Professional Documents
Culture Documents
TECHNICAL MANUAL
FOR
NIGHT VISION SIGHT,
CREW SERVED WEAPON
AN/TVS–5
(NSN 5855-00-629-5327) (EIC: IPH)
Distribution authorized to the Department of Defense and DOD contractors only for
official use or for administrative or operational purposes. This determination was
made on 1 September 1994. Other requests for this document will be referred to
Commander, US Army Communications-Electronics Command and Fort Mon-
mouth, ATTN: AMSEL-LC-LM-LT, Fort Monmouth, New Jersey 07703-5007.
DESTRUCTION NOTICE – Destroy by any method that will prevent disclosure of
contents or reconstruction of the document.
A
TM 11-5855-214-23&P
WARNING
HIGH VOLTAGE
is used in the operation of this equipment
DEATH ON CONTACT
may result if personnel fail to observe safety precautions
Never work on electronic equipment unless there is another person nearby who is familiar with the
operation and hazards of the equipment and who is competent in administering first aid. When the
technicians are aided by operators, they must be warned about dangerous areas.
Whenever possible, the power supply to the equipment must be shut off before beginning work on the
equipment. Take particular care to ground every capacitor likely to hold a dangerous potential. When
working inside the equipment, after the power has been turned off, always ground every part before
touching it.
Be careful not to contact high–voltage connections or 115 volt ac input connections when installing or
operating this equipment.
Whenever the nature of the operation permits, keep one hand away from the equipment to reduce the
hazard of current flowing through the body.
Warning :_ Do not be misled by the term “low voltage.” Potentials as low as 50 volts may cause
death under adverse conditions.
B
TM 11-5855-214-23&P
W A R N I N G
Compressed air is dangerous and can cause serious bodily harm if protective means or methods are
not observed to prevent a chip or particle (of whatever size) from being blown into the eyes or unbroken
skin of the operator or other personnel. Compressed air shall not be used for cleaning purposes except
where reduced to less than 30 pounds per square inch gauge (30 psig) and then only with effective chip
guarding and personnel protective equipment (industrial safety glasses and full faceshield).
W A R N I N G
Trichlorotrifluoroethane, Trichloroethane and similar chemical solvents will no longer be used for
ordinary cleaning of equipment. These substances threaten public health and the environment by
destroying ozone in the earth’s upper atmosphere. Suitable nonhazardous cleaning materials will be used
instead, such as a clean cloth, water and a mild detergent.
W A R N I N G
If a circuit breaker does not stay in ON position when closed, do not attempt to close it repeatedly. That
could create an overload situation hazardous to personnel and equipment. Instead, investigate cause of
problem. Correct situation before attempting to close the breaker again.
The lithium-sulfur dioxide (Li-S02) battery used with the AN/TVS-5 contains pressurized sulfur dioxide
(S02) gas. The gas is toxic, and the battery MUST NOT be abused in anyway which may cause the battery
to rupture.
W A R N I N G
W A R N I N G
DO NOT USE any battery which shows signs of damage, such as bulging, swelling, disfigurement,
brown liquid in the plastic wrap, a swollen plastic wrap, etc.
W A R N I N G
W A R N I N G
DO NOT recharge Li-S02 batteries.
W A R N I N G
DO NOT use water to extinguish Li-S0 2 battery fires if a shock hazard exists due to high voltage
electrical equipment in the vicinity (i.e., greater than 30 volts, alternating current (at) or direct current (de)).
c
TM 11–5855–214–23&P
DO NOT use water to extinguish Li-S02 battery fires if a shock hazard exists due to high voltage
electrical equipment in the vicinity (i.e., greater than 30 volts, alternating current (ac) or direct current (dc)).
WARNING
If the battery compartment becomes hot to the touch, if you hear a hissing sound (i.e., battery venting),
or smell irritating sulfur dioxide gas, IMMEDIATELY Turn Off the equipment. Remove the equipment to a
well ventilated area or leave the area.
WARNING
DO NOT use a halon type fire extinguisher on a lithium battery fire.
WARNING
In the event of a fire, near a lithium battery (ies), rapid cooling of the battery (ies) is important. Use a
carbon dioxide (C02) extinguisher. Control of the equipment fire, and cooling, may prevent the battery from
venting and potentially exposing lithium metal. In the event that lithium metal becomes involved in fire, the
use of a graphite based Class D fire extinguisher is recommended, such as Lith–X or MET–L–X.
DO NOT store lithium batteries with other hazardous materials and keep them away from open flames
or heat.
The image intensifier assembly phosphor screens contain toxic material. If an assembly becomes
broken, be extremely careful to avoid inhalation of the phosphor screen material and do not allow it to come
in contact with the mouth or open skin wounds.
Voltages of approximately 8,000 volts exist in the image intensifier assembly when the equipment is
turned on. The image intensifier assembly normally will retain a residual high voltage charge. This charge
must be removed when the assembly has been operated outside its housing.
D
TM 11–5855-214-23&P
Section I General
Para 1-1 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-2 Consolidated Index of Army Publications and Blank Forms . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-3 Maintenance Forms, Records and Reports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-4 Destruction of Army Electronics Materiel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-5 Administrative Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-1
1-6 Reporting Equipment Improvement Recommendations (EIR) . . . . . . . . . . . . . . . . . . . . . . ...1-1
Section I General
Para 3-1 Scope of Direct Support Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1
3-2 Authorized DS Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...3-1
ii
TM 11–5855-214-23&P
List of Illustrations
Figure page
1-1. Optical schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..1-3
1-2. Electrical functioning schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...1-4
3-1. Wiring diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-2
3-2. Reticle cell installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..3-8
3-3. Installation of right angle relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-10
List of Tables
page
Tabulated data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
2-1. Unit monthly preventive maintenance checks and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
2-2. Unit troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
2-3 List of Mounting Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2-4 List of Reticles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
3-1. Resistance measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3-2. Direct support troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
iii
TM 11-5855-214-23&P
CHAPTER 1
INTRODUCTION
Section l. GENERAL
1–7. Purpose and Use viewing from the side. The sight may also be used as a
tripod mounted observation device.
The sight is a portable, battery-operated, electro-opti-
cal instrument used for observation and for aimed fire 1-8. Description
of weapons at night. It amplifies reflected light such as
moonlight, starlight, and skyglow so that the viewed The AN/TVS-5 consists of the sight, carrying bag, car-
scene becomes clearly visible to the operator. The rying and storage case, and accessories. Weapon
sight does not emit visible or infrared light that can be mounting brackets are not shipped with the sight; they
detected by the enemy. It is used on the M2, M60 and are ordered and shipped separately.
M85 machine guns; M40 recoilless rifle, and M139/ a. Sight. The sight (fig. C-3) consists of the daylight
20 mm cannon. Mounting brackets are provided for cover (1), objective assembly (2), identification plate
each weapon. A right angle relay assembly is added to (3), battery housing assembly (6), eyepiece assembly
the sight when used with the recoilless rifle to allow (10) eyeguard assembly (11), mounting adapter (13)
1-1
TM 11-5855-214-23&P
and image intensifier tube (7). When the tube is contains six straps (two from each of three D-rings)
shipped separately, the dust caps (12) are used to pro- and belt fasteners to aid in carrying the beg.
tect the tube. The split lock rings (8) secure the image
tube to the eyepiece assembly. c. Carrying and Storage Case. The case is a two-
piece aluminum alloy container that is fastened by six
(1) The daylight cover (1) is made of molded rub- latches. Top and bottom cushion inserts made of poly-
ber and contains a light filter lens and shade system to ethylene foam are recessed to form pockets to hold the
reduce light intensity when using the sight during day- carrying bag and accessories. An automatic two-way
light. relief valve provided with an instruction plate cautions
(2) Objective assembly (2) consists of a series of the operator to press the valve core before opening the
lenses (some with mirror surfaces), spacers and retain- case. An instruction plate is attached to the bottom
ers mounted in a metal housing that is attached to the cushion that cautions the operator to remove batteries
front of the battery housing by six screws. A reticle from the sight before placing the sight in the case. An
projector assembly is contained within the objective identification plate is attached to the outside of the
assembly, and the reticle azimuth and elevation adjust- case.
ment controls are located on the outside of the
housing.
1-9. Tabulated Data
(3) The battery housing (6) contains external re-
ticle and tube ON-OFF BRIGHTNESS controls, and
the image intensifier tube is inserted within the hous- Magnification . . . . . . . .........
5.6X
Field of view . . . . . . . .........
9°
ing. The eyepiece assembly is attached to the rear of Eyepiece focus . . . . . . .........
+3.0 to -6.0 diopters
the battery housing. Objective lens focus . .........
25.0 meters to infinity
(4) The mounting adapter (13) is attached to the Range . . . . . . . . . . . . . .........
1000-1200 meters for
base of the sight and is used to secure the sight to the tank target in starlight
and moonlight.
mounting bracket. Reticle adjustment . . . . . . . . . . ±2.51 (in 1/4 mil
(5) The eyepiece assembly (10) contains a series increments).
of lenses, spacers, and retainers contained within a Operating temperature . . . . . . . . . -65 °F (-54 °C) to
cell, and diopter and objective focus adjustment rings. +131 °F (+53 °C).
Storage temperature. . . . . . . . . . –60° F (–51 °C ) to
(6) The eyeguard assembly (11) is made of rubber 126°F (+52 °C)
and is designed to protect the operator from injury due Power source:
to weapon recoil. It contains internal leaves that open Battery BA-3058/U . . . . . . . . . 1.5 Volts dc
under pressure of the eye and close when pressure is (2 ea)
removed so that stray light will not escape from the Battery shelf life . . . . . . . . . 9 months
Battery operating life . . . . . . . . 50 hours at normal
eyepiece assembly. temperatures.
b. Carrying Bag. Two models of the bag (fig. C- 1) Power source:
are available for use. The first bag (5) is made of lami- Battery BA-5567 . . . . . . . . . . . 3.0 Volts dc
(1 ea)
nated vinyl-nylon cloth and is intended for normal Battery shelf life 9 months
weather conditions. The second bag (6) is made of ny- Battery operating life.......... 50 hours at normal
lon cloth and is for use in extreme cold weather. Each temperatures.
type of bag is closed by a zipper fastener. Each bag Night Sight Weight . . . . . . . . . . . 4.0 lbs
1–2
TM 11-5855-214-23&P
a. Objective Lens. The objective lens assembly col- projects a reticle pattern on the cathode of the tube
lects available light reflected from the scene in the where it is combined with the viewed scene and be-
field of view and focuses the light on the cathode of comes a part of the sight picture.
the image intensifier tube. The light path is reflected
internally by mirrors to overcome the blank spot in the 1–12. Power Source
center of the objective assembly created by the reticle Power for the image intensifier tube and reticle projec-
projector assembly. As the objective lens assembly is tor assembly is provided either by a single BA-5567/U
stationary, focusing of the object in view is accom- 3.0 volt battery or by two BA-3058/U 1.5 volt batter-
plished by varying the position of the image intensifier ies. When used, the 1.5 volt batteries are connected in
tube with respect to the lenses. series by Battery Adapter Assembly.
b. Image Intensifier Tube. The tube receives light in
the form of luminous energy. The signal is amplified CAUTION
and projected onto the screen of the tube where it is re- Batteries must be removed when the sight
ceived by the eyepiece assembly as an intensified is not being used to prevent accidental op-
image. The tube contains an automatic gain control eration.
that provides a steady state of image brightness under
changing light conditions. There is a bright source pro- 1–13. Electrical Functioning
tection feature that protects the tube when exposed to a
sudden increase in high light level such as caused by a a. The SYSTEM BRIGHTNESS ON-OFF switch is
muzzle flash. the master control for the sight. When switched to the
CAUTION ON position, it provides power to the image intensifier
tube and switch S1. When S1 is placed in the ON posi-
Prolonged operation of the sight under day- tion, power is applied to the light emitting diode in the
light conditions without the daylight cover
will damage the intensifier tube assembly. reticle projector assembly.
,
c. Eyepiece Assembly. The assembly magnifies the b. Brightness of the image displayed on the screen
image displayed on the screen of the tube and focuses of the tube is controlled by adjusting R2. Brightness of
the image to the user’s eye. The assembly is adjustable the reticle pattern projected on the cathode of the tube
over a range from +3 to -6 diopters to accommodate is controlled by adjusting R1.
differences in user eyesight. c. When the SYSTEM BRIGHTNESS control is
d. Reticle Projector. The reticle projector assembly placed in the OFF position, all power is removed from
is located in the center of the objective assembly. It the sight.
1-3
TM 11-5855-214-23&P
1-4
TM 11-5855-214-23&P
CHAPTER 2
UNIT MAINTENANCE INSTRUCTIONS
2-3. Repainting and Refinishing dark room or dark area in which all places where light can
Requirements enter (e.g., windows, doors, wall and ceiling joints) have
been blocked. This blocking can be accomplished using
Unit maintenance personnel are not authorized to repaint
either permanent or temporary shields such as tape or
or refinish any component of the sight, accessories, or
heavy curtains. The room or area should appear dark
mounting brackets.
(without the evidence of light entering the area) to the un-
2-4. Site and Shelter Requirements: aided eye after approximately 10 minutes of dark
adaptation. Use a night vision device to identify and iso-
The checks and services functions, as prescribed here-
late the place where light enters.
in, should be accomplished in the electronic repair
service area. A standard electronic workbench provides
an adequate working area for the sight maintenance re-
2-5. Lubrication Requirements
quirements.The surface area should be free of chemicals,
vapors, and emissions that may damage external parts of Lubrication of the sight consists of applying silicone
the sight. Normal sheltering from the elements (cold, grease to the performed packings (O-rings) on battery
rain, dust, etc.) is necessary. There should be provisions to covers. Accessories, mounting brackets, carrying case
perform certain service functions and specified tests in a and carrying bag are not lubricated.
2-1
TM 11-5855-214-23&P
2-2
TM 11-5855-214-23&P
1. Weak or no illumination of image a. Gain control is turned down. a. Adjust ON-OFF brightness
intensifier tube. control.
b. Batteries are weak. b. Replace batteries.
2. Blurred image. a. Eyepiece lens is out of focus. a. Adjust eyepiece lens.
b. Objective lens is out of focus. b. Adjust focus ring.
c. Lenses are dirty. c. Clean objective and eyepiece
lenses.
3. Reticle pattern is not visible. a. Reticle intensity control is turned a. Adjust reticle intensity control for
down. clearly visible pattern.
b. Batteries are weak. b. Replace batteries. If still not clear
Report of deficiency
c. Reticle projector defective. c. Refer to higher level mainte-
nance.
4. Image intensifier tube turned on Tube failure. Replace tube.
but no image or reticle pattern.
5. Daylight cover will not stay on, Bent, broken or lost. Replace daylight cover.
cannot be installed, or is missing.
7. Eyeguard will not open and close Rubber has lost its resiliency. Replace eyeguard.
under eye pressure.
2-10. Inspection Criteria For Image As directed in the PMCS table, image intensifier opera-
Intensifier Operation tion must be checked periodically. This section provides
information for the sight maintenance personnel con-
CAUTION
cerning what to look for, how to look for it, and how to
Keep the protective caps on the sight whenever it is not in determine if the sight needs to be repaired. These
use.
checks are to be performed in a darkened area (refer to
para 2-4).
2-3
TM 11-5855-214-23&P
2-10 Inspection Criteria For Image light. If the image intensifier is displaying edge glow, the
Intensifier Operation - Continued bright area will still show up. If edge glow is present, the
sight must be returned to higher level of maintenance.
will see a faded image. Shading always begins on the image intensifier. A bright spot is a small, nonuniform,
edge and moves inward. If shading is present, the sight bright area that may flicker or appear constant (fig. 2-3).
must be returned to higher level maintenance. Not all bright spots make the sight unacceptable. Bright
spots are acceptable if they do not interfere with the abil-
ity to perform the mission. If bright spot do interfere,
send the sight to a higher level of maintenance for
evaluation.
2-4
TM 11-5855-214-23&P
NOTE
2-5
TM 11-5855-214-23&P
NOTE NOTE
Test should be performed in a dark location. Allow time To successfully resolve a pattern which finds the image
for dark adaptation to occur prior to conducting the test. intensifier acceptable for use, you must be able to distin-
guish that the three vertical bars are in a vertical position
3. Remove resilient adapter (standard adapter) from and that the three horizontal bars are in fact horizontal.
test set. This procedure requires you to scan left and right (for the
4. Attach the test set, unit assembly with the vertical bars) and up and down (for the horizontal bars)
AN/TVS-5 adapter to the sight as shown in Fig. 2-6. as you observe the pattern.
NOTE 11. If the sight does not pass the test, refer it to a higher
level of maintenance.
Due to the size of the night sight it is recommended that 12.Turn off test set, unit assembly, remove sight from
the sight be mounted or supported. test set and remove battery from sight.
5. Select High Light test by setting the High/Low
switch to High.
2-6
TM 11-5855-214-23&P
2-12. Scope of Unit Maintenance a. Pull the daylight cover (1, fig. C-3) directly off
the objective assembly (2).
Unit maintenance of the sight and mounting bracket
assemblies includes: b. Replace the cover by pressing it over the objec-
a. Inspecting for defects; tive assembly until it is fully seated.
2-7
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2-8
TM 11-5855-214-23&P
2-23. Repair of Battery Adapter Assembly Section Vl. Preparation for Storage and
Shipment
Inspect the Battery Adapter Assembly
(7, fig. C-1, in accordance with table 2-1. If the
sight will not operate with the assembly 2–24. Packing the AN/TVS-5
installed, recheck normal operation of the sight
with known good batteries. That is install NOTE
BA-5567/U into the Battery Housing (fig.
Before returning the sight or any component into the car-
C-5). If the sight operates, the Battery Adapter
rying bag and shipping/storage case, make sure they are
Assembly is defective and must be replaced.
free of dirt, dust, and moisture.
Battery Adapter Assembly removal and
replacement procedures are in 1. Remove battery from the sight. Do not store
the sight with batteries still in it.
TM 11-5855-214-10.
NOTE
Both types of shipping/storage cases are acceptable for
storing and transporting the sight.
2-9
TM 11-5855-214-23&P
CHAPTER 3
DIRECT SUPPORT MAINTENANCE INSTRUCTIONS
Section l. GENERAL
3-1. Scope of Direct Support cell assembly and repair of major components of the
Maintenance sight and mounting brackets.
3-1
TM 11-5855-214-23&P
3-2
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3 - 3
TM 11-5855-214-23&P
3-4
TM 11-5855-214-23&P
3-5
TM 11-5855-214-23&P
Apply a light coat of silicone grease to the packing tion of a target at 25 meters. Turn the stop ring
before installation. clockwise until it hits the focus ring, and then tighten
c. Replacement of Eyepiece Assembly. Before re- the sockethead screw. Replace eyeguard.
placing the assembly, clean and dry all optical and d. Removal of Objective Assembly. The objective
mating surfaces to prevent arcing and possible dam- assembly is removed from the sight to perform main-
age to the image intensifier tube. Use dry, lint-free tenance on the internal components of the battery
cloths and lens paper only. Replace as follows: housing assembly or because troubleshooting proce-
(1) Inspect split lockrings (8, fig. C-3) for service- dures indicate that the assembly itself must be
ability. Setscrews must be present and capable of replaced. It does not have to be removed to perform
being tightened. Replace rings or setscrews as neces- direct support maintenance. Removal procedures are
sary. as follows:
(1) Unscrew and remove battery covers (1, fig.
C-5) to gain access to mounting screws (5, fig. C-3).
The image intensifier assembly phosphor (2) Remove front screw (15) securing the mount-
screens contain toxic materials. If an as- ing adapter (13) to the battery housing. Heat may be
sembly becomes broken, be extremely necessary to remove screw.
careful to avoid inhalation of the phosphor
screen material arid do not allow it to come (3) Remove the six screws (5) that secure the ob-
in contact with the mouth or open skin jective assembly to the battery housing.
wounds. (4) Separate the objective assembly from the
housing assembly by pulling apart.
Voltages of approximately 8,000 volts ex-
ist in the image intensifier assembly when NOTE
the equipment is turned off. The image in-
tensifier assembly normally will retain a Do not twist the assemblies while separat-
residual high voltage charge. This charge ing one from the other to avoid damage to
must be removed when the assembly has the diode pin and socket.
been operated outside its housing.
(5) Remove preformed packing (4) from the ob-
(2) Place split Iockrings in the groove around the jective end of battery housing. Discard packing and
image intensifier tube (7) with the hexagonal set- replace it with a new one upon reassembly. Lubricate
screws facing away from the threaded end of the tube. the O-ring with silicone grease.
(3) Position eyepiece assembly (10) against tube e. Repair of Objective Assembly. Repair of the as-
(7) and screw tube into eyepiece until firmly seated. sembly (fig. C-6) consists of replacement of the
(4) Tighten four setscrews (9) in split lockrings. reticle cap (1), preformed packing (2), diode assembly
(5) Insert tube into battery housing (6) by aligning (3, fig. C-6), and reticle cell assembly (4). Replace
the groove in the tube with the pin inside the housing items as follows:
(upper right quadrant as viewed from the rear). Press
tube and eyepiece assembly into battery housing until NOTE
fully seated. Reticle cell assemblies and reticle pat-
(6) Grasp objective focus ring (7, fig. C-4) and terns are illustrated and described in
TM 11-5855-214-10. Only one cell is
turn it clockwise onto battery housing until the eye- installed as required by the weapon upon
piece assembly is fully secured to the housing. which the sight is to be used.
(7) Replace eyeguard ( 11, fig. C-3), install batter-
ies, turn on sight, and rotate focus ring to obtain best (1) Unscrew reticle cap counterclockwise and in-
image resolution at infinity. Turn off sight. spect for damage to threads or internal corrosion.
(8) Remove eyeguard and replace objective focus Clean interior of cap with a dry cloth.
stop ring (5, fig. C-4) over eyepiece until it is flush (2) Inspect preformed packing in the bottom of
against the focus ring. Rotate the stop ring counter- the recessed area below the threads. Replace packing
clockwise until it comes to a stop against the focus if worn or missing. Lubricate packing with silicone
ring and tighten sockethead screw (6). An alternate grease before installation. Replace cap if necessary
procedure is to adjust the focus ring for best resolu- with a serviceable one.
3-6
TM 11-5855-214-23&P
(3) Replace a defective diode assembly by unsc- screw threads are worn or damaged. Replace screws if
rewing it from the reticle projector assembly and worn or burred and apply a small amount of sealing
replacing with a new one. compound to threads. The adapter is replaced by re-
(4) Replace reticle cells if defective or to change moving all screws and substituting a new adapter for
reticle patterns. To replace the cell (3, fig. 3-2) the defective part. Tighten screws to 24 ± 2 inch-
remove the reticle cap and diode and insert a small pounds with a torque wrench.
common tool or wire into the cell so that it engages (4) Replace battery covers.
the holes in the side of the cell. Pull the cell out of the
WARNING
recess. Replace the cell by aligning the pin at the base
of the cell with the slot in the insulator housing and The image intensifier assembly phosphor
pressing the cell pin first into the recess until fully screens contain toxic materials. If an as-
sembly becomes broken, be extremely
seated. Screw the diode assembly in the reticle project careful to avoid inhalation of the phosphor
assembly and replace the reticle cap. screen material arid do not allow it to come
f. Replacement of Objective Assembly. Before re- in contact with the mouth or open skin
wounds.
placing, the assembly, clean and dry all optical and
nesting surfaces to prevent arcing and possible dam- Voltages of approximately 8,000 volts ex-
age to the intensifier tube. Proceed as follows: ist in the image intensifier assembly when
the equipment is turned off. The image in-
(1) Lubricate a new preformed packing (4, fig. tensifier assembly normally will retain a
C-3) with silicone grease and install on battery hous- residual high voltage charge. This charge
ing (6). must be removed when the assembly has
(2) Align holes in the objective assembly with been operated outside its housing.
matching holes in battery housing and secure with six g. Replacement of Image Intensifier Tube. The tube
new or serviceable screws (5). When properly is removed and replaced as described in a. and c.
aligned, the diode pin and socket will engage. Tighten above. It is nonreparable at direct support mainte-
screws to 9 ± 1 inch-pounds with a torque wrench. nance. The only method of testing to determine if the
(3) Inspect mounting adapter (13, C-3) and tube is serviceable is by substitution of a known good
screws (14, 15) for serviceability. Replace adapter if tube. Defects such as loose, broken, or missing con-
3-7
TM 11-5855-214-23&P
tact pins, cracked or marred optical surfaces, or small amount of adhesive rubber, RTV, to secure
damaged housing also require replacement of the wires to side of housing where necessary.
tube. Place dust caps (12, fig. C-3) over tube ends to (3) Replace ON-OFF reticle brightness switch
protect optical surfaces when shipping or storing (16) and resistors R2 ( 14) and R3 ( 15) as follows:
tubes separately from the sight. a. Remove control knob, hexagonal nut, and
washer as described in (2) (i) above.
CAUTION
b. Push switch up through hole in battery.
Do not attempt to operate the tube outside
of the housing. housing until there is room to tag and unsolder leads.
c. Remove switch and check wiring continu-
h. Removal, Repair and Replacement of Battery ity and resistance of R2. Replace R2 (2.7k ) and
Housing Assembly. Access to the housing assembly wiring if required.
(fig. C-5) is gained by removing the eyepiece assem- d. Obtain a new switch (1 k varistor) and
bly and objective assembly as described in a. and d. attach resistor R3 (.75 k ). Resistor R3 may be re-
above. They are replaced as described in c. and ~ moved from the old switch, if serviceable, or a new
above. Repair of the housing assembly consists of re- resistor may be soldered to the new switch.
placement of electrical components as described e. Resolder leads as tagged. Install switch as
below. described in (d) above.
(1) Electrical control knobs (7) are removed if (4) Replace connector assembly (9) as follows:
broken or to gain access to attaching parts of the a. Remove threaded supports (10) and tag
switches ( 12, 16). Knobs are removed by loosening and unsolder wires from P1, P2, P3 and P4. Remove
the setscrew (8) and pulling the knob off the switch assembly. (refer to fig. 1 –2)
shaft. To replace a knob, align the setscrew with the
b. Resolder leads as tagged. Note that P4 has
hole in the switch shaft, press knob onto shaft until
a second wire to the grounding plug.
screw can be inserted, and tighten screw.
c. Replace assembly, using new threaded
(2) Replace ON-OFF system brightness switch
supports if necessary, by aligning supports with
(12) and resistor R1 (13) as follows:
threaded holes in housing, and tightening until
a. Remove control knob. connector assembly is fully secured.
b. Remove hexagonal nut and washer (part (5) Connector (19) to the light emitting diode is
of item 12). replaced by unsoldering the wire connection and
c. Loosen threaded supports and push con- unscrewing connector from the housing. Heat may be
nector assembly (9) aside. necessary to remove the connector. When replaced, it
d. Push switch up through hole in battery must be screwed fully into the housing so that it does
housing until there is room to tag and unsolder leads. not extend beyond the mating surface. Resolder wire
e. Remove switch and check wiring continu- to connector and apply sealing compound.
ity and resistance of R1. Replace R1 (470 k and
wiring if required. 3–1 1. Right Angle Relay Installation
f. Obtain a new switch (50 k varistor). Direct support maintenance personnel are responsible
Check to see that preformed packing O-ring furnished for installing and removing the right angle relay as-
with switch is attached. Lubricate O-ring with silicone sembly (fig. 3-3). The relay is installed between the
grease. housing that holds the image intensifier in place with-
g. Resolder leads as previously tagged. in the battery housing, and the eyepiece lens which
h. Push switch down through the hole in the contains the optics and diopter focus ring assembly.
housing and replace connector by screwing threaded a. Installation Procedures.
supports into holes provided in the housing. (1) Remove protective covers.
i. Replace washer, hexagonal nut and control (2) Loosen setscrew in eyepiece lens and turn lens
knob (7). counterclockwise using spanner wrench (11 fig. C-3)
j. Check routing of wiring to insure that until it is free of the housing. Note that the objective
wires are below the level of the tube supporting sur- focus ring is still attached to the battery housing and
faces to prevent damage when tube is installed. Use a the tube remains in its proper place.
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TM 11-5855-214-23&P
(3) Inspect the preformed packing (O-ring) (1, clockwise until tight and the eyepiece is lined up with
fig. C-7) and replace if necessary. Apply a thin coat- the azimuth adjustment RT.
ing of silicone grease to its surface before installation. (6) Tighten setscrew (3, fig. C-4).
b. Removal of Right Angle Relay. Removal proce-
CAUTION dures are the reverse of the installation procedures
Clean all optics and mating surfaces be- noted above.
fore installing the right angle adapter to (1) Loosen setscrew in eyepiece lens and remove
prevent arcing that could result in damage lens from right angle relay by unscrewing in counter-
to the intensifier tube.
clockwise direction.
(2) Loosen lockring and remove relay from sight.
(4) Install the right angle relay on the sight with
(3) Inspect preformed packing and replace if ne-
O-ring (1, fig. C-4) in place by positioning it against
cessary.
the housing and turning the lockring clockwise until
tight. (4) Screw eyepiece lens onto housing until it is
fully seated. Tighten setscrew.
(5) Place eyepiece lens with O-ring (1, fig. C-7)
in place against the exposed threads of the adapter (5) Replace serviceable protective covers on right
angle relay.
near the prism end of the assembly and turn lens
3-9
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3-10
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Appendix A
REFERENCES
A-1/(A-2 blank)
TM 11-5855-214-23&P
APPENDIX B
MAINTENANCE ALLOCATION CHART (MAC)
Section l. INTRODUCTION
B-1
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removal/installation, and disassembly/assembly3 procedures, and maintenance actions 4 to identify troubles and
restore serviceability to an item by correcting specific damage, fault, malfunction, or failure in a part,
subassembly, module (component or assembly), end item, or system.
j. Overhaul. That maintenance effort (service/action) prescribed to restore an item to a completely
serviceable/operational condition as required by maintenance standards in appropriate technical publications
(i.e., DMWR. Overhaul is normally the highest degree of maintenance performed by the Army. Overhaul does not
normally return an item to like new condition.
k. Rebuild. Consists of those services/actions necessary for the restoration of unserviceable equipment to a like
new condition in accordance with original manufacturing standards. Rebuild is the highest degree of materiel
maintenance applied to Army equipment. The rebuild operation includes the act of returning to zero those age
measurements (e.g., hours/miles) considered in classifying Army equipments/components.
B-3. Explanation of Columns in the Mac, Section II
a. Column 1, Group Number. Column 1 lists functional group code numbers, the purpose of which is to identify
components, assemblies, subassemblies, and modules with the next higher assembly.
b. Column 2, Component/Assembly. Column 2 contains the item names of components, assemblies,
subassemblies, and modules for which maintenance is authorized.
c. Column 3, Maintenance functions. Column 3 lists the functions to be performed on the item listed in Column
2. (For detailed explanation of these functions, see paragraph B-2).
d. Column 4, Maintenance Level. Column 4 specifies each level of maintenance authorized to perform each
function listed in Column 3 by indicating work–time required (expressed as manhours in whole hours or
decimals) in the appropriate subcolumn. This work–time figure represents the active time required to perform that
maintenance function at the indicated level of maintenance. If the number or complexity of the tasks within the
listed maintenance function vary at different maintenance levels, appropriate work–time figures will be shown for
each level. The work–time figure represents the average time required to restore an item (assembly, subassembly,
component, module, end item or system) to a serviceable condition under typical field operating conditions. This
time includes preparation time (including any necessary disassembly/assembly time), troubleshooting/fault
isolation time, and quality assurance time in addition to the time required to perform the specific tasks identified
for the maintenance functions authorized in the maintenance allocation chart. The symbol designations for the
various maintenance levels are as follows:
C Operator or crew maintenance
O : : : : : : : : : : Unit maintenance
F . . . . . . . . . . Direct Support maintenance
L Specialized Repair Activity (SRA)5
H : : : : : : : : : : General support maintenance
D . . . . . . . . . . Depot maintenance
e. Column 5, Tools and Equipment. Column 5 specifies, by code, those common tool sets (not individual tools),
common TMDE, and special tools, test, special TMDE, and special support equipment required to perform the
designated function.
f. Column 6, Remarks. When applicable, this column contains a letter code, in alphabetical order, which is
keyed to the remarks in Section IV.
B-4. Explanation of Columns in Tool and Test Equipment Requirements, Section Ill.
a. Column 1, Reference Code. The tool and test equipment reference code correlates with a code used in the
MAC, Section II, Column 5.
3. Disassembly/assembly – The step-by-step breakdown (taking apart) of a spare/functional group coded item to the level of its least
component, that is assigned an SMR code for the level of maintenance under consideration (i.e., identified as maintenance significant).
4. Actions – Welding, grinding, riveting, straightening, facing, machining, and/or resurfacing.
5. This maintenance level is not included in Section ll, column (4) of the Maintenance Allocation Chart. Functions to this level of mainte-
nance are identified by a work–time figure in the “H” column of Section II, column (4), and an associated reference code used in the Remarks
Code Column (6). This code is keyed to Section IV, Remarks, and the SRA complete repair application is explained there.
B–2
TM 11-5855-214-23&P
b. Column 2, Maintenance Level. The lowest level of maintenance authorized to use the tool or test equipment.
c. Column 3, Nomenclature. Name or identification of the tool or test equipment.
d. Column 4, National Stock Number. The National Stock Number of the tool or test equipment.
e. Column 5, Tool Number. The manufacturer’s part number.
B-5. Explanation of Columns in Remarks, Section IV.
a. Column 1, Reference Code. The code recorded in Column 6, Section II.
b. Column 2, Remarks. This column lists information pertinent to the maintenance functions being performed
as indicated in the MAC, Section II.
B-3
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B-4
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B-5
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SECTION III. TOOL AND TEST EQUIPMENT REQUIREMENTS
FOR
4 NOT USED
17 NOT USED
20 NOT USED
B-6
TM 11-5855-214-23&P
Reference
CODE REMARKS
A BY CLEANING.
B BY REPLACEMENT OF BATTERIES.
C BY REPLACEMENT OF LENS DUSTING BRUSH, LENS PAPER, CARRYING BAG, 01,02,03,
04,05,06.
D BY REPLACEMENT OF 08.
E NOT USED.
F NOT USED.
G BY REPLACEMENT OF LEVER ASSEMBLY SCREW, SPRING TENSION WASHER.
H NOT USED.
I NOT USED.
J BY REPLACEMENT OF LEG CLAMPS, HINGE PIN AND LATCH, WING NUTS, WASHERS, LEVER
ASSEMBLY SCREW.
K BY REPLACEMENT OF THUMBSCREW, WING NUT, WASHERS, LEVER ASSEMBLY SCREW AND
RETAINING RING.
J BY REPLACEMENT OF DAYLIGHT COVER ASSEMBLY, EYEGUARD ASSEMBLY.
K BY REPLACEMENT OF PREFORMED PACKING, SPLIT LOCK RINGS, SCREWS, MOUNTING
ADAPTER, 0701,0702,0704
L REFER TO DMWR 11-5855-251-50-1 AND DMWR 11-5855-251-50-2.
M BY REPLACEMENT OF PREFORMED PACKING, HEXAGON NUT, SCREWS, OBJECTIVE FOCUS
STOP RING.
N BY REPLACEMENT OF BATTERY COVERS, PREFORMED PACKING, BATTERY SPRINGS.
O BY REPLACEMENT OF CONNECTOR, ELECTRICAL CONTROL KNOBS, SETSCREWS,
RESISTORS, 1K AND 50K VARISTOR, SWITCHES, CONNECTOR ASSEMBLY.
P NOT USED.
Q BY REPLACEMENT OF RETICLE PROJECTOR CAP, PREFORMED PACKING, DIODE ASSEMBLY,
RETICLE CELL ASSEMBLY.
R BY REPLACEMENT OF DETENT ACTUATORS, CLICKER DETENTS, OBJECTIVE LENS NO. 1, LENS
1 AND 2 RETAINER, PREFORMED PACKINGS, TERMINAL.
S BY REPLACEMENT OF PROTECTIVE COVERS.
B-7
TM 11-5855-214-23&P
APPENDIX C
UNIT AND DIRECT SUPPORT
MAINTENANCE, REPAIR PARTS AND
SPECIAL TOOLS LISTS (INCLUDING
DEPOT MAINTENANCE REPAIR
PARTS AND SPECIAL TOOLS)
Section I
INTRODUCTION
C-1 . SCOPE
This manual lists and authorizes spares and repair parts; special tools; special test, measurement, and diagnostic
equipment (TMDE); and other special support equipment required for the performance of Unit and direct support of
AN/TVS-5 Night Sight. It authorizes the requisitioning, issue, and disposition of spares, repair parts and special tools
as indicated by the source, maintenance, and recoverability (SMR) codes.
C-2. GENERAL
This Repair Parts and Special Tools List is divided into the following sections:
a. Section ll. Repair Parts List. A list of spares and repair parts authorized by this RPSTL for use in the perform-
ance of maintenance. This list also includes parts which must be removed for replacement of the
authorized parts. Parts lists are composed of functional groups in ascending item number sequence, with the parts
in each group listed in ascending item number sequence. Figure numbers are listed directly beneath the group header.
Bulk materials are listed in item name sequence. Repair part kits are listed separately in their own functional group
within Section Il. Repair parts for repairable special tools are also listed in this section. Items listed are shown on the
associated illustration.
b. Section ///. Special Tools List. Not applicable. A list of special tools, special TMDE, and other special support
equipment authorized by this RPSTL as indicated by Basis of Issue (BOI) information in (column (5)) for the perform-
ance of maintenance.
c. Section lV. Cross-Reference lndexes. A list, in National item identification number (NIIN) sequence, of all
National stock numbered items appearing in the listing, followed by a list in alphanumeric sequence of all part numbers
appearing in the listings. National stock numbers and part numbers are cross–referenced to each illustration figure
and item number appearance. The figure number and item number index lists figure and item numbers in numeric
sequence and cross–references National stock number, Commercial and Government Entity Code, and part num-
bers.
C-1
TM 11-5855-214-23&P
NOTE
Complete repair: Maintenance capacity, capability, and authority
to perform all corrective maintenance tasks of the “repair” func-
tion in a use/user environment in order to restore serviceability to
a failed item.
(1) Source code. The source code tells you how to get an item needed for maintenance, repair, or overhaul
of an end item/equipment. Explanations of source codes follows:
Code Explanation
NOTE
Items coded PC are subject to deteriora-
tion.
C-2
TM 11-5855-214-23&P
Cod e Explanation
XA - Do not requisition an “XA” coded item. Order its next higher assembly.
XB - If an “XB” item is not available from salvage, order it using the CAGEC and part number given.
XC - Installation drawing, d i a g r a m , instruction sheet, field service drawing, that is identified by
manufacturer’s part number.
XD - Item is not stocked. Order an "XD" coded item through normal supply channels using the CAGEC
and part number given, if no NSN is available.
NOTE
Cannibalization or controlled exchange, when authorized, may
be used as a source of supply for items with the above source
codes, except for those source coded “XA” or those aircraft sup-
port items restricted by requirements of AR 750-1.
(2) Maintenance code. Maintenance codes tell you the category of maintenance authorized to USE and RE-
PAIR support items. The maintenance codes are entered in the third and fourth positions of the SMR code as follows:
(a) The maintenance code entered in the third position tells you the lowest maintenance category authorized
t o r e m o v e , r e p l a c e , and use an item. The maintenance code entered in the third position will
indicate authorization to one of the following categories of maintenance.
Co de Application/Explanation
C - Crew or operator maintenance done within organizational or aviation maintenance.
O - Organizational or aviation unit category can remove, replace, and use the item.
F - Direct support or aviation intermediate category can remove, replace, and use the item.
H - General support category can remove, replace, and use the item.
L – Specialized repair activity can remove, replace, and use the item.
D - Depot category can remove, replace, and use the item.
(b) The maintenance code entered in the fourth position tells whether or not the item is to be repaired and
identifies the lowest maintenance category with the capability to do complete repair (i.e., perform all authorized repair
functions). This position will contain one of the following maintenance codes.
NOTE
Some limited repair may be done on the item at a lower category
of maintenance, if authorized by the Maintenance Allocation
Chart (MAC) and SMR codes.
Co de Explanation
O - Organizational or aviation unit is the lowest category that can do complete repair of the item.
F - Direct support or aviation intermediate is the lowest category that can do complete repair of the item.
H - General support is the lowest category that can do complete repair of the item.
L - Specialized repair activity (designate the specialized repair activity) is the lowest category that can
do complete repair of the item.
C-3
TM 11-5855-214-23&P
D – Depot is the lowest category that can do complete repair of the item.
Z - Nonreparable. No repair is authorized.
B - No repair is authorized. (No parts or special tools are assigned for the maintenance of a “B” coded
item.) However, the item may be reconditioned by adjusting, lubricating, etc., at the user category.
(3) Recoverability code. Recoverability codes are assigned to items to indicate the disposition action on unser-
viceable items. The recoverability code is entered in the fifth position of the SMR code as follows:
Recoverability
Code Application/Explanation
Z – Nonreparable item. When unserviceable, condemn and dispose of the item at the category of
maintenance shown in the third position of SMR code.
O – Reparable item. When uneconomically reparable, c o n d e m n a n d d i s p o s e o f t h e i t e m a t
organizational or aviation unit category.
Recoverability
Code Application/Explanation
F - Reparable item. When uneconomically reparable, condemn and dispose of the item at direct
support or aviation intermediate category.
H - Reparable item. When uneconomically reparable, condemn and dispose of the item at general
support category.
D – Reparable item. When beyond lower category repair capability, return to depot. Condemnation
and disposal of item not authorized below depot category.
L – Reparable item. Condemnation and disposal not authorized below specialized repair activity
(SRA).
A - Item requires special handling or condemnation procedures because of specific reasons (e.g.,
precious metal content, high dollar value, critical material, or hazardous material. Refer to
appropriate manuals/directives for specific instructions.
c. CAGEC (Column (3)). The Commercial and Government Entity Code (CAGEC) is a 5-digit numeric code which
is used to identify the manufacturer, distributor, or Government agency, etc., that supplies the item.
d Part Number (Column (4)). Indicates the primary number used by the manufacturer (individual,
company, firm, corporation, or Government activity), which controls the design and characteristics of the item by
means of its engineering drawings, specifications, standards, and inspection requirements to identify an item or
range of items.
NOTE
When you use an NSN to requisition an item, the item you receive
may have a different part number from the part ordered.
e. Description and Usable on Code (UOC) (Column (5)). This column includes the following information.
(1) The Federal item name and, when required, a minimum description to identify the item.
(2) The physical security classification of the item is indicated by the parenthetical entry (insert
applicable physical security classification abbreviation, e.g., Phy Sec C1 (C) – Confidential, Phy Sec C1
(S) - Secret, Phy Sec C1 (T) - Top Secret).
(3) Items that are included in kits and sets are listed below the name of the kit or set.
(4) Spare/repair parts that make up an assembled item are listed immediately following the assembled item
line entry.
(5) Part numbers for bulk materials are referenced in this column in the line entry for the item to be
manufactured/fabricated.
(6) When the item is not used with all serial numbers of the same model, the effective serial numbers are shown
on the last line of the description (before UOC).
(7) Usable on code, when applicable (para 5).
(8) In the Special Tools section, the basis of issue (BOI) appears as the last line in the entry for each special
tool, special TMDE, and other special support equipment. When density of equipments supported exceeds density
spread indicated in the basis of issue, the total authorization is increased proportionately.
C-4
TM 11-5855-214-23&P
(9) The statement “END OF FIGURE” appears just below the last item description in Column (5) for a given
figure in both section II and section Ill.
f. Qty (Column (6)). Indicates the quantity of the item used in the breakout shown on the illustration figure, which
is prepared for a functional group, subfunctional group, or an assembly. A “V” appearing in this column in lieu of a
quantity indicates that the quantity is variable and the quantity may vary from application to
application.
C-5
TM 11-5855-214-23&P
b. Fabrication Instructions. Bulk materials required to manufacture items are listed in the bulk material functional
group of this RPSTL. Part numbers for bulk materials are also referenced in the description column of the line item
entry for the item to be manufactured/fabricated. Detailed fabrication instructions for items source coded to be man-
ufactured or fabricated are found in accordance with SB11–631.
c. Kits. Line item entries for repair part kits appear in a group in section II (refer to table of contents).
d. Index Numbers. Items which have the word BULK in the figure column will have an index number shown in the
item number column. This index number is a cross–reference between the National Stock Number/Part Number Index
and the bulk material list in section Il.
e. Associated Publications. The publications listed below pertains to the AN/TVS-5 and its components: NA
f. IIIustrations - Listing. The illustrations in this RPSTL are identical for all levels of maintenance. Only those parts
coded “C”, “O” or “F” in the third position of the SMR code are listed in the tabular listing; therefore, there may be
a break in the item number sequence, figure number and page number. Only illustrations containing organizational
or aviation unit authorized items appear in this RPSTL.
g. National Stock Numbers. National stock numbers (NSN’s) that are missing from P source coded items have
been applied for and will be added to this TM by future change/revision when they are entered in the Army Master
Data File (AMDF). Until the NSN’s are established and published, submit exception requisitions to: Commander,
US Army Communications-Electronics Command and Fort Monmouth, ATTN: AMSEL-LC-MM, Fort Monmouth,
NJ 07703-5007 for the part required to support your equipment.
C-7. ABBREVIATIONS
This is a combined narrative and RPSTL manual, see GLOSSARY for applicable abbreviations.
C-6
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SECTION II
C-8
SECTION II TM11-5855-214-23&P
FIGURE C-1
END OF FIGURE
C-9
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SECTION II
C-10
SECTION II TM11-5855-214-23&P
FIGURE C-2
END OF FIGURE
C-11
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SECTION II
C-12
SECTION II TM11-5855-214-23&P
FIGURE C-3
END OF FIGURE
C-13
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SECTION II
C-14
SECTION II TM11-5855-214-23&P
FIGURE C-4
END OF FIGURE
C-15
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SECTION II
C-16
SECTION II TM11-5855-214-23&P
FIGURE C-5
END OF FIGURE
C-17
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SECTION II
C-18
SECTION II TM11-5855-214-23&P
FIGURE C-6
END OF FIGURE
C-19
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SECTION II
C-20
SECTION II TM11-5855-214-23&P
FIGURE C-7
END OF FIGURE
C-21
By Order of the Secretary of the Army:
GORDON R. SULLIVAN
General, United States Army
Chief of Staff
Official:
MILTON. H HAMILTON
Administrative Assistant to the
Secretary of the Army
07597
DISTRIBUTION: