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9344 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO.

12, DECEMBER 2017

Leakage Current Mitigation in Photovoltaic


String Inverter Using Predictive Control With
Fixed Average Switching Frequency
Christian A. Rojas , Member, IEEE, Matias Aguirre , Student Member, IEEE,
Samir Kouro, Senior Member, IEEE, Tobias Geyer, Senior Member, IEEE, and Eduardo Gutierrez

Abstract—This paper proposes and validates model


predictive control as an alternative control strategy for
H-bridgeneutral-point-clamped (H-NPC) converters for
single-phase grid-tied string photovoltaic (PV) systems.
The presented control scheme achieves good quality
current waveforms with unity power factor, dc-link voltage
control, and neutral-point voltage minimization. Further-
Fig. 1. General classification of leakage currents mitigation methods
more, the predictive controller has been further enhanced
in transformerless inverters.
by including an average device switching frequency
restriction and a dv/dt mitigation. The main contribution
of this paper is the avoidance of the potential leakage
current due to parasitic capacitance of the PV modules by for the outstanding development and diversity of power con-
using a predictive model based control technique instead verter topologies. As of publication of this manuscript, the
of modulated schemes and eliminating high-frequency H-bridge NPC (H-NPC) has been commercialized by ABB un-
common-mode voltage components. Experimental results der the name of PVS300-TL up to 8 kW for small-scale rooftop
during steady state and dynamic operation are presented to PV applications. The H-NPC converter consists of the single-
illustrate the behavior of the H-NPC converter commanded
by the proposed control scheme. phase bridge connection of two three-level NPC converter
legs, forming a five-level converter. Although five-level voltage
Index Terms—Grid-connected photovoltaic (PV) convert- waveform is available, particulary a three-level carrier-based
ers, multilevel converters, photovoltaic (PV) applications,
pulse-width-modulation (PWM) scheme has been carried out in
predictive control.
[3] in order to avoid switched common-mode voltages (CMV),
I. INTRODUCTION which could give rise to leakage currents through the PV system
parasitic capacitance and grounded metallic frame [4].
INGLE-PHASE grid-tied photovoltaic (PV) systems have
S become a grown industrial technology with global pres-
ence. Several power converters have found commercial accep-
Leakage current mitigation can be addressed by several meth-
ods according to the established literature. Some of them are
shown in Fig. 1. The first method is employed by changing the
tance, among them are the H-bridge, H5, HERIC, H6, T-type, power topology inverter, e.g., the conventional H-bridge inverter
and the single-phase three-level neutral point clamped (NPC) is modified by including one or two semiconductors forming the
[1], [2]. The search for more efficient, reliable, grid compliant, well-known H5 and H6 inverter [5]–[7], respectively. Thus, by
and proprietary technology differentiation is mainly responsible using a correct modulation scheme, the switched CMV can be
constant [8] or with low-frequency components only. The sec-
Manuscript received August 25, 2016; revised January 4, 2017; ac- ond method is employed by including an extra output filter stage
cepted April 27, 2017. Date of publication May 25, 2017; date of cur- to reduce the leakage current, as reported in [9] and [10]. The
rent version October 24, 2017. This work was supported in part by third method is employed by modifying the modulation scheme
the CONICYT/FONDECYT Initiation Research Project 11140209, in
part by the CONICYT-PCHA/Doctorado Nacional/2016-21161118, in of conventional inverters [11]–[14]. Finally, another option to
part by the SERC CONICYT-Fondap Project 15110019, and in part address the leakage current issue is by changing the control
by the AC3E CONICYT-Basal Project FB0008. (Corresponding author: scheme, which gives the breakthrough for this paper.
Christian A. Rojas.)
C. A. Rojas, M. Aguirre, S. Kouro, and E. Gutierrez are with the Elec- H-NPC topology is commonly used in rooftop PV systems,
tronics Engineering Department, Universidad Técnica Federico Santa thanks to the lower voltage requirements at the dc-link with
Marı́a, Valparaiso 2390123, Chile (e-mail: christian.rojas@usm.cl; respect to the conventional NPC topology [2], which reduces
matias.aguirre@alumnos.usm.cl; samir.kouro@ieee.org; eduardo.
gutierrez@alumnos.usm.cl). the number of PV panels required to achieve proper operation,
T. Geyer is with ABB Corporate Research 5405, Baden-Dättwil, providing more flexibility for the system design. In fact, the max-
Switzerland (e-mail: t.geyer@ieee.org). imum power point tracking (MPPT) voltage range is increased
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org. due to the H-bridge connection, while the blocking voltage of
Digital Object Identifier 10.1109/TIE.2017.2708003 each semiconductor is Vdc /2 instead of the rated voltage. This
0278-0046 © 2017 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See http://www.ieee.org/publications standards/publications/rights/index.html for more information.
ROJAS et al.: LEAKAGE CURRENT MITIGATION IN PV STRING INVERTER 9345

advantage allows the possibility to increase the dc-link voltage


value to, e.g., 1 kV without a dc–dc booster stage. Another ad-
vantage is the simplicity of the power circuit because all the
power valves switch at the same switching frequency, simplify-
ing the thermal dissipation. Finally, in the H-NPC topology, the
CMV minimization is achieved by modifying the modulation
stage as is implemented by the commercial manufacturer, or
control stage as is implemented in this paper, without any extra
hardware, e.g., filters, ac or dc extra switches, dc–dc converters
with HF isolation. From the above-mentioned reasons, we use
the H-NPC as an example case, where the converter freedom
degree can be used to avoid leakage currents.
Nowadays, essentially one control strategy for grid-tied
power converters has lead high-performance industrial appli-
cations: the voltage-oriented control [2]. Conventional and new
control schemes are fully programmed on high-flexibility digi-
tal platforms. Digital signal processors (DSPs) enable the inte-
gration of more functionality and the implementation of more Fig. 2. Topology of a single-phase grid-tied H-NPC PV inverter.
complex control strategies or variations of conventional
schemes, e.g., virtual flux-oriented control [15] or model predic-
TABLE I
tive control (MPC) [16]. Increasing attention has been dedicated SWITCHING STATE TABLE OF THE H-NPC PV INVERTER
to the use of MPC in power electronics applications due to the
development of advanced DSPs with continuously decreased
State Sa 1 Sa 2 Sb 1 Sb 2 va b i0 va N + vb N
cost [1], [17]. In fact, the utilization of MPC in power systems
has been proved experimentally by applying continuous control 0 1 1 1 1 0 0 2v d c
1 1 1 0 1 v d c/2 −is 3v d c/2
set (CCS) and finite control set (FCS) techniques [16]. The pre- 2 1 1 0 0 vd c 0 vd c
dictive approach is based on the calculation of the future discrete 3 0 1 0 0 v d c/2 is v d c/2
system dynamic to compute optimal actuation variables, allow- 4 0 1 0 1 0 0 vd c
5 0 1 1 1 −v d c/2 is 3v d c/2
ing a fast dynamic response with flexible control routine and the 6 0 0 1 1 −v d c 0 vd c
possibility to include constraints. [18], [19]. Finally, FCS-MPC 7 0 0 0 1 −v d c/2 −is v d c/2
has been introduced as a promising control algorithm for power 8 0 0 0 0 0 0 0
converters and drives [18], [20].
There are three contributions of this paper. The first one is the
use of a moving window to compute the average device switch- current out from the neutral point i0 , in function to each of the
ing frequency with negligible computational cost, which allows nine commutation states, are presented in Table I. Each state
one to control and almost fix the average switching frequency, Sj , with j ∈ {0, 1, . . . , 8}, defines the firing signals Sa1 , Sa2 ,
which usually is a challenge in predictive control. The second Sb1 , and Sb2 for each switch. Therefore, the output voltage vab
one is the minimization of the CMV to avoid potential leakage depends on the used jth state and it can be calculated as
currents. In addition, a very simple normalization method to
select the weighting factors is presented to reduce the converter vaN = Sa1 vc1 + Sa2 vc2 (1)
commissioning. We present a full description of the experimen- vbN = Sb1 vc1 + Sb2 vc2 (2)
tal setup and the results that validate the grid current control with
unity power factor, neutral-point voltage (NPV) minimization vab = vaN − vbN = (Sa1 − Sb1 )vc1 + (Sa2 − Sb2 )vc2 (3)
and nonswitched CMV to avoid leakage currents. where vc1 and vc2 are the capacitor voltages and vpv = vdc =
vc1 + vc2 is the overall dc-link potential. The equation that rep-
II. SYSTEM DESCRIPTION resents the grid current dynamic is

The schematic of the PV energy conversion system based on dis


vab = Ls + Rs is + vs (4)
the H-NPC is illustrated in Fig. 2. The converter is built with dt
two three-level NPC (3L-NPC) legs connected as an H-bridge. where Rs and Ls are the mains filter parameters, vab is the
The H-NPC output is connected to the ac grid through a sym- converter output voltage, vs and is are the mains voltage and
metrically divided inductive filter Ls , where the resistor Rs is current, respectively.
for modeling purposes only. Each NPC branch can generate It is well known that in PV installations, a parasitic capaci-
three voltage levels (vdc /2; 0; −vdc /2). The H-bridge connec- tance appears between their positive and negative terminals with
tion of both legs achieves a five-level output voltage waveform respect to the grounded metallic frame of each module [1], [4],
(vdc ; vdc /2; 0; −vdc /2; −vdc ). The firing signals of each power as is plotted in gray line in Fig. 2. Thus, the resulting leakage
switch, the output voltage defined as vab = vaN − vbN and the current in through the parasitic capacitance is mitigated if the
9346 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 12, DECEMBER 2017

adjustment by using a bandwidth of 2 Hz with a damping ratio


of ξ=0.707, which establishes a compromise between voltage
speed tracking and overshoot response. To obtain a correct con-
troller, a representation of the dc-link voltage vdc with respect
to the magnitude of the grid current Iˆs is needed. Thus, the
following transfer function is used:
vdc (s) kdc
hv dc (s) = =− (8)
Fig. 3. Proposed control scheme for the H-NPC PV system. ˆ
Is (s) τ dc s + 1

where kd c and τdc were computed by using the procedure re-


CMV vN n is constant between two switching intervals. This ported in [23]. Furthermore, due to the capacitors charge and
CMV of the H-NPC converter is depicted in Fig. 2 and can be discharge, the voltage vdc has a continuous and an oscillatory
easily calculated by solving the following system equations: component at 2fg =100 Hz. The optimal voltage control is ful-
filled with a filtering block prior to the dc-link voltage measure-
Ls dis Rs ment, through a notch filter tuned to 100 Hz, as is depicted in the
vN n + vaN − − is − vs = 0 (5)
2 dt 2 left side of Fig. 3. To ensure a unity power factor, phase-locked
Ls dis Rs loop (PLL) based on a second-order generalized integrator with
vN n + vbN + + is = 0 (6)
2 dt 2 quadrature signal generator (SOGI-QSG) is presented in [24].
with vaN and vbN being the voltages with respect to the negative As a result, a sinusoidal reference i∗s for the grid current is
bus N . Then, by solving (5)–(6), the CMV vN n can be modeled imposed.
as the sum of a low frequency voltage component (vs ) and a
high frequency voltage part (vaN + vbN ), i.e., B. Predictive Current and NPV Control

vs vaN + vbN The grid current is regulated through the conventional FCS-
vN n = − (7) MPC strategy. Following this algorithm, the nine valid switching
2 2
states of the H-NPC converter defined in Table I are used. In
where the term vaN + vbN depends instantly on each commu- order to derive an analytic expression for the current prediction,
tation state and it can assume five different values, which are it is necessary to express the relation between the voltage vab
presented in Table I. Unlike the NPC converter, the H-NPC can and the grid current is in discrete time, from which the future
generate five levels and more redundant switching states, as pre- value of the current can be calculated by using a first-order
sented in Table I. In fact, with the H-NPC the control algorithm Taylor series
flexibility is improved, allowing the inclusion of control goals  
with less impact on the output waveform, i.e., capacitor balance Rs Ts Ts
is (k + 1) = is (k) 1 − + (vab (k) − vs (k)) (9)
through the NPV. This results in an important advantage, as Ls Ls
it adds more flexibility to the control algorithm, allowing the where Ts =32 μs is the sampling period. Hence, the future value
capacitor balancing through the NPV minimization and other of the grid current can be predicted as a function of the system
control goals with less impact on the output waveform. measurements and the feasible output voltages vab .
As is illustrated in Table I, it can be seen that the cur-
III. PROPOSED CONTROL SCHEME rent i0 going out from the neutral point varies with re-
The implemented control strategy, depicted in Fig. 3, replaces spect to the applied switching state. To compute this current,
the inner current control loop, the modulation block, and capac- the following definitions related to the capacitor currents are
itor balancing control by an FCS-MPC algorithm. It maintains required:
the MPPT algorithm and the outer dc-link voltage control loop dvc1
that generates the grid current reference. The Perturb and ob- ic1 = C1 = ipv − (Sa1 − Sb1 )is (10)
dt
serve (P&O) algorithm is implemented in this validation, mainly dvc2
due to its simplicity, the low number of measured parameters, ic2 = C2 = ipv − (Sa2 − Sb2 )is (11)
dt
its mainstream use, and good experimental results [21]. There-
fore, the dc-link voltage reference switches in steady state with i0 = ic1 − ic2 = −(Sa1 − Sb1 − Sa2 + Sb2 )is (12)
a three voltage levels fashion. Nevertheless any other MPPT where ic1 and ic2 are the currents related with each capacitor
stage could be used, and it does not compromise the verification and illustrated in Fig. 2. Assuming that C1 = C2 = Cdc , the
of the proposed control strategy [21], [22]. neutral-point potential v0 depends dynamically on the neutral-
point current, and it can be obtained as
A. DC-Link Voltage Control Loop
v0 = vc1 − vc2 . (13)
The dc-link voltage is controlled with the adjustment of the
∗ dv0 dvc1 dvc2
active power injected to the grid. For this, the error vdc − vdc = − (14)
is controlled with a proportional-integral (PI) controller that dt dt dt
generates the reference for the delivery grid current. The de- where vc1 and vc2 are the capacitor voltages and their deriva-
sign procedure can be summarized with a simple parameter tives are directly obtained from (10) and (11). Note that the
ROJAS et al.: LEAKAGE CURRENT MITIGATION IN PV STRING INVERTER 9347

term −(Sa1 − Sb1 − Sa2 + Sb2 )is corresponds exactly to the ing losses per semiconductor, which hinders the system perfor-
neutral-point current in (12). Thus, the final relation is stated for mance. Several methods have been proposed in the literature
the NPV dynamic to address this issue without using modulator. The most basic
solution is a straight forward penalization over the commutation
dv0 1 1
=− (Sa1 − Sb1 − Sa2 + Sb2 )is = i0 . (15) [27], which leads to a reduction in the switching frequency but
dt Cdc Cdc
with no control over the resultant value. This strategy is com-
Thus, the neutral-point potential prediction is given by plemented in [28] with a PI controller to dynamically modify
Ts the weight associated with the commutation, though this PI is
v0 (k + 1) = v0 (k) + i0 (k). (16) not easy to tune appropriately. Other methods solve the problem
Cdc
by improving output current spectrum, either by favoring a cer-
Note that in digital implementations, the time required to com- tain commutation frequency [29] or by reducing certain bands
pute the control actuation takes a considerable portion of the [30], [31].
sampling interval Ts , resulting in one sampling delay. Then, These strategies, though effective, are quite hard to imple-
to take this computation time delay into account, variables at ment and tune, making them less attractive for this paper. Thus,
(k + 1)Ts are extrapolations used as an initial condition for a sliding window approach is performed, where a reference is
prediction variables at (k + 2)Ts [18]. We define the overall set to the number of commutations that occurs in a set time. This
cost function defined as g with two terms approach leads to a very well defined average frequency, while
g = λ2i gi2 + λ2b gb2 (17) also requiring low computation and programming effort. Based
on the problem characteristics, the choice of sliding window is
i∗s − is (k + 2) selected for the system. On the other hand, in recent reported
gi = (18)
Ism ax MPC methods, e.g., modulated MPC, CCS-MPC, etc, a terminal
0 − v0 (k + 2) modulation stage was included to fix the switching frequency.
gb = m ax (19) However, the hardware implementation simplicity of the con-
Vdc
ventional FCS-MPC is lost because dedicated PWM hardware
where λi and λb are the weighing factors associated with grid is required.
current regulation and neutral-point potential minimization, re- In this paper, a sliding window algorithm is implemented,
spectively. Then, the scalar cost function g is computed for all in which the average device switching frequency is computed.
the feasible actuation and the optimal solution is given by The predicted average switching frequency is compared to a

limit value f¯sw = 2.2 kHz. For this, the firing signals used for
S[jop ] = arg min g[j]. (20)
j ∈{0,...,8} each device are stored for a fixed time period (good results were
obtained with the fundamental grid period T1 = 1/fg ). Since
C. dv/dt Limitation each vector size depends on the sample time Ts , the vectors must
store T1 /Ts values. After this procedure, the ON/OFF changes
In order to reduce the dv/dts, only the existing and adja-
on each vector are added and the results are stored in integer
cent voltage levels are allowed to be selected. This emulates
values referred to as ncS xy . Thus, the average device switching
something that would naturally result with carrier-based PWM
frequency can be approximated by f¯S xy = ncS xy /(2T1 ). The
methods [25]. The switching states are chosen according to the
scalar function (17) is modified by adding the average switching
minimization of g. This is why there are some cases where
frequency limitation
|vab (k + 1) − vab (k)| > vdc /2, e.g., the transition between the
state number 2 (vab (k + 1) = vdc ) and the state number 7  b 2  12
1   ∗ 2
(vab (k + 1) = −vdc /2) is a feasible path without actuation re- gf = ¯m ax WS xy f¯sw − f¯S xy (k + 2) (21)
strictions. This produces high-voltage changes and, therefore, fsw x=a y =1
more switching losses in the respective semiconductors.
g = λ2i gi2 + λ2b gb2 + λ2f gf2 (22)
Feasible voltage level paths for an instant k and the cor-
responding near levels for the next one k + 1. Thus, by im- where λf is the constant weighting factor that gives importance
plementing this voltage restriction, it is possible to achieve a to this goal with respect to the other objectives and WS xy is the
dvab /dt reduction. This available state reduction gives the ad- time-varying weighting factor for each commutation function.
vantage to decrease the computation time. This is because now It is important to highlight that the classical way to weight a cost
only between three to seven states are evaluated, in comparison function imposes an average switching frequency as reference

to the fixed nine states of the algorithm without any dvab /dt lim- f¯sw . Nevertheless, the desired outcome is the limitation of the
itation. A simple logic is implemented to avoid dvab /dt during commutation with a maximum frequency and the release of the
the control operation [26]. This logic is based on the knowledge frequency control when the system is below the reference bound-
of the state S[jop ] that is being applied. aries. This restriction is achieved with a time-varying weighting
factor WS xy defined as follows:
D. Average Switching Frequency Control

1, if f¯S xy > f¯sw
An important characteristic of FCS-MPC is an inherently WS xy = ∀ x ∈ {a, b}, y ∈ {1, 2}.
0, if f¯S xy ≤ f¯∗ sw
wide switching frequency range [16]. This leads to high switch-
(23)
9348 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 12, DECEMBER 2017

TABLE II
ACCEPTABLE ABSOLUTE ERRORS

Variable Max. value εI s εV 0 εf sw εV cm

Max. grid current, Ism a x 10 A 0.1 – – –


Max. dc-link voltage, V dmc a x 200 V – 0.2 - –
Max. av. switching Freq. f¯swm ax 2.5 kHz – – 40 –
Max. CMV V cmma x 400 V – – – 8

Fig. 4. Modulation schemes for H-NPC PV inverter: (a) conventional


LS-PWM and (b) modified LS-PWM by [3]. and the second one expresses some mathematical dependencies
between the control goals [16]. A different procedure, in the line
of the second method, is explored to select these scalar factors.
E. CMV Control
The goal in this procedure is to weigh each of the different errors
In transformerless grid-tied PV inverters, the switched CMV such that the value generated in the cost function is comparable
with respect to the ground produces a dv/dt across these para- in magnitude between each other, thus making all objectives
sitic capacitances between the positive and negative dc bus with relevant to the cost function. This can be achieved by making an
respect to the grounded frame of the PV array drawing a leak- estimation on the average absolute error, εi expected for each ith
age current in . The CMV depends on the inverter topology, the variable presented in Table II. This allows to weigh each error
mains filter, and the modulation strategy [8], [13]. Fig. 4(a) illus- such that all the cost function elements give the same value.
trates the conventional level-shifted PWM (LS-PWM), where Then, the weight values α, β, γ, and δ are chosen to fit this goal
the output voltage has five levels and switched CMV, which as follows:
produce leakage currents. To avoid this high-frequency com- εI s
ponent, a modified LS-PWM (mLS-PWM) is adopted in order α = m ax = 0.01 (26)
Is
to generate nonswitched CMV, which is depicted in Fig. 4(b). εV 0
The above-mentioned particular modulation reduces the power β = m ax = 0.001 (27)
Vdc
quality of the converter since only three-level voltages can be
εfsw
utilized [3]. However, the maximum output voltage level Vdc is γ = ¯m ax = 0.016 (28)
retained. f sw
In the proposed control scheme, there is no modulation strat- εV cm
δ = m ax = 0.02. (29)
egy; thus, an additional term is added to the cost function to Vcm
achieve the same objective. The CMV vN n with respect to the For the studied system, it is expected to have an average nor-
negative bus N in Fig. 2 is computed in (7), and it can be malized error for each variable, as shown in (26)–(29). Finally,
modeled as the sum of a low-frequency voltage (vs ) and a high- each normalized error is weighed by the respective value, such
frequency voltage (vaN + vbN ). This term depends directly on that when a variable reaches the expected error, the respective
each switching state and has a variable waveform of five differ- cost function element shows a value of 1.
ent values, as summarized in Table I and only states 2, 4, and
1
6 can be selected to achieve the vN n minimization, while the λi = = 100 (30)
output levels are reduced to only three different values, vdc , 0, α
and −vdc . Thus, the resulting leakage current in is mitigated if 1
λb = = 1000 (31)
the CMV is fixed because in ≈ Cpv dvN n /dt, where Cpv is the β
equivalent parasitic capacitance of PV modules with respect to 1
the grounded frame. This control goal can be allowed by the λf = = 62.5 (32)
γ
new cost function
1
vdc − (vaN + vbN ) λn = = 50. (33)
gn = (24) δ
m ax
Vcm
IV. EXPERIMENTAL RESULTS
g =λ2i gi2 +λ2b gb2 +λ2f gf2 +λ2n gn2 (25)
A. Setup Description
where λn is the constant scalar factor that enables the CMV
control. Finally, a normalization method to select the weighting The proposed control scheme in Fig. 3 is tested experimen-
factors used in experimental results is presented. tally on a downsized prototype setup, composed of two NPC
legs. Each NPC leg is considered as a power electronics build-
ing block based on the Semikron device SK20MLI066 [32].
F. Weighting Factor Adjustment The converter is connected to two series PV emulators Agilent
In the literature, there are two ways to select the weighting E4360 with two channels. Thus, a PV string composed of four
factors associated with each control objective. The first one emulated PV modules is obtained . The ac grid is connected
uses iterative offline simulations to achieve the desired outcome, with a circuit breaker and with a reduced voltage value rated at
ROJAS et al.: LEAKAGE CURRENT MITIGATION IN PV STRING INVERTER 9349

TABLE III
SYSTEM PARAMETERS

Description Symbol (SI) (pu)

General Parameters
Rated active power P pv 1.0 kW 1
Grid voltage line neutral (rms) Vs 110 V 1
Rated dc-link voltage Vd c 190 V 1.73
Grid frequency fg 50 Hz 1
Filter inductance Ls 3 mH 0.12
Filter losses Rs 0.15 Ω 0.018
dc-link capacitance C1 = C2 3.9 mF 9.88
dc-link resistor losses Rc 1 = Rc 2 10 kΩ 1.24 k
PV String Parameters
Series and parallel PV modules ns , np 4, 1 –,–
Max. power of PV mod. Pp m 125.93 0.084
Open-circuit voltage of PV mod. V oc 52.30 0.531
Max. power voltage of PV mod. Vp m 47.70 0.43
Short-circuit current of PV mod. Isc 2.81 0.21
Max. power current of PV mod. Ip m 2.64 0.19
Control Parameters
Av. switching frequency limit ∗
f¯sw 2.2 kHz 40 Fig. 6. Experimental results in a steady state: CH1) inverter voltage
Sampling time Ts 32 μs 625 (yellow), CH2) grid voltage (green), CH3) grid current (blue), and CH4)
dc-link voltage design BW, ξ 2 Hz, 0.707 –,– dc-link voltage (red).
dc-link voltage PI Controller kp , ki −0.0408, −0.177 –,–
P&O updating period Tm p p t 2s 100
P&O updating voltage step ΔV m p p t 5V 0.045
Weighting factors λi , λb 0.1 k, 1 k –,–
Weighting factors λf , λn 62.5, 50 –,–

Fig. 7. Experimental results of average device switching frequency in


kHz.
Fig. 5. Simplified diagram of the experimental setup.
50/60 Hz; however, the voltage pattern obtained with the pro-
110 V. The used control, ac-side and dc-side system parameters posed control scheme is the same as mLS-PWM proposed in
are fully listed in Table III. The simplified diagram of the experi- [3] without any modulation scheme.
mental setup is depicted in Fig. 5. The algorithm is programmed The five-level stepped voltage waveform of Fig. 6 has been
with C code in a dSPACE 1103 running at Ts = 32 μs. acquired with the digital oscilloscope Agilent DSO-X 4024A
and presented in Channel 1 (yellow). Waveforms of Channel 2
(green) and Channel 3 (blue) are the grid voltage and the resul-
B. Steady-State Operation tant sinusoidal grid current, which are in phase as a requirement
The following experimental results are obtained at emulated imposed by the user. The flat waveform shape of the grid voltage
standard test conditions conditions. Note that the Voc value is is due to the polluted grid condition at that time which contains
slightly higher with respect to the commercial PV modules due an important component of fifth and seventh harmonics. Chan-
to the fact that the series connection of PV emulators is limited nel 4 (red) shows the total dc-link voltage. The oscillations of
to 240 V only. the dc-link voltage represent the well-known 100-Hz compo-
The performance of the prototype is presented with steady nent due to capacitor charge and discharge and its rms value is
state and dynamic conditions. The first results show the steady 2.55 V. The maximum NPV value is 3.09V, whereas the average
state of the fundamental control variables, considering the grid voltage is 0.68 V.
current control, the NPV minimization, and the dv/dt and The next steady-state waveforms are the computed average

f¯sw =2.2 kHz, as is depicted in Fig. 6. Note that this reference device switching frequency observed in Fig. 7, where the av-
is lower than the conventional switching frequencies (i.e., 5kHz erage switching frequency of each gate signal of the converter
to 20 kHz) used in commercial inverters for a grid frequency of is shown. The average value obtained for each gate function is
9350 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 12, DECEMBER 2017

Fig. 9. Experimental results during dc-link capacitor voltages dynamic


condition (left) and by enabling CMV control method (right).

Fig. 8. Experimental results emulating an irradiance change: (a) dc-link


voltage tracking and its reference, (b) total generated PV power, active
and reactive power injected to the grid, and (c) power factor.

around 2.2 kHz with an almost fixed value with respect to the

fixed imposed constraint fsw .
Two general dynamic conditions are experimentally tested.
The first one is related to environmental variations, whereas the
second one is related to changes into the control scheme, for
example enabling or disabling some weighting factors of the
predictive control scheme.

C. Operation During Transients


First, the solar irradiance is decreased from 1.0 kW/m2 to
0.8 kW/m2 in t = 20 s and then increased back to 1.0 kW/m2
in t = 50 s. Note that the P&O MPPT algorithm is applied
every 2 s with a step voltage of 5 V, i.e., a speed range of
Vtrack = 1.25%/s [33]. These changes are performed on each Fig. 10. Experimental results during dynamic conditions with the en-
able CMV reduction method: CH1) inverter voltage (yellow), CH2) grid
PV emulator, changing the parameter Ipm from 2.64 to 2.04 A voltage (green), CH3) grid current (blue), and CH4) dc-link voltage (red).
of the programmed I–V curve for each channel.
As expected, the oscillations of the dc-link voltage represent
the waveform obtained with a P&O MPPT method and its value minimization component on the overall cost function, as shown
is 2*ΔVm ppt =10 V. Then, under an irradiance step, this well- in Fig. 9 (left). In Fig. 9(a), the associated normalized weight-
known fashion is modified, as it is appreciated at t = 20 s and ing factor is disabled in t = 5 s and then enabled again in
t = 50 s in Fig. 8(a). Nonetheless, the mean value voltage ref- t = 10 s, resulting in a capacitor voltage evolution, as presented
erence is retained. Note that these irradiance steps are not very in Fig. 9(b). Note, that the total dc-link voltage tracking [see
realistic, but it is considered here to show the effect of an irra- Fig. 9(c)] remains unchanged under the test.
diance change on the PV power system Ppv and then over the The second test is related to CMV mitigation, as shown in
injected active power Ps as is presented in left scale of Fig. 8(b). Fig. 9 (right). The weighting factor that commands this control
The reactive power in right scale of Fig. 8(b) has been imposed objective is enabled in t = 0.04 s as shown in Fig. 9(d), resulting
to be zero under all the operation time achieving a unity power in a change of the CMV vN n fashion from high-frequency to
factor as depicted in Fig. 8(c). A zoom of the dc-link voltage with low-frequency waveform at fg (grid frequency), as is plotted in
its reference and powers under increasing MPPT step voltage Fig. 9(e), while the NPV minimization is retained, as is presented
are included in Fig. 8(a) and (b), respectively. in Fig. 9(d). Finally, in Fig. 10, the converter output voltage
changes from five to three voltage levels, as is illustrated in
Channel 1 (yellow). As observed in the previous section, with a
D. Control Scheme Changes
lower number of voltage levels the resulting low frequencies of
Two different dynamic tests of the control scheme are exper- the grid current are increased. This issue is depicted in Channel
imentally reported. The first one is the disabling of the NPV 3 (green).
ROJAS et al.: LEAKAGE CURRENT MITIGATION IN PV STRING INVERTER 9351

TABLE IV
ALGORITHM EXECUTION TIMES WITH T s = 32 (μs)

Without dv/dt limitation With dv/dt limitation

Time x̄t σt tm a x Time x̄t σt tm a x


(μs) (μs) (μs) (μs) (μs) (μs)

tm e d 8.59 0.018 8.67 tm e d 8.59 0.016 8.67


tpll 4.13 0.084 4.23 tp ll 4.15 0.070 4.23
te x t 0.052 0.014 0.054 te x t 0.053 0.013 0.054
tm p c 13.57 0.026 13.65 tm p c 5.29 0.021 5.34
Total 26.88 0.088 27.09 Total 18.57 0.085 18.72

TABLE V
COMPUTATIONAL BURDEN OF PREDICTIVE CONTROL LOOP

Task Operations Without CMV With CMV


min. (n=9) min.(n=3)

Extrapolation Sums: 11 18 18
Products: 7
Prediction Sums: 66n 1017 339
Products: 47n
Fig. 11. Experimental spectra with CMV control: FFT of (a) v s , (b) v a b Optimization Sums: 6n 108 36
and (c) is . Products: 6n
Total Sums: 72n+11 1143 393
Products: 53n+7

E. Computational Burden Discussion


A computational burden analysis is presented in this section.
As expected, implementing the dvab /dt voltage restriction, it
is possible to decrease the burden time because only three to
seven states are evaluated in comparison to the total nine states
Fig. 12. Experimental THD of grid current by using different inductance of the algorithm without any dvab /dt limitation. This point is
errors.
validated including a simple comparison in terms of processing
time for both cases. Table IV shows the processing time of each
The harmonic response with CMV control is depicted in stage considering 2000 iterations, where the time needed for
Fig. 11, where the spectra of vs , vab, and is are presented. The measurements is tm , the time required for SOGI-QSG PLL and
data has been sampled at 31.25 kHz, while the FFT analysis filters is tpll , the time needed for the external control loop is
has been computed by considering 60 periods of fg . The har- tPI , and the time used for the inner control loop (FCS-MPC
monic content is plotted until the 60th harmonic (3 kHz), with algorithm) is tm p c . The total average processing times used in
the bandside f¯sw + fg of the obtained average switching fre- the algorithm without and with the dvab /dt limitation are 26.88
quency, is included in the zoom of Fig. 11(b). The resulting grid and 18.57 μs, respectively. Thus, with this dvab /dt limitation, a
current THD obtained without and with the CMV minimiza- 30% of reduction in the burden time is achieved. Finally, from
tion is 2.45% and 4.98%, respectively. This THD increment is Table IV, the standard deviation of the calculation time is similar
because the number of levels of converter output voltage is re- in both cases, while the maximum processing time in both cases
duced from five to three levels only, allowing the common-mode is computed to identify the minimum sampling rate needed for
minimization. In both the cases, the THD value is below the es- the proposed control scheme.
tablished IEEE Std. 1547 [34]. Finally, the CMV minimization Generally, in FCS-MPC, processing operations are quickly
is achieved by modifying the modulation stage or control stage increased if more number of voltage vectors and objectives are
only, without any extra hardware. On the other hand, the big used. For this reason, the number of calculations realized by the
cost to perform this modification is an increased THD, as has predictive algorithm is introduced in Table V, while the well-
been verified by experimental results, which must be taken into known external lineal controller is omitted. The computation is
consideration during the design of the inverter filter. performed in terms of fundamental operations, such as num-
Finally, a sensitivity analysis with respect to the normalized ber of sums and products evaluations. The algorithm has been
L −L
inductance error computed as ΔLg = 100 gL g 0 g 0 is presented evaluated by considering (25) without and with CMV voltage
in Fig. 12. Here, the nominal value is Lg 0 = 3 mH, which is minimization, where the number of evaluated voltage vectors
the used value in previous experiments. Note that a positive varies from 9 to 3. The worst case is obtained for n = 9 with
inductance error has less impact in the resultant THD of grid a total of 1143 operations, which must be computed in one
current than a negative inductance error. sampling time. Finally, according to the execution times and
9352 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 12, DECEMBER 2017

Fig. 13. Efficiency of PR with LS-PWM and FCS-MPC controllers op- Fig. 14. CMV with (a) LS-PWM, (b) PR with modified LS-PWM,
erating at V d c =190 V and P p v=0.1–1 kW. (c) FCS-MPC with five output voltage levels, and (d) proposed FCS-
MPC with three output levels.

operations, the minimum hardware implementation requirement


solution with mLS-PWM and the proposed FCS-MPC generate
is a DSP running at 30 μs, which is a minor requirement with
only a fundamental low-frequency component.
respect to the conventional DSPs used for power applications in
the market, e.g., TMS320F28335 or TMS320F28377D.
V. CONCLUSION
F. Brief Efficiency and CMV Comparison This paper has shown the implementation of FCS-MPC on
a single-phase PV grid-connected system based on the com-
A brief comparison in terms of efficiency and CMV of con- mercial H-NPC PV inverter. The programmed control scheme
ventional schemes with respect to the proposed scheme is pre- provides current reference tracking, dc-link capacitor voltage
sented in this section. Since the studied power topology is a balance through the NPV minimization, and average semicon-
single-phase system, synchronized reference frame transforma- ductor switching frequency limitation. Furthermore, a CMV
tions are not directly proper for the grid current control, and minimization was reported as an attractive method to avoid the
therefore proportional–resonant (PR) controllers tuned to the potential leakage currents. The proposed control scheme was
grid frequency are required to compare the performance. The satisfactorily validated for steady state and dynamic operation
design of these controllers is a bit more challenging, as they are under experimental conditions in a downscaled power converter.
more sensitive to mains frequency changes [35]. Finally, FCS-MPC appears as a very flexible control scheme to
A relevant merit figure for power converter design applied grid-tied PV applications.
to PV applications is the converter efficiency with respect to
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systems,” IEEE Trans. Power Electron., vol. 31, no. 3, pp. 1841–1846, Christian A. Rojas (S’10–M’11) was born in
Mar. 2016. Vallenar, Chile, in 1984. He received the En-
[15] J. Gonzalez Norniella et al., “Improving the dynamics of virtual-flux- gineer degree from the Universidad de Con-
based control of three-phase active rectifiers,” IEEE Trans. Ind. Electron., cepción, Concepción, Chile, in 2009, and the
vol. 61, no. 1, pp. 177–187, Jan. 2014. Ph.D. degree from the Universidad Técnica
[16] J. Rodriguez et al., “State of the art of finite control set model predictive Federico Santa Marı́a (UTFSM), Valparaı́so,
control in power electronics,” IEEE Trans. Ind. Informat, vol. 9, no. 2, Chile, in 2013, both in electronic engineering.
pp. 1003–1016, May 2013. In 2013, he was a Postdoctoral Fellow in
[17] J. H. Lee, “Model predictive control: Review of the three decades of the Solar Energy Research Center, and is cur-
development,” Int. J. Control, Autom., Syst., vol. 9, no. 3, pp. 415–424, rently an Associate Researcher in the Advanced
2011. Center of Electrical and Electronics Engineer-
[18] S. Kouro, P. Cortes, R. Vargas, U. Ammann, and J. Rodriguez, “Model ing, UTFSM, both Centers of Excellence in Chile. His research interests
predictive Control—A simple and powerful method to control power include grid-connected photovoltaic conversion systems, energy stor-
converters,” IEEE Trans. Ind. Electron., vol. 56, no. 6, pp. 1826–1838, age systems, advanced digital control, matrix converters, variable-speed
Jun. 2009. drives, and model-predictive control of power converters and drives.
[19] J. Böcker, B. Freudenberg, A. The, and S. Dieckerhoff, “Experimental Dr. Rojas was awarded with the Doctoral Thesis 2014 Award of the
comparison of model predictive control and cascaded control of the mod- Chilean Science Academy, Santiago, Chile, for the best Ph.D. thesis
ular multilevel converter,” IEEE Trans. Power Electron., vol. 30, no. 1, among all Chilean science disciplines.
pp. 422–430, Jan. 2015.
[20] G. A. Papafotiou, G. D. Demetriades, and V. G. Agelidis, “Technology
readiness assessment of model predictive control in medium- and high- Matias Aguirre (S’14) was born in Viña del
voltage power electronics,” IEEE Trans. Ind. Electron., vol. 63, no. 9, Mar, Chile, in 1987. He received the B.S. de-
pp. 5807–5815, Sep. 2016. gree in electronics engineering from the Univer-
[21] M. de Brito, L. Galotto, L. Sampaio, G. de Azevedo e Melo, and sidad Tecnica Federico Santa Maria (UTFSM),
C. Canesin, “Evaluation of the main MPPT techniques for photovoltaic Valparaiso, Chile, in 2013, where he is currently
applications,” IEEE Trans. Ind. Electron., vol. 60, no. 3, pp. 1156–1167, working toward the Ph.D. degree in electronic
Mar. 2013. engineering.
[22] D. Sera, L. Mathe, T. Kerekes, S. Spataru, and R. Teodorescu, “On the His research interests include model-
perturb-and-observe and incremental conductance MPPT methods for PV predictive control, power converters, and re-
systems,” IEEE J. Photovolt., vol. 3, no. 3, pp. 1070–1078, Jul. 2013. newable energy systems (photovoltaic and wind
[23] A. Dell’Aquila, M. Liserre, V. G. Monopoli, and P. Rotondo, “Overview energy).
of PI-Based solutions for the control of DC buses of a single-phase H-
bridge multilevel active rectifier,” IEEE Trans. Ind. Appl., vol. 44, no. 3,
pp. 857–866, May/Jun. 2008.
[24] R. Teodorescu, M. Liserre, and P. Rodriguez, Grid Converters for Photo- Samir Kouro (S’04–M’08–SM’17) received the
voltaic and Wind Power Systems. New York, NY, USA: Wiley, 2011. M.Sc. and Ph.D. degrees in electronics en-
[25] Y. Deng and R. Harley, “Space-Vector versus nearest-level pulse width gineering from the Universidad Tecnica Fed-
modulation for multilevel converters,” IEEE Trans. Power Electron., erico Santa Maria (UTFSM), Valparaiso, Chile,
vol. 30, no. 6, pp. 2962–2974, Jun. 2015. in 2004 and 2008, respectively.
[26] E. Gutierrez, S. Kouro, C. Rojas, and M. Aguirre, “Predictive control of He is currently an Associate Professor at
an H-NPC converter for single-phase rooftop photovoltaic systems,” in UTFSM. From 2009 to 2011, he was a Post-
Proc. IEEE Energy Convers. Congr. Expo., Sep. 2015, pp. 3295–3302. doctoral Fellow in the Department of Electrical
[27] R. Vargas, P. Cortes, U. Ammann, J. Rodriguez, and J. Pontt, “Predictive and Computer Engineering, Ryerson University,
control of a three-phase neutral-point-clamped inverter,” IEEE Trans. Ind. Toronto, ON, Canada. He is also the Principal
Electron., vol. 54, no. 5, pp. 2697–2705, Oct. 2007. Investigator of the Solar Energy Research Cen-
[28] T. Wolbank, R. Stumberger, A. Lechner, and J. Machl, “Strategy for on- ter, Santiago, Chile, and the Titular Researcher of the Advanced Center
line adaptation of the inverter switching frequency imposed by a predic- of Electrical and Electronics Engineering (AC3E), Valparaiso, Chile, both
tive current controller,” in Proc. IEEE Int. Elect. Mach. Drives Conf., being Centers of Excellence in Chile. He has coauthored more than 150
May 2009, pp. 717–723. refereed journal and conference papers.
[29] P. Cortes, J. Rodriguez, D. E. Quevedo, and C. Silva, “Predictive current Dr. Kouro received the IEEE Industrial Electronics Society Bimal Bose
control strategy with imposed load current spectrum,” IEEE Trans. Power Award in 2016, the J. David Irwin Early Career Award in 2015, the IEEE
Electron., vol. 23, no. 2, pp. 612–618, Mar. 2008. Power Electronics Society Richard M. Bass Outstanding Young Power
[30] H. Aggrawal, J. I. Leon, L. G. Franquelo, S. Kouro, P. Garg, and Electronics Engineer Award in 2012, the IEEE Industry Applications
J. Rodriguez, “Model predictive control based selective harmonic miti- Magazine First Prize Paper Award in 2012, the IEEE Transactions on
gation technique for multilevel cascaded H-bridge converters,” in Proc. Industrial Electronics Best Paper Award in 2011, and the IEEE Industrial
Annu. Conf. IEEE Ind. Electron. Soc., 2011, pp. 4427–4432. Electronics Magazine Best Paper Award in 2008.
9354 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 64, NO. 12, DECEMBER 2017

Tobias Geyer (M’08–SM’10) received the Dipl.- Eduardo Gutierrez was born in Los Ángeles,
Ing. and Ph.D. degrees in electrical engineering Chile. He received the B.Sc. and M.Sc. degrees
from ETH Zurich, Zurich, Switzerland, in 2000 in electronics engineering from the Universidad
and 2005, respectively. Tecnica Federico Santa Maria, Valparaiso, Chile,
From 2006 to 2008, he was with the GE in 2010 and 2015, respectively.
Global Research Centre, Munich, Germany. Since 2016, he has been a Lead Applica-
Subsequently, he spent three years at the Uni- tion Engineer of utility-scale photovoltaic sys-
versity of Auckland, Auckland, New Zealand. tems with SunPower Corporation, El Salvador,
In 2012, he joined ABB Corporate Research, Chile.
Baden-Dättwil, Switzerland, where he is cur-
rently a Senior Principal Scientist for power con-
version control. He is also a Lecturer at ETH Zurich. He is the author of
more than 100 peer-reviewed publications, 30 patent applications, and
the book Model Predictive Control of High Power Converters and Indus-
trial Drives (Wiley, 2016). His research interests include model predictive
control, medium-voltage drives, and utility-scale power converters.
Dr. Geyer received the 2014 Third Best Paper Award from the IEEE
TRANSACTIONS ON INDUSTRY APPLICATIONS. He also received two Prize
Paper Awards at conferences. He is as an Associate Editor of the IEEE
TRANSACTIONS ON POWER ELECTRONICS.

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