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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
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schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)


Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR5509
October 2015

320F Excavator
Hydraulic System - Attachment
ZRC1-UP
YBM1-UP
NHD1-UP

One-Way / One or Two Pump - Electric Control

© 2015 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT TABLE

Component Locations
Part Schematic Machine
Description
Number Location Location
164-6981
Accumulator - Hydraulic 1 B-3
352-6860
Control Gp - Joystick (LH) 323-7948 2 E-3
Control Gp - Joystick (RH) 323-7947 3 E-2
Filter & Valve Gp - Pilot (Hydraulic Oil) 158-8987 4 B-3
Filter Gp - Case Drain 289-8194 5 A-3
Filter Gp - Hydraulic Return 188-4145 6 A-4
Manifold Gp - Pilot Oil 215-5037 7 C-3
Motor Gp - Swing 334-9968 8 F-5
Motor Gp - Travel (LH) 209-5992 9 F-4
Motor Gp - Travel (RH) 209-5992 10 F-4
Pump Gp - Main Hydraulics 371-5210 11 B-2
Sensor - Boom Cylinder Head 344-7390 12 F-7
Sensor - Boom Down Control 344-7390 13 D-3
Sensor - Boom Up Control 344-7390 14 C-3
Sensor - Drive Pump 344-7392 15 A-6
Sensor - Idler Pump 344-7392 16 A-6
Sensor - NFC Drive Pump 344-7390 17 E-6
Sensor - NFC Idler Pump 344-7390 18 E-6
Sensor - Swing Control 344-7390 19 D-2
Swivel 234-4440 20 E-4
Valve Gp - Check (Return) 455-3961 21 E-5
Valve Gp - Load Control (Boom Drift Reduction) 323-7610 23 A-8
Valve Gp - Load Control (Stick Drift Reduction) 335-0200 24 D-5
Valve Gp - Main Control (Heavy Lift) 335-0180 25 E-7
Valve Gp - Main Control (STD) 335-0160 26 E-7
Valve Gp - Pilot (Travel) 369-8502 27 F-2
Valve Gp - Pressure Reducing (Boom Priority) 352-7065 28 C-2
Valve Gp - Shuttle (Cab) 323-7560 29 D-1
Valve Gp - Solenoid (Heavy Lift) 352-7176 30 C-4
Valve Gp - Swing Cushion 158-9085 31 E-6
Valve Gp - Travel Counterbalance (LH) 322-8714 32 E-5
Valve Gp - Travel Counterbalance (RH) 322-8714 33 E-4
Attachments: One-Way / One or Two Pump - Electric Control
Sensor Gp - Stick In Control 344-7390 37 C-2
Sensor Gp - Stick Out Control 344-7390 38 C-2
335-0172
Valve Gp - Main Control (ATTCH) 39 D-8
335-0183
Valve Gp - Pressure Reducing (Attach) 259-7430 40 D-3
Valve Gp - Relief (Line) 177-2653 41 F-1
TAP TABLE

Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
Number Location
A1 Att Stem 1 Extend EPRV Pressure D-4
A2 Att Stem 2 Extend EPRV Pressure D-4
AA Idler Pump Pressure B-3
BB Drive Pump Pressure A-3
CC Case Drain Pressure B-3
DD Negative Control Idler Pump Pressure B-1
EE Power Shift Pressure B-1
FF Negative Control Drive Pump Pressure A-2
GG Boom Regen Pressure B-8
PG Pilot Pressure B-3
SOS Oil Sampling Pressure B-3
8 7 6 5 4 3 2 1
BUCKET CYLINDER STICK CYLINDER BOOM CYLINDER (8) MOTOR GP (9) MOTOR GP
SWING TRAVEL MOTOR (LEFT) TRAVEL (LH) TRAVEL MOTOR (RIGHT)
SWG SWING MOTOR 334-9968 209-5992
PRKG BK (27) VALVE GP
CONTROL PG (10) MOTOR GP TP PILOT (TRAVEL)
TRAVEL (RH) 369-8502
209-5992 TT SINGLE SINGLE
SWG DR
MOTOR TRAVEL(L) TRAVEL(R)
DRAIN
(12) SENSOR GP MU
MU
F BOOM CYLINDER HEAD F
L5 R5 L6 SP2 344-7390 AUX
RETURN
AG BG Pp3 Pp3
R3 BP2

A1 DR B1 T1 T1
(FWD) (BKWD) (BKWD) (FWD)
T2 T2 T5 T1 T3 T6 T4
T2
pR1f pL1f pL2b pR2b (41) VALVE GP
RELIEF (LINE)
2 177-2653
1
AG BG BG AG

(31) VALVE GP
SWING CUSHION (R) A B (L) PD-Dr
158-9085 5 6 3 2
4 1
L4 R4 L7
A B B A
(26) VALVE GP (17) SENSOR GP (18) SENSOR GP 4 1
NFC DRIVE PUMP NFC IDLER PUMP (32) VALVE GP
MAIN CONTROL (STD) 5 6 3 2
E 335-0160 344-7390 344-7390 TRAVEL COUNTERBALANCE (LH)
(33) VALVE GP PD-Pi E
322-8714
(25) VALVE GP NFC-Dr NFC-Pi TRAVEL COUNTERBALANCE (RH)
MAIN CONTROL (HEAVY LIFT) (BKWD) 322-8714
(BKWD) (FWD) (FWD)
335-0180
NFC-S1 NFC-Dr1 NFC-Dr2 NFC-S2 L1 R1 L2 R2 (2) CONTROL GP
(3) CONTROL GP
JOYSTICK (LH) JLP JRP
NFC1 NFC2 2 SPEED JOYSTICK (RH)
15 16 323-7948
TRAVEL JLT JRT 323-7947
(20) SWIVEL GP CONTROL
SWG 234-4440 STICK SWING BUCKET BOOM
(21) VALVE GP DRAIN
MOTOR
CHECK (RETURN) FILTER
R.C.V-D DRAIN
455-3961

R7
L7 C (OUT) (IN) (R) (L) (OPEN) (CLOSE) (DOWN) (UP)
(39) VALVE GP pL7b pL7f JL1 JL3 JL2 JL4 JR2 JR4 JR1 JR3
MAIN CONTROL (ATTACH) (40) VALVE GP
335-0172 A2 A1 PRESSURE REDUCING
335-0183 HEAVY LIFT (ATTACH)
pR7f-Dr
(RET) B B2 A2 B1 A1 259-7430

pL7f
(EXT)
pR7b-Dr
(EXT) (EXT)
(RET) AUX 53 51 A1 A2 A3 A4 A5 A6 A7 A8
E RETURN
D pL7b (29) VALVE GP D
(EXT) SHUTTLE (CAB)
(24) VALVE GP P
LOAD CONTROL 323-7560
A (STICK DRIFT REDUCTION)
MU 335-0200
T
SDr T B1 C1 B2 B3 C2 B4 C3 B5 B6 B7 C4 B8 IDENT CONNECTOR FOR TOOL-SYSTEM
SOL1-T 53 ATT STEM 2 EXTEND EPRV
L6 SPi
SOL4-T
pR4b 51 ATT STEM 1 EXTEND EPRV
pL5f pL4b
22
P T 3 IDENT CONNECTOR
(13) SENSOR GP
SP2 (19) SENSOR GP 1 LEFT TRAVEL PRESS SW
(30) VALVE GP BOOM DOWN COTNROL
R6 344-7390 SWING CONTROL
SOLENOID (HEAVY LIFT) 2 RIGHT TRAVEL PRESS SW
SP1 344-7390
352-7116 pR5f 3 IMPLEMENT PRESS SW
A (14) SENSOR GP
BOOM UP COTNROL (38) SENSOR GP 12 PS PRESS EPRV
ST6 ST pL3b STICK OUT
344-7390 13 BOOM REGEN REPRV
2 SPEED HPi pBR 344-7390
pL6f pL3f (37) SENSOR GP
15 NFC 1 LIMIT EPRV
(IN) pSR TRAVEL STICK IN
CONTROL BPi 16 NFC 2 LIMIT EPRV
STICK(2) dST pR6f 344-7390
pR6f 17 SWING BRAKE SOL
pR3f
(OUT) pST MF-P PD-Pi MF-TANK NFC-Dr pR5b SPi 18 TRAVEL SPEED CHANGE SOL
C L5 C
(28) VALVE GP 19 STRAIGHT TRAVEL SOL
pR7f-Dr B PRESSURE REDUCING pSR 20 HYD LOCK SOL
R5 (BOOM PRIORITY)
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 352-7065 pR3b
21 SWING PRIORITY SOL
pR5f 22 HEAVY LIFT SOL
(OPEN) 18 20 P A
(CLOSE) pL6f pL5b
pL5f pR5b (7) MANIFOLD GP
17
(OUT) PILOT
BUCKET STICK(1) 215-5037
(IN) NFC-Pi T
pL5b
PRV-T
(1) ACCUMULATOR GP
L4 HYDRAULIC (CHARGED)
RDr P1 PAC
(R) 21 169-6981 (STD) (11) PUMP GP
pL4b 352-6860 (CANADA BC/AL) MAIN HYDRAULICS
R4 DR3 DR4 Pi2 DR5 T-OUT1 DR6
371-5210
DD
GG BRG M2

(UP)
13 (L)
pR4b pR7b-Dr AA Pn2
NFC2
LINE PATTERNS

pL3b Pressure Line


SWING SOL4-T BDr
PD-Dr Ps2 Pilot / Load Sensing Pressure
(UP) P2
pL3f SOL1-T SWG (4) FILTER & VALVE GP
A2 Drain / Return Lines
pBR PsM2
B PRKG BK PILOT (HYDRAULIC OIL) B
MF-P Component Group
CONTROL
BT3 R3 PRV-T
158-8987
EE Air Line
BT
CALLOUTS
CC
BP1 L3 OUT IN S1 Pm YY Taps (Pressure, Sampling, Sensor - by letter)

DL DL D Connectors (By letter)


S3
BP2 pR3b T
Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name

BOOM(1) BOOM(2) Component LocationsTable)


138-1234 Part Number

pR3f SDr Dr
BPi (DOWN) PG PC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
DrM PsM1 PILOT PUMP OUTPUT
BDr R2 dR1b PG SOS A3
DRIVE PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
pR2b P1 Ps1 TRAVEL LEFT CONTROL CIRCUIT
(FWD) RDr A1
POWER SHIFT CONTROL CIRCUIT
(23) VALVE GP TRAVEL(R) NFC1 SUPPLY LINE

LOAD CONTROL (BOOM DRIFT REDUCTION) L2 R.C.V-D Pn1


STICK CONTROL CIRCUIT
SWING CONTROL CIRCUIT
323-7610 R1 MF-TANK
BB
DRAIN / RETURN LINE
SWING BRAKE CIRCUIT
pL2b pR1f M1 IDLER PUMP OUTPUT & UQC CIRCUIT
(BKWD) (FWD) Pi 12 FF TRAVEL SPEED CONTROL CIRUIT
TRAVEL(L) dR1b
BUCKET CONTROL CIRCUIT
TRAVEL RIGHT CONTROL CIRCUIT
STR-TRAVEL BOOM CONTROL CIRCUIT

A L1
(5) FILTER GP
ATTACHMENT CONTROL CIRCUIT
A
pL1f CASE DRAIN
(BKWD) 289-8194 DRAIN
FILTER
pST

dST 19 THIS SCHEMATIC IS FOR THE 320F EXCAVATOR HYDRAULIC SYSTEM


(6) FILTER GP
HYDRAULIC RETURN ATTACHMENT: ONE-WAY / ONE OR TWO PUMP - ELECTRIC CONTROL
PUMP-S1 PUMP-S2 P2 HPi 188-4145 MEDIA NUMBER: UENR5509
(15) SENSOR GP (16) SENSOR GP SCHEMATIC PART NUMBER: 337-8525, CHANGE: 02, VERSION: HE
DRIVE PUMP Components are shown installed on a fully operable machine with the key and engine off, with parking brake set.
P1 IDLER PUMP Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
344-7392 344-7392 Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

8 7 6 5 4 3 2 1
PUMP - RIGHT REAR
VIEW ALL CALLOUTS
6

CC

11

FF

BB
PG 4
EE SOS
AA
DD 40
A1
A2
MACHINE - TOP RIGHT
VIEW ALL CALLOUTS

12

41
31
8

20

32

33

10
MAIN CONTROL VALVE
VIEW ALL CALLOUTS

17 18

21 30

39

26
28
25

16
15

GG
24

38
37

23

1 7
CAB - FRONT
VIEW ALL CALLOUTS

14

19
27 29
13

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