QE341 Operations Manual 01 07 15 English PDF

Original Instructions
OPERATOR’S MANUAL
qe341
MQE341OEN
010715
qe341
© Copyright 2015 Sandvik Construction Mobile Crushers and Screens Ltd.
All rights reserved. No parts of this document may be reproduced or copied in any form or by any
means without written permission from Sandvik. All data and information in this manual may be
changed without further notice. Reservation for misprints.
Tullyvannon, Ballygawley, Co.Tyrone, Northern Ireland, BT70 2HW

Telephone +44 (0) 28 8556 7799, Fax +44 (0) 28 8556 7007
www.construction.sandvik.com
qe341 CONTENTS
1 SAFETY
1.1 Safety principles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

1.1.1 Signal words - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
1.1.2 General hazard symbol - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8
1.1.3 Essentials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
1.1.4 Safety hazards pertaining to the equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9
1.1.5 Colour coded safety signs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
1.1.6 Symbols for prohibited actions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 10
1.1.7 Symbols for mandatory actions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
1.1.8 Symbols for hazards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 12
1.2 Features for operator safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13
1.3 Environmental safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

1.3.1 Hazardous materials - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14
1.3.2 Battery disposal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
1.3.3 Machine disposal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 15
1.4 Personal protective equipment (PPE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16
1.5 Organisational safety measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

1.5.1 Fire risk control measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17
1.6 Personnel qualifications, requirements and responsibilities - - - - - - - - - - - - - - - - - - - - - - - - - - 18
1.7 Safety advice regarding specific operational phases - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

1.7.1 Standard Operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
1.7.2 Blockage or malfunction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
1.7.3 Unguarded areas - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19
1.7.4 Fire risk control measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 20
1.8 Special work, including maintenance, parts disposal and hazardous materials - - - - - - - - - - - 21
1.8.1 Securing equipment before performing maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
1.8.2 Maintenance site conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
1.8.3 Replacement & removal of components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
1.8.4 Climbing and falling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
1.8.5 Safety considerations during maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.8.6 Safety considerations during cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.8.7 Removal of safety devices, guards and decals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.8.8 Surrounding structures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
1.8.9 Safety when refuelling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
1.9 Specific hazards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

1.9.1 Electrical energy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
1.9.2 Automotive batteries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
1.9.3 Gas, dust, steam, smoke and noise - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 27
1.9.4 Welding or Naked Flames - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
1.9.5 Hydraulic equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 29
1.9.6 Hazardous substances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 30
1.10 Vibration levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31
1.11. Hazard zones - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
1.12. Decal locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34
1.13. Maximum inclination angles when moving - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37
Copyright © Sandvik Construction 1

QE341 - en - 010715
CONTENTS qe341
1.14. Safeguarding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
1.14.1. Guards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 38
1.15. Protective measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

1.15.1. Emergency stop positions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39
1.16. Measured noise levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40
2. TRANSPORTATION & TECHNICAL DATA
2.1. Preparation for transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44

2.1.1. Special transport considerations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44
2.1.2. Stow the feeder for transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
2.1.3. Stow the maintenance platforms for transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 48
2.1.4. Stow the fines conveyor for transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 51
2.1.5. Stow the mid grade conveyor for transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
2.1.6. Fold the oversize conveyor for transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
2.1.7. Raise the optional legs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 59
2.1.8. Secure the hopper rear panel - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
2.1.9. Moving the machine on or off transport vehicle - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
2.2. Transport and Working Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64

2.2.1. Three Way Split - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
2.2.2. Two Way Split - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 68
2.3. Machine information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72

2.3.1. Common applications and limitations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
2.3.2. Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
2.3.3. Processing operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
2.3.4. Key features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72
2.4. Technical information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74
2.5. Identification of main units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
2.6. Specification of main units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76

2.6.1. Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
3. PRODUCT OVERVIEW
3.1. Electrical system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
3.2. Hydraulic lever controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81
3.3. Operational controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
3.4. Display screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

3.4.1. Auxiliary mode home screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
3.4.2. Operation mode home screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86
3.4.3. Track mode home screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 86
3.4.4. Engine information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87
3.4.5. Machine diagnostics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 88
3.4.6. Service mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 97
3.4.7. Active error display screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
3.4.8. Feeder radio remote control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 98
3.4.9. Track controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
2 Copyright © Sandvik Construction

QE341 - en - 010715
qe341 CONTENTS
4. COMMISSIONING AND SHUT DOWN
4.1. Pre-commissioning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102

4.1.1. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
4.1.2. Machine preliminaries - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
4.1.3. Site working location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 104
4.2. Engine starting procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105

4.2.1. Before starting the engine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105
4.2.2. Engine start - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 106
4.3. Stopping machine in an emergency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108

4.3.1. Emergency Stop Locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108
4.3.2. How to operate an emergency stop - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108
4.4. Moving machine on the tracks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109

4.4.1. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
4.4.2. Before moving the machine - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109
4.4.3. Radio remote track control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 110
4.4.4. Umbilical track control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 110
4.4.5. Track control mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
4.4.6. Operating track control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
4.5. Preparing for screening operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114

4.5.1. Lower the optional legs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
4.5.2. Unfold the fines conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
4.5.3. Unfold the Mid Grade Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 120
4.5.4. Unfold the Over Size Conveyor - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 123
4.5.5. Set up the apron feeder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 124
4.5.6. Optional hopper extensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 127
4.5.7. Hopper rear panel position options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 128
4.5.8. Set up the maintenance platforms - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 129
4.5.9. Set up the screen box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
4.6. Machine shut down - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 135

4.6.1. Machine shut down - Automatic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 135
4.6.2. Machine shut down - Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 137
4.6.3. Engine stop sequence - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 137
4.7. Lockout and tag procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 139

4.7.1. Tag procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 139
4.7.2. The un-tag procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 139
4.7.3. How to use a gang tag - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 140
5. OPERATIONS
5.1. Before starting up the machine for operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 142
5.2. Screening operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 144

5.2.1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 144
5.2.2. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 144
5.2.3. Machine starting sequence - Automatic - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 145
5.2.4. Machine starting sequence - Manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 145
5.3. Loading the feeder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 147

5.3.1. Loading efficiently - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 147
5.3.2. Avoid damage to equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 148

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5.4. Machine blockage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 150
5.5. Set up the conveyor speeds - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 151

5.5.1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 151
5.5.2. How to adjust the fines collector speed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 151
5.5.3. How to adjust the mid grade conveyor speed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 152
5.5.4. How to adjust the over size conveyor speed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 152
5.5.5. How to adjust the feeder speed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 152
5.6. Apron feeder radio remote control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 153

5.6.1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 153
5.6.2. Feeder remote operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 153
5.7. Screen angle adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 154
6. MAINTENANCE
6.1. Maintenance - minimum safety requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 158

6.1.1. Introduction - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 158
6.1.2. Safety instructions. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 159
6.1.3. Hydraulic equipment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 159
6.1.4. Site conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 160
6.1.5. Machine components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 160
6.1.6. Original equipment manufacturer’s products - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 160
6.2. Scheduled maintenance intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 161

6.2.1. Daily maintenance schedule [minimum requirements]. - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 161
6.2.2. Weekly maintenance schedule [minimum requirements] - - - - - - - - - - - - - - - - - - - - - - - - - - - - 162
6.2.3. 100 hours maintenance schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 163
6.2.4. 250 Hours maintenance schedule [minimum requirements] - - - - - - - - - - - - - - - - - - - - - - - - - - 163
6.2.5. 500 Hours maintenance schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 164
6.2.6. 1000 Hours maintenance schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 164
6.2.7. 2000 Hours or 1 year maintenance schedule - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 165
6.3. General machine maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 166

6.3.1. Location of compartments for maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 166
6.3.2. Machine grease points - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 168
6.3.3. Diesel fuel tank - check level/top up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 169
6.3.4. Hydraulic tank - check level/top up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 170
6.3.5. Hydraulic return filter - inspect indicator/replace filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 170
6.3.6. Hydraulic tank vent - inspect/replace filter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 172
6.3.7. Hydraulic tank - replace hydraulic fluid - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 172
6.3.8. Engine coolant - check level/top up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 175
6.3.9. Engine oil - check level/top up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 176
6.3.10. Engine filter location - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 177
6.3.11. Fuel system primary filter/water separator - drain - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 178
6.3.12. Engine air cleaner filter - servicing/replace - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 179
6.3.13. Battery maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 181
6.3.14. Feeder gearbox - check level/top up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 182

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6.4. Conveyor belt maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 183

6.4.1. Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 183
6.4.2. Conveyor belt tracking - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 184
6.4.3. Conveyor belt tension - Mid grade and fines conveyors - - - - - - - - - - - - - - - - - - - - - - - - - - - - 187
6.4.4. Feeder conveyor belt - tension - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 190
6.4.5. Oversize conveyor belt - tension - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 191
6.4.6. Fines collector conveyor belt - tension - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 192
6.4.7. Belt scraper - adjust - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 193
6.5. Track maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194

6.5.1. Track gearbox oil - check top up - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194
6.5.2. Track gearbox oil - replace - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 195
6.5.3. Tracks - inspect - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 196
6.5.4. Track tension - check - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 196
6.5.5. Track tension - increase - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 197
6.5.6. Track tension - reduce - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 199
6.6. Screen box maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 200

6.6.1. Set up access to the screen box for mesh change - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 201
6.6.2. Bottom screen mesh - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 202
6.6.3. Lower screen box into working position - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 204
6.6.4. Top screen mesh or punched plate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 205
6.6.5. Top screen tine bar - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 206
6.7. Lubricants and fluids used in manufacture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 207
7. TROUBLE SHOOTING GUIDE
7.1. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210
7.2. Machine faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211

7.2.1. Engine Starting or running - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211
7.2.2. Moving the machine on the tracks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 212
7.2.3. Conveyors - Maintenance platforms - Legs - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 212
7.2.4. Loading and operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 214
7.2.5. The screen box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 214
7.2.6. Radio, umbilical controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 215
7.2.7. Problems not listed - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 215
7.3. Machine errors displayed on screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 216

7.3.1. Original Equipment Manufacturer (OEM) Trouble shooting - - - - - - - - - - - - - - - - - - - - - - - - - - 218
8. ENGINE
8.1. Engine in power pack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 220

8.1.1. Engine manual - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 220
8.1.2 Engine alternatives - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 220
9. ELECTRICAL & HYDRAULIC INFORMATION
9.1 Schematic diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 222

9.1.1 Electrical schematic diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 222
9.1.2 Hydraulic schematic diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 222
10. O.E.M. PRODUCT DOCUMENTS
10.1. Original Equipment Manufacturer Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 224

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10.2. Hazardous Substances - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 225
10.3. Variations and Options (if applicable) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 226

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All machines Operator’s manual
1 Safety
Operator - 1.1 Safety principles All machines
1.1 Safety principles

SANDVIK put safety first.
This is to ensure maximum safety measures are taken, ALWAYS read this section carefully BEFORE
carrying out any work on the equipment or making any adjustments.
Note: This equipment is manufactured in accordance with the Machinery Directive 2006/
42/EC of 01.01.2010. The customer should make sure that this equipment is in
conformance with local and national legislation if used outside of the EU.
This section includes explanations of safety symbols, signs, signals and labels used on the product
and information for use.
1.1.1 Signal words
The following signal words and symbols are used to identify safety messages throughout these
instructions:
DANGER
The signal word DANGER indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
WARNING
The signal word WARNING indicates a hazardous situation which, if not avoided, could
result in serious injury or death.
NOTICE
The signal word NOTICE indicates a situation which, if not avoided, could result in
damage to property or environment.
When you see ANY of the signal words in this manual, be alert; your safety is involved.
Carefully read and understand the message that follows, and inform other users.
1.1.2 General hazard symbol
This general HAZARD or other hazard symbol identifies important

safety messages in this manual.
When you see ANY of the hazard symbols in this manual, be alert; your safety is involved. Carefully
read and understand the message that follows, and inform other users.

All machines-en-010715
All machines Operator - 1.1 Safety principles
1.1.3 Essentials
DANGER
INHALATION, BREATHING HAZARD!
Breathing or inhaling silica dust particles will cause death or serious
injury.
Ensure suitable breathing equipment is used throughout any
procedures carried out. ALL necessary precautions MUST be taken to
reduce the risk of breathing dust or particles.
Read this manual and familiarize yourself with any associated

documentation. If in ANY doubt ask. Do not take ANY personal risk.
Only trained competent persons should be allowed to install, set,
operate, maintain, and decomposing this equipment. Make sure that a
copy of this manual is available for any persons installing, using,
maintaining or repairing this equipment.
Training should be provided to make sure that safe working practices
are followed. Initial commissioning and starting must only be
undertaken by a authorised person who has read and fully understands
the information provided in the manual pack. ALWAYS follow the
procedures outlined in the operating and maintenance instructions.
To avoid the risk of electric shock, ALWAYS isolate this equipment

from the supply source before removing any guards or covers or
performing any maintenance or adjustment to the equipment.
Note: The equipment manufacturer declines all responsibility for injury or damage if the
instructions and precautions in this manual are not followed.
1.1.4 Safety hazards pertaining to the equipment
The following safety symbols may be posted on the equipment and

contained in the manuals. You MUST observe all safety symbols,
labels, and instructions at ALL times.
• Make sure safety instructions and safety labels attached to the equipment are always complete
and legible.
• Keep safety instructions and safety labels clean and visible at all times.
• Replace any illegible or missing safety instructions and safety labels before operating the
equipment.
• Ensure replacement parts include safety instructions and labels.

1.1.5 Colour coded safety signs
Signs located on the machine and used throughout this manual are colour coded relating to the
information they convey, as follows:
PROHIBITED - YOU CAN NOT DO.
MANDATORY - YOU MUST DO.
HAZARD - YOU MUST BE AWARE OF.
1.1.6 Symbols for prohibited actions
Prohibited actions used throughout this manual are indicated by a red circle with a red
diagonal line across the circle. The action which is prohibited will always be in black as
follows:
No climbing No smoking Do not touch No open flames
Do not use hand to

Do not remove Limited or restricted
Do not weld test for hydraulic
safety guard access
leaks

All machines Operator - 1.1 Safety principles
1.1.7 Symbols for mandatory actions
Mandatory actions used throughout this manual are indicated by white symbols on a blue
background as follows:
Wear safety Wear eye Wear safety Wear safety Wear ear
gloves protection helmet harness protection
Disconnect
Wear safety Wear close Wear high
Wear respirator power source
boots fitting overalls visibility vest
from supply
Switch off and Use card for

Read the Safe distance
lockout hydraulic leak
manual from hazard
equipment testing

1.1.8 Symbols for hazards
Hazard symbols used throughout this manual are indicated by a yellow triangle with black symbols
and black frames as follows:
Crushing Crushing Chemical burn Electrical

Noise hazard
hazard - hands hazard - feet hazard hazard
Entanglement Entanglement Falling load

Falling hazard Ignition hazard
hazard hazard hazard
Flying material Skin injection Silica or other

Lifting hazard Tripping hazard
hazard hazard dust hazard
Falling material Crushing Hanging load

Magnet hazard Tipping hazard
Explosion High pressure Hot surface

General hazard Poison hazard
Hot Coolant Electrocution

Tipping hazard Tipping hazard
under pressure hazard

All machines Operator - 1.2 Features for operator safety
1.2 Features for operator safety

Note: Safety features associated with this equipment have been assessed in accordance
with ISO21873-2.
Emergency stop buttons have been installed to prevent death or

serious injury. Ensure Emergency stop buttons are visible and not
obstructed in any way. Ensure all personnel are trained in the
operation and location of emergency stops.
DO NOT use this equipment if any safety guards or devices have been
removed or not installed properly. Safety guards have been installed to
prevent death or serious injury. All safety guards must be fitted and
secured in their correct positions.
Operating this equipment with any safety guards or devices which
have been removed or installed improperly could result in death or
serious injury.
Steps, handrails, tread plates, and fixed guards are provided where
persons are required to climb on the machine. For maintenance access
ONLY.
If for any reason other areas of the machine need to be accessed, DO a

full recorded risk assessment and take the appropriate safety
measures.

Operator - 1.3 Environmental safety All machines
1.3 Environmental safety

To avoid unnecessary engine emissions, you MUST regularly service the machine as specified in the
machine maintenance sections contained in this manual.
1.3.1 Hazardous materials
FIRE IGNITION HAZARD!

Diesel spillage MUST be cleaned up immediately due to fire hazard.
Follow local and national regulations.
ONLY use fluids and lubrication products recommended in the

maintenance schedule or OEM manuals.
Read and understand the instructions and information in the

Hazardous substances section.
WARNING
POISON AND CONTAMINATION HAZARD!
Drinking from storage containers that have held equipment fluids or
other harmful substances could cause serious injury or death. DO
NOT store fuels, fluids and other materials used in the operation of
this machine in food or beverage containers.
Fuels, fluids and other materials used in the operation of this machine
may contain chemicals which could cause serious injury or death and
or environmental damage if disposed of in an irresponsible manner.
MAKE SURE that correct procedures are formulated to safely handle
hazardous materials in strict accordance with the manufacturer's
instructions and all applicable regulations by correctly identifying,
labelling, storing, using and disposing of the materials.
ALWAYS dispose of fuels, fluids or other materials used in the
operation of this machine in accordance with local and national legal
regulations.
DO NOT pour waste onto the ground, down a drain or into any water
source.
Observe local heath and safety data information and OEM data
information detailed in the Information and Data Sheets section of this
manual when working with components or substance that may
contain chemicals.
Use leak proof containers when draining fluids.

All machines Operator - 1.3 Environmental safety
1.3.2 Battery disposal
All batteries must be disposed of via a local re-cycling scheme.
Batteries must not be disposed of in normal waste which may go to

landfill.
1.3.3 Machine disposal
This equipment MUST ONLY be disposed of at a specialist machine breaker.

Operator - 1.4 Personal protective equipment (PPE) All machines
1.4 Personal protective equipment (PPE)

Entanglement hazard
DANGER
PERSONNEL HAZARD!
DO NOT wear, loose clothing or jewellery of ANY kind.
Long hair MUST BE tied back.
ALWAYS wear (CE approved) minimum Personal Protective Equipment
(PPE).
Minimum required personal protective equipment
The following (CE approved P.P.E.) MUST BE WORN by everyone, as a minimum requirement when
working on or around the machinery, within 10m (33ft): Additional PPE may be required for specific
tasks, which will be detailed in the relevant section throughout the manual.
Safety gloves Eye protection Safety helmet Respirator Ear protection
Close fitting High visibility

Safety boots
overalls vest

All machines Operator - 1.5 Organisational safety measures
1.5 Organisational safety measures
The following safety measures MUST be observed at all times:
Understand the service procedure before commencing work.

Keep area clean and dry.
NEVER lubricate, clean, service, or adjust machinery while it is moving.
Allow machinery to cool before performing any maintenance or
adjustments.
MAKE SURE all parts are properly installed and are in good condition.
Replace worn and broken parts IMMEDIATELY.
Remove any build up of grease, oil and debris from equipment.
During maintenance, use ONLY the correct tool for the job.
NEVER make any modifications, additions, or conversions which may
affect safety.
Disconnect battery ground cable before making adjustments on

electrical systems or welding on the equipment.
If clothing, tools, or any body parts become entangled in machinery,

IMMEDIATELY press an emergency stop button to disengage all power.
Operate controls to relieve pressure. Switch off engine and implement
lockout procedures.
If equipment exhibits any unusual movement or sound, stop equipment,

lock out IMMEDIATELY, and report the malfunction to your supervisor.
1.5.1 Fire risk control measures
Carry out a site specific risk assessment to identify any fire hazards present and the actions required
to remove/reduce the risk.
Follow local and national regulations regarding fire safety training as identified in the risk
assessment.
Fire extinguishing equipment must be available and easily accessible to the machine operator as
identified in the risk assessment.

Operator - 1.6 Personnel qualifications, requirements and responsibilities All machines
1.6 Personnel qualifications, requirements and responsibilities
WARNING
PERSONNEL HAZARD
Lack of knowledge or understanding could cause serious injury, death
or damage to the machine.
ONLY trained, competent, reliable and authorized personnel should
operate or maintain this machine.
If necessary seek clarification from your supervisor and or a Sandvik
representative, before attempting ANY operations or maintenance.
Failure to do so may also invalidate the manufacturers warranties.
Statutory minimum working age limits must be observed.
Work on electrical system and its equipment MUST ONLY be carried out
by a skilled electrician or by personnel under the supervision and
guidance of a skilled electrician and in accordance with electrical
engineering rules and regulations. You MUST fully understand the
electrical system, refer to the electrical and hydraulic section.
Work on the hydraulic system MUST ONLY be carried out by persons
with training and authorisation to maintain the hydraulic equipment.
You MUST fully understand the hydraulic system, refer to the electrical
and hydraulic section.

All machines Operator - 1.7 Safety advice regarding specific operational phases
1.7 Safety advice regarding specific operational phases
1.7.1 Standard Operation
Take the necessary steps to ensure the equipment is ONLY used when it
is in a safe and reliable state.
Operate the equipment ONLY for its designed purpose, and only if all
guarding, protective, and safety devices, emergency shut-off equipment,
sound proofing elements and exhausts, are in place and fully functional.
ENSURE local barriers are erected to stop unauthorised entry to the

equipment or work area.
Attach a hazard sign(s) to the equipment in appropriate positions to alert

all persons of potential hazards.
BEFORE starting the engine ensure it is safe to do so.
1.7.2 Blockage or malfunction
In the event of material blockage, any malfunction or operational

difficulty, stop equipment and lockout immediately. Rectify problem
immediately, refer to the operation section. Contact your dealer for advice
and assistance if required.
1.7.3 Unguarded areas
Limit access to the equipment and its surroundings by erecting barrier

guards, minimum distance 1.5m (5ft) away, to reduce the risk of other
mechanical hazards, falling loads and ejected materials.
Switch off and lockout equipment before removing any safety devices or
guarding. Make sure all safety devices and guards are installed correctly
before lock out is removed.

Operator - 1.7 Safety advice regarding specific operational phases All machines
DANGER
ENTANGLEMENT HAZARD
Working in close proximity to running machinery could cause serious
injury or death.
DO NOT work close to machinery unless it is completely stopped.
DO NOT wear, loose clothing or jewellery of ANY kind.
Long hair MUST BE tied back.
ALWAYS wear (CE approved) minimum Personal Protective Equipment
(PPE).
1.7.4 Fire risk control measures
Carry out a site specific risk assessment to identify any fire hazards present and the actions required
to remove/reduce the risk.
Follow local and national regulations regarding fire safety training as identified in the risk
assessment.
Fire extinguishing equipment must be available and easily accessible to the machine operator as
identified in the risk assessment.

All machines Operator - 1.8 Special work, including maintenance, parts disposal and
hazardous materials
1.8 Special work, including maintenance, parts disposal and hazardous ma-
terials
Observe adjustment, maintenance and service intervals detailed

throughout this manual, unless:
• - Failure of warning lights, horns, gauges, display screens or indicators calls
for immediate action.
• - Adverse conditions require more frequent servicing.
USE ONLY Original Equipment Manufacturer's (OEM) recommended
replacement parts and equipment.
Make sure only properly trained personnel undertake these tasks.
1.8.1 Securing equipment before performing maintenance
When undertaking maintenance and repair work, equipment must first be made safe.
PERSONNEL HAZARD
Switch off engine and remove ignition key.
Switch off at isolation point, refer to the commissioning and shut down
section.
Implement tag and lockout procedures, refer to the commissioning and
shut down section.
Attach hazard sign(s) to equipment in appropriate positions to alert all
personnel of potential hazards.

Operator - 1.8 Special work, including maintenance, parts disposal and All machines
1.8.2 Maintenance site conditions
Prior to starting any maintenance work, ENSURE equipment is positioned

on stable and level ground and has been secured against inadvertent
movement and buckling.
1.8.3 Replacement & removal of components
ALWAYS observe handling instructions detailed throughout this manual,

OEM manuals, or spare parts suppliers' instructions.
Do a full risk assessment and take all necessary safety measures.
NEVER allow untrained staff to attempt to remove or replace any part of

the equipment.
The removal of large or heavy components without adequate lifting

equipment is PROHIBITED, this could cause serious injury or death.
To avoid the risk of accidents, individual parts and large assemblies

being moved for replacement purposes should be carefully attached to
lifting equipment and secured. ONLY use suitable lifting equipment
supplied or approved by OEM.
NEVER work or stand under suspended loads.
KEEP AWAY from the feeder hopper and product conveyor discharge,
where there is risk of serious injury or death from contact with ejected
debris.
1.8.4 Climbing and falling
LIMIT ACCESS to the equipment and its surroundings by erecting barrier

guards to reduce the risk of residual mechanical hazards, falling lifted
loads, and ejected materials.
Falling from and/or onto this equipment could result in serious injury or
death.
When reaching any points 2m (6ft) or more above ground level, ALWAYS
use CE certified safety harness.

hazardous materials
NEVER climb on the equipment while it is in operation or use equipment

parts as a climbing aid.
ALWAYS keep the area around the equipment clear of debris and trip
hazards.
Keep all handles, steps, handrails, platforms, landing areas, and ladders
free from dirt, oil, snow and ice.
Beware of moving haulage and loading equipment in the vicinity of the
equipment.
When carrying out overhead assembly work, ALWAYS use specially
designed or otherwise safety-oriented ladders and maintenance
platforms.
ONLY use Maintenance Platforms provided on the equipment. ALWAYS
perform work from an approved, safe and secure platform.

Operator - 1.8 Special work, including maintenance, parts disposal and All machines
1.8.5 Safety considerations during maintenance
It is essential that you take the following steps to MAKE SURE you and
others are safe. DO full risk assessments and take all necessary safety
measures.
During maintenance, RESTRICT ACCESS to essential staff only. Where

appropriate, erect barrier guards and post warnings.
The fastening of loads and instructing or guiding of crane operators

should be entrusted to qualified persons only.
NEVER work or stand under suspended loads.
The observer providing instructions must be within sight or sound of the
operator and positioned to have an all around view of the operation.
ALWAYS make sure any safety device such as locking wedges, securing
chains, bars, or struts are utilized as indicated in throughout this manual.
Make sure that any part of the equipment raised for any reason is
prevented from falling by securing it in a safe reliable manner.
Never work alone.
1.8.6 Safety considerations during cleaning
This machine MUST be isolated prior to cleaning.

After cleaning, examine all fuel, lubricant, and hydraulic fluid lines for
leaks, loose connections, chafe marks and damage. Any defects found
MUST be repaired immediately.
DO NOT direct power washers near to or into control boxes and electrical
devices.
1.8.7 Removal of safety devices, guards and decals
Prior to operation, all safety devices, control devices, decals and guards,
temporarily removed for set-up, maintenance or repair purposes MUST
be refitted and checked immediately upon completion of the maintenance
or repair work.
To avoid serious personal injury or death, NEVER operate the equipment
with safety devices, decal or guards removed or unsecured.
ALWAYS report any defects regarding guards, safety devices, decals or
control devices.

hazardous materials
1.8.8 Surrounding structures
This equipment MUST ONLY be operated in a position away from

buildings, permanent structures or high ground to eliminate the risk of
persons falling onto the equipment or its surrounds.
All temporary maintenance platforms erected around the equipment
MUST be removed prior to operation.
1.8.9 Safety when refuelling
WARNING
FIRE HAZARD
Smoking is PROHIBITED when refuelling or handling diesel fuel.
Smoking and or using other naked flames in the vicinity of flammable
materials and or fuels, could cause serious injury or death.
NEVER remove the filler cap or refuel with the engine running.
NEVER add gasoline or any other fuels mixed to diesel due to increased
fire or explosion risks and damage to the engine.
DO NOT carry out maintenance on the fuel system near naked lights or
sources of sparks, such as welding equipment.
IMMEDIATELY clean up spilt fuel and dispose of correctly to minimize
any environmental impact. To avoid spillage use drip trays.
ONLY refuel with diesel from approved storage and supply equipment.

Operator - 1.9 Specific hazards All machines
1.9 Specific hazards
1.9.1 Electrical energy
External considerations and hazards
When working with the machine, maintain a safe distance from overhead electric lines. Be aware that
electricity can jump across gaps. If unsure, seek advise from a competent person or source. If
overhead cables are in the vicinity, a risk assessment MUST be completed prior to operating the
machine. Make sure you follow all local and national regulations.
DANGER
ELECTROCUTION HAZARD!
Contact with overhead electric lines will cause serious injury or death.
If your machine comes into contact with a live wire, you MUST:
- Vacate the area.
- Warn others against approaching and touching the machine.
- Report the incident and have the live wire shut off.
Machine - Electrical
Work on electrical system and its equipment MUST ONLY be carried out
by a skilled electrician or by personnel under the supervision and
guidance of a skilled electrician and in accordance with electrical
engineering rules and regulations.
Before starting any maintenance or repair work, the power supply to the
equipment MUST be isolated. Check the de-energized parts to ensure
they do not have any power. In addition to insulating any adjacent parts
or elements, ground or short circuit them to avoid the risk of electrical
shock.
The electrical equipment is to be inspected and checked at regular
intervals. Defects such as loose connections, scorched or otherwise
damaged cables MUST be repaired, or replaced immediately. A trained
competent person must do this.
Use ONLY original fuses with the specified current rating. Switch off the
equipment IMMEDIATELY if trouble occurs in the electrical system.
This equipment is wired on a negative earth. ALWAYS observe correct
polarity.

All machines Operator - 1.9 Specific hazards
1.9.2 Automotive batteries
Automotive batteries contains sulphuric acid, an electrolyte which can

cause severe burns and produce explosive gases when being charged.
Recharge batteries in a well ventilated area.
Do not short circuit batteries as this could cause a large spark and
explosion.
Smoking is PROHIBITED when maintaining automotive batteries.
AVOID contact with the skin, eyes or clothing.
ALWAYS wear appropriate PPE, Refer to 1.4 Personal protective
equipment (PPE).
ALWAYS Isolate and disconnect the battery leads before carrying out
any maintenance to the electrical system.
When disconnecting the batteries, disconnect the negative first and
when connecting make sure the negative is connected last.
Batteries must not be disposed of in normal waste which may go to

landfill.
All batteries must be disposed of via a local re-cycling scheme.
1.9.3 Gas, dust, steam, smoke and noise
DANGER
INHALATION, BREATHING HAZARD!
Breathing or inhaling silica dust particles will cause death or serious
injury. ALWAYS work with a respirator approved by the respirator
manufacturer for the job you are doing.
Ensure suitable breathing equipment is used throughout any procedures
carried out. ALL necessary precautions MUST be taken to reduce the risk
of breathing dust or particles.
Dust found on the equipment or produced during work on the equipment
MUST NOT be removed with compressed air.
Dust waste MUST ONLY be handled by authorized personnel. When
disposing of dust waste, the material must be dampened, placed in a
sealed container and marked to ensure proper disposal.

ALWAYS operate internal combustion engines outside or in a well

ventilated area.
If, during maintenance, the equipment must be operated in an enclosed
area, MAKE SURE there is sufficient ventilation or provide forced
ventilation.
Observe ALL local and national safety regulations. Contact your local
authority for additional information.

All machines Operator - 1.9 Specific hazards
1.9.4 Welding or Naked Flames
WARNING
FIRE HAZARD
Welding or using other naked flames in the vicinity of the equipment
creates the risk of an explosion or fire, which could result in serious
injury or death from fire or explosion.
AVOID all naked flames in the vicinity of this equipment.
Welding, flame cutting and grinding work on the equipment MUST ONLY
be carried out if this has been expressly authorized.
Before carrying out welding, flame cutting and grinding operations, clean
equipment and its surroundings from dust and debris and other
flammable substances and ensure the premises are adequately
ventilated.
Before welding, the battery MUST be isolated and disconnected.
On machines and engines with electronic controls they must have these
controls isolated and disconnected before welding. Disconnect at the
plugs and sockets at machine control panel, engine control unit and
input/output module. Refer also to the engine manufacturer’s manual.
1.9.5 Hydraulic equipment
DANGER
SKIN PENETRATION HAZARD
Hydraulic fluid under pressure can penetrate the skin, which will result in
serious injury or death.
If fluid is injected under the skin, it must be surgically removed or
gangrene will result. GET MEDICAL HELP IMMEDIATELY.
ALWAYS use a piece of cardboard to check for leaks. DO NOT USE YOUR
HAND.
Work on hydraulic equipment must be carried out by persons with
training and authorisation to maintain the hydraulic equipment. Do a full
risk assessment and take all necessary safety measures.
WARNING
FIRE HAZARD
Splashed or spilled oil creates the risk of a fire, which could result in
Check all lines, hoses and screwed connections regularly for leaks or
other damage.
Repair damaged lines, hoses, or screwed connections IMMEDIATELY.

WARNING
STORED ENERGY HAZARD
Latent stored pressure energy may be contained in hydraulic systems
when they are off.
ALWAYS relieve pressure from the hydraulic system before carrying out
any kind of maintenance or adjustment.
BEFORE carrying out any repair work, depressurize all system sections
and pressure hoses (hydraulic and compressed air system) requiring
removal, in accordance with the specific instructions for the unit
concerned.
ONLY fit replacement components of a type recommended by the
manufacturer.
Hydraulic and compressed air lines MUST be laid and fitted properly.
Make sure no connections are interchanged. The fittings, lengths and
quality of the hoses MUST comply with the technical requirements.
ALWAYS practice extreme cleanliness when servicing hydraulic
components. Make sure all measures are taken to avoid spillage and
leaks.
1.9.6 Hazardous substances
For more information, refer to 1.3 Environmental safety and the Hazardous substances section.

All machines Operator - 1.10 Vibration levels
1.10 Vibration levels

There are no circumstances where an operator needs to be on or holding the machine during the
crushing operation or moving the machine.

qe341
1.11. Hazard zones
Limit access to the equipment and its surrounds by erecting barrier guards to reduce the risk of other
mechanical hazards, falling loads and ejected materials.
20m (65ft)
X X
20m (65ft) exclusion zone from any point of machine for personnel NOT operating the machine.
Plan is NOT TO SCALE.
X = Hazard area! DO NOT ENTER WHEN MACHINE IS RUNNING.
A = Access zone to control panel.

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34
16 20 16 15
28 17 13 6 35
36 6
QTY 4
QTY 4
4
14
1.12. Decal locations
Inside
3
18
35
15
18
28 11
12
5 26 25 24 23 22
31 6
35 18 Inside
QTY 2 1 12 21 28 19
32 QTY 4 5
Inside 6 11 30 29 12 32 12 10 33 31
33
16 8
QTY 4 13 1 9 2 7 32
5 36
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20
Copyright © Sandvik Construction

18 15
6
35
13 QTY 4
37
4 11 16 15 12 20 3 18 18 1 9 2 7 34 11 29 30 12 17 28 3 28
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s
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1: DE6019 2: DE6048 3: DE0027 4: DE6028 5: DE5027
6: DE6049 7: DE6031 8: DE6021 9: DE6054 10: DE6033
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11: 12-55-0387 12: DE7084 13: DE7085 14: DE1043 15: DE6000
16: DE6001 17: DE6012 18: DE6004 19: DE6005 20: DE6013
35
36
21: DE6036 22: DE6037 23: DE6014 24: DE6038 25: DE6024
26: DE6039 27: DE5022 28: DE6015 29: DE6006 30: DE6007
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31: DE7074 32: DE7039 33: DE1075 34: DE1076 35: DE7086
36: DE7087 37
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1.13. Maximum inclination angles when moving
WARNING
CRUSHING AND TIPPING HAZARD

This machine must never be moved on the tracks on
gradients that are more than:
10° from horizontal left or right
20° front to back

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1.14. Safeguarding
1.14.1. Guards
WARNING
TAMPERING HAZARD
Bypassing or overriding of a safeguard or a device could
cause death or severe injury.
Do not make any alterations to protective devices. Make
sure that guards are fitted and devices work properly
before operating the machine.
B C
A A D
E
C
F
C
C E H G C
A Belt nip point E Conveyor drums and drives

B Feeder mechanism F Roller
C Access G Tracks
D Conveyor skirt H Collector

38
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1.15. Protective measures
1.15.1. Emergency stop positions
The emergency stops should be tested each day before machine operation.

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1.16. Measured noise levels
DANGER
NOISE HAZARD
Noise level emitted by the machine exceeds 85 dB(A).
Continuous exposure to noise will cause hearing
impairment.
Ear protection must be worn if you are within the hazard zone
of the machine when the engine and other parts of the
machine are running, refer to 1.11. Hazard zones.
Always wear approved hearing protection.
Plan view indicates the measured noise levels at a distance of 1, 3, and 7 metres and a measured
noise level at the control cabinet, test point 25. The noise levels were measured with all systems
running empty at the factory. The material being processed, product produced and local conditions
will affect the noise levels.

40
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qe341
Table shows the noise levels (dB) measured at the test points 1 to 25 shown.
Test Distance From Background Average Noise Machine Running Average

Point Machine Level (dB) Noise Level (dB)
1. 41.2 92.5
2. 42 87.8
3. 41 83.7
4. 40.9 77
1m (3ft-3in)
5. 43 82.5
6. 41.4 86.7
7. 41.6 88.7
8. 41.3 92.5
9. 34.6 91.3
10. 33.8 88.5
11. 31.8 84.1
12. 31 75.2
3m (9ft-10in)
13. 32.6 79.9
14. 32 83.1
15. 32.3 88.2
16. 31.5 89.6
17. 43.3 85.3
18. 43.7 84.9
19. 43.5 83
20. 44.6 71.7
7m (23ft)
21. 41.8 78.7
22. 42.1 80.5
23. 43.7 82
24. 45.3 84.7
25. 0 48.8 97.3
Mean Background Noise Level 3m From Machine 32.6 dB

Mean Running Noise Level 3m From Machine 87.2 dB
Sound Power Level 115.32 dB
ISO 3746 Measurement Uncertainty 10 dB

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42
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qe341 2. TRANSPORTATION & TECHNICAL DATA
2. Transportation & Technical Data

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2. TRANSPORTATION & TECHNICAL DATA qe341
2.1. Preparation for transport
2.1.1. Special transport considerations
WARNING
PERSONNEL HAZARD
ALWAYS observe local and national regulations concerning
the transportation of heavy equipment. Make sure all
appropriate permits, licenses and endorsements are
obtained and maintained before transporting.
Make sure that the transport vehicle is capable of hauling at
least the listed gross weight of the machine, Refer to the
machine specification plate and 2.4. Technical information.
Failure may result in death, serious personal injury or
damage to the machine and haulage vehicle.
WARNING
PERSONNEL HAZARD
Lack of knowledge or understanding could cause serious
injury, death or damage to the machine.
DO NOT prepare machine for transportation until you have
READ and FULLY understood this manual. If necessary
seek clarification from your supervisor and or a Sandvik
representative, before continuing. Failure to do so may
also invalidate the manufacturers warranties.
Working on or in close proximity to the machine whilst it is
on and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out,
before continuing. Refer to 4.7. Lockout and tag
procedure.

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2.1.2. Stow the feeder for transport
WARNING
FALLING HAZARD!
Falling from height could cause serious injury or death.
Some of the steps in this procedure requires working at
height, make sure the following applies when working off
the ground:
• Maintenance platforms are in place.
• All hand rails are fixed in position.
• All ladders are lowered and fixed in position.
• A safety harness is worn.
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
2. Remove the bolts and the nuts with the

washers and pivot both plates down into the
transport position.
3. If the optional hopper side extensions are

fitted, remove the clips and locating rods.

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4. Remove the clips and locating pins from the

feeder.
5. Start the engine > 5 Refer to 4.2. Engine starting procedure.
6
6. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
7. Operate the feeder out/in lever to put the

feeder into the transport position, closest to 7
the screen box. Refer also to 3.2. Hydraulic
lever controls.

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8
8. If the optional side extensions are fitted,
activate the right hand side feeder flair lever
down to lower the right side feeder
extensions.
9
9. Operate the left hand side feeder flair lever
to lower the left side feeder extension, if
option fitted.
10. Optional feeder extension wings in the

transport position.
10
11. Stop the engine > 11 Refer to 4.6.3. Engine stop sequence
12. Implement the lockout and tag

12 Refer to 4.7. Lockout and tag procedure
procedure >
13
13. Install locating pins and clips.

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2.1.3. Stow the maintenance platforms for transport
1. Remove both handrail ends.
2. Fold up the ladders and install the locating

pin with the clips on both sides.
3. Loosen the support bracket bolts.

4. Remove all the locating pins and the clips.

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5. Remove the locating clips and pins.

5
7
8
8. Operate the right hand maintenance
walkway up/down lever to fold the right hand
walkway up for transportation.

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9
9. Operate the left hand maintenance walkway
up/down lever to fold the left hand walkway
up for transportation.
10. Stop the engine > 10 Refer to 4.6.3. Engine stop sequence.

11 Refer to 4.7. Lockout and tag procedure.
procedure >
12
12. Raise the handrails and secure with the

locating pins and clips.

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2.1.4. Stow the fines conveyor for transport
WARNING
PERSONNEL HAZARD
Standing in the conveyor’s path of movement while it is
travelling to the stowed position could cause severe
injury.
Make sure the area is clear of personnel and tools. Set up
exclusion barriers if necessary.
WARNING
FALLING HAZARD
the ground:
- Maintenance platforms are in place.
- All hand rails are fixed in position.
- All ladders are lowered and fixed in position.
- A safety harness is worn.
1. Stop the engine > 1 Refer to 4.6. Machine shut down.
3. Install and tighten the transport straps.

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4. Loosen the barrel nut and inner locking nut.

5. Swing locking assembly outward to allow
conveyor to pivot.
4
6
6. Remove the locating clips and pins from the
two telescopic supports.
WARNING!
Standing in the conveyor’s path of movement while it is travelling to the
stowed position could cause severe injury. Make sure the area is clear of
personnel and tools. Set up exclusion barriers if necessary.

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9. Operate the right hand fines conveyor spine

open/close lever to move the conveyor
towards the side of the machine. Refer also 9
to 3.2. Hydraulic lever controls.
10. The fines conveyor moved towards the

10
machine.
11. Operate the right hand fines conveyor up/

down lever to move the conveyor up
towards the side of the machine and into
transport position. Refer also to 3.2.
Hydraulic lever controls. 11

procedure >

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14
14. Move the supports up to the transport
position and install the locating pins and
clips.
15. Install and tighten the conveyor link arm for 15

transport.

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2.1.5. Stow the mid grade conveyor for transport
1. Install and tighten transport straps.
2. Loosen the barrel nut and inner nut.

3
3. Swing locking assembly outward to allow
conveyor to pivot.
4. Remove the locating pins from the two

supports.

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WARNING
PERSONNEL HAZARD!
Standing in the conveyor’s path of movement while it is
travelling to the stowed position could cause severe
injury.
Make sure the area is clear of personnel and tools. Set up
exclusion barriers if necessary.
5. Start engine > 5 Refer to 4.2. Engine starting procedure.
6
7. Operate the left hand side mid grade 7

conveyor spine open/close lever to move
the conveyor spine towards the side of the
machine. Refer also to 3.2. Hydraulic lever
controls.
8. The left hand mid grade conveyor moved

towards the machine.
8

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9. Operate the left hand side mid grade 9

conveyor up/down lever to move the
conveyor up towards the side of the
machine and into transport position. Refer
also to 3.2. Hydraulic lever controls.

procedure >
12
12. Move the supports up to the transport

position and install the locating pins.
13
13. Install and tighten the conveyor link arm for
transport.

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2.1.6. Fold the oversize conveyor for transport

oversize conveyor.
3
4
4. Operate the ‘Oversize conveyor down’ lever
to lower conveyor to the lowest position for
transport.
5. Operate the ‘Oversize conveyor fold’ lever
to fold the conveyor for transport. Refer also
to 3.2. Hydraulic lever controls.

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8. Install and tighten the transport strap.

9. Install the locating pins and clips to prevent 9
their loss.
2.1.7. Raise the optional legs
NOTICE
RISK OF PROPERTY DAMAGE
If the optional legs are fitted, raise them before moving or transportation or damage may be
caused to the machine.
WARNING
CRUSHING HAZARD
Personnel near or on machine whilst raising the legs, may
cause serious injury or death.
DO NOT UNDER ANY CIRCUMSTANCES operate the legs
when ANY personnel or objects are on or near the
machine.
A MINIMUM of two persons are required for the following
procedure, one to carry out the procedure and one to view
for potential hazards.
Carry out a thorough site inspection prior to commencing
ANY work operations.

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2
3. Operate the legs lever to fully raise the legs.

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2.1.8. Secure the hopper rear panel
NOTICE
RISK OF PROPERTY DAMAGE
If the hopper upper rear section is in the lowered position it should be raised and secured
before transporting the machine.
DANGER
CRUSHING AND FALLING HAZARD
DO NOT UNDER ANY CIRCUMSTANCES go in between
the hopper panel and the machine or under the panel as
this may cause serious injury or death.
Always use a secure platform and safety harness.
Make sure the correct procedures are followed for the
tasks that are done at height.
Make sure that a correct working platform is used with the
correct anchor points and safety rails in position which
meets the local and national regulations.
1. Attach minimum 2 ton lifting equipment and

crane to the lifting points.
2. Lift the panel into position and hold it in

position with the crane attached. 2
3. Install the nuts, the bolts and the washers.

When panel is secured, remove the lifting
equipment and crane.

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2.1.9. Moving the machine on or off transport vehicle
DANGER
CRUSHING HAZARD
Personnel on the machine or in exclusion zones when
machine is operational, are at risk of serious injury or death.
DO NOT UNDER ANY CIRCUMSTANCES move or operate the
machine when ANY personnel or objects are on the
machine or personnel are in the hazard zone, refer to 1.11.
Hazard zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY machine moving operations.
WARNING
PERSONNEL HAZARD
Always check the travelling dimensions are within the local
and national limits before starting the journey. Check that
the vehicle is suitable for transporting the weight of the
machine, refer to identification plate on the machine.
NOTICE
Securing the machine to the transport vehicle is the responsibility of the vehicle driver.
1. Follow the start up procedure > 1 Refer to 4.2. Engine starting procedure.
2. Follow the moving procedure > 2 Refer to 4.4. Moving machine on the tracks.
The machine can be driven on or off the transport vehicle at the pre-set tracking speed.
Before moving the machine off a transport vehicle make sure all temporary sealing and straps or
chains securing the machine to the vehicle are removed by the vehicle driver.
After moving the machine onto a transport vehicle make sure all temporary sealing, transport straps
or chains securing the machine to the vehicle are installed by the vehicle driver.

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3. Use the lashing points on the inside of the

chassis to secure the machine to the
vehicle.
4. Use the lashing points on the outside of the
chassis to secure the machine to the
vehicle.
4
DO NOT secure by tying down over or using the
tracks.

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2.2. Transport and Working Dimensions
2.2.1. Three Way Split
Transport dimensions, standard machine

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Working dimensions, standard machine:

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Transport dimensions, with optional hopper extensions:

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Working dimensions, with optional hopper extensions:

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2.2.2. Two Way Split
Transport dimensions, standard machine:

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Working dimensions, standard machine:

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Transport dimensions, with optional hopper extensions:

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Working Dimensions, with optional hopper extensions:

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2.3. Machine information
2.3.1. Common applications and limitations
This machine has been designed and constructed to separate a wide range of materials, top soil,
crushed stone, sand and gravel, compost, recycling, demolition.
This list of materials is by no means exhaustive but the machine must not be used for any other
purpose without first consulting Sandvik Construction technical department.
2.3.2. Description
This machine is a self contained tracked machine built to withstand the rigours conditions of
operating in quarries and within the construction industry. It utilises a diesel engine to provide power
to the hydraulic power pack and to generate electricity for the electrical systems of the machine.
The tracks, feeder, screen box, conveyors and all other working parts of the machine are all
hydraulically driven.
Where possible all of the moving parts of this machine are guarded, where not, warnings are
provided. The Safety Section of this manual must be read and fully understood. Any residual
organisational, personal and environmental issues must be fully addressed as detailed in the safety
section and subject to a site specific risk assessment.
This equipment has been manufactured and assessed to be in accordance with Machinery Directive
2006/42/EC.
2.3.3. Processing operation
This machine must not be operated until the instructions supplied with the machine are read and fully
understood.
Material is normally loaded by excavator into the feeder where the apron feeder transfers the material
towards the screen box. The material passes over the screen box where smaller material will fall
through the top deck and onto the bottom deck.
The larger material is fed to the over size conveyor and is stockpiled at the output. The smaller
material that has fallen through to the bottom deck is transferred either to the mid grade conveyor or,
on the three way split machine, falls through to the fines conveyors and is stockpiled at either side of
the machine.
2.3.4. Key features
• User-friendly colour-coded control panel with an automatic and manual sequential start up for
ease of operation
• Wear resistant one-piece rigid hopper with apron plate feeder
• Load sensing on side & collector circuits, feeder pauses in the event of a circuit overload
• Speed wheel monitors collector conveyor performance
• Heavy duty 16' x 5' double deck screen box with unique high throw aggressive action
• Class leading open scalping area allows for enormous rates of production
• Jack up screen facility for maximum bottom deck & collector conveyor access
• Massive stockpiling capability through integrated hydraulic conveyors
• Hydraulic folding platforms for ease of maintenance

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• Quick set-up times with one-piece rigid hopper

• Can be supplies configured for 3-way or 2-way split operation
• Machine designed for efficient fuel economy and low operating costs.
• Hydraulic driven oil cooler
• Radio controlled tracks fitted as standard

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2.4. Technical information
QE341 tracked mobile scalper

Weight: [with options]
29.5 tonne * 32.5 US ton / 65063 lb *
* Refer also to identification plate
Three way split

Transport Width: 3000mm 118in
Transport Length: 14840mm 584in
Transport Height: 3400mm 134in
Working Width: 14380mm 566in
Working Length: 15435mm 608in
Working Height: 4660mm 183in
Two way split

Transport Width: 3000mm 118in
Transport Length: 14200mm 560in
Transport Height: 3400mm 134in
Working Width: 8904mm 351in
Working Length: 14775mm 582in
Working Height: 4657mm 183in
Performance
Capacity [up to]: 500 tonne/h 551 US ton/h
Travel Speed: 17m/min. 55ft/min.
Max slope climbing: 22% gradient 20°
Max slope side to side: 11% gradient 10°

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2.5. Identification of main units
C B
F D
G
E
K
H
J
A. Oversize conveyor
B. Fines conveyor
C. Screen box
D. Feed hopper
E. Control panel
F. Mid grade conveyor
G. Tracks
H. Hydraulic fluid tank
I. Feeder apron conveyor
J. Power pack
K. Diesel fuel tank

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2.6. Specification of main units
Hopper
Type One piece hardox construction

Capacity 7m³ 23ft³ / 9.15yd³
Feeder apron conveyor
Gearbox ratio 15:1

Belt speed - maximum 22m/min. 72ft/min.
Screen box
Screen top deck measurements 4700 x 1500mm 16 x 5ft

Screen bottom deck measurements 4200 x 1500mm 14 x 5ft
Variable screen angles 11° to 17°
Over size conveyor
Discharge angle [adjustable] 17° to 25°

Width 1400mm 55in
Discharge height 3500 to 4000mm 11ft 5in to 13ft 1in
Drive drum diameter Ø 289mm Ø 11.5in
Tail drum diameter Ø 273mm Ø 10.5in
Mid grade conveyor

Width 800mm 32in
Discharge height at 26° 4000mm 13ft 1in
Fines conveyor

Width 800mm 32in
Discharge height at 26° 4000mm 13ft 1in
Transfer conveyor
Width 1200mm 32in


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Tracks
Length 3310mm 12ft 6in

Width 500mm 29.5in
2.6.1. Options
• Hopper extensions for rear loading

• Rear stabilising legs
• Additional hopper wear resistant liners
• Mesh on top deck
• Punch plate top deck
• Impact plate [50/75/100mm] onto tines [30/40/50/60/75/100mm]
• ‘Bofar’ steel grizzly on top deck [75/100/125/150mm]
• 100mm ‘Bofar’ steel grizzly & two top deck punched plates
• Heavy duty tines on top deck [30/40/50/60/75/100/125/150mm]
• Mesh on bottom deck
• Cascade fingers on bottom deck [10/15/20/25/30/40/50/60/75mm]
• Wear resistant liners in both side conveyor feed boots
• Canvas covers and brackets [fines conveyor]
• Canvas covers and brackets [mid grade conveyor]
• Fines conveyor spray bar with hosing
• Mid conveyor spray bar with hosing
• Water pump [hydraulic] including side conveyor spray bars
• Arctic package for temperatures down to -20°C (-4°F)
• Arctic package for temperatures down to -30°C (-22°F)
• Remote diesel pump
• Central auto lubrication system
• Lighting mast
• Pull cords on all conveyors
• Reduction for two way split machine
• Reduction for belt feeder option
• Additional manual

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qe341 3. PRODUCT OVERVIEW
3. Product overview

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3. PRODUCT OVERVIEW qe341
3.1. Electrical system
This machine is equipped with a protection controls which will shutdown the engine. With this system
sensors are used on critical elements. Should the system reach factory preset limits the system will
experience a safety shutdown and turn the engine off.
If a safety shutdown occurs, the condition causing the engine to shut down must be corrected before
any attempt is made to restart it.

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3.2. Hydraulic lever controls
• Mesh change
• Screen box up/down
• Left hand feeder flare up/down
• Left hand side conveyor spine open/close

[mid grade]
• Left hand side conveyor up/down
• Left hand maintenance walkway up/down
• Legs up/down
• Right hand feeder flare up/down

• Oversize conveyor up/down
• Oversize conveyor fold unfold

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• Feeder out/in
• Right hand side conveyor up/down [fines]
• Right hand side conveyor spine open/
close
• Right hand maintenance walkway up/
down

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3.3. Operational controls
C D
A
B
H
F
G
E
A. Information and extra operations display.

B. Selection buttons for information and operation display.
C. Machine mode switch: auxiliary, operation, track.
D. Component operation numbers and colour key.
E. Key operated Power, Heater coils, Start engine, Engine run.
F. Component start and stop sequence buttons 1 to 5.
G. Automatic start and stop sequence button 5.
H. Engine speed control.
I. Battery isolator switch and lockout.

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J. Auxiliary mode position for setting up machine and preparing it J

for transport.
K. Position for screening operation and starting the engine. K
L. Track position for moving the machine on the tracks.
L

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3.4. Display screen

Icons on the screen show green when an item is available and red when activated.
M
M. Screen display
N. Four buttons to navigate between display
pages and operate functions
O. 4-way screen control
P. OK button [Not used]
N [4] O P
3.4.1. Auxiliary mode home screen
Auxiliary functions mode.
Engine information button.
Working lights button [Red = on].
Machine diagnostics button.
Service function not available.
Engine speed.
Engine operation hours.

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3.4.2. Operation mode home screen
Operation mode.
Service function button.
Engine speed.
Engine operation hours.
3.4.3. Track mode home screen
Track mode.
Service function not available.
Engine speed.
Engine operation hours

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3.4.4. Engine information.
Press engine information button to display the information relating to the engine
Battery charge.
Oil pressure.
Air filter.
Hydraulic fluid level.
Coolant level.
Water in fuel.
Coolant temperature.
Pre heater for engine starting.
Press button to exit and go to home page from

any screen page.
The engine information icons display green normally and

display red and an error message with a fault code is
displayed if there is a fault.
Refer to 7.3. Machine errors displayed on screen.
Press button to exit and go to home page from

any screen page.

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3.4.5. Machine diagnostics
Press machine diagnosis button to make checks on control systems.
Track control - page 1
To check a track control system, connect and switch on either

the umbilical track control or switch on the radio control before
the engine is started.
A blank control will be displayed initially. When a button is
pressed on the track control the display screen button lights up,
when the correct input signal is received from the control unit.
Screen page number.
Press button for next page.
Press button to exit and go to home page from any

screen page.
Radio signals - page 2
If the radio controls are operational, the display shows

transmitted and received radio codes.
Screen page number.

screen page.

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Feeder remote control - page 3
To check the feeder remote control radio system.

A blank control will be displayed initially. When a button is pressed on the grid control the display
screen button lights up, when the correct input signal is received from the control.
Screen page number.

screen page.

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Sensors - Page 4
Use the left or right arrows of the 4-way screen control to move the white highlight box
around the screen to the item required.
Stockpile level sensor [option].
Green stockpile low level, feeder start.
Red stockpile high level, feeder stop.
Speed wheel sensor [option] on feed conveyor.
Hydraulic fluid temperature sensor.
Other icons on screen:
Screen page number.
Press button for next page 4 screen.

screen page.
Press button up arrow to turn off the highlighted

item or down arrow to turn on.
A sensor that is not installed or being used
should be switched off, shown by a red cross
through it.

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Stockpile sensor [option] - page 4
[If a stockpile sensor is fitted]
On and Off:
Use the left or right arrows of the 4-way screen

control to move the white highlight box around the
stockpile level indicator.
With the stockpile sensor selected, use the up

arrow of the 4-way screen control button to switch
it off or the down arrow button to switch it on.
Note: When the sensor is switched off, the
feeder is on continuously and will not
stop regardless of the stop setting.

through it.
Press button up arrow to turn off the highlighted

item or down arrow to turn on.
Screen page number.

screen page.

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Stockpile start setting

control to move the white highlight box around green
start.
With the stockpile start selected, use the up or down

arrow of the 4-way screen control to adjust the start
stockpile level.
Press the up arrow to increase the value, down

arrow to decrease.
Stockpile stop setting:

control to move the white highlight box around red
stop.
With the stockpile stop selected, use the up or down

arrow of the 4-way screen control button to adjust
the stop stockpile level.
Press the up arrow to increase the value, down

arrow to decrease.

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Speed wheel on feeder [option] - page 4
[If a speed wheel is fitted]

level indicator of the speed wheel.
With the speed wheel sensor selected, use the up

arrow of the 4-way screen control button to switch
the sensor off or the down arrow button to switch it
on to display the speed.
If the speed falls below the minimum pre-set speed
it will stop the feeder.
Note: If the speed wheel sensor is off, the
feeder will not stop if a low speed is
detected.

through it.
Press up arrow to turn off or down arrow to turn on.
Screen page number.

screen page.

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Hydraulic fluid temperature sensor - page 4

hydraulic fluid temperature indicator.
With the hydraulic fluid sensor selected, use the up
arrow of the 4-way screen control button to switch it
off or the down arrow button to switch it on.
Note: When the sensor is switched off, the hydraulic
fluid cooler is on continuously.
Note: A sensor that is not installed or being used
through it.
Press up arrow to turn off or down arrow to turn on.
Screen page number.

screen page.
Hydraulic valve operation - page 5

Displays the current valve status.
• Green circle indicates the operation is functioning correctly.
• Grey circle indicates the operation is off.
• Red indicates an error and an error code will be shown.
Screen page number.

screen page.

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Hydraulic valve operation - page 6

Displays the current valve status.
• Green circle indicates the operation is functioning correctly.
• Grey circle indicates the operation is off.
• Red indicates an error and an error code will be shown.
Screen page number.

screen page.
Display system information

The installed display, software and panel versions are displayed for
reference.
Press button for page 1.
Press button for home page.

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3.4.6. Service mode
From the normal operation mode screen, press and hold

service button for 4 seconds to enable the service mode
functions.
Indicates service mode enabled. The beacon and siren

are on whilst in service mode.
Indicates service mode is not available. It is only

available via operation mode.
Press the numbered button to operate only

the individual colour coded section of the
machine.
individual sections of the machine can now be
operated independently.
Note: The individual section of the
machine will start immediately.
Press service button again to return to operation mode.
3.4.7. Active error display screen
When the system detects a fault, a message is displayed on the

screen.
Each fault is identified by a fault code number, description and icon.
Refer to 7 7.3. Machine errors displayed on screen for more
information.
Press button to acknowledge the error and for home
page.
Note: If the cause of the error is not cleared, the
active error message will re-appear.

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3.4.8. Feeder radio remote control
Start feeder.
Stop feeder
Engine stop
Sound alarm when held.
Transmitting indicator.
Transmitting code indicator.
3.4.9. Track controls
Remote charging socket for connecting lead to re-charge

radio battery when required.
Note: The radio handset must be fully charged at
regular intervals.
On/off switch on both track remote handset controls.
When operating the handset, the yellow buttons are for forward movement and the blue ones for
reverse.
These correspond to the yellow and blue direction indicators on the machine.
The tracks can be operated using the umbilical control or the radio control.
Note: The track control must be connected and switched on before starting the engine.
Red button is engine stop.

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LED indicator:
Off - No buttons pressed

On steady green - Track direction button active
On steady red - Engine stop button active
Flashing red - Error detected in button

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qe341 4. COMMISSIONING AND SHUT DOWN
4. Commissioning and shut down

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4. COMMISSIONING AND SHUT DOWN qe341
4.1. Pre-commissioning
4.1.1. Safety
The following safety instructions apply throughout the commissioning and shutdown section,
additional and or variations in safety measures that are specific to their relevant sub sections will be
detailed in the body of the text.
WARNING
PERSONNEL HAZARD
DO NOT START COMMISSIONING! Until you have READ
and FULLY understood this manual. If necessary seek
clarification from your supervisor and or a Sandvik
representative, before attempting ANY operations or
maintenance. Failure to do so may also invalidate the
manufacturers warranties.
WARNING
PERSONNEL HAZARD
Serious injury or death could occur if Personal Protective
Equipment (PPE) is not used.
Make sure that at least the minimum Personal Protective
Equipment, refer to 1.4 Personal protective equipment
(PPE), is used when working on or within the hazard zone,
refer to 1.11. Hazard zones.
4.1.2. Machine preliminaries
Make sure that commissioning and shutdown safety is followed throughout the pre commissioning
instructions in addition to the following safety measures.
WARNING
PERSONNEL HAZARD
before carrying out these instructions. Refer to 4.7.
Lockout and tag procedure.

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WARNING
FALLING HAZARD
Falling from heights could cause serious injury or death.
Some of the steps in this procedure require working at
height, if this is the case, make sure of the following:
It is recommended that set up of this machine be carried out by a representative of Sandvik Mobile
Screening and Crushing Ltd. or by a qualified representative of the dealer.
The following instructions assume transportation of this machine using a low loader type vehicle,
delivered in close proximity to the job site. If machine Is transported in any other way, contact the
manufacturer for additional set up instructions.
A minimum of two persons are required to carry out the following procedures, one
to carry out the operations [operator] and one to observe for any potential hazards
or dangers [observer].
WARNING
LIFTING HAZARD
Lifting heavy objects could cause serious injury.
Use correct lifting technique and get assistance when lifting
heavy objects.
1. DO NOT attempt to start this machine until you are aware of all aspects of its operation.
2. Remove all loose items from machine and store safely / Make sure all machine components are
in place and secure.
3. Remove any temporary sealing and transport straps.
4. Carry out a full daily maintenance routine.

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5. Visually inspect machine for the following:
a. There are no signs of impact damage.
b. Make sure that the screen box, feeder and conveyor belts are free from any materials, remove
if necessary.
c. Remove all tools and equipment from the operational area.
d. Make sure all operating levers are in the off position.
4.1.3. Site working location
WARNING
TIPPING HAZARD
Operating the machine on unsuitable ground could cause
Machine MUST NEVER be tracked on gradients more than:
10° left to right or 20° front to back. Both tracks MUST BE
in contact with firm level ground, suitable for carrying the
weight of the machine.
This machine is designed to operate on a solid level surface. It is important that the machine is placed
on level solid ground, capable of carrying the weight of the machine or damage could occur.
An appropriate site must be identified prior to delivery and unloading of the machine.

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4.2. Engine starting procedure
DANGER
PERSONNEL HAZARD
machine is operational, are at risk of serious injury or
death.
DO NOT UNDER ANY CIRCUMSTANCES operate machine
when ANY personnel or objects are on the machine or
personnel are in the hazard zones, refer to 1.11. Hazard
zones.
commencing ANY machine moving or operating.
4.2.1. Before starting the engine
Make sure the scheduled maintenance checks

Refer to section 6. Maintenance
are done >
Before starting the engine, check that the

dummy plug is fitted. It is located on the right
hand side of the machine. It must be plugged in
for all operations except if the umbilical track
control is to be used.
The alternative plug with umbilical track control

can be plugged in if it is to be used.

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4.2.2. Engine start
1
1. Turn battery isolation switch ON, located on
the right hand side of the power pack.
2. Open the controls door to access the

machine controls.
3
3. Set the engine speed control down to the
slowest position.

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4. Set mode control switch to screening

4
operation position.
5. Insert the ignition key into the ignition switch 5

and turn it clockwise to the first power on
position indicated.
6. Turn the key clockwise to the heater position
and hold if the engine pre-heat is required. 6
7. Turn the key clockwise to the crank position

and hold until the pre-start warning time count
down is complete then the engine starts.
8. Release the key. The key should return to the 8

power on position.
Note: The engine will only start when the

mode control switch is set to
operation.
Note: If the engine fails to start the ignition
key must be turned to the off
position and the complete ignition
cycle re-started. wait a minimum of
60 seconds before the start
sequence is run again.
Note: The engine speed range is pre-set at the factory and must not be tampered with.
NOTICE
When operating the machine at low temperatures of 0°C (32°F) or below, run all systems
empty for approximately 15 minutes to allow the hydraulic systems to reach working
temperature. DO NOT load any material into the machine until the hydraulic systems are at
working temperature.

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4.3. Stopping machine in an emergency
THE MACHINE CAN BE STOPPED IN AN EMERGENCY BY PRESSING ANY

OF THE EMERGENCY STOP BUTTONS.
MAKE SURE THAT ALL PERSONS IN THE VICINITY OF THE MACHINE ARE
FULLY AWARE OF THE LOCATION OF THE EMERGENCY STOPS.
4.3.1. Emergency Stop Locations
For location of emergency stops, refer to 1.15.1. Emergency stop positions.
NOTICE
Emergency Stop Switches should only be used in an emergency situation not for normal
stopping as frequent use will cause damage to hydraulic components and engine.
Emergency Stop Switches must be reset before the machine can be restarted.
Make sure the reason for the emergency action has been cleared before the
emergency stop is reset.
Make sure that all emergency stops are tested daily. refer to the scheduled maintenance instructions.
4.3.2. How to operate an emergency stop
1. Push the emergency stop to STOP the

machine.
2. To reset the emergency stop. Turn the

emergency stop clockwise and release.

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4.4. Moving machine on the tracks
4.4.1. Safety
DANGER
CRUSHING HAZARD
death.
personnel are in the hazard zones, 1.11. Hazard zones.
commencing ANY machine moving or operations.
A minimum of two persons are required to carry out the following procedures, one
to carry out the operations [operator] and one to observe for any potential hazards
or dangers [observer].
Make sure the site is clear of unessential personnel. Put up barriers around the area and post
warning signs where site conditions warrant this.
In low ambient light conditions, set up sufficient additional lighting to make the operation safe.
Moving the machine on the tracks must only be carried out on firm flat ground.
4.4.2. Before moving the machine
Set up either the radio remote track control or the umbilical wired track control to move the machine
to the required position, refer to 4.4. Moving machine on the tracks.
Tracking speed is proportional to engine speed, machine should always be moved using an
appropriate track speed for the conditions
Note: Note: when hydraulic oil cooler is functioning, it will consume oil from the track
hydraulic circuits, when this is the case, additional engine revs may be required to
continue tracking effectively.
Note: Plug in the umbilical controller, if required, before starting the engine. If the wired
umbilical control is being used DO NOT switch on the radio track control as this will
stop the umbilical operating. If this should occur, the mode control switch will
require setting to operation mode then to track mode again.

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4.4.3. Radio remote track control
1. Switch on the track radio remote control for

use if required, before starting the engine.
2. The remote charging socket for connecting

lead to re-charge battery when required.
The radio control must be fully charged at
regular intervals.
4.4.4. Umbilical track control
Note: Connect the umbilical track control

if required, before starting the
engine.
3. Remove the dummy plug from the socket,
located at the hopper end of the machine.
4. Connect the umbilical wired track control.
5. Switch on the umbilical track handset for 5

use.
Note: The dummy plug must be inserted for all other machine operations.

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4.4.5. Track control mode
7. Set the mode control switch to track. A pre- 7

start warning time count down timer will
display before the tracks will operate.
8
8. Set the engine speed control down to the
slowest position.
4.4.6. Operating track control
Under NO circumstances try to move the machine when ANY persons are
standing on the machine or in the hazard zones. No persons are allowed on
the machine or in the hazard zone while it is NOT locked and tagged out.
This may cause injury or death.
NOTICE
Make sure the legs are up and clear from the ground. If machine is moved with them down it
will damage the machine.
Check all around machine for obstacles or personnel which may be endangered by moving the
machine.
When moving machine, Make sure that it is only moved over firm ground suitable for carrying the
weight of the machine. Prior to operating the machine, it is ESSENTIAL that both tracks are in contact
with firm level ground to avoid excessive vibration or rocking of the machine. DO NOT MOVE THE
MACHINE ACROSS EXCESSIVELY SLOPING GROUND.

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The yellow and blue control buttons correspond to the yellow and blue direction indicators on the
machine.
The yellow buttons on the left and right are for forward movement of the individual track and the
central forward button for moving in a straight line.
The blue button are for reverse movement of the individual track or if pressed together for moving in
a straight line.
9. When the machine is moved to the required

position, set mode control to operation.
10. Turn the engine OFF > 10 Refer to 4.6.3. Engine stop sequence.

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11. Switch off the track control. 11
12
12. If the wired umbilical control has been

used, disconnect the umbilical wired track
control handset and store the control.
13. Insert the dummy plug into the socket. The
dummy plug must be inserted for all other
machine operations.
13

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4.5. Preparing for screening operation
It is assumed the pre-commissioning instructions have been completed prior to commencing with
machine set-up for operation, refer to 4.1.2. Machine preliminaries.
WARNING
PERSONNEL HAZARD
DO NOT Set-up machine until you have READ and FULLY
understood this manual. If necessary seek clarification
from your supervisor and or a Sandvik representative,
before attempting to set-up machine. Failure to do so may
also invalidate the manufacturers warranties.
WARNING
FALLING HAZARD
Falling from heights could cause serious injury or death.
the ground:
• Maintenance platforms are in place
• All hand rails are fixed in position
• All ladders are lowered and fixed in position
• A safety harness is worn
WARNING
PERSONNEL HAZARD
before carrying out these instructions. Refer to 4.7. Lockout
and tag procedure.

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4.5.1. Lower the optional legs
WARNING
CRUSHING HAZARD
Personnel near or on machine whilst raising the legs, may
cause serious injury or death.
DO NOT UNDER ANY CIRCUMSTANCES operate the legs
when ANY personnel or objects are on or near the
machine.
A MINIMUM of two persons are required for the following
procedure, one to carry out the procedure and one to view
for potential hazards.
1. Start the engine > 1 Refer to 4.2. Engine starting procedure
2
3. Operate the legs lever to lower the legs until

they touch the ground.
4 Refer to 4.6.1. Machine shut down -

4. Stop the engine >
Automatic.
5. Implement the lockout and tag procedure > 5 Refer to 4.7. Lockout and tag procedure

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4.5.2. Unfold the fines conveyor
DANGER
CRUSHING HAZARD
death.
personnel are in the hazard zones, refer to 1.11. Hazard
zones.
commencing ANY machine moving or operations.
2. Remove all transport straps from the 2

conveyor.
3. Remove the clips and locating pins.

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4. Disconnect the conveyor transport link arm. 4
7. Operate the right hand fines conveyor up/

down lever to move the conveyor down into
one of the three working positions. Align the
locating pin holes in the telescopic support. 7

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8. The fines conveyor moved down into a

working position. 8
9. Operate the right hand fines conveyor spine

open/close lever to move the conveyor
away from the machine into the straight
working position. 9
10
10. Fines conveyor in the working position.

procedure >

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13
13. Install the locating pins and clips into the
14. Swing locking assembly inward into the 14

slot.
15. Tighten the barrel nut and washers to
clamp the conveyor straight then tighten
inner locking nut.
15

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4.5.3. Unfold the Mid Grade Conveyor
2
2. Remove all transport straps from the
conveyor.
3. Remove the clips and locating pins.
4. Disconnect the conveyor transport link arm.

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7. Operate the left hand mid grade conveyor 7

up/down lever to move the conveyor down
into one of the three working positions. Align
the locating pin holes in the telescopic
support.
8. The mid grade conveyor moved down into a

working position.
8
9
9. Operate the left hand mid grade conveyor
spine open/close lever to move the
conveyor away from the machine into the
straight working position.

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10
10. Mid grade conveyor in the working position
procedure >
13
13. Install the locating pins and clips into the
14. Swing locking assembly inward into the

slot.
15. Tighten the barrel nut and washers to
clamp the conveyor straight then tighten
inner locking nut. 14
15

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4.5.4. Unfold the Over Size Conveyor
2
2. Remove all transport straps from the
conveyor.
3. Remove clips and securing pins.
6
6. Operate the oversize conveyor up/down
lever to raise the conveyor to the desired
working position. Align the desired locating
pin holes.
7. Operate the oversize conveyor fold lever to
un-fold the conveyor for use. Align the
locating pin holes.

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10
10. Install the locating pins and clips to secure

conveyor straight and in the working height
position.
4.5.5. Set up the apron feeder
WARNING
PERSONNEL HAZARD
before carrying out these instructions. Refer to 4.7. Lockout
and tag procedure.
DANGER
FALLING HAZARD
Falling may cause death or serious injury.
Make sure the correct procedures are followed for the tasks
that are done at height.

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2. Raise the deflector plates into the working

position and secure with the bolts, washers
and nuts

feeder. 3
4. Rear door must be closed prior to moving

feeder in and out. Failure to do so may
result in damage to the machine.
6

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7. Operate the feeder out/in lever to put the

7
feeder into the working position, furthest
away from the screen box.

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4.5.6. Optional hopper extensions
3
3. Operate the left hand lever to raise the
extension into the working position. Make
sure the holes are aligned for the locating
rods.
4
4. Operate the right hand lever to raise the
extension into the working position. Make
sure the holes are aligned for the locating
rods.

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7. Install the locating rods and clips.
4.5.7. Hopper rear panel position options
The upper rear panel of the hopper can be used in the normal raised position or lowered if required.
DANGER
CRUSHING AND FALLING HAZARD
DO NOT UNDER ANY CIRCUMSTANCES go in between
the hopper panel and the machine or under the panel as
this may cause serious injury or death.
Make sure the correct procedures are followed for the
tasks that are done at height.
1. Attach minimum 2 ton lifting equipment and

crane to the lifting points.
2. Remove the nuts, the bolts and the 2

washers.
3. Lower the panel down with the crane.
Remove the lifting equipment and crane

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4.5.8. Set up the maintenance platforms
WARNING
PERSONNEL HAZARD
before carrying out these instructions. Refer to 4.7.
Lockout and tag procedure.
1. Remove the clips and locating pins and

lower the handrails.
2
2. Install the handrail locating pins and the
clips. Tighten the support bracket bolts.

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3. Remove the locating clips and pins.

3
5
6. Operate the right hand maintenance

walkway up/down lever to lower the right
hand walkway down into the operation 6
position.

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7
7. Operate the left hand maintenance walkway
up/down lever to lower the left hand
walkway down into the operation position.
8 Refer to 4.6.1. Machine shut down -

8. Stop the engine >
Automatic.
10
10. Install the locating pins and clips to secure

the maintenance walkways.
11
11. Fold the ladders down and install the

locating pin with the clips on both sides.

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12
12. Install the locating clips and pins to secure

the maintenance walkways.
13. Install both handrail ends with bolts and

nuts.
13

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4.5.9. Set up the screen box
2. Remove the clips and locating pins both

sides.
3. Remove the clips and locating pins on both

sides.
3
6
lever to lower the oversize conveyor fully to
rest on the chassis.

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NOTICE
Damage could occur if the conveyor is not lowered as the screen box could collide with the
raised conveyor.
7. Operate the screen box up/down lever to

move the screen box up.
10. Install the locating pins and clips on both

sides.
10
11

sides.

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4.6. Machine shut down
DANGER
FLYING MATERIAL HAZARD
Personnel or objects on machine or in exclusion zones
when shutting down machine, may cause serious injury or
death.
DO NOT UNDER ANY CIRCUMSTANCES operate the
machine when ANY personnel or objects are on the
machine or in the hazard zones, refer to 1.11. Hazard
zones.
commencing ANY operations.
Make sure all material has cleared from the feeder, screen
box and all conveyors.
NOTICE
To stop the machine it is ESSENTIAL that the correct shut down sequence is followed to
prevent damage to the machine.
4.6.1. Machine shut down - Automatic
1 Wait for all material to fully discharge from

1. Stop feeding material into the hopper >
hopper, screen box and all conveyors.
2. Unlatch and open operational controls door.

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3. Press and hold button 5 to begin the 3

automatic shut down sequence. Hold for 3
seconds minimum.
The machine will then shut down automatically
by going through the sequence.
There is a time delay and audible warning
between each operation sequence, indicated by
the button light flashing.
4
4. Wait for all of the machine systems to stop,
indicated by all five green button lights.

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4.6.2. Machine shut down - Manual
1 Wait for all material to fully discharge from

1. Stop feeding material into the hopper >
hopper, screen box and all conveyors.
2. Unlatch and open operational controls door.
3. Press button 5 first to begin the shut down

sequence.
When this first system has stopped it is
indicated by a green button light.
4. Press button 4 then press in sequence of
stopping each system by pressing 3, 2,1.
5
5. Wait for all of the machine systems to stop,
indicated by all five green button lights.
4.6.3. Engine stop sequence
1. Set the engine speed to the slowest low 1

position and allow engine to idle for a few
minutes.

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2. Select screening operation mode on control

panel.
3. Stop the engine by turning the ignition key

to the off position. 3
Note: When the machine is switched off wait a minimum of 60 seconds before the start
sequence is run again - An error code may show if started before the 60 second time
has expired.

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4.7. Lockout and tag procedure
4.7.1. Tag procedure
1. Set all hydraulic controls in the neutral position.

2. Check all supports and slide stops are securely fixed in position with pins and clips.
3. Turn the ignition key to the off position.
4. Remove the ignition key and keep it with you.
5. Turn the battery isolation switch to the off

position.
6. Put a lock or gang tag through the two holes in the battery isolation switch to prevent the
machine being started and show maintenance has started.
7. Use a gang tag if more than one person is
Refer to 4.7.3. How to use a gang tag.
at work on the machine.
4.7.2. The un-tag procedure
Make sure that NO persons are on the machine or in the danger zones as
this may cause injury or death.
1. Make sure that all maintenance and work has stopped.
2. If a gang tag is used, refer to 4.7.3. How to use a gang tag.

3. Remove your lock from the gang tag or from the battery isolation switch.
4. If your lock was the last one securing the gang tag or the battery isolator, the ignition key may be
inserted if the machine is to be operated.

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4.7.3. How to use a gang tag
1. Set all hydraulic controls in the neutral position.

2. Check all supports and slide stops are securely fixed in position with pins and clips.
3. Turn the ignition key to the off position.
4. Remove the ignition keys and keep them with you.
5. Turn the battery isolation switch to the OFF

position.
6. Attach the gang tag through the holes in the

isolation switch as shown.
7. Each person attaches a lock to the gang tag before they start work.
8. Once your work as finished; remove ONLY your lock.
Make sure that NO persons are on the machine or in the danger zones as
this may cause injury or death.
9. If your lock is not the last one securing the gang tag, leave the secured tag and the isolator off.
10. If your lock was the last one securing the gang tag, remove the gang tag and the ignition key
may be inserted if the machine is to be operated.

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QE341 5. OPERATIONS
5. Operations

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5. OPERATIONS QE341
5.1. Before starting up the machine for operation
Before commencing general operation make sure all preliminary operations have been done.
Make sure the machine is set for operation, refer to 4.5. Preparing for screening operation.
Do the scheduled maintenance checks, refer to section 7 Maintenance.
COLD START: When starting the machine in temperatures of 0°C (32°F) or below, run the machine
for 15 minutes to allow hydraulic oil to reach working temperature. DO NOT feed material into
machine during this time.
In low ambient light conditions, set up sufficient additional lighting to make the operation safe.
DO NOT operate systems contrary to these instructions..
DANGER
DUST HAZARD
Operating this machine generates dust. Breathing or
inhaling silica dust particles will cause death or serious
injury.
Make sure suitable breathing equipment is used
throughout ANY operational activities. ALL necessary
precautions MUST be taken to reduce the risk of breathing
dust or particles.
ALWAYS wear at least the minimum (CE approved)
Personal Protective Equipment (PPE), Refer to 1.4 Personal
protective equipment (PPE).
DANGER
CRUSHING HAZARD
Personnel in the hazard zones when machine is operational,
are at risk of serious injury or death.
personnel are in the hazard exclusion zones.
commencing ANY machine operations.

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QE341 5. OPERATIONS
DANGER
FLYING MATERIAL HAZARD
Material will exit from a height from all conveyors which may
cause injury or death.
commencing ANY operations.
WARNING
PERSONNEL HAZARD
DO NOT stand on machine whilst it is in operation.
DO NOT start any operational activity until you have read and
fully understand this manual, including the safety section.
If there is a operation procedure that is not fully understood
contact Sandvik before commencing with the operation.

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5. OPERATIONS QE341
5.2. Screening operation
DO NOT START SCREENING UNTIL YOU HAVE READ AND FULLY

UNDERSTOOD THIS MANUAL
5.2.1. Introduction
Make sure the machine is set for operation refer to 4.5. Preparing for screening operation.
Make sure the scheduled maintenance checks are done refer to section 6. Maintenance.
Make sure the mesh is installed as required.
Set up the exclusion zones with safety barriers and appropriate decals for stock piles from the
conveyors, refer to 1.11. Hazard zones.
Prior to loading material into the machine, make sure the machine is on firm ground and not vibrating
excessively.
If the machine is vibrating excessively shut down the machine, refer to 4.6. Machine shut down and
move the machine to more suitable level ground.
NOTICE
DO NOT START THESE SYSTEMS IF THEY CONTAIN MATERIAL. CLEAR ANY
MATERIAL AWAY BEFORE STARTING.
5.2.2. General
Note: The machine has two starting sequences, automatic or manual mode.
1. Set mode control switch to screen operation

position.
3. This screen will be displayed.

For an overview of the screen display, refer to 3
3.4. Display screen.

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QE341 5. OPERATIONS
4. Set engine speed control up to the fastest

position.
Note: The highest speed position is
factory set and must not be
4
changed. Alterations to these
settings, to increase speed, may
lead to premature machine failure
and subsequent warranty loss.
5 Refer to 5.2.3. Machine starting sequence -

5. Start the machine, in automatic or manual
Automatic or 5.2.4. Machine starting
sequence >
sequence - Manual
5.2.3. Machine starting sequence - Automatic
1. Open the controls door.
2. Press and hold button 5 to begin the

automatic start sequence. Hold for 3
2
seconds minimum.
There is a time delay and audible warning
between each operation sequence, indicated by
a flashing green/red button light.
3. When the automatic sequence is complete, 3

indicated by all five red button lights and the
feeder is operating, the machine is ready for
loading with the material to be screened.
5.2.4. Machine starting sequence - Manual
1. Open the controls door.
2. Press button 1 and wait until the conveyors

are operating normally, indicated by red
button light. 2
A time delay and audible warning will occur,
indicated by flashing green/red button light,

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5. OPERATIONS QE341
3. Press button 2 and wait until the flashing

green/red button changes to a continuous 3
red light indicating the system is operating
normally.
4. Follow the sequence of starting each
system by pressing 3, wait while the button
light flashes, press 4, wait then press 5.
5. When this sequence is complete, indicated

by all red button lights, and the feeder is 5
operating, the machine is ready for loading
with the material to be screened.

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QE341 5. OPERATIONS
5.3. Loading the feeder
WARNING
PERSONNEL HAZARD
NO persons are allowed on the machine or in the exclusion
zones when the machine is operating or while the machine is
being moved as this may cause serious injury or death.
Make sure ALL necessary precaution are taken to reduce the
risk of breathing in dust or particles, as this may cause
5.3.1. Loading efficiently
• Loading the machine correctly is essential in order to achieve adequate material delivery to the
screen box. This is especially important when loading large feed sizes.
• Load mixed sized materials.
• Adjust the feeder speed if necessary.
• Avoid loading interruptions by loading material at a steady flow, using a conveyor with an even
flow for example.

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5. OPERATIONS QE341
5.3.2. Avoid damage to equipment
1. Load from the rear of the machine. Always

lower the bucket close to the feeder when
1
loading to minimise the material free fall
distance.
Always load at regular intervals. Fill up the

feeder before it is empty, to reduce wear.
2. Do not load too high or from the side.
3. Do not contact the feeder or hopper.
4. Do not load low over the hopper side.

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QE341 5. OPERATIONS
NOTICE
Never use the bucket to force material into the feeder.
Never drop the material from height into the feeder.
Accidental contact between bucket and feeder may cause vibrations that can damage the
feeder.

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5. OPERATIONS QE341
5.4. Machine blockage
Falling may cause injury or death

Make sure correct safety procedures are followed for the tasks that are
done at height.
Switch off the machine, lock and tag out, refer to 4.7. Lockout and tag
procedure
If the machine becomes blocked:

• Make sure the feeder is OFF and has stopped.
• Make sure the screen box is OFF and has stopped.
• Make sure all of the conveyors have no material on them, they are OFF and have stopped.
• Remove the material blockage with a suitable tool or tools.
• When the material is removed start the machine again, refer to 5.2. Screening operation.

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QE341 5. OPERATIONS
5.5. Set up the conveyor speeds
Make sure that NO material is on the machine as this may fall and cause
death or severe injury.
Make sure that all material is OFF the machine and DO NOT load the feeder
with material.
5.5.1. Introduction
Start the machine, refer to 5.2. Screening operation and run the machine empty.
To re-adjust the conveyor speeds when operating, STOP loading the material, wait until the material
has completely passed through the machine and adjust the conveyor speeds when empty.
5.5.2. How to adjust the fines collector speed
Note: The fines conveyor will change speed as the fines collector conveyor is adjusted.
Turn the flow control as necessary to change

the speed:
• Clockwise = slower
• Anti-clockwise = faster

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5. OPERATIONS QE341
5.5.3. How to adjust the mid grade conveyor speed
Open the right hand power pack access door

and turn the flow control as necessary to
change the speed:
5.5.4. How to adjust the over size conveyor speed
Open the right hand power pack access door

and turn the flow control as necessary to
change the speed:
5.5.5. How to adjust the feeder speed
Turn the flow control as necessary to change

the speed:

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QE341 5. OPERATIONS
5.6. Apron feeder radio remote control
5.6.1. Introduction
The radio remote allows the load operator to control the feeder from their station.
Only use the remote in the event of overload or possible obstruction occurring.
Make sure the machine is on and set for screening, refer to 5.2. Screening operation.
Make sure the apron feeder is operating and empty.
5.6.2. Feeder remote operation
Before each START or STOP of the feeder use, press and

hold the alarm button for 7 seconds to give a warning of a
change in the operation.
To stop the feeder PRESS and HOLD YELLOW button until

it stops.
To start the feeder PRESS and HOLD GREEN button.

Alarm will sound and 7 second delay will commence prior to
feeder starting.
If necessary use RED button to stop the complete machine.

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5. OPERATIONS QE341
5.7. Screen angle adjustment
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is on
and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out, before
continuing with these instructions. Refer to 4.7. Lockout and
tag procedure.
2. Remove the clips and locating pins both

sides.
3. Remove the clips and locating pins on both

sides.
3

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QE341 5. OPERATIONS
6
lever to lower the oversize conveyor fully to
rest on the chassis.
NOTICE
Damage could occur if the conveyor is not lowered as the screen box could collide with the
raised conveyor.
7. Operate the screen box up/down lever to

move the screen box to the required angle.

sides.
10

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5. OPERATIONS QE341
11

sides.

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qe341 6. MAINTENANCE
6. Maintenance

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6. MAINTENANCE qe341
6.1. Maintenance - minimum safety requirements
6.1.1. Introduction
The following safety instructions apply throughout the maintenance section, additional and or
variations in safety measures that are specific to the relevant maintenance procedure will be detailed
in the body of the text.
Maintenance is essential for safety and to make sure the best possible performance from the
machine by reducing the chances of breakdowns.
WARNING
PERSONNEL HAZARD
on and/or operating could cause serious injury or death.
DO NOT stand on machine whilst it is on and/or in operation.
before carrying out any maintenance procedures. Refer to
4.6. Machine shut down and 4.7. Lockout and tag
procedure
Make sure that at least the minimum Personal Protective
Equipment (PPE) is worn during maintenance and repair,
Refer to 1.4 Personal protective equipment (PPE).
WARNING
FALLING HAZARD
Some maintenance requires working from height. Falling
from heights could cause serious injury or death.
When working at height, make sure of the following:
WARNING
HOT SURFACE HAZARD
The engine could still be hot after operation and cause
severe burns if touched.
Make sure that the engine is cool before maintenance is
started.

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6.1.2. Safety instructions.
Do not start any maintenance until you have read and fully understand this
manual. In particular refer to 1 Safety.
If there is a maintenance procedure that is not fully understood contact
Sandvik before commencing with the procedure.
6.1.3. Hydraulic equipment
DANGER
SKIN PENETRATION HAZARD
Hydraulic fluid under pressure can penetrate the skin, which
will result in serious injury or death.
If fluid is injected under the skin, it must be surgically
removed or Gangrene will result. GET MEDICAL HELP
IMMEDIATELY.
ALWAYS use a piece of cardboard to check for leaks. DO
NOT USE YOUR HAND.
Work on hydraulic equipment must be carried out by
persons with training and authorisation to maintain the
hydraulic equipment. Do a full risk assessment and take all
necessary safety measures.
DANGER
ALWAYS relieve pressure from the hydraulic system before
carrying out any kind of maintenance or adjustment.
ALWAYS practice extreme cleanliness when servicing
hydraulic components. Make sure that all measures are
taken to avoid spillage and leaks.
Any adjustments must ONLY be carried out by trained
personnel.

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6.1.4. Site conditions
Prior to starting any maintenance work, make sure that equipment is

positioned on stable and level ground. The equipment must be secured
against inadvertent movement and buckling.
Make sure that there is sufficient ambient light available to enable
maintenance to be carried out safely.
6.1.5. Machine components
NOTICE
RISK OF EQUIPMENT DAMAGE
Do all maintenance procedures as a minimum requirement.
Machines that operate in severe site or environmental conditions may require more frequent
maintenance routines.
Only use lubricants, fluids, filters and parts recommended by the Original Equipment
Manufacturer (OEM) or accelerated wear or damage could result. NEVER use grease
containing Molybdenum.
Incorrect filling procedures can cause contamination and can damage the equipment. Make
sure that the fluid is filled correctly.
Make sure that oils and fluids are cleaned and disposed of correctly in a way that meets the
local and national environmental regulations.
Batteries must not be disposed of in normal waste which may go into land fill.
6.1.6. Original equipment manufacturer’s products
For maintenance schedules and procedures relating to Original Equipment Manufacturers, refer to
section 10. Information and data sheets.

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6.2. Scheduled maintenance intervals
WARNING
PERSONNEL HAZARD
Follow the instructions of section 6.1. Maintenance -
minimum safety requirements, before any maintenance
schedule is started.
Note: Under extreme operating conditions, maintenance and checks may need to be more
frequent.
6.2.1. Daily maintenance schedule [minimum requirements].
WARNING! Follow the maintenance safety instructions at the start of this

section before starting the maintenance schedule. Refer to 6.1.
Maintenance - minimum safety requirements.
1. Make sure that these checks are carried out before the machine is started each day.
2. Do the daily engine maintenance and inspection, refer to the separate engine operation and
maintenance manual.
3. For additional information relating to the engine fitted to this machine, refer to the following:
• 6.3.1. Location of compartments for maintenance.
• 6.3.8. Engine coolant - check level/top up.
• 6.3.9. Engine oil - check level/top up.
• 6.3.12. Engine air cleaner filter - servicing/replace.
• 6.3.11. Fuel system primary filter/water separator - drain.
4. Check the electrical control panel for any alarms and take action as necessary.
5. Safety guards - Make sure that they are all present and attached, refer to 1.14.1. Guards.
6. Emergency stops and Siren - Make sure that all operate and can be reset, refer to 1.15.1.
Emergency stop positions and 4.3.2. How to operate an emergency stop.
7. Diesel tank - Check top up level. Refer to 6.3.3. Diesel fuel tank - check level/top up.
8. Hydraulic tank - Check top up level. Refer to 6.3.4. Hydraulic tank - check level/top up.
9. Clean any dirt from around the tank air breathers and engine air filters.
10. Check air cleaner rubber seals - Inspect and clean as necessary.
11. Hydraulic, water and diesel hoses - Check for signs of damage or leaks.

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12. Screen box:
• Make sure that the mesh is free from a build up of material or blockages.
• Check the tension in the mesh and adjust as necessary.
• Check for signs of damage/leaks/cracks/loose fasteners.
• Check for abnormal noise from the screen box.
13. Feeder - Check for abnormal noises from the feeder.
14. Conveyor rollers and drums - Inspect condition and make sure that they rotate freely.
15. Track:
• Track gearbox - Check that there are no oil leaks.
• Inspect tracks for damage, wear, leaks or loose items, including any optional equipment. Clean
the tracks of debris and loose material.
16. Remote control batteries:
• Make sure that the batteries are fully charged.
• Check the batteries for leaks or corrosion.
• Make sure that batteries hold charge for the correct amount of time.
17. Walk around the machine and do a visual inspection, including check for corrosion and damage
to the electrical system.
6.2.2. Weekly maintenance schedule [minimum requirements]

1. Make sure that these checks are repeated each week.
Preliminaries:
2. Do the daily maintenance schedule, refer to 6.2.1. Daily maintenance schedule [minimum
requirements].
3. Do the weekly engine maintenance, refer to the separate engine manufacturer’s maintenance
manual. This is to include engine air cleaner, primary filter element - Clean, refer to 6.3.12.
Engine air cleaner filter - servicing/replace.
Weekly schedule continued
4. Hydraulic system:
• Check for leaks and damage on the hoses, valves and couplings.
• Hydraulic tank air vent - inspect, refer to 6.3.6. Hydraulic tank vent - inspect/replace filter.
• Hydraulic tank return filter - inspect indicator, refer to 6.3.5. Hydraulic return filter - inspect
indicator/replace filter.

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5. Conveyors:
• Belts, drums, rollers and other moving parts - Inspect for damage or wear.
• Check the conveyor rubbers and adjust as necessary.
• Inspect belt scrapers. Adjust if necessary, refer to 6.4.7. Belt scraper - adjust.
6. Track:
• Track gearbox - Check oil level, refer to 6.5.1. Track gearbox oil - check top up.
• Track machine 50m (164ft) in both directions to prevent chain seizure.
• Track tension - Check, refer to 6.5.4. Track tension - check.
• Inspect for wear, refer to 6.5.3. Tracks - inspect.
7. Feeder:
• Check the feeder liners and apron pads for damage.
• Check gearbox oil level, refer to 6.3.14. Feeder gearbox - check level/top up.
• Check the bolts on the rear wings for security.
8. Grease the screen box bearings, refer to notice.
9. All panels, hand rails and doors - Make sure that they are in place and secure.
10. Oil cooler and engine coolant radiator - Clear any build up of dust or dirt.
11. Check the water trap filter at back of power pack and drain if necessary, refer to 6.3.11. Fuel
system primary filter/water separator - drain.
12. Electrical system - Do the battery maintenance, refer to 6.3.13. Battery maintenance.
6.2.3. 100 hours maintenance schedule

All gearbox oils should be changed at 100 hours, the standard service intervals should then be
adhered to, refer to 6.3.14. Feeder gearbox - check level/top up.
6.2.4. 250 Hours maintenance schedule [minimum requirements]

1. Make sure that this procedure is repeated every 250 hours.
Preliminaries:
2. Do the weekly maintenance schedule, refer to 6.2.2. Weekly maintenance schedule [minimum
requirements].
3. Do the 250 hours engine maintenance, refer to the engine manufacturer’s operation &
maintenance manual.

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4. For additional information relating to the engine fitted to this machine, refer to:
• 6.3.8. Engine coolant - check level/top up.
• 6.3.9. Engine oil - check level/top up.
• 6.3.14. Feeder gearbox - check level/top up.
• 6.3.11. Fuel system primary filter/water separator - drain.
Schedule continued
5. Replace the engine air cleaner filters (primary and secondary), refer to 6.3.12. Engine air
cleaner filter - servicing/replace.
6. Replace the hydraulic tank return filter, refer to 6.3.5. Hydraulic return filter - inspect indicator/
replace filter.
7. Conveyor belts:
• Grease the bearings, refer to notice.
• Check the condition of the belts, the tension and the tracking, refer to 6.4. Conveyor belt
maintenance procedures.
6.2.5. 500 Hours maintenance schedule

Preliminaries:
2. Do the 250 hours maintenance schedule, refer to 6.2.4. 250 Hours maintenance schedule
[minimum requirements].
3. Do the engine 500 hours maintenance schedule, refer to the engine manufacturer’s maintenance
manual.
Schedule continued
4. Replace the hydraulic tank air breather, refer to 6.3.6. Hydraulic tank vent - inspect/replace filter.
5. Drain off any water and sediment from the fuel tank and hydraulic tank.
6. Change the feeder gearbox oil, refer to 6.3.14. Feeder gearbox - check level/top up.
6.2.6. 1000 Hours maintenance schedule

Preliminaries:

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2. Do the 500 hours maintenance schedule, refer to 6.2.5. 500 Hours maintenance schedule.
3. Do the engine 1000 hours inspection and maintenance. Refer to engine manufacturer’s
operation & maintenance manual.
Schedule continued
4. Tracks:
• Replace the track gearbox oil, refer to 6.5.2. Track gearbox oil - replace.
• Check the track tension, refer to 6.5.4. Track tension - check.
5. Replace the hydraulic fluid, refer to 6.3.7. Hydraulic tank - replace hydraulic fluid. Replace all
filters as detailed in the procedure.
6.2.7. 2000 Hours or 1 year maintenance schedule

Preliminaries:
2. Do the 1000 hours maintenance schedule, refer to 6.2.6. 1000 Hours maintenance schedule.
3. Do the engine 2000 hours inspection and maintenance, refer to engine manufacturer’s operation
& maintenance manual.
Schedule continued
4. Replace the feeder gearbox oil, refer to 6.3.14. Feeder gearbox - check level/top up.

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6.3. General machine maintenance procedures
WARNING
PERSONNEL HAZARD
Follow the instructions of section 6.1. Maintenance -
minimum safety requirements, before any maintenance
procedure is started.
6.3.1. Location of compartments for maintenance
D C
A. Engine compartment B. Hydraulic tank filling point

C. Engine coolant fill hatch D. Diesel fuel tank
E. Hydraulic tank access hatch

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F. Access to engine filters and fuel water separator

G. Access to the air cleaner
H. Access to Electrical control box

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6.3.2. Machine grease points
A B
E D
A. Feeder conveyor B. Mid grade conveyor

C. Oversize conveyor D. Fines collector
E. Fines conveyor
NOTICE
Never use grease containing Molybdenum. This can cause damage to the machine
components and will invalidate the warranty.
1. Using suitable equipment, apply grease where indicated.
2. Use the correct type of grease as shown in the lubricants and fluids, refer to 6.7. Lubricants and
fluids used in manufacture.
3. For engine lubrication, also refer to the separate engine operation and maintenance manual.

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6.3.3. Diesel fuel tank - check level/top up
WARNING
FLAMMABLE LIQUID HAZARD

Diesel fuel is flammable therefore is easily ignited and fires
or explosions can result.
Smoking, open flames, sparks and welding is strictly
prohibited while refuelling.
ALWAYS wear at least the minimum (CE approved)
Personal Protective Equipment (PPE), refer to section 1,
safety, Personal Protective Equipment (PPE).
WARNING! Follow the maintenance safety instructions at the beginning of

this section before starting the maintenance schedule. Refer to 6.1.
1 Refer to 6.3.1. Location of compartments for

1. Locate the diesel fuel tank >
maintenance.
2. Clean around filler cap before opening, to

prevent fuel contamination. There is a filler
cap at both sides of the fuel tank.
3. Check the fuel level on the gauge.
4. If fuel is required, remove filler cap and top 4 Refer to section 6.7. Lubricants and fluids
up as necessary. used in manufacture.
5. Install and tighten the filler cap.

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6.3.4. Hydraulic tank - check level/top up


1. Locate the hydraulic tank filling point >
maintenance.
2
2. Visually check the hydraulic fluid level
3. If necessary refill the hydraulic tank. Clean
around cap before opening to prevent fluid
contamination. Remove cap and top up as
necessary. Install and tighten cap after
filling
4 Refer to section 6.7. Lubricants and fluids

4. For hydraulic fluid information >
used in manufacture.
Note: Replace hydraulic return filter, suction filters, air breather and hydraulic fluid at the
correct service interval, refer to 6.2. Scheduled maintenance intervals.
6.3.5. Hydraulic return filter - inspect indicator/replace filter

PERSONNEL HAZARD! Standing on or in close proximity of the machine

whilst it is on and/or operating may cause severe injury or death.
Do not stand allow personnel to stand on the machine or in the hazard zone
whilst the machine is on and/or in operation.
2 refer to 6.3.1. Location of compartments for

2. Locate the hydraulic tank access hatch >
maintenance.

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3. Remove hydraulic tank access hatch and 3

inspect the indicator on top of the return
filter. If the indicator is in the red zone the
filter must be replaced.
5. Lockout and tag machine > 5 Refer to 4.7. Lockout and tag procedure.
6. Clean the area around the return filter and

the tank vent.
7. Remove the four bolts from the filter cover,
remove the cover and the filter. Discard the
filter. 7
8. Install the new filter with the cover. Make

sure that the o-rings are in position then
install and tighten the bolts.
NOTICE
Make sure that filters are disposed of correctly in a way that meets the local and national
environmental regulations.

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6.3.6. Hydraulic tank vent - inspect/replace filter


maintenance.
2
2. Remove the access hatch.
3. Inspect and clean around the vent. Make

sure the area around the threaded end is
clean and free from material build up.
4. Unscrew the filter/vent, remove and discard. 4
Install new filter/vent.
NOTICE
6.3.7. Hydraulic tank - replace hydraulic fluid
The hydraulic system will drain more efficiently when the fluid is at normal operating temperature. It
is therefore recommended that the fluid is changed following a period of operation.

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Make sure all hydraulic cylinders are retracted to return the maximum amount of fluid to the tank.


maintenance
2
2. Remove the access hatch.
3. Clean the area around the return filter, the 3

tank vent and inspection hatch.
4. Place a suitable container under the drain

plug at the bottom of the hydraulic tank.
Remove the drain plug and allow the
hydraulic fluid to drain. Install the drain
plug after draining.
WARNING! Fluid may be hot.
Note: Refer to 6.7. Lubricants and fluids
used in manufacture for quantity of 4
fluid in the tank.

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NOTICE
5
5. Remove the hydraulic tank inspection plate.
6. Remove the three suction filters from inside

the tank and discard. Install three new
suction filters.
6
Engine cover removed on illustration for clarity.
NOTICE
7 Refer to 6.3.6. Hydraulic tank vent - inspect/

7. Replace the hydraulic tank filter/vent >
replace filter.
8. Replace the hydraulic return filter > 8 Refer to 6.3.5. Hydraulic return filter - inspect
Note: Do not install the filter cover. indicator/replace filter.
9. Fill the system with hydraulic fluid through

the uncovered return filter element. 9 For hydraulic fluid information, refer to 6.7.
Note: By filling through the filter the Lubricants and fluids used in manufacture.
hydraulic fluid is filtered.

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10. Install the hydraulic tank return filter cover.
10

whilst it is on and/or operating may cause severe injury or death.
Do not stand on or allow personnel to stand on the machine or in the hazard
zone whilst the machine is on and/or in operation.
11. Start the machine and allow to run for a

11 Refer to 4.2. Engine starting procedure.
short time.
12. Stop the machine > 12 Refer to 4.6. Machine shut down.
13
13. Visually check the fluid level again on the
side of the hydraulic tank. Top up to the
correct level if required.
6.3.8. Engine coolant - check level/top up

1
1. Check the coolant level indicator at the
control panel.

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2. If the icon is red, indicating low level, fill the
2
coolant to the correct level.
HOT COOLANT HAZARD! Opening the coolant filler cap when the engine is
still warm could release steam or hot fluid, causing serious injury.
Make sure that the engine is cool before the coolant filler cap is opened.

3. Locate the engine coolant fill hatch >
maintenance.
4
4. Release the coolant fill hatch and clean
around cap before opening to prevent fluid
contamination.
5. Remove cap and fill as necessary then
install and tighten the cap.
Note: Refer to the engine’s operation and
maintenance manual for more 5
information.

6. For engine coolant information >
7. Secure coolant fill hatch to avoid material entering enclosure.
6.3.9. Engine oil - check level/top up

1. Locate the engine oil filters and diesel water 1 Refer to 6.3.1. Location of compartments for
separator > maintenance.

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2. Check the oil level with the dip stick.
3
3. Clean around filler cap before opening to
prevent contamination. If necessary fill the
engine with oil to the correct level on the
dip stick.
Note: Refer also to the engine’s operation
and maintenance manual for more
details.

4. For engine oil information >

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6.3.10. Engine filter location
1. Fuel system secondary filter
2. Oil filter
Note: Refer also to the engine’s operation
and maintenance manual for more
details.
2
NOTICE
6.3.11. Fuel system primary filter/water separator - drain


1. Locate the fuel water separator.
maintenance.
2
2. Release the latch and open the rear door.

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3. Place a suitable container under the water

separator drain. Open the drain valve and
allow any water to drain.
4. Tighten the drain valve by hand pressure only.
NOTICE
6.3.12. Engine air cleaner filter - servicing/replace

1. Check the air filter condition indicator at the 1

control panel.
2. If the icon is red then the air filter has

become blocked, refer to 6.3.12. Engine 2
air cleaner filter - servicing/replace.
WARNING
INHALATION, DUST HAZARD
Breathing or inhaling dust particles could cause serious injury
or death.
Make sure all necessary precautions are taken to reduce the
risk of breathing in dust particles.

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NOTICE
When the engine is operated in environments that are dusty or dirty, the air cleaner filters
may require more frequent servicing than that stated in the maintenance schedules

3. Locate the air cleaner.
maintenance.
4. Release the four clips that attach the air

cleaner cover.
5. Remove the air cleaner cover.
6
6. Remove the primary air filter.
7. Clean the primary air filter, using a vacuum 7

suction cleaner.
Note: The primary air filter element can be
cleaned five times before it has to be
replaced.
8
8. Do not clean the secondary air filter.
Remove the secondary air filter element
only after five services, when primary filter
is replaced.

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9. Install the new secondary air filter element if 9

it has been removed.
10
10. Clean the inside of the primary air filter
casing with a dry cloth.
11
11. Install the new primary air filter element.
12
12. Install the air cleaner cover.

13. Close the four clips.
13
14. If an air filter blockage message is shown

14
on the control panel screen, it may be
necessary to press the air filter reset button
located on the side of the air filter.

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6.3.13. Battery maintenance
If the battery has removable vent caps, remove them and add distilled water to just cover the battery
plates to maintain the correct electrolyte level. Do not overfill the vent wells. To prevent chemical
contamination, only use distilled water.
Keep the battery terminals clean. Clean the terminals if dirty or corroded. When removing cables,
remove the ground (-) first then the positive I(+). Refit in the reverse. Smear the battery terminal
connections with petroleum jelly or none-acidic grease.
Keep the battery and the housing clean of heavy dirt and oil.
For further information, refer to 1.9.2 Automotive batteries and. 10.1. Original Equipment
Manufacturer Information
6.3.14. Feeder gearbox - check level/top up

1
1. Remove the fill level plug. The oil level
should be level with the bottom of the fill level
plug threaded hole. Top up if required to
correct oil level, allow any surplus to drain
before installing and tightening fill level plug.
2 Refer to 6.7. Lubricants and fluids used in

2. For feeder gearbox oil information >
manufacture.

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6.4. Conveyor belt maintenance procedures
6.4.1. Safety
WARNING
ENTANGLEMENT HAZARD
on and/or operating could cause serious injury or death.
Do not work close to machine unless it has completely
stopped.
Do not reach into unguarded machinery.
Do not wear loose clothing or jewellery and long hair must be
tied back.
Always wear [CE approved] Personal Protective Equipment,
refer to 1.4 Personal protective equipment (PPE).
WARNING
FALLING HAZARD
When working at height use a maintenance platform, with
handrails and ladders fixed in place. Make sure that a safety
harness is used.
NOTICE
RISK OF EQUIPMENT DAMAGE. Do not over-tighten the conveyor belts as this may cause
damage to the drum bearings.

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6.4.2. Conveyor belt tracking
WARNING
ENTANGLEMENT HAZARD
Conveyor belt tracking can only be visually checked with
the conveyor belt running. Working on or in close
proximity to the machine whilst it is on and/or operating
could cause serious injury or death.
DO NOT stand on machine whilst it is on and/or in
operation.
Maintain a safe distance from the machine whilst it is
running. Do not work close to the machine until it has
completely stopped and has been locked out and tagged
out.
There are several requirements for good tracking of conveyor belts:

• The conveyor structure must be straight.
• Belt tension must be great enough to prevent slippage at the drive pulley and for the belt to
conform to the crown of the pulleys.
• Cleanliness is essential to good tracking, make sure that there is no material build up on the
conveyor equipment.
Plan view on conveyor. All pulleys, snub rollers,

carrying idlers and return idlers must be 90°
square with the conveyor frame and parallel to
each other.
Conveyor wing rollers central to the main roller.


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1 Refer to section 4.2. Engine starting

1. Start the machine >
procedure.
2. Observe the alignment of the conveyor belt

over the rollers.
3. If the conveyor belt is running in track, no
adjustment is required. If the conveyor belt
tracks off to the left or to the right, observe
the direction in which the conveyor belt
tracks running off.
ENTANGLEMENT HAZARD! Working on or in close proximity to the machine

whilst it is on and/or operating could cause serious injury or death.
Do not go near the conveyor belts when in operation. Loose clothing or body
parts can get caught in a running conveyor belts.
4. Stop the machine, isolate, remove ignition

key and tag out before continuing the 4 Refer to 4.7. Lockout and tag procedure.
procedure >
5
5. If bearing clamps or locking nuts are not
fitted, turn adjusters as required.
[Typical adjuster illustrated]
Note: If necessary, remove the guards to
gain access to the bearing
adjusters.

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[Typical adjusters illustrated]

6. If bearing clamps or locking nuts are fitted,
slacken the locking components. 7
7. Turn the hexagon adjusters as necessary.

8. Tighten clamps and locking nuts when
adjustment is complete.
9
9. Face the direction in which the conveyor is
moving away from you.
10. If the belt is moving to the left, increase the 10

length of the bearing adjuster on the left.

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11. If the belt is moving to the right, increase 11

the length of the bearing adjuster on the
right.
ENTANGLEMENT HAZARD! Working on or in close proximity to the machine

whilst it is on and/or operating could cause serious injury or death.
Do not go near the conveyor belts when in operation. Loose clothing or body
parts can get caught in a running conveyor belts.
12. Stand away from the conveyor belt, start the machine again and run the conveyor for a few
minutes.
13. Observe the alignment of the conveyor belt over the rollers.
14. If the conveyor belt still tracks off, repeat the adjustment.
15. If the conveyor belt appears to be in track, continue with the procedure.
16. Run the machine with material on the conveyor belt.
17. Observe the alignment of the conveyor belt over the rollers.
18. If the conveyor belt still tracks off, repeat the adjustment.
19. If the conveyor belt appears to be in track, stop the machine.
20. Install the conveyor belts guards if fitted.
6.4.3. Conveyor belt tension - Mid grade and fines conveyors

Note: Clear all debris from the conveyor and make sure that no debris is trapped between
the belt and the tail/drive drums.
Note: The procedure for tightening the two belts is the same. Only the location of the
bearing adjusters differ.

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Mid grade conveyor
1. Remove the guard.
2
2. Locate the bearing adjusters at both sides of
the conveyor.

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Fines conveyor
3. Locate the bearing adjusters at both sides of

the conveyor. 3
Both conveyors
4. Loosen the lock nuts

5. Turn adjusters equally each side as
necessary keeping the drum aligned
correctly.
Note: Make sure that the conveyor belt is
in the centre of the drum. 5
6. Tighten the lock nut to secure the bearing

adjuster in position.
ENTANGLEMENT HAZARD! Make sure guards are fitted before the machine
is started.

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6.4.4. Feeder conveyor belt - tension

1. Remove the side panel from both sides of

the conveyor. 1
2. Loosen the lock nut on both sides of the

feeder conveyor.
3
correctly.
4. When the belt tension is correct, tighten the
locking nuts.
5. install the side panels.

5
is started.

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6.4.5. Oversize conveyor belt - tension

1. Remove the guards. 1
2. Loosen the clamp bolts and lock nuts on

both sides of the conveyor. 2
correctly.
central to the drum.
4. When the belt tension is correct, tighten the

clamp bolts and locking nuts,.then install
the guards. 4
is started.

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6.4.6. Fines collector conveyor belt - tension

1. Remove the guards to gain access to the 1

conveyor bearing adjusters.
2. Turn adjusters equally each side as 2

correctly.
central to the drum.
When the belt tension is correct,.install the
guards.
is started.

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6.4.7. Belt scraper - adjust

Typically, belt scrapers are fitted on the underside at the top of the conveyor.
1. Slacken the pivot bolts on both sides of the 1

belt scraper assembly.
2. Remove the nuts and bolts that position the

scraper.
3. Adjust the belt scraper position to touch the
belt then turn scraper assembly to install 2
the bolts in the next hole available.
Note: The flexible scraper blade should
lightly rub on the belt. 3
4
4. The flexible scraper blade may be adjusted
by slackening the clamp bolts, re-
positioning and clamping.

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6.5. Track maintenance procedures
6.5.1. Track gearbox oil - check top up

1. Move the machine on the tracks to rotate the

1 Refer to 4.4. Moving machine on the tracks.
gearbox into the correct position >
2
2. The track gearbox correct position is with the
fill plug to the left and the drain plug at the
bottom.
Note: To prevent oil contamination clean
around fill plug before opening.
Stop the machine, isolate, remove ignition key and tag out before continuing
the procedure. Refer to 4.7. Lockout and tag procedure.
3
3. Remove fill plug and check oil level which
should be level with the bottom of the fill
plug thread.
4. Top up if required to correct oil level, allow
any surplus to drain before installing and
tightening fill plug.
5 Refer to 6.7. Lubricants and fluids used in

5. For lubrication information >
manufacture.
Clean any oil residue from gearbox.

Repeat for track gearbox on the other side.

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6.5.2. Track gearbox oil - replace

1. Move the machine on the tracks to rotate the

1 Refer to 4.4. Moving machine on the tracks.
gearbox into the correct position >
2
2. The track gearbox correct position is with
the fill plug to the left and the drain plug at
the bottom.
Note: To prevent oil contamination clean
around the plugs before opening.
3. Use a suitable container to catch the old oil. 3 Refer to section 6.7. Lubricants and fluids
For lubrication information > used in manufacture.
4. Remove fill plug then remove drain plug and

allow oil to thoroughly drain.
5. Install and tighten the drain plug.
6. Fill up to correct oil level, which should be
level with the bottom of the fill plug thread,
allow any surplus to drain before installing
and tightening fill plug. 5
Clean any oil residue from gearbox.

Repeat for track gearbox on the other side.

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6.5.3. Tracks - inspect

Do a visual inspection of the track and tracking components on both sides of the machine for any
signs damage or wear, pay particular attention to the following:
1. Complete track pad assembly - Check and

tighten pad bolts if necessary.
2. Gearbox and motion control - Check for any

signs of oil leakage.
3. Sprockets - Check sprocket bolts and tighten 2
if necessary.
4. Idler and tension system. 4

5. Rollers - Tighten if necessary.
Note: In order to inspect all of the tracks it will be necessary to inspect the visible upper
section then move the machine to inspect the remainder.
6.5.4. Track tension - check

1. Move the machine 10m (33ft) forward and

backward on level ground to allow tracks to
adopt their natural tension > 1 Refer to 4.4. Moving machine on the tracks.
Note: Do not slew the machine.

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SAN00019
2. Use a long straight edge to measure the droop of the track. Droop should not exceed 30mm
(1.2”).
2 Refer to 6.5.5. Track tension - increase or

3. Correct tension if necessary >
6.5.6. Track tension - reduce
6.5.5. Track tension - increase
WARNING
PERSONNEL HAZARD
Grease under high pressure, could penetrate the skin
causing serious injury or death.
NEVER unscrew a grease nipple by more than half a turn,
when track is under tension.


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NOTICE
DO NOT over tension the track as this places excessive loads on the gearbox and idler
bearings, which will lead to accelerated wear and premature failures.
1. The track idler is tensioned by a spring and

grease filled cylinder.
2. The adjustment of the track tension is by the

cylinder.
2
3. The grease is filled through the grease valve.
4
4. Remove inspection cover on side of track
frame.
5. Make sure that the grease nipple is secure
and attach grease gun connector to the
grease nipple. Pump grease into tensioning
system until track droop is correct.
5
Note: Clean off any escaped grease, and
install inspection cover.
6. Recheck track tension > 6 Refer to 6.5.4. Track tension - check.
7
7. Install inspection cover.

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6.5.6. Track tension - reduce
WARNING
PERSONNEL HAZARD
Grease under high pressure, could penetrate the skin
causing serious injury or death.
NEVER unscrew a grease nipple by more than half a turn,
when track is under tension.

1. Remove inspection cover on side of track

frame. 1
2. Slacken grease nipple, half a turn, anti-
clockwise.
Note: If track fails to loosen, apply a little 2
pressure to the idler end of the
tensioner system.
Grease will escape slowly from track tensioning
cylinder / grease nipple and track tension will
reduce.
3. Tighten grease nipple and Clean off any
3
escaped grease and install inspection
cover.
4. Recheck track tension > 4 Refer to 6.5.4. Track tension - check.
Remove additional grease if required and repeat.

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6.6. Screen box maintenance procedures
The screen box separates material to be dispensed onto the various conveyor belts.
If the material transferred onto the screen box is too large to pass through the top screen
configuration, it passes onto the oversize conveyor. The remaining material falls onto the bottom
mesh. The bottom mesh is the final filter the material goes through and exits onto the fines conveyor.
If the material size is above fines grade, it passes onto the mid grade conveyor.
The mesh/screens/tines are changed when they are damaged, worn or a different mesh size is
required to output a different size of material.
This section describes the procedures required to maintain the screen box.
C
D
B
A
A. Mesh tensioning ratchet B. Bottom screen mesh

C. Inspection cover D. Top screen tine bars (if fitted)
E. Top screen mesh/punched plate
Note: For location of grease points for the screen box, refer to 6.3.2. Machine grease
points.

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6.6.1. Set up access to the screen box for mesh change

Make sure that the screen box is raised up to its highest level and that the locating pins are installed.
1. To set up the screen box > 1 Refer to 4.5.9. Set up the screen box.
2. Remove the locating pins from both sides at 2

the mesh change end of the screen box.

whilst it is on and/or operating may cause personnel severe injury or death.
Do not allow personnel to stand on the machine or in the hazard zone whilst
the machine is on and/or in operation.
4. Operate the mesh change lever to raise the

screen box to the highest level.
Stop the engine, isolate, remove ignition key and tag out before continuing

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5. Install the locating pins removed previously

to secure screen box in position. 5
6.6.2. Bottom screen mesh
DANGER
CRUSHING HAZARD
Do not gain access to the mesh change area unless the
machine is: Off, Locked out, Tagged out and Location pins
are installed
Access for mesh change without these actions will cause

1. If necessary for access purposes, remove 1 Refer to 6.6.4. Top screen mesh or punched
the top deck media from the screen box > plate.
2. Set up access to the screen box for mesh 2 Refer to 6.6.1. Set up access to the screen box
change. > for mesh change.
Stop the machine, isolate, remove ignition key and tag out before
continuing the procedure. Refer to 4.7. Lockout and tag procedure.

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3. The bottom mesh is access area.
4. At the side of the screen box, operate the 4

mesh tensioning ratchets to release the
tension in the bottom meshes.
5. Remove the screen mesh from the tension

spring bar. 5
6. Remove the screen mesh from the mesh

hook. 6
7. Move the mesh through the screen box to 7

the oversize conveyor then remove from
the oversize conveyor.
Note: When fitting the bottom mesh, put
the screen mesh onto the oversize
conveyor then move it through to
the screen box into position.
8 Refer to 6.6.3. Lower screen box into working

8. Move screen box to the normal position >
position.

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6.6.3. Lower screen box into working position

1. Remove the locating pins from both sides at

the mesh change end of the screen box.
1
PERSONNEL HAZARD
Standing on or in close proximity of the machine whilst it is on and/or
operating may cause personnel severe injury or death.
Do not allow personnel to stand on the machine or in the hazard zone
whilst the machine is on and/or in operation.
3. Operate the mesh change lever to lower the

screen box to the working position.
4. Set the screen box up to the necessary

4 Refer to 4.5.9. Set up the screen box.
working height >

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5. Install the locating pins that were removed at

the beginning of this procedure. 5
6.6.4. Top screen mesh or punched plate

Note: The procedures for the top screen mesh and punched plate are the same.
1. Remove the nuts and bolts from the support

strips.
2. Remove the clamping strips to release the

top mesh or punched plate.
3. Remove the mesh or punched plate. 2
Note: When fitting mesh or plate, make
sure the clamping strip is engaged
with the edge of the mesh.

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6.6.5. Top screen tine bar

Remove the nut from the tine bar then remove

the tine bar from the cross member.

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6.7. Lubricants and fluids used in manufacture
NOTICE
RISK OF EQUIPMENT DAMAGE.
Only use lubricants, fluids, filters and parts recommended by the Original Equipment
Manufacturer (OEM) otherwise accelerated wear or damage could result.
Never use grease containing Molybdenum. This can cause damage to the machine
components and will invalidate the warranty.
Make sure that oils and fluids are cleaned and disposed of correctly in a way
that meets the local and national environmental regulations.
Engine [Also refer to engine manual]
Maximum Ambient Sandvik

Lubricant/Fluid Supplier specification
volume temperature Part No
17 litres
Engine coolant All Univar Caflon HD premixed CN8015
(4.5 US gal)
230 litres
Diesel fuel - Low sulphur CN6004
(61 US gal)
-10 to 50°C
Shell Rimula Super 15W-40 CN6098
10 litres (14 to 122°F)
Engine Oil
(2.6 US gal) -35 to 25°C
Shell Rimula 5W-30 CN5704
(-31 to 77°F)
Machine
Maximum Ambient Sandvik

Lubricant/Fluid Supplier specification
volume temperature Part No
Feeder gearbox
5 litres
(Also refer to gearbox All Shell Tivela S460 CN7732
(10.6 US pint)
manual)
-25 to 25°C
Shell Tellus T32 S2 V 32 825.0156-00
(-13 to 77°F)
480 litres -10 to 50°C
Hydraulic system Shell Tellus T46 S2 V 46 CN6074
(127 US gal) (14 to 122°F)
-35 to 15°C
Shell Tellus Arctic 32 S4 VX 32 CN5700
(-31 to 59°F)
General grease
-25°C to 50°C
lubrication points and As required Shell Gadus S3 V220C 2 CN6073
(-13 to 122°F)
track tension
Screen box bearing 10g (0.4oz)
All Exxon Unirex N3 LGHQ3 CN6012
lubrication per bearing
3.6 litres Shell Spirax G80-90
Track gearbox All CN6100
(7.6 US pint) S2 G 80W-90
A list of substances hazardous to health associated with this equipment can be found in section 10.

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qe341 7. TROUBLE SHOOTING GUIDE
7. Trouble shooting guide

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7. TROUBLE SHOOTING GUIDE qe341
7.1. General
The section that follows lists some of the common problems that can occur with the machine. If any
of these occur, carry out the checks listed:

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7.2. Machine faults
7.2.1. Engine Starting or running
Fault Problem Solution - Action

Turn the Isolation switch to the ON position
Isolation switch is in the Off position
(make sure it is NOT tagged out)
No charge in the battery Replace or recharge the battery
Does not crank Disengage the E-Stop (make sure there is no
E-Stop engaged
problems first)
Starter or alternator malfunction Repair or replace the part/s
Damaged electrical Cables Replace the cable
Check the fuel tank level re-fill as necessary
No fuel in the engine
check the pipes for leaks repair or replace
Blocked air, oil or fuel filters Clean or replace the filters as necessary.
The glow plugs or the injectors
The engine Consult an engine specialist
malfunction
cranks but will
NOT start Check for leaks repair as necessary. Refill
Coolant level low
engine with oil
Make sure the oils and fluids are correct for the
Extreme temperature conditions
temperature conditions
The Battery is NOT fully charged Replace or recharge the battery
High Oil pressure Check for a blockage in the system
Loss of power or Blocked air, oil, fuel or hydraulic
Clean or replace the filters as necessary.
low RPM filters:
Over heating see “Over heats quickly”
Check all filters and radiators. Inspect and
Blockages
clean
Check the coolant system for leaks repair if
Coolant level low
Over heats necessary. Refill coolant level.
quickly Check engine for leaks repair if necessary.
Engine Oil level Low
Refill the oil
Check hydraulic fluid system for leaks repair as
Hydraulic Fluid low
necessary. Refill hydraulic fluid

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7.2.2. Moving the machine on the tracks

The engine is OFF Start the machine
Make sure the machine is in track mode (Set the
function switch to “tracking the machine”).
No hydraulic drive
Check for leaks, or damaged components repair
or replace as necessary
Does not track /
or one of the Umbilical disconnected Connect umbilical
Tracks does not Radio switched OFF Switch radio ON
move
The Remote/Controller Failure See “Remote Controls/Control Panels”
Solenoid failure Repair or replace
Tracks plates/chain damaged Replace or repair
Motor seized Repair or replace as necessary
Check the legs for damage repair or replace if
Stabilising legs down
necessary. Lift UP the legs
Slow or non
uniform track The track tension is low Tighten the tracks
speed
Check for leaks and refill as necessary. Check
Low hydraulic pressure/flow
hydraulic system
One of the tracks tension is not
Tighten the Track to the correct tension
Tracks do not correctly set
move at the same Check the hoses, pumps, valves and
speed Hydraulic system failure connections for leaks or damage replace as
necessary
7.2.3. Conveyors - Maintenance platforms - Legs

The engine is OFF Start the engine
Check the filters, hoses, valves, pumps for
Hydraulic system failure damage. Make sure the hydraulic fluid above
the minimum level refill if necessary
The locating pins or other locking
Remove the pins or equipment
Do not fold or lift equipment is still installed
up or down The equipment is damage or
remove the blockage or repair the equipment
blocked.
Check the valve block, hoses and lever for
Lever Failure
damage replace or repair
Check the hoses, the connections and the
Hydraulic Ram Failure
seals, repair or replace as necessary

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The engine is OFF Turn the machine ON
The ball valve is in the OFF position Turn ON the ball valve
Check the filters, hoses, valves, pumps and the
The belt does Hydraulic system failure motors for damage. Make sure the hydraulic
NOT move fluid above the minimum level refill if necessary
The belt is too loose Tighten the belt
Remove the blockage or align the belt as
The belt is blocked or stuck
necessary
Fold/Lift slow or Blocked or stuck Remove the blockage or repair as necessary
at a non uniform
speed. The belt Check the filters, hoses, valves, pumps and the
moves slow or at Hydraulic system malfunction motors for damage. Make sure the hydraulic
a non uniform fluid above the minimum level refill if necessary
speed
The belt is The belt tension is low Tighten the belt

slipping The rollers/bars are damaged Replace or repair as necessary
Rocking/moving
The locating pins or locking
while in Install the locating pins or locking equipment
equipment is not installed
operation.
The drum bearings are damaged Replace the bearings
The belt is Belt tension is too tight Reduce the tension in the belt
making too much
noise Belt is not tracked correctly Align the belt as necessary
There is a blockage Remove the blockage

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7.2.4. Loading and operation

Machine is not set for operation Set the Machine for operation
NO or little No Material on the Feeder Load material on the machine
material is output
Check the feeder, screen box and conveyors for
Blocked
blockages. Remove the blockage
Screen box is blocked Shut down immediately. Remove the blockage
The Feeder is full
Feeder is OFF Switch on Feeder
of material
The screen box is OFF See “The screen box”
Conveyor speed is too fast Slow the conveyor speed
Material roll back
Product is too light or slippery Use a chevron belt
on conveyors
Conveyor angle is too steep Reduce angle as necessary
Move the machine to level ground or make the
The ground in not level
ground level
The Machine is Move the machine to firm ground or make the
unstable or The ground is not firm
ground more suitable
rocking from side
to side The stabilising legs, where Set the stabilising legs on firm level ground to
applicable, are NOT set correctly help support the machine
Uneven or excessive loading Load the machine correctly
The screen box
Clear the blockage check both levels and make
does NOT output The screen box is blocked or OFF
sure the screen box is ON
material or small
The screen box mesh is damaged or
Replace the mesh or clear the blockage
blocked
Only exits from
The other conveyors are not
one conveyor Make sure the conveyors are set for operation
functioning
No smaller product is loaded N/A
7.2.5. The screen box

The engine is OFF Turn the engine ON
The screen box is OFF Turn the screen box ON
Does NOT Check the filters, hoses, valves, pumps and the
operate Hydraulic system Failure motors for damage. Make sure the hydraulic
fluid above the minimum level refill if necessary
Screen box blocked Remove the blockage
Screen media loose Inspect and re-tighten
The bearings are damaged Inspect, replace bearings if necessary
Inspect the screen box and repair the screen
Excessive noise The screen box is damaged
box if necessary
The screen box is blocked Remove the blockages
The springs are damaged Check all the springs and replace as necessary

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Check the filters, hoses, valves, pumps and the
Hydraulic system Malfunction motors for damage. Make sure the hydraulic
fluid above the minimum level refill if necessary
Vibrates slow or
non uniform Make sure the system is greased correctly and
speed The drive shaft system malfunction inspect the parts for damage,. Repair or replace
as necessary
The screen box is blocked Remove the blockage
7.2.6. Radio, umbilical controls

The machine is OFF Start the machine
The batteries in the remote are not
Recharge the batteries
charged
The remote control is NOT
Follow the instruction on the back of the remote
programmed to the machine.
The buttons do The umbilical cord is not connected connect the umbilical connector
NOT work
Check the wires and components in the control
Electrical malfunction box/controllers/machine repair or replace as
necessary
The buttons are stuck or blocked Remove the blockage and clean the buttons
The incorrect mode has been
Change to correct mode
selected on the function switch
The buttons do Check the equipment under control (tracks,
Equipment malfunction
NOT work conveyors, feeder, etc.)
The remote is not The remote control is NOT

Follow the instruction on the back of the remote
communicating programmed to the machine.
with the machine The batteries are not charged Replace or recharge the batteries
The warning The machine is OFF Turn On the Machine
lights or the
The lights/display are damaged Replace the lights/display
display do NOT
work or Check the wires and components in the control
Electrical malfunction
intermittent box and machine repair or replace as necessary
7.2.7. Problems not listed
If any problem persists after carrying out the recommended solution, or a problem arises that
is not on this list, contact Sandvik service department for further assistance.

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7.3. Machine errors displayed on screen
When the system detects a fault, a message is

displayed on the screen.
Each fault is identified by a fault code number,
description and icon.
Code Message Trigger Action

101 Emergency stop activated Stop engine
Umbilical handset, engine stop Stop button pressed on umbilical handset /
102 Stop engine
requested bypass link removed
Radio tracking handset, engine
103 Stop button pressed on track handset Stop engine
stop requested
Radio feeder/grid handset,
104 Stop button pressed on smaller radio handset Stop engine
engine stop requested
Coolant level sensor output is high or sensor
Engine shutdown due to low
105 disconnected. Engine loom green/white wire. Stop engine
coolant level
12V = FAULT
Engine oil pressure switch has closed to
Engine shutdown due to low oil
106 GND. Engine loom green/yellow wire, 0V = Stop engine
pressure
FAULT
Engine temperature switch has closed to
Engine shutdown due to high
107 GND. Engine loom blue/yellow wire, 0V = Stop engine
engine temperature
FAULT
Engine shutdown due to Alternator output is less than 11.5 Volts.
108 alternator voltage being too low Engine loom brown/yellow wire, <11.5V = Stop engine
to charge battery FAULT
Water in fuel switch has closed to GND.
Engine warning, water in fuel
109 Engine loom white/orange wire, 0V = Warning only
detected
WARNING
Blocked filter switch has closed to GND.
Engine warning, blocked air
110 Engine loom blue/white wire, 0V = Warning only
filter
WARNING
Dual channel estop, one channel only has
ESTOP positive side only
111 opened. Engine loom red/yellow wire, 0V = Stop engine
activated
FAULT
Dual channel estop, one channel only has
ESTOP negative side only
112 opened. Engine loom brown/white wire, 12V Stop engine
activated
= FAULT
Fuel solenoid relay is not working correctly.
113 Fault with Fuel solenoid relay Warning only
Replace relay.
Fuel solenoid relay is not working correctly.
114 Fault with Fuel solenoid relay Warning only
Replace relay.

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Hydraulic oil temperature
Hydraulic temperature sensor is reading > 79
warning, hydraulic oil
115 degrees. 4-20mA sensor read into I/O Warning only
temperature > 79 degrees for
module. 20mA = 100degrees C.
10 seconds
Hydraulic oil temperature error, Hydraulic temperature sensor is reading > 84
116 hydraulic oil temperature > 84 degrees. 4-20mA sensor read into I/O Stop engine
degrees for 30 seconds module. 20mA = 100degrees C.
Hydraulic oil temperature Hydraulic temperature sensor disconnected,
117 Stop engine
sensor is not connected can be bypassed in service mode.
118 Unused - -
Hydraulic oil level switch is not closed to
Hydraulic oil level is low for >
119 GND. 12V = FAULT, can be bypassed in Stop engine
30seconds
service mode
Speed wheel is not seeing conveyor belt
120 Fines wheel speed is too low Stop Feeder
turning. Can be bypassed in service mode.
Downstream machine is Downstream input on panel is seeing 12V.
121 Stop Feeder
requesting pause Pause feeder
Stockpile sensor seeing too Stockpile sensor is seeing too high pile of
122 Stop Feeder
high stockpile, stop feeder material.
123 Stockpile sensor disconnected Stockpile sensor disconnected Stop Feeder
No CAN messages being
Communication problem with I/O module.
124 received from I/O module (unit Stop engine
Check wiring to I/O module.
used to drive valves)
No CAN messages being Communication problem with radio receiver.
125 Warning only
received from Radio Receiver Check wiring to radio receiver
I/O module is seeing electrical problem with
Electrical problem with Left
126 solenoid coil. Check solenoid coil resistance. Warning only
Hand Track Reverse Valve
Check wiring to coil.
Electrical problem with Check
Valve
Electrical problem with Grid
Down Valve
Electrical problem with Track
Divert Valve
Electrical problem with Left
Hand Track Forward Valve
Electrical problem with Aux
Divert Valve
Electrical problem with Right
Hand Track Forward Valve
Electrical problem with Right
Hand Track Reverse Valve

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Electrical problem with Plant
Valve
Electrical problem with Grid Up
Valve
Electrical problem with Spare
Output
Valve
Valve
Electrical problem with Oil
Cooler Valve
Valve
Valve
7.3.1. Original Equipment Manufacturer (OEM) Trouble shooting
For information regarding OEM trouble shooting, refer to the relevant documentation in section 10.

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qe341 8. ENGINE
8. Engine

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8. ENGINE qe341
8.1. Engine in power pack
8.1.1. Engine manual
The engine manufacturer supplies a manual which should be referred to for further information on
the engine fitted to the power pack of the machine.
8.1.2 Engine alternatives
Different power pack and engine configurations may be fitted to the machine.
Identify the engine type by referring to the serial plate of the machine and the following information.
• 74kW engine identified on the machine

serial plate.
• Hydraulic pump detail shown ->
• 83kW engine identified on the machine

serial plate.
• 83kW engine on ‘EU’ CN8081 plate.
• Hydraulic pump detail shown ->

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qe341 9. ELECTRICAL & HYDRAULIC INFORMATION
9. Electrical & Hydraulic Information

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9. ELECTRICAL & HYDRAULIC INFORMATION qe341
9.1 Schematic diagrams
9.1.1 Electrical schematic diagram
Refer to the electrical schematic document EL9858 pdf file.
9.1.2 Hydraulic schematic diagram
Alternative engines can be fitted to this machine which have some differences in the hydraulic
systems. Refer to the appropriate hydraulic schematic diagrams pdf files.
74kW schematics:
HD002501, HD002502, HD002503, HD002504, HD002505, HD002506, HD002507, HD002508.
83kW schematics:
HD002509, HD002510, HD002511, HD002512, HD002513, HD002514, HD002515, HD002516.

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qe341 10. O.E.M. PRODUCT DOCUMENTS
10. O.E.M. Product Documents

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10. O.E.M. PRODUCT DOCUMENTS qe341
10.1. Original Equipment Manufacturer Information
Please make sure you read this section carefully. It contains information supplied by original
equipment manufactures of components used in the machine, therefore Sandvik has
reservations for misprints.
• Strickland tracks.
• Engine (manual supplied separately).
• Battery

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qe341 10. O.E.M. PRODUCT DOCUMENTS
10.2. Hazardous Substances

• Ultra low/Low sulphur Diesel fuel oil.
• Univar Caflon pre-mixed engine coolant.
• Shell Gadus S3 V220 C 2 grease.
• Shell Tellus S2 hydraulic fluid.
• Shell Tellus S4 VX hydraulic fluid.
• Shell Spirax S2 G 80W-90 - track gearbox oil.
• Shell Omala S4 WE 460 - feeder gearbox oil.
• Exxon Unirex N3 grease - screen box bearings.
• Shell Rimula - engine lubrication oil.

QE341 - en - 010715
10. O.E.M. PRODUCT DOCUMENTS qe341
10.3. Variations and Options (if applicable)
• Variations.
• Options.
• Optional extra equipment.

QE341 - en - 010715

QE341 Operations Manual 01 07 15 English PDF

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Original Instructions

Tullyvannon, Ballygawley, Co.Tyrone, Northern Ireland, BT70 2HW

1.1 Safety principles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8

1.2 Features for operator safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13

1.3 Environmental safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 14

1.4 Personal protective equipment (PPE) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 16

1.5 Organisational safety measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 17

1.6 Personnel qualifications, requirements and responsibilities - - - - - - - - - - - - - - - - - - - - - - - - - - 18

1.7 Safety advice regarding specific operational phases - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 19

1.9 Specific hazards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26

1.10 Vibration levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 31

1.11. Hazard zones - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33

1.12. Decal locations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 34

1.13. Maximum inclination angles when moving - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 37

Copyright © Sandvik Construction 1

1.15. Protective measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 39

1.16. Measured noise levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 40

2. TRANSPORTATION & TECHNICAL DATA

2.1. Preparation for transport - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 44

2.2. Transport and Working Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64

2.3. Machine information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 72

2.4. Technical information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74

2.5. Identification of main units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75

2.6. Specification of main units - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76

3.1. Electrical system - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80

3.2. Hydraulic lever controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81

3.3. Operational controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83

3.4. Display screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85

2 Copyright © Sandvik Construction

4. COMMISSIONING AND SHUT DOWN

4.1. Pre-commissioning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102

4.2. Engine starting procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 105

4.3. Stopping machine in an emergency - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 108

4.4. Moving machine on the tracks - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109

4.5. Preparing for screening operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 114

4.6. Machine shut down - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 135

4.7. Lockout and tag procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 139

5.1. Before starting up the machine for operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 142

5.2. Screening operation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 144

5.3. Loading the feeder - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 147

Copyright © Sandvik Construction 3

5.5. Set up the conveyor speeds - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 151

5.6. Apron feeder radio remote control - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 153

5.7. Screen angle adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 154

6.1. Maintenance - minimum safety requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 158

6.2. Scheduled maintenance intervals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 161

6.3. General machine maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 166

4 Copyright © Sandvik Construction

6.4. Conveyor belt maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 183

6.5. Track maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194

6.6. Screen box maintenance procedures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 200

6.7. Lubricants and fluids used in manufacture - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 207

7. TROUBLE SHOOTING GUIDE

7.1. General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 210

7.2. Machine faults - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 211

7.3. Machine errors displayed on screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 216

8.1. Engine in power pack - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 220

9. ELECTRICAL & HYDRAULIC INFORMATION

9.1 Schematic diagrams - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 222

10. O.E.M. PRODUCT DOCUMENTS

10.1. Original Equipment Manufacturer Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 224

Copyright © Sandvik Construction 5

10.3. Variations and Options (if applicable) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 226