Cement Users’ Guide
MATERIALS FOR CONCRETE
Cement
Portland cement is a hydraulic binder and a finely ground inorganic material. When mixed with water,
it forms a paste which sets and hardens by means of hydraulic reactions. India has made great strides
in producing world class cement
Types
‘There ae various types of cement in use and the latest revised edition of 1S 456:2000, fdian
Standard code of practice for plain and reinforced concrete permits the use of 10 diffrent types of
cement. These are described below.
Ordinary portland cement
Ordinary portland cement (OPC) is a product obtained by intimately mixing together calcareous
(limestone, chalk, marl, ete) and argillaceous (clay, shale, ete) materials, with or without other
‘materials containing silica, alumina or iron oxide, burning them at a high temperature, and grinding
the resulting intermediate product, clinker with gypsum, After burning, no material other than gypsum
is added,
Grades of OPC
‘The Bureau of Indian Standards has classified OPC into three grades for producing different grades
of concrete to meet the demands of the construction industry. The classification is made on the basis
of compressive strength at 28 days as:
33 grade ~ ordinary portland cement, 1S 269:1989
43 grade- ordinary portland cement, IS 8112:1989
53 grade - ordinary portland cement, IS 12269 : 1987.
‘The grade indicates compressive strength of the cement in N/mm? at 28 days. The basic physical and
chemical propertics of the three grades of OPC are given in Table 1
Since higher grades of concrete necessitate the use of higher strengths of cement at 28 days, use of
33-grade cement has dropped during the last decade.
Both 43 grade and 53 grade cement can be used for producing higher grades of conerete,
Low alkali portland cement
There is no separate standard for low alkali portland cement. But in regions where the aggregates have
reactive silica or carbonates, alkalies in the cement are restricted to (0.6 percent of soda equivalent
(Na20 + 0.658 K20) with a view to avoid the occurrence of alkali-aggregate reaction, leading to
possible cracking and destruction of concrete. In such cases, instead of low alkali portland cement,
blended cements can be used with added advantage.
Blended cements
Blended cements or composite cements are those cements in which a mineral additive has been added.
to portland cement. Blended cement is a hydraulic cementitious product, similar to ordinary portland
‘coment, but due to the addition of blending material it has certain improved properties compared to
OPC.
Portland pozzolana cement (PPC) is manufactured either by grinding intimately together portland
cement clinker, gypsum and @ pozzolana such as flyash, or by imimately and uniformly blending
portland cement and fine pozzolana. The BIS has differentiated PPC based on the pozzolana added to
the mix, Thus IS 1489 (Part 1) is portland pozzolana cement (flyash based). According to the latest
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