5 N

3.33 N
4
end of travel force B 10 N 5N 6.67 N
XEP5 10 N – –
Tripping point (TP) (2) XEP4 A 8.40 +/- 0.3 mm 10.7 +/- 1.7 mm 15.5 +/- 1.4 mm
B 8.40 +/- 0.3 mm 9.6 +/- 1.0 mm 14.5 +/- 0.9 mm

5
XEP5 8.40 mm 9.20 mm –
Maximum differential travel XEP4 A 0.13 mm 0.52 mm 0.39 mm
B 0.13 mm 0.26 mm 0.20 mm
XEP5 0.06 mm 0.25 mm –
Minimum overtravel XEP4 A 0.60 mm 2.40 mm 1.80 mm
B 0.60 mm 1.20 mm 0.90 mm
XEP5 0.10 mm – –
Inter-contact distance XEP4
XEP5
0.4 mm
0.3 mm 6
Mechanical durability XEP4 2 million operating cycles
XEP5 0.1 million operating cycles
Electrical characteristics
Operational characteristics XEP4 AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
125-250 V AC 6.0 A conforming to UL 1054
6 (1) A 250 V AC 10,000 cycles conforming to EN 61058 7
XEP5 AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC 60947-5-1, EN 60947-5-1 Appendix A
Thermal current XEP4 7.5 A on 250 V (50/60 Hz)
XEP5 8.5 A on 250 V (50/60 Hz)
Connection XEP4 XEP4 E1W7p: 2.8 mm cable clip tags
XEP4 E1FD: Pre-cabled (horizontally in-line), 3 x 0.5 mm2, length 0.5 m

8
XEP5 Solder tags
Operating curves
XEP4 E1pp XEP5 P1pp

6
2x10
Number of cycles

6 2
10 5
Number of cycles

10
5

2
1
2
9
4
5 10
10 250 V a
250 V a: resistive 5
circuit
2
10
3 1 Resistive circuit

10
4 2 Inductive circuit
10
0,05 0,1 0,2 0,5 1 2 5 10 A 0,1 0,2 0,5 1 2 5 10 16 A Cos j 0.8
Current Current

(1) Miniature snap switches fitted with a lever are supplied with the lever fixed in position A (see page 5/156). For basic (plunger) snap switches, it is possible to
fix a lever in position A or B, depending on the required tripping conditions (see page 5/156).
(2) Position of the operator in relation to the switch fixings (fixing hole centre line), at the instant the contact changes state.

5/157
References, Miniature snap switches 3

dimensions 0
Osiswitch ®

Miniature design, DIN 41635 A format

References

Type of operator Plunger Flat lever (1) Roller lever (1)

2 2
Single-
pole
Standard Solder tags
contacts 4.8 mm cable clip tags
XEP3 S1W2 (2)
XEP3 S1W6 (2)
XEP3 S1W2B524 (2)
XEP3 S1W6B524 (2)
XEP3 S1W2B529 (2)
XEP3 S1W6B529 (2)
4 C/O
6.35 mm cable clip tags XEP3 S1W3 (2) XEP3 S1W3B524 (2) XEP3 S1W3B529 (2)
snap
1 action Weight (g) 5.6 6.3 6.6

Very low Solder tags XEP3 S2W2 (2) XEP3 S2W2B524 (2) XEP3 S2W2B529 (2)
operating 4.8 mm cable clip tags XEP3 S2W6 (2) XEP3 S2W6B524 (2) XEP3 S2W6B529 (2)

3 force
contacts
6.35 mm cable clip tags
Weight (g)
XEP3 S2W3 (2)
5.6
XEP3 S2W3B524 (2)
6.3
XEP3 S2W3B529 (2)
6.6

Separate components Flat lever (3) ZEP3 L524 (2)


Weight (g) 0.7

Roller lever (3) ZEP3 L529 (2)

4 Weight (g) 1

Dimensions
XEP3 SpW2 XEP3 SpW6 XEP3 SpW3

2,8 22,2 2,8 2,8 22,2 2,8 2,8 22,2 2,8


20,2 3,2 20,2 10,7 20,2
5
3,9x0,8

3 3 3
3,2

1,7
3,2

3
= 10,3 =
= 10,3 =

= 10,3 =

A BC A BC A BC

15,8
15,8
15,8

3
3

6,7
3

6,3

17,4

17,4
6,3

47˚ 47˚ 47˚


2,8

3,4 3,4 3,4


4
3,2

9,8 6,2

6
1,4 1,7
10,3
10,3
10,3

3,9
3,9
3,9

6,3x0,8
3 3,1 3 4,3
4,8x0,5

3
27,8 27,8 7,1 27,8 9,3

7 ZEP3 L529 ZEP3 L524

6,3
2,4 1 2,4
5,4
4,3

0,3
4,3

4, r=2
r=2
8 7
4,8
3,4

8
(1) In order to avoid damage to the fixing spigots, removal of the lever from complete products is not recommended.
(2) Switches sold in lots of 10.
(3) Levers only for mounting on basic (plunger) snap switches (XEP3 SpW2, XEP3 SpW3 and XEP3 SpW6), in fixing positions A, B or C.

10

5/158
Characteristics 0
Miniature snap switches 3

Osiswitch ®

Miniature design, DIN 41635 A format

Switch type XEP3 SpW2 XEP3 SpW2B254 XEP3 SpW2B259


Type of operator Plunger Flat lever Roller lever
Environment characteristics
Lever fixing position (1) – B B
1
Switch actuation On end Horizontal
Product certifications c UR us, e, IEC/EN 60947-5-1, UL 1054, EN 61058-1
Degree of protection Case IP 40 and tags IP 00
Operating temperature - 25...+ 125 °C
Enclosure Polyester
2
Materials
Lever – Stainless steel Stainless steel, glass reinforced
polyamide roller
Contact AgNi
Mechanical characteristics
Lever fixing position (1)
Maximum tripping force Standard A 0.8 N 0.2 N
B
C
0.8 N
0.8 N
0.4 N
0.53N 3
Very low force A 0.25 N 0.06 N
B 0.25 N 0.13 N
C 0.25 N 0.17 N
Minimum release force Standard A 0.20 N 0.05 N
B 0.20 N 0.10 N

Very low force


C
A
0.20 N
0.05 N
0.13 N
0.01N
4
B 0.05 N 0.03 N
C 0.05 N 0.03 N
Maximum permissible Standard, A 20 N 5N
end of travel force very low force B 20 N 10 N
C 20 N 13 N
Tripping point (TP) (2) Standard,
very low force
A
B
14.70+/- 0.4 mm
14.70+/- 0.4 mm
15.20+/- 2.5 mm
15.20+/- 1.0 mm
20.5+/- 2.9 mm
20.5+/- 1.5 mm
5
C 14.70+/- 0.4 mm 15.20+/- 0.8 mm 20.5+/- 1.2 mm
Maximum differential travel Standard, A 0.35 mm 1.40 mm
very low force B 0.35 mm 0.70 mm
C 0.35 mm 0.53 mm
Minimum overtravel Standard A 1.20 mm 4.80 mm
B
C
1.20 mm
1.20 mm
2.40 mm
1.80 mm
6
Very low force A 1.10 mm 4.40 mm
B 1.10 mm 2.20 mm
C 1.10 mm 1.65 mm
Inter-contact distance 0.40 mm

7
Mechanical durability for 2/3 Standard 20 million operating cycles
overtravel Very low force 50 million operating cycles
Electrical characteristics
Operational characteristics Standard AC-15: B300 (Ue: 240 V, Ie: 1.5 A)
DC-13: R300 (Ue: 250 V, Ie: 0.1 A) conforming to IEC/EN 60947-5-1 Appendix A
125-250 VAC 10.1A - 1/2 HP conforming to UL 1054
12 (3) A 250 V AC 10,000 cycles conforming to EN 61058-1
Very low force AC-15: D300 (Ue: 240 V, Ie: 0.3 A) conforming to IEC/EN 60947-5-1 Appendix A
125-250 V AC 4 A - 1/10 HP conforming to UL 1054
4 (1) A 250 V AC 50,000 cycles conforming to EN 61058-1
8
Thermal current Standard 15 A on 250 V (50/60 Hz)
Very low force 5 A on 250 V (50/60 Hz)
Connection XEP3 SpW2: solder tags, XEP3 SpW6: 4.8 mm cable clip tags
XEP3 SpW3: 6.35 mm cable clip tags.
Operating curves
XEP3 S1pp XEP3 S2pp 9
Number of cycles

Number of cycles

10 7 250 V 10 8
5 5
2 2 250 V
10 6 10 7
5 5
2 2
Resistive circuit Resistive circuit
10 5 10 6
5 Inductive circuit 5 Inductive circuit
2
10 4
Current
Cos j 0.8 2
10 5
Current
Cos j 0.8
10
0,1 0,2 0,5 1 2 5 12 A 0,1 0,2 0,5 1 2 4 A
(1) Miniature snap switches fitted with a lever are supplied with the lever fixed in position B (see page 5/158). For basic (plunger) snap switches, it is possible to
fix a lever in position A, B or C, depending on the required tripping conditions (see page 5/158).
(2) Position of the operator in relation to the switch fixings (fixing hole centre line), at the instant the contact changes state.

5/159
References, Miniature snap switches 3

dimensions 3
Osiswitch ®

Sealed design
Pre-cabled

Type of head Plunger (fixing by the body)

Type of operator Head with flat plunger Head with domed encased plunger

2 References
Single-pole C/O snap action XC 010L2 XC 011L2
1 Wiring:
2
4 1 Black
2 Brown
4 Blue
Weight (kg) 0.145 0.150
Dimensions
3 XC 010L2

12
12,3

10,3
PA

4
1

2000

5
32
26
20

24
6

16
49
71

6 XC 011L2

r6
18,3
PA

7
10,3
1

2000

8
32
26
20

24
6

16
49

9
71

10

5/160
Characteristics 3
Miniature snap switches 3

Osiswitch ®

Sealed design
Pre-cabled

Switch type XC 010p XC 011p


Environment characteristics
Switch actuation On end, flat plunger (1) On end, domed plunger (1) 1
Product certifications e, IEC 60947-5-1

Degree of protection IP 66

Operating temperature 0...+ 85 °C

Materials Internal housing Metal 2


Casing Nitrile
Fixing support Steel, zinc passivated
Contact Ag
Mechanical characteristics
Maximum tripping force 5.3 N

Minimum release force 1.5 N


3
Maximum permissible end of travel force 30 N

Tripping point (TP) (2) 11.4± 0.4 mm 17.4± 0.5 mm

4
Maximum differential travel 0.2 mm

Minimum overtravel 0.2 mm

Inter-contact distance 0.5 mm

Mechanical durability 2 million operating cycles

Electrical characteristics
Operational current 1 A on 24 V (50/60 Hz)
5
Thermal current/insulation voltage 12 A/60 V

Connection A05 VVF cable, 3 x 0.75 mm2, length 2 metres, overall diameter ≤ 7.6 mm

Electrical durability AC-15: 0.5 million operating cycles


6
Operating curve
(1) Manual actuation must be made by an intermediate insulated part, in order to meet basic safety requirements.
One of the two fixing holes must also be used as an earth protection terminal.
(2) Distance between the base of the switch and the top of the plunger at the instant the contact changes state (see dimensions, page 5/160).

10

5/161
Presentation, Miniature snap switches 3

terminology, Osiswitch ®

characteristics, Miniature design


General
mounting 3

Presentation Electromechanical detection


b Osiswitch miniature snap switches, featuring electromechanical technology, assure the
1 following functions:
v detection of presence or absence,
v detection of position.
Actuation of the operator (plunger or lever) on the miniature snap switch causes the electrical
XEP4 E1Wp contact to change state. This information can then be processed by a PLC controlling the
installation.
Osiswitch miniature snap switches can be used both for industrial applications and the building
XEP3 sector.

2 XEP4 E1FDp
Features
b Osiswitch miniature snap switches incorporate a C/O snap action, single break, contact.
They are characterised by:
v high electrical ratings for their very small size,
v short tripping travel,
v low tripping force,
v high repeat accuracy on the tripping points,
XC0 v long service life.
XEP5
3
Terminology Forces
b Maximum tripping force:
maximum force which must be applied to the operator to move it from the rest (unactuated)
position to the trip position (tripping point).
b Minimum release force:
value to which the force on the operator must be reduced to allow the snap action mechanism

4 to return to its rest (unactuated) position.


b Maximum permissible end of travel force:
maximum force that can be applied to the operator at the end of its travel without damaging
the switch.
Position / Travel
1 Tripping point: position of the operator in relation to the switch fixings (fixing hole centre line)
at the instant the switch contact changes state.
A Differential travel: distance between the tripping point and the position at which the snap
5 action mechanism returns to its initial state on release of the operator.
2 Overtravel limit: position of the operator when an extreme force has moved it to the effective
end of its available travel.
B Overtravel: distance between the tripping point and the overtravel limit.

The reference point for the figures given for forces and travel is a point F, which is situated on the
plunger in the case of a basic switch or at 3 mm from the end of the plain lever in the case of a
lever operated switch.

6 Mechanical characteristics
NC
Changeover time
b This is the time taken by the moving contact when moving from one fixed contact to another
until it becomes fully stable (contact bounce included).
b This time is related to the inter-contact distance, the mechanical characteristics of the snap
action mechanism and the mass of the moving element. However, due to the snap action
NO mechanisms used, the time is largely independent to the speed of operation. It is normally
T1 less than 20 milliseconds (including bounce times of less than 5 ms).
T
7 T1: bounce time
T: changeover time
Operating speed and maximum usable operating rate
b Our miniature snap switches are suitable for a wide range of operating speeds: generally,
from 1 mm/mn to 1 m/s.
b The maximum usable operating rate on a light electrical load may be as high as
10 operations/second.

8 A BC

Mounting Mounting and operation


b To conform to the leakage paths and air gaps in standards EEC 24 - EN/IEC 61058 and
EN/IEC 60947:
v an insulation pad must be inserted between the snap switch and the fixing surface if the latter
9 is metal,
v manual operation of a metal actuator must only be carried out with the aid of an intermediate
actuator made of an insulating material.
b The installer must ensure adequate protection against direct contact with the output terminals.

Actuation method
b Direct operation:
v the plunger should preferably be actuated along its axis. However, the majority of our
10 A BC miniature snap switches will accept skewed operation provided the angle of actuation is not
more than 45°.
The travel of the actuator must not be limited to only reaching the tripping point. The actuator
must always be operated in such a manner so that the plunger reaches a point at least 0.5
times the stated overtravel value of the switch. Steps must also be taken to ensure that it does
not reach its end of travel nor exceed the maximum permissible end of travel force.

5/162
Mounting, Miniature snap switches 3

characteristics (continued) 3
Osiswitch ®

Miniature design
General

Mounting (continued) Actuation method (continued)


b Lever operators:
v when actuation is by a roller lever, force should preferably be applied in the direction shown
in the diagrams opposite, 1
v where the movements involved are fast, the ramp should be so designed as to ensure that
the operator is not subjected to any violent impact or abrupt release.

30˚ 30˚

A BC A BC
2

Fixing - Tightening torque


b The tightening torque of the fixing screws must conform to the following values:

Ø of fixing screw 2 2.5 3 3.5 4 3


Tightening torque (cm.N) Maximum 25 35 60 100 150
Minimum 15 25 40 60 100

Resistance to mechanical shock and vibration

4
b Resistance to shock and vibration depends on the mass of the moving parts and on the
forces holding the contacts together.
b In general, for a miniature snap switch without accessory:
v vibration > 10 gn, 10 to 500 Hz,
v shock > 50 gn 11 ms 1/2 sine wave.

Electrical characteristics Operating curves


b These indicate the electrical life of the miniature snap switches under standard conditions
(20°C, 1 cycle/2 seconds), by showing the number of switching operations which can be
5
Number of cycles

10 7
5
performed with given types of load. For sealed snap switches, the operating rate is
2 1 cycle/6 s.
10 6
5
2
10 5
5

6
2
10 4 Resistive circuit
Inductive circuit
0,1 0,2 0,5 1 2 5 10 16 A
Current Cos j 0.8

Insulation resistance
b The insulation resistance of the miniature snap switches is generally greater than 50,000 MW,
measured at 500 V d.c.

7
Dielectric strength
b The dielectric strength of our miniature snap switches is generally superior to:
v 1500 Volts between live parts and earth,

8
v 1000 Volts between contacts,
1500 V v 600 Volts between contacts for switches with an inter-contact distance less than 0.3 mm.

1000 V

10

5/163
References, Safety detection solutions 2

characteristics 2
Safety limit switches
Miniature design, metal, type XCS M
Pre-cabled

Type of head Plunger (fixing by the body) Rotary (fixing by the body)

2 Type of operator Metal end plunger Roller plunger Thermoplastic roller


lever
Steel roller lever

References
3-pole N/C+N/C+N/O XCS M3910L1 XCS M3902L1 XCS M3915L1 XCS M3916L1
BK
RD

BU

snap action contact


GN-YE
1,8 4,2(P) 3,1(A) 7(P) 25˚ 70˚(P) 25˚ 70˚(P)
RD-WH
BK-WH

3
BK-BK-WH BK-BK-WH BK-BK-WH
BN

BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BN-BU BN-BU BN-BU BN-BU
RD-RD-WH BK-BK-WH RD-RD-WH RD-RD-WH
BK-BK-WH RD-RD-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU
0 5 mm 0 mm 0 90˚ 0 90˚
0,8 1,4 12˚ 12˚
3-pole N/C+N/C+N/O XCS M3710L1 XCS M3702L1 XCS M3715L1 XCS M3716L1
BK
RD

BU

break before make,


GN-YE slow break contact
RD-WH
BK-WH

BN

4
1,8 3,1(P) 3,1(A) 5,6(P) 25˚ 45˚(P) 25˚ 45˚(P)
BK-BK-WH BK-BK-WH BK-BK-WH BK-BK-WH
RD-RD-WH RD-RD-WH RD-RD-WH RD-RD-WH
BN-BU BN-BU BN-BU BN-BU
0 2,6 5 mm 0 4,6 mm 0 36˚ 90˚ 0 36˚ 90˚

4-pole N/C+N/C+N/O+N/O XCS M4110L1 XCS M4102L1 XCS M4115L1 XCS M4116L1
BK
RD

BU

VT

snap action contact


GN-YE
1,8 4,2(P) 3,1(A) 7(P) 25˚ 70˚(P) 25˚ 70˚(P)
RD-WH

VT-WH
BK-WH

BK-BK-WH

5
BN

BK-BK-WH BK-BK-WH BK-BK-WH


RD-RD-WH RD-RD-WH
BN-BU BN-BU RD-RD-WH RD-RD-WH
BN-BU BN-BU
VT-VT-WH VT-VT-WH VT-VT-WH VT-VT-WH
RD-RD-WH BK-BK RD-RD-WH RD-RD-WH
BK-BK-WH RD-RD-WH BK-BK-WH BK-BK-WH
BN-BU BN-BU BN-BU BN-BU
VT-VT-WH VT-VT-WH RD-RD-WH RD-RD-WH
0 5 mm 0 mm
0 90˚ 0 90˚
0,8 1,4
12˚ 12˚
Weight (kg) 0.165 0.170 0.205 0.210
Contact operation closed (A) = cam displacement

6 open (P) = positive opening point


N/C contact with opening positive operation
Characteristics
Switch actuation On end By 30° cam
Type of actuation

7
Maximum actuation speed 0.5 m/s 0.5 m/s 1.5 m/s
Mechanical durability 10 million operating cycles
Minimum force or torque Tripping 8.5 N 7N 0.5 N.m
Positive opening 42.5 N 35 N 0.1 N.m
8 Cabling 3-pole contacts
4-pole contacts
PvR pre-cabled, 7 x 0.5 mm2, length 1 m (1)
PvR pre-cabled, 9 x 0.34 mm2, length 1 m (1)
(1) For a 2 m long cable, replace L1 with L2.
For a 5 m long cable, replace L1 with L5.

10

5/164
Dimensions, Safety detection solutions 2

connections 2
Safety limit switches
Miniature design, metal, type XCS M
Pre-cabled

Dimensions
XCSM pp10L1 XCSM pp02L1
1

(1)
(1)
2

(1) Protective plate fixed by 5-lobe torque safety screws.


XCSM pp15L1 XCSM pp16L1
31 31 3

4
(1) (1)

(1) Protective plate fixed by 5-lobe torque safety screws.


Connections
Wiring to category 1 conforming to EN 954-1/
IEC 13849-1
Wiring to category 3 conforming to EN 954-1/IEC 13849-1
6
Example with 3-pole N/C+N/C+N/O contact and protection fuse to Example with 3-pole N/C+N/C+N/O contact with mixed redundancy of the contacts and the
prevent shunting of the N/C contacts, either by cable damage or associated control relyas. Opening and closing of the guard necessary to activate K1.
by tampering.

F1 (1) F1 O

7
BK

RD

BU

BK

RD

BU

K1 K1

K2
GN-YE GN-YE
BK-WH

RD-WH

BN

BK-WH

RD-WH

BN

KM1

I KM2
K2
O
KM1

8
KM2
I K K1 K2
M
M
K K2 H1 K1

(1) Signalling contact H1: “guard closed” indicator light


Example of guard monitoring using 2 switches and 1 safety module (category 4)

9
Operation in positive and negative (combined) mode

10
XPS

5/165
References, Safety detection solutions 3

characteristics Guard switches


Plastic, turret head (1), types XCS PA,
XCS TA and XCS TE
1 or 2 cable entries M16 x 1.5 (2)

Type of switch Without locking of actuator

References of switches without actuator ( N/C contact with positive opening operation)
2 2-pole N/C + N/O (3) XCS PA592 –
21
13

break before make


slow break
22
14

2-pole N/C + N/O (3) XCS PA192


21
13

snap action
22
14

3
2-pole N/O + N/C (3) XCS PA692 –
13
21

make before break


slow break
22

14

2-pole N/C + N/C (3) XCS PA792 –


11

21

slow break
12

22

2-pole N/C + N/C (3) XCS PA292


11

21

snap action
4
12

22

3-pole N/C + N/O + N/O (3) XCS PA892 XCS TA592


13

33
21

(2 N/O staggered)
slow break
14

34
22

3-pole N/C + N/C + N/O (3) XCS PA992 XCS TA792


13
31
21

(N/O staggered)
slow break
14
32
22

5 3-pole N/C + N/C + N/O (3) XCS PA492 –


13
31
21

snap action
14
32
22

3-pole N/C + N/C + N/C (3) – XCS TA892


11

21

31

slow break
12

22

32

Weight (kg) 0.110 0.160

6 Characteristics
Actuation speed Maximum: 0.5 m/s, minimum: 0.01 m/s
Resistance to forcible withdrawal of actuator XCS PA, XCS TA: 10 N (50 N using actuators XCS Z12 or XCS Z13 together with guard
retaining device XCS Z21)
XCS TE: 500 N
Mechanical durability XCS PA, XCS TA: > 1 million operating cycles
XCS TE: 1 million operating cycles
7 Maximum operating rate
Minimum force for positive opening
For maximum durability: 600 operating cycles per hour
u 15 N
Cable entry XCS PA, XCS TE: 1 entry tapped M16 x 1.5 for ISO cable gland
XCS TA: 2 entries tapped M16 x 1.5 for ISO cable gland
Clamping capacity 7 to 10 mm
Materials Body: zamak. Head: zamak. Safety screws: 5-lobe torque. Protective plate: steel..

8 References of accessories
Description For use with Unit reference Weight
809927

DF523736

kg
Blanking plugs for operating head slot XCS PA, XCS Z28 0.050
(Sold in lots of 10) XCS TA, XCS TE
Tool for forced opening of interlocking XCS TE XCS Z100 0.050
device (Sold in lots of 10)

9 XCS Z91 XCS Z200


Padlocking device
to prevent insertion of actuator, for up to
XCS PA,
XCS TA, XCS TE
XCS Z91 0.053

3 padlocks (padlocks not included)


Centreur de clé-languette (4) XCS PA, XCS Z200 0.022
(Vis de fixation fournis) XCS TA, XCS TE
(1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch.
(2) For cable entries tapped for n° 11 (Pg 11) cable gland, replace the last number in the reference (2) by 1 .

10
Example: XCS PA592 becomes XCS PA591.
(3) Schematic diagrams shown represent the contact states whilst the actuator is inserted in the head of the switch.
(4) Do not use with XCS Z91.

Other versions: please consult your Regional Sales Office

5/166
References, Safety detection solutions 3

characteristics (continued) Guard switches


Plastic, turret head (1), types XCS PA,
XCS TA and XCS TE
1 or 2 cable entries M16 x 1.5 (2)

Type of switch With interlocking, locking by solenoid

Type of interlocking Locking on de-energisation and unlocking on energisation of solenoid (3).


To order a guard switch with locking on energisation and unlocking on de-energisation of
the solenoid, replace the 2nd number (3) by 5 in the references shown below. 2
Example: XCS TE5312 becomes XCS TE5512.

Supply voltage of solenoid a or c 24 V (50/60 Hz on a)

References of switches without actuator ( N/C contact with positive opening operation)
2-pole N/C + N/O (4) XCS TE5312
3
21
13

break before make


slow break
22
14

2-pole N/C + N/C (4) XCS TE7312


11

21

slow break
12

22

Weight (kg) 0.360


Solenoid characteristics
Load factor 100 %
4
Rated operational voltage a or c 24 V
Voltage limits - 20%, + 10% of the rated operational voltage (including ripple on c)
conforming to IEC/EN 60947-1
Service life 20 000 hours

5
Consumption 10 VA max.
References of actuators and guard retaining device

6
Description Straight actuator Actuator with wide Pivoting actuator Right-angled Guard retaining
fixing (5) actuator device (6)
For guard switches XCS PA, TA, TE XCS Z11 XCS Z12 XCS Z15 XCS Z13 XCS Z14 XCS Z21
Weight (kg) 0.015 0.015 0.012 0.085 0.025 0.080
(1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch.
(2) For cable entries tapped for n° 11 (Pg 11) cable gland, replace the last number in the reference (2) by 1
Example: XCS TE5312 becomes XCS TE5311.
(3) A special tool included with the guard switch enables forced opening of the interlocking mechanism, by authorised personnel, allowing withdrawal of the actuator
7
and subsequent opening of the N/C safety contacts.
(4) Schematic diagrams shown represent the contact states whilst the actuator is inserted in the head of the switch.
(5) 2 actuator lengths, XCS Z12: L = 40 mm, XCS Z15: L = 29 mm.
(6) Only for use with guard switches XCS PA and XCS TA (without the actuator centering device XCS Z200), used in conjunction with actuators XCS Z12, XCS Z13 or
XCS Z15.

Other versions: please consult your Regional Sales Office. 8

10

5/167
References, Safety detection solutions
characteristics Guard switches with lever or spindle operator
Plastic, double insulated, turret head (1),
types XCS PL, XCS TL, XCS PR and XCS TR
1 or 2 cable entries M16 x 1.5 (2)

Type Elbowed lever (flush with rear of switch) Straight lever Spindle

2
Operator To left Centred To right To right OR Length 30 mm (3)
to left
References ( N/C contact with positive opening operation)

3 2-pole N/C + N/O XCS PL592 XCS PL582 XCS PL572 XCS PL562 XCS PR552
13

21

break before make
slow break
14

22

2-pole N/C + N/C – – – XCS PL762 XCS PR752


11

21

slow break
12

22

4
3-pole N/C + N/O + N/O – – – XCS PL862 –
13

33
21

(2 N/O staggered)
slow break
14

34
22

3-pole N/C + N/C + N/O – – – XCS PL962 XCS PR952


13
31
21

(N/O staggered)
slow break
14
32
22

Weight (kg) 0.095 0.095 0.095 0.095 0.105


5
Type Straight lever Spindle

Operator To right OR to left Length 30 mm (3)

7 References ( N/C contact with positive opening operation)


3-pole N/C + N/O + N/O XCS TL562 –
13

33
21

(2 N/O staggered)
slow break
14

34
22

3-pole N/C + N/C + N/O XCS TL762 XCS TR752


13
31
21

(N/O staggered)

8 slow break
14
32
22

3-pole N/C + N/C + N/C – XCS TR852


11

21

31

slow break
12

22

32

Weight (kg) 0.145 0.155

Characteristics
9 Tripping angle 5°
Mechanical durability 1 million operating cycles
Minimum torque For tripping: 0.1 N.m; for positive opening: 0.25 N.m (XCS PL and XCS PR),
0.45 N.m (XCS TL and XCS TR)
Cable entry XCS Pp: 1 entry tapped M16 x 1.5 for ISO cable gland. Clamping capacity 7 to 10 mm
XCS Tp: 2 entries tapped M16 x 1.5 for ISO cable gland. Clamping capacity 7 to 10 mm

10
(switch supplied with 1 entry fitted with blanking plug)
(1) Head adjustable in 90° steps throughout 360°. Switches supplied with 2 additional self-locking screws for positive fixing of the head.
(2) For cable entries tapped for n° 11 (Pg 11) cable gland, replace the last number in the reference (2) by 1.
Example: XCS PL592 becomes XCS PL591.
(3) For switches with 80 mm spindle: replace the 2nd number in the reference (5) by 6. Example: XCS PR562. The weight increases by 0.032 kg.

Other versions: please consult your Regional Sales Office.

5/168
Operation, Safety detection solutions
dimensions, Guard switches with lever or spindle operator
Plastic, double insulated, turret head (1),
schemes types XCS PL, XCS TL, XCS PR and XCS TR
1 or 2 cable entries M16 x 1.5 (2)

Operation
Operator displacement
XCS PLp62 XCS PLp82 XCS TLp62 XCS PRp52 XCS TRp52 1
or or

Functional diagrams
XCS PL592, PL572, PL562 XCS PL582 XCS TL562 XCS PR552 XCS TR752
2
5˚ -5˚+5˚ 5˚ -5˚+5˚ +5˚ -5˚
0 180˚ -90˚ 0 +90˚ 0 180˚ -270˚ 0 +270˚ -270˚ 0 +270˚
21-22 21-22 21-22 21-22 21-22
13-14 13-14 13-14 13-14 31-32
10˚ 10˚ 33-34 10˚ 13-14
10˚ 10˚

XCS PL762 XCS PL862 XCS TL762 XCS PR752 XCS TR852

0

180˚ 0

180˚ 0

180˚ -270˚
+5˚ -5˚
0 +270˚ -270˚
-5˚+5˚
0 +270˚
3
11-12 21-22 21-22 11-12 11-12
21-22 13-14 31-32 21-22 21-22
33-34 13-14 31-32
10˚ 10˚

Contact operation XCS PL962 XCS PR952

G contact closed
H contact open 0

180˚
21-22
-270˚
+5˚ -5˚
0 +270˚
21-22
4
31-32 31-32
13-14 13-14
10˚ 10˚
Dimensions Wiring schemes
XCS PLpp2 XCS TLpp2 Category 1 to EN 954-1/ISO 13849-1
Example with cable short-circuit protection

2,5 2,5
2,5
5,3
fuse
5
43
72,5

5,3
70
43

27,4
72,5

2,5 16
70

27,4 16 F1
33
28

21

13
33
28

23,35

108,35

(3)
6
23,35

87,5

22

14

(2)
12,5

(1) I X
20/22 (1) 12,5 20/22 M
30 30 30 40,3
X
52

(1) 1 cable entry tapped M16 x 1.5 (1) 2 cable entries tapped M16 x 1.5
7
Ø: 2 elongated holes Ø 4.3 x 8.3 on 22 centres, (2) 2 elongated holes Ø 4.3 x 8.3 on 22 centres,
2 holes Ø 4.3 on 20 centres 2 holes Ø 4.3 on 20 centres
(3) 2 elongated holes Ø 5.3 x 13.3
XCS PRpp2 XCS TRpp2 Category 3 to EN 954-1/ISO 13849-1
Example with 3-pole N/C + N/O + N/O contact

8
L L 52 with mixed redundancy of the contacts and the
5 M4 5 M4 associated control relays.
32,1

32,1
41,75

41,75

F1
O
28
28

K1
96,25

K1
13
21

33

(3)
117

(2) K2

9
8,5 8,5
12,5

14
22

34

KM1
13 13
(1) K2 I
22 20/22 22 KM2
30 30 (1) 12,5 20/22 K1 K2
KM1
30 40,3 M
K1 K2 H1 KM2

(1) 1 cable entry tapped M16 x 1.5 (1) 2 cable entries tapped M16 x 1.5 To activate K1, the lever or spindle must be rotated
Ø: 2 elongated holes Ø 4.3 x 8.3 on 22 centres,
2 holes Ø 4.3 on 20 centres
(2) 2 elongated holes Ø 4.3 x 8.3 on 22 centres,
2 holes Ø 4.3 on 20 centres
when the supply is switched on. H1: “lever or
spindle displaced from initial position” indicator. 10
L = 30 (XCS PRp52) or 80 (XCS PRp62) (3) 2 elongated holes Ø 5.3 x 13.3 When used in conjunction with an XPS safety
L = 30 (XCS TRp52) or 80 (XCS TRp62) module and another safety switch, the rotary lever
or spindle operator guard switch can provide a
category 3 or 4 control and monitoring system for
moving guards to EN 954-1/ISO 13849-1.

5/169
References, Safety detection solutions
characteristics Guard switches
Metal, turret head (1), types XCS A, XCS B,
XCS C and XCS E
1 or 2 cable entries M20 x 1.5 (2)

Type of switch Without locking of actuator With locking of actuator, manual unlocking (3)

2
LED indication on opening Without 1 orange LED Without Without
of N/C contacts z 24/48 V
References of switches without actuator ( N/C contact with positive opening operation)
3-pole N/C + N/O + N/O XCS A502 XCS A512 XCS B502 XCS C502
13

33
21

(2 N/O staggered)
3 slow break (4)
14

34
22

3-pole N/C + N/C + N/O XCS A702 XCS A712 XCS B702 XCS C702


13
31
21

(N/O staggered)
slow break (4)
14
32
22

3-pole N/C + N/C + N/C XCS A802 – – –


11

21

31

4 slow break (4)


12

22

32

Weight (kg) 0.440 0.440 0.475 0.480

Characteristics
Actuation speed Maximum: 0.5 m/s, minimum: 0.01 m/s

5 Resistance to forcible withdrawal of XCS B and XCS C: 1500 N; XCS E: 2000 N


actuator
Mechanical durability XCS A and XCS E: > 1 million operating cycles
XCS B and XCS C: 0.6 million operating cycles
Maximum operating rate For maximum durability: 600 operating cycles per hour

6
Minimum force for extraction of actuator u 20 N

Cable entry XCS A, XCS B, XCS C: 1 cable entry.


XCS E: 2 cable entries
Entries tapped M20 x 1.5 for ISO cable gland. Clamping capacity 7 to 13 mm
Materials Body: zamak. Head: zamak. Safety screws: 5-lobe torque. Protective plate: steel.

References of actuators
7

8
Description Straight actuator Actuator with wide fixing Pivoting actuator Latch for sliding doors
(Padlockable in open
position)
For guard switches XCS A, B, C, E XCS Z01 XCS Z02 XCS Z03 XCS Z05

9 Weight (kg) 0.020 0.020 0.095 0.600

(1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch.
(2) For cable entries tapped for n° 13 (Pg 13.5) cable gland, replace the last number in the reference (2) by 1.
Example: XCS A502 becomes XCS A501.
(3) Unlocking by pushbutton for XCS Bppp and by key operated lock for XCS Cppp.
(4) Schematic diagrams shown represent the contact states whilst the actuator is inserted in the head of the switch.

10 Other versions: please consult your Regional Sales Office.

5/170
References, Safety detection solutions
characteristics (continued) Guard switches
Metal, turret head (1), types XCS A, XCS B,
XCS C and XCS E
1 or 2 cable entries M20 x 1.5 (2)

Type of switch With interlocking, locking by solenoid

Type of interlocking Locking on de-energisation and unlocking on energisation of solenoid (3).


To order a guard switch with locking on energisation and unlocking on de-energisation of the solenoid, replace
the 2nd number (3) by 5 in the references shown below.

LED indication
Example: XCS E5312 becomes XCS E5512..
Orange LED: “guard open” signalling.
3
Green LED: “guard closed and locked” signalling.
Supply voltage of solenoid a or c 24 V a or c 48 V a or c a or c
(50/60 Hz on a) (50/60 Hz on 110/120 V (4) 220/240 V (4)
a) (50/60 Hz on a) (50/60 Hz on a)
Type of contact on solenoid N/C + N/O 2 N/C N/C + N/O N/C + N/O 2 N/C N/C + N/O 2 N/C
References of switches without actuator (
3-pole N/C + N/O + N/O XCS E5312
N/C contact with positive opening operation)
– – – – XCS E5342 –
4
13

33
21

(2 N/O staggered)
slow break (5)
14

34
22

3-pole N/C + N/C + N/O XCS E7312 XCS E73127 – XCS E7332 XCS E73327 XCS E7342 XCS E73427
13
31
21

(N/O staggered)
slow break (5)
5
14
32
22

3-pole N/C + N/C + N/C XCS E8312 XCS E83127 XCS E8322 – – – –


11

21

31

slow break (5)


(6) (6) (6)
12

22

32

Weight (kg) 1.140 1.140 1.140 1.140 1.140

Solenoid characteristics 6
Load factor 100%
Rated operational voltage a or c a or c a or c a or c a or c
24 V 24 V 48 V 110/120 V 220/240 V
Voltage limits - 20%, + 10% of the rated operational voltage (including ripple on c)
conforming to IEC/EN 60947-1
Service life 20 000 hours
7
Consumption Inrush: 10 VA. Sealed: 10 VA

LED indicator characteristics


Rated insulation voltage 50 V conforming to IEC/EN 60947-1 250 V conforming to IEC/EN 60947-1

Current consumption 7 mA 7 mA
8
Rated operational voltage a or c 24/48 V a 110/240 V

Voltage limits a or c 20...52 V (including ripple) a 95...264 V (including ripple)

Service life 100 000 hours 100 000 hours

Protection against overvoltages Yes Yes 9


(1) Head adjustable in 90° steps throughout 360°. Blanking plug for operating head slot included with switch.
(2) For cable entries tapped for n° 13 (Pg 13.5) cable gland, replace the last number in the reference (2) by 1).
Example: XCS E5312 becomes XCS E5311.
(3) A key operated lock enables forced opening of the interlocking mechanism, by authorised personnel, allowing withdrawal of the actuator and subsequent
opening of the N/C safety contacts.
(4) For use on c 110/120 V or c 220/240 V, remove the LED indicator module.
(5) Schematic diagrams shown represent the contact states whilst the actuator is inserted in the head of the switch.
(6) Switches supplied with a single green LED.
10
Other versions: please consult your Regional Sales Office.

5/171
Presentation Safety detection solutions 0

Coded magnetic switches


Plastic

XCS DMC Rectangular, compact: 51 x 16 x 7


Pre-cabled connection Connector on flying lead connection
1

3
Pages 5/174 and 5/175

XCS DMP Rectangular, standard: 88 x 25 x 13

4
Pre-cabled connection Connector on flying lead connection

Pages 5/174 and 5/175

7
XCS DMR Cylindrical, diameter: 30, length: 38.5
Pre-cabled connection Connector on flying lead connection

9
Pages 5/174 and 5/175

10

5/172
Characteristics Safety detection solutions 0

Coded magnetic switches


Plastic

Environment
Conformity to standards Products IEC/EN 60947-5-1, UL 508, CSA C22 2 n° 14

Machine assemblies IEC/EN 60204-1, EN/ISO 12100, EN 1088/ISO 14119 (XCS DMp5pp only)
1
Product certifications UL-CSA, BG

Protective treatment Standard version: “TH”

2
Ambient air temperature For operation °C - 25…+ 85

For storage °C - 40…+ 85

Vibration resistance 10 gn (10…150 Hz) conforming to IEC 60068-2-6

Shock resistance 30 gn (11 ms) conforming to IEC 60068-2-7

Sensitivity to magnetic fields mT ≥ 0.3 3


Electric shock protection Class II conforming to IEC 60536

Degree of protection Conforming to IP 66 and IP 67 for coded magnetic switches with pre-cabled connection
IEC 60529 IP 67 for coded magnetic switches with connector on flying lead connection
Materials Thermoplastic case (PBT)
PVC cable (ROHS)
Contact block characteristics 4
Rated operational characteristics Ue: c 24 V, Ie: 100 mA max.

Rated insulation voltage (Ui) Ui: c 100 V

Rated impulse withstand voltage (U imp) kV 2.5 conforming to EN/IEC 60947-5-1

Resistance across terminals Contact with LED W 57 5


Contact without LED W 10

Protection (not using safety module) External cartridge fuse: 500 mA gG (gl)

Connection XCS DMC Pre-cabled, 4 x 0.25 mm2, length: 2, 5 or 10 m depending on model

XCS DMP 2 contact model


or M8 connector on 0.15 m flying lead
Pre-cabled, 4 x 0.25 mm2, length: 2, 5 or 10 m depending on model 6
or M12 connector on 0.15 m flying lead
3 contact model Pre-cabled, 6 x 0.25 mm2, length: 2, 5 or 10 m depending on model
or M12 connector on 0.15 m flying lead
XCS DMR Pre-cabled, 4 x 0.25 mm2, length: 2, 5 or 10 m depending on model
or M12 connector on 0.15 m flying lead
Contact material Rhodium

Electrical durability 1.2 million operating cycles


7
Maximum switching voltage V c 100

Switching capacity Contact with LED mA 5…100

Contact without LED mA 0.1…100


8
Insulation resistance MW 1000

Maximum breaking capacity Contact with LED VA 3

Contact without LED VA 10

Maximum switching frequency Hz 150


9

10

5/173
References, Safety detection solutions 0

characteristics Coded magnetic switches


Plastic, pre-cabled

Type Rectangular Cylindrical


Compact Standard Diameter 30

1 51 x 16 x 7 88 x 25 x 13 Length 38.5

3 References of switches (1) d must be used in conjunction with safety modules XPS, see pages 5/180 to 5/182
Contact states shown are with the magnet positioned in front of the switch
WH

BN

2-pole N/C + N/O XCS DMC5902 XCS DMP5902 XCS DMR5902


(N/C staggered)
BN BU
WH BK

4 2-pole N/O + N/O (2) XCS DMC7902 XCS DMP7902 XCS DMR7902


(1 N/O staggered)
GY BK

WH BU

BN

3-pole N/C + N/C + N/O – XCS DMP5002 –


(1 N/C staggered)
BN BU
GY PK

WH BK

5 3-pole N/C + N/O + N/O (2)


(1 N/O staggered)
– XCS DMP7002 –
BN BK

BU
WH PK

2-pole N/C + N/O XCS DMC5912 XCS DMP5912 XCS DMR5912


(N/C staggered)
BN BU
WH BK

6
+

2-pole N/O + N/O (2) XCS DMC7912 XCS DMP7912 XCS DMR7912


(1 N/O staggered)
WH BU
GY BK

+
BN

3-pole N/C + N/C + N/O – XCS DMP5012 –


(1 N/C staggered)

7
BU
GY PK

WH BK

+
BN

3-pole N/C + N/O + N/O (2) – XCS DMP7012 –


(1 N/O staggered)
BU
BK
PK

Weight (kg) 0.101 0.180 0.146


8 (1) Magnetic switch + coded magnet (XCS ZCpppp).
Switch pre-cabled with 2 m long cable. For other cable lengths, replace the last number of the reference (2) by 5 for a 5 m long cable or by 10 for a 10 m long cable.
Example: rectangular, compact switch with N/C + N/O contacts and 10 m cable becomes XCS DMC59010.
(2) Only to be wired in conjunction with an XPS AF module (see page 5/181).

Complementary characteristics not shown under General characteristics (page 5/175)


Operating zone Sao: 5 mm Sao: 8 mm Sao: 8 mm

9 Approach directions
Sar: 15 mm
3 directions
Sar: 20 mm
3 directions
Sar: 20 mm
1 direction

Accessories (page 5/176)

10

Dimensions:
page 5/178

5/174
References, Safety detection solutions 0

characteristics Coded magnetic switches


Plastic, connector on flying lead

Type Rectangular Cylindrical


Compact Standard Diameter 30
51 x 16 x 7
M8 connector
88 x 25 x 13
M12 connector
Length 38.5
M12 connector
1

References of switches (1) d must be used in conjunction with safety modules XPS, see pages 5/180 to 5/182
3
Contact states shown are with the magnet positioned in front of the switch
2

2-pole N/C + N/O XCS DMC590L01M8 XCS DMP590L01M12 XCS DMR590L01M12


(N/C staggered)
4
4

3
2

2-pole N/O + N/O (2) XCS DMC790L01M8 XCS DMP790L01M12 XCS DMR790L01M12


(1 N/O staggered)
4

3
6

3-pole N/C + N/C + N/O – XCS DMP500L01M12 –


(1 N/C staggered)
7

5
6

3-pole N/C + N/O + N/O (2) – XCS DMP700L01M12 –


(1 N/O staggered)
2 7

1 4

2-pole N/C + N/O XCS DMC591L01M8 XCS DMP591L01M12 XCS DMR591L01M12


(N/C staggered)
4

6
2

2-pole N/O + N/O (2) XCS DMC791L01M8 XCS DMP791L01M12 XCS DMR791L01M12


(1 N/O staggered)
4

3
6

3-pole N/C + N/C + N/O – XCS DMP501L01M12 –


(1 N/C staggered)
7

7
6

3-pole N/C + N/O + N/O (2) – XCS DMP701L01M12 –


(1 N/O staggered)
7

Weight (kg) 0.101 0.180 0.146


(1) Magnetic switch + coded magnet (XCS ZCpppp).
(2) Only to be wired in conjunction with an XPS AF module (see page 5/181).
8

Complementary characteristics not shown under General characteristics (page 5/175)


Operating zone Sao: 5 mm Sao: 8 mm Sao: 8 mm

Approach directions
Sar: 15 mm
3 directions
Sar: 20 mm
3 directions
Sar: 20 mm
1 direction 9

Accessories (page 5/176)


10

Dimensions:
page 5/178

5/175
References, Safety detection solutions 0

characteristics Coded magnetic switches


Accessories

Accessories
Accessories for coded magnetic switches XCS DMCppp2 XCS DMPppp2 XCS DMRppp2
1 Fixing clamp –
XCS DMCpppL XCS DMPpppL XCS DMRpppL
XSZ B130
Weight (kg) – 0.080

Additional coded magnet XCS ZC1 XCS ZP1 XCS ZR1


Weight (kg) 0.009 0.050 0.018

2 Non-magnetic shims
Weight (kg)
XCS ZCC (lot of 2)
0.008
XCS ZCP (lot of 2)
0.012
XCS ZCR
0.002

Pre-wired female connectors for connector version switches


Pre-wired connector characteristics
3 Pre-wired connector type
Type of connection
XZ CP0941Lp, XZ CP1041Lp XZ CP29P11Lp
Screw threaded (metal Screw threaded (metal
XZ CP1141Lp, XZ CP1241Lp
Screw threaded (metal
clamping ring) clamping ring) clamping ring)
Number of contacts 4 8 4
Degree of protection IP 67 (with clamping ring correctly tightened)
Ambient air temperature Static - 35…+ 90 °C - 35…+ 90 °C - 35…+ 90 °C
Dynamic - 5…+ 90 °C - 5…+ 90 °C - 5…+ 90 °C

4 Cabling Ø 5.2 mm cable,


wire c.s.a.: 4 x 0.34 mm2
Ø 5.2 mm cable,
wire c.s.a.: 8 x 0.25 mm2
Ø 5.2 mm cable,
wire c.s.a.: 4 x 0.34 mm2
LED signalling – – –
Nominal voltage a 60 V, c 75 V a 250 V, c 300 V a 250 V, c 300 V
Nominal current 4A 2A 4A
Insulation resistance > 109 W > 109 W > 109 W
Contact resistance y 5 mW y 5 mW y 5 mW

5
References of pre-wired connectors
Type of Number For use with Type Cable Reference Weight
connector of pins length
m kg

6
Female, M8 4 XCS DMCpppL Straight 2 XZ CP0941L2 0.080
503626
503627

5 XZ CP0941L5 0.180
10 XZ CP0941L10 0.360
Elbowed 2 XZ CP1041L2 0.080
XZ CP0941Lp 5 XZ CP1041L5 0.180
10 XZ CP1041L10 0.360

7
Female, M12 8 XCS DMPpppL Straight 2 XZ CP29P11L2 0.100
534640

XZ CP1041Lp 5 XZ CP29P11L5 0.290


10 XZ CP29P11L10 0.470

Female, M12 4 XCS DMRpppL/ Straight 2 XZ CP1141L2 0.090


XCS DMPpppL
503630

5 XZ CP1141L5 0.190
XZ CP29P11Lp 10 XZ CP1141L10 0.370

8
Elbowed 2 XZ CP1241L2 0.090
5 XZ CP1241L5 0.190
10 XZ CP1241L10 0.370
563352

9
XZ CP1241Lp
XZ CP1141Lp

10

Dimensions:
page 5/179

5/176
Function diagrams Safety detection solutions 0

Coded magnetic switches

Function diagrams with magnet present (pre-cabled version)


XCS DMC59pp XCS DMC79pp XCS DMP50pp XCS DMP70pp

0 5 14 mm Colour  0 5 14 mm Colour 0 8 14 20 mm Colour 0 8 14 20 mm Colour


1
Sao (N/O): BN/BU Sao (N/O): BN/BU Sao Sar (N/O): BN/BU Sao Sar (N/O): BN/BU
F F F
O (N/C): BK/WH F
F
(N/O): BK/WH O
(N/C): BK/WH F
(N/O): BK/WH
Sar Sar O (N/C): GY/PK O (N/C): GY/PK
15 15

XCS DMR59pp/XCS DMP59pp XCS DMR79pp/XCS DMP79pp


2
0 8 14 20 mm Colour 0 8 14 20 mm Colour
Sao Sar (N/O): BN/BU Sao Sar (N/O): BN/BU
F
O
(N/C): BK/WH F
F
(N/O): BK/WH

3
Function diagrams with magnet present (connector on flying lead version)
XCS DMC59pp XCS DMC79pp XCS DMP50pp XCS DMP70pp

0 5 14 mm Pin 0 5 14 mm Pin 0 8 14 20 mm Pin 0 8 14 20 mm Pin

4
Sao (N/O): 1/3 Sao (N/O): 1/3 Sao Sar (N/O): 1/3 Sao Sar (N/O): 1/3
F F F
O (N/C): 4/2 F
F
(N/O): 4/2 O
(N/C): 4/2 F
(N/O): 4/2
Sar Sar O (N/C): 6/7 O (N/C): 6/7
15 15

XCS DMR59pp/XCS DMP59pp XCS DMR79pp/XCS DMP79pp

0 8 14 20 mm Pin 0 8 14 20 mm Pin
F
O
Sao Sar (N/O): 1/3
(N/C): 4/2 F
F
Sao Sar (N/O): 1/3
(N/O): 4/2 5

6
Contact closed Sao: assured operating distance.
Sar: assured tripping distance.
Contact open Conforming to EN/IEC 60947-5-3.

Contact unstable

10

References:
pages 5/174 and 5/175

5/177
Dimensions Safety detection solutions 0

Coded magnetic switches


Plastic

Coded magnetic switches


XCS DMC Coded magnet for XCS DMC
1 Pre-cabled connection Connector on flying lead connection XCS ZC1

16 16 16
7 (1) 12,5 7 (1) 12,5 7 (1) 12,5
8

8
2
16

16

16
51
51

51
3
151

(2)

(1) Counterbored: Ø 6 x 3.5 mm. (1) Counterbored: Ø 6 x 3.5 mm. (1) Counterbored: Ø 6 x 3.5 mm.
(2) M8 4-pin connector.
4
XCS DMP Coded magnet for XCS DMP
Pre-cabled connection Connector on flying lead connection XCS ZP1

5 (1)
151

6
88

78
88

78

78
78

7
3,5 8 6,5 3,5 8 6,5 13 3,5 8 6,5
25 25 25

(1) 4 or 6-pin M12 connector.

8 XCS DMR Coded magnet for XCS DMR


Pre-cabled connection Connector on flying lead connection XCS ZR1
M30x1,5

9
16 7

(1)
M30x1,5

13 (1)
38,5 38,5 151

10 (1) M12 4-pin connector. (1) 2 x Ø 4.3, countersunk: Ø 7.5 at 45°.

References:
pages 5/174 and 5/175

5/178
Dimensions (continued), Safety detection solutions 0

schemes, Coded magnetic switches


mounting Plastic

Accessories
Fixing clamp Non-magnetic shims
XSZ B130 XCS ZCC XCS ZCP XCS ZCR 1
16 25
38,3 13 12,5 12 = 21,6 = 12 Ø30
30

16
2
35,5

31

51
2xØ4,3
18,5

16

78
88
65
3,5

8
21,7 4xØ3,5
39
(1)

Ø4,5
3

11,5
4 22 8

(1) 2 elongated holes Ø 4 x 8.


Pre-wired female connectors
XZ CP0941Lp XZ CP1041Lp XZ CP1141Lp XZ CP1241Lp XZ CP29P11Lp

Ø10 M8x1 19,7 Ø14,8 M12x1 27,4 M12x1


4
Ø14,8
Ø10

27,9

34,5
M8x1
34,6

M12x1

42
5
44
L

L
L

L
L

Ø7,5 Ø7,5 Ø11 Ø11


Ø11

Schemes 6
M8 pre-wired female connector M12 pre-wired female connector
XZ CP0941Lp XZ CP1141Lp, XZ CP1241Lp XZ CP29P11Lp

BK WH BU BK GY
5
3 4 YE PK

7
4 2 4 6
3 1
3 7
2 1 GN BU
BU BN
WH BN 2 1
BN WH
8
RD

Mounting
XCS DMC XCS DMP XCS DMR 8
d d c
b e
A B
b
b

9
a
a

Ød

C
a

A B

XCS a b c d e Non-magnetic shims


DMC 40 13 min. – 81 x 55 – A XCS ZCC
DMP
DMR
100
40
10 min.
12 min.

> 10
118 x 55
Ø 45

20
B
C
XCS ZCP
XCS ZCR
10
– > 10 Ø 45 13
12 min. < 10 – 20
– < 10 – 17

5/179
Schemes, Safety detection solutions 0

connections Coded magnetic switches


Plastic, pre-cabled

XCS DMP5ppp with XPS DMB


Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 3-pole N/C + N/C + N/O (1 N/C staggered) contact.

1 + 24 V F1
Guard 1 closed To PLC

+ 24 V
Start
F S1
S3

BN+
WH
GY
K3

2
BU
PK

BK
ESC
XCS DM K4

A1 S11 S12 S13 Y1 Y2 13 23


XPS DMB

K1

3
Supply A1/A2 Fault

Fault K1/K2
Logic K2
K1/K2

A2 S21 S22 S23 Y34 Y44 14 24

4
S2
BU
PK

BK

To PLC
BN+
GY

WH

F
XCS DM K3 K4
+ 24 V To PLC

0V Guard 2 closed

5 2 solid-state outputs
Channel 1
Safety outputs
Channel 2

ESC: External start conditions.


XCS DMC5ppp, XCS DMP5ppp, XCS DMR5ppp with XPS DME
Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 2-pole N/C + N/O (N/C staggered) contact.

6 + 24 V F1

Guard 1 closed Guard 3 closed Guard 5 closed

S1 XCS DM S3 XCS DM S5 XCS DM S7 Start


ESC
BN+

BN+

BN+
WH

WH

WH

K3

7
BU

BU

BU
BK

BK

BK

K4

A1 S11 S12 S13 S31 S32 S33 S51 S52 S53 Y1 Y2 13 23

XPS DME
Supply A1/A2 S13 S33 S53 K1
Fault
Fault S12 S32 S52

8
K1/K2
K1/K2 Logic S23 S43 S63 K2

S22 S42 S62

A2 S21 S22 S23 S41 S42 S43 S61 S62 S63 Y34 Y44 14 24

S2 XCS DM S4 XCS DM S6 XCS DM

9
BU

BU

BU
BK

BK

BK

To PLC
BN+

BN+

BN+
WH

WH

WH

K3 K4

0V Guard 2 closed Guard 4 closed Guard 6 closed


Chnl. 1 Chnl. 2

10 2 solid-state outputs
Safety outputs

ESC: External start conditions.

References:
pages 5/174 and 5/175

5/180
Schemes, Safety detection solutions 0

connections (continued) Coded magnetic switches


Plastic, pre-cabled

Connection of up to 3 magnetic switches, with an LED on one input, with XPS DMp (1)
Wiring to category 3 conforming to EN 954-1/ISO 13849-1
Example with 2-pole N/C + N/O contact Example with 3-pole N/C + N/C + N/O contact
1
+ 24 V
F
S1.1 XCS DM S1.1
XCS DM

BN+
BN+

WH
GY
WH

BU
PK

BK
BU
BK

S1.2 XCS DM S1.2


XCS DM

3
BN+

BN+
WH
GY
WH

BU
PK

BK
BU
BK

S1.3 XCS DM S1.3


XCS DM
4
BN+
BN+

WH
GY
WH

BU
PK

BK
BU
BK

To PLC
5
S11 S12 S13 S11 S12 S13

S21 S22 S23


S21 S22 S23

(1) Input: S11, S12, S13 or S21, S22, S23.


XCS DMp7ppp with XPS AF
Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 2-pole N/C + N/C contact (not conforming to standard EN 1088/ISO 14119)
L ( +) F1 6
K3
S2 Start

K4

ESC (1) (2)


7
A1 S33 S34 S39 13 23 33
XPS AF

8
K1
Logic
T
K2

A2 S11 S21 S22 S12 14 24 34

S1 XCS DM
9
BU
BK

BN+
WH

K3 K4

N( ) 10
(1) With start button monitoring.
(2) Without start button monitoring.
ESC: External start conditions.

5/181
Schemes, Safety detection solutions 0

connections Coded magnetic switches


Plastic, connector on flying lead

XCS DMP5ppp with XPS DMB


Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 3-pole N/C + N/C + N/O (1 N/C staggered) contact.

1 + 24 V F1
Guard 1 closed To PLC

+ 24 V
Start
F S1
S3
K3

1
2
3
7

4
ESC
XCS DM K4

A1 S11 S12 S13 Y1 Y2 13 23


XPS DMB

K1

3
Supply A1/A2 Fault

Fault K1/K2
Logic K2
K1/K2

A2 S21 S22 S23 Y34 Y44 14 24

4
S2
7

To PLC
1
6

F
XCS DM K3 K4
+ 24 V To PLC

0V Guard 2 closed

5 2 solid-state outputs
Channel 1
Safety outputs
Channel 2

ESC: External start conditions.


XCS DMC5ppp, XCS DMP5ppp, XCS DMR5ppp with XPS DME
Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 2-pole N/C + N/O (N/C staggered) contact.

6 + 24 V F1

Guard 1 closed Guard 3 closed Guard 5 closed

S1 XCS DM S3 XCS DM S5 XCS DM S7 Start


ESC
K3
1

1
2

7
3

3
4

K4

A1 S11 S12 S13 S31 S32 S33 S51 S52 S53 Y1 Y2 13 23

XPS DME
Supply A1/A2 S13 S33 S53 K1
Fault
Fault S12 S32 S52

8
K1/K2
K1/K2 Logic S23 S43 S63 K2

S22 S42 S62

A2 S21 S22 S23 S41 S42 S43 S61 S62 S63 Y34 Y44 14 24

S2 XCS DM S4 XCS DM S6 XCS DM

9 To PLC
3

3
4

4
1

1
2

K3 K4

0V Guard 2 closed Guard 4 closed Guard 6 closed


Chnl. 1 Chnl. 2

10 2 solid-state outputs
Safety outputs

ESC: External start conditions.

References:
pages 5/174 and 5/175

5/182
Schemes, Safety detection solutions 0

connections (continued) Coded magnetic switches


Plastic, connector on flying lead

Connection of up to 3 magnetic switches, with an LED on one input, with XPS DMp (1)
Wiring to category 3 conforming to EN 954-1/ISO 13849-1
Example with 2-pole N/C + N/O contact Example with 3-pole N/C + N/C + N/O contact
1
+ 24 V
F
S1.1 XCS DM S1.1
XCS DM

1
2

2
2

3
7

4
3
4

S1.2 XCS DM S1.2


XCS DM

1
6

2
2

3
7

4
3
4

S1.3 XCS DM S1.3


XCS DM
4
1
6

2
2

3
7

4
3
4

To PLC
5
S11 S12 S13 S11 S12 S13

S21 S22 S23


S21 S22 S23

(1) Input: S11, S12, S13 or S21, S22, S23.


XCS DMp7ppp with XPS AF
Wiring to category 4 conforming to EN 954-1/ISO 13849-1. Example with 2-pole N/C + N/C contact (not conforming to standard EN 1088/ISO 14119)
L ( +) F1 6
K3
S2 Start

K4

ESC (1) (2)


7
A1 S33 S34 S39 13 23 33
XPS AF

8
K1
Logic
T
K2

A2 S11 S21 S22 S12 14 24 34

S1 XCS DM
9
4

3
1
2

K3 K4

N( ) 10
(1) With start button monitoring.
(2) Without start button monitoring.
ESC: External start conditions.

5/183
Presentation Safety detection solutions
Coded magnetic systems

Coded magnetic system SIL 2 and 3/Categories 3 and 4


Pre-cabled connection XCS DM3791pp /XCS DM4801pp

Page 5/186

4 Coded magnetic system SIL 2 and 3/Categories 3 and 4


M12 connector connection XCS DM3791M12/ XCS DM4801M12

6
Page 5/187

10

5/184
Characteristics Safety detection solutions
Coded magnetic systems

Coded magnetic system type SIL2/Category 3 SIL3/Category 4


XCS DM3 XCS DM4
Environment
Conformity to standards IEC 61508, EN/IEC 62061( SIL2 and SIL3), EN 13849-1 (Category 3 and
1
Category 4), EN 1088/ISO 14119, EN/IEC 60947-5-1; EN/IEC 60947-5-2 ;
EN/IEC 60947-5-3
Product certifications e, UL, CSA, TÜV
Ambient air temperature For operation °C -25...+70°C
For storage °C -40...+85°C
Vibration resistance Conforming to
IEC 60068-2-6
10 gn (10…500 Hz) 2
Shock resistance Conforming to 30 gn, 11 ms
IEC 60068-2-7
Sensitivity to magnetic fields mT y 0,5
Electric shock protection Conforming to Class III
IEC 61140
Degree of protection Conforming to
IEC 60529
Pre-cabled version: IP 66, IP 67
Connector version: IP 67
3
Conforming to Pre-cabled version: IP 69K
DIN 40050
Materials Thermoplastic case (PBT); PVC cable

Characteristics
Rated operational characteristics Ub : c 24 V + 10% - 20% 4
Rated insulation voltage (Ui) Ui : c 36V
Rated impulse withstand voltage Conforming to kV 2,5
(U imp) EN 60947-5-1
Integrated output protection Overload and short-circuit protection
Connection Conforming to Pre-cabled, 6 x 0.25 mm², length: 2, 5 or Pre-cabled, 8 x 0.25 mm², length: 2, 5 or
IEC 60947-5-2-A3
and IEC 61076
10 m depending on model
or M12 connector (A coding)
10 m depending on model
or M12 connector 5
Cable diameter mm 6,1 +/-0,3
Cable resistance mW/m 90
Safety outputs (OSSD) 2 PNP type (NO) solid-state outputs, 1.5 A (2 A up to 60°C), c 24 V (short-circuit
(Output Signal Switching Devices) protected)
Alarm output – 1 solid-state output, 0.5 A, c 24 V, PNP
Signalling
Maximum switching frequency Hz
LED (green/red/orange)
3
6
Activation delay ms 100
Discordance time s 2
HFT (Hardware Fault Tolerance) 1
Test interval: 12 months

7
Tightening torque Nm 1,8 maxi.
Chaining in series 32 maximum with 2 m long cable –

Functions
Functions - LED status signalling - Auto/Manual start via “Start”input
- Monitoring of external switching devices
(EDM: External Devices Monitoring)

8
- Display of operating modes (LED)
- Monitoring of the function (open or
closed) as well as the response time of
the power components.

10

5/185
References, Safety detection solutions
characteristics Coded magnetic systems
Plastic, solid-state PNP type output

Type Magnetic system with dedicated transmitter


Pre-cabled connection
1

3
References
Description Type of connection SIL2/Category 3 SIL3/Category 4 Weight
kg

4 Magnetic system with dedicated


transmitter (1)
Pre-cabled, L = 2 m
Pre-cabled, L = 5 m
XCS DM379102
XCS DM379105
XCS DM480102
XCS DM480105
0,320
0,480
Pre-cabled, L = 10 m XCS DM379110 XCS DM480110 0,745
(1) Self-contained system not requiring use of safety module or non-magnetic shim.

Detection characteristics
5 Assured operating distance
Assured tripping distance
Sao : 10 mm
Sar : 20 mm
Approach directions 9
Approach speed 0,01 m/s mini

Output status (pre-cabled connection)

6 Output states shown are with the dedicated transmitter positioned in front of the receiver.

XCS DM3791pp XCS DM4801pp


0 10 14 20 0 10 14 20
Sao Sao
I1/O1 - GY/BK (NO) I1/O1 - GY/BK (NO)
I2/O2 - PK/WH (NO) I2/O2 - PK/WH (NO)
Sar
Sar
“OFF” = Error
7
Er - VT(NC) ON OFF

Output closed Sao : Assured operating distance.


Output open Sar : Assured tripping distance.
Transitional state Conforming to EN/IEC 60947-5-3

Approach directions
8

10

5/186
References, Safety detection solutions
characteristics (continued) Coded magnetic systems
Plastic, solid-state PNP type output

Type Magnetic system with dedicated transmitter


M12 connector connection
1

3
References
Description Type of SIL3/Category 3 SIL4/Category 4 Weight
connection kg
Magnetic system with dedicated
transmitter (1)
M12 connector XCS DM3791M12 XCS DM4801M12 0,215
4
1) Self-contained system not requiring use of safety module or non-magnetic shim.

Detection characteristics
Assured operating distance
Assured tripping distance
Sao : 10 mm
Sar : 20 mm
5
Approach directions 9
Approach speed 0,01 m/s mini

Output status (pre-cabled connection)


Output states shown are with the dedicated transmitter positioned in front of the receiver.
6
XCS DM3791M12 XCS DM4801M12
0 10 14 20 0 10 14 20
Sao Sao
I1/O1 - 7/4 (NO) I1/O1 - 5/4 (NO)
I2/O2 - 6/2 (NO) I2/O2 - 6/4 (NO)
Sar
Sar
“OFF” = Error
7
Er- 7(NC) ON OFF

Output closed Sao : Assured operating distance.


Output open Sar : Assured tripping distance.
Transitional state Conforming to EN/IEC 60947-5-3

10

5/187
References, Safety detection solutions
characteristics (continued) Coded magnetic systems
Accessories

Accessories
Description For use with Reference Weight
1 kg

Replacement dedicated XCS DM3/4ppp02/05/10 XCS DMT 0,100


transmitter XCS DM3/4pppM12
Arc suppressor (pair) XCS DM3/4ppp02/05/10 XUS LZ500 0,020
XCS DM3/4pppM12

2 Pre-wired female connectors for connector version coded magnetic systems


Pre-wired connector characteristics
Pre-wired connector type XZ CP29P12Lp
Type of connection Screw threaded (metal clamping ring)
Number of contacts 8

3 Degree of protection
Ambient air temperature Operation °C
IP 67 (with clamping ring correctly tightened)
- 25 ...+ 70
Storage °C - 40…+ 85
Cabling Conforming to Ø 6.1 mm PUR cable,
IEC 60947-5-2 wire c.s.a.: 8 x 0.25 mm2
LED signalling –

4
Nominal current A 2
Insulation resistance W > 109
Contact resistance mW y5

References of pre-wired connectors


Type of No. of For use with Type Cable Reference Weight
connector contacts length kg

5 m
DF536653

Female, M12 8 XCS DM3/4ppp02 Straight 2 XZ CP29P12L2 0,100


(Coding A) XCS DM3/4ppp05
XCS DM3/4ppp10 5 XZ CP29P12L5 0,290

10 XZ CP29P12L10 0,470
XZ CP29P12Lp

10

5/188
Dimensions Safety detection solutions
Coded magnetic systems
Plastic

Coded magnetic systems Accessory


Pre-cabled connection M12 connector (Coding A) Replacement dedicated transmitter

XCS DM3/4ppp02/05/10
connection
XCS DM3/4pppM12 XCS DMT
1

32
32

32

8
8

8
34 34 27
12 5 12 5 5 6
3
4,6

4,6

4,6
4
100

100

100
82
82

82

6
9

Ø4 Ø4 Ø4

Pre-wired female connectors


XZ CP29P12Lp
M12x1
8
42

9
L

Ø11

10

5/189
Connections, Safety detection solutions
mounting Coded magnetic systems

Connection
M12 pre-wired female connector
1 XZ CP29P12Lp

GY

BK PK
5
4 6

2
BU 3 7 VT

2 1
WH 8 BN

OG

Mounting
3 XCS DM3/DM4

u 20 u 20

u 20 u 20

u 20
u 20
u 20

4
u 20

u 20

10

5/190
Schemes Safety detection solutions
Coded magnetic systems

Schemes
Category 3 (this Category 3 scheme can attain SIL2)
Pre-cabled connection M12 connector (A coding) connection 1
XCS DM3791pp XCS DM3791M12
F1 +
N L
BN + F1 1 2A
I1 GY 2A I1 7 +
NO NO

O1 BK
GND N L
O1 4 2
I2 PK I2 6 +
Supply
ABL 8pppp
NO O2 WH NO O2 2
K2 K1 K2 K1 6 4
GND 0V 24V 7 3
BU 3 (1) 1
– 2

3
(1)

SIL3/Category 4
Pre-cabled connection M12 connector (A coding) connection
XCS DM4801pp XCS DM4801M12
F1
N L 1

4
2A +
F1 +
BN + Diag
+ 2A
Diag Er 7 PLC
Er VT PLC GND N L I1 5 +
NO
I1 GY +
NO O1 4
Supply I2 6 + 5
O1 BK 6 4
ABL 8pppp
I2 PK + 7 3
O2 2

5
NO K2 K1
O2 WH 1 2
K2 K1 GND 0V 24V 8
NO
BU (1)
3 –
(1) 8
– Start +
OG Start + input K2 K1
input K2 K1

Chaining coded magnetic systems (1)


XCS DM3791pp Wiring to SIL3/Category 4 with Preventa module
6
F1 Example: XCS DM3ppppp + XPS AFL5130
+
2A F1
I1 +
NO 2A
I1

7
O1 NO
I2 +
O1
O2 I2
NO

N L NO O2
+

I1 F2

8
NO (3)

O1 A1 13 23
GND N L
I2 XPS Apppp
Supply
O2 ABL 8pppp Logic K1
NO
T

+ K2

NO
I1
GND 0V 24V

A2 S33 S34 14 24
9
O1
I2 K1 K1
K1
O2 S3
NO
K2 K2

10
K2
(1)
(1) –

(1) Mechanically linked contacts


(2) Maximum chaining: 32 maximum with 2 m long cable.
(3) 2A maxi

5/191
Presentation, Limit switches 3

terminology 3
Osiswitch ®

General

Presentation Electromechanical detection


Limit switches are used in all automated installations and also in a wide variety of applications,
1 due to the numerous advantages inherent to their technology.
They transmit data to the logic processing system regarding:
v presence/absence,
v passing,
v positioning,
v end of travel.

Simplicity of installation, advantages


2 b
v
From an electrical viewpoint
galvanic separation of circuits,
v models suitable for low power switching, combined with good electrical durability,
v very good short-circuit withstand in coordination with appropriate fuses,
v total immunity to electromagnetic interference,
v high rated operational voltage.
b From a mechanical viewpoint
v N/C contacts with positive opening operation,

3 v high resistance to the different ambient conditions encountered in industry (standard tests
and specific tests under laboratory conditions),
v high repeat accuracy, up to 0.01 mm on the tripping points.

Detection movements
b Linear movement b Rotary movement (lever) b Multi-directional movement
(plunger)

Unactuated Tripped Unactuated Tripped Unactuated Tripped

6
Terminology Rated value of a quantity b This replaces the term “nominal value”.
b It is the fixed value for a specific function.
Utilisation categories b AC-15 replaces AC-11: control of an electromagnet on a.c.,
test 10 le/le.
b AC-12: control of a resistive load on a.c. or static load isolated
by opto-coupler.

7 b DC-13 replaces DC-11: control of an electromagnet on d.c.,


test le/le.
Positive opening travel b Minimum travel from the initial movement of contact actuator to
the position required to accomplish positive opening operation.
Positive opening force b The force required on the contact actuator to accomplish
positive opening operation.
Switching capacity b Ithe is no longer a rated value but a conventional current used
for heating tests.
8 Example: for category A300 the corresponding operational
current, le maximum, is 6 A-120 V or 3 A-240 V, the equivalent Ithe
being 10 A.
Positive opening b A limit switch complies to this specification when all the closed
operation contact elements of the switch can be changed, with certainty,
to the open position (no flexible link between the moving
contacts and the operator of the switch, to which an actuating
force is applied).

9 b All limit switches incorporating either a slow break contact


block or a snap action N/C + N/O (form Zb), N/C + N/O + N/O,
N/C +
N/C + N/O, N/C + N/C + N/O + N/O contact block are positive
opening operation, in complete conformity with standard
IEC 60947-5-1 Appendix K.

10

5/192
Contact blocks 3
Limit switches 3

Osiswitch ®

General

Contact blocks Snap action contacts


b Snap action contacts are characterised by different tripping and reset points (differential
travel).
b The displacement speed of the moving contacts is not related to the speed of the operator. 1
b This feature ensures satisfactory electrical performance in applications involving low speed
actuators.

13 14 13 14 13 14 13 14

2
21 22 21 22 21 22 21 22

Unactuated state
Slow break contacts
Approach travel Contact change of state Positive opening
3
b Slow break contacts are characterised by identical tripping and resetting points.
b The displacement speed of the moving contacts is equal, or proportional, to the speed of the
operator (which must not be less than 1 m/s = 6 m/minute).
The opening distance is also dependent on the distance travelled by the operator.

21 22 21 22
4

13 14 13 14

5
Electrical durability for normal loads
V Insulation voltage limit
b Normally, for inductive loads, the current value is less than 0.1 A (sealed), i.e. values of 3 to
500
40 VA sealed and 30 to 1000 VA inrush, depending on the voltage.
For this type of application the electrical durability will exceed 10 million operating cycles.
3 Application example: XCK J161 + LC1 D12pppp (7 VA sealed, 70 VA inrush).

6
240 Electrical durability = 10 million operating cycles.
200
Switching capacity
150
120
4 1 Normal industrial PLC input type 1
100 2 Normal industrial PLC input type 2
3 Switching capacity conforming to IEC 60947-5-5, utilisation category AC-15, DC-13
60 A300 240 V 3 A B300 240 V 1.5 A
(1) Inductive
48 zone
Q300 250 V 0.27 A R300 250 V 0.13 A

7
4 Switching capacity conforming to IEC 60947-5-1, utilisation category AC-15, DC-13
24 A300 120 V 6 A B300 120 V 3 A
Heating limit (Ithe)

20 Q300 125 V 0.55 A R300 125 V 0.27 A


1
15 Electrical durability for small loads
2
10 b The use of limit switches with programmable controllers is becoming more common.
8 b With small loads, limit switches offer the following levels of reliability:
v failure rate of less than 1 for 100 million operating cycles using snap action contacts (contacts
6
XE2 S P).
8
5
1 mA 2 3 mA 6 mA 10 1A 2 A 3A 6A 10 A v failure rate of less than 1 for 20 million operating cycles using slow break contacts (contacts
mA mA XEpN P and XE3 S P).
v failure rate of less than 1 for 5 million operating cycles using contacts XCM D.
Range of use
Standard contacts XE2S P2151, P3151
Continuous service XE2N Ppppp
(frequent switching)
Contacts of XCM D

Gold flashed
XE3p Ppppp
Occasional service (1) 9
contacts Infrequent switching,
on resistive load y 1 operating cycle/
day and/or corrosive
atmosphere
(1) Usable up to 48 V/10 mA.

10

5/193
Contact blocks (continued) 3
Limit switches 3

Osiswitch ®

Contact blocks
General

Contact blocks (continued) Functional diagrams of snap action contacts


b Example: N/C + N/O
1 B
A
P A - Maximum travel of the operator in millimetres or degrees.
B - Tripping travel of contact.
21 - 22 Tripping C - Resetting travel of contact.
13 - 14 D - Differential travel = B - C.
21 - 22
13 - 14
Resetting P - Point from which positive opening is assured.
0
C D

2 v Linear movement (plunger)


0
1
D C

1 - Resetting point of contact.


B

2 2 - Tripping point of contact.


A

P A - Maximum travel of the operator in millimetres.


max. B - Tripping travel of contact.
C - Resetting travel of contact.
3 D - Differential travel = B - C.
P - Point from which positive opening is assured.

v Rotary movement (lever)

B 1 - Resetting point of contact.


2 - Tripping point of contact.

4 C 1 A - Maximum travel of the operator in degrees.


A
D 2 B - Tripping travel of contact.
C - Resetting travel of contact.
D - Differential travel = B - C.
P - Point from which positive opening is assured.
P

Functional diagrams of slow break contacts


b Example: N/C + N/O break before make

6
A

B P A - Maximum travel of the operator in millimetres or degrees.


B - Tripping and resetting travel of contact 21-22.
C - Tripping and resetting travel of contact 13-14.
21 - 22 Tripping
P - Point from which positive opening is assured.
13 - 14 and
0 Resetting
C

7 0
1
v Linear movement (plunger)
B

1 - Tripping and resetting points of contact 21-22.


C

2 2 - Tripping and resetting points of contact 13-14.


A

P A - Maximum travel of the operator in millimetres.


max. B - Tripping and resetting travel of contact 21-22.
C - Tripping and resetting travel of contact 13-14.
P - Positive opening point.

8
v Rotary movement (lever)

C 1 - Tripping and resetting points of contact 21-22.


2 - Tripping and resetting points of contact 13-14.
A A - Maximum travel of the operator in degrees.

9 B 2 B - Tripping and resetting travel of contact 21-22.


1 C - Tripping and resetting travel of contact 13-14.
P - Positive opening point.

10

5/194
Contact blocks (continued), Limit switches 3

mounting 3
Osiswitch ®

General

Contact blocks (continued) Contact connections


b Tightening torque:
v minimum tightening torque ensuring the nominal characteristics of the contact: 0.8 N.m,
v maximum tightening torque without damage to the terminals: 1.2 N.m for XE2 pP, 1 N.m for 1
XE3 pP.
b Connecting cable: cable preparation lengths:
v for XE2p P, L = 22 mm,
v for XE2p P3ppp, L = 45 mm.

XE2p P screw clamp terminal connections


2
L

v for XE3p P, L = 14 mm, L1 = 11 mm.

3
L L1

XE3p P screw clamp terminal connections


Mounting Sweep of connecting cable
1 Recommended 4
2 To be avoided

1 2
5

Position of cable gland


1 Recommended

6
2 To be avoided 1 2

Type of cam
1 Recommended
2 To be avoided
1
30 30
2
8

9
Mounting and fixing limit switches by the head
1 Recommended Types XCK D, XCK P and XCK T, XCM D and XCM N
2 Forbidden
1 2 2

10

5/195
Setting-up 3
Limit switches 3

Osiswitch ®

General

Setting-up Tightening torque


b The minimum torque is that required to ensure correct operation of the switch.
1 b The maximum torque is the value which, if exceeded, will damage the switch.
Range Item Torque (N.m)
Min. Max.
Compact design XCK D, XCK P, Cover 0.8 1.2
XCK T Fixing screw for lever on rotary head 1 1.5
Miniature design XCM D, XCM N – – –
Fixing screw for lever on rotary head 1 1.5
2 Compact design XCK N Cover
Fixing screw for lever on rotary head
0.8
1
1.2
1.5
Classic design XCK J Cover 1 1.5
Fixing nut for lever on rotary head 1 1.5
Classic design XCK S Cover 0.8 1.2
Fixing nut for lever on rotary head 1 1.5
Classic design XCK M, XCK ML, Cover 0.8 1.2
3 XCK L Fixing nut for lever on rotary head 1 1.5
Types XCK D, XCK P, XCK T, XCM D
b Adjustable in 3 planes:

15˚

4
15˚
15˚

All the heads can be adjusted in All the levers can be adjusted in 15° steps throughout 360°,
15° steps throughout 360°, in in relation to the horizontal axis of the head.
6 relation to the body.
Type XCK J
b Adjustable throughout 360° in 5° steps, or in 45° steps by reversing the lever or its mounting.
1 Reversed α = 5°
2 Forward α = 45°

7
1

8 5° steps
throughout
45° steps
throughout
360°
360°

1 2

10

5/196
Setting-up (continued) 3
Limit switches 3

Osiswitch ®

General

Setting-up (continued) Direction of actuation programming


b XC2 J
1

Head ZC2 JE05
2
b XCK J

Head ZCK E05

b XCK S 4

5
Head ZCK D05

b XCK D, XCK P, XCK T and XCM D


6

7
Head ZCE 05

Specific cams for heads ZCK E09 and ZC2 J09


1 0.5 mm min.
2 2 mm min. 8
1

B
2

A
9
A = length of lever + 11 mm
ZCK E09: 13 < h < 18 mm and B = 12 mm max.
ZCK JE09: 14 < h < 24 mm and B = 6 mm max.

10

5/197
Reminder of Limit switches 3

the standards 3
Osiswitch ®

General

Reminder of the standards


The majority of Schneider Electric products comply to national standards (for example French NF C standards, German DIN standards), European

1 standards (for example CENELEC) or international standards (for example IEC). These standards rigidly stipulate the characteristic requirements of
the designated products (for example IEC 60947 relating to low voltage switchgear and controlgear).
These products, when correctly used, enable the production of control equipment assemblies, machine control equipment or installations conforming
to their own specific standards (for example IEC 60204 for the electrical equipment of industrial machines).
IEC 60947-5-1
Insulation coordination (and dielectric strength) b The standard IEC 60664 defines 4 categories of prospective transient overvoltages. It is
important for the user to select control circuit components which are able to withstand these
overvoltages. To these ends, the manufacturer states the rated impulse withstand voltage (U
2 Terminal connections
imp) applicable to the product.
b The cabling capacity, mechanical robustness and durability of the terminals, as well as the
ability to resist loosening, are verified by standardised tests.
b Terminal reference marking conforms to standard EN 50013.
Switching capacity b With maximum electrical load. A single designation (A300 for example) enables indication of
the contact block characteristics related to its utilisation category.
Positive opening operation (IEC 60947-5-1 Appendix K) b For contacts used in safety applications (end of travel, emergency stop device, etc.) the
assurance of positive opening is required (see IEC 60204, EN 60204) after each test, the
3 Electrical symbols for contacts
opening of the contact being verified by testing with an impulse voltage (2500 V).
b Form Za, b Form Zb,
the 2 contacts are the the 2 contacts are electrically separate.
same polarity.

Symbol for positive opening b Simplified b Complete symbol


version

4 CENELEC EN 50047
The European standards organisation CENELEC, which has 14 member countries, has defined in this standard the first type of limit switch.
It defines 4 variants of devices (forms A, B, C, E). (1) Minimum value A: reference axis
Limit switches XCK P, XCK D and XCK T conform to (2) Maximum value H: differential travel
standard EN 50047. P: tripping point
E: cable entry

5
Form A, with roller lever Form B, with end plunger (rounded)

50 (2)
20 (1)

H P

12,5
P

6
5 (1)
H
55
40

10 (1)

A
15 (1)

21 (1)
55 (2)

E
31 (2)

7 12,5 (1)
30 (2)

Form C, with end roller plunger Form E, with roller lever for 1 direction of actuation

10 (1)
8
10 (1)
20 (1)

H
12,5

P
2,5 (1) 5 (1)
35
25

9
10 2
20 (1)

P H
H

31 (1)

P
10
25 (1)
28

40

30 (2)

5/198
Reminder of Limit switches 3

the standards (continued) 3


Osiswitch ®

General

Reminder of the standards (continued)


CENELEC EN 50041
The European standards organisation CENELEC, which has 14 member countries, has defined in this standard the second type of limit switch.
It defines 6 variants of devices (forms A, B, C, D, F, G). (1) Minimum value A: reference axis Za: tripping zone
1
Limit switches XCK J and XCK S conform to standard (2) Maximum value B: optional elongated holes Sa: tripping threshold
EN 50041. H: differential travel
P: tripping point
E: cable entry
Form A, with roller lever Form B, with end plunger (rounded)

70 (2) 2
20 (1)

H P
P

H
70 (2)

5 (1)

40 (1)
5,3
67

31(1)
10 (1)

A
7,3

80 (2)

E B

15 (1)
30 42,5 (2)
4
46 (2)

Form C, with end roller plunger Form D, with rod lever


Za
˚ 40
40
5
10 (1) ˚
H P
Sa
20 (2) 20 (2)

100 (1)
200

3 (1)
58
20 (1)

6
P
H

53 (1)
44 (1)

7
Form F, with side plunger (rounded) Form G, with side roller plunger

56 (1)
20 (1) 58 20 (1) 41
39 (1)
30˚
8
47 (1)
30 (1)
H
H

3
20
20

H H
H

72 55
9
H H 3 (1)
20

59 (1) 41 (1) 10
67 (1) 50 (1)

5/199
Substitution table Limit switches

Old design New Osiswitch design Old design New Osiswitch design Old design New Osiswitch design

Miniature design XCMA1035E ZCE02 + ZCMD21 + XCMA115 XCMD2115L1

1 XCMA102 XCMD2102L1
XCMA1036
ZCMC21E5
ZCE02 + ZCMC21L7 +
XCMA1150 ZCE01 + ZCY15 +
ZCMC21L10 + ZCMD21
XCMA1020 ZCE02 + ZCMC21L10 + ZCMD21
ZCMD21 XCMA1152 ZCE01 + ZCY15 + ZCMD21L2
XCMA1037 ZCE02 + ZCMC21L7 +
XCMA1022 ZCE02 + ZCMD21L2 ZCMD21 XCMA1153 ZCE01 + ZCY15 + ZCMC21L3
+ ZCMD21
XCMA1022AE ZCE02 + ZCMD61 + XCMA1038 ZCE02 + ZCMC21L10 +
ZCMC21E2 ZCMD21 XCMA1154 ZCE01 + ZCY15 + ZCMC21L3
+ ZCMD21

2
XCMA1022E ZCE02 + ZCMD21 + XCMA1039 ZCE02 + ZCMC21L10 +
ZCMC21E2 ZCMD21 XCMA1155 ZCE01 + ZCY15 + ZCMD21L5

XCMA1023 ZCE02 + ZCMC21L3 + XCMA103AE ZCE02 + ZCMD61 + XCMA1156 ZCE01 + ZCY15 + ZCMC21L7
ZCMD21 ZCMC21E1 + ZCMD21

XCMA1023AE ZCE02 + ZCMD61 + XCMA103E ZCE02 + ZCMD21 + XCMA115L0120 ZCE01 + ZCY15 +


ZCMC21E3 ZCMC21E1 ZCMD21L08R12

XCMA1023E ZCE02 + ZCMD21 + XCMA103L0120 ZCE02 + ZCMD21L08R12 XCMA115M1020 ZCE01 + ZCY15 +


ZCMC21E3 ZCMD21L08U78

3 XCMA1024
XCMA1024AE
ZCE02 + ZCMD21L5
ZCE02 + ZCMD61 +
XCMA103M1020
XCMA103T200
ZCE02 + ZCMD21L08U78
XCMD2102C12
XCMA115T200
XCMA115T300
XCMD2115C12
XCMD2115M12
ZCMC21E5 XCMA103T300 XCMD2102M12
XCMA116 XCMD2116L1
XCMA1024E ZCE02 + ZCMD21 + XCMA110 XCMD2110L1
ZCMC21E5 XCMA1160 ZCE01 + ZCY16 +
XCMA1100 ZCE10 + ZCMC21L10 + ZCMC21L10 + ZCMD21
XCMA1025 ZCE02 + ZCMD21L5 ZCMD21
XCMA1162 ZCE01 + ZCY16 + ZCMD21L2

4
XCMA1025AE ZCE02 + ZCMD61 + XCMA1102 ZCE10 + ZCMD21L2
ZCMC21E5 XCMA1162AE ZCE01 + ZCY16 + ZCMD61 +
XCMA1102AE ZCE10 + ZCMD61 + ZCMC21E2
XCMA1025E ZCE02 + ZCMD21 + ZCMC21E2
ZCMC21E5 XCMA1162E ZCE01 + ZCY16 + ZCMD21 +
XCMA1102E ZCE10 + ZCMD21 + ZCMC21E2
XCMA1026 ZCE02 + ZCMC21L7 + ZCMC21E2
ZCMD21 XCMA1163 ZCE01 + ZCY16 + ZCMC21L3
XCMA1103 ZCE10 + ZCMC21L3 + + ZCMD21
XCMA1027 ZCE02 + ZCMC21L7 + ZCMD21
ZCMD21 XCMA1163AE ZCE01 + ZCY16 + ZCMD61 +

5
XCMA1103AE ZCE10 + ZCMD61 + ZCMC21E3
XCMA1028 ZCE02 + ZCMC21L10 + ZCMC21E3
ZCMD21 XCMA1163E ZCE01 + ZCY16 + ZCMD21 +
XCMA1103E ZCE10 + ZCMD21 + ZCMC21E3
XCMA1029 ZCE02 + ZCMC21L10 + ZCMC21E3
ZCMD21 XCMA1164 ZCE01 + ZCY16 + ZCMD21L5
XCMA1104 ZCE10 + ZCMD21L5
XCMA102AE ZCE02 + ZCMD61 + XCMA1164AE ZCE01 + ZCY16 + ZCMD61 +
ZCMC21E1 XCMA1104AE ZCE10 + ZCMD61 + ZCMC21E5
ZCMC21E5
XCMA102E ZCE02 + ZCMD21 + XCMA1164E ZCE01 + ZCY16 + ZCMD21 +

6
ZCMC21E1 XCMA1104E ZCE10 + ZCMD21 + ZCMC21E5
ZCMC21E5
XCMA102L0120 ZCE02 + ZCMD21L08R12 XCMA1165 ZCE01 + ZCY16 + ZCMD21L5
XCMA1105 ZCE10 + ZCMD21L5
XCMA102M1020 ZCE02 + ZCMD21L08U78 XCMA1165AE ZCE01 + ZCY16 + ZCMD61 +
XCMA1105AE ZCE10 + ZCMD61 + ZCMC21E5
XCMA102T200 XCMD2102C12 ZCMC21E5
XCMA1165E ZCE01 + ZCY16 + ZCMD21 +
XCMA102T300 XCMD2102M12 XCMA1105E ZCE10 + ZCMD21 + ZCMC21E5
ZCMC21E5
XCMA103 XCMD2102L1 XCMA1166 ZCE01 + ZCY16 + ZCMC21L7
XCMA1106 ZCE10 + ZCMC21L7 + + ZCMD21

7 XCMA1030 ZCE02 + ZCMC21L10 +


ZCMD21
XCMA110AE
ZCMD21
ZCE10 + ZCMD61 +
XCMA116AE ZCE01 + ZCY16 + ZCMD61 +
ZCMC21E1
XCMA1032 ZCE02 + ZCMD21L2 ZCMC21E1
XCMA116E ZCE01 + ZCY16 + ZCMD21 +
XCMA1032AE ZCE02 + ZCMD61 + XCMA110E ZCE10 + ZCMD21 + ZCMC21E1
ZCMC21E2 ZCMC21E1
XCMA116L0120 ZCE01 + ZCY16 +
XCMA1032E ZCE02 + ZCMD21 + XCMA110L0120 ZCE10 + ZCMD21L08R12 ZCMD21L08R12
ZCMC21E2
XCMA110M1020 ZCE10 + ZCMD21L08U78 XCMA116M1020 ZCE01 + ZCY16 +

8 XCMA1033 ZCE02 + ZCMC21L3 +


ZCMD21 XCMA110T200 XCMD2110C12
XCMA116T200
ZCMD21L08U78
XCMD2116C12
XCMA1033AE ZCE02 + ZCMD61 + XCMA110T300 XCMD2110M12
ZCMC21E3 XCMA116T300 XCMD2116M12
XCMA111 XCMD2111L1
XCMA1033E ZCE02 + ZCMD21 + XCMA117 XCMD2117L1
ZCMC21E3 XCMA1110 ZCE11 + ZCMC21L10 +
ZCMD21 XCMA1170 ZCE01 + ZCY17 +
XCMA1034 ZCE02 + ZCMD21L5 ZCMC21L10 + ZCMD21
XCMA1112 ZCE11 + ZCMD21L2

9 XCMA1034AE ZCE02 + ZCMD61 +


ZCMC21E5 XCMA1113 ZCE11 + ZCMC21L3 +
ZCMD21
XCMA1172
XCMA1173
ZCE01 + ZCY17 + ZCMD21L2
ZCE01 + ZCY17 + ZCMC21L3
XCMA1034E ZCE02 + ZCMD21 + + ZCMD21
ZCMC21E5 XCMA1114 ZCE11 + ZCMD21L5
XCMA1174 ZCE01 + ZCY17 + ZCMD21L5
XCMA1035 ZCE02 + ZCMD21L5 XCMA1115 ZCE11 + ZCMD21L5
XCMA1175 ZCE01 + ZCY17 + ZCMD21L5
XCMA1035AE ZCE02 + ZCMD61 + XCMA1116 ZCE11 + ZCMC21L7 +
ZCMC21E5 ZCMD21

10

5/200
Substitution table Limit switches

Old design New Osiswitch design Old design New Osiswitch design Old design New Osiswitch design

Miniature design (continued) XCMA1270 ZCE01 + ZCY23 + XCMB5153 ZCE01 + ZCY15 + ZCMC25L3

XCMA1176 ZCE01 + ZCY17 + ZCMC21L7


+ ZCMD21 XCMA1272
ZCMC21L10 + ZCMD21
ZCE01 + ZCY23 + ZCMC21L2 XCMB5154
+ ZCMD25
ZCE01 + ZCY15 + ZCMD25L5
1
+ ZCMD21
XCMA117L0120 ZCE01 + ZCY17 + XCMB5155 ZCE01 + ZCY15 + ZCMD25L5
ZCMD21L08R12 XCMA1273 ZCE01 + ZCY23 + ZCMC21L3
+ ZCMD21 XCMB5156 ZCE01 + ZCY15 + ZCMC25L7
XCMA117M1020 ZCE01 + ZCY17 + + ZCMD25
ZCMD21L08U78 XCMA1274 ZCE01 + ZCY23 + ZCMC21L5
+ ZCMD21 XCMB516 XCMD2516L1
XCMA117T200 XCMD2117C12

2
XCMA1275 ZCE01 + ZCY23 + ZCMC21L5 XCMB5160 ZCE01 + ZCY16 +
XCMA117T300 XCMD2117M12 + ZCMD21 ZCMC25L10 + ZCMD25

XCMA125 ZCE01 + ZCY25 + ZCMC21L1 XCMA1276 ZCE01 + ZCY23 + ZCMC21L7 XCMB5162 ZCE01 + ZCY16 + ZCMD25L2
+ ZCMD21 + ZCMD21 XCMB5163 ZCE01 + ZCY16 + ZCMC25L3
XCMA1250 ZCE01 + ZCY25 + XCMA1277 ZCE01 + ZCY23 + ZCMC21L7 + ZCMD25
ZCMC21L10 + ZCMD21 + ZCMD21 XCMB5164 ZCE01 + ZCY16 + ZCMD25L5
XCMA1252 ZCE01 + ZCY25 + ZCMC21L2 XCMA1278 ZCE01 + ZCY23 + XCMB5165 ZCE01 + ZCY16 + ZCMD25L5
+ ZCMD21 ZCMC21L10 + ZCMD21
XCMA1252AE ZCE01 + ZCY25 + ZCMC21E2
+ ZCMD61
XCMA1279 ZCE01 + ZCY23 +
ZCMC21L10 + ZCMD21
XCMB5166 ZCE01 + ZCY16 + ZCMC25L7
+ ZCMD25 3
XCMB517 XCMD2517L1
XCMA1252E ZCE01 + ZCY25 + ZCMC21E2 XCMB502 XCMD2502L1
+ ZCMD21 XCMB5170 ZCE01 + ZCY17 +
XCMB5020 ZCE02 + ZCMC25L10 + ZCMC25L10 + ZCMD25
XCMA1253 ZCE01 + ZCY25 + ZCMC21L3 ZCMD25
+ ZCMD21 XCMB5172 ZCE01 + ZCY17 + ZCMD25L2
XCMB5022 ZCE02 + ZCMD25L2
XCMA1253AE ZCE01 + ZCY25 + ZCMC21E3 XCMB5173 ZCE01 + ZCY17 + ZCMC25L3

XCMA1253E
+ ZCMD61
ZCE01 + ZCY25 + ZCMC21E3
XCMB5023 ZCE02 + ZCMC25L3 +
ZCMD25
XCMB5174
+ ZCMD25
ZCE01 + ZCY17 + ZCMD25L5
4
+ ZCMD21 XCMB5024 ZCE02 + ZCMD25L5
XCMB5175 ZCE01 + ZCY17 + ZCMD25L5
XCMA1254 ZCE01 + ZCY25 + ZCMC21L5 XCMB5025 ZCE02 + ZCMD25L5
+ ZCMD21 XCMB5176 ZCE01 + ZCY17 + ZCMC25L7
XCMB5026 ZCE02 + ZCMC25L7 + + ZCMD25
XCMA1254AE ZCE01 + ZCY25 + ZCMC21E5 ZCMD25
+ ZCMD61 XCMB525 ZCE01 + ZCY25 + ZCMC25L1
XCMB503 XCMD2502L1 + ZCMD25
XCMA1254E ZCE01 + ZCY25 + ZCMC21E5
+ ZCMD21
XCMB5030 ZCE02 + ZCMC25L10 +
ZCMD25
XCMB5250 ZCE01 + ZCY25 +
ZCMC25L10 + ZCMD25
5
XCMA1255 ZCE01 + ZCY25 + ZCMC21L5
XCMB5032 ZCE02 + ZCMD25L2 XCMB5252 ZCE01 + ZCY25 + ZCMC25L2
+ ZCMD21
XCMB5033 ZCE02 + ZCMC25L3 + + ZCMD25
XCMA1255AE ZCE01 + ZCY25 + ZCMC21E5
ZCMD25 XCMB5253 ZCE01 + ZCY25 + ZCMC25L3
+ ZCMD61
XCMB5034 ZCE02 + ZCMD25L5 + ZCMD25
XCMA1255E ZCE01 + ZCY25 + ZCMC21E5
+ ZCMD21 XCMB5254 ZCE01 + ZCY25 + ZCMC25L5

6
XCMB5035 ZCE02 + ZCMD25L5
+ ZCMD25
XCMA1256 ZCE01 + ZCY25 + ZCMC21L7 XCMB5036 ZCE02 + ZCMC25L7 +
+ ZCMD21 ZCMD25 XCMB5255 ZCE01 + ZCY25 + ZCMC25L5
+ ZCMD25
XCMA125AE ZCE01 + ZCY25 + ZCMC61E1 XCMB510 XCMD2510L1
+ ZCMD21 XCMB5256 ZCE01 + ZCY25 + ZCMC25L7
XCMB5100 ZCE10 + ZCMC25L10 + + ZCMD25
XCMA125E ZCE01 + ZCY25 + ZCMC21E1 ZCMD25
+ ZCMD21 XCMB526 ZCE01 + ZCY26 + ZCMC25L1
XCMB5102 ZCE10 + ZCMD25L2 + ZCMD25
XCMA126 ZCE01 + ZCY26 + ZCMC21L1

XCMA1260
+ ZCMD21
ZCE01 + ZCY26 +
XCMB5103 ZCE10 + ZCMC25L3 +
ZCMD25
XCMB5260 ZCE01 + ZCY26 +
ZCMC25L10 + ZCMD25 7
ZCMC21L10 + ZCMD21 XCMB5104 ZCE10 + ZCMD25L5 XCMB5262 ZCE01 + ZCY26 + ZCMC25L2
+ ZCMD25
XCMA1262 ZCE01 + ZCY26 + ZCMC21L2 XCMB5105 ZCE10 + ZCMD25L5
+ ZCMD21 XCMB5263 ZCE01 + ZCY26 + ZCMC25L3
XCMB5106 ZCE10 + ZCMC25L7 + + ZCMD25
XCMA1263 ZCE01 + ZCY26 + ZCMC21L3 ZCMD25
+ ZCMD21 XCMB5264 ZCE01 + ZCY26 + ZCMC25L5
XCMB511 XCMD2511L1 + ZCMD25
XCMA1264 ZCE01 + ZCY26 + ZCMC21L5
+ ZCMD21
XCMB5110 ZCE11 + ZCMC25L10 +
ZCMD25
XCMB5265 ZCE01 + ZCY26 + ZCMC25L5
+ ZCMD25
8
XCMA1265 ZCE01 + ZCY26 + ZCMC21L5
XCMB5112 ZCE11 + ZCMD25L2 XCMB5266 ZCE01 + ZCY26 + ZCMC25L7
+ ZCMD21
XCMB5113 ZCE11 + ZCMC25L3 + + ZCMD25
XCMA1266 ZCE01 + ZCY26 + ZCMC21L7
ZCMD25 XCMB5267 ZCE01 + ZCY26 + ZCMC25L7
+ ZCMD21
XCMB5114 ZCE11 + ZCMD25L5 + ZCMD25
XCMA1267 ZCE01 + ZCY26 + ZCMC21L7
+ ZCMD21 XCMB5268 ZCE01 + ZCY26 +

9
XCMB5115 ZCE11 + ZCMD25L5
ZCMC25L10 + ZCMD25
XCMA1268 ZCE01 + ZCY26 + XCMB5116 ZCE11 + ZCMC25L7 +
ZCMC21L10 + ZCMD21 ZCMD25 XCMB5269 ZCE01 + ZCY26 +
ZCMC25L10 + ZCMD25
XCMA1269 ZCE01 + ZCY26 + XCMB515 XCMD2515L1
ZCMC21L10 + ZCMD21 XCMB527 ZCE01 + ZCY23 + ZCMC25L1
XCMB5150 ZCE01 + ZCY15 + + ZCMD25
XCMA127 ZCE01 + ZCY23 + ZCMC21L1 ZCMC25L10 + ZCMD25
+ ZCMD21 XCMB5270 ZCE01 + ZCY23 +
XCMB5152 ZCE01 + ZCY15 + ZCMD25L2 ZCMC25L10 + ZCMD25

10

5/201
Substitution table Limit switches

Old design New Osiswitch design Old design New Osiswitch design Old design New Osiswitch design

Miniature design (continued) XCMF1033E ZCEF2 + ZCMD21 + XCMF1114 ZCEG1 + ZCMD21L5

1 XCMB5272 ZCE01 + ZCY23 + ZCMC25L2


+ ZCMD25 XCMF1034
ZCMC21E3
ZCEF2 + ZCMD21L5
XCMF1115
XCMF1116
ZCEG1 + ZCMD21L5
ZCEG1 + ZCMC21L7 +
XCMB5273 ZCE01 + ZCY23 + ZCMC25L3 XCMF1034AE ZCEF2 + ZCMD61 + ZCMD21
+ ZCMD25 ZCMC21E5
XCMF1117 ZCEG1 + ZCMC21L7 +
XCMB5274 ZCE01 + ZCY23 + ZCMC25L5 XCMF1034E ZCEF2 + ZCMD21 + ZCMD21
+ ZCMD25 ZCMC21E5
XCMF1118 ZCEG1 + ZCMC21L10 +
XCMB5275 ZCE01 + ZCY23 + ZCMC25L5 XCMF1035 ZCEF2 + ZCMD21L5 ZCMD21

2 XCMB5276
+ ZCMD25
ZCE01 + ZCY23 + ZCMC25L7
XCMF1035AE ZCEF2 + ZCMD61 +
ZCMC21E5
XCMF1119 ZCEG1 + ZCMC21L10 +
ZCMD21
+ ZCMD25
XCMF1035E ZCEF2 + ZCMD21 + XCMG502 XCMD25F2L1
XCMB5277 ZCE01 + ZCY23 + ZCMC25L7 ZCMC21E5
XCMG5020 ZCEF2 + ZCMC25L10 +
+ ZCMD25
XCMF1036 ZCEF2 + ZCMC21L7 + ZCMD25
XCMB5278 ZCE01 + ZCY23 + ZCMD21
XCMG5022 ZCEF2 + ZCMD25L2
ZCMC25L10 + ZCMD25
XCMF1037 ZCEF2 + ZCMC21L7 +

3 ZCMD21 XCMG5023 ZCEF2 + ZCMC25L3 +


XCMB5279 ZCE01 + ZCY23 +
ZCMD25
ZCMC25L10 + ZCMD25
XCMF1038 ZCEF2 + ZCMC21L10 +
ZCMD21 XCMG5024 ZCEF2 + ZCMD25L5
XCMF102 XCMD21F2L1
XCMF1039 ZCEF2 + ZCMC21L10 + XCMG5025 ZCEF2 + ZCMD25L5
XCMF1020 ZCEF2 + ZCMC21L10 +
ZCMD21 ZCMD21 XCMG5026 ZCEF2 + ZCMC25L7 +
XCMF103AE ZCEF2 + ZCMD61 + ZCMD25
XCMF1022 ZCEF2 + ZCMD21L2
ZCMC21E1 XCMG5027 ZCEF2 + ZCMC25L7 +
XCMF1022AE ZCEF2 + ZCMD61 +

4 XCMF103E ZCEF2 + ZCMD21 + ZCMD25


ZCMC21E2
ZCMC21E1 XCMG5028 ZCEF2 + ZCMC25L10 +
XCMF1022E ZCEF2 + ZCMD21 +
XCMF110 XCMD21F0L1 ZCMD25
ZCMC21E2
XCMF1100 ZCEF0 + ZCMC21L10 + XCMG5029 ZCEF2 + ZCMC25L10 +
XCMF1023 ZCEF2 + ZCMC21L3 +
ZCMD21 ZCMD25
ZCMD21
XCMF1102 ZCEF0 + ZCMD21L2 XCMG503 XCMD25F2L1
XCMF1023AE ZCEF2 + ZCMD61 +
ZCMC21E3 XCMG5030 ZCEF2 + ZCMC25L10 +
XCMF1102AE ZCEF0 + ZCMD61 +

5
ZCMC21E2 ZCMD25
XCMF1023E ZCEF2 + ZCMD21 +
ZCMC21E3 XCMG5032 ZCEF2 + ZCMD25L2
XCMF1102E ZCEF0 + ZCMD21 +
XCMF1024 ZCEF2 + ZCMD21L5 ZCMC21E2 XCMG5033 ZCEF2 + ZCMC25L3 +
XCMF1103 ZCEF0 + ZCMC21L3 + ZCMD25
XCMF1024AE ZCEF2 + ZCMD61 +
ZCMC21E5 ZCMD21 XCMG5034 ZCEF2 + ZCMD25L5
XCMF1024E ZCEF2 + ZCMD21 + XCMF1103AE ZCEF0 + ZCMD61 + XCMG5035 ZCEF2 + ZCMD25L5
ZCMC21E5 ZCMC21E3
XCMG5036 ZCEF2 + ZCMC25L7 +

6 XCMF1025 ZCEF2 + ZCMD21L5 XCMF1103E ZCEF0 + ZCMD21 + ZCMD25


ZCMC21E3
XCMF1025AE ZCEF2 + ZCMD61 + XCMG5037 ZCEF2 + ZCMC25L7 +
ZCMC21E5 XCMF1104 ZCEF0 + ZCMD21L5 ZCMD25
XCMF1025E ZCEF2 + ZCMD21 + XCMF1104E ZCEF0 + ZCMD21 + XCMG5038 ZCEF2 + ZCMC25L10 +
ZCMC21E5 ZCMC21E5 ZCMD25
XCMF1026 ZCEF2 + ZCMC21L7 + XCMF1105 ZCEF0 + ZCMD21L5 XCMG5039 ZCEF2 + ZCMC25L10 +
ZCMD21 ZCMD25
XCMF1105AE ZCEF0 + ZCMD61 +

7
XCMF1027 ZCEF2 + ZCMC21L7 + ZCMC21E5 XCMG510 XCMD25F0L1
ZCMD21
XCMF1105E ZCEF0 + ZCMD21 + XCMG5100 ZCEF0 + ZCMC25L10 +
XCMF1028 ZCEF2 + ZCMC21L10 + ZCMC21E5 ZCMD25
ZCMD21
XCMF1106 ZCEF0 + ZCMC21L7 + XCMG5102 ZCEF0 + ZCMD25L2
XCMF1029 ZCEF2 + ZCMC21L10 + ZCMD21
ZCMD21 XCMG5103 ZCEF0 + ZCMC25L3 +
XCMF1107 ZCEF0 + ZCMC21L7 + ZCMD25
XCMF102AE ZCEF2 + ZCMD61 + ZCMD21
ZCMC21E1 XCMG5104 ZCEF0 + ZCMD25L5

8
XCMF1108 ZCEF0 + ZCMC21L10 +
XCMF102E ZCEF2 + ZCMD21 + ZCMD21 XCMG5105 ZCEF0 + ZCMD25L5
ZCMC21E1
XCMF1109 ZCEF0 + ZCMC21L10 + XCMG5106 ZCEF0 + ZCMC25L7 +
XCMF103 XCMD21F2L1 ZCMD21 ZCMD25

XCMF1030 ZCEF2 + ZCMC21L10 + XCMF110AE ZCEF0 + ZCMD61 + XCMG5107 ZCEF0 + ZCMC25L7 +


ZCMD21 ZCMC21E1 ZCMD25

XCMF1032 ZCEF2 + ZCMD21L2 XCMF110E ZCEF0 + ZCMD21 + XCMG5108 ZCEF0 + ZCMC25L10 +


ZCMC21E1 ZCMD25

9
XCMF1032AE ZCEF2 + ZCMD61 +
ZCMC21E2 XCMF111 XCMD21G1L1 XCMG5109 ZCEF0 + ZCMC25L10 +
ZCMD25
XCMF1032E ZCEF2 + ZCMD21 + XCMF1110 ZCEG1 + ZCMC21L10 +
ZCMC21E2 ZCMD21 XCMG511 XCMD25G1L1

XCMF1033 ZCEF2 + ZCMC21L3 + XCMF1112 ZCEG1 + ZCMD21L2 XCMG5110 ZCEG1 + ZCMC25L10 +


ZCMD21 ZCMD25
XCMF1113 ZCEG1 + ZCMC21L3 +
XCMF1033AE ZCEF2 + ZCMD61 + ZCMD21 XCMG5112 ZCEG1 + ZCMD25L2
ZCMC21E3

10

5/202
Substitution table Limit switches

Old design New Osiswitch design Old design New Osiswitch design Old design New Osiswitch design

Miniature design (continued) Design compact XCKP111H29 (1) XCKP2111P16

XCMG5113 ZCEG1 + ZCMC25L3 +


ZCMD25
Compact design plastic type XCKP XCKP111H44 (1)
XCKP111H7 (1)
ZCP21 + ZCE11 + ZCPEG13
ZCP21 + ZCE11 + ZCPEN12
1
ZCKY45 + XCKP601 ZCP26 + ZCE01 + ZCY45 +
XCMG5114 ZCEG1 + ZCMD25L5 ZCPEG11
XCKP118 XCKP2118G11
XCMG5115 ZCEG1 + ZCMD25L5 ZCKY45 + XCKP601H29 ZCP26 + ZCE01 + ZCY45 +
ZCPEP16 XCKP118H29 XCKP2118P16
XCMG5116 ZCEG1 + ZCMC25L7 +
ZCKY54 + XCKP601 ZCP26 + ZCE01 + ZCY54 + XCKP118H44 ZCP21 + ZCE01 + ZCY18 +
ZCMD25
ZCPEG11 ZCPEG13

2
XCMG5117 ZCEG1 + ZCMC25L7 +
ZCKY54 + XCKP601H29 ZCP26 + ZCE01 + ZCY54 + XCKP118H7 ZCP21 + ZCE01 + ZCY18 +
ZCMD25
ZCPEP16 ZCPEN12
XCMG5118 ZCEG1 + ZCMC25L10 +
ZCKY55 + XCKP601 ZCP26 + ZCE01 + ZCY55 + XCKP119 ZCP21 + ZCE01 + ZCY19 +
ZCMD25
ZCPEG11 ZCPEG11
XCMG5119 ZCEG1 + ZCMC25L10 +
ZCKY55 + XCKP601H29 ZCP26 + ZCE01 + ZCY55 + XCKP1198 ZCP61 + ZCE01 + ZCY19 +
ZCMD25
ZCPEP16 ZCPEG11

ZCKY18 + XCKP701 ZCP27 + ZCE01 + ZCY18 + XCKP119H29 ZCP21 + ZCE01 + ZCY19 +

3
ZCPEG11 ZCPEP16

ZCKY18 + XCKP701H29 ZCP27 + ZCE01 + ZCY18 + XCKP119H7 ZCP21 + ZCE01 + ZCY19 +


ZCPEP16 ZCPEN12

ZCKY45 + XCKP701 ZCP27 + ZCE01 + ZCY45 + XCKP121 XCKP2121G11


ZCPEG11 XCKP1218 ZCP61 + ZCE21 + ZCPEG11
ZCKY45 + XCKP701H29 ZCP27 + ZCE01 + ZCY45 + XCKP121H29 XCKP2121P16
ZCPEP16
XCKP121H44 ZCP21 + ZCE21 + ZCPEG13
ZCKY54 + XCKP701 ZCP27 + ZCE01 + ZCY54 +
ZCPEG11 XCKP121H7 ZCP21 + ZCE21 + ZCPEN12 4
ZCKY54 + XCKP701H29 ZCP27 + ZCE01 + ZCY54 + XCKP127 XCKP2127G11
ZCPEP16
XCKP1278 ZCP61 + ZCE27 + ZCPEG11
ZCKY55 + XCKP701 ZCP27 + ZCE01 + ZCY55 +
ZCPEG11 XCKP127H29 XCKP2127P16

ZCKY55 + XCKP701H29 ZCP27 + ZCE01 + ZCY55 + XCKP127H44 ZCP21 + ZCE27 + ZCPEG13


ZCPEP16

5
XCKP127H7 ZCP21 + ZCE27 + ZCPEN12
ZCKY18 + XCKP801 ZCP28 + ZCE01 + ZCY18 + XCKP128 XCKP2128G11
ZCPEG11
XCKP1288 ZCP61 + ZCE28 + ZCPEG11
ZCKY18 + XCKP801H29 ZCP28 + ZCE01 + ZCY18 +
ZCPEP16 XCKP128H29 XCKP2128P16

ZCKY45 + XCKP801 ZCP28 + ZCE01 + ZCY45 + XCKP128H44 ZCP21 + ZCE28 + ZCPEG13


ZCPEG11
XCKP128H7 ZCP21 + ZCE28 + ZCPEN12
ZCKY45 + XCKP801H29 ZCP28 + ZCE01 + ZCY45 +

6
ZCPEP16 XCKP145 XCKP2145G11

ZCKY54 + XCKP801 ZCP28 + ZCE01 + ZCY54 + XCKP1458 ZCP61 + ZCE01 + ZCY45 +


ZCPEG11 ZCPEG11

ZCKY54 + XCKP801H29 ZCP28 + ZCE01 + ZCY54 + XCKP145H29 XCKP2145P16


ZCPEP16 XCKP145H44 ZCP21 + ZCE01 + ZCY45 +
ZCKY55 + XCKP801 ZCP28 + ZCE01 + ZCY55 + ZCPEG13
ZCPEG11 XCKP145H7 ZCP21 + ZCE01 + ZCY45 +

7
ZCKY55 + XCKP801H29 ZCP28 + ZCE01 + ZCY55 + ZCPEN12
ZCPEP16 XCKP146 ZCP21 + ZCE01 + ZCY46 +
XCKP101H29 XCKP2101P16 ZCPEG11

XCKP101H44 ZCP21 + ZCE01 + ZCPEG13 XCKP1468 ZCP61 + ZCE01 + ZCY46 +


ZCPEG11
XCKP102 XCKP2102G11
XCKP146H29 ZCP21 + ZCE01 + ZCY46 +
XCKP102H29 XCKP2102P16 ZCPEP16

8
XCKP102H44 ZCP21 + ZCE02 + ZCPEG13 XCKP146H7 ZCP21 + ZCE01 + ZCY46 +
ZCPEN12
XCKP102H7 ZCP21 + ZCE02 + ZCPEN12
XCKP154 ZCP21 + ZCE01 + ZCY54 +
XCKP106 XCKP2106G11 ZCPEG11
XCKP106H29 XCKP2106P16 XCKP1548 ZCP61 + ZCE01 + ZCY54 +
XCKP106H44 ZCP21 + ZCE06 + ZCPEG13 ZCPEG11

XCKP106H7 ZCP21 + ZCE06 + ZCPEN12 XCKP154H29 ZCP21 + ZCE01 + ZCY54 +


ZCPEP16
XCKP110
XCKP1108
XCKP2110G11
ZCP61 + ZCE10 + ZCPEG11
XCKP154H44 ZCP21 + ZCE01 + ZCY54 +
ZCPEG13
9
XCKP110H29 XCKP2110P16 XCKP154H7 ZCP21 + ZCE01 + ZCY54 +
ZCPEN12
XCKP110H44 ZCP21 + ZCE10 + ZCPEG13
XCKP155 ZCP21 + ZCE01 + ZCY55 +
XCKP110H7 ZCP21 + ZCE10 + ZCPEN12 ZCPEG11
XCKP111 (1) XCKP2111G11

(1) Functional substitution, mounting offset by 10 mm. 10

5/203
Substitution table Limit switches

Old design New Osiswitch design Old design New Osiswitch design Old design New Osiswitch design

Design compact (continued) XCKP5279 XCPR2527G13 XCKP621H29 ZCP26 + ZCE21 + ZCPEP16

1 Compact design plastic type XCKP (continued) XCKP5279H29


XCKP5279H7
XCPR2527P20
XCPR2527N12
XCKP621H44
XCKP627
ZCP26 + ZCE21 + ZCPEG13
ZCP26 + ZCE27 + ZCPEG11
XCKP1558 ZCP61 + ZCE01 + ZCY55 +
ZCPEG11 XCKP527H29 XCKP2527P16 XCKP627H29 ZCP26 + ZCE27 + ZCPEP16
XCKP155H29 ZCP21 + ZCE01 + ZCY55 + XCKP527H44 ZCP25 + ZCE27 + ZCPEG13 XCKP627H44 ZCP26 + ZCE27 + ZCPEG13
ZCPEP16
XCKP527H7 ZCP25 + ZCE27 + ZCPEN12 XCKP628 ZCP26 + ZCE28 + ZCPEG11
XCKP155H44 ZCP21 + ZCE01 + ZCY55 +
ZCPEG13 XCKP528 XCKP2528G11 XCKP628H29 ZCP26 + ZCE28 + ZCPEP16

2 XCKP155H7 ZCP21 + ZCE01 + ZCY55 +


ZCPEN12
XCKP528H29 XCKP2528P16 XCKP628H44 ZCP26 + ZCE28 + ZCPEG13
XCKP528H44 ZCP25 + ZCE28 + ZCPEG13 XCKP639 ZCP26 + ZCE01 + ZCY39 +
XCKP501 XCKP2501G11 ZCPEG11
XCKP528H7 ZCP25 + ZCE28 + ZCPEN12
XCKP501H29 XCKP2501P16 XCKP645 ZCP26 + ZCE01 + ZCY45 +
XCKP539 XCKP2539G11 ZCPEG11
XCKP502 XCKP2502G11
XCKP545 XCKP2545G11 XCKP645H29 ZCP26 + ZCE01 + ZCY45 +
XCKP5029 XCPR2502G13 ZCPEP16

3
XCKP545H29 XCKP2545P16
XCKP5029H29 XCPR2502P20 XCKP645H44 ZCP26 + ZCE01 + ZCY45 +
XCKP545H44 ZCP25 + ZCE01 + ZCY45 +
XCKP5029H7 XCPR2502N12 ZCPEG13 ZCPEG13

XCKP502H29 XCKP2502P16 XCKP545H7 ZCP25 + ZCE01 + ZCY45 + XCKP646 ZCP26 + ZCE01 + ZCY46 +
ZCPEN12 ZCPEG11
XCKP502H44 ZCP25 + ZCE02 + ZCPEG13
XCKP546 ZCP25 + ZCE01 + ZCY46 + XCKP646H29 ZCP26 + ZCE01 + ZCY46 +
XCKP502H7 ZCP25 + ZCE02 + ZCPEN12 ZCPEG11 ZCPEP16
XCKP506 XCKP2506G11 XCKP546H29 ZCP25 + ZCE01 + ZCY46 + XCKP654 ZCP26 + ZCE01 + ZCY54 +

4
ZCPEP16 ZCPEG11
XCKP506H29 XCKP2506P16 XCKP546H7 ZCP25 + ZCE01 + ZCY46 +
ZCPEN12 XCKP654H29 ZCP26 + ZCE01 + ZCY54 +
XCKP506H44 ZCP25 + ZCE06 + ZCPEG13 ZCPEP16
XCKP554 ZCP25 + ZCE01 + ZCY54 +
XCKP506H7 ZCP25 + ZCE06 + ZCPEN12 XCKP654H44 ZCP26 + ZCE01 + ZCY54 +
ZCPEG11
XCKP510 XCKP2510G11 ZCPEG13
XCKP554H29 ZCP25 + ZCE01 + ZCY54 +
ZCPEP16 XCKP655 ZCP26 + ZCE01 + ZCY55 +
XCKP5109 XCPR2510G13
XCKP554H44 ZCP25 + ZCE01 + ZCY54 + ZCPEG11

5
XCKP5109H29 XCPR2510P20 ZCPEG13 XCKP655H29 ZCP26 + ZCE01 + ZCY55 +
XCKP5109H7 XCPR2510N12 XCKP554H7 ZCP25 + ZCE01 + ZCY54 + ZCPEP16
ZCPEN12
XCKP510H29 XCKP2510P16 XCKP655H44 ZCP26 + ZCE01 + ZCY55 +
XCKP555 ZCP25 + ZCE01 + ZCY55 + ZCPEG13
XCKP510H44 ZCP25 + ZCE10 + ZCPEG13 ZCPEG11
XCKP701 ZCP27 + ZCE01 + ZCPEG11
XCKP510H7 ZCP25 + ZCE10 + ZCPEN12 XCKP555H29 ZCP25 + ZCE01 + ZCY55 +
ZCPEP16 XCKP701H29 ZCP27 + ZCE01 + ZCPEP16
XCKP511 (1) XCKP2511G11
XCKP555H44 ZCP25 + ZCE01 + ZCY55 + XCKP702 ZCP27 + ZCE02 + ZCPEG11

6
XCKP511H29 (1) XCKP2511P16 ZCPEG13
XCKP555H7 ZCP25 + ZCE01 + ZCY55 + XCKP702H29 ZCP27 + ZCE02 + ZCPEP16
XCKP511H44 (1) ZCP25 + ZCE11 + ZCPEG13
ZCPEN12 XCKP702H44 ZCP27 + ZCE02 + ZCPEG13
XCKP511H7 (1) ZCP25 + ZCE11 + ZCPEN12
XCKP601 ZCP26 + ZCE01 + ZCPEG11
XCKP706 ZCP27 + ZCE06 + ZCPEG11
XCKP518 XCKP2518G11
XCKP601H29 ZCP26 + ZCE01 + ZCPEP16
XCKP706H29 ZCP27 + ZCE06 + ZCPEP16
XCKP5189 XCPR2518G13
XCKP602 ZCP26 + ZCE02 + ZCPEG11
XCKP706H44 ZCP27 + ZCE06 + ZCPEG13
XCKP5189H29 XCPR2518P20
XCKP602H29 ZCP26 + ZCE02 + ZCPEP16
XCKP710 ZCP27 + ZCE10 + ZCPEG11

7 XCKP5189H7
XCKP518H29
XCPR2518N12
XCKP2518P16
XCKP602H44
XCKP606
ZCP26 + ZCE02 + ZCPEG13
ZCP26 + ZCE06 + ZCPEG11
XCKP710H29 ZCP27 + ZCE10 + ZCPEP16
XCKP710H44 ZCP27 + ZCE10 + ZCPEG13
XCKP518H44 ZCP25 + ZCE01 + ZCY18 +
XCKP606H29 ZCP26 + ZCE06 + ZCPEP16
ZCPEG13 XCKP711 (1) ZCP27 + ZCE11 + ZCPEG11
XCKP606H44 ZCP26 + ZCE06 + ZCPEG13
XCKP518H7 ZCP25 + ZCE01 + ZCY18 + XCKP711H29 (1) ZCP27 + ZCE11 + ZCPEP16
ZCPEN12 XCKP610 ZCP26 + ZCE10 + ZCPEG11
XCKP711H44 (1) ZCP27 + ZCE11 + ZCPEG13
XCKP519 ZCP25 + ZCE01 + ZCY19 + XCKP610H29 ZCP26 + ZCE10 + ZCPEP16

8 ZCPEG11 XCKP718 ZCP27 + ZCE01 + ZCY18 +


XCKP610H44 ZCP26 + ZCE10 + ZCPEG13 ZCPEG11
XCKP519H29 ZCP25 + ZCE01 + ZCY19 +
ZCPEP16 XCKP611 (1) ZCP26 + ZCE11 + ZCPEG11 XCKP7188 ZCP67 + ZCE01 + ZCY18 +
ZCPEG11
XCKP519H7 ZCP25 + ZCE01 + ZCY19 + XCKP611H29 (1) ZCP26 + ZCE11 + ZCPEP16
ZCPEN12 XCKP718H29 ZCP27 + ZCE01 + ZCY18 +
XCKP611H44 (1) ZCP26 + ZCE11 + ZCPEG13 ZCPEP16
XCKP521 XCKP2521G11
XCKP618 ZCP26 + ZCE01 + ZCY18 + XCKP718H44 ZCP27 + ZCE01 + ZCY18 +
XCKP5219 XCPR2521G13 ZCPEG11 ZCPEG13

9 XCKP5219H29
XCKP5219H7
XCPR2521P20
XCPR2521N12
XCKP618H29 ZCP26 + ZCE01 + ZCY18 +
ZCPEP16
XCKP719 ZCP27 + ZCE01 + ZCY19 +
ZCPEG11
XCKP618H44 ZCP26 + ZCE01 + ZCY18 +
ZCPEG13 XCKP719H29 ZCP27 + ZCE01 + ZCY19 +
XCKP521H29 XCKP2521P16 ZCPEP16
XCKP619 ZCP26 + ZCE01 + ZCY19 +
XCKP521H44 ZCP25 + ZCE21 + ZCPEG13 XCKP721 ZCP27 + ZCE21 + ZCPEG11
ZCPEG11
XCKP521H7 ZCP25 + ZCE21 + ZCPEN12 XCKP621 ZCP26 + ZCE21 + ZCPEG11 XCKP721H29 ZCP27 + ZCE21 + ZCPEP16
XCKP527 XCKP2527G11

10 (1) Functional substitution, mounting offset by 10 mm.

5/204
Substitution table Limit switches

Old design New Osiswitch design Old design New Osiswitch design Old design New Osiswitch design

Design compact (continued) XCKP827H44 ZCP28 + ZCE27 + ZCPEG13 Compact design plastic type XCKT

Compact design plastic type XCKP (continued) XCKP828


XCKP828H29
ZCP28 + ZCE28 + ZCPEG11
ZCP28 + ZCE28 + ZCPEP16
ZCKY18 + XCKT601
ZCKY18 + XCKT601H29
ZCE01 + ZCY18 + ZCT26G11
ZCE01 + ZCY18 + ZCT26P16
1
XCKP721H44 ZCP27 + ZCE21 + ZCPEG13
XCKP727 ZCP27 + ZCE27 + ZCPEG11 XCKP828H44 ZCP28 + ZCE28 + ZCPEG13 ZCKY45 + XCKT601 ZCE01 + ZCY45 + ZCT26G11

XCKP727H29 ZCP27 + ZCE27 + ZCPEP16 XCKP845 ZCP28 + ZCE01 + ZCY45 + ZCKY45 + XCKT601H29 ZCE01 + ZCY45 + ZCT26P16
ZCPEG11
XCKP727H44 ZCP27 + ZCE27 + ZCPEG13 ZCKY54 + XCKT601 ZCE01 + ZCY54 + ZCT26G11
XCKP845H29 ZCP28 + ZCE01 + ZCY45 +
ZCPEP16 ZCKY54 + XCKT601H29 ZCE01 + ZCY54 + ZCT26P16

2
XCKP728 ZCP27 + ZCE28 + ZCPEG11
XCKP728H29 ZCP27 + ZCE28 + ZCPEP16 XCKP845H44 ZCP28 + ZCE01 + ZCY45 + ZCKY55 + XCKT601 ZCE01 + ZCY55 + ZCT26G11
ZCPEG13
XCKP728H44 ZCP27 + ZCE28 + ZCPEG13 ZCKY55 + XCKT601H29 ZCE01 + ZCY55 + ZCT26P16
XCKP846 ZCP28 + ZCE01 + ZCY46 +
XCKP745 ZCP27 + ZCE01 + ZCY45 + ZCPEG11 ZCKY18 + XCKT701 ZCE01 + ZCY18 + ZCT27G11
ZCPEG11 XCKP846H29 ZCP28 + ZCE01 + ZCY46 + ZCKY18 + XCKT701H29 ZCE01 + ZCY18 + ZCT27P16
XCKP745H29 ZCP27 + ZCE01 + ZCY45 + ZCPEP16
ZCKY45 + XCKT701 ZCE01 + ZCY45 + ZCT27G11
ZCPEP16 XCKP854 ZCP28 + ZCE01 + ZCY54 +
ZCPEG11

3
ZCKY45 + XCKT701H29 ZCE01 + ZCY45 + ZCT27P16
XCKP745H44 ZCP27 + ZCE01 + ZCY45 +
ZCPEG13 XCKP854H29 ZCP28 + ZCE01 + ZCY54 +
ZCKY54 + XCKT701 ZCE01 + ZCY54 + ZCT27G11
ZCPEP16
XCKP746 ZCP27 + ZCE01 + ZCY46 + ZCKY54 + XCKT701H29 ZCE01 + ZCY54 + ZCT27P16
XCKP854H44 ZCP28 + ZCE01 + ZCY54 +
ZCPEG11
ZCPEG13 ZCKY55 + XCKT701 ZCE01 + ZCY55 + ZCT27G11
XCKP746H29 ZCP27 + ZCE01 + ZCY46 + XCKP855 ZCP28 + ZCE01 + ZCY55 +
ZCPEP16 ZCPEG11 ZCKY55 + XCKT701H29 ZCE01 + ZCY55 + ZCT27P16

XCKP754 ZCP27 + ZCE01 + ZCY54 + XCKP855H29 ZCP28 + ZCE01 + ZCY55 + ZCKY18 + XCKT801 ZCE01 + ZCY18 + ZCT28G11
ZCPEG11 ZCPEP16
XCKP754H29 ZCP27 + ZCE01 + ZCY54 +
ZCPEP16
XCKP855H44 ZCP28 + ZCE01 + ZCY55 +
ZCPEG13
ZCKY18 + XCKT801H29
ZCKY45 + XCKT801
ZCE01 + ZCY18 + ZCT28P16
ZCE01 + ZCY45 + ZCT28G11 4
XCKP901 ZCP29 + ZCE01 + ZCPEG11 ZCKY45 + XCKT801H29 ZCE01 + ZCY45 + ZCT28P16
XCKP754H44 ZCP27 + ZCE01 + ZCY54 +
ZCPEG13 XCKP901H44 ZCP29 + ZCE01 + ZCPEG13 ZCKY54 + XCKT801 ZCE01 + ZCY54 + ZCT28G11
XCKP755 ZCP27 + ZCE01 + ZCY55 + XCKP902 ZCP29 + ZCE02 + ZCPEG11 ZCKY54 + XCKT801H29 ZCE01 + ZCY54 + ZCT28P16
ZCPEG11
XCKP902H44 ZCP29 + ZCE02 + ZCPEG13 ZCKY55 + XCKT801 ZCE01 + ZCY55 + ZCT28G11
XCKP755H29 ZCP27 + ZCE01 + ZCY55 +

XCKP755H44
ZCPEP16
ZCP27 + ZCE01 + ZCY55 +
XCKP902H7
XCKP910
ZCP29 + ZCE02 + ZCPEN12
ZCP29 + ZCE10 + ZCPEG11
ZCKY55 + XCKT801H29
XCKT101
ZCE01 + ZCY55 + ZCT28P16
XCKT2101G11
5
ZCPEG13
XCKP910H44 ZCP29 + ZCE10 + ZCPEG13 XCKT1018 ZCE01 + ZCT61G11
XCKP801 ZCP28 + ZCE01 + ZCPEG11
XCKP910H7 ZCP29 + ZCE10 + ZCPEN12 XCKT101H29 XCKT2101P16
XCKP801H29 ZCP28 + ZCE01 + ZCPEP16
XCKP911 (1) ZCP29 + ZCE11 + ZCPEG11 XCKT102 XCKT2102G11
XCKP802 ZCP28 + ZCE02 + ZCPEG11
XCKP911H44 (1) ZCP29 + ZCE11 + ZCPEG13 XCKT1028 ZCE02 + ZCT61G11
XCKP802H29
XCKP802H44
ZCP28 + ZCE02 + ZCPEP16
ZCP28 + ZCE02 + ZCPEG13
XCKP921
XCKP921H44
ZCP29 + ZCE21 + ZCPEG11
ZCP29 + ZCE21 + ZCPEG13
XCKT102H29
XCKT102H7
XCKT2102P16
ZCE02 + ZCT21N12
6
XCKP806 ZCP28 + ZCE06 + ZCPEG11
XCKP927 ZCP29 + ZCE27 + ZCPEG11 XCKT106 XCKT2106G11
XCKP806H29 ZCP28 + ZCE06 + ZCPEP16
XCKP927H44 ZCP29 + ZCE27 + ZCPEG13 XCKT1068 ZCE06 + ZCT61G11
XCKP806H44 ZCP28 + ZCE06 + ZCPEG13
XCKP928 ZCP29 + ZCE28 + ZCPEG11 XCKT106H29 XCKT2106P16
XCKP810 ZCP28 + ZCE10 + ZCPEG11
XCKP928H44 ZCP29 + ZCE28 + ZCPEG13 XCKT106H7 ZCE06 + ZCT21N12
XCKP810H29
XCKP810H44
ZCP28 + ZCE10 + ZCPEP16
ZCP28 + ZCE10 + ZCPEG13
XCKP939 ZCP29 + ZCE01 + ZCY39 +
ZCPEG11
XCKT110
XCKT1108
XCKT2110G11
ZCE10 + ZCT61G11
7
XCKP810H7 ZCP28 + ZCE10 + ZCPEN12
XCKT110H29 XCKT2110P16
XCKP811 (1) ZCP28 + ZCE11 + ZCPEG11
XCKT110H7 ZCE10 + ZCT21N12
XCKP811H29 (1) ZCP28 + ZCE11 + ZCPEP16
XCKT111 (1) XCKT2111G11
XCKP811H44 (1) ZCP28 + ZCE11 + ZCPEG13
XCKT111H29 (1) XCKT2111P16
XCKP818 ZCP28 + ZCE01 + ZCY18 +
ZCPEG11
XCKT111H7 (1) ZCE11 + ZCT21N12 8
XCKT118 XCKT2118G11
XCKP818H29 ZCP28 + ZCE01 + ZCY18 +
ZCPEP16 XCKT1188 ZCE01 + ZCY18 + ZCT61G11
XCKP818H44 ZCP28 + ZCE01 + ZCY18 + XCKT118H29 XCKT2118P16
ZCPEG13
XCKT118H7 ZCE01 + ZCY18 + ZCT21N12
XCKP819 ZCP28 + ZCE01 + ZCY19 +

9
ZCPEG11 XCKT119 ZCE01 + ZCY19 + ZCT21G11

XCKP821 ZCP28 + ZCE21 + ZCPEG11 XCKT1198 ZCE01 + ZCY19 + ZCT61G11

XCKP821H29 ZCP28 + ZCE21 + ZCPEP16 XCKT119H29 ZCT21P16 + ZCE01 + ZCY19


XCKP821H44 ZCP28 + ZCE21 + ZCPEG13 XCKT119H7 ZCE01 + ZCY19 + ZCT21N12
XCKP827 ZCP28 + ZCE27 + ZCPEG11 XCKT121 XCKT2121G11
XCKP827H29 ZCP28 + ZCE27 + ZCPEP16 XCKT519H7 ZCE01 + ZCY19 + ZCT25N12

(1) Functional substitution, mounting offset by 10 mm. 10

5/205
Substitution table Limit switches

Old design New Osiswitch design Old design New Osiswitch design Old design New Osiswitch design

1 Design compact (continued)


Compact design plastic type XCKT (continued)
XCKT519H29
XCKT519H7
ZCE01 + ZCY19 + ZCT25P16
ZCE01 + ZCY19 + ZCT25N12
XCKT706
XCKT706H29
ZCE06 + ZCT27G11
ZCE06 + ZCT27P16

XCKT519H7 ZCE01 + ZCY19 + ZCT25N12 XCKT521 ZCE21 + ZCT25G11 XCKT710 ZCE10 + ZCT27G11

XCKT121H29 XCKT2121P16 XCKT5219 XCTR2521G11 XCKT710H29 ZCE10 + ZCT27P16

XCKT121H7 ZCE21 + ZCT21N12 XCKT5219H29 XCTR2521P16 XCKT711 (1) ZCE11 + ZCT27G11

XCKT128 ZCE28 + ZCT21G11 XCKT5219H7 XCTR2521N12 XCKT711H29 (1) ZCE11 + ZCT27P16

2 XCKT128H29
XCKT139
XCKT2128P16
XCKT2139G11
XCKT521H29
XCKT521H7
ZCE21 + ZCT25P16
ZCE21 + ZCT25N12
XCKT718
XCKT718H29
ZCE01 + ZCY18 + ZCT27G11
ZCE01 + ZCY18 + ZCT27P16

XCKT1398 ZCE01 + ZCY39 + ZCT61G11 XCKT528 ZCE28 + ZCT25G11 XCKT719 ZCE01 + ZCY19 + ZCT27G11

XCKT145 XCKT2145G11 XCKT528H29 ZCE28 + ZCT25P16 XCKT719H29 ZCE01 + ZCY19 + ZCT27P16

XCKT1458 ZCE01 + ZCY45 + ZCT61G11 XCKT539 ZCE01 + ZCY39 + ZCT25G11 XCKT721 ZCE21 + ZCT27G11

XCKT145H29 XCKT2145P16 XCKT545 ZCE01 + ZCY45 + ZCT25G11 XCKT721H29 ZCE21 + ZCT27P16

3 XCKT145H7 ZCE01 + ZCY45 + ZCT21N12 XCKT545H29


XCKT545H7
ZCE01 + ZCY45 + ZCT25P16
ZCE01 + ZCY45 + ZCT25N12
XCKT739
XCKT745
ZCE01 + ZCY39 + ZCT27G11
ZCE01 + ZCY45 + ZCT27G11
XCKT146 ZCE01 + ZCY46 + ZCT21G11
XCKT1468 ZCE01 + ZCY46 + ZCT61G11 XCKT546 ZCE01 + ZCY46 + ZCT25G11 XCKT745H29 ZCE01 + ZCY45 + ZCT27P16

XCKT146H29 ZCE01 + ZCY46 + ZCT21P16 XCKT546H29 ZCE01 + ZCY46 + ZCT25P16 XCKT746 ZCE01 + ZCY46 + ZCT27G11

XCKT146H7 ZCE01 + ZCY46 + ZCT21N12 XCKT546H7 ZCE01 + ZCY46 + ZCT25N12 XCKT746H29 ZCE01 + ZCY46 + ZCT27P16

ZCE01 + ZCY54 + ZCT21G11 XCKT554 ZCE01 + ZCY54 + ZCT25G11 XCKT754 ZCE01 + ZCY54 + ZCT27G11

4
XCKT154
XCKT1548 ZCE01 + ZCY54 + ZCT61G11 XCKT554H29 ZCE01 + ZCY54 + ZCT25P16 XCKT754H29 ZCE01 + ZCY54 + ZCT27P16

XCKT154H29 ZCE01 + ZCY54 + ZCT21P16 XCKT554H7 ZCE01 + ZCY54 + ZCT25N12 XCKT755 ZCE01 + ZCY55 + ZCT27G11

XCKT154H7 ZCE01 + ZCY54 + ZCT21N12 XCKT555 ZCE01 + ZCY55 + ZCT25G11 XCKT755H29 ZCE01 + ZCY55 + ZCT27P16

XCKT155 ZCE01 + ZCY55 + ZCT21G11 XCKT555H29 ZCE01 + ZCY55 + ZCT25P16 XCKT801 ZCE01 + ZCT28G11

XCKT1558 ZCE01 + ZCY55 + ZCT61G11 XCKT555H7 ZCE01 + ZCY55 + ZCT25N12 XCKT801H29 ZCE01 + ZCT28P16

5
XCKT155H29 ZCE01 + ZCY55 + ZCT21P16 XCKT601 ZCE01 + ZCT26G11 XCKT802 ZCE02 + ZCT28G11

XCKT155H7 ZCE01 + ZCY55 + ZCT21N12 XCKT601H29 ZCE01 + ZCT26P16 XCKT802H29 ZCE02 + ZCT28P16

XCKT501 ZCE01 + ZCT25G11 XCKT602 ZCE02 + ZCT26G11 XCKT806 ZCE06 + ZCT28G11

XCKT501H29 ZCE01 + ZCT25P16 XCKT602H29 ZCE02 + ZCT26P16 XCKT806H29 ZCE06 + ZCT28P16

XCKT502 ZCE02 + ZCT25G11 XCKT606 ZCE06 + ZCT26G11 XCKT810 ZCE10 + ZCT28G11

XCKT5029 XCTR2502G11 XCKT606H29 ZCE06 + ZCT26G11 XCKT810H29 ZCE10 + ZCT28P16

6 XCKT5029H29
XCKT5029H7
XCTR2502P16
XCTR2502N12
XCKT610
XCKT610H29
ZCE10 + ZCT26G11
ZCE10 + ZCT26P16
XCKT811 (1)
XCKT811H29 (1)
ZCE11 + ZCT28G11
ZCE11 + ZCT28P16

XCKT502H29 ZCE02 + ZCT25P16 XCKT611 (1) ZCE11 + ZCT26G11 XCKT818 ZCE01 + ZCY18 + ZCT28G11

XCKT502H7 ZCE02 + ZCT25N12 XCKT611H29 (1) ZCE11 + ZCT26P16 XCKT818H29 ZCE01 + ZCY18 + ZCT28P16

XCKT506 ZCE06 + ZCT25G11 XCKT618 ZCE01 + ZCY18 + ZCT26G11 XCKT819 ZCE01 + ZCY19 + ZCT28G11

XCKT506H29 ZCE06 + ZCT25P16 XCKT618H29 ZCE01 + ZCY18 + ZCT26P16 XCKT819H29 ZCE01 + ZCY19 + ZCT28P16

7 XCKT506H7
XCKT510
ZCE06 + ZCT25N12
ZCE10 + ZCT25G11
XCKT619
XCKT619H29
ZCE01 + ZCY19 + ZCT26G11
ZCE01 + ZCY19 + ZCT26G11
XCKT821
XCKT821H29
ZCE21 + ZCT28G11
ZCE21 + ZCT28P16

XCKT5109 XCTR2510G11 XCKT621 ZCE21 + ZCT26G11 XCKT839 ZCE01 + ZCY39 + ZCT28G11

XCKT5109H29 XCTR2510P16 XCKT621H29 ZCE21 + ZCT26P16 XCKT845 ZCE01 + ZCY45 + ZCT28G11

XCKT5109H7 XCTR2510N12 XCKT639 ZCE01 + ZCY39 + ZCT26G11 XCKT845H29 ZCE01 + ZCY45 + ZCT28P16

XCKT510H29 ZCE10 + ZCT25P16 XCKT645 ZCE01 + ZCY45 + ZCT26G11 XCKT846 ZCE01 + ZCY46 + ZCT28G11

8 XCKT510H7
XCKT511 (1)
ZCE10 + ZCT25N12
ZCE11 + ZCT25G11
XCKT645H29
XCKT646
ZCE01 + ZCY45 + ZCT26P16
ZCE01 + ZCY46 + ZCT26G11
XCKT846H29
XCKT854
ZCE01 + ZCY46 + ZCT28P16
ZCE01 + ZCY54 + ZCT28G11

XCKT511H29 (1) ZCE11 + ZCT25P16 XCKT646H29 ZCE01 + ZCY46 + ZCT26P16 XCKT854H29 ZCE01 + ZCY54 + ZCT28P16

XCKT511H7 (1) ZCE11 + ZCT25N12 XCKT654 ZCE01 + ZCY54 + ZCT26G11 XCKT855 ZCE01 + ZCY55 + ZCT28G11

XCKT518 ZCE01 + ZCY18 + ZCT25G11 XCKT654H29 ZCE01 + ZCY54 + ZCT26P16 XCKT855H29 ZCE01 + ZCY55 + ZCT28P16

XCKT5189 XCTR2518G11 XCKT655 ZCE01 + ZCY55 + ZCT26G11 XCKT910H7 ZCE10 + ZCT29N12

9 XCKT5189H29 XCTR2518P16 XCKT655H29


XCKT701
ZCE01 + ZCY55 + ZCT26P16
ZCE01 + ZCT27G11
XCKT5189H7 XCTR2518N12
XCKT518H29 ZCE01 + ZCY18 + ZCT25P16 XCKT701H29 ZCE01 + ZCT27P16

XCKT518H7 ZCE01 + ZCY18 + ZCT25N12 XCKT702 ZCE02 + ZCT27G11

XCKT519 ZCE01 + ZCY19 + ZCT25G11 XCKT702H29 ZCE02 + ZCT27P16

10 (1) Functional substitution, mounting offset by 10 mm.

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Substitution table Limit switches

Old design New Osiswitch design

Design compact (continued)


Compact design plastic type XCKN 1
XCKA110 XCKN2110G11
XCKA102 XCKN2102G11
XCKA121 XCKN2121G11
XCKA118 XCKN2118G11

10

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