Calculation of GTG Shelter Rev 1

PetroChina International Jabung Ltd.
Betara Complex Development

Job No. : BCD-470R-CA
Detail Engineering Design
GTG & WHRU Additional Project
CALCULATION
GTG SHELTER STRUCTURAL ANALYSIS & FOUNDATION
Document No.
BCD3-690-45-CAL-4-102-00
Revision 1
CONTRACTOR DOCUMENT REVIEW
FOR CONFORMANCE WITH SPECIFICATIONS AND DESIGN DRAWINGS
Review Code
A Accepted as it is or with minor comments
B Accepted as noted – Resubmittal required
C Not Accepted
D Information Only
THIS REVIEW DOES NOT RELIEVE THE CONTRACTOR/VENDOR
OF ANY CONTRACTUAL OBLIGATION, INCLUDING THE
RESPONSIBILITY FOR ENGINEERING AND DETAIL DESIGN.
PetroChina International Jabung Ltd Date By
1 Re-Approved For Construction 08-FEB-2018 MI SEF JC/JND AAG/VK

0 Approved For Construction 12-SEP-2017 MI SEF JC/JND AAG/VK
C Issued For Approval 08-SEP-2017 MI SEF JC/JND AAG/VK
B Issued For Review 05-SEP-2017 MI SEF JC/JND AAG/VK
A Internal For Inter Discipline Check 04-SEP-2017 MI SEF JC/JND AAG/VK
Prepared Checked Reviewed Approved
Rev. Description Date
By By By By
PetroChina International Jabung Ltd. Calculation
GTG Shelter Structural Analysis &
Foundation
TABULATION OF REVISED PAGES
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BCD3-690-45-CAL-4-102-00 Rev 1 Page 2 of 46 08-Feb-2018

Calculation
PetroChina International Jabung Ltd. GTG Shelter Structural Analysis &
Foundation
Comments Response Sheet

Doc. No.: BCD3-690-45-CAL-4-102-00
GTG SHELTER STRUCTURAL ANALYSIS & FOUNDATION
Section/
No Company Comments Contractor Response Remark
Page Ref.

Calculation
Foundation
TABLE OF CONTENTS
Section Title Page
1.0 …………………………………………………………………………………… 6
INTRODUCTION
2.0 …………………………………………………………………………………… 6
ABBREVIATIONS
3.0 …………………………………………………………………………………… 6
DEFENITIONS
4.0 …………………………………………………………………………………… 7
GENERAL
4.1 ……………………………………………………………………………………….. 7
Scope
4.2 ………………………………………………………. 7
Codes, Standards and References
4.3 …………………………………………………………………………………………….
Unit 7
4.4 ……………………………………………………………………………. 7
Quality of Material
4.5 …………………………………………………………………………………. 8
Unit Weight
4.6 Pile Capacity……………………………………………………………………………. 8
5.0 DESIGN LOAD ……………………………………………………………………………………………
8
5.1 ………………………………………………………………………………...
Dead Load (D) 8
5.2 …………………………………………………………………………………
Live Load (L) 9
5.3 …………………………………………………………………………………
Wind Load (W) 9
5.4 ……………………………………………………………………. 12
Earthquake Load (EQ)
5.5 …………………………………………………………………………………. 13
Impact Load
5.6 ………………………………………………………………………… 14
Load Combination
5.7 Loading …………………………………………………………………………………
Data 15
6.0 …………………………………………………………………….. 16
COMPRESSOR SHELTER
6.1 ……………………………………………………………………………… 16
Summary Result
6.2 …………………………………………………………………………….. 17
Framing Modeling
6.3 ………………………………………………………………. 17
Joint and Member Numbering
6.4 …………………………………………………………………………. 19
Member Properties
6.5 ……………………………………………………………………………................. 19
Loading
7.0 FOUNDATION…………………………………………………………………………….
DESIGN 23
7.1 ……………………………………………………………………………. 23
Foundation Layout
7.2 …………………………………………………………………………….
Foundation Analysis F1 23
7.3 …………………………………………………………………………….
Foundation Analysis F2 33
7.4 …………………………………………………………………………….
Summary Foundation Analysis 42
7.5 ……………………………………………………………………………. 43
Foundation Sketch
8.0 ……………………………………………………………………………........... 45
RAIL DESIGN
8.1 …………………………………………………………………………..................…. 45
Loading
8.2 …………………………………………………………………………....................…. 45
Model
8.3 …………………………………………………………………………….... 46
Analysis Result

Calculation
Foundation
ATTACHMENT - 1 INPUT STAADPRO OF COMPRESSOR SHELTER

ATTACHMENT - 2 SOIL INVESTIGATION REPORT
ATTACHMENT - 3 CONNECTION CALCULATION
ATTACHMENT - 4 MATERIAL TAKE OFF
• ATTACHMENT - 3 : Shelter Drawing

Calculation
Foundation
1.0 INTRODUCTION
PetroChina International Jabung Ltd (PCIJL) is currently operating oil and gas field located in
Jabung Block in Jambi Province, Sumatra Indonesia.
In Betara Gas Processing (BGP) Facilities, PetroChina intend to extent its electric power
capacity by adding one set of Gas Turbine Generator (GTG) and Waste Heat Recovery Unit
(WHRU). Those equipment package are consisted of:
GTG Package consist of : (1). Gas Turbine (GT) complete with IC engine for starting system,
(2) Gas Turbine Generator (GTG), (3) Gearbox, (4) Lube Oil Console/System, (5) Radiator
and/or cooling system, (6) CO2 bottles, (7) Mist Eliminator and (8) Various Relevant Control
Panels
WHRU package consist of: (1) 1 set of WHRU include 2 coils and (2) Extension of ducting
system
This document is related to detail design of equipment foundation for those above
equipments and GTG shelter, that will be used by construction company as reference.
2.0 ABBREVIATIONS
BCD Betara Complex Development
BGP Betara Gas Plant
NGL Natural Gas Liquid
PCJL PetroChina Jabung Ltd.
POD Pursuant to Plant of Development
3.0 DEFENITIONS
● COMPANY is PETROCHINA JABUNG LTD shall mean firm or corporation which appoint
CONTRACTOR as the executor of the Project.
● CONTRACTOR is PT. Singgar Mulia shall mean firm or corporation as the executor of
the PROJECT.
● PROJECT is Front End Engineering Design (FEED) - Development of Non Associated

Gas from SABAR and NEB-UTAF Field.

Calculation
Foundation
4.0 GENERAL
4.1 Scope
This document present detail engineering design calculation of GTG Shelter.
4.2 Codes, Standards and References

Applicable Documents and Reference
a. BCD4-000-45-CRT-4-001 : Civil & Structure Design
b. BCD4-000-45-CRT-4-101 : Civil & Structure Design Guide
c. BCD4-000-45-CRT-4-004 : Wind Load Design Guide
d. BCD3-01-00-45-SPC-003-1 : Specification for Structural Steel Construction
e. BCD4-000-45-SPC-4-122-00 : Project Specification Shelter
International Code
a. ASCE 7-05 : Minimum Design Loads for Buildings and other
structures
b. UBC 97 : Uniform Building Code
c. ACI 318-02 : Building Code Requirements for Reinforced Concrete
d. AISC-ASD 13th : American Institute of Steel Construction
4.3 Unit
All units are in Metric System.
4.4 Quality of Material

a) Concrete :
- Concrete Type class B, 28 days cylinder compressive strength (fc') = 280 kg/cm2
- Cement for upper and under ground portion : ASTM C150 Type I
- Cement for upper ground portion : ASTM C150 Type I
- Cement for under ground portion : ASTM C150 Type I/II/V
b) Rebar :
- Deformed steel bar (fy = 420 Mpa): ASTM A615 Gr. 60 or SII 0136 BJTD 40 or equal
- Plain round steel bar (fy = 280 Mpa): ASTM A615 Gr. 40 or SII 0136 BJTP 24 or equal
- Wiremesh (fy = 500 Mpa): ASTM A185
c) Lean Concrete
- Concrete Class D, 28 days cylinder compressive strength (fc') = 175 kg/cm2 (K-225)
- Cement as per ASTM C150 Type I
d) Steel Structure :
- High strength bolts shall conform to ASTM A325 type I
- Anchor bolts shall conform to ASTM A307 Grade A
- Structural steel shall conform to ASTM A36 or equivalent

Calculation
Foundation
4.5 Unit Weight

Unit weight of major construction materials shall be as follows :
- Steel : 7850 kg/m3
- Mortar : 2000 kg/m3
3
- Reinforcement Concrete : 2400 kg/m
3
- Plain Concrete : 2300 kg/m
4.6 Pile Capacity

Allowable Pile Capacity
Based on soil report data BCD3-600-45-CAL-4-001-00-0-IFR Design Basis For Pile and Soil
Bearing Capacity In Betara, Gemah, NEB-10 Plants. The allowable single pile bearing
capacity for size (300 mm diameter), 20 M penetration length for BGP area.
a. Pile bearing capacity for permanent, QA = 35 ton
Pile bearing capacity for temporary, QAt = 47 ton (increased 33%)
b. Pile lateral capacity for permanent, QL = 2.50 ton
Pile lateral capacity for temporary, QLt = 3.33 ton (increased 33%)
c. Pile tension capacity for permanent, QT = 35 ton
Pile tension capacity for temporary, QTt = 47 ton (increased 33%)
5.0 DESIGN LOAD

5.1 Dead Load ( D )
Dead load means the weight of structure it self, and all material permanently attached there to
or supported there by.
1). Self weight Structure (calculated by STAAD)
2). Roof Weight
- Roofing sheet = 6.5 kg/m2
- Miscellaneous item = 20.0 kg/m2
- Mech. Electrical, instrument = 5.0 kg/m2
- Purlins, Sagrod, & Girth = 8.50 kg/m2
+
= 40.0 kg/m2
Tributary Length (m) Uniform Load

Grid
Left Right (kg/m)
Edge 0.000 2.000 80.0
Inner 2.000 2.000 160.0
- PVC gutter 140 x 140 mm = 4.0 kg/m

Rainwater, 140x140x100x1000/10^6 = 2.0 kg/m
+
= 6.0 kg/m
(applied on the edge of roof) = 48 kg
3). Wall Weight

- Siding
2
Sagrod & siding frame struc. = 10.0 kg/m

Calculation
Foundation
5.2 Live Load ( L )

Live Loads shall means the moving or movable external loads on structure, floor, foundation
and building produced by people, tools, furnishings of building etc. which are not permanent.
Roof Length = 30 m
Roof Width = 12 m
2
Roof Area = 360 m
Basic live load = 100 kg/m2 (ASCE-7 Table 4-1 For ordinary roof)
1.0 for At  18.6 m2
Reduction factor = R 1.2-0.011At for 18.58 m2 < At < 55.74 m2
1 for At  55.7 m2
Roof Live Load = 60 kg/m2

Tributary Length (m) Uniform Load
Grid
Left Right (kg/m)
Edge 0.000 2.000 120.0
Inner 2.000 2.000 240.0
5.3 Wind Load (W)

Plan
A
qh G Cp
qh G Cp
L
qz G Cp
B = 30 m
A

Calculation
Foundation
Section A-A
qh G Cp
qh G Cp
15o
Z= 14 m
qzGCp qh G Cp
L = 12 m
Based on BCD6-000-45-CRT-4-004-00 : Wind Load Design Guide,

Wind pressure :
Wx, Wz = qz x G x Cf x Af
Where, qz = Velocity Pressure
= 0.613 x Kz x Kd x Kzt x V2 x I
Kz = 1.04 (Table 4-1 Wind Load Design Guide)
Kd = 0.85 (Building, ASCE 7-02 Table 6-4)
Kzt = 1.26 ASCE7-02 table 6-1
V = 28 m/s (Civil and Structural Design Criteria)
I = 1.15 (Category III) BCD3-000-45-CRT-4-004-00
Velocity pressure, qz = 0.613 x Kz x Kd x Kzt x V2 x I
= 0.613 x 1.04 x 0.85 x 1.26 x 28.00^2 x 1.15
2
= 615.60 N/m
= 62.82 kg/m2
Use Gust Effect Factor, G = 0.85
Cp = h/L = 14 / 30 = 0.467
for Angle = 15 Degrees
Winward
Cp = -0.7 Table 5-2 Wind Load Design Guide
Leeward
Cp = -0.5 Table 5-2 Wind Load Design Guide
So, Wind Pressure p
Windward
p = 62.82 x 0.85 x -0.7
= -37.38 Kg/m2
Leeward
p = 62.82 x 0.85 x -0.5
= -26.70 Kg/m2

Calculation
Foundation
Wall Load
Windward
p = qz.G.Cp
Where,
qz = 63 Kg/m2 Wind Load Design Guide Table 4-1
G = 0.9
Cp = 0.8 Wind Load Design Guide Table 5-1
So, Wind Pressure p
p = 63 x 0.85 x 0.8
= 42.84 Kg/m2
Leeward
p = qh x G x Cp
Cp = L/B = 12 / 30
= 0.4000
Cp = -0.5
p = 62.82 x 0.85 x -0.5
= -26.70 Kg/m2
Wind Load x - Dir
Rafter Load (Windward)
2
Pressure (kg/m ) Lenght of tributary (m) load (kg/m)
-37.38 2 -74.75
-37.38 4 -149.50
Wind Load x - Dir
Rafter Load (Leeward)
2
Pressure (kg/m ) Lenght of tributary (m) load (kg/m)
-26.70 2 -53.39
-26.70 4 -106.79
Wind Load x - Dir
Wall Load (WindWard)
Pressure (kg/m2) Lenght of tributary (m) load (kg/m)
42.84 2 85.68
42.84 4 171.36
Wind Load x - Dir
Wall Load (LeeWard)
2
Pressure (kg/m ) Lenght of tributary (m) load at rafter (kg/m)
-26.70 2 -53.39
-26.70 4 -106.79

Calculation
Foundation
Wind Load z - Dir

Wall Load (WindWard)
42.84 2 85.68
42.84 4 171.36
Wall Load (LeeWard)
-26.70 2 -53.39
-26.70 4 -106.79
5.4 Earthquake Load (EQ)

Based on UBC 1997, section 1630.2.1
The total design base shear,determined from the following formula
Cv x I x W
V1 =
RxT
The total design base shear need not exceed the following
2.5 x Ca x I x W
V2 =
R
The total design base shear shall not be less than the following
V3 = 0.11 x Ca x I x W
Where:
Seismic Zone = 2A BCD3-000-45-CRT-4-101-00
Seismic zone factor z = 0.15 (UBC Table 16-I)
Seismic importance factor I = 1.00 (UBC Table 16-K)
Soil profile type = SE (Soil Investigation Report)
Seismic coeficient factor Cv = 0.5 (UBC Table 16-R)
Seismic coeficient factor Ca = 0.22 (UBC Table 16-Q)
Numerical coeficient Rw = 4.5 (UBC Table 16-N & 16-P)
Numerical coeficient Ct = 0.035 (UBC Section 1630.2.2)
Height of structure hn = 14.3 m
Fundamental period T = Ct x (hn)^(3/4) (UBC Methode A)
= 0.26
The total design base shear
Cv x I x W 0.5 x 1
V1 = = W = 0.432 W
RxT 4.5 x 0.26
The total design base shear need not exceed the folowing
2.5 x Ca x I x W 2.5 x 1 x 0.22
V2 = = W = 0.122 W Govern
R 4.5
The total design base shear shall not be less than the following
V3 = 0.11 x Ca x I x W = 0.11 x 1 x 0.22 = 0.02 W
V1 = 0.432 W> V2 = 0.122 W
So the Total Design Base Shear = 0.122 W

Calculation
Foundation
5.5 Impact Load

Crane Data based on BCD6-550-43-DS-4-Y-101 Datasheet OH Crane.
Capacity of OH Crane = 15 ton
Weight of trolley = 0.42 ton (Assumed)
Weight of Bridge = 4 ton (Assumed)
- Vertical impact force = 25% (Civil and Structure Design Load)
- Lateral impact force :
- Transverse force = 20% of lift load (Civil and Structure Design Load)
- Longitudinal force = 10% of the maximum wheel loads.
(Civil and Structure Design Load)
Vertical Impact Force
Fy = (5+0.41+0.5*0.37)
= 17.42 ton
Total Fy= Fy + 25%Fy
= 17.42 + 4.36
= 21.78 ton
take only 75% of total Fy, for only one side of beam, thus
Fy = 16.33 ton (75%)
Fy = 5.44 ton (25%)
Longitudinal Force (longitudinal to the bridge)
FX = 10% x Total Fy
= 2.18 ton
take only 75% of total Fx, for only one side of beam, thus
Fx = 1.63 ton (75%)
Fx = 0.54 ton (25%)
Tranversal force (transversal to the bridge)
Fz = 20% x Fy
= 4.36 ton
take only 75% of total Fz, for only one side of beam, thus
Fz = 3.27 ton (75%)
Fz = 1.09 ton (25%)
So, the force applied to one side of beam (75%) To the other side of beam (25%)
Fx = 1.63 tons Fx = 0.54 tons
Fy = 16.33 tons Fy = 5.44 tons
Fz = 3.27 tons Fz = 1.09 tons
Moment load, due to Eccentricity of over head crane rail (0.65) :
Mx = 0 Mx = 0
My = Fz * e = 2.123 Ton.m My = Fz * e = 0.708 Ton.m
Mz = Fy * e = 10.615 Ton.m Mz = Fy * e = 3.538 Ton.m

Calculation
Foundation
5.6 Load Combination

All structural member must be designed based on some load combination bellow.
The critical condition will be used to determine member size of the structure.
Loading Combination for Allowable Stress Design
Unfactored Load for Allowable Stress Design (Steel Unity Check)
Loading Allowable stress

No Load comb Combinations of Load Condition
Conditions increasing factor
LC (DL + LL + CL) 1.00 Long term
LC 0.75 (DL + 0.5LL + CL + Wx) 1.00 Short term

Normal
1 LC 0.75 (DL + 0.5LL + CL + Wz) 1.00 Short term
Operation
LC 0.75 (DL + 0.5LL + CL + EQx) 1.00 Short term
LC 0.75 (DL + 0.5LL + CL + EQz) 1.00 Short term
Unfactored Load for Foundation Stability Check
Loading Allowable stress

Conditions increasing factor
LC DL + LL 1.00 Long term
LC DL + 0.5LL + CL + Wx 1.30 Short term

Normal
1 LC DL + 0.5LL + CL + Wz 1.30 Short term
Operation
LC DL + 0.5LL + CL) + EQx 1.30 Short term
LC DL + 0.5LL + CL + EQz 1.30 Short term
Factored Loads for Reinforcement Concrete Str. and Foundation

Allowable
Loading stress
Conditions increasing
factor
LC 1.4 DL + 1.7 LL 1.00 Long term
LC 1.4 DL + 1.7 (0.5LL+CL) 1.00 Long term
Normal LC 0.75(1.4 DL+ 1.7 (0.5LL+CL)+1.7 Wx 1.00 Short term

1
Operation LC 0.75(1.4 DL+ 1.7 (0.5LL+CL)+1.7 Wz 1.00 Short term
LC 0.75(1.4 (DL+CL) + 1.7 (0.5LL+CL)+1.87 EQx 1.00 Short term
LC 0.75(1.4 (DL+CL) + 1.7 (0.5LL+CL)+1.87 EQz 1.00 Short term
DL : Dead Load Wz : Wind Load in Z-Direction

LL : Live Load EQx : Earthquake Load in X-Direction
CL : Crane Load Eqz : Earthquake Load in Z-Direction
Wx : Wind Load in X-Direction

Calculation
Foundation
Load combination that are used in STAADPro are as follows :

Load Combination for Steel Design
LOAD COMB 9 DL+0.5LL
LOAD COMB 10 (DL+0.5LL+CL1)
LOAD COMB 12 0.75(DL+0.5LL+CL1+WX)
LOAD COMB 14 0.75(DL+0.5LL+CL1+WZ)
LOAD COMB 16 0.75(DL+0.5LL+CL1+QX)
LOAD COMB 18 0.75(DL+0.5LL+CL1+QZ)
Load Combination for Concrete Design
LOAD COMB 20 1.4DL+1.7LL
LOAD COMB 21 1.4DL+1.7(0.5LL+CL1)
LOAD COMB 23 1.05DL+1.275(0.5LL+CL1+WX)
LOAD COMB 25 1.05DL+1.275(0.5LL+CL1+WZ)
LOAD COMB 27 1.05DL+1.275(0.5LL+CL1+QX)
LOAD COMB 29 1.05DL+1.275(0.5LL+CL1+QZ)
Load Combination for Deflection
LOAD COMB 31 DL+LL
LOAD COMB 34 (DL+0.5LL+CL1+WX)
LOAD COMB 36 (DL+0.5LL+CL1+WZ)
LOAD COMB 38 (DL+0.5LL+CL1+QX)
LOAD COMB 40 (DL+0.5LL+CL1+QZ)

Calculation
Foundation
5.7 Loading Data

NO LOAD SOURCE LOAD
TYPE LOAD CALCULATION UNIT
VALUE
1 LOAD 1 (EARTHQUAKE LOAD X-DIRECTION) UBC X+1 by STAAD Pro
2 LOAD 2 (EARTHQUAKE LOAD Z-DIRECTION) UBC Z+1 by STAAD Pro
3 LOAD 3 ( DEAD LOAD = D)

SELFWEIGHT Y -1 by STAAD Pro
ROOF LOAD, EDGE RAFTER UNI GY 80 kg/m
ROOF LOAD, INNER RAFTER UNI GY 160 kg/m
WALL SIDING UNI GY 60 kg/m
ROOF GUTTER FY 48 kg
4 LOAD 4 ( LIVE LOAD = L)

ROOF LIVE LOAD, EDGE RAFTER YRANGE 120 kg/m
ROOF LIVE LOAD, INNER RAFTER YRANGE 240 kg/m
PLATFORM UNIFORM LOAD UNI GY 300 kg/m
5 LOAD 5 ( WIND LOAD X (+) DIR = WLX (+) )

MEMBER LOAD UNI GX - kg/m
6 LOAD 6 ( WIND LOAD Z (+) DIR = WLZ (+) )
MEMBER LOAD UNI GZ - kg/m
7 LOAD 7 (CRANE LOAD AT INNER COLUMN)
THE FORCE APPLIED TO ONE SIDE OF BEAM (75%)
LONGITUDINAL HORIZONTAL LOAD FX 1,633 kg
VERTICAL LOAD FY 16,331 kg
TRANSVERSAL HORIZONTAL LOAD FZ 3,266 kg

LONGITUDINAL HORIZONTAL LOAD FX 544 kg
8 LOAD 8 (CRANE LOAD AT EDGE COLUMN)

LONGITUDINAL HORIZONTAL LOAD FX 1,633 kg

LONGITUDINAL HORIZONTAL LOAD FX 544 kg

Calculation
Foundation
6.0 COMPRESSOR SHELTER

6.1 Summary Result
Stress Ratio
No. Member Marking Beam No. LC Size Ratio
1 Column C1 7 13 H588X300X12 0.388
2 Column C2 1456 14 H200X100X5.5 0.562
3 Rafter RF1 1275 10 H450X200X9 0.844
4 Beam B1 1427 12 H150X150X7 0.688
5 Beam B2 1333 9 H300X150X6.5 0.811
6 Beam B3 1334 9 H250X125X6 0.6
7 Beam B4 1447 15 H200X200X8 0.783
8 Beam B5 1292 15 C100X50X5 0.768
9 Bracing VB1 1400 19 L80X80X6LD 0.416
*For detail location of the beam, see attachment A.
Beam Deflection
maximum vertical displacement dmax = 12.689 mm (Joint 124; LC 31)
Beam span L = 12000 mm
Allowable deflection dall = L/240 = 50.00 mm
Check deflection dmax < dall OK (BCD6-000-45-CRT-4-101-00-0)
Column sway
Column length L = 14000 mm
Sway limits Sl = L/200 = 70.00 mm (BCD6-000-45-CRT-4-101-00-0)
Sway X - Dir Dx = 69.578 mm OK (Dx < Sway limits) (Joint 113; LC 34)
Sway Z - Dir Dz = 18.104 mm OK (Dz < Sway limits) (Joint 738; LC 40)
∆Y ∆
∆Z X

Calculation
Foundation
6.2 Framing Modeling
+14.8
+13.6
+10.0
+6.67
+3.67
6M
8M
8M
6M
12 M
6.3 Joint and Member Numbering
Joint Numbering

Calculation
Foundation
Member Numbering

Calculation
Foundation
6.4 Member Properties

No. Member Marking Size
1 Column C1 H588X300X12
2 Column C2 H200X100X5.5
3 Rafter RF1 H450X200X9
4 Beam B1 H150X150X7
5 Beam B2 H300X150X6.5
8 Beam B5 C100X50X5
9 Bracing VB1 L80X80X6LD
B5
RF1
B2
B3
B1
B4
VB1 C1
VB1

Calculation
Foundation
6.5 Loading
1). Earthquake Load (X Direction)
2). Earthquake Load (Z Direction)

Calculation
Foundation
3). Dead Load
4). Live Load

Calculation
Foundation
5). Wind Load (X Direction)
6). Wind Load (Z Direction)

Calculation
Foundation
7). Crane Load (CL1)
8). Crane Load (CL2)

Calculation
PetroChina International Jabung Ltd. Process Piperack Structure &
Foundation
7.0 FOUNDATION DESIGN

7.1 Foundation Layout
F2 F1 F1 F1 F1
12 m
F1 F1 F1 F1 F1
6m 8m 8m 6m
7.2 Foundation Analysis F1
A.) Support Reaction (From output Staad pro)

Support reaction value are taken from output staad pro. This reaction occur on base plate of
pedestal and transferred to pile cap. Maximum support reaction for permanent & temporary
condition.
Permanent Load
Moment
Node L/C Fx kg Fy kg Fz kg
Mx kg-m My kg-m Mz kg-m
Max Fx 117 32 600.20 23818.1 6.0 0.0 0.0 0.0
Min Fx 116 32 -843.70 12715.0 2.0 0.0 0.0 0.0
Max Fy 117 32 600.20 23818.1 6.0 0.0 0.0 0.0
Min Fy 10 32 -355.70 3266.4 -648.0 0.0 0.0 0.0
Max Fz 11 31 -10.80 7327.9 136.2 0.0 0.0 0.0
Min Fz 95 33 -498.60 10848.4 -899.7 0.0 0.0 0.0
Max Mx 10 31 -6.10 7296.4 135.6 0.0 0.0 0.0
Min Mx 10 31 -6.10 7296.4 135.6 0.0 0.0 0.0
Max My 10 31 -6.10 7296.4 135.6 0.0 0.0 0.0
Min My 10 31 -6.10 7296.4 135.6 0.0 0.0 0.0
Max Mz 10 31 -6.10 7296.4 135.6 0.0 0.0 0.0
Min Mz 10 31 -6.10 7296.4 135.6 0.0 0.0 0.0

Calculation
Foundation
Temporary Load
Moment
Max Fx 117 40 604.90 23845.2 5.9 0.0 0.0 0.0
Min Fx 11 35 -2540.50 12728.4 -755.2 0.0 0.0 0.0
Max Fy 117 40 604.90 23845.2 5.9 0.0 0.0 0.0
Min Fy 10 34 -2214.90 -1968.7 -649.5 0.0 0.0 0.0
Max Fz 117 36 598.50 23808.0 6.4 0.0 0.0 0.0
Min Fz 95 41 -495.70 14781.7 -1890.0 0.0 0.0 0.0
Max Mx 10 34 -2214.90 -1968.7 -649.5 0.0 0.0 0.0
Min Mx 10 34 -2214.90 -1968.7 -649.5 0.0 0.0 0.0
Max My 10 34 -2214.90 -1968.7 -649.5 0.0 0.0 0.0
Min My 10 34 -2214.90 -1968.7 -649.5 0.0 0.0 0.0
Max Mz 10 34 -2214.90 -1968.7 -649.5 0.0 0.0 0.0
Min Mz 10 34 -2214.90 -1968.7 -649.5 0.0 0.0 0.0
- Permanent Load - Temporary Load

V = 23.818 ton V = 23.845 ton
Fx = 0.844 ton Fx = 2.541 ton
Fz = 0.900 ton Fz = 1.890 ton
Mx = 0.000 ton.m Mx = 0.000 ton.m
Mz = 0.000 ton.m Mz = 0.000 ton.m
B). Pedestal Reinforcement

For Column (H 588x300x12)
Longitudinal Reinforcement
Height of pedestal, Hp = 0.600 m
Width of pedestal X-dir, Bp = 0.600 m
Width of pedestal Z-dir, Lp = 0.850 m
Pedestal Height 0.600

Ratio = = = 1.00 < 2.50 Pedestal
Width of pedestal 0.600
Concrete Strength, fc' = 280 kg/cm2 Effective Height, d

Reinforcement, fy = 4200 kg/cm2 (Bp - c - Ds - (0.5xDr)) = 529 mm
Concrete Cover, c = 50 mm For f'c < 4000 psi, b 1 = 0.9
Area of column, Ag = 5100 cm2 Re-bar dia., dr = 16 mm
Reduction Factor, fv = 0.85 Re-bar area, As = 2.01 cm2
Shear-bar, D = 13 mm
Take ρ = 0.5%
Ag = 5100 cm2
Asrequired = ρ * Ag
= 25.50 cm2 600 mm
D rebar = 1.6 cm2
As = 2.011 cm2
n rebar = 14.00 ea
Asused = As * n = 28.15 cm2 850 mm
Asused > Asrequired …..Ok
So, use 14 D 16 for longitudinal reinforcement.

Calculation
Foundation
Shear Reinforcement
Stirrup due to Shear
Necessity of Stirrups :
● When Vu < 1/2 øVc , Shear re-bar is not necessary.
● When øVc > Vu > 1/2 øVc , Min. shear re-bar is required.
● When Vu > ø Vc , Shear re-bar is required
Shear Reinforcement
Maximum base shear, Vu = 2.541 ton (Fx Temporary Load)
Maximum axial load, Nu = 25405 N
Nominal shear strength,ØVc =  N u 
.0.17.1  f c 'bw d (ACI 318-05, 11.3.1.2)
 14 Ag 

= 41.54 ton
0.5ϕVc > Vu = No reinforcement required
= Use Stirrup D13 with spacing max (d/2, ph/8, 300) = 150 mm
So, use : = D 13 - 150 for shear reinforcement.
C). Check Capacity of Pile

y
z
Gp x
Hp
x Bp Bf Dp
Df
Hf
Lp
PC conc. Pile
Lf
sx Ls sx
Pile Dimension
Pile Diameter = 0.300 m
Pile Length, L = 20 m
n Pile = 2 ea
Footing Dimension
Width of pile cap, BF = 1.20 m
Length of pile cap, LF = 2.20 m
Total thick. of pile cap, HF = 0.60 m
Height of pedestal above ground, Gp = 0.30 m
Height of pedestal below ground, Dp = 0.30 m
Depth of pile cap, DF = 0.90 m
Center to center of pile, Ls = 1.20 m
Length to edge of footing, Sx = 0.50 m
Area of pile cap, AF = 2.640 m2
Concrete Cover = 0.075 m

Calculation
Foundation
Structure Dead Load
Pedestal = BP * LP * HP * gc
= 0.6 * 0.85 * 0.6 * 2400 = 734 kg
Footing = BF * LF * HF * gc
= 1.2 * 2.2 * 0.6 * 2400 = 3802 kg
Soil at foundation = (((Lf*Bf)-((Lp*Bp)*np))*DP)* gso
= (((1.2 * 2.2) - ((0.6 * 0.85)* 1)) * 0.3 ) * 1800 = 1150 kg +
Total Weight of Foundation Wft = 5686 kg
Check Capacity of Pile

1. Axial Load
- Permanent
(V + Wft) 23.82 + 5.69
P = =
n pile 2.00
P = 14.75 ton < Pall = 35.00 ton …OK
- Temporary
(V + Wft) 23.85 + 5.69
P = =
n pile 2.00
P = 14.77 ton < Pall = 46.55 ton …OK
2. Lateral Load
- Base shear of Pedestal and Pile Cap
F pedestal, Fp = 0.228 x W ped x Ycog = 0.228 x 734.4 x 0.9 = 151 kg
F pile cap, Fpc = 0.228 x W pc x Ycog = 0.228 x 3801.6 x 0.3 = 260 kg
Total Base shear FTot = 411 kg
- Permanent
(Fx) + Ftot
Px =
n pile
0.844 + 0.411
= = 0.627 ton
2
(Fz) + Ftot
Pz = < Pall = 2.50 ton …OK
n pile
0.900 + 0.411
= = 0.655 ton
2
- Temporary
(Fx) + Ftot
Px =
n pile
2.541 + 0.411
= = 1.476 ton
2
(Fz) + Ftot
n pile
1.890 + 0.411
= = 1.150 ton
2

Calculation
Foundation
3. Moment Load
V
Fz Mx
Y
e
Z
P P
P1 P2
X c.o.g
0.60 0.60
Ls = 1.200 m
e = 1.200 m
Pile Xi Xi2 Zi Zi2

P1 -0.60 0.36 0.00 0
P2 0.60 0.36 0.00 0
∑= 0.7200 ∑= 0.0000

Calculation
Foundation
- Permanent Load
Moment due to Fz,
M1 = Fz x e
= 0.900 x 1.200
= 1.08 ton.m
Moment due to Mx
M2 = 0.00 ton.m
Axial Load V = Vstructure + W foundation
= 29.50 ton
V M1*X1 M2*X1
P1 = ± ±
n pile ∑Xi2 ∑Xi2
29.50 1.08*0.6 0*0

P1 = ± ±
2 0.7200 0.7200
P1max = 15.65 ton < Pall = 35.00 ton ...Satisfactory

P1min = 13.85 ton < Tall = 35.00 ton ...No Tension
- Temporary Load
Moment due to Fz,
M1 = Fz x e
= 1.890 x 1.200
= 2.27 ton.m
Moment due to Mx
M2 = 0.00 ton.m
= 29.53 ton
P1 = V M1*X1 M2*X1
± ±
29.5 2.27*0.6 0*0

P1 = ± ±
2 0.7200 0.7200

For Moment in X direction (Mz)

Mz is held by Maximum Bending Moment Capacity of Pile
Based on soil investigation in Attachment 2
maximum moment capacity of 1 pile at BGP area for Free Head = 2.5 ton.m
maximum Mz from Staad Output :
- Permanent Load
Mz 1.08
Mz = = = 0.54 t.m < Mall = 2.50 t.m ...Satisfactory
n pile 2
- Temporary Load
Mz 2.27
n pile 2

Calculation
Foundation
D). Pile Cap/Footing Reinforcement
condition with factor load combination.
Moment
Max Fx 345 20 1567.00 17863.0 -2.0 0.0 0.0 0.0
Min Fx 154 23 -4769.00 27251.0 0.0 0.0 0.0 0.0
Max Fy 155 21 1135.00 45405.0 -3.0 0.0 0.0 0.0
Min Fy 703 23 -1740.00 3503.0 1.0 0.0 0.0 0.0
Max Fz 117 20 1266.00 19001.0 560.0 0.0 0.0 0.0
Min Fz 193 29 742.00 19457.0 -2057.0 0.0 0.0 0.0
Max Mx 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Min Mx 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Max My 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Min My 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Max Mz 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Min Mz 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
- Summary
V = 45.405 ton
Fx = 4.769 ton
Fz = 2.057 ton
Mx = 0.000 ton.m
Mz = 0.000 ton.m
Pstr
Pp
qf
L
1.200
Wstructure = 45.4 ton Pstr = 45.4

= 45.4 ton
Wpedestal = 0.734 ton Pp = 0.734
= 0.734 ton
Wfooting+soil = 4.95 ton qf = 4.95 / 1.2
= 4.13 t/m
Mdl = 1/4 P L = 1/4 x 45.41 x 1.2 = 13.62 t.m

Mp = 1/4 P L = 1/4 x 0.73 x 1.2 = 0.22 t.m
Mf = 1/8 qf L2 = 1/8 x 4.13 x 1.2^2" = 0.74 t.m +
Mt = 14.58 t.m
Mux = 1.4 Mt = 20.42 t.m = 20418.43 kg m

Calculation
Foundation
Properties
Reinforce Bar fy = 4200 kg/cm2
Concrete strength fc' = 280 kg/cm2
Width of footing B = 1200 mm = 120 cm
Length of footing L = 2200 mm = 220 cm
Depth of pile cap H = 600 mm = 60 cm
Concrete cover d' = 75 mm = 7.5 cm
Effective depth d = 525 mm = 52.5 cm
Rebar required
fy
m = = 17.65 Ø= 0.9
0.85 fc'
Mux
Rn = = 6.859 kg/cm2
 .Bf.d^2
1 1 - 2 m Rn
ro = 1- = 0.001657
m fy
β1 = 0.85
0.85 β1 f'c 600
rb = = 0.0283
fy 600+fy
r Shringkage = 0.0018 x H/d = 0.00206

r max = 0.75 x r b = 0.02125 (ACI 318, Section 7.12.2.1)
1.4
r min1 = = 0.00333
fy rused = Max (rShringkage, ro, Min (r r, max (rmin1,rmin2)))
fc'
r min2 = 4 fy = 0.00100 So, rused = 0.00206 < r max OK
rr = 1.33 x r req'd = 0.00220
r used = 0.00206
As = r used x Bf x d = 13.0 cm2

D = 16 mm ; Ab = 2.01 cm2
n = As / Ab = 7
As Used = Ab x n = 14.1 cm2
Spacing,s = 220 mm ; whichever is smaller. Use spacing, s = 200 mm
2d = 1050 mm
take : D 16 - 200 (Top and Bottom) About Z direction
D 16 - 200 (Top and Bottom) About X direction

Calculation
Foundation
Punching Shear Footing

Against Piling
v = Reduction factor for shear = 0.75
Vu = 227.03 kN per pile
bc = 1 f c' = 28 Mpa
bo = (p.(dp + Dpile)) dp = 400 mm bo
= 2199 mm D pile = 300 mm dp/2
as = 20 for edge pile
 2  f c 'b o d
 1   = 2327.32 kN
 b c  6
dp
asd  f c 'bo d
Vc = minimum   2  = 2186.84 kN c
 b  12
 o 
f c 'b o d = 1551.55 kN
3
 Vc = 1163.7 kN > Vu = 227.03 kN ...OK No shear reinforcement required
7.3 Foundation Analysis F2
A.) Support Reaction (From output Staad pro)

condition.
Permanent Load
Moment
Max Fx 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0
Min Fx 703 32 -376.80 8645.5 -904.6 0.0 0.0 0.0
Max Fy 703 32 -376.80 8645.5 -904.6 0.0 0.0 0.0
Min Fy 703 33 -274.00 6131.8 -274.3 0.0 0.0 0.0
Max Fz 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0
Min Fz 703 32 -376.80 8645.5 -904.6 0.0 0.0 0.0
Max Mx 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0
Min Mx 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0
Max My 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0
Min My 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0
Max Mz 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0
Min Mz 703 31 -20.00 8056.0 -146.8 0.0 0.0 0.0

Calculation
Foundation
Temporary Load
Moment
Max Fx 703 37 -273.70 7827.1 -699.1 0.0 0.0 0.0
Min Fx 703 34 -2165.20 3758.0 -912.9 0.0 0.0 0.0
Max Fy 703 40 -377.70 12723.1 -1905.1 0.0 0.0 0.0
Min Fy 703 35 -2062.40 1244.3 -282.6 0.0 0.0 0.0
Max Fz 703 35 -2062.40 1244.3 -282.6 0.0 0.0 0.0
Min Fz 703 40 -377.70 12723.1 -1905.1 0.0 0.0 0.0
Max Mx 703 34 -2165.20 3758.0 -912.9 0.0 0.0 0.0
Min Mx 703 34 -2165.20 3758.0 -912.9 0.0 0.0 0.0
Max My 703 34 -2165.20 3758.0 -912.9 0.0 0.0 0.0
Min My 703 34 -2165.20 3758.0 -912.9 0.0 0.0 0.0
Max Mz 703 34 -2165.20 3758.0 -912.9 0.0 0.0 0.0
Min Mz 703 34 -2165.20 3758.0 -912.9 0.0 0.0 0.0
- Permanent Load - Temporary Load

V = 8.646 ton V = 12.723 ton
Fx = 0.377 ton Fx = 2.165 ton
Fz = 0.905 ton Fz = 1.905 ton
Mx = 0.000 ton.m Mx = 0.000 ton.m
Mz = 0.000 ton.m Mz = 0.000 ton.m
B). Pedestal Reinforcement

For Column (H 588x300x12)
Longitudinal Reinforcement
Height of pedestal, Hp = 0.600 m
Width of pedestal X-dir, Bp = 0.600 m
Width of pedestal Z-dir, Lp = 0.850 m
Pedestal Height 0.600

Ratio = = = 1.00 < 2.50 Pedestal
Width of pedestal 0.600
Concrete Strength, fc' = 280 kg/cm2 Effective Height, d

Reinforcement, fy = 4200 kg/cm2 (Bp - c - Ds - (0.5xDr)) = 529 mm
Concrete Cover, c = 50 mm For f'c < 4000 psi, b 1 = 0.9
Area of column, Ag = 5100 cm2 Re-bar dia., dr = 16 mm
Reduction Factor, fv = 0.85 Re-bar area, As = 2.01 cm2
Shear-bar, D = 13 mm
Take ρ = 0.5%
Ag = 5100 cm2
Asrequired = ρ * Ag
= 25.50 cm2 600 mm
D rebar = 1.6 cm2
As = 2.011 cm2
n rebar = 14.00 ea
Asused = As * n = 28.15 cm2 850 mm
Asused > Asrequired …..Ok
So, use 14 D 16 for longitudinal reinforcement.

Calculation
Foundation
Shear Reinforcement
Stirrup due to Shear
Necessity of Stirrups :
● When Vu < 1/2 øVc , Shear re-bar is not necessary.
● When øVc > Vu > 1/2 øVc , Min. shear re-bar is required.
● When Vu > ø Vc , Shear re-bar is required
Shear Reinforcement
Maximum base shear, Vu = 2.165 ton (Fx Temporary Load)
Maximum axial load, Nu = 21652 N
Nominal shear strength,ØVc =  N u 
.0.17.1  f c 'bw d (ACI 318-05, 11.3.1.2)
 14 Ag 

= 38.99 ton
0.5ϕVc > Vu = No reinforcement required
= Use Stirrup D13 with spacing max (d/2, ph/8, 300) = 150 mm
So, use : = D 13 - 150 for shear reinforcement.
C). Check Capacity of Pile

y
z
Gp x
Hp
x Dp
Bp Bf
Df
Hf
Lp
PC conc. Pile
Lf
sx Ls sx
Pile Dimension
Pile Diameter = 0.300 m
Pile Length, L = 20 m
n Pile = 2 ea
Footing Dimension
Width of pile cap, BF = 1.20 m
Length of pile cap, LF = 3.10 m
Total thick. of pile cap, HF = 0.60 m
Height of pedestal above ground, Gp = 0.30 m
Height of pedestal below ground, Dp = 0.30 m
Depth of pile cap, DF = 0.90 m
Center to center of pile, Ls = 2.10 m
Length to edge of footing, Sx = 0.50 m
Area of pile cap, AF = 3.720 m2
Concrete Cover = 0.075 m

Calculation
Foundation
Structure Dead Load
Pedestal = BP * LP * HP * gc
= 0.6 * 0.85 * 0.6 * 2400 = 734 kg
Footing = BF * LF * HF * gc
= 1.2 * 3.1 * 0.6 * 2400 = 5357 kg
Soil at foundation = (((Lf*Bf)-((Lp*Bp)*np))*DP)* gso
= (((1.2 * 3.1) - ((0.6 * 0.85)* 1)) * 0.3 ) * 1800 = 1733 kg +
Total Weight of Foundation Wft = 7825 kg
Check Capacity of Pile

1. Axial Load
- Permanent
(V + Wft) 8.65 + 7.82
P = =
n pile 2.00
P = 8.24 ton < Pall = 35.00 ton …OK
- Temporary
(V + Wft) 12.72 + 7.82
P = =
n pile 2.00
P = 10.27 ton < Pall = 46.55 ton …OK
2. Lateral Load
- Base shear of Pedestal and Pile Cap
F pedestal, Fp = 0.228 x W ped x Ycog = 0.228 x 734.4 x 0.9 = 151 kg
F pile cap, Fpc = 0.228 x W pc x Ycog = 0.228 x 5356.8 x 0.3 = 366 kg
Total Base shear FTot = 517 kg
- Permanent
(Fx) + Ftot
Px =
n pile
0.377 + 0.517
= = 0.447 ton
2
(Fz) + Ftot
n pile
0.905 + 0.517
= = 0.711 ton
2
- Temporary
(Fx) + Ftot
Px =
n pile
2.165 + 0.517
= = 1.341 ton
2
(Fz) + Ftot
n pile
1.905 + 0.517
= = 1.211 ton
2

Calculation
Foundation
3. Moment Load
V
Fz Mx
Y
e
Z
P P
P1 P2
X c.o.g
0.60 1.50
Ls = 2.100 m
e = 1.200 m
Pile Xi Xi2 Zi Zi2

P1 -0.60 0.36 0.00 0
P2 1.50 2.25 0.00 0
∑= 2.6100 ∑= 0.0000

Calculation
Foundation
- Permanent Load
Moment due to Fz,
M1 = Fz x e
= 0.905 x 1.200
= 1.09 ton.m
Moment due to Mx
M2 = 0.00 ton.m
= 16.47 ton
V M1*X1 M2*X1
P1 = ± ±
16.47 1.09*1.5 0*0

P1 = ± ±
2 2.6100 2.6100

- Temporary Load
Moment due to Fz,
M1 = Fz x e
= 1.905 x 1.200
= 2.29 ton.m
Moment due to Mx
M2 = 0.00 ton.m
= 20.55 ton
P1 = V M1*X1 M2*X1
± ±
20.5 2.29*1.5 0*0

P1 = ± ±
2 2.6100 2.6100

For Moment in X direction (Mz)

Mz is held by Maximum Bending Moment Capacity of Pile
Based on soil investigation in Attachment 2
maximum moment capacity of 1 pile at BGP area for Free Head = 2.5 ton.m
maximum Mz from Staad Output :
- Permanent Load
Mz 1.09
n pile 2
- Temporary Load
Mz 2.29
n pile 2

Calculation
Foundation
D). Pile Cap/Footing Reinforcement
condition with factor load combination.
Moment
Max Fx 345 20 1567.00 17863.0 -2.0 0.0 0.0 0.0
Min Fx 154 23 -4769.00 27251.0 0.0 0.0 0.0 0.0
Max Fy 155 21 1135.00 45405.0 -3.0 0.0 0.0 0.0
Min Fy 703 23 -1740.00 3503.0 1.0 0.0 0.0 0.0
Max Fz 117 20 1266.00 19001.0 560.0 0.0 0.0 0.0
Min Fz 193 29 742.00 19457.0 -2057.0 0.0 0.0 0.0
Max Mx 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Min Mx 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Max My 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Min My 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Max Mz 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
Min Mz 10 20 653.00 12741.0 2.0 0.0 0.0 0.0
- Summary
V = 45.405 ton
Fx = 4.769 ton
Fz = 2.057 ton
Mx = 0.000 ton.m
Mz = 0.000 ton.m
Pstr
Pp
qf
0.6 1.500
2.100
L
Wstructure = 45.4 ton Pstr = 45.4

= 45.4 ton
Wpedestal = 0.734 ton Pp = 0.734
= 0.734 ton
Wfooting+soil = 7.09 ton qf = 7.09 / 1.2
= 5.91 t/m
Moment at column point
Mdl = (1.5/2.1) x 0.6 x P = (1.5/2.1) x 0.6 x 45.405 = 19.46 t.m
Mp = (1.5/2.1) x 0.6 x P = (1.5/2.1) x 0.6 x 0.7344 = 0.31 t.m
Mf = (0.6 x 2.1 - 0.6^2) x q / 2 = (0.6 x 2.1 - 0.6^2) x 5.91 / 2 = 2.66 t.m +
Mt = 22.43 t.m
Mux = 1.4 Mt = 31.41 t.m = 31406 kg m

Calculation
Foundation
Properties
Reinforce Bar fy = 4200 kg/cm2
Concrete strength fc' = 280 kg/cm2
Width of footing B = 1200 mm = 120 cm
Length of footing L = 3100 mm = 310 cm
Depth of pile cap H = 600 mm = 60 cm
Concrete cover d' = 75 mm = 7.5 cm
Effective depth d = 525 mm = 52.5 cm
Rebar required
fy
m = = 17.65 Ø= 0.9
0.85 fc'
Mux
Rn = = 10.550 kg/cm2
 .Bf.d^2
1 1 - 2 m Rn
ro = 1- = 0.002570
m fy
β1 = 0.85
0.85 β1 f'c 600
rb = = 0.0283
fy 600+fy
r Shringkage = 0.0018 x H/d = 0.00206

r max = 0.75 x r b = 0.02125 (ACI 318, Section 7.12.2.1)
1.4
r min1 = = 0.00333
fy rused = Max (rShringkage, ro, Min (r r, max (rmin1,rmin2)))
fc'
r min2 = 4 fy = 0.00100 So, rused = 0.00257 < r max OK
rr = 1.33 x r req'd = 0.00342
r used = 0.00257
As = r used x Bf x d = 16.2 cm2

D = 16 mm ; Ab = 2.01 cm2
n = As / Ab = 9
As Used = Ab x n = 18.1 cm2
Spacing,s = 170 mm ; whichever is smaller. Use spacing, s = 150 mm
2d = 1050 mm
take : D 16 - 150 (Top and Bottom) About Z direction
D 16 - 150 (Top and Bottom) About X direction

Calculation
Foundation
Punching Shear Footing

Against Piling
v = Reduction factor for shear = 0.75
Vu = 227.03 kN per pile
bc = 1 f c' = 28 Mpa
bo = (p.(dp + Dpile)) dp = 400 mm bo
= 2199 mm D pile = 300 mm dp/2
as = 20 for edge pile
 2  f c 'b o d
 1   = 2327.32 kN
 b c  6
dp
asd  f c 'bo d
Vc = minimum   2  = 2186.84 kN c
 b  12
 o 
f c 'b o d = 1551.55 kN
3
 Vc = 1163.7 kN > Vu = 227.03 kN ...OK No shear reinforcement required

Calculation
Foundation
7.4 Summary Foundation Analysis

7.4.1 Pile Capacity Check
Hor Vertical Allowable Capacity Safety Factor

n pile
Condition Lat. Comp. Tens. Lat. Comp. Tens. Check
Lat. Comp.Tens.
ton ton ton ea ton ton ton
Foundation (Type F1)
Long Term 0.66 14.75 - 2.50 35.00 35.00 3.8 2.4 35 OK!
2
Short Term 1.48 14.77 - 3.33 46.55 46.55 2.3 3.2 47 OK!
Long Term 0.71 8.24 - 2.50 35.00 35.00 3.5 4.3 35 OK!
2
Short Term 1.34 10.27 - 3.33 46.55 46.55 2.5 4.5 47 OK!
7.4.2 Concrete and Reinforcement Design
Component As req. (cm2) As used (cm2) Check

Pile Cap X Direction 12.96 14.07 OK!
Pile Cap Z Direction 12.96 14.07 OK!
Punching Shear No shear reinforcement required
Pile Cap X Direction 16.19 18.10 OK!
Pile Cap Z Direction 16.19 18.10 OK!
Punching Shear No shear reinforcement required
Size 600 X 850
Pedestal Rebar 14 D 16
Ties D 13 - 150

Calculation
Foundation
7.5 Foundation Sketch
a.) Foundation (Type F1)
0.50 1.20 0.50
0.85
A A
0.60
1.20
z
D 16 - 200 (Top and Bottom)
Foundation Plan
D 13 - 150 14 D 16
0.300
0.300
0.600
Ties : 3 D 13
y
2 PC Pile
x 0.50 1.20 0.50 300 mm Dia., 20 m Length
(Free head pile)
2.20
Section A - A

Calculation
Foundation
B.) Foundation (Type F2)
0.50 0.6 1.50 0.50
0.85
A A
0.60
1.20
z
Foundation Plan
D 13 - 150 14 D 16
0.300
0.300
0.600
Ties : 3 D 13
y
2 PC Pile
x 0.50 2.10 0.50 300 mm Dia., 20 m Length
(Free head pile)
3.10
Section A - A

Calculation
Foundation
8.0 RAIL DESIGN

8.1 Loading
- Dead load from selfweight.
- Impact Load as calculated before, including weight of crane bridge (calculated by vendor
during EPC) :
Fx = 1.63 tons
Fy = 16.33 tons
Fz = 3.27 tons
8.2 Model
8 M

Calculation
Foundation
8.3 Analysis Result

Ratio
Beam Deflection
maximum vertical deflection dmax = 3.460 mm

maximum horizontal deflection dmax = 4.107 mm


Calculation
Foundation
ATTACHMENT - 1
INPUT STAADPRO OF COMPRESSOR SHELTER
BCD3-690-45-CAL-4-102-00 Rev 1 Attachment - 1 - Page 1 08-Feb-2018

Calculation
Foundation
STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 02-OCT-09
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KG
JOINT COORDINATES
10 0 0 10; 11 12 0 10; 12 0 10 10; 13 12 10 10; 14 0 13.6 10; 15 12 13.6 10;
17 12 6.675 10; 18 0 6.675 10; 81 5.99939 14.8 10; 89 0 10 16; 90 0 13.6 16;
91 12 10 16; 92 12 13.6 16; 93 0 6.675 16; 94 12 6.675 16; 95 12 0 16;
96 0 0 16; 105 5.99939 14.8 16; 110 0 10 24; 111 0 13.6 24; 112 12 10 24;
113 12 13.6 24; 114 0 6.675 24; 115 12 6.675 24; 116 12 0 24; 117 0 0 24;
124 5.99939 14.8 24; 129 0 10 32; 130 0 13.6 32; 131 12 10 32; 132 12 13.6 32;
133 0 6.675 32; 134 12 6.675 32; 135 12 0 32; 136 0 0 32; 143 5.99939 14.8 32;
148 0 10 38; 149 0 13.6 38; 150 12 10 38; 151 12 13.6 38; 152 0 6.675 38;
153 12 6.675 38; 162 5.99939 14.8 38; 381 12 3.675 32; 382 0 3.675 32;
389 0 3.675 38; 394 12 3.675 38; 652 12 5.17499 32; 671 12 8.175 16;
677 12 5.17499 10; 687 12 8.175 38; 691 4.99535 16.0992 38;
693 5.99535 16.3002 38; 694 7.00335 16.0992 38; 703 0 0 38; 730 12 0 38;
731 4.99535 14.5992 38; 732 7.00289 14.5993 38; 733 4.99535 14.5992 32;
734 4.99535 16.0992 32; 735 5.99535 16.3002 32; 736 7.00335 16.0992 32;
737 7.00289 14.5993 32; 738 4.99535 14.5992 24; 739 4.99535 16.0992 24;
740 5.99535 16.3002 24; 741 7.00335 16.0992 24; 742 7.00289 14.5993 24;
743 4.99535 14.5992 16; 744 4.99535 16.0992 15.9999;
745 5.99535 16.3002 15.9999; 746 7.00335 16.0992 15.9999;
747 7.00289 14.5993 16; 748 4.99535 14.5992 9.99995;
749 4.99535 16.0992 9.99993; 750 5.99535 16.3002 9.99993;
751 7.00335 16.0992 9.99993; 752 7.00289 14.5993 9.99995; 753 0 13.6 13;
755 12 13.6 13; 757 5.99939 14.8 13; 758 8.99969 14.2 13; 759 2.9997 14.2 13;
760 0 13.6 20; 761 2.9997 14.2 20; 762 12 13.6 20; 763 8.9997 14.2 20;
764 5.99939 14.8 20; 765 0 13.6 28; 766 2.99971 14.2 28; 767 12 13.6 28;
768 8.9997 14.2 28; 769 5.99939 14.8 28; 770 0 13.6 35; 771 2.99972 14.2 35;
772 12 13.6 35; 773 8.99971 14.2 35; 774 5.99939 14.8 35; 775 0 3.675 35;
776 12 3.675 35; 777 0 6.675 35; 778 12 6.675 35; 779 0 10 35; 780 12 10 35;
781 0 3.675 10; 782 0 6.675 13; 783 0 10 13; 784 0 3.675 13; 785 0 3.675 16;
786 12 3.675 10; 787 12 3.675 13; 788 12 3.675 16; 789 12 6.675 13;
790 12 10 13; 791 0 9 13; 792 4.99535 16.0992 16.9999;
794 7.00335 16.0992 16.9999; 795 4.99535 16.0992 23.0001;
796 7.00335 16.0992 23.0001; 797 12 9 13; 798 0 10 20; 799 0 9 20;
800 12 10 20; 801 12 9 20; 802 0 10 28; 803 0 9 28; 804 12 10 28; 805 12 9 28;
806 0 9 35; 807 12 9 35; 808 5.99972 10 10; 809 5.99972 10 38.0001;
810 7.99972 10 10; 812 7.99972 10 38; 814 3.99971 10 10;
816 3.99971 10 38.0001; 818 3.99942 14.4 38; 819 7.99942 14.4 38;
820 7.99942 14.4 9.99996; 821 3.99942 14.4 9.99996;
MEMBER INCIDENCES
7 12 14; 8 13 15; 9 18 12; 10 17 13; 11 17 677; 12 18 781; 138 89 90;
139 91 92; 140 93 89; 141 94 671; 142 94 788; 143 93 785; 163 18 782;
164 81 757; 165 17 789; 166 15 755; 167 110 111; 168 112 113; 169 114 110;
170 115 112; 171 115 116; 172 114 117; 186 93 114; 187 90 760; 188 94 115;

Calculation
Foundation
189 92 762; 190 129 130; 191 131 132; 192 133 129; 193 134 131; 194 134 652;
195 133 382; 232 133 777; 233 130 770; 234 134 778; 235 132 772; 472 382 777;
487 12 783; 488 13 790; 489 89 798; 490 91 800; 493 129 779; 494 131 780;
559 381 135; 560 382 136; 565 133 779; 568 816 149; 631 11 786; 655 136 775;
656 114 133; 657 111 765; 658 115 134; 659 113 767; 660 110 802; 661 112 804;
765 389 777; 767 152 779; 769 148 770; 771 703 775; 1087 652 381; 1114 671 91;
1132 148 149; 1133 150 151; 1134 152 148; 1135 153 687; 1136 153 394;
1137 152 389; 1138 149 818; 1139 691 731; 1140 691 693; 1144 151 819;
1145 694 732; 1158 389 703; 1160 394 730; 1205 687 150; 1209 81 758;
1210 105 758; 1211 14 759; 1212 90 759; 1233 143 773; 1235 130 766;
1248 149 771; 1256 162 773; 1265 731 162; 1266 732 162; 1267 130 733;
1268 734 733; 1269 734 735; 1272 736 737; 1273 733 143; 1274 737 143;
1275 111 738; 1276 739 738; 1277 739 740; 1280 741 742; 1281 738 124;
1282 742 124; 1283 90 743; 1284 744 743; 1285 744 745; 1288 746 747;
1289 743 105; 1290 747 105; 1291 14 821; 1292 749 748; 1293 749 750;
1295 15 820; 1296 751 752; 1297 748 81; 1298 752 81; 1299 14 753; 1300 105 764;
1301 143 774; 1302 124 769; 1303 753 90; 1304 753 783; 1305 755 92;
1306 755 758; 1307 757 105; 1308 758 92; 1309 758 15; 1310 759 105;
1311 759 81; 1312 759 757; 1313 758 757; 1314 760 111; 1317 760 761;
1318 762 113; 1321 762 763; 1322 764 124; 1323 761 764; 1324 763 764;
1325 765 130; 1328 765 766; 1329 767 132; 1332 767 768; 1333 769 143;
1334 766 769; 1335 768 769; 1336 770 149; 1337 771 162; 1338 766 143;
1339 770 771; 1340 772 151; 1341 773 151; 1342 773 132; 1343 772 773;
1344 774 162; 1345 771 774; 1346 773 774; 1347 382 775; 1348 381 776;
1349 775 389; 1350 776 394; 1351 135 776; 1352 730 776; 1353 777 152;
1354 778 153; 1355 381 778; 1356 394 778; 1357 779 148; 1358 780 150;
1359 134 780; 1360 153 780; 1361 131 772; 1362 150 772; 1363 750 751;
1364 751 746; 1365 745 746; 1367 735 736; 1369 740 741; 1371 749 744;
1374 693 694; 1375 744 792; 1376 746 794; 1377 734 691; 1378 739 734;
1379 736 694; 1380 741 736; 1381 781 10; 1382 782 93; 1383 781 782;
1384 783 89; 1385 18 783; 1386 12 753; 1387 10 784; 1388 785 96; 1389 785 782;
1390 93 783; 1391 89 753; 1392 96 784; 1393 781 784; 1394 786 677;
1395 786 787; 1396 784 785; 1397 788 95; 1398 787 788; 1399 11 787;
1400 95 787; 1401 789 94; 1402 786 789; 1403 788 789; 1404 790 91; 1405 17 790;
1406 94 790; 1407 13 755; 1408 91 755; 1409 783 791; 1410 753 759;
1411 792 795; 1412 792 743; 1413 794 796; 1414 794 747; 1415 795 739;
1416 796 741; 1417 795 738; 1418 796 742; 1419 755 790; 1420 790 797;
1421 798 110; 1422 760 798; 1423 798 799; 1424 800 112; 1425 762 800;
1426 800 801; 1427 802 129; 1428 765 802; 1429 802 803; 1430 804 131;
1431 767 804; 1432 804 805; 1433 770 779; 1434 779 806; 1435 772 780;
1436 780 807; 1438 12 814; 1439 13 810; 1441 809 812; 1442 148 816;
1443 810 808; 1445 812 150; 1446 812 819; 1447 814 808; 1449 816 809;
1450 816 818; 1451 818 731; 1452 819 732; 1453 820 752; 1454 810 820;
1455 821 748; 1456 814 821; 1457 129 770; 1460 814 14; 1461 810 15;
1462 812 151; 1466 111 766; 1467 766 124; 1468 111 761; 1469 761 124;
1470 90 761; 1471 761 105; 1472 92 747; 1474 113 742; 1475 132 737;
1477 132 768; 1478 768 143; 1479 113 768; 1480 768 124; 1481 113 763;
1482 763 124; 1483 92 763; 1484 763 105; 1485 130 771; 1486 771 143;
START GROUP DEFINITION
GEOMETRY
_C1 7 TO 12 138 TO 143 167 TO 172 190 TO 195 559 560 631 1087 1114 -

Calculation
Foundation
1132 TO 1137 1158 1160 1205 1381 1388 1394 1397

MEMBER
_MAINSTRUCTURE 7 TO 12 138 TO 143 167 TO 172 190 TO 195 559 560 631 1087 1114 -
1132 TO 1138 1144 1158 1160 1205 1265 TO 1267 1273 TO 1275 1281 TO 1283 1289 -
1290 TO 1291 1295 1297 1298 1381 1388 1394 1397 1451 TO 1453 1455 1472 1474 -
1475
_C2 1446 1450 1454 1456
_RF1 1138 1144 1265 TO 1267 1273 TO 1275 1281 TO 1283 1289 TO 1291 1295 1297 -
1298 1451 TO 1453 1455 1472 1474 1475
_B1 163 165 186 188 232 234 487 TO 490 493 494 656 658 660 661 1347 TO 1350 -
1353 1354 1357 1358 1382 1384 1393 1395 1396 1398 1401 1404 1421 1424 1427 -
1430
_B2 164 166 187 189 233 235 657 659 1299 TO 1303 1305 1307 1314 1318 1322 -
1325 1329 1333 1336 1340 1344
_B3 1306 1312 1313 1317 1321 1323 1324 1328 1332 1334 1335 1339 1343 1345 -
1346 1410
_B4 1438 1439 1441 TO 1443 1445 1447 1449
_VB1 472 565 568 655 765 767 769 771 1351 1352 1355 1356 1359 TO 1362 1383 -
1385 TO 1387 1389 TO 1392 1399 1400 1402 1403 1405 TO 1408 1457 1460 TO 1462
_VB2 568 1460 TO 1462
_B5 1139 1140 1145 1268 1269 1272 1276 1277 1280 1284 1285 1288 1292 1293 -
1296 1363 TO 1365 1367 1369 1371 1374 TO 1380 1411 1413 1415 1416
_MC 1138 1144 1267 1275 1283 1291 1295 1472 1474 1475
_SPLB 1265 1266 1273 1274 1281 1282 1289 1290 1297 1298
_BP 171 172 559 560 631 1158 1160 1381 1388 1392 1397
JOINT
END GROUP DEFINITION
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.09e+010
POISSON 0.3
DENSITY 7833.41
ALPHA 1.2e-005
DAMP 0.03
END DEFINE MATERIAL
MEMBER PROPERTY JAPANESE
7 TO 12 138 TO 143 167 TO 172 190 TO 195 559 560 631 1087 1114 1132 TO 1137 -
1158 1160 1205 1381 1388 1394 1397 TABLE ST H588X300X12
1138 1144 1265 TO 1267 1273 TO 1275 1281 TO 1283 1289 TO 1291 1295 1297 1298 -
1451 TO 1453 1455 1472 1474 1475 TABLE ST H450X200X9
163 165 186 188 232 234 487 TO 490 493 494 656 658 660 661 1347 TO 1350 1353 -
1354 1357 1358 1382 1384 1393 1395 1396 1398 1401 1404 1421 1424 1427 -
1430 TABLE ST H150X150X7
1446 1450 1454 1456 TABLE ST H200X100X5.5
166 187 189 233 235 657 659 1299 1303 1305 1314 1318 1325 1329 1336 -
1340 TABLE ST H300X150X6.5
1139 1140 1145 1268 1269 1272 1276 1277 1280 1284 1285 1288 1292 1293 1296 -
1363 1365 1367 1369 1374 TABLE ST C100X50X5
472 565 655 765 767 769 771 1351 1352 1355 1356 1359 TO 1362 1383 -
1385 TO 1387 1389 TO 1392 1399 1400 1402 1403 1405 TO 1408 -

Calculation
Foundation
1457 TABLE LD L80X80X6 SP 0.01

1306 1312 1313 1317 1321 1323 1324 1328 1332 1334 1335 1339 1343 1345 1346 -
1438 1439 1441 TO 1443 1445 1447 1449 TABLE ST H200X200X8
1364 1371 1375 TO 1380 1411 1413 1415 1416 TABLE ST C100X50X5
1412 1414 1417 1418 TABLE ST L50X50X5
1209 TO 1212 1233 1235 1248 1256 1308 TO 1311 1337 1338 1341 1342 -
1466 TO 1471 1477 TO 1486 PRIS YD 0.016
1304 1409 1419 1420 1422 1423 1425 1426 1428 1429 1431 TO 1435 -
568 1460 TO 1462 TABLE LD L80X80X6 SP 0.01
164 1300 TO 1302 1307 1322 1333 1344 TABLE ST H300X150X6.5
CONSTANTS
BETA 90 MEMB 1442 1446 1454
MATERIAL STEEL ALL
SUPPORTS
10 11 95 96 116 117 135 136 703 730 PINNED
*ENFORCED BUT MY
MEMBER RELEASE
163 TO 166 186 TO 189 232 233 235 487 TO 490 493 656 TO 661 1299 TO 1302 1306 -
1317 1321 1328 1332 1339 1343 1347 1364 1371 1375 TO 1380 1393 1395 1410 -
1446 1450 1454 1456 START MY MZ
186 188 656 658 1303 1305 1307 1312 TO 1314 1318 1322 TO 1325 1329 -
1333 TO 1336 1340 1344 TO 1346 1364 1371 1377 TO 1380 1382 1384 1398 1401 -
1404 1415 1416 1421 1424 1427 1430 1446 1450 1454 1456 END MY MZ
MEMBER TRUSS
472 565 568 655 765 767 769 771 1209 TO 1212 1233 1235 1248 1256 1308 TO 1311 -
1337 1338 1341 1342 1351 1352 1355 1356 1359 TO 1362 1383 1385 TO 1387 1389 -
1390 TO 1392 1399 1400 1402 1403 1405 TO 1408 1457 1460 TO 1462 1466 TO 1471 -
1477 TO 1486
DEFINE UBC LOAD
ZONE 0.15 I 1 RWX 4.5 RWZ 4.5 STYP 4 CT 0.035
SELFWEIGHT 1.15
JOINT WEIGHT
14 15 90 92 111 113 130 132 149 151 WEIGHT 48
MEMBER WEIGHT
1138 1140 1144 1291 1293 1295 1363 1374 1451 TO 1453 1455 UNI 80
1267 1269 1275 1277 1283 1285 1306 1312 1313 1317 1321 1323 1324 1328 1332 -
1334 1335 1339 1343 1345 1346 1365 1367 1369 1410 1472 1474 1475 UNI 160
166 187 189 233 235 487 TO 490 493 494 657 659 TO 661 1299 1303 1305 1314 -
1318 1325 1329 1336 1340 1357 1358 1384 1404 1421 1424 1427 1430 1438 1439 -
1441 TO 1443 1445 1447 1449 UNI 36
LOAD 1 UBC IN X - DIR
UBC LOAD X
LOAD 2 UBC IN Z - DIR
UBC LOAD Z
LOAD 3 DEAD LOAD ( DL )
SELFWEIGHT Y -1.15 LIST 7 TO 12 138 TO 143 163 TO 172 186 TO 195 232 TO 235 -
472 487 TO 490 493 494 559 560 565 568 631 655 TO 661 765 767 769 771 1087 -
1114 1132 TO 1140 1144 1145 1158 1160 1205 1209 TO 1212 1233 1235 1248 1256 -

Calculation
Foundation
1265 TO 1269 1272 TO 1277 1280 TO 1285 1288 TO 1293 1295 TO 1314 1317 1318 -
1321 TO 1325 1328 1329 1332 TO 1365 1367 1369 1371 1374 TO 1436 1438 1439 -
1441 TO 1443 1445 TO 1447 1449 TO 1457 1460 1461
MEMBER LOAD
1138 1140 1144 1291 1293 1295 1363 1374 1451 TO 1453 1455 UNI GY -80
1267 1269 1275 1277 1283 1285 1306 1312 1313 1317 1321 1323 1324 1328 1332 -
1334 1335 1339 1343 1345 1346 1365 1367 1369 1410 1472 1474 -
1475 UNI GY -160
166 187 189 233 235 487 TO 490 493 494 657 659 TO 661 1299 1303 1305 1314 -
1318 1325 1329 1336 1340 1357 1358 1384 1404 1421 1424 1427 1430 1438 1439 -
1441 TO 1443 1445 1447 1449 UNI GY -36
JOINT LOAD
14 15 90 92 111 113 130 132 149 151 FY -48
LOAD 4 LOADTYPE None TITLE LIVE LOAD
MEMBER LOAD
1138 1140 1144 1291 1293 1295 1363 1374 1451 TO 1453 1455 UNI GY -120
1267 1269 1275 1277 1283 1285 1306 1312 1313 1317 1321 1323 1324 1328 1332 -
1334 1335 1339 1343 1345 1346 1365 1367 1369 1410 1472 1474 -
1475 UNI GY -240
LOAD 5 WIND LOAD X DIR ( WX )
MEMBER LOAD
1138 1140 1291 1293 1451 1455 UNI Y 74.75
1267 1269 1275 1277 1283 1285 1312 1317 1323 1328 1334 1339 1345 -
1410 UNI Y 149.5
1144 1295 1363 1374 1452 1453 UNI Y 53.39
1306 1313 1321 1324 1332 1335 1343 1346 1365 1367 1369 1472 1474 -
1475 UNI Y 106.79
7 9 1132 1134 UNI GX 85.68
138 140 167 169 190 192 1304 1409 1422 1423 1428 1429 1433 1434 UNI GX 171.36
8 10 1133 1135 1205 UNI GX 53.39
139 141 168 170 191 193 1114 1419 1420 1425 1426 1431 1432 1435 -
1436 UNI GX 106.79
LOAD 6 WIND LOAD Z DIR ( WZ )
MEMBER LOAD
7 8 UNI GZ 85.68
1454 1456 UNI GZ 171.36
1132 1133 UNI GZ 53.39
1446 1450 UNI GZ 106.79
LOAD 7 LOADTYPE None TITLE CRANE LOAD 1 (CL1)
JOINT LOAD
110 FY -16330
112 FY -5440
110 FX 1630
112 FX 540
110 FZ 3270
112 FZ 1090
110 MY -2123 MZ -10615
112 MY 708 MZ 3538
LOAD 8 LOADTYPE None TITLE CRANE LOAD 2 (CL2)
JOINT LOAD
12 FY -16330

Calculation
Foundation
13 FY -5440
12 FX 1630
13 FX 540
12 FZ 3270
13 FZ 1090
12 MY -2123 MZ -10615
13 MY 708 MZ 3538
LOAD COMB 9 DL+0.5LL
3 1.0 4 1.0
3 1.0 4 0.5 7 1.0
3 1.0 4 0.5 8 1.0
3 0.75 4 0.375 7 0.75 5 0.75
3 0.75 4 0.375 8 0.75 5 0.75
3 0.75 4 0.375 7 0.75 6 0.75
3 0.75 4 0.375 8 0.75 6 0.75
3 0.75 4 0.375 7 0.75 1 0.75
3 0.75 4 0.375 8 0.75 1 0.75
3 0.75 4 0.375 7 0.75 2 0.75
3 0.75 4 0.375 8 0.75 2 0.75
LOAD COMB 20 1.4DL+1.7LL
3 1.4 4 1.7
3 1.4 4 1.7 7 1.7
3 1.4 4 0.85 8 1.7
3 1.05 4 0.6375 7 1.275 5 1.275
3 1.05 4 0.6375 8 1.275 5 1.275
3 1.05 4 0.6375 7 1.275 6 1.275
3 1.05 4 0.6375 8 1.275 6 1.275
3 1.05 4 0.6375 7 1.275 1 1.275
3 1.05 4 0.6375 8 1.275 5 1.275
3 1.05 4 0.6375 7 1.275 2 1.275
3 1.05 4 0.6375 8 1.275

Calculation
Foundation
LOAD COMB 31 DL+LL

3 1.0 4 1.0
3 1.0 4 0.5 7 1.0
3 1.0 4 0.5 8 1.0
3 1.0 4 0.5 7 1.0 5 1.0
3 1.0 4 0.5 8 1.0 5 1.0
3 1.0 4 0.5 7 1.0 6 1.0
3 1.0 4 0.5 8 1.0 6 1.0
3 1.0 4 0.5 7 1.0 1 1.0
3 1.0 4 0.5 8 1.0 1 1.0
3 1.0 4 0.5 7 1.0 2 1.0
3 1.0 4 0.5 8 1.0 2 1.0
PERFORM ANALYSIS
LOAD LIST 9 TO 19
*PRINT JOINT DISPLACEMENTS LIST 10 TO 15 17 18 89 TO 96 110 TO 117 129 TO 136 -
*148 TO 155 167 TO 174 186 TO 193 205 TO 212 224 TO 231 243 TO 250 -
*262 TO 269 281 TO 288 300 TO 307 319 TO 321 323 324 326 327 338 TO 345
PRINT SUPPORT REACTION LIST 10 11 95 96 116 117 135 136 703 730
PARAMETER 1
CODE AISC
UNL 1.2 MEMB 1138 1144 1265 TO 1267 1273 TO 1275 1281 TO 1283 1289 TO 1291 -
1295 1297 1298 1453 1455 1472 1474 1475
LY 1.2 MEMB 1138 1144 1265 TO 1267 1273 TO 1275 1281 TO 1283 1289 TO 1291 -
1295 1297 1298 1453 1455 1472 1474 1475
LX 1.2 MEMB 1138 1144 1265 TO 1267 1273 TO 1275 1281 TO 1283 1289 TO 1291 -
1295 1297 1298 1453 1455 1472 1474 1475
BEAM 1 MEMB 7 TO 11 138 TO 141 163 164 167 TO 170 186 TO 195 232 233 472 487 -
489 490 493 560 565 568 655 TO 661 765 767 769 771 1087 1114 1132 TO 1140 -
1144 1145 1158 1205 1265 TO 1269 1272 TO 1277 1280 TO 1285 1288 TO 1293 1295 -
1296 TO 1298 1307 1314 1318 1325 1329 1336 1347 1349 1351 TO 1353 -
1355 TO 1357 1359 TO 1365 1367 1369 1371 1374 1382 TO 1387 1389 TO 1393 1396 -
1399 1400 1402 1403 1405 TO 1408 1412 1414 1417 1418 1421 1424 1427 1430 -
1442 1446 1453 TO 1455 1457 1460 TO 1462 1472 1474 1475
FYLD 2.4e+007 MEMB 7 TO 12 138 TO 143 163 TO 172 186 TO 195 232 TO 235 472 -
487 TO 490 493 494 559 560 565 568 631 655 TO 661 765 767 769 771 1087 1114 -
1132 TO 1140 1144 1145 1158 1160 1205 1265 TO 1269 1272 TO 1277 1280 TO 1285 -
1288 TO 1293 1295 TO 1307 1312 TO 1314 1317 1318 1321 TO 1325 1328 1329 1332 -
1333 TO 1336 1339 1340 1343 TO 1365 1367 1369 1371 1374 TO 1436 1438 1439 -
1441 TO 1443 1445 TO 1447 1449 TO 1457 1460 TO 1462 1472 1474 1475
MAIN 1 MEMB 163 164 186 TO 189 232 233 487 489 490 493 656 TO 661 1307 1314 -
1318 1325 1329 1336 1347 1349 1353 1357 1364 1371 1377 TO 1380 1382 1384 -

Calculation
Foundation
1393 1396 1411 1413 1421 1424 1427 1430

LX 3 MEMB 568 1460 TO 1462
LY 3 MEMB 568 1460 TO 1462
LZ 3 MEMB 568 1460 TO 1462
CHECK CODE MEMB 7 TO 12 138 TO 143 163 TO 172 186 TO 195 232 TO 235 472 487 -
488 TO 490 493 494 559 560 565 568 631 655 TO 661 765 767 769 771 1087 1114 -
1132 TO 1140 1144 1145 1158 1160 1205 1265 TO 1269 1272 TO 1277 1280 TO 1285 -
1288 TO 1293 1295 TO 1307 1312 TO 1314 1317 1318 1321 TO 1325 1328 1329 1332 -
1333 TO 1336 1339 1340 1343 TO 1365 1367 1369 1371 1374 TO 1436 1438 1439 -
1441 TO 1443 1445 TO 1447 1449 TO 1457 1460 TO 1462 1472 1474 1475
*STEEL MEMBER TAKE OFF LIST 7 TO 12 44 46 71 TO 73 121 TO 123 125 130 TO 148 -
*153 TO 159 163 TO 184 186 TO 207 209 TO 230 232 TO 253 255 TO 276 -
*278 TO 299 301 TO 322 324 TO 345 347 TO 368 370 TO 391 393 TO 414 -
*416 TO 437 439 TO 460 462 TO 472 475 476 487 TO 599 601 TO 613 615 TO 627
*LOAD LIST 20 TO 30
*PRINT MAXFORCE ENVELOPE NSECTION 6 LIST 7 TO 12 44 46 71 TO 73 130 TO 136 -
*138 TO 148 153 TO 159 167 TO 184 190 TO 207 213 TO 230 236 TO 253 -
*259 TO 276 282 TO 299 305 TO 322 328 TO 345 351 TO 368 374 TO 391 -
*397 TO 414 420 TO 437 443 TO 460 515 TO 518 535 538 546 549 557 TO 560 577 -
*580 588 591
PARAMETER 2
CODE AISC
STEEL MEMBER TAKE OFF LIST 7 TO 12 138 TO 143 163 TO 172 186 TO 195 -
232 TO 235 472 487 TO 490 493 494 559 560 565 568 631 655 TO 661 765 767 -
769 771 1087 1114 1132 TO 1140 1144 1145 1158 1160 1205 1209 TO 1212 1233 -
1235 1248 1256 1265 TO 1269 1272 TO 1277 1280 TO 1285 1288 TO 1293 -
1295 TO 1314 1317 1318 1321 TO 1325 1328 1329 1332 TO 1365 1367 1369 1371 -
1374 TO 1436 1438 1439 1441 TO 1443 1445 TO 1447 1449 TO 1457 1460 TO 1462 -
1466 TO 1472 1474 1475 1477 TO 1486
FINISH

Calculation
Foundation
Member Location with The Maximum Ratio
1 Column - C1 -H588X300X12
Max ratio
2 Column - C2 -H200X100X5.5
Max ratio

Calculation
Foundation
3 Rafter - RF1 -H450X200X9
Max ratio
4 Beam - B1 -H150X150X7
Max ratio

Calculation
Foundation
5 Beam - B2 -H300X150X6.5
Max ratio
6 Beam - B3 -H250X125X6
Max ratio

Calculation
Foundation
7 Beam - B4 -H200X200X8
Max ratio
8 Beam - B5 -C100X50X5
Max ratio

Calculation
Foundation
9 Bracing - VB1 -L80X80X6LD
Max ratio

Calculation
Foundation
ATTACHMENT - 2
SOIL INVESTIGATION REPORT

Calculation
Foundation
B.1 Allowable Axial Compressive Bearing Capacity for Single Pile (BGP Area)
B.2 Allowable Axial Tension Bearing Capacity for Single Pile (BGP Area)

Calculation
Foundation
B.3 Lateral Bearing Capacity for Single Pile (BGP Area)

- The result of lateral capacity for single driven pile for Free Head condition (BGP Area)
- The result of lateral capacity for single driven pile for Fixed Head condition (BGP Area)

Calculation
Foundation
ATTACHMENT - 3
CONNECTION CALCULATION

Calculation
Foundation
Design Connection
1. Beam Pin Connection to Column with AISC (LRFD-Method)
Beam : H-150x150x7x10
Dimension : d bf tw tf
150 150 7 10 Beam no.1427 Joint 129
Check : Max.Actual Shear Fy = 0.3 ton

OK !! For LC : 31 DL+LL
Allowable Shear Qall = 8.7 ton
a) Connection Detail

Calculation
Foundation
Legend :
Av = Net Shear Area (cm2) ; n= 2 number of bolts
At = Net Tension Area (cm2) ; s= 6.0 Bolts of spacing (cm)
dh = 1.03 Dia.of Hole (db+0,15), (cm) ; lu = 4.00 Edge Distance (cm)
db = 7/8 Bolt diameter (inch) ; a= 5.0 Leg Length of Fillet Weld (mm)
2.22 (cm) ; tg = 12.0 Thickness of Gusset Plate (mm)
Fu = 4.10 Specified min. Tensile Strength (t/cm2) Fy = 2.40 Yield Strength (t/cm2)
(A 325)
II. Calculation of Allowable Shear
Allowable shear of this connection is the smallest value in Q1, Q2, Q3, Q4 & Q5 :
a. Allowable Beam Shear, Q1 :

d < 150 Q1 = (d-dh).tw.0,4Fy
d > 150 Q1 = [d-(n.dh)].tw.0,4Fy
d= 150 mm
tw = 7 mm
so, Q1 = [15-(2x1.03)]*1*0.4*2.4 = 8.7 ton
b. Allowable Block Shear of Coped Beam, Q2 :

Q2 = 0.3Av.Fu + 0.5At.Fu
= [(0.3lu+0.5lh) + 0.3[(n-1)(s-dh)-dh/2]-dh/4] .Fu.tw
so, Q2 = [(0.3*4+0.5*4)+0.3*[(2-1)*(6-1.03)-1.03/2]-1.03/4]*4.1*0.7 = 8.8 ton
c. Allowable Bolt Shear , Q3 :

Q3 = n . fp ; fp = 4.76 ton (see bolt table for A325)
where, fp = Allowable shear per one bolt
so, Q3 = 2 * 4.76 = 9.5 ton
d. Allowable Bearing Shear , Q4 :

Q4 = Fp.db.tw.n
where, Fp = Allowable Bearing Stress
= lu.Fu
< 1.5 Fu
2 db
so, Q4 = 4 * 4.1/2*2.23 = 11.5 ton
e. Allowable Welding Shear of Gusset Plate , Q5 :

If, Fillet Welding ( tg < 16 ) Q5 = a . 0.7 . 2 . (d - 2tf) . 0.4Fy
If, Grove Welding ( tg > 16 ) Q5 = tg . (d - 2tf) . 0.4Fy
so, Q5 = 5*0.7*2*(15-2*1)*0.4*2.4 = 8.7 ton
Qall = min ( Q1 , Q2 , Q3 , Q4 , Q5 ) = 8.7 ton

Calculation
Foundation
2. Beam Pin Connection to Column with AISC (LRFD-Method)
Beam : H-300x150x6.5x9
300 150 6.5 9 Beam no.1307 Joint 105


Calculation
Foundation
Legend :
(A 325)
d < 150 Q1 = (d-dh).tw.0,4Fy
d > 150 Q1 = [d-(n.dh)].tw.0,4Fy
d= 300 mm
tw = 6.5 mm
so, Q1 = [30-(3x1.03)]*1*0.4*2.4 = 16.8 ton

Q2 = 0.3Av.Fu + 0.5At.Fu
so, Q2 = [(0.3*4+0.5*4)+0.3*[(3-1)*(6-1.03)-1.03/2]-1.03/4]*4.1*0.65 = 10.6 ton

so, Q3 = 3 * 4.76 = 14.3 ton

Q4 = Fp.db.tw.n
= lu.Fu
< 1.5 Fu
2 db
so, Q4 = 4 * 4.1/2*2.23 = 16.0 ton

so, Q5 = 5*0.7*2*(30-2*0.9)*0.4*2.4 = 19.0 ton

Calculation
Foundation
3. Beam Pin Connection to Beam with AISC (LRFD-Method)
Beam : H-250x125x6x9
250 125 6 9 Beam no.1313 Joint 757


Calculation
Foundation
Legend :
(A 325)
d < 150 Q1 = (d-dh).tw.0,4Fy
d > 150 Q1 = [d-(n.dh)].tw.0,4Fy
d= 250 mm
tw = 6 mm
so, Q1 = [25-(3x0.9)]*1*0.4*2.4 = 12.8 ton

Q2 = 0.3Av.Fu + 0.5At.Fu
so, Q2 = [(0.3*4+0.5*4)+0.3*[(3-1)*(6-0.9)-0.9/2]-0.9/4]*4.1*0.6 = 10.1 ton

so, Q3 = 3 * 4.76 = 14.3 ton

Q4 = Fp.db.tw.n
= lu.Fu
< 1.5 Fu
2 db
so, Q4 = 4 * 4.1/2*1.91 = 14.8 ton

so, Q5 = 5*0.7*2*(25-2*0.9)*0.4*2.4 = 15.6 ton

Calculation
Foundation
4. Vertical Bracing Connection with AISC (LRFD-Method)
Beam : 2L-80 x 80 x 6 Beam no.1460 Joint 814

Loading Combination : 13 0.75(DL+0.5LL+CL2+WX)
Dimension : H B t
80 80 6
Check : Max.Actual Tension Fx = 9.21 ton

OK !!
Allowable Tension Tall = 14.3 ton
I. Connection Detail
L1

Calculation
Foundation
Legend :
L1 = Length of Welding on Gusset Plate ; s= 6.0 Bolts of spacing (cm)
L1 = 30.0 cm
n= 3 number of bolts ; a = Leg Length of Fillet Weld on Gusset Plate
dh = 2.37 Dia.of Hole (db+0,15), (cm) ; a= 7.0 mm
db = 7/8 Bolt diameter (inch) ; lu = 4.00 Edge Distance (cm)
II. Calculation of Allowable Tension :
Allowable tension of this connection is the smallest value in T1, T2, T3, T4 :
a. Allowable Bolt Shear , T1 :
T1 = n . fp ; fp = 4.76 ton
so, T1 = 14.3 ton
b. Allowable Bearing Shear , T2 :

T2 = Fp.db.t.n
= lu.Fu
< 1.5 Fu
2 db
so, T2 = 14.8 ton
c. Allowable Shear on Weld Gusset Plate, T3 :

T3 = 0,7. a . 2 . (L1 + 1,5) . 0,4Fy
so, T3 = 29.6 ton
d. Allowable block shear rupture on Gusset Plate, T4 :

T4 = 0,75 (0.6 Fu Anv + Fy Agt) /1.5
Anv = tg . n . s - dh . n . tg = 9.8 cm2
Agt = tg . lu = 3.6 cm2
so, T4 = 16 ton
Tall = min ( T1 , T2 , T3, T4 ) = 14.3 ton

Calculation
Foundation
5. Beam Moment Connection to Column with AISC (LRFD Method)
Beam : H-450x200x9x14 Beam no.1472

450 200 9 14
Check : Max.Actual Shear Fy = 3.84 ton LC : 24 1.05DL+1.275(0.5LL+CL2+WX)

OK !!
Allowable Shear Qall = 33 ton
Check : Max.Actual Moment Mz = 14 ton.m LC : 24 1.05DL+1.275(0.5LL+CL2+WX)
OK !!
Allowable Moment Mall = 18 ton
g1
lh g1 lh g2
lh d d lh
a2a1 b
c
L1
M
M
a3
a2
L3 a1 a2 c
a1
a1
b
a1= 10 cm
W
a2= 25 cm
W
Type A a3= 45 cm Type B

Calculation
Foundation
Legend : bs = 20.0 Effective width of Endplate
te = 2.2 Thickness of endplate (cm) ; n= 2 number of bolts on one transverse line
pf = 3.0 Dist.cent.bolt to face of flange (cm) ; db = 7/8 Bolt diameter (inch)
wt = 1.4 Leg distance welding (cm) ; = 2.22 (cm)
r= 2.0 scallop (cm) ; ft = 12.0 All.tensile force per bolt (ton)
Af = Section area of tension flange (tf x bf) ; fp = 4.76 All.shear force per bolt (ton)
Aw = Section area web (d - 2tf) x tw Fy = 2.40 Yield Strength (t/cm2)
II. a. Calculation of Allowable Shear

Allowable shear of this connection is the smallest value in Q1, Q2 :
a. Allowable Bolt Shear, Q1 :

Q1 = 5 n . fp
so, Q1 = 47.6 ton
b. Allowable Shear at welded connection, Q2 :

Q2 = tw . (d - 2tf - 2r) 0.4Fy
so, Q2 = 33.0 ton
Qall = min ( Q1 , Q2 ) = 33.0 ton
II.b. Calculation of Allowable Moment

Allowable Moment of this connection is the smallest value in M1, M2 & M3 :
a, Allowable Moment by Bolt Tension "M1" :

M1 = n. ft . ( a1+a2+a3) ;
so, M1 = 2*12*(10+25+45) ### ton m
b. Allowable Moment at Welded Connection "M2" :

Z = ( 1/12.bf.[d3 - (d-2tf)3] + 1/12.tw.(d-2tf-2r)3 ) / 0,5d = 13.7 cm3
M2 = Z . 0,6 Fy
so, M2 = 19.7 ton m
c, Allowable Moment by Endplate "M3" :

Me = bs . 0,75 Fy . te2 / 6 = 29.0 ton.cm
Max. tension at flange based on Me :
Pe = pf - db/4 - wt = 1.0 cm
am = 1,13 . (bf/bs) 1/2
. (Af/Aw) 1/3
. (Pe/ db) 1/4
= 2.7
Ff = 4 . Me / ( am . Pe ) = 41.6 ton
M3 = Ff . ( d - tf ) / 1000
so, M3 = 18.1 ton m.
Mall = min ( M1 , M2 , M3 ) = 18.1 ton m

Calculation
PetroChina International Jabung Ltd. GTG Shelter Structural
Analysis & Foundation
6. ANCHOR BOLT DESIGN CALCULATION
I. Design Data :
- Anchor Bolt Diameter do = 32 mm
- Anchor Bolt Length Lanchor = 450 mm
- Anchor Yield strength Fy = 2400 Kg/cm2
- Concrete Grade Fc' = 280 Kg/cm2
II. Anchor Box & Anchor Bolt Design Description :

A-BOLT F
Min 180 mm
Anchor Length which buried by concrete can be calculate :
Lburied = Lanchor - PJTN
Where :
PJTN = 140 mm
Lburied = 310 mm
Length of hook, eh = 133 mm
Min. Edge. Dist. ca-min = 180 mm
ANCHOR BOX SECTION
III. Strength Analysis of Anchor Bolt :

I. TENSION CAPACITY
a. Based on steel material :
- Netto Area.
An = 0.85 * Ag Ag = 0.25 * p * D2 = 7.92 cm2
An = 6.7297 cm2
- Allowable tension of anchor

T = s tr * An sd = Fy / 1.5
= 1600 Kg/cm2
s tr = 0.75 * Fc'
s tr = 1200 Kg/cm2
T= 8075.7 Kg
b. Concrete breakout strength of anchor in tension
Ncb =
= 0.70
yed,N = 1.00

Calculation
yc,N = 1.25 , for cast-in anchor

= 1.40 , for post-installed anchor
ycp,N = 1.00
kc = Coefficient of concrete breakout strength in tension,
= 10 for cast-in anchor
= 7 for post-installed anchor
= 10
Nb =
= 10 x sqrt(28) x 310^1.5
= 288816 N
= 29471 kg
Ncb = 0.7 x 1 x 1.25 x 1 x 288816.205
= 252714 N
= 25787 kg
c. Pullout Strength of Anchor in Tension

Npn = yc,P Np
yc,P = 1.40
Np = , for headed stud, or headed bolt
= , for hooked bolt
= 0.90 x 28 x 133 x 31.75
= 106413 N
= 10859 kg
Npn = 10858.5 x 1.4
= 15202 kg
So, tension capacity of anchor T= 8075.7 Kg

Allowable tension strength, with Ώ = 2,0, Tall = 4037.8 Kg
II. SHEAR CAPACITY

a. Based on steel material :
- Gross area.
Ag = 0.25 * p * D2 = 7.92 cm2
- Allowable shear of anchor
H = t * Ag t = 0.58 s d (PPBBI 1984)
2
= 928 Kg/cm
H = 7347.3 Kg
b. Based on concrete bearing :

- Maximum contact stress contact between concrete and anchor Bolt = 0.85 fc'
2
sc= 0.85 Fc' = 238 kg/cm
- Maximum depth for Concrete bearing < development length :
Ld = 0.02 Ab Fy Ab = AA.Bolt = 791.73 mm
Fc' 0.5
Ld = 718.19 mm

Calculation
- Sketch stress diagram :

La = min (Lburied , Ld.)
H
La = 310 mm
c 0.85 Fc'
c = 0.5 t bs. FRAME
c= 12.5 mm tbs.FRAME= 25
Ho
La
Hrz force Ho = Volume of Diagram

o
H = 0.5 * (0.85 Fc') * La * D
Ho = 11713 Kg
c. Based on bending stress of anchor :
M = H x (0.5*tbs.FRAME)
3 3 Combined this Equation
s bend = M/W W = p/32 x D = 3.1422 cm
s bend x W
H = 0.5*t = 4022 Kg
bs.FRAME
d. Concrete breakout strength of anchor in shear
Vcb =
= 0.60
yed,V = 1.00
yc,V = 1.40
Vb =
= 0.6 x (310/31.75)^0.2 x sqrt(31.75) x sqrt(28) x (180)^1.5

= 68145 N
Vcb = 0.6 x 1 x 1.4 x 68145.076
= 57242 N
= 5841 kg
e. Concrete Pryout Strength of Anchor in Shear

Vcp = kcp Ncb
= 2 x 252714.179
= 505428 N
= 51574 kg
So : shear capacity of anchor H= 4022 Kg

Allowable shear strength, with Ώ = 2,0, Tall = 2011.0 Kg

Calculation
III Check Anchor Strength Due to External Load
Pedestal
Baseplate
Anchor Bolt 640 850

280
1 -1/4"
MH-588 x
300
240
400
600
External Load :
a. Moment external on Base Plate Mx = 0 Kgm
Mz = 0 Kgm
My = 0 Kgm
b. External Force on Base Plate Fx = 3236.4 Kg

Fz = 2377.9 Kg
Fy = 39962 Kg (compression)
Fy = -3898.2 Kg (tension)
Check Critical Tension

Moment MMax = Maximum Moment value
MMax = 0 Kgm
Anchor span s = 28 cm
No.of anchor 1 row n = 2 Nos
Tension : Tmax = 3898.2 Kg LC : 23 1.05DL+1.275(0.5LL+CL1+WX)
Tension total = T = MTOT/(s*n) + Tmax / n =

= 974.55 Kg < 4037.8 Kg OK
Check Critical Shear

Shear Force FMax = Maximum value between Fz & Fx
FMax = 3236.4 Kg LC : 24 1.05DL+1.275(0.5LL+CL2+WX)
No.of anchor total n = 4 Nos
Shear : H = FMax/(n) = 809.1 Kg < 2011.0 Kg OK!

Calculation
Foundation
7. Column Base Plate - H-Shape
Beam : WF -588x300x12x20
588 300 12 20
Check : Axial Load, P= 24.6 ton For LC : 40 (DL+0.5LL+CL1+QZ)

OK !!
Allow. Axial Load Pall = 49 ton
RIB PLATE
COLUMN
m
0,95 d
BASE PLATE
m
n 0,8 bf n
Legend :
B= 40 cm n= 6 cm ; ( B - 0,8b )/2
Size of Base Plate
N= 64 cm m= 6 cm ; ( N - 0,95d )/2
Fb = Allowable bending stress in base plate a= 0.26 ( bf - tw ) / ( 2(d - 2 tf) )
2
Fb = 1.80 t/cm ( = 0,75 Fy ) n' = 14 cm ; ( bf - tw )/2*( 1 / ( 1+3,2a3 ) )0,5
Fp = 98.0 kg/cm2 ( = 0,35 fc ) fc = 280 Compressive strength concrete (kg/cm 2)
Fp = Allowable bearing pressure for concrete tp = 2.5 Thickness of base plate (cm)
II. Calculation of Allowable Axial Load :
Allowable axial load is the smallest value in P1, P2, P3 & P4 :
a. Bearing pressure of concrete, P1 :

P1 = Fp . B . N
so, P1 = 250.9 ton

Calculation
Foundation
b. Bearing pressure of Base Plate, P2, P3 & P4 :

P2 = tp2 . Fb / (3. m2 ) . B . N
P3 = tp2 . Fb / (3. n2 ) . B . N
P4 = tp2 . Fb / (3. n'2 ) . B . N
so, P2 = 267 ton

P3 = 267 ton
P4 = 49 ton
Pall = min ( P1 , P2 , P3 , P4 ) = 49.0 ton

Calculation
Foundation
7. Purlin & Wind Bracing Manual Check

- Purlin Properties, Load Data & Dimension Data
Purlin spacing (distance between purlin), s = 1.0 m
Purlin span (distance between rafter), L = 4.00 m
Roof slope = 15 o
Roofing sheet (corrugated zinc) = 6.5 kg
Miscellaneous dead load = 9.3 kg
15.8 x 1.0 m = 15.8 kg/m'
Total Dead Load = 15.8 kg/m'

Roof Live Load (uniform load) = 60 x 1.0 m = 60 kg/m'
Roof Live Load (concentrated load) = 100 kg
Purlin
Y
Sagrod
X
15o
F
Provide 1 sagrod in a span, so Lx and Ly shall be as follows :
Number of sagrod each span = 1.00 ea
Span in X axis, Lx = 2.00 m
Span in Y axis, Ly = 4.00 m
- Moment Calculation
Condition 1 : Dead Load + Live Load (Uniform)

Total Uniform Load (DL+LL), q = 75.8 kg/m'
Moment against Y axis, My = 1/8 q Sin Ø Lx2 = 9.8 kg/m'
Moment against X axis, Mx = 1/8 q Cos Ø Ly2 = 146.4 kg/m'
Condition 2 : Dead Load + Live Load (Concentrated)

Total Uniform Load (DL), q = 15.8 kg/m'
Total Concentrated Load (LL), p = 100.0 kg
Moment against Y axis, My
2
My = 1/8 q Sin Ø Lx + 1/4 p Sin Ø Lx = 15.0 kg.m
Moment against X axis, Mx
2
Mx = 1/8 q Cos Ø Ly + 1/4 p Cos Ø Ly = 127.1 kg.m
BCD3-690-45-CAL-4-102-00 Rev 1 Attachmet - 3 - Page 18 08-Feb-2018

Calculation
Foundation
- Purlin Check
Properties of LC 100 x 50 x 20 x 2.3
Ix = 81.00 cm4 = 0.00000081 m4
Sx = 16.10 cm3 = 0.0000161 m3
Iy = 19.00 cm4 = 0.00000019 m4
Sy = 6.00 cm3 = 0.000006 m3
Es = 2.4E+08 kPa = 2.40E+10 kg/m2
σall = 0.6 fy = 144.0 Mpa
δall = L/200 = 0.02 m = 20.0 mm
Stress Check
Mx My
σ = +
Sx Sy
Condition 1, σ = 10,730,175 kg/m2 = 10.7 Mpa ------> OK
Condition 2, σ = 10,392,997 kg/m2 = 10.4 Mpa ------> OK
Deflection Check
Condition 1,
5 q CosØ Ly4 5 q SinØLx4
δx = δy =
384 EIx 384 EIy
δtot = SQRT(δx2 + δy2)
= 0.012586 m = 12.5863 mm < δall OK
Condition 2,
5 q CosØ Ly4 p CosØ Ly3
δx = + = 0.009 m = 9.24 mm
384 EIx 48 EIx
4 3
5 q SinØLx p SinØ Lx
δy = + = 0.001 m = 1.13 mm
384 EIy 48 EIy
δtot = SQRT(δx2 + δy2)
= 0.0093 m = 9.3 mm < δall OK
Slenderness Check
Effective Length in z-axis (major axis) Lz = 200 cm
Effective Length factor in z-axis (majorkzaxis)= 1.00
Radius of gyration in z-axis (major axis)
rz = 4.82 cm
Slenderness in z-axis (major axis), lz lz =
Lz * Kz
=
200 * 1
rz 4.82
= 41.494 < 200
= OK

Calculation
Foundation
- Wind Brace
Member size, round bar = 16 mm
Maximum Tension force obtained from StaadPro analysis = 1.465 ton (member 1211; LC 11)
Nominal Tensile strength:

Pn = Fy x Ag = 2.4 x 3.14 x 1.6^2 / 4 = 4.8 ton
Allowable tensile strength:
Pa = Pn /Ωt = 4.82 / 1.67 = 2.9 ton > Max. Tension OK

Calculation
Foundation
8 Post Column Connection From Natural Ventilator
Bolt, do = 12.7 mm = 1/2 in.

Ab = 126.68 mm2 = 0.196 in2
nb = 2.00 ea
Base plate, tp = 15.875 mm = 5/8 in.
W1 = 200 mm = 7.87 in.
W2 = 130 mm = 5.12 in.
Stiffner plate, tst = 6.35 mm = 1/4 in.
bst = 25 mm = 1 in.
nst = 2.00 ea
Welding, rb = 11 mm = 0.43 in.
ww = 11 mm = 0.43 in.
Column Size, = UNP-100x50
dc = 100 mm = 3.94 in.
bfc = 50 mm = 1.97 in.
twc = 5 mm = 0.20 in.
tfc = 7.5 mm = 0.30 in.
High Strength Bolt, Fnv = 48,000 psi = 331 MPa (nominal shear stress)
Fnt = 90,000 psi = 621 MPa (nominal tensile stress)
Weld E70XX Electr.
Fuw = 70,000 psi = 483 MPa
Fvw = 42,000 psi = 290 MPa

Calculation
Foundation
Compression Capacity
a. Base plate capacity,
m = 0.5 (W 1 - 0.95 dc)
= 0.5 x (200 - 0.95 x 100)
= 52.5 mm
n = 0.5 (W 2 - 0.80 bc)

= 0.5 x (130 - 0.80 x 50)
= 45.0 in
 Rnc-1 = c Fyp W 1 W 2 (tp / 2m)2 c = 0.85

= 0.85 x 240 x 200 x 130 x (15.875 / (2 x 52.5))^2
= 121242 N
= 12.36 ton
 Rnc-2 = c Fyp W 1 W 2 (tp / 2n)2

= 0.85 x 240 x 200 x 130 x (15.875 / (2 x 45))^2
= 165024 N
= 16.82 ton
Conclusion :
Compression capacity used is : Rnc = Min (Rnc-1 ; Rnc-2 )
= 121242 N
= 12.36 ton
Shear Capacity
a. Bolt shear capacity,
 Rnv-1 = v nb Ab Fnv v = 0.75
= 0.75 x 2 x 126.677 x 330.96
= 62887 N
= 6.41 ton
b. Column shear capacity,

 Rnv-2 = v twc (dc - 2tfc) Fyb
= 0.75 x 5 x (100 - 2 x 7.5) x 240
= 76500 N
= 7.80 ton
c. Weld shear capacity,

 Rnv-3 = v 0.6 Fuw 0.707 ww 2 (dc - 2tfc)
= 0.75 x 0.6 x 482.65 x 0.707 x 11 x 2 x (100 - 2 x 7.5)
= 143574 N
= 14.64 ton

Calculation
Foundation
Conclusion :
Shear capacity used is : Rnv = Min (Rnv-1 ; Rnv-2 ; Rnv-3)
= 62887.465 N
= 62.89 kN
= 6.411 ton
Rnv 6.411
Allowable shear force = = = 4.274 ton
1.5 1.5
Check : Shear Load, P= 0.4 ton For LC : 9 DL+0.5LL

OK !!
Allow. Shear Load Pall = 4.3 ton
Tension Capacity
a. Bolt tensile capacity,
 Rnt-1 = t nb Ab Fnt t = 0.90
= 0.9 x 2 x 126.677 x 620.55
= 141497 lbf
= 14.42 ton
b. Weld tensile capacity,

 Rnt-2 = t 0.6 Fuw 0.707 ww 2 (2bfc + dc - twc)
= 0.9 x 0.6 x 289.59 x 0.707 x 11 x 2 x (2 x 50 + 100 - 5)
= 474301 lbf
= 48.35 ton
Conclusion :
Tension capacity used is : Rnt = Min (Rnt-1 ; Rnt-2)
= 141496.8 lbf
= 141.4968 kips
= 62.938 ton
Rnv 62.938
Allowable tension force = = = 41.959 ton
1.5 1.5
Check : Tension Load, P= 0.5 ton For LC : 9 DL+0.5LL

OK !!
Allow. Tension Load Pall = 42 ton

Calculation
Foundation
9 Overhead Crane Connection
Bolt, do = 22 mm = 7/8 in.

Ab = 387.95 mm2 = 0.601 in2
nb = 4.00 ea
Stiffner plate, tst = 8 mm = 1/3 in.
bst = 144 mm = 5 2/3 in.
nst = 2.00 ea
Welding, rb = 6 mm = 0.24 in.
ww = 6 mm = 0.24 in.
High Strength Bolt, Fnv = 48,000 psi = 331 MPa (nominal shear stress)
Fnt = 90,000 psi = 621 MPa (nominal tensile stress)
Weld E70XX Electr.
Fuw = 70,000 psi = 483 MPa
Fvw = 42,000 psi = 290 MPa
40 120 40 Web Stiffener

4 bolt
SH-450
60
180
n
SH-588
(Crane rail) 60
tf1
Rail Crane R
Girder k = tf1 + R1
tw1 = 20 + 28
2.5k+N
= 48 mm
k
N = 0.5 x (200 - 9)
N
= 95.5 mm
SH-450

Calculation
Foundation
Vertical Load Capacity

Check for Rail bearing strength at support
a. Web local buckling
Rnw-1 = (2.5k + N) Fyw.tw
= (2.5 x 48 + 95.5) x 240 x 12
= 620640 N
= 63.33 Ton
Allowable Rnw-1 = 63.33

1.67
= 37.99 Ton
b. Web cripling
Rnw -2 = 0.8 tw2 [1 + 3 (N/d) (tw/tf)1.5] [E Fyw tf / tw]2
= 0.8 x 122 x [1 + 3 (95.5/588) (12/20)1.5] x [200000 x 240 x 20/12]0.5
= 1263711 N
= 128.95 Ton

2.00
= 64.48 Ton
Allowable strength used is : Rnw = Min (Rnw-1 ; Rnw-2 )

= 38 ton
Support reaction, Ru = 11.90 ton For LC : 10 (DL+LL+CL1) OK!!
Check for SH-450 bearing strength under Rail Crane Girder.
Rail Crane Girder

k = tf2 + R2
= 14 + 18
= 32 mm
N
N = tw1 + 2R + 2tf1
k
= 12 + 2 x 28 + 2 x 20
5k+N
= 108 mm
SH-450
a. Web local buckling

Rnw-1 = (5k + N) Fyw.tw
= (5 x 32 + 300) x 240 x 9

Calculation
Foundation
= 578880 N
= 59.07 Ton

1.67
= 35.43 Ton
b. Web cripling
Rnw -2 = 0.8 tw2 [1 + 3 (N/d) (tw/tf)1.5] [E Fyw tf / tw]2
= 0.8 x 92 x [1 + 3 (300/450) (9/14)1.5] x [200000 x 240 x 14/8]0.5
= 1137154 N
= 116.04 Ton

2.00
= 58.02 Ton
Allowable strength used is : Rnw = Min (Rnw-1 ; Rnw-2 )

= 35.43 ton
Actual load, Ru = 11.90 ton For LC : 10 (DL+LL+CL1) OK!!
Shear Capacity
a. Bolt shear
Rnv = nb Ab Fnv
= 4 x 387.948 x 330.96
= 513581 N
= 52.35 ton
b. Bearing of bolt holes

Rnb = Le tf Fuf
= 40 x 14 x 300
= 168000 N
= 17.13 ton
Conclusion :
Shear capacity used is : Rnv = Min (Rnv; Rnb)
= 17 ton
Rnv 17.125
Allowable shear force = = = 8.563 ton
2 2
Check : Shear Load, P= 1.6 ton For LC : 10 (DL+LL+CL1)

OK !!
Allow. Shear Load Pall = 8.6 ton

Calculation
PetroChina International Jabung Ltd. GTG Shelter
Structural
ATTACHMENT - 4
MATERIAL TAKE OFF

PetroChina International Jabung Ltd. GTG Shelter Structural Analysis & Foundation
Unit Connection Plate Connection

Length Width
No. MEMBER PROFILE Weight NOS Weight (kg) Area (m2) Length thk. L W Weight
(m) (m) Bolt Dia. NOS NOS Notes
(kg/m) (mm) (mm) (mm) (mm) (kg)
1.0 (GTG Shelter Structure Plan; Elevation & Steel Member Schedule) BCD3-690-45-STR-2-102-02_Rev B
Column WF - 588x300x12x20 7.700 151.0 10 11,627.77 22 68 10 25 600 400 10 471.00 Base Plate
16 250 144 20 58.93 Rib Plate B.P.
9 190 284 20 76.25 Gusset plate
9 548 144 40 223.01 Rib plate
12 400 500 20 242.66 Gusset plate
9 548 500 10 96.79 Rib plate
WF - 588x300x12x20 5.545 151.0 10 8,373.50 22 68 20 16 560 300 10 211.01 End Plate

16 560 144 20 202.57 Stiffener
16 548 144 20 198.23 Stiffener
12 548 144 40 297.34 Stiffener
9 282 234 16 74.59 Gusset plate
9 548 144 16 89.20 Rib plate
9 190 284 16 61.00 Gusset plate
9 548 144 32 178.40 Rib plate
12 400 500 8 97.06 Gusset plate
9 548 500 8 77.43 Rib plate
Column WF-100x100x6x8 4.370 17.2 8 601.31 19 48 32
Column WF-200x100x5.5x8 4.500 21.3 4 383.40 19 48 16
Column UNP-100x50x6x7.5 0.765 9.4 14 100.25 9 175 150 24 31.16 Gusset Plate
9 200 200 4 5.65 Gusset Plate
Rafter RF1 WF- 450x200x9x14 5.893 76.0 20 8,957.36 22 70 100 25 855 225 10 377.54 End Plate
9 680 296 10 71.10 Web Haunch
14 860 200 10 189.03 Flange Haunch
16 422 96 20 101.24 Stiffener
9 480 186 8 50.33 Gusset Plate
Beam B1 WF-150x150x7x10 5.680 31.5 12 2,147.04 20 48 48 9 300 270 8 45.78 Gusset Plate
9 600 270 8 91.56 Gusset Plate
9 150 150 24 38.15 Rib plate
9 130 202 4 7.40 Gusset Plate
WF-150x150x7x10 7.680 31.5 8 1,935.36 20 48 32 9 130 202 4 7.40 Gusset Plate
BCD3-690-45-CAL-4-102-00 Rev 1 Attachment - 4 08-Feb-2018


Length Width
Beam B2 WF-300x150x6.9x9 5.680 36.7 4 833.82 20 48 24 9 300 270 8 45.78 Gusset Plate
9 130 202 4 7.40 Gusset Plate
9 282 167 4 13.31 Gusset Plate
WF-300x150x6.9x9 7.680 36.7 4 1,127.42 20 48 24 9 130 202 4 7.40 Gusset Plate
9 282 167 4 13.31 Gusset Plate
WF-300x150x6.9x9 5.730 36.7 2 420.58 20 48 12 9 282 167 4 13.31 Gusset Plate
WF-300x150x6.9x9 7.730 36.7 2 567.38 20 48 12 9 282 167 4 13.31 Gusset Plate
Beam B3 WF-250x125x6x9 6.000 29.6 8 1,420.80 20 45 48 9 222 213 32 53.45 Gusset Plate
9 60 232 32 31.21 Rib plate
Beam B4 WF-200x200x8x12 11.362 29.6 2 672.63 22 45 20 9 140 105 4 4.15 Gusset Plate
9 200 160 4 9.04 Rib plate
9 400 400 4 22.61 Gusset Plate
Beam B5 UNP-100x50x6x7.5 3.930 9.4 8 294.28 22 45 32 9 200 200 4 5.65 Gusset Plate
UNP-100x50x6x7.5 2.930 9.4 4 109.70 22 45 16
Vertical Brace 2 - LX80X80X6 4.740 14.6 8 555.15 20 45 48 9 100 100 4 2.83 Filler
4.243 14.6 8 496.94 20 45 48 9 100 100 3 2.12 Filler
4.474 14.6 8 523.99 20 45 48 9 100 100 3 2.12 Filler
4.681 14.6 8 548.24 20 45 48 9 100 100 4 2.83 Filler
4.639 14.6 4 271.66 20 45 24 9 100 100 4 2.83 Filler
Purlin LC-150x50x20x2.3 29.000 5.0 12 1,726.08 12 35 432 6 100 145 108 73.76 Gusset Plate
LC-150x50x20x2.3 23.000 5.0 12 1,368.96 12 35 336 6 100 145 84 57.37 Gusset Plate
LC-150x50x20x2.3 3.500 5.0 4 69.44 12 35 48 6 100 145 12 8.20 Gusset Plate
Girt LC-150x50x20x2.3 29.000 5.0 10 1,438.40 12 35 400 CT 62.5 145 100 101.50 Support
LC-150x50x20x2.3 12.928 5.0 10 641.23 12 35 400 CT 62.5 195 100 136.50 Support
6 490 60 40 55.39 Flat bar
LC-150x50x20x2.3 0.773 5.0 6 23.00 12 35 96 CT 62.5 195 24 32.76 Support
6 490 60 24 33.23 Flat bar
HB Sagrod RB Dia 12 1.090 0.9 94 92.21 Nut - 188 -

-
Wind Brace RB Dia 16 5.040 2.2 16 177.41 12 35 32
4.285 2.2 16 150.83 12 35 32


Length Width
Turn Buckle 32
Roof Sheet Folded Metal Sheet 29.000 6.000 2 348.00

( 0.5 thk)
29.000 1.000 2 58.00
Ridged Cover Metal Sheet ( 0.5 thk) 29.000 0.500 1 14.50
Siding Wall Folded Metal Sheet 29.000 4.500 2 261.00

( 0.5 thk)
29.000 0.800 2 46.40
13.000 5.900 2 153.40
1.700 2.000 2 6.80

Calculation of GTG Shelter Rev 1

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Calculation of GTG Shelter Rev 1

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PetroChina International Jabung Ltd.

Betara Complex Development

Detail Engineering Design

GTG & WHRU Additional Project

PetroChina International Jabung Ltd Date By

1 Re-Approved For Construction 08-FEB-2018 MI SEF JC/JND AAG/VK

TABULATION OF REVISED PAGES

PAGE REVISIONS PAGE REVISIONS

BCD3-690-45-CAL-4-102-00 Rev 1 Page 2 of 46 08-Feb-2018

Comments Response Sheet

BCD3-690-45-CAL-4-102-00 Rev 1 Page 3 of 46 08-Feb-2018

BCD3-690-45-CAL-4-102-00 Rev 1 Page 4 of 46 08-Feb-2018

ATTACHMENT - 1 INPUT STAADPRO OF COMPRESSOR SHELTER

• ATTACHMENT - 3 : Shelter Drawing

● PROJECT is Front End Engineering Design (FEED) - Development of Non Associated

BCD3-690-45-CAL-4-102-00 Rev 1 Page 6 of 46 08-Feb-2018

4.2 Codes, Standards and References

4.4 Quality of Material

BCD3-690-45-CAL-4-102-00 Rev 1 Page 7 of 46 08-Feb-2018

4.5 Unit Weight

4.6 Pile Capacity

5.0 DESIGN LOAD

Tributary Length (m) Uniform Load

- PVC gutter 140 x 140 mm = 4.0 kg/m

3). Wall Weight

BCD3-690-45-CAL-4-102-00 Rev 1 Page 8 of 46 08-Feb-2018

5.2 Live Load ( L )

Roof Live Load = 60 kg/m2

5.3 Wind Load (W)

BCD3-690-45-CAL-4-102-00 Rev 1 Page 9 of 46 08-Feb-2018

Based on BCD6-000-45-CRT-4-004-00 : Wind Load Design Guide,

BCD3-690-45-CAL-4-102-00 Rev 1 Page 10 of 46 08-Feb-2018

BCD3-690-45-CAL-4-102-00 Rev 1 Page 11 of 46 08-Feb-2018

Wind Load z - Dir

5.4 Earthquake Load (EQ)

BCD3-690-45-CAL-4-102-00 Rev 1 Page 12 of 46 08-Feb-2018

5.5 Impact Load

BCD3-690-45-CAL-4-102-00 Rev 1 Page 13 of 46 08-Feb-2018

5.6 Load Combination

Loading Allowable stress

LC (DL + LL + CL) 1.00 Long term

LC 0.75 (DL + 0.5LL + CL + Wx) 1.00 Short term

LC 0.75 (DL + 0.5LL + CL + EQz) 1.00 Short term

Unfactored Load for Foundation Stability Check

Loading Allowable stress

LC DL + LL 1.00 Long term

LC DL + 0.5LL + CL + Wx 1.30 Short term

LC DL + 0.5LL + CL + EQz 1.30 Short term

Factored Loads for Reinforcement Concrete Str. and Foundation

LC 1.4 DL + 1.7 LL 1.00 Long term

LC 1.4 DL + 1.7 (0.5LL+CL) 1.00 Long term

Normal LC 0.75(1.4 DL+ 1.7 (0.5LL+CL)+1.7 Wx 1.00 Short term

LC 0.75(1.4 (DL+CL) + 1.7 (0.5LL+CL)+1.87 EQx 1.00 Short term

LC 0.75(1.4 (DL+CL) + 1.7 (0.5LL+CL)+1.87 EQz 1.00 Short term

DL : Dead Load Wz : Wind Load in Z-Direction

BCD3-690-45-CAL-4-102-00 Rev 1 Page 14 of 46 08-Feb-2018

Load combination that are used in STAADPro are as follows :

BCD3-690-45-CAL-4-102-00 Rev 1 Page 15 of 46 08-Feb-2018

5.7 Loading Data

2 LOAD 2 (EARTHQUAKE LOAD Z-DIRECTION) UBC Z+1 by STAAD Pro

3 LOAD 3 ( DEAD LOAD = D)

WALL SIDING UNI GY 60 kg/m

4 LOAD 4 ( LIVE LOAD = L)

ROOF LIVE LOAD, INNER RAFTER YRANGE 240 kg/m

29.50 1.080.6 00

29.5 2.270.6 00