ANNA UNIVERSITY: CHENNAI-600 025

B.E/B.TECH. DEGREE EXAMINATIONS, OCTOBER 2014

Regulations: R-2013

Third Semester

(B.E-AERONAUTICAL ENGINEERING)

AE6312: CAM AND MANUFACTURING LABORATORY

1. a.Design and model the given diagram 1 using suitable modeling software.(75)

Figure 1

b. Explain the main parts of a standard CNC Turning center with schematic diagram
(25)

2. a.Design and model the given diagram 2 using suitable modeling software (75)

Figure 2

b. What is CAM ? and write down its advantages over traditional machining
Operations? (25)
3. a.Design and model the given diagram 3 using suitable modeling software (75)

Figure 3

b. Explain the main parts of a standard CNC Machining center with schematic diagram
(25)

4. Design and model the given diagram 4 using suitable modeling software (75)

Figure 4

b. Explain the functions of a CNC controller in the CNC Turning center (25)
5. a.Design and model the given diagram 5 using suitable modeling software (75)

Figure 5

b.Describe the standard G-codes used for CNC Turning center operations (25)

6.a.Design and model the given diagram 6 using suitable modeling software (75)

Figure 6

b. Describe the standard G-codes used for CNC Machining center operations (25)
7.a.Design and model the given diagram 7 using suitable modeling software (75)

Figure 7

b. List out the G-codes and M-codes used for CNC turning center (25)

8.a.Design and model the given diagram 8 using suitable modeling software (75)

Figure 8

b. Describe the standard G-codes used for CNC Machining center operations (25)
 9.a.Design and model the given diagram 9 using suitable modeling software (75)

Figure 9

b. List out the G-codes and M-codes used for CNC turning center (25)

10. a.Design and model the given aerofoil in Figure 10 using suitable modeling software

(75)

Figure 10

(b)Why do you need to use computational methods to do analyzing? What are other
methods that are used for analyzing? (25)
 11. Determine the nodal deflections, reaction forces, and stress for the Truss system shown
below. Take E = 200GPa, A =3250 mm2 (100)

Figure 11

12. Design and analyses the truss shown in Figure 12 given below, determine the nodal
displacements and the stresses in each element using ANSYS software. All elements have E=
200 GPa and A= 250 mm2
(100)

Figure 12
13.A distributed load of 1000 N/m (1 N/mm) will be applied to a solid steel beam with a
rectangular cross section as shown in the Figure 13. The cross-section of the beam is 10mm x
10mm while the modulus of elasticity of the steel is 200GPa. Design and analysis the given
beam under loads using ANSYS software and fine the Nodal displacements and the Principal
Stress distribution.
(100)

Figure 13
14. Design and analyses the Cantilever shown in the Figure 14 given below with the given
loading using ANSYS software and calculate the reaction forces, principal stress distribution
diagram across the beam and draw the deformed diagram comparing with undeformed shape?
Take b = 10 mm; h = 10mm; υ = 0.30 and E = 210 GPA. (100)

Figure 14

15.a.Design and model the given Figure 15 using suitable modeling software (75)

Figure 15

b. Briefly explain what is CAM and write down its advantages over traditional machining
operations? (25)

16. Write the CNC part program to manufacture the following object using G-codes and
M-codes.
i. Check the tool path simulation using the appropriate CAM software.
ii. Make the required component as per above program by CNC machining
Turning & Facing: Aluminium billet size: ф40 x 100 mm
17. a. Write the CNC part program to manufacture the following object using G-codes and
M-codes.
i. Check the tool path simulation using the appropriate CAM software.
ii. Make the required component as per above program by CNC machining (75)
Taper Turning : Aluminium billet size: ф25 x 100 mm

Figure 17

All dimensions are in mm

b. Explain the main parts of a standard CNC Turning center with schematic diagram
(25)
18. a. Write the CNC part program to manufacture the following object using G-codes and
M-codes.
i. Check the tool path simulation using the appropriate CAM software.
ii. Make the required component as per above program by CNC machining (75)
Step Turning : Aluminium billet size: ф40 x 100 mm

Figure 18 All dimensions are in mm

b. Explain the working of CNC turning center with neat sketch (25)
19. a. Write the CNC part program to manufacture the following object using G-codes and
M-codes.
i. Check the tool path simulation using the appropriate CAM software.
ii. Make the required component as per above program by CNC machining (75)
Taper Turning : Aluminium billet size: ф40 x 100 mm

Figure 19 All dimensions are in mm

b. Explain the functions of a CNC controller in the CNC Turning center (25)