Professional Documents
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SECTION - III
TECHNICAL SPECIFICATION
OF
ELECTRICAL
MATERIALS
“ GROUP – B ”
TECHNICAL SPECIFICATION
Single Pole Transformer mounting Bracket suitable for installation of single Phase 11/.23 KV
10KVA and 16 KVA and 25KVA 11/0.4KV Transformers made out of 75x40x6 mm MS
channel,65x65x6 mm & 50x50x6mm MS Angle as per drawing REC Standard is to be
followed. The mounting bracket will be painted with two coats of red-oxide paints.
Bill of materials :
1. 75x40x6 mm M.S channel – 2 nos.(transformer mounting channel) with 50x8 mm -2 nos. M.S
flat flange welded for fixing of transformer base channel.
2. 65x65x6 mm M.S angle – 2 nos.(cantilever)
3. 50x50x60 mm M.S angle – 2nos. ( fixing with pole)
Approved drawing enclosed.
Sl.
No. Description Specified Bidders Offer
6 Dimension (100x50x6)mm
Size of M S Flat welded at both
7 ends 50x8mm
11 KV ‘V’ cross arm made out of 75x40x5 mm M.S Channel as 500 Nos.
per REC Standard A6. The cross arm shall be fabricated out of
75x40x5 mm size channel having 6.8 Kg/mtr. with 50mmx6mm
flat as per drawing on top & bottom flange of the channel where
the insulator pin is to be mounted. After fabrication the cross
arm shall be painted with two coats of Red Oxide primer,
conforming to REC construction standard & drawing.
Sl.
No. Description Specified Bidders Offer
6 Dimension (75x40x5)mm
Size of M S Flat welded at both
7 ends 50x8mm
11 KV Hard Ware fittings Tongue & Clevis type ,confirming 500 Sets
to REC Construction Standard C-2 and as per drawing.
TECHNICAL SPECIFICATION
(B) Tongue & Clevics type Hardware Fittings (Conventional / ¼ Performed ) for T
& C type Strain Insulators
The Hardware fittings ( Tongue & Clevis type) shall be suitable for fixing on 75 mmx40
mm Channel Cross Arm an accommodation 34mm²/55mm²/100mm² Conductors.
The set shall comply of the following components :-
(i) Cross arms straps (Dead & Straps) with Bolt (16mm) Nut and Spring Washer.
(ii) Two Nos. forged cotter pints and spring washer to suit the tongue and the clevics.
(iii) Formed helical fittings should be of suitable materials i.e all alloy aluminum steel
suitable for 34mm²/55mm²/100mm² ACSR/AAAC.
(iv) Strain clamps shall be suitable for the above ACSR
conductor or AAAC.The ultimate strength of the clamp
should not be less than 3000 Kg and slipping strength
shall not be less than 90% of this figure.The clamp
should be malleable cast iron/All alloy A-6.
Tests :
String insulator fittings shall comply with the following tests as per IS: 2486 (Part.I)
Type Tests:
a) Visual examination test
ii) Verification of dimensions
iii) Slip strength test
iv) Mechanical test
v) Electrical resistance test
vi) Heating cycle test
vii) Galvanising test.
Acceptance/ Routine Test :
i)Verification of dimensions
ii) Mechanical test
iii) Galvanising test
iv) Vidual examination test
v) Routine mechanical test.
Marking :
The caps and clamps shall have marked on them as trade mark & year of
manufacturing.
Packing :
All hardware fittings shall be packed in bags or boxes suitable for rough
handling. Packing shall be marked with the strength and KV rating.
The bidders are required to furnish the guaranteed technical particulars duly filed
in the proforma along with the bid.
1. The bolts & Nuts shall be ISI Marked Mild Steel of Black Grade “B” and shall be
round with hexagonal head.
(i) The Bolts and Nuts shall be manufactured by Hot/Cold forging process neatly and
cleanly finished and shall have metric threads as per IS : 4218/1967 with its latest
amendments.
(ii) The dimensions of the bolts & nuts and tolerances should conform to IS: 1363 with
their latest amendments in all respect. The eccentricity and angular errors of various
elements shall be within specified limits as per IS: 1367/1967 with its latest
amendments the bolts & nuts shall be free from forging and threading defects such as
cuts, spats. burns, bulging taper eccentricity, loose fill etc. which may affect their
serviceability.
(iii) The colt heads and nuts shall be chamfered on one face only and other face shall be
machined made.
(iv) Mechanical property requirement of tester shall conform to IS: 1367 (Part-III)
1979 property class 4.6 for bolts & property class-5 for nuts as per
IS: 1367 (Part VI) —1980.
(v) The bolts & nuts shall be supplied in well-cleaned conditions and suitably protected
against corrosion in individual bags of 50 kgs.
2. ACCEPTANCE TESTS:
The bidder should furnish test certificate from his awn/recognized Govt. Laboratory giving
the results of tests as per IS: 1367 (Part-Ill) —1979 & IS: 1367 (Part-VI) 1980 The test
certificate shall be in respect of the following for all sizes of both bolts & nuts as applicable
given below:-
i) Dimensional particulars (Sampling Ifl accordance with IS: 2614 for both bolts & nuts
(tolerance as per drawing).
ii) Tensile strength test on full size (for bolts minimum 400 NI Sq.mm and for Nuts Proof
Stress test Mm 610 N/Sq. mm).
iii) Power load test on full size bolts and M-12-51400 N for 15 Sec.
v) Brinell hardness tests or Rockwell Hardness or Vickers’s Hardness tests for bolts min-
114 &max. 209 or mm. 67 & max. 95 or mm. 120 & max. 220 respectively. For nuts
Vickers’s Hardness mm. 130 & max. 302.
The bidder shall arrange to carryout acceptance tests in presence of owners inspecting
officer in his own laboratory. In case testing facilities are not available at works he will
make necessary arrangements for carrying out these tests at a Govt. recognized lab at his
own expense(s) and will provide all testing arrangement for Board’s representative to
witness the tests.
4. Markings:
On the bolt head, there shall be identification marking of the manufacturer as well as
property class ‘4.6”. If possible property class “5” shall be marked on Nuts also. Further
‘ISI’ mark shall be marked on
Sunny Bags for proper identification.
TECHNICAL SPECIFICATION OF
LT STAY SET
1. SCOPE
This specification covers design, manufacture, testing of 1 6 m m GI Stay Sets .
2. GENERAL REQUIREMENTS
This stay sets (Line Guy set) will consist of the following components:-
ii) Anchor Rod with one washer and Nut
Overall length of rod should be 1800 mm to be made out of 16 mm dia GS Rod,
one end threaded up to 40 mm length with a pitch of 5 threads per cm and
provided with one square GS washer of size 40X40x1.6mm and one GS
hexagonal nut conforming to IS:1367:1967 & IS:1363:1967. Both waster and nut
to suit threded rod of 16 mm dia. The other end of the rod to be made into a round
eye having an inner dia of 40mm with best quality welding.
4. Welding
The minimum strength of welding provided on various components of 16mm
shall be 3100 kg . Minimum 6mm filet weld or its equivalent weld area should be
deposited in all positions of the job i.e. at any point of the weld length. The
welding shall be conforming to relevant IS:823/1964 or its latest amendment.
5. Threading
The threads on the Anchor Rods, Eye Bolts and Nuts shall be as per specification
IS; 4218:1967 (ISO Metric Screw Threads). The Nuts shall be conforming to the
requirements of IS: 1367:1967 and have dimension as per IS 1363:1967. The
mechanical property requirement of fasteners shall confirm to the properly clause
4.6 each for anchor rods and Eye bolt and property clause 4 for nuts as per IS:
1367:1967.
6. TESTS
The contractor shall be required to conduct testing of materials at
Govt./Recognized testing laboratory during pre-dispatch inspection for Tensile
Load of 3100 Kg applied for one minute on the welding and maintained for one
minute for 16 mm dia stay sets .
7. IDENTIFICATION MARK
All stay sets should carry the identification mark of the Purchaser
NESCO as applicable. This should be engraved on the body of stay rods to
ensure proper identification of the materials.
The nuts should be of a size compatible with threaded portion of rods and there
should be not play or slippage of nuts.
Welding wherever required should be perfect and should not give way after
erection.
8. TOLERANCES
The tolerances for various components of the stay sets are indicated below
subject to the condition that the average weight of finished stay sets of 16mm dia
excluding nuts, thimbles and washers shall not be less than the weight specified
above:-
5 Galvanisatio
n thickness
a Anchor
All galvanization shall be carried out in accordance with IS: 2629 . The weight of Zinc
Plate
deposited shall be in accordance with IS: 2629 and shall not less than 0.61 kg/m² with a
b Anchor
minimum thickness of 86 microns for items of thickness more than 5 mm, 0.46kg/m²(64
Rod microns) for items of thickness between 2 mm & 5 mm& 0.33kg/m²(47 microns) for
c TurnBuckle items less than 2 mm thickness.
Bow
d Eye Bolt
Rod
6 Thimble 2 nos. to be made of 1.5 mm thick G.S Sheet into a size 75x22x40 mm & shape as per standard.
One G.S Hexagonal Nut confirming to IS:1363 & 1367 with one square washer of size 50x50x6
mm (G.S) along with Anchor Rod.
Two G.S Hexagonal Nuts of suitable size along with Eye Bolt Rod.
TECHNICAL SPECIFICATIONS
STAY WIRE (7/12 SWG)
1. Application Standards
Except when they conflict with the specific requirements of this specification, the
G.I Stay Stranded Wires shall comply with the specific requirements of IS: 2141-
1979. IS: 4826-1979 & IS: 6594-1974 or the latest versions thereof.
a) The G.I. stranded wires covered in this Specification are intended for use on
the overhead power line poles, distribution transformer structures etc.
b) The G.I stranded wires shall be of 7/12 SWG 7/2.5 mm for LT lines standard
sizes.
3. Materials
The wires shall be drawn from steel made by the open hearth basic oxygen or
electric furnace process and of such quality that when drawn to the size of wire
specified and coated with zinc, the finished strand and the individual wires shall
be of uniform quality and have the properties and characteristics as specified in
this specification. The wires shall not contain sulphur and phosphorus exceeding
0.060% each.
The wires shall be of tensile grade 4, having minimum tensile strength of 700
N/mm² conforming to 1S:2141.
The minimum breaking load of the wires before and after stranding shall be as
follows:
Min. breaking
load of the
Single wire Min. breaking load
No. of Wires Wire Dia before of the standard
& Const. (mm) stranding (KN) wire (KN)
7 (6/1) 2.5 3.44 21.40
Minimum
weight of
zinc coating 490 gm/mm2 490 gm/mm2 490 gm/mm2
before
stranding
Minimum
weight of
zinc coating 475 gm/mm2 475 gm/mm2 475 gm/mm2
before
stranding
4. Construction
a) The galvanized stay wire shall be of 7-wire construction. The wires shall be so
stranded together that when an evenly distributed pull is applied at the ends of
completed strand, each wire shall take an equal share of the pull.
b) Joints are permitted in the individual wires during stranding but such joints
shall not be less than 15 metres apart in the finished strands.
c) The wire shall be circular and free from scale, irregularities, imperfection,
flaws, splits and other defects.
5. Tolerances
A tolerance of (+) 2.5% on the diameter of wires before stranding shall be
permitted.
6. Sampling Criteria
The sampling criteria shall be in accordance with IS :2141.
i) The wires shall be subjected to the following tests in accordance with IS :2141.
a) Ductility Test
b) Tolerance on Wire Diameter
The Zinc Coating shall conform to "Heavy Coating" as laid down in 1S:4826
8. Marking
Each coil shall carry a metallic tag, securely attached to the inner part of the coil
bearing the following information:
9. Packing
The wires shall be supplied in 75-100 Kg. coils. The packing should be done in
accordance with the provisions of IS:6594
b Tolerance + 5%
NOTE: -
1. On asking, after opening of tenders , the qualified bidders should be submitted specific
samples to the SDO, Stores for finalization of the Tender.
2. The Manufacturer and Authorized Dealer of reputed company shall be given
priority on production of Documentary Evidence.
3. The material when ordered should be dispatched to the Stores Balasore by Road
Transport.
4. Tenderer should put their signature with seal in all the above pages.
5. The undersigned reserves the right to reduce or increase the quantity at time of
placing orders and right to reject any or all quotations without assigning any
reason thereof.
6. Price variation clause is not allowed.
Price Schedule
GROUP - B
Total Amount in
Entry Tax Rs. (@
Offered quantity
Description of
Unit Ex-works
materials
Sl. No.
(@ …..%)
Freight &
Insurance
…..%)
…. %)
Total
price
(Rs.)
Unit
Rs.
1. Single phase transformer No
mounting bracket.
2. i) 33 KV ‘V’ cross arm (MS)
iii) 16x150mm
iv) 16x175mm
v) 16x200mm
vi) 16x225mm
vii) 16x250mm
viii) 16x275mm
ix) 16x300mm
x) 16x350mm
9. 16 mm LT Stay Set
10. 7/12 SWG G.I Stay wire
11. Aluminium cable socket
i) 120 mm²
ii) 185 mm²
iii) 240 mm²
iv) 300 mm²
12. Aluminium binding wire
13. Tinned Copper Fuse Wire
i) 5 Amp.
ii) 10 Amp.
iii) 63 Amp.
iv) 102 Amp.
v) 200 Amp.
14. Kit-Kat Fuse
i) 300 Amp
ii) 400 Amp.
15. i) 33 KV Danger Board
ii) 11 KV Danger Board