Professional Documents
Culture Documents
PJ250-NV
250W F.M. BROADBAD AMPLIFIER
Technical and Maintenance Manual
Manuale Tecnico e di
Manutenzione
English Pag. 3
Italiano Pag. 35
INDEX
Prliminary Instructions & Warranty Information Pag. 5
SECTION 1
General Description Pag. 10
SECTION 2
Electrical Description Pag. 14
SECTION 3
SECTION 4
Maintenance Procedures Pag. 28
SECTION 5
APPENDIX A
Circuit Diagram, Bills of Material and Layouts Pag. 67
PRELIMINARY INSTRUCTIONS
AND WARRANTY INFORMATION
Please observe safety precautions when handling this unit. This
equipment contains dangerous currents and high voltages.
Please observe all local codes and fire protection standards in the
operations of this unit.
R.V.R. shall not be liable for any damage of whatsoever nature, arising
out of or in connection with the product or its use thereof.
Warranty shall come into force from invoice date and for the period of
the manufactures warranty.
b. If your dealer cannot help you, contact R.V.R. in Bologna and explain
the problem. If it is decided to return the unit to the factory,
R.V.R. will mail you a regular authorization with all the necessary
instructions to send back the goods.
c. When you receive the authorization, you can return the unit. Pack
it carefully for the shipment, preferably using the original packing
and seal the package perfectly. The customer always assumes the
risks of loss (i.e., R.V.R. is never responsible for damage or loss),
until the package reaches R.V.R. premises. For this reason, we
suggest you to insure the goods for the whole value. Shipment must
be effected C.I.F. (PREPAID) to the address specified by R.V.R.'s
service manager on the authorization.
Replacement and warranty parts may be order from the following address.
Be sure to include the equipment model and serial number as well as part
description and part number.
R.V.R. reserves the right to modify the design and specifications of the
equipment in this manual without previous notice.
WARNING!
The currents and voltages in this equipment are dangerous!
Personnel must at all times observe safety regulation!
WARNING!
Always disconnect power before opening covers,
doors, enclosures, gates, panels or shields.
Always use grounding sticks and short out high
voltage points before servicing. never make
internal adjustments, perform maintenance or
service when alone or when fatigued.
WARNING!
In case of emergency ensure that power has been disconnected
A AIRWAY BBREATHING
IF UNCONSCIOUS, IF NOT BREATHING,
OPEN AIRWAY BEGIN ARTIFICIAL
BREATHING
C CIRCULATION
CHECK CAROTID PULSE DEPRESS STERNUM 1 1/2" TO 2"
NOTE: DONOTINTERRUPTRHYTHMOFCOMPRESSIONS
WHEN SECOND PERSON IS GIVING BREATH.
FIRST-AID
Personnel engaged in the installation, operation,
maintenance or servicing of this equipment are
urged to become familiar with first-aid theory and
practices. The following information is not
intended to be a complete first-aid procedure, it
is brief and is only to be used as a reference. It
is the duty of all personnel using the equipment
to be prepared to give adequate Emergency First Aid
and thereby prevent avoidable loss of life.
Treatment of electrical Burns
NOTE
If medical help will not be available within an hour and the victim
is conscious and not vomiting, give him a weak solution of salt and
soda: 1 level teaspoonful of salt and 1/2 level teaspoonful of baking
soda to each quart of water (neither hot or cold).
Allow victim to sip slowly about 4 ounces (half a glass) over a period
of 15 minutes.
Discontinue fluid if vomiting occurs (Do not give alcohol).
a. Apply cool (not ice cold) compresses using the cleanest available
cloth article.
b. Do not break blisters, remove tissue, remove adhered
particles of clothing, or apply salve or ointment.
c. Apply clean dry dressing if necessary.
d. Treat victim for shock as required.
e. Arrange transportation to a hospital as quickly as possible.
f. If arms or legs are affected keep them elevated.
CHAPTER 1
GENERAL DESCRIPTION
1.1 EXTERNAL DESCRIPTION
The forward and reflected power of the amplifier are read by the
analog multimeter (5 Fig.1) and selected by the selector (6 Fig.1) on
the front panel.
Various led (3 Fig.1) indicators indicate the alarm conditions caused
by thermal problems, excessive input drive power (4.Fig.1) and excessive
SWR.
A green indicator confirms the amplifier is operational (7 Fig.1).
If during these cycles the anomaly disappears and the amplifier works
regularly for more than 15 min. the counting system is reset and the
original conditions established.
The protection acts for excessive SWR, over-temperature and overdrive.
It indicates the problem with warning lights and disables the pilot
exciter.
TABLEA
ELECTRICAL SPECIFICATIONS
Power Supply 100-130V, 50-60Hz
198-250V, 50-60Hz
TABLEB
MECHANICAL SPECIFICATIONS
Cabinet dimensions 439.00 mm (17.28") W
129.00 mm (5.080") H
341.50 mm (13.44") D
Weight 20.5 Kg
CHAPTER 2
ELECTRICAL DESCRIPTION
This section describes the overall working theory of PJ250-NV.
For ease of description the amplifier is subdivided into subassemblies
that will be discussed in detail below.
The block diagram is illustrated in Fig.3.
The power supply comprises two switching power supply (2-3 Photo
2) fitted to the cooling fins and its accessibles from the lower part
of the amplifier.
A mains transformer (2 Photo 1 and 1 Photo 1) has a selectable input for
voltages between 110 and 240 Volt and two outputs: A 31 Volt, B 18 Volt.
The output "A" drives the two switching units that generate the 28 Volt
needed by the R.F. modules.
Output "B" supplies the ALARMS CARD; inside this circuit a rectifying
and stabilization circuit provides the +15 Volt needed by the
electronics.
Thanks to this low pass filter the harmonic suppression is more than
75 dBm.
FIG.1
R.V.R. Elettronica S.r.l. (Bo) Pag. 17
PJ250-NV Technical and Maintenance Manual
6 Voltage Changer and Fuse block and line voltage selector. Use a
A.C. Line Fuse small screwdriver to change the fuse or the
line voltage. Rotate the block and position it
for the desired voltage.
FIG.2
R.V.R. Elettronica S.r.l. (Bo) Pag. 19
PJ250-NV Technical and Maintenance Manual
2 .................... Transformer
5 4 3
1 2
PHOTO1
R.V.R. Elettronica S.r.l. (Bo) Pag. 21
PJ250-NV Technical and Maintenance Manual
3 2
PHOTO2
R.V.R. Elettronica S.r.l. (Bo) Pag. 23
PJ250-NV Technical and Maintenance Manual
FIG.3
R.V.R. Elettronica S.r.l. (Bo) Pag. 24
PJ250-NV Technical and Maintenance Manual
TABLEC
RECOMMENDED TEST EQUIPMENT
INSTRUMENT MODEL SPECIFICATION
Oscilloscope Tektronix
Mod. 7623A
CHAPTER 3
INSTALLATION OPERATIONS
3.1 UNPACKING
3.2 UNPACKING
Unpack the amplifier and, before any other operation, check that
the amplifier isn’t damaged and that all controls on the front and rear
panel are in good condition.
3.3 INSTALLATION
1) Check that the line voltage selector is correctly set for the local
supply.
If not, remove the cover on which the voltages are printed and rotate
it until the required value corresponds to the arrow, and reinsert
it.
Check also that the fuse (6 Fig.2) mounted inside the cover is
present and in order.
The current capacity of the the fuse are as follows:
220-240V - 8A
110-120V - 16A
SETUP 1
4) See SETUP 1, connect a dummy load with 250W power rating at 50 Ohm
to the R.F. output with a through wattmeter (BIRD mod.43 or similar).
5) Switch on the mains switch and check the proper led is ON (7 Fig.1).
Verify that both forward power and reflected power are zero.
9) Switch on the exciter with the output power set to the minimum value.
Tune the exciter to a middle band frequency (e.g. 98Mhz), wait for
the PLL to lock, then gradually raise the output power of the
exciter.
Verify the increase in the output power of the PJ250-NV.
Continue this operation until a 250W output value is obtained.
10) Check the reading of the internal wattmeter of the PJ250-NV with
that of the external one (a discrepancy of about 10% is tolerable).
11) Increase the drive power until the "Over Drive" led lights.
At this point, the lock condition should disable the amplifier and
exciter for about 90 sec, after which the amplifier will try to
restart.
If the drive power setting has not changed another lock condition
will occur, otherwise the amplifier will restart normally.
In the case of another lock condition, the protection circuit will
make 4 attempts at a restart.
Should this fail, the amplifier will wait for a longer period
(15min.), and make 4 more attempts.
Should this not be successful, the amplifier will remain disabled
indefinitely.
Should the fault not persist during one of these attempts, the
amplifier restarts normally and the protection’s counter will reset
automatically (after 15 min.).
CHAPTER4
MAINTENANCE
This chapter provides general maintenance information and
electrical adjustment procedures for the PJ250-NV Amplifier.
Maintenance is divided into categories dependent upon the complexity of
the procedure and the test equipment required to complete the
maintenance.
When the amplifier is operated with the top cover removed, hazardous
voltages are accessible on the AC line voltage selector and heavy currents
are accessible on the exposed terminals of the power supply filter
capacitor and power transistors mounted on the RF amplifier heat sink
assembly.
Use the insulated tuning tool provided for any adjustment and do not touch
any component within the amplifier when power is applied.
Ensure all primary power is disconnected from the amplifier before
attempting equipment maintenance.
2) Remove the screws fixing the card on the left side of the amplifier.
3) Take note of the position of wires placed on the rear of the metal
box.
3) Remove the fixing screws of the "N" type output connector (7 Fig.2).
R.V.R. Elettronica S.r.l. (Bo) Pag. 29
PJ250-NV Technical and Maintenance Manual
4) Remove the stop nut of the R.F. Test -40dB Connector (8 Fig.2).
5) Take note of the position of the four wires going out of the
directional coupler and unsolder them.
4) Remove the screws fixing the transformer on the left side of the
amplifier.
CHAPTER 5
INTERNAL ADJUSTMENTS
5.1 POWER SUPPLY ADJUSTMENT
SETUP 2
1) Connect a non inductive dummy load 50 Ohm P>250W to R.F. output with
a through wattmeter in series as shown in SETUP 2.
SETUP 3
5) Connect a dummy load 25 Ohm 500W (or 2 dummy load 50 Ohm 250W in
parallel) with a through wattmeter (e.g. BIRD mod.43) in series,
set for the reading of reflected power (SETUP 3).
6) Adjust the drive power to minimum and switch on the amplifier again.
There are three trimmers on the Alarms card that are necessary to
adjust the alarm thresholds: over-temperature (R4), V.S.W.R. (R7) and
overdrive (R21).
2) Adjust the trimmer, R4, placed on the Alarms card until the over-
temperature protection is activated, and the TEMP. led lights up.
3) Remove the short-circuit on the thermal switch and verify that the
TEMP. led goes out.
B) CALIBRATION OF V.S.W.R.
SETUP 4
1) Connect a dummy load, 25 Ohm 500W (or two dummy loads 50 Ohm 250W
in parallel) with a by-pass wattmeter in series (e.g. BIRD mod.43)
set for reflected power reading (SETUP 4).
3) Adjust the trimmer, R7, placed on the Alarms card until the S.W.R.
protection is activated, and the S.W.R. ANT. led lights up.
4) Decrease the output power of the exciter and wait for the S.W.R.
led to go out (automatic protection cycle).
5) Increase the output power of the exciter again over the S.W.R.
threshold of 25W, and verify, once again, that the S.W.R. ANT. led
lights up.
SETUP 5
2) Connect a non inductive dummy load 50 Ohm P>250W to the R.F. output
with a through wattmeter (e.g. BIRD mod.43) in series as shown in
the SETUP 5.
6) Adjust the trimmer, R21, placed on the Alarms card until the over-
drive protection is activated, and the OVER DRIVE led lights up with
immediate shutdown of the amplifier.
7) Decrease the drive power of the exciter and wait for the OVER DRIVE
led to go out.
8) Increase the drive power of the exciter again over the overdrive
threshold of 270W, and verify, that the OVER DRIVE led lights up.
INDICE
Istruzioni Preliminari ed Informazioni di Garanzia Pag. 37
CAPITOLO 1
Descrizione Generale Pag. 42
CAPITOLO 2
Descrizione Elettrica Pag. 46
CAPITOLO 3
CAPITOLO 4
Manutenzione Pag. 60
CAPITOLO 5
APPENDICE A
Schemi Elettrici, Lista Componenti e Piani di Montaggio Pag. 67
ISTRUZIONI PRELIMINARI E
INFORMAZIONI DI GARANZIA
Prego osservare le necessarie precauzioni di sicurezza quando si usa
questa apparecchiatura. Questa macchina presenta al suo interno correnti
pericolose e alte tensioni.
Questo manuale è stato scritto per dare una guida generale per coloro
che hanno necessità di avere una conoscenza preliminare di questo tipo
di macchina. Esso non intende fornire una guida completa di tutte le
regole di sicurezza che dovrebbero essere osservate dal personale durante
l'uso di questa o altre apparecchiature elettroniche.
ATTENZIONE!
Le correnti e le tensioni presenti in questo dispositivo sono
pericolose, il personale deve osservare sempre le norme di
sicurezza.
ATTENZIONE!
Disconnettere sempre l'alimentazione prima di aprire i coperchi, i
pannelli o le protezioni. Usare sempre strumenti isolati prima
dell'utilizzo. Non eseguire mai regolazioni interne, operazioni di
manutenzione o di servizio quando si è soli o quando si è stanchi.
ATTENZIONE!
In caso di emergenza assicurarsi che l'alimentazione sia stata
disconnessa.
Chiamareunmedicoilprimapossibile.
2) Se la vittima è cosciente:
a. coprire la vittima con una coperta.
b. tranquillizzare la vittima.
c. slacciare gli abiti (sistemare la vittima in posizione coricata).
PRIMO-SOCCORSO
Il personale impegnato nell’installazione, nel
funzionamento, nella manutenzione o assistenza di
questo dispositivo ha la necessità di avere
familiarità con la teoria e le pratiche di primo
soccorso.
La relazione seguente non rappresenta una guida
completa delle procedure di primo soccorso, ma è
solo un riassunto che deve essere usato come
riferimento.
E’ compito di tutto il personale che usa questo
dispositivo essere pronti a prestare un adeguato
soccorso e perciò prevenire evitabili decessi.
TRATTAMENTO DELLE USTIONI ELETTRICHE
1) Vaste ustioni e tagli della pelle.
NOTA BENE
Se l’aiuto medico non è disponibile prima di un’ora e la vittima è
cosciente e non ha sforzi di vomito, somministrargli una soluzione
liquida di sale e soda: 1 cucchiaino pieno di sale e mezzo cucchiaino
di bicarbonato di sodio ogni 250 ml d’acqua (ne’ caldo ne’ freddo).
Permettere alla vittima di sorseggiare lentamente per circa 4 volte
(1/2 bicchiere) per un periodo di 15 minuti.
Interrompere se si verificano sforzi di vomito.(Non dare alcool).
CAPITOLO 1
DESCRIZIONE GENERALE
1.1 DESCRIZIONE ESTERNA
anomalia .
A distanza di circa 90 secondi la protezione riabilita l’apparecchiatura
salvo la persistenza dell’anomalia.
In tal caso la procedura si ripete quattro volte al termine della quale
l’apparato rimane interdetto per 15 min., scaduti i quali se l’anomalia
dovesse persistere si ha un nuovo ciclo di 4 interventi che una volta
conclusi determinano il definitivo arresto dell’apparecchiatura.
Se invece nel corso di questi cicli l’anomalia scompare e quindi
l’amplificatore funziona regolarmente per più di 15 min., il sistema di
conteggio del circuito di protezioni viene azzerato e si ripristinano
le condizioni iniziali.
I circuiti di protezione intervengono per un eccesso di VSWR, di
temperatura e pilotaggio con avvisatori ottici di intervento e con
conseguente interdizione del trasmettitore pilota.
1.5 AMPLIFICATORE RF
TABELLAA
SPECIFICHE ELETTRICHE
Alimentazione A.C. 100-130V, 50-60Hz
198-250V, 50-60Hz
TABELLAB
SPECIFICHE DIMENSIONALI E AMBIENTALI
Dimensioni del Cabinet 439.00 mm (17.28") L
129.00 mm (5.080") A
341.50 mm (13.44") P
Peso 20.5 Kg
CAPITOLO 2
DESCRIZIONE ELETTRICA
2.1 INTRODUZIONE
FIG.1
R.V.R. Elettronica S.r.l. (Bo) Pag. 49
PJ250-NV Technical and Maintenance Manual
DESCRIZIONEDELLAVISTADELPANNELLOPOSTERIORE(FIG.
2)
1 Griglia Griglia di protezione per la fuori-uscita
dell'aria di reffreddamento
FIG.2
R.V.R. Elettronica S.r.l. (Bo) Pag. 51
PJ250-NV Technical and Maintenance Manual
2 .................... Trasformatore
5 4 3
1 2
FOTO 1
R.V.R. Elettronica S.r.l. (Bo) Pag. 53
PJ250-NV Technical and Maintenance Manual
3 2
FOTO 2
R.V.R. Elettronica S.r.l. (Bo) Pag. 55
PJ250-NV Technical and Maintenance Manual
FIG.3
R.V.R. Elettronica S.r.l. (Bo) Pag. 56
PJ250-NV Technical and Maintenance Manual
TABELLAC
STRUMENTAZIONE CONSIGLIATA PER I TEST
STRUMENTO MODELLO SPECIFICHE
Oscilloscope Tektronix
Mod. 7623A
CAPITOLO 3
OPERAZIONI PER
L’INSTALLAZIONE
3.1 INTRODUZIONE
3.2 DISIMBALLAGGIO
3.3 INSTALLAZIONE
220-240V - 8A
110-130V - 16A
SETUP 1
CAPITOLO 4
MANUTENZIONE
4.1 INTRODUZIONE
5) Estrarre la scheda.
4) Svitare le due viti che fissano il contenitore della scheda sul lato
sinistro dall'apparato.
4) Estrarre le ventole.
CAPITOLO 5
TARATURA
5.1 TARATURA DEL POWER SUPPLY
SETUP 2
4) Spegnere le macchine.
SETUP 3
SETUP 4
SETUP 5
6) Agire sul trimmer R21 posto all’interno della scheda Alarms card
fino a far intervenire la protezione di sovrapilotaggio, riscontrabile
dall’accensione della relativa spia OVER DRIVE con conseguente
blocco della macchina.
APPENDIX A
CIRCUIT DIAGRAMS, LAYOUTS AND BILLS OF MATERIAL
This section contains circuit diagrams, layouts and bills of
material of the modules which composing the equipment. For more
information about each module see as reference Section 2.
APPENDICE A
CIRCUITIELETTRICI,PIANIDIMONTAGGIOELISTECOMPONENTI
Questo capitolo contiene gli schemi elettrici, i piani di montaggio
e le liste componenti delle schede che compongono la macchina. Per
ulteriori informazioni riguardanti le singole schede vedere come
riferimento il Capitolo 2.
WIRING DIAGRAM
3 CoponentLayout Pag. 73
3 CoponentLayout Pag. 77
3 CoponentLayout Pag. 84
DIRECTIONAL COUPLER
1 CircuitDiagram Pag. 86
3 CoponentLayout Pag. 88
DIRECTIONAL COUPLER
1 Schema Elettrico Pag. 86
ALARMS CARD
1 CircuitDiagram Pag. 90
3 CoponentLayout Pag. 93
ALARMS CARD
1 Schema Elettrico Pag. 90
© Copyright 1993
First Edition - December ’95
Created By D’Alessio D. & Morotti M.
Printed and bound in Italy. All rights reserved. No part of this manual may be
reproduced or utilized in any form or by any means, electronic or mechanical,
including photocopying, recording, or by any information storage and retrieval
system, without permission in writing from the publisher.
Tutti i diritti sono riservati. Stampato in Italia. Nessuna parte di questo libro
può essere riprodotta, memorizzata in stistemi di archivio, o trasmessa in
quasiasi forma o mezzo, elttronico, meccanico, fotocopia, registrazione o altri
senza la preventiva autorizzazione scritta dell'editore.
APPENDIX
Description RVR Code Vers. Page
Power Supply PSSW2812B 0.1 4
470R/5W R4 JP3
VCC 5k6
4K7
R6
2
D3 R3 R10
CM.1UF 1K
10R D2
MBR1660 2P
C28
1
11DQ06
1
D1 C23 JP5
C13 C15 U1 11DQ06 C25
1
C12 C11 C7 1
JP1 C9 C2 C10 C3 1 8 + + + + 1K +
1
1
1
1
1
VCC VB 2
2
+ + + + + PWR 2 7 C31 SHDW
1 IN HO 3
3 6
2 / 4 - PSSW2812B
2 ERR CS C24 4
2
C14 4 5 C6
C16 GND VS CD1KPF/100 5
2
2
2
2
2
KRA2 C32
R16 C18 DZ3 KRA5
IR2125 CD.1UF
1
1
1
1
DZ1 220/35
+ C30 15V/1W
+
2
2
2
C5 C4 C17
2
CD1KPF CM.22uF CD.1UF
100/25 CT1/35 10K
13V/1W
C26
1 2
CD.1uF
R27
820R
R18
10K VCC
R26
10M R21 R8
560R 680R
R1 C21 UC3823
1 2 U2
1 16 VREF
22K INV. VREF
CD10KPF 2 N.I. VCC 15
3 14 PWR 3K3 IS1 Q2
165KHZ E/A OUT OUT
4 13 R7
CLK VC VIN
5 RT PWRGND 12 1 2
6 11 BC237
CT ILMREF VCC
7 10 DZ4
RAMP GND
8 S.START ILS.D. 9 5 4
4N26
1
5
IS2 4N26
R20 3V3/0.5
6
R23
1
1
C1 R2
2
4
1
1
2K2 C20 4.7uF
1K
R22 C8 3V3/0.5 R24
2
2
1K80 CD.1UF CD.1UF 560K
2
2
4n7UF
2.5%
Technical Appendix
PJ250
1 1 C1 4n7UF
2 5 C2,C3,C9,C10,C11 CP.1uF
3 1 C4 CM.1UF
4 1 C5 CT1/35
5 5 C6,C8,C17,C19,C26 CD.1uF
6 4 C7,C23,C24,C25 EKR220/63
7 5 C12,C13,C14,C15,C16 1000/50
8 1 C18 CM.22uF
9 1 C20 CAP NP
10 1 C21 CD10KPF
11 2 C22,C31 CD1KPF/100
12 1 C28 220/35
13 1 C29 4.7uF
14 1 C30 CD1KPF
15 1 C32 100/25
16 1 DZ1 13V/1W
17 2 DZ2,DZ4 3V3/0.5
18 1 DZ3 15V/1W
19 2 D1,D3 11DQ06
20 1 D2 MBR1660
21 1 F1 BL02
22 1 F2 N.C.
23 2 IS1,IS2 4N26
24 1 JP1 KRA2
25 1 JP3 2P
26 1 JP5 KRA5
27 1 L1 T2812
28 1 Q1 IRFZ44
29 1 Q2 BC237
30 1 R1 22K
31 3 R2,R10,R13 1K
32 2 R3,R25 10R
33 1 R4 4K7
34 2 R5,R6 10R/2W
35 1 R7 3K3
36 1 R8 680R
37 1 R9 R22/5W
38 1 R11 4R7
39 1 R12 5k6
40 1 R14 R1/10W
41 1 R15 MIA10UH
42 2 R16,R18 10K
43 1 R17 470R/5W
44 1 R19 2K2
45 1 R20 47R
46 1 R21 560R
47 1 R22 1K80
48 2 R23,R24 560K
49 1 R26 10M
50 1 R27 820R
51 1 U1 IR2125
52 1 U2 UC3823