Professional Documents
Culture Documents
OPERATOR’S MANUAL
qe341
MQE341OEN
010715
qe341
© Copyright 2015 Sandvik Construction Mobile Crushers and Screens Ltd.
All rights reserved. No parts of this document may be reproduced or copied in any form or by any
means without written permission from Sandvik. All data and information in this manual may be
changed without further notice. Reservation for misprints.
1 SAFETY
1.8 Special work, including maintenance, parts disposal and hazardous materials - - - - - - - - - - - 21
1.8.1 Securing equipment before performing maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 21
1.8.2 Maintenance site conditions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
1.8.3 Replacement & removal of components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
1.8.4 Climbing and falling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 22
1.8.5 Safety considerations during maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.8.6 Safety considerations during cleaning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.8.7 Removal of safety devices, guards and decals - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 24
1.8.8 Surrounding structures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
1.8.9 Safety when refuelling - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
3. PRODUCT OVERVIEW
5. OPERATIONS
6. MAINTENANCE
8. ENGINE
1 Safety
Operator - 1.1 Safety principles All machines
This is to ensure maximum safety measures are taken, ALWAYS read this section carefully BEFORE
carrying out any work on the equipment or making any adjustments.
Note: This equipment is manufactured in accordance with the Machinery Directive 2006/
42/EC of 01.01.2010. The customer should make sure that this equipment is in
conformance with local and national legislation if used outside of the EU.
This section includes explanations of safety symbols, signs, signals and labels used on the product
and information for use.
The following signal words and symbols are used to identify safety messages throughout these
instructions:
DANGER
The signal word DANGER indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
WARNING
The signal word WARNING indicates a hazardous situation which, if not avoided, could
result in serious injury or death.
NOTICE
The signal word NOTICE indicates a situation which, if not avoided, could result in
damage to property or environment.
When you see ANY of the signal words in this manual, be alert; your safety is involved.
Carefully read and understand the message that follows, and inform other users.
When you see ANY of the hazard symbols in this manual, be alert; your safety is involved. Carefully
read and understand the message that follows, and inform other users.
1.1.3 Essentials
DANGER
INHALATION, BREATHING HAZARD!
Breathing or inhaling silica dust particles will cause death or serious
injury.
Ensure suitable breathing equipment is used throughout any
procedures carried out. ALL necessary precautions MUST be taken to
reduce the risk of breathing dust or particles.
Note: The equipment manufacturer declines all responsibility for injury or damage if the
instructions and precautions in this manual are not followed.
• Make sure safety instructions and safety labels attached to the equipment are always complete
and legible.
• Keep safety instructions and safety labels clean and visible at all times.
• Replace any illegible or missing safety instructions and safety labels before operating the
equipment.
• Ensure replacement parts include safety instructions and labels.
Signs located on the machine and used throughout this manual are colour coded relating to the
information they convey, as follows:
Prohibited actions used throughout this manual are indicated by a red circle with a red
diagonal line across the circle. The action which is prohibited will always be in black as
follows:
Mandatory actions used throughout this manual are indicated by white symbols on a blue
background as follows:
Wear safety Wear eye Wear safety Wear safety Wear ear
gloves protection helmet harness protection
Disconnect
Wear safety Wear close Wear high
Wear respirator power source
boots fitting overalls visibility vest
from supply
Hazard symbols used throughout this manual are indicated by a yellow triangle with black symbols
and black frames as follows:
DO NOT use this equipment if any safety guards or devices have been
removed or not installed properly. Safety guards have been installed to
prevent death or serious injury. All safety guards must be fitted and
secured in their correct positions.
Operating this equipment with any safety guards or devices which
have been removed or installed improperly could result in death or
serious injury.
Steps, handrails, tread plates, and fixed guards are provided where
persons are required to climb on the machine. For maintenance access
ONLY.
WARNING
POISON AND CONTAMINATION HAZARD!
Drinking from storage containers that have held equipment fluids or
other harmful substances could cause serious injury or death. DO
NOT store fuels, fluids and other materials used in the operation of
this machine in food or beverage containers.
Fuels, fluids and other materials used in the operation of this machine
may contain chemicals which could cause serious injury or death and
or environmental damage if disposed of in an irresponsible manner.
MAKE SURE that correct procedures are formulated to safely handle
hazardous materials in strict accordance with the manufacturer's
instructions and all applicable regulations by correctly identifying,
labelling, storing, using and disposing of the materials.
ALWAYS dispose of fuels, fluids or other materials used in the
operation of this machine in accordance with local and national legal
regulations.
DO NOT pour waste onto the ground, down a drain or into any water
source.
Observe local heath and safety data information and OEM data
information detailed in the Information and Data Sheets section of this
manual when working with components or substance that may
contain chemicals.
Use leak proof containers when draining fluids.
DANGER
PERSONNEL HAZARD!
DO NOT wear, loose clothing or jewellery of ANY kind.
Long hair MUST BE tied back.
ALWAYS wear (CE approved) minimum Personal Protective Equipment
(PPE).
The following (CE approved P.P.E.) MUST BE WORN by everyone, as a minimum requirement when
working on or around the machinery, within 10m (33ft): Additional PPE may be required for specific
tasks, which will be detailed in the relevant section throughout the manual.
Carry out a site specific risk assessment to identify any fire hazards present and the actions required
to remove/reduce the risk.
Follow local and national regulations regarding fire safety training as identified in the risk
assessment.
Fire extinguishing equipment must be available and easily accessible to the machine operator as
identified in the risk assessment.
WARNING
PERSONNEL HAZARD
Lack of knowledge or understanding could cause serious injury, death
or damage to the machine.
ONLY trained, competent, reliable and authorized personnel should
operate or maintain this machine.
If necessary seek clarification from your supervisor and or a Sandvik
representative, before attempting ANY operations or maintenance.
Failure to do so may also invalidate the manufacturers warranties.
Statutory minimum working age limits must be observed.
Work on electrical system and its equipment MUST ONLY be carried out
by a skilled electrician or by personnel under the supervision and
guidance of a skilled electrician and in accordance with electrical
engineering rules and regulations. You MUST fully understand the
electrical system, refer to the electrical and hydraulic section.
Work on the hydraulic system MUST ONLY be carried out by persons
with training and authorisation to maintain the hydraulic equipment.
You MUST fully understand the hydraulic system, refer to the electrical
and hydraulic section.
Take the necessary steps to ensure the equipment is ONLY used when it
is in a safe and reliable state.
Operate the equipment ONLY for its designed purpose, and only if all
guarding, protective, and safety devices, emergency shut-off equipment,
sound proofing elements and exhausts, are in place and fully functional.
Switch off and lockout equipment before removing any safety devices or
guarding. Make sure all safety devices and guards are installed correctly
before lock out is removed.
DANGER
ENTANGLEMENT HAZARD
Working in close proximity to running machinery could cause serious
injury or death.
DO NOT work close to machinery unless it is completely stopped.
DO NOT wear, loose clothing or jewellery of ANY kind.
Long hair MUST BE tied back.
ALWAYS wear (CE approved) minimum Personal Protective Equipment
(PPE).
Carry out a site specific risk assessment to identify any fire hazards present and the actions required
to remove/reduce the risk.
Follow local and national regulations regarding fire safety training as identified in the risk
assessment.
Fire extinguishing equipment must be available and easily accessible to the machine operator as
identified in the risk assessment.
1.8 Special work, including maintenance, parts disposal and hazardous ma-
terials
When undertaking maintenance and repair work, equipment must first be made safe.
PERSONNEL HAZARD
Switch off engine and remove ignition key.
Switch off at isolation point, refer to the commissioning and shut down
section.
Implement tag and lockout procedures, refer to the commissioning and
shut down section.
Attach hazard sign(s) to equipment in appropriate positions to alert all
personnel of potential hazards.
KEEP AWAY from the feeder hopper and product conveyor discharge,
where there is risk of serious injury or death from contact with ejected
debris.
Falling from and/or onto this equipment could result in serious injury or
death.
When reaching any points 2m (6ft) or more above ground level, ALWAYS
use CE certified safety harness.
ALWAYS keep the area around the equipment clear of debris and trip
hazards.
Keep all handles, steps, handrails, platforms, landing areas, and ladders
free from dirt, oil, snow and ice.
Beware of moving haulage and loading equipment in the vicinity of the
equipment.
When carrying out overhead assembly work, ALWAYS use specially
designed or otherwise safety-oriented ladders and maintenance
platforms.
ONLY use Maintenance Platforms provided on the equipment. ALWAYS
perform work from an approved, safe and secure platform.
It is essential that you take the following steps to MAKE SURE you and
others are safe. DO full risk assessments and take all necessary safety
measures.
DO NOT direct power washers near to or into control boxes and electrical
devices.
Prior to operation, all safety devices, control devices, decals and guards,
temporarily removed for set-up, maintenance or repair purposes MUST
be refitted and checked immediately upon completion of the maintenance
or repair work.
To avoid serious personal injury or death, NEVER operate the equipment
with safety devices, decal or guards removed or unsecured.
ALWAYS report any defects regarding guards, safety devices, decals or
control devices.
WARNING
FIRE HAZARD
Smoking is PROHIBITED when refuelling or handling diesel fuel.
Smoking and or using other naked flames in the vicinity of flammable
materials and or fuels, could cause serious injury or death.
NEVER remove the filler cap or refuel with the engine running.
NEVER add gasoline or any other fuels mixed to diesel due to increased
fire or explosion risks and damage to the engine.
DO NOT carry out maintenance on the fuel system near naked lights or
sources of sparks, such as welding equipment.
IMMEDIATELY clean up spilt fuel and dispose of correctly to minimize
any environmental impact. To avoid spillage use drip trays.
ONLY refuel with diesel from approved storage and supply equipment.
When working with the machine, maintain a safe distance from overhead electric lines. Be aware that
electricity can jump across gaps. If unsure, seek advise from a competent person or source. If
overhead cables are in the vicinity, a risk assessment MUST be completed prior to operating the
machine. Make sure you follow all local and national regulations.
DANGER
ELECTROCUTION HAZARD!
Contact with overhead electric lines will cause serious injury or death.
If your machine comes into contact with a live wire, you MUST:
- Vacate the area.
- Warn others against approaching and touching the machine.
- Report the incident and have the live wire shut off.
Machine - Electrical
Work on electrical system and its equipment MUST ONLY be carried out
by a skilled electrician or by personnel under the supervision and
guidance of a skilled electrician and in accordance with electrical
engineering rules and regulations.
Before starting any maintenance or repair work, the power supply to the
equipment MUST be isolated. Check the de-energized parts to ensure
they do not have any power. In addition to insulating any adjacent parts
or elements, ground or short circuit them to avoid the risk of electrical
shock.
The electrical equipment is to be inspected and checked at regular
intervals. Defects such as loose connections, scorched or otherwise
damaged cables MUST be repaired, or replaced immediately. A trained
competent person must do this.
Use ONLY original fuses with the specified current rating. Switch off the
equipment IMMEDIATELY if trouble occurs in the electrical system.
This equipment is wired on a negative earth. ALWAYS observe correct
polarity.
DANGER
INHALATION, BREATHING HAZARD!
Breathing or inhaling silica dust particles will cause death or serious
injury. ALWAYS work with a respirator approved by the respirator
manufacturer for the job you are doing.
Ensure suitable breathing equipment is used throughout any procedures
carried out. ALL necessary precautions MUST be taken to reduce the risk
of breathing dust or particles.
Dust found on the equipment or produced during work on the equipment
MUST NOT be removed with compressed air.
Dust waste MUST ONLY be handled by authorized personnel. When
disposing of dust waste, the material must be dampened, placed in a
sealed container and marked to ensure proper disposal.
WARNING
FIRE HAZARD
Welding or using other naked flames in the vicinity of the equipment
creates the risk of an explosion or fire, which could result in serious
injury or death from fire or explosion.
AVOID all naked flames in the vicinity of this equipment.
Welding, flame cutting and grinding work on the equipment MUST ONLY
be carried out if this has been expressly authorized.
Before carrying out welding, flame cutting and grinding operations, clean
equipment and its surroundings from dust and debris and other
flammable substances and ensure the premises are adequately
ventilated.
Before welding, the battery MUST be isolated and disconnected.
On machines and engines with electronic controls they must have these
controls isolated and disconnected before welding. Disconnect at the
plugs and sockets at machine control panel, engine control unit and
input/output module. Refer also to the engine manufacturer’s manual.
DANGER
SKIN PENETRATION HAZARD
Hydraulic fluid under pressure can penetrate the skin, which will result in
serious injury or death.
If fluid is injected under the skin, it must be surgically removed or
gangrene will result. GET MEDICAL HELP IMMEDIATELY.
ALWAYS use a piece of cardboard to check for leaks. DO NOT USE YOUR
HAND.
Work on hydraulic equipment must be carried out by persons with
training and authorisation to maintain the hydraulic equipment. Do a full
risk assessment and take all necessary safety measures.
WARNING
FIRE HAZARD
Splashed or spilled oil creates the risk of a fire, which could result in
serious injury or death.
Check all lines, hoses and screwed connections regularly for leaks or
other damage.
Repair damaged lines, hoses, or screwed connections IMMEDIATELY.
WARNING
STORED ENERGY HAZARD
Latent stored pressure energy may be contained in hydraulic systems
when they are off.
ALWAYS relieve pressure from the hydraulic system before carrying out
any kind of maintenance or adjustment.
BEFORE carrying out any repair work, depressurize all system sections
and pressure hoses (hydraulic and compressed air system) requiring
removal, in accordance with the specific instructions for the unit
concerned.
ONLY fit replacement components of a type recommended by the
manufacturer.
Hydraulic and compressed air lines MUST be laid and fitted properly.
Make sure no connections are interchanged. The fittings, lengths and
quality of the hoses MUST comply with the technical requirements.
ALWAYS practice extreme cleanliness when servicing hydraulic
components. Make sure all measures are taken to avoid spillage and
leaks.
For more information, refer to 1.3 Environmental safety and the Hazardous substances section.
20m (65ft)
X X
20m (65ft) exclusion zone from any point of machine for personnel NOT operating the machine.
Plan is NOT TO SCALE.
X = Hazard area! DO NOT ENTER WHEN MACHINE IS RUNNING.
A = Access zone to control panel.
14
1.12. Decal locations
Inside
3
18
35
15
18
28 11
12
5 26 25 24 23 22
31 6
35 18 Inside
QTY 2 1 12 21 28 19
32 QTY 4 5
Inside 6 11 30 29 12 32 12 10 33 31
33
16 8
QTY 4 13 1 9 2 7 32
5 36
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20
37
4 11 16 15 12 20 3 18 18 1 9 2 7 34 11 29 30 12 17 28 3 28
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Copyright © Sandvik Construction
11: 12-55-0387 12: DE7084 13: DE7085 14: DE1043 15: DE6000
16: DE6001 17: DE6012 18: DE6004 19: DE6005 20: DE6013
35
36
21: DE6036 22: DE6037 23: DE6014 24: DE6038 25: DE6024
26: DE6039 27: DE5022 28: DE6015 29: DE6006 30: DE6007
QE341 - en - 010715
Copyright © Sandvik Construction
31: DE7074 32: DE7039 33: DE1075 34: DE1076 35: DE7086
36: DE7087 37
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1.13. Maximum inclination angles when moving
WARNING
1.14.1. Guards
WARNING
TAMPERING HAZARD
Bypassing or overriding of a safeguard or a device could
cause death or severe injury.
Do not make any alterations to protective devices. Make
sure that guards are fitted and devices work properly
before operating the machine.
B C
A A D
E
C
F
C
C E H G C
The emergency stops should be tested each day before machine operation.
DANGER
NOISE HAZARD
Noise level emitted by the machine exceeds 85 dB(A).
Continuous exposure to noise will cause hearing
impairment.
Ear protection must be worn if you are within the hazard zone
of the machine when the engine and other parts of the
machine are running, refer to 1.11. Hazard zones.
Always wear approved hearing protection.
Plan view indicates the measured noise levels at a distance of 1, 3, and 7 metres and a measured
noise level at the control cabinet, test point 25. The noise levels were measured with all systems
running empty at the factory. The material being processed, product produced and local conditions
will affect the noise levels.
WARNING
PERSONNEL HAZARD
ALWAYS observe local and national regulations concerning
the transportation of heavy equipment. Make sure all
appropriate permits, licenses and endorsements are
obtained and maintained before transporting.
Make sure that the transport vehicle is capable of hauling at
least the listed gross weight of the machine, Refer to the
machine specification plate and 2.4. Technical information.
Failure may result in death, serious personal injury or
damage to the machine and haulage vehicle.
WARNING
PERSONNEL HAZARD
Lack of knowledge or understanding could cause serious
injury, death or damage to the machine.
DO NOT prepare machine for transportation until you have
READ and FULLY understood this manual. If necessary
seek clarification from your supervisor and or a Sandvik
representative, before continuing. Failure to do so may
also invalidate the manufacturers warranties.
Working on or in close proximity to the machine whilst it is
on and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out,
before continuing. Refer to 4.7. Lockout and tag
procedure.
WARNING
FALLING HAZARD!
Falling from height could cause serious injury or death.
Some of the steps in this procedure requires working at
height, make sure the following applies when working off
the ground:
• Maintenance platforms are in place.
• All hand rails are fixed in position.
• All ladders are lowered and fixed in position.
• A safety harness is worn.
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
6
6. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
8
8. If the optional side extensions are fitted,
activate the right hand side feeder flair lever
down to lower the right side feeder
extensions.
9
9. Operate the left hand side feeder flair lever
to lower the left side feeder extension, if
option fitted.
11. Stop the engine > 11 Refer to 4.6.3. Engine stop sequence
13
7
7. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
8
8. Operate the right hand maintenance
walkway up/down lever to fold the right hand
walkway up for transportation.
9
9. Operate the left hand maintenance walkway
up/down lever to fold the left hand walkway
up for transportation.
10. Stop the engine > 10 Refer to 4.6.3. Engine stop sequence.
12
WARNING
PERSONNEL HAZARD
Standing in the conveyor’s path of movement while it is
travelling to the stowed position could cause severe
injury.
Make sure the area is clear of personnel and tools. Set up
exclusion barriers if necessary.
WARNING
FALLING HAZARD
Falling from height could cause serious injury or death.
Some of the steps in this procedure requires working at
height, make sure the following applies when working off
the ground:
- Maintenance platforms are in place.
- All hand rails are fixed in position.
- All ladders are lowered and fixed in position.
- A safety harness is worn.
2. Implement the lockout and tag procedure > 2 Refer to 4.7. Lockout and tag procedure.
6
6. Remove the locating clips and pins from the
two telescopic supports.
WARNING!
Standing in the conveyor’s path of movement while it is travelling to the
stowed position could cause severe injury. Make sure the area is clear of
personnel and tools. Set up exclusion barriers if necessary.
12. Stop the engine > 12 Refer to 4.6.3. Engine stop sequence.
14
14. Move the supports up to the transport
position and install the locating pins and
clips.
WARNING
PERSONNEL HAZARD!
Standing in the conveyor’s path of movement while it is
travelling to the stowed position could cause severe
injury.
Make sure the area is clear of personnel and tools. Set up
exclusion barriers if necessary.
6
6. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
10. Stop the engine > 10 Refer to 4.6.3. Engine stop sequence.
12
13
13. Install and tighten the conveyor link arm for
transport.
3
3. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
4
4. Operate the ‘Oversize conveyor down’ lever
to lower conveyor to the lowest position for
transport.
5. Operate the ‘Oversize conveyor fold’ lever
to fold the conveyor for transport. Refer also
to 3.2. Hydraulic lever controls.
7. Implement the lockout and tag procedure > 7 Refer to 4.7. Lockout and tag procedure.
NOTICE
RISK OF PROPERTY DAMAGE
If the optional legs are fitted, raise them before moving or transportation or damage may be
caused to the machine.
WARNING
CRUSHING HAZARD
Personnel near or on machine whilst raising the legs, may
cause serious injury or death.
DO NOT UNDER ANY CIRCUMSTANCES operate the legs
when ANY personnel or objects are on or near the
machine.
A MINIMUM of two persons are required for the following
procedure, one to carry out the procedure and one to view
for potential hazards.
Carry out a thorough site inspection prior to commencing
ANY work operations.
2
2. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
5. Implement the lockout and tag procedure > 5 Refer to 4.7. Lockout and tag procedure.
NOTICE
RISK OF PROPERTY DAMAGE
If the hopper upper rear section is in the lowered position it should be raised and secured
before transporting the machine.
DANGER
CRUSHING AND FALLING HAZARD
DO NOT UNDER ANY CIRCUMSTANCES go in between
the hopper panel and the machine or under the panel as
this may cause serious injury or death.
Falling from height could cause serious injury or death.
Always use a secure platform and safety harness.
Make sure the correct procedures are followed for the
tasks that are done at height.
Make sure that a correct working platform is used with the
correct anchor points and safety rails in position which
meets the local and national regulations.
DANGER
CRUSHING HAZARD
Personnel on the machine or in exclusion zones when
machine is operational, are at risk of serious injury or death.
DO NOT UNDER ANY CIRCUMSTANCES move or operate the
machine when ANY personnel or objects are on the
machine or personnel are in the hazard zone, refer to 1.11.
Hazard zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY machine moving operations.
WARNING
PERSONNEL HAZARD
Always check the travelling dimensions are within the local
and national limits before starting the journey. Check that
the vehicle is suitable for transporting the weight of the
machine, refer to identification plate on the machine.
NOTICE
Securing the machine to the transport vehicle is the responsibility of the vehicle driver.
1. Follow the start up procedure > 1 Refer to 4.2. Engine starting procedure.
2. Follow the moving procedure > 2 Refer to 4.4. Moving machine on the tracks.
The machine can be driven on or off the transport vehicle at the pre-set tracking speed.
Before moving the machine off a transport vehicle make sure all temporary sealing and straps or
chains securing the machine to the vehicle are removed by the vehicle driver.
After moving the machine onto a transport vehicle make sure all temporary sealing, transport straps
or chains securing the machine to the vehicle are installed by the vehicle driver.
This machine has been designed and constructed to separate a wide range of materials, top soil,
crushed stone, sand and gravel, compost, recycling, demolition.
This list of materials is by no means exhaustive but the machine must not be used for any other
purpose without first consulting Sandvik Construction technical department.
2.3.2. Description
This machine is a self contained tracked machine built to withstand the rigours conditions of
operating in quarries and within the construction industry. It utilises a diesel engine to provide power
to the hydraulic power pack and to generate electricity for the electrical systems of the machine.
The tracks, feeder, screen box, conveyors and all other working parts of the machine are all
hydraulically driven.
Where possible all of the moving parts of this machine are guarded, where not, warnings are
provided. The Safety Section of this manual must be read and fully understood. Any residual
organisational, personal and environmental issues must be fully addressed as detailed in the safety
section and subject to a site specific risk assessment.
This equipment has been manufactured and assessed to be in accordance with Machinery Directive
2006/42/EC.
This machine must not be operated until the instructions supplied with the machine are read and fully
understood.
Material is normally loaded by excavator into the feeder where the apron feeder transfers the material
towards the screen box. The material passes over the screen box where smaller material will fall
through the top deck and onto the bottom deck.
The larger material is fed to the over size conveyor and is stockpiled at the output. The smaller
material that has fallen through to the bottom deck is transferred either to the mid grade conveyor or,
on the three way split machine, falls through to the fines conveyors and is stockpiled at either side of
the machine.
• User-friendly colour-coded control panel with an automatic and manual sequential start up for
ease of operation
• Wear resistant one-piece rigid hopper with apron plate feeder
• Load sensing on side & collector circuits, feeder pauses in the event of a circuit overload
• Speed wheel monitors collector conveyor performance
• Heavy duty 16' x 5' double deck screen box with unique high throw aggressive action
• Class leading open scalping area allows for enormous rates of production
• Jack up screen facility for maximum bottom deck & collector conveyor access
• Massive stockpiling capability through integrated hydraulic conveyors
• Hydraulic folding platforms for ease of maintenance
Performance
Capacity [up to]: 500 tonne/h 551 US ton/h
Travel Speed: 17m/min. 55ft/min.
Max slope climbing: 22% gradient 20°
Max slope side to side: 11% gradient 10°
C B
F D
G
E
K
H
J
A. Oversize conveyor
B. Fines conveyor
C. Screen box
D. Feed hopper
E. Control panel
F. Mid grade conveyor
G. Tracks
H. Hydraulic fluid tank
I. Feeder apron conveyor
J. Power pack
K. Diesel fuel tank
Screen box
Fines conveyor
Transfer conveyor
Tracks
2.6.1. Options
3. Product overview
• Mesh change
• Screen box up/down
• Left hand feeder flare up/down
• Feeder out/in
• Right hand side conveyor up/down [fines]
• Right hand side conveyor spine open/
close
• Right hand maintenance walkway up/
down
C D
A
B
H
F
G
E
M
M. Screen display
N. Four buttons to navigate between display
pages and operate functions
O. 4-way screen control
P. OK button [Not used]
N [4] O P
Engine speed.
Operation mode.
Engine speed.
Track mode.
Engine speed.
Press engine information button to display the information relating to the engine
Battery charge.
Oil pressure.
Air filter.
Coolant level.
Water in fuel.
Coolant temperature.
Sensors - Page 4
Use the left or right arrows of the 4-way screen control to move the white highlight box
around the screen to the item required.
On and Off:
Start feeder.
Stop feeder
Engine stop
Transmitting indicator.
When operating the handset, the yellow buttons are for forward movement and the blue ones for
reverse.
These correspond to the yellow and blue direction indicators on the machine.
The tracks can be operated using the umbilical control or the radio control.
Note: The track control must be connected and switched on before starting the engine.
Red button is engine stop.
LED indicator:
4.1.1. Safety
The following safety instructions apply throughout the commissioning and shutdown section,
additional and or variations in safety measures that are specific to their relevant sub sections will be
detailed in the body of the text.
WARNING
PERSONNEL HAZARD
Lack of knowledge or understanding could cause serious
injury, death or damage to the machine.
DO NOT START COMMISSIONING! Until you have READ
and FULLY understood this manual. If necessary seek
clarification from your supervisor and or a Sandvik
representative, before attempting ANY operations or
maintenance. Failure to do so may also invalidate the
manufacturers warranties.
WARNING
PERSONNEL HAZARD
Serious injury or death could occur if Personal Protective
Equipment (PPE) is not used.
Make sure that at least the minimum Personal Protective
Equipment, refer to 1.4 Personal protective equipment
(PPE), is used when working on or within the hazard zone,
refer to 1.11. Hazard zones.
Make sure that commissioning and shutdown safety is followed throughout the pre commissioning
instructions in addition to the following safety measures.
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is
on and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out,
before carrying out these instructions. Refer to 4.7.
Lockout and tag procedure.
WARNING
FALLING HAZARD
Falling from heights could cause serious injury or death.
Some of the steps in this procedure require working at
height, if this is the case, make sure of the following:
• Maintenance platforms are in place.
• All hand rails are fixed in position.
• All ladders are lowered and fixed in position.
• A safety harness is worn.
It is recommended that set up of this machine be carried out by a representative of Sandvik Mobile
Screening and Crushing Ltd. or by a qualified representative of the dealer.
The following instructions assume transportation of this machine using a low loader type vehicle,
delivered in close proximity to the job site. If machine Is transported in any other way, contact the
manufacturer for additional set up instructions.
A minimum of two persons are required to carry out the following procedures, one
to carry out the operations [operator] and one to observe for any potential hazards
or dangers [observer].
WARNING
LIFTING HAZARD
Lifting heavy objects could cause serious injury.
Use correct lifting technique and get assistance when lifting
heavy objects.
1. DO NOT attempt to start this machine until you are aware of all aspects of its operation.
2. Remove all loose items from machine and store safely / Make sure all machine components are
in place and secure.
3. Remove any temporary sealing and transport straps.
4. Carry out a full daily maintenance routine.
WARNING
TIPPING HAZARD
Operating the machine on unsuitable ground could cause
serious injury or death.
Machine MUST NEVER be tracked on gradients more than:
10° left to right or 20° front to back. Both tracks MUST BE
in contact with firm level ground, suitable for carrying the
weight of the machine.
This machine is designed to operate on a solid level surface. It is important that the machine is placed
on level solid ground, capable of carrying the weight of the machine or damage could occur.
An appropriate site must be identified prior to delivery and unloading of the machine.
DANGER
PERSONNEL HAZARD
Personnel on the machine or in exclusion zones when
machine is operational, are at risk of serious injury or
death.
DO NOT UNDER ANY CIRCUMSTANCES operate machine
when ANY personnel or objects are on the machine or
personnel are in the hazard zones, refer to 1.11. Hazard
zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY machine moving or operating.
1
1. Turn battery isolation switch ON, located on
the right hand side of the power pack.
3
3. Set the engine speed control down to the
slowest position.
NOTICE
When operating the machine at low temperatures of 0°C (32°F) or below, run all systems
empty for approximately 15 minutes to allow the hydraulic systems to reach working
temperature. DO NOT load any material into the machine until the hydraulic systems are at
working temperature.
NOTICE
Emergency Stop Switches should only be used in an emergency situation not for normal
stopping as frequent use will cause damage to hydraulic components and engine.
Emergency Stop Switches must be reset before the machine can be restarted.
Make sure the reason for the emergency action has been cleared before the
emergency stop is reset.
Make sure that all emergency stops are tested daily. refer to the scheduled maintenance instructions.
4.4.1. Safety
DANGER
CRUSHING HAZARD
Personnel on the machine or in exclusion zones when
machine is operational, are at risk of serious injury or
death.
DO NOT UNDER ANY CIRCUMSTANCES operate machine
when ANY personnel or objects are on the machine or
personnel are in the hazard zones, 1.11. Hazard zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY machine moving or operations.
A minimum of two persons are required to carry out the following procedures, one
to carry out the operations [operator] and one to observe for any potential hazards
or dangers [observer].
Make sure the site is clear of unessential personnel. Put up barriers around the area and post
warning signs where site conditions warrant this.
In low ambient light conditions, set up sufficient additional lighting to make the operation safe.
Moving the machine on the tracks must only be carried out on firm flat ground.
Set up either the radio remote track control or the umbilical wired track control to move the machine
to the required position, refer to 4.4. Moving machine on the tracks.
Tracking speed is proportional to engine speed, machine should always be moved using an
appropriate track speed for the conditions
Note: Note: when hydraulic oil cooler is functioning, it will consume oil from the track
hydraulic circuits, when this is the case, additional engine revs may be required to
continue tracking effectively.
Note: Plug in the umbilical controller, if required, before starting the engine. If the wired
umbilical control is being used DO NOT switch on the radio track control as this will
stop the umbilical operating. If this should occur, the mode control switch will
require setting to operation mode then to track mode again.
Note: The dummy plug must be inserted for all other machine operations.
8
8. Set the engine speed control down to the
slowest position.
Under NO circumstances try to move the machine when ANY persons are
standing on the machine or in the hazard zones. No persons are allowed on
the machine or in the hazard zone while it is NOT locked and tagged out.
This may cause injury or death.
NOTICE
Make sure the legs are up and clear from the ground. If machine is moved with them down it
will damage the machine.
Check all around machine for obstacles or personnel which may be endangered by moving the
machine.
When moving machine, Make sure that it is only moved over firm ground suitable for carrying the
weight of the machine. Prior to operating the machine, it is ESSENTIAL that both tracks are in contact
with firm level ground to avoid excessive vibration or rocking of the machine. DO NOT MOVE THE
MACHINE ACROSS EXCESSIVELY SLOPING GROUND.
The yellow and blue control buttons correspond to the yellow and blue direction indicators on the
machine.
The yellow buttons on the left and right are for forward movement of the individual track and the
central forward button for moving in a straight line.
The blue button are for reverse movement of the individual track or if pressed together for moving in
a straight line.
10. Turn the engine OFF > 10 Refer to 4.6.3. Engine stop sequence.
12
13
WARNING
PERSONNEL HAZARD
Lack of knowledge or understanding could cause serious
injury, death or damage to the machine.
DO NOT Set-up machine until you have READ and FULLY
understood this manual. If necessary seek clarification
from your supervisor and or a Sandvik representative,
before attempting to set-up machine. Failure to do so may
also invalidate the manufacturers warranties.
WARNING
FALLING HAZARD
Falling from heights could cause serious injury or death.
Some of the steps in this procedure requires working at
height, make sure the following applies when working off
the ground:
• Maintenance platforms are in place
• All hand rails are fixed in position
• All ladders are lowered and fixed in position
• A safety harness is worn
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is
on and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out,
before carrying out these instructions. Refer to 4.7. Lockout
and tag procedure.
WARNING
CRUSHING HAZARD
Personnel near or on machine whilst raising the legs, may
cause serious injury or death.
DO NOT UNDER ANY CIRCUMSTANCES operate the legs
when ANY personnel or objects are on or near the
machine.
A MINIMUM of two persons are required for the following
procedure, one to carry out the procedure and one to view
for potential hazards.
2
2. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
5. Implement the lockout and tag procedure > 5 Refer to 4.7. Lockout and tag procedure
DANGER
CRUSHING HAZARD
Personnel on the machine or in exclusion zones when
machine is operational, are at risk of serious injury or
death.
DO NOT UNDER ANY CIRCUMSTANCES operate machine
when ANY personnel or objects are on the machine or
personnel are in the hazard zones, refer to 1.11. Hazard
zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY machine moving or operations.
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
10
11. Stop the engine > 11 Refer to 4.6.3. Engine stop sequence.
13
13. Install the locating pins and clips into the
two telescopic supports.
15
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
2
2. Remove all transport straps from the
conveyor.
9
9. Operate the left hand mid grade conveyor
spine open/close lever to move the
conveyor away from the machine into the
straight working position.
10
11. Stop the engine > 11 Refer to 4.6.3. Engine stop sequence.
12. Implement the lockout and tag
12 Refer to 4.7. Lockout and tag procedure.
procedure >
13
13. Install the locating pins and clips into the
two telescopic supports.
15
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
2
2. Remove all transport straps from the
conveyor.
6
6. Operate the oversize conveyor up/down
lever to raise the conveyor to the desired
working position. Align the desired locating
pin holes.
7. Operate the oversize conveyor fold lever to
un-fold the conveyor for use. Align the
locating pin holes.
9. Implement the lockout and tag procedure > 9 Refer to 4.7. Lockout and tag procedure.
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is
on and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out,
before carrying out these instructions. Refer to 4.7. Lockout
and tag procedure.
DANGER
FALLING HAZARD
Falling may cause death or serious injury.
Always use a secure platform and safety harness.
Make sure the correct procedures are followed for the tasks
that are done at height.
Make sure that a correct working platform is used with the
correct anchor points and safety rails in position which
meets the local and national regulations.
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
6
6. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
9. Implement the lockout and tag procedure > 9 Refer to 4.7. Lockout and tag procedure.
3
3. Operate the left hand lever to raise the
extension into the working position. Make
sure the holes are aligned for the locating
rods.
4
4. Operate the right hand lever to raise the
extension into the working position. Make
sure the holes are aligned for the locating
rods.
6. Implement the lockout and tag procedure > 6 Refer to 4.7. Lockout and tag procedure.
The upper rear panel of the hopper can be used in the normal raised position or lowered if required.
DANGER
CRUSHING AND FALLING HAZARD
DO NOT UNDER ANY CIRCUMSTANCES go in between
the hopper panel and the machine or under the panel as
this may cause serious injury or death.
Falling from height could cause serious injury or death.
Always use a secure platform and safety harness.
Make sure the correct procedures are followed for the
tasks that are done at height.
Make sure that a correct working platform is used with the
correct anchor points and safety rails in position which
meets the local and national regulations.
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is
on and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out,
before carrying out these instructions. Refer to 4.7.
Lockout and tag procedure.
2
2. Install the handrail locating pins and the
clips. Tighten the support bracket bolts.
5
5. Select auxiliary mode on control panel.
A time delay and audible warning will occur
before the next control can be operated.
7
7. Operate the left hand maintenance walkway
up/down lever to lower the left hand
walkway down into the operation position.
9. Implement the lockout and tag procedure > 9 Refer to 4.7. Lockout and tag procedure.
10
11
12
13
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
6
6. Operate the oversize conveyor up/down
lever to lower the oversize conveyor fully to
rest on the chassis.
9. Implement the lockout and tag procedure > 9 Refer to 4.7. Lockout and tag procedure.
11
DANGER
FLYING MATERIAL HAZARD
Personnel or objects on machine or in exclusion zones
when shutting down machine, may cause serious injury or
death.
DO NOT UNDER ANY CIRCUMSTANCES operate the
machine when ANY personnel or objects are on the
machine or in the hazard zones, refer to 1.11. Hazard
zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY operations.
Make sure all material has cleared from the feeder, screen
box and all conveyors.
NOTICE
To stop the machine it is ESSENTIAL that the correct shut down sequence is followed to
prevent damage to the machine.
4
4. Wait for all of the machine systems to stop,
indicated by all five green button lights.
5
5. Wait for all of the machine systems to stop,
indicated by all five green button lights.
Note: When the machine is switched off wait a minimum of 60 seconds before the start
sequence is run again - An error code may show if started before the 60 second time
has expired.
6. Put a lock or gang tag through the two holes in the battery isolation switch to prevent the
machine being started and show maintenance has started.
7. Use a gang tag if more than one person is
Refer to 4.7.3. How to use a gang tag.
at work on the machine.
Make sure that NO persons are on the machine or in the danger zones as
this may cause injury or death.
7. Each person attaches a lock to the gang tag before they start work.
8. Once your work as finished; remove ONLY your lock.
Make sure that NO persons are on the machine or in the danger zones as
this may cause injury or death.
9. If your lock is not the last one securing the gang tag, leave the secured tag and the isolator off.
10. If your lock was the last one securing the gang tag, remove the gang tag and the ignition key
may be inserted if the machine is to be operated.
5. Operations
DANGER
DUST HAZARD
Operating this machine generates dust. Breathing or
inhaling silica dust particles will cause death or serious
injury.
Make sure suitable breathing equipment is used
throughout ANY operational activities. ALL necessary
precautions MUST be taken to reduce the risk of breathing
dust or particles.
ALWAYS wear at least the minimum (CE approved)
Personal Protective Equipment (PPE), Refer to 1.4 Personal
protective equipment (PPE).
DANGER
CRUSHING HAZARD
Personnel in the hazard zones when machine is operational,
are at risk of serious injury or death.
DO NOT UNDER ANY CIRCUMSTANCES operate machine
when ANY personnel or objects are on the machine or
personnel are in the hazard exclusion zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY machine operations.
DANGER
FLYING MATERIAL HAZARD
Material will exit from a height from all conveyors which may
cause injury or death.
DO NOT UNDER ANY CIRCUMSTANCES operate machine
when ANY personnel or objects are on the machine or
personnel are in the hazard exclusion zones.
Carry out a thorough site specific risk assessment prior to
commencing ANY operations.
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is
on and or operating could cause serious injury or death.
DO NOT stand on machine whilst it is in operation.
DO NOT UNDER ANY CIRCUMSTANCES operate machine
when ANY personnel or objects are on the machine or
personnel are in the hazard exclusion zones.
DO NOT start any operational activity until you have read and
fully understand this manual, including the safety section.
If there is a operation procedure that is not fully understood
contact Sandvik before commencing with the operation.
5.2.1. Introduction
Make sure the machine is set for operation refer to 4.5. Preparing for screening operation.
Make sure the scheduled maintenance checks are done refer to section 6. Maintenance.
Make sure the mesh is installed as required.
Set up the exclusion zones with safety barriers and appropriate decals for stock piles from the
conveyors, refer to 1.11. Hazard zones.
Prior to loading material into the machine, make sure the machine is on firm ground and not vibrating
excessively.
If the machine is vibrating excessively shut down the machine, refer to 4.6. Machine shut down and
move the machine to more suitable level ground.
NOTICE
DO NOT START THESE SYSTEMS IF THEY CONTAIN MATERIAL. CLEAR ANY
MATERIAL AWAY BEFORE STARTING.
5.2.2. General
Note: The machine has two starting sequences, automatic or manual mode.
WARNING
PERSONNEL HAZARD
NO persons are allowed on the machine or in the exclusion
zones when the machine is operating or while the machine is
being moved as this may cause serious injury or death.
Make sure ALL necessary precaution are taken to reduce the
risk of breathing in dust or particles, as this may cause
serious injury or death.
• Loading the machine correctly is essential in order to achieve adequate material delivery to the
screen box. This is especially important when loading large feed sizes.
• Load mixed sized materials.
• Adjust the feeder speed if necessary.
• Avoid loading interruptions by loading material at a steady flow, using a conveyor with an even
flow for example.
NOTICE
Never use the bucket to force material into the feeder.
Never drop the material from height into the feeder.
Accidental contact between bucket and feeder may cause vibrations that can damage the
feeder.
Switch off the machine, lock and tag out, refer to 4.7. Lockout and tag
procedure
Make sure that NO material is on the machine as this may fall and cause
death or severe injury.
Make sure that all material is OFF the machine and DO NOT load the feeder
with material.
5.5.1. Introduction
Start the machine, refer to 5.2. Screening operation and run the machine empty.
To re-adjust the conveyor speeds when operating, STOP loading the material, wait until the material
has completely passed through the machine and adjust the conveyor speeds when empty.
Note: The fines conveyor will change speed as the fines collector conveyor is adjusted.
5.6.1. Introduction
The radio remote allows the load operator to control the feeder from their station.
Only use the remote in the event of overload or possible obstruction occurring.
Make sure the machine is on and set for screening, refer to 5.2. Screening operation.
Make sure the apron feeder is operating and empty.
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is on
and or operating could cause serious injury or death.
Stop machine, isolate, remove ignition key and tag out, before
continuing with these instructions. Refer to 4.7. Lockout and
tag procedure.
1. Implement the lockout and tag procedure > 1 Refer to 4.7. Lockout and tag procedure.
6
6. Operate the oversize conveyor up/down
lever to lower the oversize conveyor fully to
rest on the chassis.
NOTICE
Damage could occur if the conveyor is not lowered as the screen box could collide with the
raised conveyor.
9. Implement the lockout and tag procedure > 9 Refer to 4.7. Lockout and tag procedure.
6. Maintenance
6.1.1. Introduction
The following safety instructions apply throughout the maintenance section, additional and or
variations in safety measures that are specific to the relevant maintenance procedure will be detailed
in the body of the text.
Maintenance is essential for safety and to make sure the best possible performance from the
machine by reducing the chances of breakdowns.
WARNING
PERSONNEL HAZARD
Working on or in close proximity to the machine whilst it is
on and/or operating could cause serious injury or death.
DO NOT stand on machine whilst it is on and/or in operation.
Stop machine, isolate, remove ignition key and tag out,
before carrying out any maintenance procedures. Refer to
4.6. Machine shut down and 4.7. Lockout and tag
procedure
Make sure that at least the minimum Personal Protective
Equipment (PPE) is worn during maintenance and repair,
Refer to 1.4 Personal protective equipment (PPE).
WARNING
FALLING HAZARD
Some maintenance requires working from height. Falling
from heights could cause serious injury or death.
When working at height, make sure of the following:
• Maintenance platforms are in place.
• All hand rails are fixed in position.
• All ladders are lowered and fixed in position.
• A safety harness is worn.
WARNING
HOT SURFACE HAZARD
The engine could still be hot after operation and cause
severe burns if touched.
Make sure that the engine is cool before maintenance is
started.
Do not start any maintenance until you have read and fully understand this
manual. In particular refer to 1 Safety.
If there is a maintenance procedure that is not fully understood contact
Sandvik before commencing with the procedure.
DANGER
SKIN PENETRATION HAZARD
Hydraulic fluid under pressure can penetrate the skin, which
will result in serious injury or death.
If fluid is injected under the skin, it must be surgically
removed or Gangrene will result. GET MEDICAL HELP
IMMEDIATELY.
ALWAYS use a piece of cardboard to check for leaks. DO
NOT USE YOUR HAND.
Work on hydraulic equipment must be carried out by
persons with training and authorisation to maintain the
hydraulic equipment. Do a full risk assessment and take all
necessary safety measures.
DANGER
ALWAYS relieve pressure from the hydraulic system before
carrying out any kind of maintenance or adjustment.
ALWAYS practice extreme cleanliness when servicing
hydraulic components. Make sure that all measures are
taken to avoid spillage and leaks.
Any adjustments must ONLY be carried out by trained
personnel.
NOTICE
RISK OF EQUIPMENT DAMAGE
Do all maintenance procedures as a minimum requirement.
Machines that operate in severe site or environmental conditions may require more frequent
maintenance routines.
Only use lubricants, fluids, filters and parts recommended by the Original Equipment
Manufacturer (OEM) or accelerated wear or damage could result. NEVER use grease
containing Molybdenum.
Incorrect filling procedures can cause contamination and can damage the equipment. Make
sure that the fluid is filled correctly.
Make sure that oils and fluids are cleaned and disposed of correctly in a way that meets the
local and national environmental regulations.
Batteries must not be disposed of in normal waste which may go into land fill.
For maintenance schedules and procedures relating to Original Equipment Manufacturers, refer to
section 10. Information and data sheets.
WARNING
PERSONNEL HAZARD
Follow the instructions of section 6.1. Maintenance -
minimum safety requirements, before any maintenance
schedule is started.
Note: Under extreme operating conditions, maintenance and checks may need to be more
frequent.
1. Make sure that these checks are carried out before the machine is started each day.
2. Do the daily engine maintenance and inspection, refer to the separate engine operation and
maintenance manual.
3. For additional information relating to the engine fitted to this machine, refer to the following:
• 6.3.1. Location of compartments for maintenance.
• 6.3.8. Engine coolant - check level/top up.
• 6.3.9. Engine oil - check level/top up.
• 6.3.12. Engine air cleaner filter - servicing/replace.
• 6.3.11. Fuel system primary filter/water separator - drain.
4. Check the electrical control panel for any alarms and take action as necessary.
5. Safety guards - Make sure that they are all present and attached, refer to 1.14.1. Guards.
6. Emergency stops and Siren - Make sure that all operate and can be reset, refer to 1.15.1.
Emergency stop positions and 4.3.2. How to operate an emergency stop.
7. Diesel tank - Check top up level. Refer to 6.3.3. Diesel fuel tank - check level/top up.
8. Hydraulic tank - Check top up level. Refer to 6.3.4. Hydraulic tank - check level/top up.
9. Clean any dirt from around the tank air breathers and engine air filters.
10. Check air cleaner rubber seals - Inspect and clean as necessary.
11. Hydraulic, water and diesel hoses - Check for signs of damage or leaks.
Preliminaries:
2. Do the daily maintenance schedule, refer to 6.2.1. Daily maintenance schedule [minimum
requirements].
3. Do the weekly engine maintenance, refer to the separate engine manufacturer’s maintenance
manual. This is to include engine air cleaner, primary filter element - Clean, refer to 6.3.12.
Engine air cleaner filter - servicing/replace.
Weekly schedule continued
4. Hydraulic system:
• Check for leaks and damage on the hoses, valves and couplings.
• Hydraulic tank air vent - inspect, refer to 6.3.6. Hydraulic tank vent - inspect/replace filter.
• Hydraulic tank return filter - inspect indicator, refer to 6.3.5. Hydraulic return filter - inspect
indicator/replace filter.
5. Conveyors:
• Belts, drums, rollers and other moving parts - Inspect for damage or wear.
• Check the conveyor rubbers and adjust as necessary.
• Inspect belt scrapers. Adjust if necessary, refer to 6.4.7. Belt scraper - adjust.
6. Track:
• Track gearbox - Check oil level, refer to 6.5.1. Track gearbox oil - check top up.
• Track machine 50m (164ft) in both directions to prevent chain seizure.
• Track tension - Check, refer to 6.5.4. Track tension - check.
• Inspect for wear, refer to 6.5.3. Tracks - inspect.
7. Feeder:
• Check the feeder liners and apron pads for damage.
• Check gearbox oil level, refer to 6.3.14. Feeder gearbox - check level/top up.
• Check the bolts on the rear wings for security.
8. Grease the screen box bearings, refer to notice.
9. All panels, hand rails and doors - Make sure that they are in place and secure.
10. Oil cooler and engine coolant radiator - Clear any build up of dust or dirt.
11. Check the water trap filter at back of power pack and drain if necessary, refer to 6.3.11. Fuel
system primary filter/water separator - drain.
12. Electrical system - Do the battery maintenance, refer to 6.3.13. Battery maintenance.
All gearbox oils should be changed at 100 hours, the standard service intervals should then be
adhered to, refer to 6.3.14. Feeder gearbox - check level/top up.
Preliminaries:
2. Do the weekly maintenance schedule, refer to 6.2.2. Weekly maintenance schedule [minimum
requirements].
3. Do the 250 hours engine maintenance, refer to the engine manufacturer’s operation &
maintenance manual.
5. Replace the engine air cleaner filters (primary and secondary), refer to 6.3.12. Engine air
cleaner filter - servicing/replace.
6. Replace the hydraulic tank return filter, refer to 6.3.5. Hydraulic return filter - inspect indicator/
replace filter.
7. Conveyor belts:
• Grease the bearings, refer to notice.
• Check the condition of the belts, the tension and the tracking, refer to 6.4. Conveyor belt
maintenance procedures.
Preliminaries:
2. Do the 250 hours maintenance schedule, refer to 6.2.4. 250 Hours maintenance schedule
[minimum requirements].
3. Do the engine 500 hours maintenance schedule, refer to the engine manufacturer’s maintenance
manual.
Schedule continued
4. Replace the hydraulic tank air breather, refer to 6.3.6. Hydraulic tank vent - inspect/replace filter.
5. Drain off any water and sediment from the fuel tank and hydraulic tank.
6. Change the feeder gearbox oil, refer to 6.3.14. Feeder gearbox - check level/top up.
Preliminaries:
2. Do the 500 hours maintenance schedule, refer to 6.2.5. 500 Hours maintenance schedule.
3. Do the engine 1000 hours inspection and maintenance. Refer to engine manufacturer’s
operation & maintenance manual.
Schedule continued
4. Tracks:
• Replace the track gearbox oil, refer to 6.5.2. Track gearbox oil - replace.
• Check the track tension, refer to 6.5.4. Track tension - check.
5. Replace the hydraulic fluid, refer to 6.3.7. Hydraulic tank - replace hydraulic fluid. Replace all
filters as detailed in the procedure.
Preliminaries:
2. Do the 1000 hours maintenance schedule, refer to 6.2.6. 1000 Hours maintenance schedule.
3. Do the engine 2000 hours inspection and maintenance, refer to engine manufacturer’s operation
& maintenance manual.
Schedule continued
4. Replace the feeder gearbox oil, refer to 6.3.14. Feeder gearbox - check level/top up.
WARNING
PERSONNEL HAZARD
Follow the instructions of section 6.1. Maintenance -
minimum safety requirements, before any maintenance
procedure is started.
D C
A B
E D
NOTICE
RISK OF EQUIPMENT DAMAGE
Never use grease containing Molybdenum. This can cause damage to the machine
components and will invalidate the warranty.
1. Using suitable equipment, apply grease where indicated.
2. Use the correct type of grease as shown in the lubricants and fluids, refer to 6.7. Lubricants and
fluids used in manufacture.
3. For engine lubrication, also refer to the separate engine operation and maintenance manual.
WARNING
4. If fuel is required, remove filler cap and top 4 Refer to section 6.7. Lubricants and fluids
up as necessary. used in manufacture.
2
2. Visually check the hydraulic fluid level
3. If necessary refill the hydraulic tank. Clean
around cap before opening to prevent fluid
contamination. Remove cap and top up as
necessary. Install and tighten cap after
filling
Note: Replace hydraulic return filter, suction filters, air breather and hydraulic fluid at the
correct service interval, refer to 6.2. Scheduled maintenance intervals.
5. Lockout and tag machine > 5 Refer to 4.7. Lockout and tag procedure.
NOTICE
Make sure that filters are disposed of correctly in a way that meets the local and national
environmental regulations.
2
2. Remove the access hatch.
NOTICE
Make sure that filters are disposed of correctly in a way that meets the local and national
environmental regulations.
The hydraulic system will drain more efficiently when the fluid is at normal operating temperature. It
is therefore recommended that the fluid is changed following a period of operation.
Make sure all hydraulic cylinders are retracted to return the maximum amount of fluid to the tank.
2
2. Remove the access hatch.
5
5. Remove the hydraulic tank inspection plate.
NOTICE
Make sure that filters are disposed of correctly in a way that meets the local and national
environmental regulations.
8. Replace the hydraulic return filter > 8 Refer to 6.3.5. Hydraulic return filter - inspect
Note: Do not install the filter cover. indicator/replace filter.
10
12. Stop the machine > 12 Refer to 4.6. Machine shut down.
13
13. Visually check the fluid level again on the
side of the hydraulic tank. Top up to the
correct level if required.
1
1. Check the coolant level indicator at the
control panel.
HOT COOLANT HAZARD! Opening the coolant filler cap when the engine is
still warm could release steam or hot fluid, causing serious injury.
Make sure that the engine is cool before the coolant filler cap is opened.
4
4. Release the coolant fill hatch and clean
around cap before opening to prevent fluid
contamination.
5. Remove cap and fill as necessary then
install and tighten the cap.
Note: Refer to the engine’s operation and
maintenance manual for more 5
information.
1. Locate the engine oil filters and diesel water 1 Refer to 6.3.1. Location of compartments for
separator > maintenance.
3
3. Clean around filler cap before opening to
prevent contamination. If necessary fill the
engine with oil to the correct level on the
dip stick.
Note: Refer also to the engine’s operation
and maintenance manual for more
details.
2. Oil filter
Note: Refer also to the engine’s operation
and maintenance manual for more
details.
2
NOTICE
Make sure that filters are disposed of correctly in a way that meets the local and national
environmental regulations.
2
2. Release the latch and open the rear door.
NOTICE
Make sure that oils and fluids are cleaned and disposed of correctly in a way that meets the
local and national environmental regulations.
WARNING
INHALATION, DUST HAZARD
Breathing or inhaling dust particles could cause serious injury
or death.
Make sure all necessary precautions are taken to reduce the
risk of breathing in dust particles.
6
6. Remove the primary air filter.
8
8. Do not clean the secondary air filter.
Remove the secondary air filter element
only after five services, when primary filter
is replaced.
10
10. Clean the inside of the primary air filter
casing with a dry cloth.
11
11. Install the new primary air filter element.
12
13
If the battery has removable vent caps, remove them and add distilled water to just cover the battery
plates to maintain the correct electrolyte level. Do not overfill the vent wells. To prevent chemical
contamination, only use distilled water.
Keep the battery terminals clean. Clean the terminals if dirty or corroded. When removing cables,
remove the ground (-) first then the positive I(+). Refit in the reverse. Smear the battery terminal
connections with petroleum jelly or none-acidic grease.
Keep the battery and the housing clean of heavy dirt and oil.
For further information, refer to 1.9.2 Automotive batteries and. 10.1. Original Equipment
Manufacturer Information
1
1. Remove the fill level plug. The oil level
should be level with the bottom of the fill level
plug threaded hole. Top up if required to
correct oil level, allow any surplus to drain
before installing and tightening fill level plug.
6.4.1. Safety
WARNING
ENTANGLEMENT HAZARD
Working on or in close proximity to the machine whilst it is
on and/or operating could cause serious injury or death.
Do not work close to machine unless it has completely
stopped.
Do not reach into unguarded machinery.
Do not wear loose clothing or jewellery and long hair must be
tied back.
Always wear [CE approved] Personal Protective Equipment,
refer to 1.4 Personal protective equipment (PPE).
WARNING
FALLING HAZARD
When working at height use a maintenance platform, with
handrails and ladders fixed in place. Make sure that a safety
harness is used.
NOTICE
RISK OF EQUIPMENT DAMAGE. Do not over-tighten the conveyor belts as this may cause
damage to the drum bearings.
WARNING
ENTANGLEMENT HAZARD
Conveyor belt tracking can only be visually checked with
the conveyor belt running. Working on or in close
proximity to the machine whilst it is on and/or operating
could cause serious injury or death.
DO NOT stand on machine whilst it is on and/or in
operation.
Maintain a safe distance from the machine whilst it is
running. Do not work close to the machine until it has
completely stopped and has been locked out and tagged
out.
5
5. If bearing clamps or locking nuts are not
fitted, turn adjusters as required.
[Typical adjuster illustrated]
Note: If necessary, remove the guards to
gain access to the bearing
adjusters.
9
9. Face the direction in which the conveyor is
moving away from you.
12. Stand away from the conveyor belt, start the machine again and run the conveyor for a few
minutes.
13. Observe the alignment of the conveyor belt over the rollers.
14. If the conveyor belt still tracks off, repeat the adjustment.
15. If the conveyor belt appears to be in track, continue with the procedure.
16. Run the machine with material on the conveyor belt.
17. Observe the alignment of the conveyor belt over the rollers.
18. If the conveyor belt still tracks off, repeat the adjustment.
19. If the conveyor belt appears to be in track, stop the machine.
20. Install the conveyor belts guards if fitted.
Note: Clear all debris from the conveyor and make sure that no debris is trapped between
the belt and the tail/drive drums.
Note: The procedure for tightening the two belts is the same. Only the location of the
bearing adjusters differ.
2
2. Locate the bearing adjusters at both sides of
the conveyor.
Fines conveyor
Both conveyors
ENTANGLEMENT HAZARD! Make sure guards are fitted before the machine
is started.
Note: Clear all debris from the conveyor and make sure that no debris is trapped between
the belt and the tail/drive drums.
ENTANGLEMENT HAZARD! Make sure guards are fitted before the machine
is started.
Note: Clear all debris from the conveyor and make sure that no debris is trapped between
the belt and the tail/drive drums.
ENTANGLEMENT HAZARD! Make sure guards are fitted before the machine
is started.
Note: Clear all debris from the conveyor and make sure that no debris is trapped between
the belt and the tail/drive drums.
ENTANGLEMENT HAZARD! Make sure guards are fitted before the machine
is started.
Typically, belt scrapers are fitted on the underside at the top of the conveyor.
4
4. The flexible scraper blade may be adjusted
by slackening the clamp bolts, re-
positioning and clamping.
2
2. The track gearbox correct position is with the
fill plug to the left and the drain plug at the
bottom.
Note: To prevent oil contamination clean
around fill plug before opening.
Stop the machine, isolate, remove ignition key and tag out before continuing
the procedure. Refer to 4.7. Lockout and tag procedure.
3
3. Remove fill plug and check oil level which
should be level with the bottom of the fill
plug thread.
4. Top up if required to correct oil level, allow
any surplus to drain before installing and
tightening fill plug.
2
2. The track gearbox correct position is with
the fill plug to the left and the drain plug at
the bottom.
Note: To prevent oil contamination clean
around the plugs before opening.
Stop the machine, isolate, remove ignition key and tag out before continuing
the procedure. Refer to 4.7. Lockout and tag procedure.
3. Use a suitable container to catch the old oil. 3 Refer to section 6.7. Lubricants and fluids
For lubrication information > used in manufacture.
Do a visual inspection of the track and tracking components on both sides of the machine for any
signs damage or wear, pay particular attention to the following:
Note: In order to inspect all of the tracks it will be necessary to inspect the visible upper
section then move the machine to inspect the remainder.
Stop the machine, isolate, remove ignition key and tag out before continuing
the procedure. Refer to 4.7. Lockout and tag procedure.
SAN00019
2. Use a long straight edge to measure the droop of the track. Droop should not exceed 30mm
(1.2”).
WARNING
PERSONNEL HAZARD
Grease under high pressure, could penetrate the skin
causing serious injury or death.
NEVER unscrew a grease nipple by more than half a turn,
when track is under tension.
4
4. Remove inspection cover on side of track
frame.
5. Make sure that the grease nipple is secure
and attach grease gun connector to the
grease nipple. Pump grease into tensioning
system until track droop is correct.
5
Note: Clean off any escaped grease, and
install inspection cover.
7
7. Install inspection cover.
WARNING
PERSONNEL HAZARD
Grease under high pressure, could penetrate the skin
causing serious injury or death.
NEVER unscrew a grease nipple by more than half a turn,
when track is under tension.
C
D
B
A
Note: For location of grease points for the screen box, refer to 6.3.2. Machine grease
points.
Make sure that the screen box is raised up to its highest level and that the locating pins are installed.
1. To set up the screen box > 1 Refer to 4.5.9. Set up the screen box.
Stop the engine, isolate, remove ignition key and tag out before continuing
the procedure. Refer to 4.7. Lockout and tag procedure.
DANGER
CRUSHING HAZARD
Do not gain access to the mesh change area unless the
machine is: Off, Locked out, Tagged out and Location pins
are installed
Access for mesh change without these actions will cause
serious injury or death.
1. If necessary for access purposes, remove 1 Refer to 6.6.4. Top screen mesh or punched
the top deck media from the screen box > plate.
2. Set up access to the screen box for mesh 2 Refer to 6.6.1. Set up access to the screen box
change. > for mesh change.
Stop the machine, isolate, remove ignition key and tag out before
continuing the procedure. Refer to 4.7. Lockout and tag procedure.
Stop the machine, isolate, remove ignition key and tag out before
continuing the procedure. Refer to 4.7. Lockout and tag procedure.
PERSONNEL HAZARD
Standing on or in close proximity of the machine whilst it is on and/or
operating may cause personnel severe injury or death.
Do not allow personnel to stand on the machine or in the hazard zone
whilst the machine is on and/or in operation.
Stop the machine, isolate, remove ignition key and tag out before
continuing the procedure. Refer to 4.7. Lockout and tag procedure.
Stop the machine, isolate, remove ignition key and tag out before
continuing the procedure. Refer to 4.7. Lockout and tag procedure.
Note: The procedures for the top screen mesh and punched plate are the same.
Stop the machine, isolate, remove ignition key and tag out before
continuing the procedure. Refer to 4.7. Lockout and tag procedure.
NOTICE
RISK OF EQUIPMENT DAMAGE.
Only use lubricants, fluids, filters and parts recommended by the Original Equipment
Manufacturer (OEM) otherwise accelerated wear or damage could result.
Never use grease containing Molybdenum. This can cause damage to the machine
components and will invalidate the warranty.
Make sure that oils and fluids are cleaned and disposed of correctly in a way
that meets the local and national environmental regulations.
Machine
A list of substances hazardous to health associated with this equipment can be found in section 10.
If any problem persists after carrying out the recommended solution, or a problem arises that
is not on this list, contact Sandvik service department for further assistance.
For information regarding OEM trouble shooting, refer to the relevant documentation in section 10.
8. Engine
The engine manufacturer supplies a manual which should be referred to for further information on
the engine fitted to the power pack of the machine.
Different power pack and engine configurations may be fitted to the machine.
Identify the engine type by referring to the serial plate of the machine and the following information.
Alternative engines can be fitted to this machine which have some differences in the hydraulic
systems. Refer to the appropriate hydraulic schematic diagrams pdf files.
74kW schematics:
HD002501, HD002502, HD002503, HD002504, HD002505, HD002506, HD002507, HD002508.
83kW schematics:
HD002509, HD002510, HD002511, HD002512, HD002513, HD002514, HD002515, HD002516.
• Strickland tracks.
• Engine (manual supplied separately).
• Battery