Professional Documents
Culture Documents
8 - 105.07 e
6 4
7 7
15 16
2
1
13
Main drive Auxiliary drive
14
1 Main motor 9 Internal combustion engine
12
2 Flexible coupling with brake drum 10 Centrifugal clutch
3 Double shoe brake 11 11 Electrical auxiliary motor
5
4 Main gear box 12 Centrifugal clutch / brake
5 Lubricating oil system 10 13 Auxiliary gear box
6 Flexible coupling 14 Flange pump
7 Pinion gear 9
15 Free - wheel
8 Gearwheel guard 16 Flexible coupling
Either single, double or triple reduc- One special feature of the gear drive, as a single drive with two pinions,
tion gearboxes are used, depending is that it can operate with only one main motor. This type of drive is often
on the torque to be transmitted. used to increase productivity using the existing girth gear.
These are the most common types This variant, which was developed by KHD Humboldt Wedag, has two
of drive for rotary kilns because positive advantages:
they have a high degree of efficiency • no additional foundation is necessary for a second drive unit
and long-term economical design. • each pinion transmits precisely half of the torque
KHD Humboldt Wedag ZAB Zementanlagenbau GmbH & Humboldt Wedag India Private Ltd. KHD Humboldt (Shanghai)
GmbH Industrietechnik & Service GmbH Espire Campus International Industries Ltd.
Colonia - Allee 3 Brauereistraße 13 A - 41, Mohan Co - op Estate, Office Beijing Guo Ji Da Sha 25 - A
51067 Cologne / Germany 06847 Dessau / Germany Mathura Road 19, Jiangou Menwai Dajie
Phone +49 221 6504 0 Phone +49 340 5029 0 New Delhi - 110044 / India Beijing / PR China
Phone +91 11 4210 1100 Phone +86 10 6500 4101
Humboldt Wedag, Inc. OOO KHD Humboldt Engineering KHD Humboldt Wedag Rep. Humboldt Wedag SA (Pty) Ltd.
400 Technology Parkway Mjasnizkaja ul., 24 / 7 Iran Branch Office 36 Wankel Street, Jet Park
Norcross GA 30092 / USA Office 108 3rd Floor, No. 244 Boksburg, 1459 / South Africa
Phone +1 770 810 7315 Moscow 10100 / Russia Navak Building, Africa Avenue, Phone +27 11 397 4660
www.khdhumboldt.com
Phone +7 495 9233480 Tehran 15186 / I.R. Iran
Phone +98 21 8888 9880
1
2
PYRORAPID ® kiln
1
2
3
3-station-kiln
PYRORAPID ® kiln
1
2
3
3-station-kiln
shell is optimized for minimum either the front or back side of the shifts in the position of the kiln due 6 Spring-loaded segment seal
7 Spring 2
stress and deformation. The shell kiln hood. A large door opening to the influence of temperature and
8 Lever
plate thickness changes with corre- permits easy access to the kiln and longitudinal movement, as well as
sponding shell stresses, which enables the use of portable convey- any possible "deformations" to the
are determined from bending and ors for servicing. kiln shell. This also prevents false
tangential shell stress loads. This air infiltration in the kiln.
6
ensures optimal safety to material We know what we’re The pressure forces 4
4
The kiln outlet area
with spring-loaded
segment seal.
1 Outlet segments
2 Bracket
3 Brick retaining ring
4 Kiln tube
5 Cooling ring
6
6 Kiln hood 7
7 Spring-loaded segment seal
It’s what’s inside that counts 1 Inlet chamber
2 Brick retaining dish, air - cooled
3 Kiln tube
In order to ensure a long service ment. Depending on the layout, Both types of seals are designed to 4 Conical inlet ring
life of the refractory lining, the kiln there is a tertiary air take-off on ensure a continuous seal despite 5 Scoop ring, air - cooled
1
shell is optimized for minimum either the front or back side of the shifts in the position of the kiln due 6 Spring-loaded segment seal
7 Spring 2
stress and deformation. The shell kiln hood. A large door opening to the influence of temperature and
8 Lever
plate thickness changes with corre- permits easy access to the kiln and longitudinal movement, as well as
sponding shell stresses, which enables the use of portable convey- any possible "deformations" to the
are determined from bending and ors for servicing. kiln shell. This also prevents false
tangential shell stress loads. This air infiltration in the kiln.
6
ensures optimal safety to material We know what we’re The pressure forces 4
4
The kiln outlet area
with spring-loaded
segment seal.
1 Outlet segments
2 Bracket
3 Brick retaining ring
4 Kiln tube
5 Cooling ring
6
6 Kiln hood 7
7 Spring-loaded segment seal
The roller bearing in indefinable changes to the ratio the roller to an optimal position in motion of the rotary kiln is hydrauli-
of forces. This controlled absorption relation to the tire by way of the cally controlled. The hydraulic thrust
of the axial forces is easy to recog- linear adjustment of the bearing roller mechanism counteracts the
nize at all times. It helps to preci- block. forces which are generated by
sely adjust the bearing position and the slope of the kiln. It operates
to make any necessary corrections No fear of contact automatically and is controlled by
during operation. One special ad- In order to ensure uniform use of non-contact measurement.
vantage is that it offers the opportu- the contact surfaces between tires
nity, in the event of changed linear and supporting rollers, as well as
expansion of the kiln shell, to return the girth gear and pinion, the axial
The pressure’s on the hydraulic thrust roller mechanism KHD Humboldt Wedag offers various types of drives for kilns opera-
tion, depending on the application. We differentiate between form-fit
Always up to date drives (pinion / girth gear) for all kilns with two and three stations and
friction drives (roller / tire) for kilns with two stations.
The forged rollers and cast tires contact pattern between the tire station kiln during operation, the Single drive with two pinions
have solid rectangular profiles. and rollers. system is equipped to do so. The This is where the power is
They are manufactured without extremely robust and solid The drive units consist of the main and auxiliary drive. Variable speed AC or DC motors are used as drive
Based on a very simple principle
relief or drilled holes to ensure that with nearly no weld seams: construction of the be- motors. The auxiliary drive is furnished with an electric motor and / or a combustion engine. In conjunction with
the tyre fastening.
no notch stresses or stress concen- aring arrangement, multi-stage or planetary gearboxes and elastic, practically maintenance-free couplings, the drives offer maximum
trations occur. The tires of the kiln with double slide operational safety and outstanding efficiency.
are designed according to Nies The sophisti- bearing blocks The gear drive
The pressure’s on the hydraulic thrust roller mechanism KHD Humboldt Wedag offers various types of drives for kilns opera-
tion, depending on the application. We differentiate between form-fit
Always up to date drives (pinion / girth gear) for all kilns with two and three stations and
friction drives (roller / tire) for kilns with two stations.
The forged rollers and cast tires contact pattern between the tire station kiln during operation, the Single drive with two pinions
have solid rectangular profiles. and rollers. system is equipped to do so. The This is where the power is
They are manufactured without extremely robust and solid The drive units consist of the main and auxiliary drive. Variable speed AC or DC motors are used as drive
Based on a very simple principle
relief or drilled holes to ensure that with nearly no weld seams: construction of the be- motors. The auxiliary drive is furnished with an electric motor and / or a combustion engine. In conjunction with
the tyre fastening.
no notch stresses or stress concen- aring arrangement, multi-stage or planetary gearboxes and elastic, practically maintenance-free couplings, the drives offer maximum
trations occur. The tires of the kiln with double slide operational safety and outstanding efficiency.
are designed according to Nies The sophisti- bearing blocks The gear drive
7 7
15 16
2
1
13
Main drive Auxiliary drive
14
1 Main motor 9 Internal combustion engine
12
2 Flexible coupling with brake drum 10 Centrifugal clutch
3 Double shoe brake 11 11 Electrical auxiliary motor
5
4 Main gear box 12 Centrifugal clutch / brake
5 Lubricating oil system 10 13 Auxiliary gear box
6 Flexible coupling 14 Flange pump
7 Pinion gear 9
15 Free - wheel
8 Gearwheel guard 16 Flexible coupling
Either single, double or triple reduc- One special feature of the gear drive, as a single drive with two pinions,
tion gearboxes are used, depending is that it can operate with only one main motor. This type of drive is often
on the torque to be transmitted. used to increase productivity using the existing girth gear.
These are the most common types This variant, which was developed by KHD Humboldt Wedag, has two
of drive for rotary kilns because positive advantages:
they have a high degree of efficiency • no additional foundation is necessary for a second drive unit
and long-term economical design. • each pinion transmits precisely half of the torque
KHD Humboldt Wedag ZAB Zementanlagenbau GmbH & Humboldt Wedag India Private Ltd. KHD Humboldt (Shanghai)
GmbH Industrietechnik & Service GmbH Espire Campus International Industries Ltd.
Colonia - Allee 3 Brauereistraße 13 A - 41, Mohan Co - op Estate, Office Beijing Guo Ji Da Sha 25 - A
51067 Cologne / Germany 06847 Dessau / Germany Mathura Road 19, Jiangou Menwai Dajie
Phone +49 221 6504 0 Phone +49 340 5029 0 New Delhi - 110044 / India Beijing / PR China
Phone +91 11 4210 1100 Phone +86 10 6500 4101
Humboldt Wedag, Inc. OOO KHD Humboldt Engineering KHD Humboldt Wedag Rep. Humboldt Wedag SA (Pty) Ltd.
400 Technology Parkway Mjasnizkaja ul., 24 / 7 Iran Branch Office 36 Wankel Street, Jet Park
Norcross GA 30092 / USA Office 108 3rd Floor, No. 244 Boksburg, 1459 / South Africa
Phone +1 770 810 7315 Moscow 10100 / Russia Navak Building, Africa Avenue, Phone +27 11 397 4660
www.khdhumboldt.com
Phone +7 495 9233480 Tehran 15186 / I.R. Iran
Phone +98 21 8888 9880