NC and Master-CAM Exercises

Fonnat For N/C and CAM Laboratory Exercises

I Introduction
A. Nature ofprograr4 i.e., milling, tuming
B. Point-to-point, continuous patll multi axis simultaneous control
C. etc.

II Sequence of Operations
A. Tool usage sequence
B. Justification of sequerrce
C. Estimated machining time
D. Anticipated tool life with justification
E. etc.

III Tooling Used

A. Toolnumber
B. Tool or insert material and complete specification
C. RPM and feedrate calculations
D. etc.

Meferences
A. Provide full citation
B. Machinery's Handbook
C. Valenite tooling catalog
D. Ingersoll tooling catalog
E. etc.

Folder forN/C and CAM Lrboratory Exercises

The requirements for the folder are as follows:

1. New black or green vinyl 3-ring, spring clasp folder with a width of 1.5"
2. Name and course information to bs very neatly aod permanently indicated onthe
outside front cover (no paper/scotch tape or similar attachments)
3. Dividers neatly tlped or printed identiffing each exercise (e.g., N/C Exercise #1)
4. Exercises neatly 3-hole punched and inserted behind dividers
5. Previous exercises remain in folder

t2
 MFET 4210

Format for N/C or EZ- CAM Laboratory Exercises

I INTRODUCTION

A. Nature of Program, l.e. milling, turning

B. Point to point, continuous path, multi axis simultaneous control
C. etc

II SEQUENCE OF OPERATION

A. Tool usage sequence

B. Justification of sequence
C. etc

III TOOLING USED

A. Tool Number
B. Tool or insert material and complete specification
C. RPM and feed rate calculations
D. etc

IV REFERENCES

A. Provide Full citation

B. Machinery's Handbook
C. Etc

The following are to be submitted:

A. Cover sheet
B. Lab. Report sheet (1, ll, lll, lV)
C. Program sheet
D. Tooling sheet
E. Part Drawing or sketch (coordinate dimensioned)
F. Original Drawing

t2- A
 HYDRA-POINT PROGRAM SHEET

Tape No. Prepared By

Part No. Rev Date

12-B
 HYDRA-POTNT TOOLTNG SHEET

Tape No. Prepared By

Part No. Rev. Date

Zero Offset: rXr Axis 020OO rYr Axis 02000 Head Model: J

Operation Sp'indl e Feed Rate Tool Description

Feed RPM x Y

1,2- C
 lnstructions for N/e and Master-CAM Exercises

NC EXTRCTSE #1
1. Requirements: The folLowing are to be submitted:
a) ,program sheet (s)
b) tooling sheet
c) part drawing or sketch (coordinate dimensioned)
2. General- Notes: The program and tooling sheet must be neatly
printed or typed. The part drawing miy be a neat sketch; it need
not be a CA!.drawing. Be sure it is fuffy dimensioned using
coordinate dimenioning. Do not substitute tne exercise dratiing.
3. Tooling: Point-to-point drilling (2 tooLs)
a) #3 centerdrill
b) I/8 drill
NC EXERCXSE #2

1. Reguirements: The following are'to be submitted

a) program sheet (s)
b) tooling sheet
c) part drawing or sketch (coordinate dimensioned)
2. General Notes: The program and tooling sheet must be neatly
pri-nted or typed. The part drawing may be a neat sketch; it need
not be a CAD drawing. Be sure it is ful1y dimensioned using
coordinate dimenioning. Do not substitute the exercise dra*ing.
3. Tooling: Point-to-point drilling (3 tools) and straight line
milling (1 tool)
a) #3 centerdrj-ll
b) I/8 drill
c) 78 degree countersj_nk
d) 5/16 endmill

ug_EryEglsE_f 3

1. Requirements: The fol-lowing are to be submitted:

a) program sheet (s)
b) tooling sheet
c) part drawing sketch (coordinat.e dimensioned)
2. General Notes: The p-rogram and tooling
printed or, typed. The part drawing miysheet must be neatly
be a neat sketch; it need
not be a. CAD^drawing. Be sure it Ls tuUy dimensioned uling
coordj-nate dimenioning. Do not substitute ttre exercise Arariing.
3. Tooling; Milling (1 tool)
a) I/4 endmill (2 flutes)
1_3
 TNSTRUCTIONS FOR MAS-CAII4 EXERCISES

!4AS-CA}4 EXERCTSE #1

1. construct an orthographic pro j ection working drawi-ng;

convert view t.o an i sometric .
2 - Paramet.ers: all tool-s HSS
workpiece is SAE 77\6
3. Output fil-es (hardcopy) : postprocessed program
screen print of drawing
I4AS-CAM EXERCISE #2

1. construct an orthoqraphic pro j ection workj-ng drawing;

convert view t,o isometric.
2 . Parameters : all- tools HSS
workpiece is AISI 1018
3. Output fil-es (hardcopy) : postprocessed program
screen print. of drawing
!4AS-CAM EXERCISE #S

1. Construcl an orthographi-c proj ection working drawing:;

convert view to an isometric.
2.Parameters: all tool-s HSS
workpiece is AL 606I T-6
postprocess for Fanuc 10M controller
3. Output files (hardcopy) : postprocessed program
(e codes and M codes)
screen print of tool paths

t4
I,TAS-CA}{ EXERCISE #A

l.Construct an orthographic projection working drawinq;

convert view to an isometri-c -

2 . Paxameters : all tools HSS

workpiece is AL 6061 T-6
3. Output fj-les (hardcoPy) : postprocessed program
(e codes and M codes )
screen print of tool- Paths

TVTAS-CA!4 EXERCISE #S

1. Construct an orthographic prolection workingr drawinq;

convert view to an isometric -
2 . Parameters : all- tools HSS
workpiece is an investrnent casting
( .025 overs :-ze) in AL 606I T-6
3. Output files (hardcopy) : postprocessed program
(G codes and M codes)
screen print of t.ool Paths

MAS-CAM EXERCTSE #6

l.ConsLruct an orthographic projection working drawing;

convert. view to an isometric -
2 . Parameters : all tools HSS
workpiece is an investment casting
( .025 oversize ) in AL 606L T- 6
3. Output f iles (hardcoPy) : postprocessed progiram
(e codes and M codes)
screen Print of tool Paths

15
r'reS-CeM gXEnCfSg #7

1. construct an orthogrraphic proj ection worki-ng drawing;

convert view to an isometric.
2. Specify curve to profi-le exterior of part.
3. Parameters: all- tools HSS
workpi-ece is AL 6061, T-6
4 . Output f iles (hardcopy) : postproces sed prog.ram
(g codes and M codes)
screen print of tool paths
f"IAS-CAII{ EXERCISE #8

1- Construct an orthographic proj ection working drawing;

convert. view to an isometric.
2. Specify curves to rough out the part with repetitive
passes, proflle exterior of part, machine thread
relief, and cut thread.
3 . Parameters: all tools HSS
workpiece is AfSf J'020
4-Output fil-es (hardcopy) : postprocessed program
(e codes and M codes)
screen print of tool- paths
MAS-CAII{ EXERCISE #9

1. Construct an ort.hographic proj ection working drawing;

convert. view to an isometric.
2. Specify curves to rougrh out the part v,rith repeti-tive
passes/ profile exterior of part, machine thread
relief, and cuL thread.
3. Parameters: all tools HSS
workpiece is AL 6063
4 - Output files (hardcopy) : postprocessed program
(g codes and M codes)
screen print of tool- paths

16
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2, ALL DECI|,IAL DIMTNSIONS +/_ , gg2 DATET
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2, ALL BEIIMAL DII1TNSIONS */- ,0fr2 01111t11

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2, ALL DECIMAL NI|4TN$1CIN5 +i- , nfrz 01t11t11

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2, ALL IECIMAL DII"1[N5]ONs +T- , fl02 01 r11 /11

3, ALL ANGII []tr'4[NSINNS +/- I [[GRtI Mlas-CAM EXERSIZE # 4

NRA}IING NUflBERI

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2, AtL DECIMAL D]I"ITNSIONS +/- ,902
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2, ALt DECIIYIAL NII'1[N5]ONS +U- ,ilfr7 01t11t11
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2, ALL DECII"IAL DII4TNSION5 +/- ,gg2 01t11t1l
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TO A BEPTH OF .,2 []EPART|,1TNT DF ENGINEERING TTTHNOLOGY
STUoENT NAilEr pRF DATET
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2. DRILL HOLES (. I25 ) IN SEOUENIE SPECIFIEt]
PART N^ilEr I]RI\IIING NU}IBERI
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UN I VERS I TY t]F NORTH TIXAS
X AXIS AND.2OO OFFSET FRt]l4 Y AXIS.
DEPARTMENT OF INGINEERING TECHNOLOGY
STUDENT NAI'IEI

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2 PLAIES

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4.6a I UN I VERS I TY OF NORTH TEXAS

DEPARTMENT OF ENGINEERING TETHNOLOGY
STUDENT NAilEs UATE'
NI]TE: I/2' ALUI'IINUI'I PLATE PRF ar / fi/ rJ.
I/?' DIA, ENDMILL
TIRTULAR 14ILI-IN6 I{/ CUTTER ECIMPENSATIt]N
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Table 7.1 ComPensaElve amount
R=\,/64 R=1,/32 R=3,/64 R=\,/ L6

X .00014 .00027 .00041 .00054 z

00' 30' 89'30'
z .01556 .031i 1 .04667 .06223 X

X .00027 .00054 .00081 .00i08 z

01' 00' 89' 00'
Z .01549 .03098 .04647 .06195 X

X .00040 .00081 .00121 .00r62 Z

01" 30' 88" 30',
z .01542 .03084 .04626 .06168 X

X .00054 .00107 .00161 .00214 z

02" 00' BB" OO'
Z .01535 .03070 .04606 .06141 X

X -00067 .00133 .00200 .00267 z

02" 30', 87' 30'
Z .01528 .03057 .04585 .06114 X

X .00080 .00r59 .00239 .00319 z

03" 00' 87" 00'
z .01522 .03043 .04564 .06086 X

X .00093 .00185 .00278 .00371 z

03" 00' 96'p 30'
z -01514 .03030 .04544 .06059 X

X .00105 .002r I .00316 .00422 z

04" 00' 86' 00'
z .0r508 .03016 .04524 .06032 X

X .00118 .00236 .00354 .00473 z

04" 30',
g5'30'
z .01501 .03002 .04503 .06004 X

X -00131 .00261 .00392 .00523 z

05" 00' 85' 00'
Z .01494 .02989 .04483 .05977 X

X .00143 .00286 .00430 .00573 z

05" 30' 84" 30',
Z .01487 .02974 .04462 .05950 X

X .00156 .0031 I .00467 .00622 z

06" 00' 84' 00'
z .0r481 .02961 .04442 .05922 X

X .00i68 .00336 .00504 .00672 Z

06" 30' 93" 30',
z .01474 .02948 .0442t .05895 X

x .00180 .00360 .00540 .00720 Z

07" 00' 93" 00'
z .0t467 .02934 .0440r .05868 X

X .00192 .00384. .00577 .00769 Z

07" 30' 82" 30'
z .01460 .02920 .04380 .05840 X

X .00204 .00408 .00613 .008r7 z

08" 00' 92" 00'
z .0i453 .02906 .04360 .05813 X

X .002 i 6 .00432 .00648 .00864 z

08" 30' 81' 30'
z .01446 .02893 .04339 .05786 X

X .00228 .00456 .00684 .00912 z

09'00' Bl'00'
z .01440 .02879 .04319 .05758 X

35
 R=I/64 | n=t,zSZ R=3/64 R=1./L6
X .00240 .00479 .00719 .00959 z
09" 30' 80" 30'
z .01433 .02865 .04298 .05731 X
X .00251 .00503 .00754 .01006 z
l0' 00' 80" 00'
z .01426 .02852 .04277 .05703 X
X .00263 .00526 .00789 .01052 z
10" 30' ?9" 30',
z .014 r9 .02838 .04257 .05676 X
X .00274 .00549 .00823 .0109B z
11" 00' 79'00'
z .0r4r2 .02824 .04236 .05648 X

X .00286 .00572 .00858 .01144 Z

11" 30' 78" 30'
z .0 i405 .02810 .04215 .0562t X
X .00297 .00594 .00892 .01189 Z
12" 00' 78" 00',
z .01398 .02797 .04194 .05593 X
X .00308 ,006r7 .00925 .07234 z
L2" 30' 77" 30',
L .01391 .02783 .04t74 .05566 X

X .00320 .00639 .00959 .01279 z

13'00' 77" OO'.
z .01384 .02769 .04 i53 .05538 X

X .00331 .00661 .00992 .0r323 z

13' 30', 76" 30',
z .01378 .02755 .04133 .05510 x
x .00342 .00683 .01025 .01367 z
14" 00' 76" A0'
L ,01371 .02741 .04t12 .05483 X
X .00353 .00705 .01058 .01411 z
14" 30', 75" 30',
z .01364 .02727 .04091 .05454 X
X .00364 .00727 .01091 .01454 z
15" 00' 75" 00'
Z .01357 .02714 .04070 .05427 X
X .00374 .00749 .0 i 123 .01497 z
15" 30', 74" 30',
Z .01350 .02700 .04050 .05399 X

X .00385 .00770 .01155 .01540 t

16' 00' 74" 00'.
z .01343 .02686 .04029 .05372 X

X .00396 .00791 .01187 .01583 z

Ib JU 73'30',
z .01336 .02672 .04008 .05344 X

X .00406 .00813 .0r2t9 .01625 z

17" 00' 73" 00'
z .01329 .02658 .03987 .053 r 6 X

X .00417 .00843 .01250 .01667 z

17'30', 72" 30'
z _01322 .02644 .03966 .05288 x
X .00427 .00854 .01282 .01709 Z
lB" 00' 72" 00'
z .0 13 15 .02630 .03945 .05260 X

36
 R=t,/eq R=r,/32 R=3,/64 R=1,/16
X .00438 .00875 .01313 .01751 z
18" 30'
?1" 30'
z .01308 .02616 .03924 .05232 x
X .00448 .00896 .0r344 .0r792 Z
19' 00'
7r" 00'
z .01301 .02602 .03903 .05204 X

X .00458 .00916 .01374 .01833 z

70" 30'
19' 30',
.05176 X
Z .01294 .02588 .03882

x .00468 .00937 .01405 .0t874 z

20" 00' 70" 00'
z .01287 .02574 .03861 .05148 X

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X 69" 30'
20" 30' .05120 X
L .01280 .02560 .03840

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21" 00' 69" 00'
z .ot273 .02546 .03819 .05092 X

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68" 30',
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Z .01266 .02532 .03798

X .00509 .010r7 .0t526 .02034 z

22" 00' 6g'00'
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z .01259

x .00518 .01037 .01555 .02074 z

22" 30' 67" 30',
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z
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23" 00'
67' 00'
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z .01244
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23" 30'
66' 30',
z .01237 .02474 .03712 .04950 X

x .00548 .01096 .01643 .02191 z

24" 00' 66' 00'
Z .01230 .02461 .03691 .04922 X

x .00557 .01 I 14 .01672 .02230 z

24" 30' 65" 30'
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25" 00' 65' 00'
z .01216 .02432 .03648 .04864 X

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X
25" 30' 64' 30'
z .01209 .fr24r8 .03627 .04836 X

X .00586 .01172 .01758 .02344 z

26" 00' 64" 00'
z .0t202 .02404 .03605 .04807 X

X .00596 .01191 _01758 .02382 z

26' 30'
63" 30'
z .01194 .02389 ,03584 .04778 X

x .00604 .01210 .0r787 .02420 z

27" A0'
63" 00'
z .01187 .02374 .03562 .04750 X

37
 R=1,/M R=1,/32 R=3/64 R=L,/L6
x .00614 .0r229 .01843 .02457 z
27'30' 62" 30',
z ,01lB0 .02360 .03540 .a472r x
X .a0624 .01247 .0l87r .02494 z
28'00' 62" 00'
z .01173 .02346 .03519 .04692 X

X .00633 .01266 .01899 .02532 z

28'30' 61" 30',
z .01166 .02331 .03497 .04663 x
X .00642' .01284 .01926 .02568 z
29" 00' 61'00'
z .01158 .023t7 .03475 .04634 X

X .00651 .01303 .01954 .02605 z

29'30' 60" 30'
z .01151 .02302 .03453 .o4604 X

X .00660 .01321 .01981 .02642 Z

30' 00' 60" 00'
z .01144 .02288 .03431 .04575 X

X .00669 .01339 .02008 .02678 z

30" 30', 59' 30',
L .01137 .02273 .03410 .04546 X

x .00678 .01357 .02035 .02714 z

31" 00' 59" 00'
z .ort29 .02258 .03388 .04517 X

X .00687 .0t374 .02062 .02750 z

31'30', 58" 30',
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X .00696 .01393 .02089 .02786 z

32" 00' 58" 00'
z .01114 .02229 .03343 .04458 X
X .00705 .014r 1 .o2rt6 .0282L z
32" 30', 57" 30',
z .01107 .02214 .0332r .04428 X

X .00714 .0r428 .02143 .02857 z

33' 00' 57'00'
z .01100 .02199 .03299 .04399 X
X .00723 .01446 .02169 .02892 z
33' 30', 56" 30'
z .01092 .02t84 .03277 .04369 X
X .00732 .01463 .02 r95 .02927 z
34' 00' 56" 00'
z .01084 .02170 .03254 .04339 X
X .00740 .01481 .02221 .02962 z
34'30' 55" 30',
z .01077 .02r54 .03232 .04309 X
X .00749 .01498 .02247 .02996 z
35' 00' 55" 00'
z .01070 .02r40 .032i0 .04279 X

x .00?8s .01516 .022t3 .03031 z

35'30', 54' 30'
z .01062 .02124 -03187 .04249 x
X .00766 .01533 .02299 .03065 Z
36' 00' 54" 00'
z .01054 .02110 .03164 .04219 X

3B
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. 36' 30', 53'30',
z .01047 .02094 .03t42 .04189 X
X .00783 .0i567 .02350 .03134 z
37' 00' 53'00'
Z .01040 .02079 .03119 .04159 X
X .00792 .01584 .02376 .03168 Z
37" 30' 52" 3A'
z .01032 .02064 .03096 .04128 X
X .00800 .01601 .02401 .03202 z
38" 00', 52" 00'
Z .0r024 .02049 .03073 .04098 X
X .00809 .01618 .02427 .03235 Z
38" 30', 51" 30',
z .01017 .02034 .03051 .04067 X

X .008 r 7 .01634 .02452 .03269 z

39" 00' 51' 00'
Z .01009 .02018 .03028 .04037 X

X .00826 .01651 .02477 .03302 z

39" 30', 50'30'
z .01002 .02003 .03004 .04006 X
X .00834 .01668 .02502 .03336 z
40" 00' 50" 00'
z .00994 .01988 .0298r .03975 x
X .00842 .01684 .02527 .03369 z
40" 30' 49'30',
z .00986 .01972 .02958 .03944 X
X .00850 .0170r .0255r .03402 z
4r" 00' 49" 00'
z .00978 .01957 .02939 .03913 x
X .00895 .0r717 .02576 .03434 z
4l' 30' 48'30',
z .00971 .01941 .029t2 .03882 X
X .00867 .0t734 .02600 .0346? Z
42" 00' 48'00'
z .00963 .01925 .02888 .03851 X

X .00874 .01?50 .02624 .03500 z

42" 30' 47" 30'
z .00954 .01910 .02864 .03820 X
X .00883 .01766 .02649 .03532 z
43'00' 47" 00'
z .00947 .01894 .02841 .03788
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43" 30', 46' 30',
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X .00899 .01799 .02698 .03597 z
44" 00' 46' 00'
z .00931 .01862 .02794 .03724 X
X .00907 .018i4 .02722 .03629 z
44" 30', 45' 30',
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X .00915 .01831 .02746 .03661 z
45' 00' 45'00'
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