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Heli-Coil® Inserts
Heli-Coil Free Running and Screw Lock Inserts are the original.
Heli-Coil inserts have developed from their beginnings in the aerospace market over 75 years ago when
Heli-Coil provided the solution to failing threaded assemblies in aircraft engines and ultimately led to
improved engine design and performance.
Today Heli-Coil produces a vast range of high quality inserts and installation tools to meet the
needs of the industry’s ever demanding designers and manufacturers. With Heli-Coil threads, tapped
holes are strengthened and thread life is dramatically increased.
Heli-Coil products are commonly used in OEM design in the Aerospace, Electronics, Automotive,
Communication, Defense & Energy industries but also used to permanently repair damaged threads.
The Heli-Coil offering now includes both Tanged and Tangless Inserts and are available in a variety of
materials: Stainless Steel, Inconel X750, Phosphor Bronze, Nitronic 60 and Titanium.
For production runs, prototype work, salvage and repair, Heli-Coil offers a range of installation and
extraction tools for both tanged and tangless inserts to complete the needs of your application.
For higher volume production, we offer both electronic and pneumatic power inserting tools.
Heli-Coil power tools can be adapted to assembly stations, rotary tables and transfer lines.
Our application engineers are always available to assist in installation techniques and special tooling.
Quality
Our strict quality programs ensure that we meet the latest industry standards of ISO/TS 16949:2002,
ISO 14001:2004, AS/EN/JISQ9100 Rev B and ISO 9001:2008. A comprehensive Business Management
System elevates our quality levels well above our competitors.
Insert Installation
Assembly Design.......................................................................................................................... 16
Engineering Data.......................................................................................................................... 17
UÊDrilling, Countersinking, Tapping, Gaging
Drilling Data, inch & metric.......................................................................................................... 18-19
Tapping Data, inch & metric......................................................................................................... 20-21
STi Tap Part Numbers, inch.......................................................................................................... 22
STi Tap Dimensions, inch............................................................................................................. 23
STi Tap Part Numbers, metric...................................................................................................... 24
STi Tap Dimensions, metric......................................................................................................... 25
Gages, inch and metric................................................................................................................ 26
Gages, metric............................................................................................................................... 27
Installation Tooling
Types of Tools, Tool Service.......................................................................................................... 28
Hand Installation Tools................................................................................................................. 29
Power Installation Tools, inch & metric....................................................................................... 30-32
Tang Removal Tools...................................................................................................................... 33
Tangless Tools............................................................................................................................... 34
The descriptions, specifications and other claims made with respect to the products featured in this catalog
are made as of the date of printing. Emhart retains the right to discontinue production or make improvements
or other changes to any of its products without notice.
HeliCoil® Tangless® inserts are licensed from Kato.
Types of Inserts
There are two styles of Heli-Coil inserts.
The standard or FREE RUNNING Insert
which provides a smooth free-running
thread; and SCREW-LOCKING – which
provides self-locking torque on the male
member by a series of “chords” on one
or more of the insert coils. They are both
available in Tanged and Tangless; Inch
series, coarse and fine; Metric series,
coarse and fine. Inch series Screw-Locking
inserts are dyed red for identification.
Heli-Coil inserts are precision formed coils of extremely hard, Tangless inserts eliminate the need
diamond shaped 304 stainless steel. When installed into an STi for tang break-off and retrieval. Since
tapped hole, they provide permanent conventional 60° internal screw no loose tangs are left behind, they
threads. This assembled insert accommodates any standard bolt or LiViÊÌ
iÊÃÕÌÊÜ
iÊÀi}Ê
screw as per MIL-S-7742 and AS8879 (UNJ controlled root radius "LiVÌÊiLÀÃÊ"®ÊV>ÌÊLiÊ«ÀiÃiÌÊ
Inserts can be custom made in all materials listed on p. 9. in critical applications. Loose tangs
can potentially cause damage and
Heli-Coil inserts are larger in diameter before installation than the result in the need for costly repairs.
tapped hole. During installation the inserting tool applies torque to
the tang reducing the diameter of the leading coil permitting it to Tangless inserts are manufactured
enter the tapped thread. After installation, each high tensile coil of using the same materials as standard
the insert expands outward with a spring-like action permanently inserts and provide the same superior
anchoring the insert. performance characteristics. They
>ÀiÊ>Û>>LiÊÊÀiiÊ,Õ}Ê>`Ê
Screwing Locking and in inch series,
coarse and fine.
EMHART TEKNOLOGIES • 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (877) EMHART-1 • Fax: (800) 225-5614 • emhart.com Page 5
Heli-Coil® screw locking inserts
LOCKING INSERTS
Heli-Coil offers three types of Locking Inserts for multiple applications.
Screw-Locking Inserts
UÊ ÊÀiÃiÌÊV}ÊiV
>ÃÊÊÌ
>ÌÊ}À«ÃÊÌ
iÊLÌÊ>`Ê«ÀiÛiÌÃÊÌÊvÀ
loosening under vibration or impact.
UÊ ,i«i>Ìi`Ê>ÃÃiLÞÊ>`Ê`Ã>ÃÃiLÞÊÜÌ
ÕÌÊ
appreciable loss of positive self-locking torque.
UÊ ->Û}ÃÊÊë>Vi]ÊÜi}
ÌÊ>`ÊiÞ]ÊÌ
ÀÕ}
ÊÌ
iÊÊ Ê Ê Ê
elimination of lock wiring, lock nuts, lock washers,
chemical compounds, plastic pellets/patches
and/or other locking mechanisms. The locking action is achieved
by one or more of the insert coils
UÊ iiÌÃÊNASM8846, MA1565. having a series of straight segments
or “chords”.
Hi-Torque Inserts
UÊ ->ÀÊÌÊ-VÀiÜVÊLÕÌÊÜÌ
Ê
}
iÀÊ«ÀiÛ>}ÊÌÀµÕiÊÜ
V
ÊV«iÃ>ÌiÃÊ When the bolt enters the “grip” coil,
for reduced friction in highly lubricated applications. these chordal segments flex outward,
creating pressure on the bolt. The
UÊ `i>ÊvÀÊ
}
iÀÊÛLÀ>ÌÊ>««V>Ìð pressure is exerted between the flanks
UÊ ««ÀÝ>ÌiÊ{ä¯ÊVÀi>ÃiÊÊÊ«ÀiÛ>}ÊÌÀµÕiÊiÛið of the bolt thread to establish an
UÊ Û>>LiÊÊ£äÊÌ
ÀÕ}
ÊÎÉn¸Ê1 ÊÞ° extensive positive and consistent
self-locking torque over more cycles
UÊ iiÌÃÊAS1394, AS3094, AS3095, AS3096, AS3097. than any other prevailing torque
mechanism.
Stud-Lock Inserts
U Highest prevailing torque insert available.
UÊ
>LiÃÊÕÃiÊvÊÌ
Ài>`i`ÊÀ`ÊvÀÊë>ViÃ>Û}ÊÃÌÕ`Ê>««V>Ìð
UÊ ÜÃÊvÀÊ>ÞÊV>ÃÃÊwÌÊvÊÌ
Ài>`i`ÊÀ`°
UÊ
>ÌiÃÊVÃÃÌiViÃÊV>ÕÃi`ÊLÞÊÌiÀviÀiViwÌÊÃÌÕ`ð
UÊ Û>>LiÊvÀÊLÌ
ÊÃÌÀ>}
ÌÊ>`ÊÃÌi«ÊÃÌÕ`Ã]Ê£äÊÌ
ÀÕ}
Ê£ÉÓ¸Ê1
Ê>`Ê1 °
UÊ iiÌÃÊAS1229, AS3080, AS3081, AS3082, AS3083.
INDUSTRY STANDARDS
Heli-Coil inserts and tooling comply with the following Standards and Specifications:
Coatings/Platings Benefits
* All Heli-Coil Inch Screw-Locking inserts are supplied with a red coloring in accordance with NASM21209.
Page 8 EMHART TEKNOLOGIES • 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (877) EMHART-1 • Fax: (800) 225-5614 • emhart.com
Heli-Coil® insert materials
Heli-Coil inserts are available in a wide choice of materials to suit specific application needs.
Contact Heli-Coil Applications Engineering to determine the correct material for your application.
Inconel X750
UÊ 1Ãi`ÊÊ>Ài>ÃÊiÝ«Ãi`ÊÌÊ
}
ÊÊ Ê Material Spec: AS7246
temperatures Ti«iÀ>ÌÕÀiÊÀ>}i\ÊÕ«ÊÌÊ£]äääc
UÊ /Þ«V>ÊÕÃiÃ\Ê}>ÃÊÌÕÀLiÊi}iÃ]ÊÊ /iÃi\ÊÓää]äääÊ*-
nuclear applications, well drilling Hardness: RHc 43-50
UÊ >}iÌV Corrosion resistance: High
>}iÌVÊ*iÀi>LÌÞ\Ê£ÊÉ
Nitronic 60®
UÊ Superb gall resistance Material Spec: UNS S21800
UÊ
«>ÌLiÊÜÌ
ÊÃÌ>iÃÃÊÃÌiiÊÃVÀiÜÃ /i«iÀ>ÌÕÀiÊÀ>}i\ÊÕ«ÊÌÊxääc
UÊ `i>ÊvÀÊÕÃiÊÊÛ>VÕÕÊiÛÀiÌà /iÃi\ÊÓää]äääÊ*-
UÊ ,iµÕÀiÃÊÊ>``Ì>ÊV>Ì}ÃÊÊ Ê Hardness: RHc 43-50
or plating Corrosion resistance: Moderate
UÊ *>ÀÌViÊvÀii >}iÌVÊ*iÀi>LÌÞ\Ê£ÊÉ
UÊ >}iÌV
Tangless Tooling
Hand Installation tool Removal tool Front end assembly Electronic tool
Pneumatic power tool
Note: See p.34 for more information.
Heli-Coil inserts are available in thread repair kits and sets for repairing
tapped holes which have been stripped or damaged due to wear, corrosion
and over-torque. They are available in inch, metric, spark plug and pipe thread
series. All kits have a quantity of inserts, the proper size drill, high speed steel
ÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊÊi
ÊÌ>«Ê>`Ê>ÊÃÌ>>ÌÊÌ°Ê/
iÊ*ÀviÃÃ>Ê
Kits* (shown in boldÊÌÞ«i®Ê>ÃÊVÕ`iÃÊ>ÊÌ>}Ê
removal tool and quantities of three
lengths of inserts.
Bolt Projection
Standard bolts and screws that need no special hardware are used with
HC inserts. The bolt must engage the entire insert to insure maximum
assembly strength. It is strongly recommended that the tang always be
removed and bolt projection be equal to the full tapped thread depth
(Dimension H]Ê/>LiÃÊ6ÊEÊ6]Ê«°ÊÓäÓ£®°ÊvÊ`iÃ}ÊÌ>ÌÃÊ«À
LÌÊ
this, contact us to obtain minimum bolt projection data.
Material Thickness
The minimum material thickness for through hole assemblies is equal to the
Insert Nominal Length (Dimension Q]Ê«°£Ó£Î®]ÊÜÌ
ÕÌÊ>ÊVÕÌiÀÃÊ>`Ê
Ì
iÊÃiÀÌÊÃÌ>i`Ê£É{£ÉÓÊ«ÌV
ÊLiÜÊÌ
iÊÊÃÕÀv>Vi°ÊÀÊ«À`ÕVÌ]ÊÌ
iÊ
iÊ Q
should be counter-sunk, and the insert installed 3/4–1-1/2 pitch below the
ÃÕÀv>Vi°ÊÊÌ
ÃÊV>ÃiÊÌ
iÊÕÊ>ÌiÀ>ÊÌ
ViÃÃÊÃʺ+»Ê³Ê£Ê«ÌV
°Ê
TOP COIL TO BE
0.75 P TO 1.5 P
BELOW SURFACE
Hole Preparation
Drawing Call Out
H On right is a sectional view of an installed insert for
a Heli-Coil Insert Assembly. The example used is a
F 2 PITCH 3/8-24 x .562 long Screw-Lock insert in a blind hole,
INCOMPLETE
THREADS Class 3B fit, tapped with a plug tap.
4 PITCH
INCOMPLETE
THREADS
Note: F is equivalent to the minimum drill depth; see Table V & VI on p.
1 PITCH TAP 18-19. H is the minimum tapping depth; see Table VII & VIII on p. 20-21.
END CLEARANCE
1 PITCH TAP TANG
END CLEARANCE REMOVED
PLUG BOTTOMING
STYLE STYLE
TAP TAP
HOLE PREPARATION
Engineering Data
Conventional machining methods are used for Heli-Coil assemblies.
The process is simple… 1. Drill 2. Countersink 3. Tap 4. Gage
Hole preparation for 3/8-24, Screw-Lock Heli-Coil Insert, .562 long, Part No. 3591-6CN562
Blind Hole, Class 3B, tapped with a plug tap in aluminum
Oper.
No. Operation Description Tool or Gage
10 Drill hole .3840/.3910 diameter to minimum depth (Dimension F, Tables V & VI, p. 18-19) 25/64 drill (.3906), Tables V & VI, p. 17-19
20 Countersink 120°±5° to .42/.45 diameter (Dimension M, Tables VII & VIII, p. 19-20) 120° countersink
30 Tap 3/8 (.3750)-24 UNF-3B STI Thread Depth .600 (Dimension H, Tables VII & VIII, p. 20-21) Heli-Coil tap 6FPB, Tables IX & XI, p. 22 & 24
40 Remove chips Air Nozzle
50 Gage according to your sampling plan Heli-Coil gage 3694-6, p. 26-27
60 Install 3591-6CN562 Heli-Coil insert 3/4 to 1-1/2 pitch below surface Installation Tool 7552-6, p. 29
70 Break off tang Heli-Coil tang break-off tool 3692-6, p. 33
EMHART TEKNOLOGIES • 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (877) EMHART-1 • Fax: (800) 225-5614 • emhart.com Page 17
Heli-Coil® drilling data – inch
COUNTERSUNK
120ϒ± 5ϒ
The minimum drilling depths shown below allow for the following M
recommended practices:
1. Countersinking the drilled hole to prevent a feather edge at the
start of the tapped hole.
2. 3/4 – 1-1/2 pitch of insert “set-down” to allow for maximum F F
limits for the required class of fit for the installed Heli-Coil insert. 4 PITCH INCOMPLETE
THREADS
THREADS
When anodize, Iridite or other finishes are used, all tapped hole 1 PITCH TAP
END CLEARANCE
dimensions must be met after the finishes are applied. 1 PITCH TAP
END CLEARANCE
EMHART TEKNOLOGIES • 50 Shelton Technology Center, Shelton, CT 06484 • Tel. (877) EMHART-1 • Fax: (800) 225-5614 • emhart.com Page 21
Heli-Coil® STI tap part numbers – inch
STRAIGHT FLUTE TAPS. Widely used for general hand and SPIRAL POINTED – PLUG & SPIRAL FLUTE. Used for
>V
iÊÌ>««}Ê«iÀ>ÌðÊÛ>>LiÊÊÃâiÃÊÕ«ÊÌÊ££ÉÓ¸° efficient chip disposal in production tapping
UÊ*Õ}Ê-ÌÞiÊqÊ{Ê/
Ài>`Ê
>viÀ®° Used in thru holes and «iÀ>ÌðÊÛ>>LiÊÊÃâiÃÊÕ«ÊÌÊ£ÉÓ¸°
blind holes that allow for ample chip clearance. Easier to UÊ -«À>Ê*Ìi` – Plug (4 Thread Chamfer). Widely
start and require less tapping torque than bottoming taps. used in long thru holes and blind holes with ample
UÊ ÌÌ}Ê-ÌÞiÊqÊÓÊ/
Ài>`Ê
>viÀ®. Used in blind chip clearance. Incorporates an angular grind at the
holes drilled to a minimum depth that requires threads be point end of the tap which shears chips and drives them
close to the bottom of the hole. forward of the tap. They are free cutting and provide
increased tap strength. Not recommended for abrasive
materials.
TABLE IX – HELI-COIL STI TAP PART NUMBERS
Nominal Straight Flute Spiral Point High Spiral Flute
Thread Plug Bottoming Plug Bottoming Roughing
Size 3B 2B 3B 2B 3B 2B 3B 2B Tap
UNIFIED COARSE THREAD (UNC)
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TYPE III
Threaded Mandrel
9/16" thru 11/2" UNC
TYPE IV
Non-Captive Prewinder
9/16" thru 11/2" UNF
ADAPTERS
*Tools for larger sizes or special applications are available upon request.
ÀÊëiV>ÊÛ>À>ÌÃÊÀÊ
adaptations, contact our E
F
Applications Engineers at H
ÓäήÊnÎäÎÓÎx°
Pneumatic Power Tool Dimensions
SIZE A B A B C D E F G H
INCH METRIC FOR BULK INSERTS FOR STRIP FEED INSERTS
No. 2 M2.2 – – 5/16 7/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
No. 4 M2.5 1/4 9/16 3/8 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
No. 5 M3 9/32 9/16 3/8 15/16 2332 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
No. 6 M3.5 5/16 9/16 1/2 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
No. 8 M4 11/32 9/16 1/2 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
No. 10 M5 3/8 29/32 1/2 15/16 23/32 1-1/8 1-3/8 3-3/16 1-1/4 4-7/16
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At Emhart we believe in seeking ways to serve our customers better. Our product lines include:
We create the future by anticipating our customers needs. Through
diversifying our product lines, creating unique assembly technologies POP® Riveting Systems
and offering a breadth of service to the demands of industry worldwide, POP NUT® Blind Rivet Nut Systems
Emhart provides technological solutions to over 100 different industries.
Heli-Coil® Insert Systems
Dodge® Threaded Inserts
Parker-Kalon® Specialty Screws
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