TESTING AND ADJUSTING STANDARD VALUE TABLE FOR ENGINE

STANDARD VALUE TABLE FOR ENGINE

Machine Model WA470-5, WA480-5

Engine SAA6D125E-3
Standard Value For
Item Measurement Conditions Unit New Machine Service Limit Value

High idling 2,170 +20

-80 2,170 +20
-80
Engine speed Low idling rpm 750 0+50 750 0+50
Rated speed 2,000 —

Air supply At rated output kPa Min. 79.8 60

{mmHg} {Min. 600} {450}
At sudden acceleration Max. 4.5 6.5
Exhaust gas color Bosch index
At high idling Max. 1.0
Exhaust temperature
(Turbocharger inlet Whole speed range °C Max. 650 700
(Ambient temperature 20 °C)
temperature)
Intake valve 0.33 —
Valve clearance Exhaust valve mm 0.71 —
Oil temperature: 40 ~ 60 °C MPa Min. 2.9
Compression pressure {kg/cm2} {Min. 30}
(SAE oil) —
(Engine speed) (rpm) (150 ~ 200)
Blow-by pressure (Water temperature: Operating range) kPa Max. 0.98 1.96
(SAE oil) At rated output {mmH2O} {Max. 100} {200}
(Water temperature: Operating range)
392 ~ 588 206
At high idling (SAE30)
{4.0 ~ 6.0} {2.1}

At high idling (SAE10W) kPa 343 ~ 539 176

Oil pressure {3.5 ~ 5.5} {1.8}
{kg/cm2}
At low idling (SAE30) Min. 147 69
{Min. 1.5} {0.7}
Min. 98 69
At low idling (SAE10W) {Min. 1.0} {0.7}
Oil temperature Whole speed range (Inside oil pan) °C 90 ~ 120 Min. 120
Deflection when
pressed with a finger Alternator - crank-
13 —
force of approx. 58.8 shaft pulley
N {approx. 6 kg}.
Belt tension mm
Deflection when
pressed with a finger Air conditioner -
force of approx. 98 N crankshaft pulley 16 ~ 20 —
{approx. 10 kg}.

20-2 WA470-5
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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

STANDARD VALUE TABLE FOR CHASSIS

The * mark shows the value before the detent.
Machine Model WA470-5, WA480-5

Category Item Measurement Conditions Unit Standard Value For New

Machine Service Limit Value

N - FOR-
N
Operating effort WARD,
• Engine Stopped {kg} 5.9 +4.9
-3.0 {0.6 +0.5
-0.3 } Max. 16.7 {1.7}
Direc- REVERSE
• Measure at center of
tional lever N - FOR- lever knob
Travel WARD, mm 35 ± 10 35 ± 20
REVERSE
1st ~ 2nd • Engine stopped 5.9 +4.9
-3.0 {0.6 +0.5
-0.3 } Max. 16.7 {1.7}
• Measure at center of N
Operating effort 2nd ~ 3rd 5.9 +4.9
-3.0 {0.6 +0.5
-0.3 } Max. 16.7 {1.7}
lever knob {kg}
Speed 3rd ~ 4th 5.9 +4.9
-3.0 {0.6 +0.5
-0.3 } Max. 16.7 {1.7}
lever 1st ~ 2nd 35 ± 10 35 ± 20
Travel 2nd ~ 3rd mm 35 ± 10 35 ± 20
3rd ~ 4th 35 ± 10 35 ± 20
HOLD → RAISE • Engine speed: Low Max. 12.8 {1.3} * Max. 19.6 {2.0} *
idling
RAISE → HOLD • Hydraulic oil temper- Max. 14.7 {1.5} Max. 22.6 {2.3}
ature:
HOLD → LOWER Max. 12.8 {1.3} * Max. 19.6 {2.0} *
45 ~ 55 °C
Boom
LOWER → HOLD — —
Operating LOWER → FLOAT
N Max. 15.7 {1.6} Max. 23.5 {2.4}
effort {kg}
FLOAT → HOLD Max. 14.7 {1.5} Max. 22.6 {2.3}
Working
equipment
HOLD → DUMP Max. 17.7 {1.8} Max. 26.5 {2.7}
control
lever
Bucket HOLD → TILT Max. 12.8 {1.3} * Max. 19.6 {2.0} *

TILT → HOLD Max. 14.7 {1.5} Max. 22.6 {2.3}

HOLD → RAISE • Engine speed: Low 43 ± 9 * 43 ± 18 *

Boom HOLD → RAISE idling 43 ± 9 * 43 ± 18 *
• Hydraulic oil temper-
Travel HOLD → RAISE
ature: mm 50 ± 9 50 ± 18
HOLD → RAISE 45 ~ 55 °C 50 ± 9 50 ± 18
Bucket
HOLD → RAISE 43 ± 9 * 43 ± 18 *
• Engine stopped
Play • Machine facing mm Max. 20 Max. 50
straight to front

• Flat, horizontal,
straight, dry paved
road surface N 6.9 ∼ 12.6
Operating effort Max. 19.6 {2.0}
{kg} {0.7 ~ 1.3}
• Engine speed: Low
idling (Bucket empty)
Steering
wheel
• Engine speed: High
Turning speed (Not including play) idling Turns 3.6 ± 0.4 3.6 ± 0.4
• Left lock - right lock

Low idling • Engine speed:

Low idling
3.6 ∼ 4.4 Max. 6.0
• Hydraulic oil
Operat-
ing time
temperature: P mode Sec. 3.2 ∼ 3.8 Max. 5.2
45 ~ 55 °C
High idling
N mode 3.4 ∼ 4.0 Max. 5.6

WA470-5 20-3
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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA470-5, WA480-5

Standard Value For Service Limit
Category Item Measurement Condition Unit New Machine Value

Operating effort • Engine started N 53.9 ~ 73.6 Max. 107.9

{kg} {5.5 ~ 7.5} {11.0}

Operating Neutral (α1) 48 —

deg.
angle Neutral (α2) 35 ± 1 —

Accelera-
tor pedal

Stopper height (L) TWW02271 mm 56 ± 5 —

• Engine speed: Low idling N 294 ± 29.4

Operating effort Max. 421.4 {43}
• Hydraulic oil temperature: 45 ~ 55 °C {kg} {30 ± 3}

Operating Neutral (α1) 45 —

deg.
angle Neutral (α2) 15 +1 —
0

Brake
pedal
BWW10090
Play mm 5 ± 0.5 —

Fitting of wheel lock A • Tire inflation pressure: Specified pres- Max. 2.5 —
ring B sure Max. 4.0 —

Tire mm
Clearance of wheel TEW00003
lock ring C 2 ~ 10 —

20-4 WA470-5
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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA470-5, WA480-5

Standard Value For
Category Item Measurement Conditions Unit New Machine Service Limit Value

• Engine water tem- WA470-5 WA480-5 WA470-5 WA480-5

perature:
Operating range 1,770 ± 1,900 ± 1,770 ± 1,900 ±
Torque converter stall N mode
• Torque converter oil 100 100 200 200
temperature:
P mode 2,020 ± 2,020 ± 2,020 ± 2,020 ±
60 ~ 80 °C 100 100 200 200
Engine • Hydraulic oil tem- 1,800 ± 1,950 ± 1,800 ± 1,950 ±
perature: N mode rpm
speed 100 100 200 200
Hydraulic stall 45 ~ 55 °C
2,050 ± 2,070 ± 2,050 ± 2,070 ±
P mode
100 100 200 200

N mode 1,530 ± 1,610 ± 1,530 ± 1,610 ±

Torque converter stall + 100 100 200 200
hydraulic stall 1,665 ± 1,670 ± 1,665 ± 1,670 ±
P mode
100 100 200 200
• Torque converter oil temperature: 2.78 ± 0.2
Low idling
{28.3 ± 2}
←
Main relief 60 ~ 80 °C
valve • Engine: Rated speed 2.93 ± 0.2
Rated speed ←
{29.9 ± 2}
Torque converter relief (Inlet Max. 0.93 {Max. 9.5} ←
port) pressure
Transmis-
Torque converter outlet port 0.59 ± 0.05
sion, torque
oil pressure
MPa
{kg/cm2} {6.0 ± 0.5}
←
converter
1st, 2nd, • Torque converter oil temperature: 2.31 ± 0.15 ←
3rd, 4th 60 ~ 80 °C {23.5 ± 1.5}
ECMV out- • Engine: Rated speed 2.06 ± 0.15 ←
put (Clutch) F-R
• Manual switch ON {21.0 ± 1.5}
oil pressure
2.31 ± 0.15
Lock-up
{23.5 ± 1.5}
←

• Hydraulic oil temperature: 20.6 +0.49

45 ~ 55 °C MPa 20.6 ± 0.49 -1.27
Steering Steering relief pressure {kg/cm2} {210 ± 5} +5
• Engine speed: High idling {210 -13 }

• Engine • Point where

speed:
brake oil pres- 5.9 +0.5
0 5.9 +0.98
-0.5
Low idling
Charge cut-in pressure • Hydraulic sure warning
oil tempera- {60 +5
0 } +10
{60 -5 }
ture: 45 ~
lamp goes out
Accumula- MPa
55 °C {kg/cm2}
tor
• Point where oil
pressure is going 9.8 +0.98
0 9.8 +1.5
-0.5
Charge cut-out pressure up and then
{100 0+10 } +15
{100 -5 }
starts to go down

WA470-5 20-5
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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA470-5, WA480-5

Cate- Standard Value For New
gory Item Measurement Conditions Unit Machine Service Limit Value

WA470-5 WA480-5 WA470-5 WA480-5

1st 6.3 ± 0.3 6.3 ± 0.3 6.3 ± 0.45 6.3 ± 0.45

2nd 12.1 ± 0.6 12.1 ± 0.6 12.1 ± 0.9 12.1 ± 0.9
P mode
3rd 21.7 ± 1.1 21.6 ± 1.1 21.7 ± 1.7 21.6 ± 1.7
4th 34.9 ± 1.7 34.3 ± 1.7 34.9 ± 2.6 34.3 ± 2.6
FORWARD
1st 5.4 ± 0.3 5.7 ± 0.3 5.4 ± 0.45 5.7 ± 0.45
2nd 10.2 ± 0.5 11.0 ± 0.6 10.2 ± 0.75 11.0 ± 0.9
N mode
Travel speed 3rd 18.5 ± 0.9 20.0 ± 1.0 18.5 ± 1.4 20.0 ± 1.5
Power
train (Bucket 4th km/h 29.2 ± 1.5 32.0 ± 1.6 29.2 ± 2.3 32.0 ± 2.4
empty)
1st 6.7 ± 0.3 6.6 ± 0.3 6.7 ± 0.45 6.6 ± 0.45
2nd 12.8 ± 0.6 12.8 ± 0.6 12.8 ± 0.9 12.8 ± 0.9
P mode
3rd 23.0 ± 1.2 22.8 ± 1.1 23.0 ± 1.8 22.8 ± 1.7
4th 36.0 ± 1.8 35.8 ± 1.8 36.0 ± 2.7 35.8 ± 2.7
REVERSE
1st 5.6 ± 0.3 6.1 ± 0.3 5.6 ± 0.45 6.1 ± 0.45
2nd 10.9 ± 0.5 11.7 ± 0.6 10.9 ± 0.75 11.7 ± 0.9
N mode
3rd 19.7 ± 1.0 21.3 ± 1.1 19.7 ± 1.5 21.3 ± 1.7
4th 30.1 ± 1.5 34.1 ± 1.7 30.1 ± 2.3 34.1 ± 2.6

Brake oil pres- • Hydraulic oil temperature:

5.1 ± 0.49 {52 ± 5} 5.1 ± 0.98 {52 ± 10}
sure 45 ~ 55 °C

• Engine stopped MPa

{kg/cm2}
Drop in brake • Keep brake pedal depressed at 4.9
Max. 0.49 {5.0} Max. 0.49 {5.0}
pressure MPa {50 kg/cm2} and measure drop in
oil pressure after 5 min.

• Tire inflation pressure: Specified pres-

sure
Wheel • Flat, horizontal, straight, dry paved
brake
road surface
• Speed when applying brake: 20 km/
Performance m Max. 5 Max. 5
h, braking delay: Within 0.1 sec.
• Brake pedal operating effort: Specified
operating effort (294 ± 29.4 N {30 ± 3
kg})
• Measure braking distance

• Oil pressure: 4.9 MPa {50 kg/cm2} Shaft protrusion reaches wear
Disc wear mm Shaft protrusion 0
• Pedal depressed fully limit position (2.4 mm)

20-6 WA470-5
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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine model WA470-5, WA480-5

Standard Value For
Category Item Measurement Conditions Unit New Machine Service Limit Value

• Torque converter oil temperature: 60 ~

Parking brake inlet pres- 80 °C MPa Min. 2.27 Min. 2.27
sure {kg/cm2} {Min. 23.1} {Min. 23.1}
• Engine speed: Low idling

• Tire inflation pressure: Specified pres-

sure
• Flat paved road with 1/5 (11° 20’) grade
• Dry, paved road surface
• Machine at operating condition

Parking
brake
Performance — Holds in position Holds in position

TEW01360

Disc thickness mm 3.2 ± 0.08 2.97

• Hydraulic oil temperature:

PPC valve basic pres- 45 ~ 55 °C 3.72 +0.2
0 {38 +2
0 } 3.72 +0.2
-0.2
+2
{38 -2 }
sure
• Engine speed: High idling

Boom • Hydraulic oil temperature:

PPC PPC RAISE, MPa
45 ~ 55 °C {kg/cm2}
valve FLOAT; 3.72 +0.1
-0.1
+1
{38 -1 } 3.72 +0.1
-0.2
+1
{38 -2 }
out- Bucket • Engine speed: High idling
put DUMP, TILT • Control lever operated fully
pres-
sure Boom 2.2 ± 0.25 2.2 ± 0.39
LOWER {22.5 ± 2.5} {22.5 ± 4}

WA470-5 20-7
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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA470-5, WA480-5

Cate- Standard Value For New

gory Item Measurement Conditions Unit Machine Service Limit Value

Work equipment • Hydraulic oil temperature: 45 ~ 55 °C MPa 20.6 ± 0.49 20.6 +0.49 +5
{210 -13 }
relief pressure • Engine speed: High idling {kg/cm2} {210 ± 5} -1.27

• Hydraulic oil temperature: 45 ~ 55 °C WA470-5 WA480-5 WA470-5 WA480-5

Boom RAISE • Engine speed: High idling N mode 6.7 ± 0.5 6.8 ± 0.5 Max. 8.6 Max. 8.8
• No load P mode 5.8 ± 0.5 6.3 ± 0.5 Max. 7.6 Max. 8.2

N mode 4.3 ± 0.5 4.1 ± 0.5 Max. 5.8 Max. 5.5

TEW01361
Boom
LOWER P mode 3.7 ± 0.5 3.8 ± 0.5 Max. 5.0 Max. 5.2
Work equipment speed

When • Hydraulic oil temperature: 45 ~ 55 °C N mode sec. 1.6 ± 0.3 1.7 ± 0.3 Max. 2.3 Max. 2.4
fully
operated • Engine speed: High idling P mode 1.4 ± 0.3 1.6 ± 0.3 Max. 2.0 Max. 2.3
• No load
N mode 1.4 ± 0.3 1.6 ± 0.3 Max. 2.0 Max. 2.3
Work equipment

Buck
et tilt- Bucket TEW01362
back horizon-
tal
(Above P mode 1.2 ± 0.3 1.5 ± 0.3 Max. 1.8 Max. 2.2
ground)

• Hydraulic oil temperature: 45 ~ 55 °C

• Leave for 5 minutes after stopping engine then mea-
Retraction of sure for next 15 minutes
boom cylinder • Bucket empty, boom, bucket horizontal Max. 30 Max. 36
rod
Hydraulic drift

TEW01363 mm

Retraction of
bucket cylin- Max. 20 Max. 24
der rod

20-8 WA470-5
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TESTING AND ADJUSTING STANDARD VALUE TABLE FOR CHASSIS

Machine Model WA470-5, WA480-5

Standard Value For
Category Item Measurement Conditions Unit New Machine Service Limit Value

• Engine speed: High idling

• Engine water temperature: Min. 95
°C
Max. fan speed • Hydraulic oil temperature: Min. 95 1,400 ± 100 1,400 ± 200
°C
• Torque converter oil temperature:
Min. 105 °C
Oil pressure drive fan rpm
• Engine speed: Low idling
• Engine water temperature: Max. 40
°C
Min. fan speed • Hydraulic oil temperature: Max. 40 240 ± 50 240 ± 100
°C
• Torque converter oil temperature:
Max. 40 °C

WA470-5 20-9
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