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Attachment X: Training
Training
1 INTRODUCTION ......................................................................................................................................... 2
1 Introduction
This training program is designed to provide a better understanding of the equipment and its associated
auxiliary systems of the Siemens scope of supply and will support the handling of the individual components
and of the systems.
Our training program is anticipated for power plant personnel and management with a general knowledge of
power plant technology or related areas and requires only orientation to the specifics of the plant.
Each trainee will get a personal training manual in English language and all lessons will be performed in
English too, if no other language is mentioned within the module description.
The training program takes into account the necessary qualification and number of participants as
described in the offer. It consists of general training on the one hand which applies for operation and
maintenance personnel as well. After the general training, specific training according to the particular needs
for operation and maintenance will complete the training.
Nr. of execution
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8. Complementary Training
8.1. 8 2 1 Win_TS X
8.2. 8 10 1 HSE X
8.3. 24 10 1 Certification program for operators personnel X
Learning Target
With the aid of the power plant simulator, participants can quickly and efficiently familiarize themselves with
the workflows encountered in a power plant. The simulator - analogous to a flight simulator for pilots - is the
most efficient way to see how a gas power plant works. Practical experiments conducted under the
supervision of a trainer help participants put themselves in the position of a real operator. A prior knowledge
of power plant operations management fundamentals is required. On successful completion of this course,
participants will have a solid basic understanding of the operation of a gas turbine power plant.
Course Contents
Simulator Part
∂ Siemens gas turbine power plant configuration
∂ Introduction in SPPA-T3000, familiarization and applications
∂ O&M displays, operator control elements and key characteristics
∂ Principles of function diagrams and logic elements
∂ Fundamentals of power plant operations management
∂ Startup and shutdown of a gas turbine power plant
The power plant foundation course provides a theoretical knowledge of the systems and components in
regard to operate and maintain of the power plant.
Objective
This basic training course is designed to cover the following:
∂ Energy market and types of power plants
∂ Roles and people in a power plant (from station manager to shop keeper)
∂ Basic physics and mathematics for power plants
Course Contents
Gas Turbine Power Plant
∂ Overview
∂ single shaft, multi shaft,
∂ clutch
∂ bearings
Electrical System
∂ Generator & transformer principles and types
∂ Voltage levels, switchgears, bus bars
∂ circuit breaker
∂ Excitation, SFC/SEE
∂ grid mode, island mode, black start, frequency stabilization
General Part
∂ Introduction
∂ KKS system
∂ Siemens customer documentation (overview)
Prerequisites
A working knowledge of basic power plant functions and the ability to interpret technical and operational
manuals is required.
Based on this training package all station employees can go to the next step of training program for their
particular job related training packages.
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Introduction
The power plant simulator course is designed to familiarize control room operators with the various features
of the DCS control system as its functions to control a simulated gas turbine power plant. Extensive and
repeated hands-on practice in normal plant start-up, operation, and shutdown procedures on a power plant
control simulator provides the vehicle for gaining the experience in controlling, recognizing and interpreting
the interactions between the various plant units. Upon completion of this training, the participants are
expected to be prepared to operate the power plant.
Course Contents
Simulated Power Plant Configuration
∂ Conditions of operation
∂ Simulation of operation
Introduction
Improvement of operation knowledge through intensive and interactive practice on power plant plant
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Course Contents
The following is covered in the course.
∂ Analysis of GT, ST, BoP and HRSG startup and shutdown behavior
∂ Handling of malfunctions during startup operation and shutdown
∂ Gas and steam turbine trip and restart
∂ System and components trips
∂ Gas turbine protection shutdown
∂ Selection of actual plant events based on Siemens power diagnostic
∂ Discussion of functional diagrams based on selected problems
∂ Analysis of trip logics and consequences
Prerequisites
Participation in the course Operation MMI Training is recommended.
Introduction
This interactive training is designed to track and manage problems in a systematic way. Handling of
abnormal scenarios and troubleshooting under stress is essential for power plant personnel. Manage risks,
protect investment, reduce accidents and stress related mistakes to keep your power plant running. Drill
supports plant safety by effective operation. Use state of the art plant simulators and realistic practical
cases. The training helps to avoid trips and reduces shutdown periods. Be back in commercial operation
ahead of others.
Course Contents
∂ Troubleshooting based on realistic scenarios
∂ Self-analyzing stressful situation and own behavior
∂ Supporting other people under stress
∂ Tools and guidelines for stress handling
∂ SPPA-T3000 features used for troubleshooting and reporting
∂ Practical applications in stressful environment
Prerequisites
Participation in the course Operation MMI Training is recommended.
Introduction
As the demand for operators continues to increase throughout the industry, we are faced with a shortage of
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experienced personnel. With the need for operating personnel, plants are being staffed with people who
need more guidance and training attention than an operator who has previous power plant experience
and/or operation experience. Siemens has designed a support service that will provide an instructor to
assist the operation and partially maintenance personnel during the startup and commissioning phase of
the plant construction or for a plant currently in operation. An instructor will be available to support and
validate the actions of control room operators, equipment operators and maintenance personnel, as normal
day-to-day activities are conducted. The level of support will be customized to meet the individual plant
needs.
Course Contents
Course will consist of informal and impromptu onsite discussions and demonstrations.
Topics will cover the normal day-to-day operation and maintenance of customer plant systems during
equipment erection, startup/ commissioning phase or any trouble areas experienced at the plant.
Actual course contents conform to equipment and system availability as well as customer requirements.
Special Activities
Plant system operation and maintenance demonstrations may be supplemented by classroom instruction
as required.
Prerequisites
Participation in the course Operation MMI Training is recommended.
Introduction
The gas turbine daily preventive maintenance training is designed to teach operation and maintenance
personnel the concepts of preventive maintenance, routine inspections, and site equipment specific
preventive maintenance recommendations of the Siemens gas turbine and its associated systems. This
course will use a combination of classroom instruction and plant walkabouts. Upon completion of this
course, the participants are expected to be prepared for on-the-job training in plant preventive maintenance
procedures and development of the site preventive maintenance program.
Course Contents
The following topics are representative of those covered in the course. Actual course content is customized
to the specific plant configuration.
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Introduction
∂ Preventive maintenance philosophy
∂ Safety considerations
∂ Introduction to commissioning / operation
∂ Equivalent operating hours - EOH
∂ Overview gas turbine and auxiliary systems
Administration
∂ Service bulletins
∂ Technical advisories
∂ Trending parameters
∂ Maintenance records documentation
∂ Equipment
∂ History
Introduction
The power plant simulator training is designed to familiarize maintenance personnel with the various
features of the DCS control system as it functions to control a simulated gas turbine power plant. Extensive
and repeated hands-on practice in normal plant start-up, operation and shutdown procedures on a power
plant control simulator provides the vehicle for gaining the experience in controlling, recognizing and
interpreting the interactions between the various plant units.
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Course Contents
Simulated Power Plant Configuration
∂ Conditions of operation
∂ Simulation of operation
Introduction
The generator preventive maintenance training is designed to teach operation and maintenance personnel
the concepts of preventive maintenance, routine inspections and site equipment specific preventive
maintenance recommendations of the generator and its associated systems. Upon completion of this
course, the participants are expected to be prepared for on-the-job training in plant preventive maintenance
procedures and development of the site preventive maintenance program.
Course Contents
∂ Preventive maintenance philosophy
∂ Safety considerations
∂ Overview generator and auxiliary systems
∂ Operating hour counter
∂ System function overview
∂ Identify equipment requiring preventive maintenance
∂ Periodicity guidelines
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Introduction
The participant learn the basics of synchronous generators, to operate the protection devices, tasks of the
components, basics of different protective functions and testing of it with a secondary injection kit
(OMICRON) and primary testing (generator model), handling of the operation software DIGSI. Introduction
to commissioning issues.
Course Contents
∂ basics of synchronous generators
∂ numerical protection devices from Siemens
∂ description and tasks of protective functions and protection circuits
∂ introduction to the operating software DIGSI and Testuniverse
∂ introduction to the commissioning documentation
∂ Execution of a secondary injection test (OMICRON) with exemplary protective functions under use
of the commissioning documentation (instructions, check lists, wiring diagrams, parameter lists) at
generator / transformer protection cubicle.
∂ Execution of a primary test (generator model) with exemplary protective functions under use of the
commissioning documentation (instructions, check lists, wiring diagrams, parameter lists) at a
generator / transformer protection cubicle.
∂ Exercises to hardware customization of SIPROTEC-devices
∂ Exercises to firmware-updates of SIPROTEC-devices
Course Contents
SFC
∂ Basic of current source inverters
∂ Feedback control structure
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SEE EXCITATION
∂ Basic of power generator control
∂ Feedback control structure
∂ Hardware and print boards
∂ Start-up sequence and interlock
∂ Software tools
∂ Safety concept
∂ Operating and handling
∂ Service, commissioning and maintenance information and tools
∂ Usage of the manuals and handbooks
∂ Trouble shooting (if possible)
Introduction
On completion of this course, participants will be able to perform all activities required for
maintenance of the Siemens instrumentation and control (I&C) and the Automation System
used in power plants. They will learn how to detect and localize faults in the components of the
HMI system, eliminate these faults if applicable using simple inputs and use the hotline support.
Project-specific files in the Engineering System are also handled.
Course Contents
∂ Addressing of a Simatic CPU
∂ Starting up an application-/automation server
∂ Understanding and handling of dynamic FUP
∂ Simulation of binary and analog signals
∂ Fault analysis using diagnostic tools
∂ Tools for system analysis, administration, event handling
∂ Analysis of hardware and software errors
∂ Overview of controller functions
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Introduction
This course applies to I&C staff and Siemens personnel responsible for administrative
tasks in SPPA-T3000 plants or for commissioning. The participants will learn how to do
project-specific modification of the basic installation, as well as how to verify network
settings and to configure a thin client. The participant will learn how to install a SIMATIC
license and SPPA-T3000 license as well as perform the thin client back-up & restore
procedure. They will learn how to swap out archive data and to engineer management
proxies. Furthermore, the emphasis is on the integration of new S7 Automation Servers,
systems analysis and the basics of the SPPA-T3000 safety concept
Prerequisite
T3K Basic and Advanced Engineering Certificate
Course Contents
∂ Basics of network engineering and specific aspects of network administration
∂ Configuring thin clients
∂ Modifying the fault-tolerant application server during commissioning
∂ Functional principle of the time synchronization on SPPA-T3000 devices
∂ Integration of S7 automation server
∂ System analysis tools
∂ Theory of data archiving and handling of data storage
∂ Backup and restore concept for the SPPA-T3000
∂ Functional principle of online SPPA-T3000 upgrade and patch installation
∂ Safety requirements and their implementation through the SPPA-T3000 safety concept
∂ Installing network printers
8 Complementary Trainings
Target Group
This course is recommended for operation and maintenance personnel employed at the power plant.
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Course Contents
∂ WIN_TSplus tasks
∂ WIN_TSplus hardware
∂ WIN_TSplus software structures
∂ WIN_TSplus Introduction
∂ Hardware overview
∂ System configuration and structures
∂ Integration of WIN_TS plus
∂ Basic components
∂ User interfaces
∂ WinCC interface (general overview)
∂ WEB interface
∂ Operation statistics GT, ST
∂ I&C interfaces
∂ Data analysis tools
∂ Messhaus
∂ TurbineTrendViewer TTV
∂ TurbineDataExplorer TDE
∂ ProfiSignal Flight recorder
∂ Overview, data acquisition, software overview
∂ View life (real-time) data trends, read historical data
Conditions
∂ Location: web based
8.2 HSE
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Course Contents
∂ Administration including questionnaire
∂ Booking and assignment of participants
∂ Test & test analysis via internet
∂ Testing period: five working days
Course Contents
∂ Administration and questionnaire
∂ Booking and assignment of participants
∂ Test & test analysis via internet
∂ Period of test-availability: five working days
8.3.3 Five Days Operator Test – Based on remote power plant simulator
Course Contents
∂ Siemens auditor available during test period
∂ Test of all operational work steps to run an gas turbine power plant via simulation
∂ Test of critical situations e.g. trouble shooting via simulation
∂ Personal rotating test due to operational shift situation
Course Contents
∂ Siemens auditor available during test period
∂ Individual test of all operational issues to run an gas turbine power plant
∂ Test of cooperation between operation room and field
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9 Refresher Training
Target Group
This course is recommended for new operation and maintenance personnel employed since the last 3
years at the power plant.
9.1 FastRampUp & Qualification Training Package during Service Contract Phase
Course Contents
During the live time of a power plant new employee hiring is essential to act against fluctuation. To ramp up
these new personnel during contract period as fast as possible some training courses are necessary.
Classroom training
∂ Electrical principles, components and I&C
∂ Physics, thermodynamics and mechanics
∂ GT systems and auxiliaries
∂ ST systems and auxiliaries *
∂ BoP and HRSG system *
∂ Cooling systems *
Simulator training
∂ Alarm sequence display
∂ Trend analysis and reports
∂ Function diagrams and logic structures
∂ Fundamentals of plant and system operation
∂ Start up and shut down of the plant and its systems
∂ Basics of troubleshooting
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If the actual costs exceed the a.m. limits the difference shall be borne by the Customer.
11 General Considerations
11.1 Pre-Requisites of Training
The trainees have to be fluent in the English language (or any other language as agreed for the individual training) at least to such
degree that they are able to follow the lectures provided and read and answer the written tests.
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Classroom facilities and required audio/visual aids for training courses held at site as per detailed description Customer
below.
Interpreter(s) for consecutive translation of training lessons. Customer
Training infrastructure for training courses held in Germany Contractor
Transportation of the Purchaser’s personnel (air fare, car rental, train fare, etc.) to Germany. Contractor
Purchaser’s personnel pick-up from and return to the airport as well as any transportation within Germany that is Contractor
relevant to the course.
Lunch for Customer’s personnel on those days when training is held in Germany. Contractor
Accommodations for the Purchaser’s personnel while in Germany for training Contractor
Daily allowance for the Purchaser’s personnel while in Germany for training Customer
Customs clearance and payment of customs duties and related costs of training manuals etc. for trainings held
outside Germany Customer
For cases of using the WEB Simulator during training modules, which is specified at chapter 3, the following technical hard- and
software prerequisites need to be provided by the customer in the classroom at site:
∂ 1 projector with VGA input.
∂ 4 desktops and 8 screens (each computer with two screens attached) with Windows operating, Internet Explorer, Java,
firewall and antivirus installation (screen sizes to measure at least 15 inch, preferably larger) and Ethernet network access
∂ Fast internet access router or switch with 5 RJ45 Ethernet connection / cables or WiFi
∂ Minimum Speed of internet connection is on average 256kbit/s upload per thin client and 1 Mbit/s download per thin
client)
∂ Please see system requirements (OS, Browser and Java versions) on this website
∂ Our login portal is: https://crsp-fth.siemens.com/dana-na/auth/url_6/welcome.cgi
During classroom training the classes are held daily (5 days a week) and are limited to 7 training hours (1 training hour, i.e. 50 min
training and 10 min break) per day.
Training documentation for each of the absolved courses as well as a “Certificate of Attendance” will be handed out to each trainee.
Should one or more participants decide to terminate their participation during the course, the cost of the course still has to be borne by
the customer. Should the training not be fully booked up to the respective limit of participants by the customer, Siemens reserves its
right to fill up the vacancies with other trainees. The price and payment condition remain unchanged.
Contractor shall not be liable for a certain result or success of the trainings, courses or programs described in this document, Training.
Training materials are exclusively for the use of Customer's personnel for the operation and maintenance of the Power Plant and
resale or reproduction without Contractor's prior permission is expressly forbidden. No audio or video recording of training sessions is
permitted unless Contractor grants permission in advance.
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