et ) orm 10001 (6/01) TECHNICAL SPECIFICATION inn\ ‘SHOP FABRICATION OF PROCESS COILS pening Fa EFTEMAL CROSSOVERS iar DATE: JUN 1994 PAGE 1 OF 5 TWOLE OF GENTS titre 1 Scope. 12 Kellogg Documents, Codes, and’ Industry Standards........ 1 23 : | 1 1.3 Quotation Requirenents. 2. CONPONENTS AND MATERIALS. 2 M1 Tubes and Fittings....-eccccscses 2.2 Intermediate Tube Supports. 2:3. End Tube Sheets and Cof? Lifting 2 3.1 3:2 3:4 Examination of Welds... 7 315 Postweld Heat Treatment. : 316 Tolerances...ssessessuesereeeneree 4. TESTING AND INSPECTION... 41 Hydrotest....- 4.2 Inspection. viene 1. GENERAL 1.1 Scope 1.1.1 This specification and Kellogg Purchasing Standard B2-1PS, cover the requirenents for shop fabrication, testing, and inspection of process coils and external crossovers, Coils whose conponents ‘include high chromiun-nickel cast tubes are excluded from this specification. 1.1.2 The Purchaser will furnish drawings specifying materials and showing the shape and dimensions of tthe components. 1.2 Kellogg Documents, Codes, and Industry Standards The following documents are referenced herein and form part of the Order. The issue of Kellogg docunents shall be as specified in the Requisition. Applicable dates of issue for codes and industry standards are indicated below. Mew. KELLOGG COMPANY B2-1PS, "Purchasing Requirenents For Furnace Naterials, Components and Equipment B3-ITS, "Heat Treatment of Furnace Process Coils" BB-ITS, "Examination of Welds in Furnace Process CotTs" 4-773, “General Welding Requirenents" [AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASHE) ASHE Boiler and Pressure Vesse? Code, 1992 Edition, including ali mandatory addenda in effect as of the date of the Order Section II, “Material Specifications” Part B'~ "Nonferrous Material Section VIII, "Pressure Vessels, Division 1" wuttwelding Ends” ASHE 816.25-92, ‘Chemical Plant and Petroleum Refinery Piping” including Addenda 831.32-93 ASME B31.3-93, ASE Code Case 1987-2, "Nickel-Iron-Chronium ATloy UNS NOBBII, Section I, and Section VIII, Division 1" (1992) 1.3 Quotation Requirenents 1.3.1, Where center welds are required, the Bidder shall furnish the following samples and information with his quotation: At least three tube samples showing the metal quality, type of welding, and weld surface finish a representative of production welds which may be used for comparison during visual examination.Form 10002 (691) TECHNICAL SPECIFICATION SHOP FABRICATION OF PROCESS COILS ace 821-3F-96 ‘AND EXTERNAL, CROSSOVERS or PAGE 2 OF 5 DATE: JUN 1994 b. Required heat treatment tine and tenperatures when 25Cr-20Ni (type 310) material is specified, the tube or pipe shall be subjected to heat treatment which will provide an austenitic average grain size of Ho. 6 or coarser as determined and classified by ASTM £112. 2. COMPONENTS AND MATERIALS 2.1 Tubes and Fittings 2.1.1 Unless otherwise noted on the Purchase Order, all materials designated by mark numbers on design drawings and listed in the Bi11 of Haterial, will be supplied by the Purchaser and shipped to coil fabricator, The balance of materials needed to conplete coil or crossover assemblies shall be supplied by coil fabricator. Material supplied shall conform to the Specifications listed under Article 1.2 and ‘on the Design Drawings. 2.1.2 When required, the Purchaser shall supply the fabricator with mil1 test reports necessary to determine requirenents for heat treatrent after bending. 2.2 Intermediate Tube Supports Unless otherwise noted on the Purchase Order, intermediate tube supports, when shown and specified on coil drawings wil be supplied by the Purchaser and shipped to coil fabricator. 2.3. End Tube Sheets and Coil Lifting Beans 2.3.1 End tube sheets including insulation and coil 1ifting beans when shown and specified on coil drawings shall be supplied by coil fabricator. 2.3.2 The insulation and anchorage for end tube sheets shall be specified on the coi] drawings. Proposed proprietary castables must be submitted to the Purchaser for approval and shal} include al? necessary physical properties. 3. FABRICATION 3.1 General 3.1.1 Cofls and crossovers shall be fabricated into complete coil assemblies as detailed on drawings. Assenbly of coils with their end tube sheets and intermediate tube supports is required unless otherwise stated on the drawings or Order. 3.1.2 Fabrication of coils and crossovers shall be in accordance with ASHE 631.3. When another code, rule, or regulation is specified, the fabricator shall conform to those requirements and the requirenents of this specification which do not conflict. 43.1.3 Proprietary insulating castable material for end tube supports (when applicable) shat be applied in accordance with the castable manufacturer's instructions. 3.2, Bending 3.2.1 The bending of the cofls shall be done in either the hot or cold condition and shal? conform to ‘the requirements of Table 1. All bends shall be free of wrinkles, bulges, kinks, and other serious defects (detectable by visual inspection) and shall meet out-of-roundness requirements of ASHE 831.3. 3.2.2 bhen heat treatrent after bending is required in accordance with Table I, it shal? conform to the requirenents of Table 11.) Fem 1000 (601) TECHNICAL SPECIFICATION ‘SHOP FABRICATION OF PROCESS COILS ‘AND EXTERNAL CROSSOVERS B21-3F-94 ‘DATE: JUN 1994 PAGE 3 OF 5. ‘TABLE 1 ~ HEAT TREATMENT REQUIREMENTS AFTER BENDING TYPE OF WATERTAL COLD BENDING WOT BENDING (Hote 1) {Note 2) Carbon Stee Tone [fone Carbon 1/2 Wo Steel Rone None T-1/4 009 Cr-No Stee? None Woralize and tenper to conform to mill test report heat treatment ASIA Types SOUT, SIGN, 301, and 347A Wore Hone 32 Ni-20 Cr (Note 3) AST Type 310 Solution Anneat_| Solution anneal NOTES TO TABLE I: 1. Bending 4s defined as cold for austenitic materials when the tenperature ts 11000F (593¢C) or under. Bending {s defined as cold for ferritic materials when the tenperature does not exceed the lower of the fol lowing values: a, Maxiqun temperatures for postweld heat treatment as listed in ASHE B31.3 Table 31.1.1 or other applicable code. b. The tenpering temperature of mill test report test pieces and components, if tempering was performed. c. The following temperatures for the listed materials: (2) Carbon Stee - 12000F (650°C). (2) Carbon - 1/2 Ho - 12750F (690%C). (3) 11/4 to 9 Cr-Mo Steel - 13750F (7460¢). 2, Bending is defined as hot for ferritic materials when above 16000F (8719C) and hot for austenitic materials when over 11009F (5939C), Bending and forming shall not be performed on ferritic terials at tenperatures between the maximum cold tenperature and 16009F (8710C). 3. In accordance with ASHE $8407, UNS NOgBll. ‘TABLE 11 ~ HEAT TREATING REQUIREMENTS AFTER BENDING HEAT TPE OF SOAKING HOLDING TINE WETHOD OF TREATMENT. MATERIAL TEMP OF (0C) HOUR: COOLING. Ritoy 8OOKT | 2100 (iTs0) | 1 per in. (25 am) | Water Quench Solution (ote 1) (Note 2) of thickness but | or Air Blast anneal i not less than 1 ASTM Type 310 2100 (1150) Wormalize [Carbon Steet_|~1650"to 1750 |~Tper in. (25 ain) | StiIT Air 11/45 to 9} (899 to 954) | of thickness but CrHo Steet_| not less than 1/2 Teaper 1-1/4 to 9) 1300 to 1400 | 1 per in. (25m) | {Note 3) Cr-Ho a (708 to 760) | of thickness but not Yess than 1