SUMMARY:

A. Summary of the heat balance for turbine hall, temperature and

enthalpies.

CAPACITY = 2,000 kW

PROCESS STEAM = 25,000 lb/hr.

P1 = 364.7 psia h1 = 1280.43 Btu/lb t1 = 550 F

P2 = 384.2885 psia h 2 =1280.43 Btu/lb t2 = 547.2184 F
P3 = 34.7 psia h 3 = 1126.105Btu/lb t3 = 252.49 F
P4 = 27.78 psia h 4 = 1113.9377Btu/lb t4 = 245.97 F
P5 = 0.737 psia h5 = 951.9001Btu/lb t5 = 91.6177 F
h6 = 59.7073 Btu/lb t6 = 91.641 F
h7 = 71.9829Btu/lb t7 = 102.641 F
h8 = 208.52 Btu/lb
GET VALUES;

Emechanical = 95.5% ms = W+ 6274.4695 = 30865.0034

Egenerator = 94.4% mt = ms – 200 = 30665.0034
RCR = 0.789018 mae = 200
Totaloutput = 2218.4755 mmw = (.02ms) + PS = 10617.3001
THRNB = 23047.086 m1= 4572.7824
THR = 14067.0505 mc = 16292.221
THR1 = 13179.4196 m2 = mc – mae = 16092.221
W = 24590.5339

FOR CHECKING;

OUTPUTNET 2005.2041KW

EXCESSKW = 5.7726 KW
 B. Boiler Size and selection of Boiler

HPboiler = 987.5972
Boilerheating surface = 3950.3888 GET VALUES;
Equivalentevaporation = 34097.1924

BOILER DIMENSION

Size of boiler = F15

Tubes wide = 28
Heating Surface = 4274
Steam outlet = 5”
Feed Size = 2”

A Boiler Width – Outside casing 9’-1½ ’’

B Furnace Width – Outside casing 10’-3’’
C Furnace Wall Tubes 8’-11 ¾ ’’
D Face to Face 7 ¼ Square header 8’-5 ½ ’’
E Width of Dampers 2’-4’’
F Drums 15’-2’’
G Drums 9’-9’’
H Overall Height 21’-0’’
J Height over Steam Outlet 19’-4’’
K Overall Length 18’-10 3/8’’
L Drum to Outside Casing Front Wall 6’-2’’
M Inside Face Front Wall to Inside Face Bridge Wall 9’-0’’
N Damper Location, Horizontal 9 11/16’’
O Damper Location, Vertical 24 3/8’’
P Length of Damper 6’-6’’
 C. Surface requirements of surface condenser and select condenser:

2 pass condensers
18-gage, ¾ “tubes
Over-all coefficient of heat transfer, U =500.047
Surface Area of the condenser, A =2725.1867ft2
Mass of circulating water, mcw =930088.9322lb/hr
Convert to GPM = 1860.1779
Numbertubeperpass = 235
Length of tubes = 17
Total number of tubes = 510

Selection of surface condenser.

From plate 14, pp.690, potter.

Dimension of Westinghouse Two-pass, non-divide water box

Radial flow s condenser

Based on 3/4" OD, No. 18 BWG tubes

Given total number of tubes = 470

surface.

Active Distance
Frame Tube Required for
No. Length Withdrawing Max No.
A B C D E F Tubes of Tubes
1250 12’-0’’ 15’-5’’ 5’-11’’ 4’-3’’ 3’-9’’ 4’-0’’ 13’-9’’ 720

Selection of Deaerator:

Since the total water in the Deaerator is:

Totalwaterleaving = 31482.3035

From Plate No.9, pp.683, potter

Capacity lb/hr at outlet -------------------- 45,000
Number of Units ----------------------------- 2
Manufacturer--------------------------------- Cochrane Corporation
 Capacity, lb/hr 45,000
A 36’’
B 60
C 23
D As required
E As required
F As required
G 45
H 24
J 24
K 36
M 23
N 24
O 7
Q 11
R 13
S -

2A 17 ¼
2B 50
2C 11 ½
2D 8½
2E 8½
2E 12
2G -
3A 5½
3B 12
3C 32
3D 16
Blow Off 2
Trap Return 2
Relief Connection 2½
Regulating Valve 2
Pump Supply 5
Overflow 4
Separator 6
D. Calculate size of Boiler feed pumps and select pumps.

From plate No.2 pp.678, potter using saturation temperature of

feedwater of 240.08 F.

BFPmassflow = 31482.3035

BFPvolumeflow = 66.7705

From Plate No. 11, pp.687, potter

Developed head = 400 psig
Use gpm = 75

Pump size = #1 ½

Number of Stages = 6

Motor Hp Rating = 50

Number of Units = 3

Pump Number Diameter’’

Size of A B C D E F G
Stages Suction Discharge
1 1/2 6 2 1/2 1 1/2 99’’ 103’’ 30’’ 33’’ 18’’ 29’’ 19’’
E. Size of Condensate

CPmassflow = mc = 16292.221
CPvolumeflow = 32.8141

From equation 3-4 pp.92, potter

Hydraulic Hp:
Headdevelop = 125
HydraulicHP = 1.0285
Pump eff= 70%
Shaft Hp= 1.4694

Selection of condensate pump.

Developed head = 400psig

CPvolumeflow = 32.8141

use gpm = 50

pump size = 1 ½

number of stages = 6

motor hp rating = 40

Number of Units = 4

Pump Number Diameter’’

Size of A B C D E F G
Stages Suction Discharge
1 1/2 6 2 1/2 1 1/2 99’’ 103’’ 30’’ 33’’ 18’’ 29’’ 19’’
H. Pipe size for main steam line.

Pboiler.toturbine = 383.8947
Aboiler.turbine = 11.2105
Diameterpipe = 5 in
A5 = 19.635 in2
V5 = 4567.5596 fpm
tm = maximum wall thickness, in.
= 0.1495/ 0.875
= 0.1709

SELECTION OF PIPE SIZE FROM BOILER TO TURBINE:

Outside Wall Inside Inside Internal

Nominal Diam. in. Thickness, Diam. in. Diam. Fifth Cross- Weight of
Pipe Size, in. Power sectional Pipe per
in. Area Ft-Lb

D t d d5 sq in sq ft

5 5.563 0.258 5.047 3275 20.01 0.138 14.62

M. Solving for pipe size from turbine to processed steam

Vx = 11.9984 ft3/lb Specific volume, turbine to PS

A = = 57.5923 in2 AREA

A10 = 78.5398 in2 TO be used:

V10 = 3666.441fpm

tm increased = 0.08457 in.

Used diameter and thickness

tm=0.365 in. 10 in diameter, sched 40

From Plate 1 pp. 675, Potter. Physical properties of pipe SCHEDULE 40

Nominal Outside Dia. Wall Inside Dia. Inside Dia. Internal Weight
Pipe Size, In. thickness, In. Fifth Power Cross-sectional of
In. In. Area Pipe per
D t d d5 Sq. In. Sq. Ft. Ft-Lb

10 10.750 0.365 10.020 101,000 78.9 0.547 40.5

Maximum friction loss in the steam piping from turbine to processed steam

0.001295 x f x L x ρ x V2
Δp =
d L = Length, ft
V = velocity, ft/s
Δp = pressure loss, psi ρ = density, lb/cu ft
d = pipe ID, in W = flow, lb/min
f = 4C = Friction factor, From Figure 2- 19, pp. 61,
Δρ = = 0.059047 psi

Solving for the water piping diameter from turbine to process steam

Q = AV
Assumption;
Q = volume flow rate, cu ft/ min Ddischarge = 1.2632 in.
A = cross section area, ft2 V = 500 fpm
V = velocity of fluid, ft/min Q = 4.3516 ft3/min
A1.25 = 0.010 ft2

Checked:
Use Schedule 40
Vdischarge = 435.1555 fpm

Selection of discharge pipe

From Plate 1 pp. 675, Potter. Physical properties of pipe SCHEDULE 40

Outside Dia. Wall Inside Dia. Inside Dia. Internal Weight of

In. thickness, In. Fifth Power Cross-sectional Pipe per
In. Area Ft-Lb
D t d d5 Sq. In. Sq. Ft.
1.660 0.140 1.380 5.005 1.496 0.010 2.273

Solving for water friction loss

(0.001295)(f)(L)(ρ)(V2 )
∆p = d Assumption;
∆p = pressure loss, psi Ldischarge = 100
d = pipe ID, in.
L = Length, ft.
f = 4C = Friction factor, From Figure 2-19, pp. ∆pdischarge = 0.000637
61, potter
V = Velocity, ft/s
ρ = Density, lb/cu. ft.

(V)(D)(ρ)
Nr =
µ
Nr = Reynold’s Number Nrdischarge = 368921.7875
D = Internal pipe diameter DdischargeID = 1.380
ρ = Fluid density or reciprocal of specific ρdischarge = 62.0828
volume, lb-mass/cu. ft. fdischarge = 0.000915
µ = Fluid absolute viscosity, lb-mass/ft-sec