Test Package - NEW

RABIGH II PROJECT
GS Construction Arabia Co., Ltd

INTERCONECTING
PACKAGE (UO1) GSCA JOB NO. 111580
CONTRACTNO. 6600028401(IK)
U/G TEST PACKAGE FOR

FIRE WATER PIPELINE
TEST PKG # TP-UO1-C210-FW-0064-1
RABIGH II – PROJECT
INTERCONNECTING UO1 PKG.
RABIGH II PROJECT
INTERCONECTING
INFORMATION SHEET
Test Package No: TP-UO1-C230-FW-0064-1
 System Description : Fire Water System

 Sub system : N/A
 Area : NU – Road HJ and Road 47
 Design Pressure : 16.7 Kgf /cm²g
 Operating Temp : 27ºC
 Service : Fire Water Supply
 Test Pressure : 25.05 Kgf /cm²g
(24.57 Bar / 356.29 Psi)
 Test Medium : Potable Water / Well Water
 Type of Test : Hydrostatic Test
 Lay-up : Flushing
RABIGH II PROJECT
INTERCONECTING
Test Package No- TP-UO1-C230-FW-0065

TABLE OF CONTENTS
Applicable
Section Description Remarks
Yes No
Flow Chart
1.0 Hydrotest Procedure

1.1 SATIP - Hydrostatic Testing of On-Plot Piping SATIP-A-004-02
1.2 Approved Hydrotest Procedure
1.3 Safety – Saudi Aramco General Instruction
G.I – 2.102
Manual
2.0 General Information
2.1 Test Package Information Sheet
2.2 Pressure Test Symbol
2.3 Line Index
2.4 Line List Included
2.5 P & ID / GA Drawing
2.6 Isometric Drawing
2.7 Summary Joint Inspection Report
2.8 Blind Flange List
3.0 Test Medium
3.1 Verify Test Medium for Hydrotesting SAIC-A-2008
3.2 Water Chemistry Report SATR-A-2014
4.0 Pre-Test Inspection of Punch Listing
4.1 Pre-Test Punch Listing of On-Plot Piping SAIC-A-2010

4.2 Pre-Test Punch List Form SATR-A-2011
RABIGH II PROJECT
INTERCONECTING
Test Package No- TP-UO1-C230-FW-0065

TABLE OF CONTENTS
Applicable
Section Description Remarks
Yes No
5.0 QA / QC Documentation
5.1 Flange Joint Assembly Inspection Report SAIC-L-2014
5.2 Internal Cleanliness / Flushing report SAIC-L-2017
5.3 Inspection of Pressure Test Preparation SAIC-A-2011
5.4 Pressure Gauge Calibration Report SATR-A-2002
5.5 Pressure Relief Valve Calibration Report SATR-A-2006
5.6 Pressure Recorder Calibration Report (If Any) SATR-A-2004
5.7 Test Manifold Hydro Test Report SATR-A-2001
5.8 Verify Test Equipment SAIC-A-2009
6.0 Filling and Pressurization
6.1 Test Pressure Record Sheet
6.2 Inspection of Filling and Pressurization SAIC-A-2015
7.0 Pressure Test
7.1 Pressure Test Report SATR-A-2001
7.2 Visual Inspection at Test Pressure SAIC-A-2015
Depressurization and Disposal of Hydrotest
7.3 SAIC-A-2017
Water
8.0 Final Piping Punch Listing
Final Piping Punch Listing

8.1 SAIC-L-2022
(Piping Re-Instatement)
8.2 Re-Instatement Checklist Form SATR-L-2011

RABIGH II PROJECT
INTERCONECTING
FLOW CHART
RABIGH II PROJECT
INTERCONECTING
TEST PACKAGE No.- TP-UO1-C230-FW-0065
Test Package Preparation Contractor Company

Engineering Construction QC QC
Initial Punch Listing

Contractor Company Company
Construction QC PMT QC
Clear "A" Items

Company Punch List

Clear Company 'A' Items/Test

Release Contractor Company Company

Release for Testing
Pressure Testing
Drain / Cleanliness/ Drying

Lay- Up
RABIGH II PROJECT
INTERCONECTING

RE-Instatement
Final Inspection
1.0 Hydrotest Procedure

1.1- SATIP - Hydrostatic Testing of On-Plot Piping
1.2- Approved Hydrotest Procedure
1.3- Safety – Saudi Aramco General Instruction Manual
RABIGH II PROJECT
INTERCONECTING
2.0 General Information

2.1- Test Package Information Sheet
2.2- Pressure Test Symbol
2.3- Line Index
2.4- List of Lines Included
2.5- P & ID / GA Plan Drawing
2.6- Isometric Drawing
2.7- Summary of Joint Inspection Report
2.8- Blind Flange List
RABIGH II PROJECT
INTERCONECTING
3.0 Test Medium

3.1 - Verify Test Medium for Hydrotesting
3.2 - Water Chemistry Report
RABIGH II PROJECT
INTERCONECTING
Pre-Test Inspection of
4.0
Punch Listing
4.1 - Pre-Test Punch Listing of On-Plot Piping
4.2 - Pre-Test Punch List Form
RABIGH II PROJECT
INTERCONECTING
5.0 QA / QC Documentation
5.1 - Inspection of Bolted Flange Joint Assembly
5.2 - Internal Cleanliness / Flushing report
5.3 - Inspection of Pressure Test Preparation
5.4 - Calibration Test Report – Pressure Gauge
5.5 - Calibration Test Report – Pressure Relief Valve
5.6 - Calibration Test Report – Pressure Recorder
(If Any)
5.7 - Test Manifold Hydro Test Certificate
5.8 - Verify Test Equipment
RABIGH II PROJECT
INTERCONECTING
6.0 Filling & Pressurization

6.1- Test Pressure Record Sheet
6.2- Inspection of Filling and Pressurization
RABIGH II PROJECT
INTERCONECTING
7.0 Pressure Test

7.1 - Pressure Test Report
7.2 - Visual Inspection at Test Pressure
Depressurization and Disposal of Hydrotest
7.3 -
Water
RABIGH II PROJECT
INTERCONECTING
8.0 Final Piping Punch Listing

Final Piping Punch Listing
8.1 -
(Piping Re-Instatement)
8.2 - Re-Instatement Checklist Form

Test Package - NEW

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RABIGH II PROJECT

GS Construction Arabia Co., Ltd

U/G TEST PACKAGE FOR

TEST PKG # TP-UO1-C210-FW-0064-1

Test Package No: TP-UO1-C230-FW-0064-1

 System Description : Fire Water System

Test Package No- TP-UO1-C230-FW-0065

1.0 Hydrotest Procedure

4.0 Pre-Test Inspection of Punch Listing

4.1 Pre-Test Punch Listing of On-Plot Piping SAIC-A-2010

Test Package No- TP-UO1-C230-FW-0065

Final Piping Punch Listing

8.2 Re-Instatement Checklist Form SATR-L-2011

TEST PACKAGE No.- TP-UO1-C230-FW-0065

Test Package Preparation Contractor Company

Initial Punch Listing

Clear "A" Items

Company Punch List

Clear Company 'A' Items/Test

Contractor Company Company

Drain / Cleanliness/ Drying

Contractor Company Company

1.0 Hydrotest Procedure

2.0 General Information

3.0 Test Medium

6.0 Filling & Pressurization

7.0 Pressure Test

8.0 Final Piping Punch Listing

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