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Satrio,
Kav. 18, Kerat Kuningan, Setiabudi, Jakarta Selatan
PT. SENINDO KAYA ABADI
—The Pipe Master
5
Lubrizol CPVC Piping Systems
Plumbing Fire Spinklers Industrial Non-pipe
7
FlowGuard Plus ™
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© 2015 The Lubrizol Corporation, all rights reserved. All marks are property of The Lubrizol Corporation, a Berkshire Hathaway Company.
What is CPVC?
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Advantages of FLOWGUARD PLUS
Excellent Chemical
UV Resistance
Resistance
Excellent Physical
Chlorine Resistance
Properties
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1
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Recycling CPVC
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Features & Benefits
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Overview of the FlowGuard Advantage
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Water quality
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Biofilm Formation
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Biofilm Formation
Source: Dr. Paul Sturman, research professor and industrial coordinator for
The Center for Biofilm Engineering at Montana State University based on
his evaluation of Dutch Research and Knowledge Institute for Drinking
Water (KIWA) 1999 study Biofilm Formation Potential of Pipe Materials in Source: Assessment of the Microbial Growth Potential of Materials in
Plumbing Systems, 2006 study Standardizing the Biomass Production Contact with Treated Water Intended for Human Consumption, KIWA, 2007
Potential Method for Determining the Enhancement of Microbial Growth by
Construction Products in Contact With Drinking Water, and 2007 study
Assessment of the Microbial Growth Potential of Materials in Contact with
Treated Water Intended for Human Consumption
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Biofilm Formation
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Resist scale build-up
and corrosion
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Resists Corrosion and Scaling
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Scale build up
Function of roughness of pipe, as measured by Hazen-Williams
’C' factor used in Hazen-Williams formula for calculating friction
head losses in piping systems.
Material C Factors
New After 4-40 years service
Once corrosion attack starts (e.g. green colour from copper reacting
with chlorides in water to form copper chloride), this starts a
vicious circle leading to scale build up.
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Unaffected by chlorine in water
supply
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CPVC and Chlorine Water Chemistry
Access to the CPVC carbon chain is restricted
by the chlorine on the molecule
Carbon
...
...
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Polyolefins and Chlorine Water
Chemistry Hypochlorous acid attack on polypropylene
Chlorine
Hydrogen
Oxygen
Carbon ...
...
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This effect has been studied by leading
test labs
Bodycote Polymer AB, leading pipe test
lab in the world
Identified the chlorine failure
mechanism in PP, PE-X and PB piping
A considerable amount of data has been
generated which demonstrates without
doubt that small quantities of chlorine
exhibit a strong oxidizing effect on
polyolefin pipes resulting in a
significant reduction of the expected
lifetime
www.bodycote.com
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Premature aging of polyolefin
pipes are causing concerns
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Chlorine Resistance Testing
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Real life CPVC Testing
CPVC
Before After CPVC plumbing pipe
installed in Baltimore,
Maryland in 1960’s.
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Material characters
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Fire Safety
CPVC has a Limiting Oxygen Index (LOI) of 60. Thus in air CPVC does
not support combustion. No flaming drips, does not increase the fire load,
low flame spread and low smoke generation.
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Property comparisons of thermoplastic pipe
CPVC PVC PPR PEX PB CU
LOI 60 45 18 17 18
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Tough, rigid material
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Tough, rigid material
Suitable for vertical risers
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Low thermal expansion coefficient
Coefficient of thermal expansion
2.00
Less expansion 1.75
of pipe when hot
water runs 1.50
(x10-4 K-1)
1.25
1.00
0.00
CPVC PVC PP PEX PB
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Lower thermal conductivity
Reduced heat loss
Thermal conductivity
0.30
0.25
0.20
W/mK
0.15
0.10
0.05
0.00
CPVC PVC PP PEX PB
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UV Resistance
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Oxygen permeation
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Easy Installation
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Easy, cost effective installation
ALL YOU NEED IS:
Simple solvent welding jointing method
3. Solvent cement
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Easy, cost effective installation
CPVC: Solvent Cement Mechanism – solvent weld
CPVC Fitting
CPVC Fitting
Cement
CPVC Pipe
CPVC Pipe
Cohesive bond formed
CPVC plastic pipe and fittings are composed of large polymer molecules (illustrated by ).
Solvent cement is made by dissolving a similar CPVC polymer in a liquid. When solvent
cement is applied to the pipe or fitting, the liquid penetrates the surface and softens the
outer layer of the pipe/fitting. The polymer chains then interpenetrate with one another to
form a strong, homogeneous, cohesive bond, also known as a ‘solvent weld’.
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Solvent Cement Application
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Why FlowGuard™ Plus ?
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© 2015 The Lubrizol Corporation, all rights reserved. All marks are property of The Lubrizol Corporation, a Berkshire Hathaway Company.
FlowGuard Plus offers a higher pressure
rating
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Benefits of FlowGuard Plus
VICAT SOFTENING
Pass Fail
VICE CRUSH Pass Fail
SUSTAINED PRESSURE TEST
Pass Fail
AT 82°C
© 2015 The Lubrizol Corporation, all rights reserved. All marks are property of The Lubrizol Corporation, a Berkshire Hathaway Company. 44
FlowGuard® Plumbing Systems
• Apartments/Townhomes/ • Hospitals and healthcare
Condominiums facilities
• Assisted-living facilities • Retail stores
• College dorms • Single-family homes
• Hotels/Resorts • Universities
Prestigious references
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FlowGuard CPVC piping system
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CPVC Marketing Status
25% 30%
40%
60%
75% 70%
300+ HOTEL PROJECTS COMMISIONED & SUCCESSFULLY RUNNING WITH FLOWGUARD PIPE & FITTINGS.
80% OF HOTEL PROJECTS USING FLOWGUARD PIPE & FITTINGS.
Top Real Estate Developers using
FLOWGUARD in India
Over
1 billion feet
of fire sprinkler piping systems
installed in more than
60 countries
for over
30 years
NFPA Global Wildfire Map, 2015
1980s
1990s TODAY
© 2013 The Lubrizol Corporation, all rights reserved. All marks are the property of The Lubrizol Corporation. The Lubrizol Corporation is a Berkshire Hathaway company. 52
Listings, Approvals & Standards
© 2013 The Lubrizol Corporation, all rights reserved. All marks are the property of The Lubrizol Corporation. The Lubrizol Corporation is a Berkshire Hathaway company.
US Listings, Approvals & Standards
BlazeMaster CPVC Pipe and Fittings are specifically designed
for Fire Protection Systems and meets the requirements of all
major building codes
Listed by UL
Certified by NSF
Approved by FM
© 2013 The Lubrizol Corporation, all rights reserved. All marks are the property of The Lubrizol Corporation. The Lubrizol Corporation is a Berkshire Hathaway company. 54
US Listings, Approvals & Standards
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US Listings, Approvals & Standards
ASTM
– International standards organization that develops and
publishes voluntary consensus technical standards for a
wide range of products, materials, and services.
Pipe produced in SDR 13.5 dimensions
– SDR (Standard Dimension Ratio) = consistent pressure
rating regardless of pipe size
Pipe manufactured per ASTM F442
– 3/4" through 1-1/4" – Schedule 40 or Schedule 80
fittings are used
– 1-1/2" through 3" – Schedule 80 fittings are used
Fittings manufactured per ASTM F437, F438, F439
or F1970
US Listings, Approvals & Standards
LPCB
Vds
WRAS
KFI