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JOURNAL OF PETROLEUM TECHNOLOGY • www.spe.

org/jpt JANUARY 2017


JA N UA RY 2 0 1 7 • VO LU M E 69, N U M B E R 1
JOURNAL OF PETROLEUM TECHNOLOGY

EOR PERFORMANCE AND MODELING


MATURE WELLS AND FIELD REVITALIZATION
WELL INTEGRITY AND WELL CONTROL
DECOMMISSIONING AND ABANDONMENT
FEATURES
SPE Technical Directors on Surviving the Downturn
The Grand Challenge of Carbon Capture and Sequestration
Transforming the Industry
SLOW-MOVING
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CONTENTS
Volume 69 • Number 1

14 GUEST EDITORIAL • INDUSTRY TRANSFORMATION


TAKES MANY FORMS
The oil and gas industry has historically delivered incredible
engineering feats that are impressive in innovation and sheer
physical and budgetary scale. The downturn provides an
opportunity for transformation from an industry that has been
heavily project-focused to one that is geared to delivering
standardized products designed to be flexible for a range of
projects and operating conditions.
19 TECHNOLOGY UPDATE • PREVENTING EMULSIONS
BY MITIGATING SOLIDS
Approaches to integrated investigative testing and root cause
identification are discussed to prevent solid emulsions from
stabilizing to impair flowlines and other field infrastructure.
30 ENGINEERS NEED TO LEARN FROM HISTORY
BECAUSE THE INDUSTRY TENDS TO REPEAT IT
SPE’s technical directors offer advice on how to get through the An artistic rendition of a
current bad times, which are not so different than when they got nanoparticle. The development
in the business. of nanotechnologies for oil and gas
has been building momentum for
34 INDUSTRY AND ACADEMIA CONTINUE WORKING several years and products that
can be used in a reservoir-wide
ON BIG IDEAS FOR NANOTECHNOLOGY application may be just around
A number of ongoing industry research projects are developing the corner. Source: Getty.
nanoparticles that work at the reservoir level and for fluid
treatment. Though they may be a few years away from finalization,
these efforts highlight nanotechnology’s increasingly sophisticated
and growing application scope for oil and gas operations.
39 THE GRAND CHALLENGE OF CARBON CAPTURE DEPARTMENTS
AND SEQUESTRATION
Authored by the steering committee and at-large members of 6 Performance Indices
the SPE Carbon Dioxide Capture and Utilization and the SPE R&D 8 Regional Update
technical sections, this article is a summary of the 2016 follow-up 10 President’s Column
paper on carbon capture and sequestration, one of the five grand
12 Comments
challenges to the industry identified by the SPE R&D Committee
in 2011. 16 Technology Applications
22 E&P Notes
75 AIME LEGACY CONTINUES TO BENEFIT SPE AND 77 People
OTHER MEMBER SOCIETIES
78 Professional Services
The American Institute of Mining, Metallurgical, and Petroleum
Engineers (AIME) is the parent organization of SPE. AIME fulfills its 79 Advertisers’ Index
legacy by supporting member societies’ programs and awards, and 80 SPE Events
by documenting the history of the industries and technologies.

An Official Publication of the Society of Petroleum Engineers. Printed in US. Copyright 2017, Society of Petroleum Engineers.
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TECHNOLOGY FOCUS
We give
you the
42 EOR PERFORMANCE AND MODELING
Omer Gurpinar, SPE, Technical Director of Enhanced Oil Recovery,
Schlumberger
superpowers
43 Proper Simulation of Chemical-EOR Pilots—A Real Case Study you’ve
45 Experimental and Numerical Studies of CO2 EOR in Unconventional
Reservoirs always
48 A Field Trial in a Carbonate Reservoir Using a Solvent-Based
Waterflood Process
dreamed of.
Introducing the world’s
50 MATURE WELLS AND FIELD REVITALIZATION
Jesse Lee, SPE, Chemistry Technology Manager, Schlumberger first X-Ray technology
51 Tapping Difficult Oil in a Giant Carbonate Field in Qatar
for oil wells.
VISURAY’s revolutionary VR90 ®
54 New Technology in a Mature East Malaysian Field not only finds downhole blockages
56 Use of Modern Reservoir Characterization in Mature Fields To Unravel faster, it lets you see 2D and 3D
Hidden Reserves reconstructions of the obstruction.
We’ll illuminate the problem, you’ll
59 WELL INTEGRITY AND WELL CONTROL eliminate the problem. Better yet,
Otto Luiz Alcantara Santos, SPE, Consultant you’ll eliminate downtime and
60 Mitigating Gas in Riser Rapid Unloading for Deepwater Dual-Gradient increase profitability.
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63 Next-Generation Kick Detection During Connections demonstration
66 Methodology and Array Technology for Finding and Describing visuray.com
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68 DECOMMISSIONING AND ABANDONMENT


Win Thornton, SPE, Vice President of Decommissioning, Global Projects
Organization, BP

69 Risk-Based Abandonment-Prioritization Strategy for Inactive Subsea Wells


71 A New Recommended Practice for Fit-for-Purpose Well Abandonment
73 Concurrent Decommissioning Method Enables Safer, Lower-Cost Process

VISURAY ION
X-RAY VIS

The complete SPE technical papers featured in this issue are available
free to SPE members for two months at www.spe.org/jpt.
www.interwell.com

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SPE BOARD OF DIRECTORS
SPE
thanks
OFFICERS SOUTH AMERICA AND CARIBBEAN
Anelise Quintao Lara, Petrobras
2017 President
Janeen Judah, Chevron SOUTH, CENTRAL, AND EAST EUROPE
Matthias Meister, Baker Hughes
2016 President

you!
Nathan Meehan, Baker Hughes SOUTH ASIA AND THE PACIFIC
Salis Aprilian, PT Badak NGL
2018 President
SOUTHWESTERN NORTH AMERICA
Darcy Spady, Broadview Energy
Libby Einhorn, Concho Oil & Gas
Vice President Finance
WESTERN NORTH AMERICA
Roland Moreau, ExxonMobil Annuitant
Andrei Popa, Chevron
REGIONAL DIRECTORS
TECHNICAL DIRECTORS
AFRICA Thank you to all of our 2016
Adeyemi Akinlawon, Adeb Konsult
DRILLING volunteers. Your support in the
Jeff Moss, ExxonMobil
CANADIAN League of Volunteers continues to
HEALTH, SAFETY, SECURITY, ENVIRONMENT,
Cam Matthews, C-FER Technologies shape the future of our industry.
AND SOCIAL RESPONSIBILITY
EASTERN NORTH AMERICA
Trey Shaffer, ERM
Joe Frantz, Range Resources

GULF COAST NORTH AMERICA


MANAGEMENT AND INFORMATION
J.C. Cunha
grazie
J. Roger Hite, Inwood Solutions
COMPLETIONS
MID-CONTINENT NORTH AMERICA
Jennifer Miskimins, Colorado School of Mines
Chris Jenkins, Independent Energy Standards
PRODUCTION AND FACILITIES
cпасибо
MIDDLE EAST
Khalid Zainalabedin, Saudi Aramco Hisham Saadawi, Ringstone Petroleum Consultants

NORTH SEA RESERVOIR DESCRIPTION AND DYNAMICS


Karl Ludvig Heskestad, Aker BP Tom Blasingame, Texas A&M University

NORTHERN ASIA PACIFIC DIRECTOR FOR ACADEMIA


Phongsthorn Thavisin, PTTEP

ROCKY MOUNTAIN NORTH AMERICA


Dan Hill, Texas A&M University
merci
Erin McEvers, Clearbrook Consulting AT-LARGE DIRECTORS

謝謝
RUSSIA AND THE CASPIAN Khaled Al-Buraik, Saudi Aramco
Anton Ablaev, Schlumberger Helena Wu, Santos Ltd.

gracias
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PERFORMANCE INDICES

WORLD CRUDE OIL PRODUCTION+‡ HENRY HUB GULF COAST NATURAL GAS SPOT PRICE‡

THOUSAND BOPD
6
O PEC MAY JUN JUL AUG
5 USD/million Btu
Algeria 1350 1330 1350 1350
Angola 1818 1823 1829 1833 4

Ecuador 556 550 545 550 3


Indonesia 845 851 845 841
2
Iran 4100 4120 4130 4150
Iraq 4355 4405 4415 4455 1

DEC

2016
JAN

FEB

MAR

APR

MAY

JUN

JUL

AUG

SEP

OCT

NOV
Kuwait1 2550 2570 2570 2570
Libya 285 330 310 250
Nigeria 1808 1938 1873 1913
Qatar 1537 1537 1537 1537
Saudi Arabia1 10340 10540 10670 10640 WORLD CRUDE OIL PRICES (USD/bbl)‡
UAE 2670 2820 2840 2840
Venezuela 2300 2280 2220 2210
APR MAY JUN JUL AUG SEP OCT NOV
TOTAL2 34724 35304 35344 35349
Brent 41.58 46.74 48.25 44.95 45.84 46.57 49.52 44.73

WTI 40.75 46.71 48.76 44.65 44.72 45.18 49.78 45.71


THOUSAND BOPD
NON-OPEC MAY JUN JUL AUG
Canada 2811 3112 3657 3854
China 3973 4034 3938 3874 WORLD ROTARY RIG COUNT†
Egypt 495 495 494 493

Mexico 2207 2213 2192 2179


REGION MAY JUN JUL AUG SEP OCT NOV
Norway 1608 1480 1762 1603
US 408 417 449 481 509 544 580
Russia 10440 10453 10254 10316
Canada 42 63 94 129 141 156 173
UK 992 898 979 837
USA 8882 8711 8693 8744 Latin America 188 178 186 187 189 183 181
Other3 12415 12511 12511 12194 Europe 95 91 94 96 92 87 97
TOTAL 43823 43907 44480 44094
Middle East 391 389 390 379 386 391 380
Total World 78547 79211 79824 79443
Africa 91 87 82 81 77 77 79
Asia Pacific 190 182 186 194 190 182 188
INDICES KEY
+
Figures do not include natural gas plant liquids. TOTAL 1405 1407 1481 1547 1584 1620 1678
1
Includes approximately one-half of Neutral Zone production.
2
Includes all current OPEC members.
3
From the October issue of JPT, the “Other” line item also includes
Argentina, Australia, Azerbaijan, Brazil, Colombia, Denmark, Equatorial
Guinea, India, Kazakhstan, Malaysia, Oman, Sudan, Syria, Vietnam, and WORLD OIL SUPPLY AND DEMAND‡
Yemen. Monthly production from these countries was listed individually
in previous JPT issues. Ongoing work on the US Energy Information
Administration (EIA) website is disrupting the regular updating of MILLION BOPD 2016
these countries’ production numbers. Additional annual and monthly
international crude oil production statistics are available at: Quarter 4th 1st 2nd 3rd
http://www.eia.gov/beta/international/.
† Source: Baker Hughes. SUPPLY 96.49 95.52 95.50 96.31
‡ Source: EIA.
Numbers revised by EIA are given in italics. DEMAND 94.26 94.18 95.29 96.16
Supply includes crude oil, lease condensates, natural gas plant liquids, biofuels, other liquids,
and refinery processing gains.

6 JPT • JANUARY 2017


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*Mark of Schlumberger. Copyright © 2017 Schlumberger. All rights reserved. 16-TS-226371


REGIONAL UPDATE

delineated, drilled, and tested, with a flow of Idemitsu, and Petoro continue to explore
AFRICA
6.44 MMcf/D achieved from the Lower Goru the region. If the project is approved,
Z Sound Energy’s TE-7 well at the Tendrara formation through a 32/64-in. choke. The work could begin in 2019 or 2020, OMV
license in Morocco has achieved initial flow company is the operator with a 95% interest Senior Vice President David Latin told a
rates that the company called “significantly in the well. Government Holdings owns the conference recently.
better” than its estimates. The well, Sound’s remaining interest.
second on the license, was drilled to an Z Chevron has started production at
11,348-ft measured depth and an 8,566-ft the Alder field in the North Sea offshore
vertical depth. An initial, unstimulated
AUSTRALIA/OCEANIA Scotland, more than 40 years after the
openhole test of the first 28% of a discovered Z Quadrant Energy has successfully field’s discovery. Alder is a single subsea
gross reservoir interval produced gas at tested the Roc-2 well in the Bedout Basin well tied back by a 17-mile pipeline to
a rate of 8.8 MMcf/D after 24 hours of offshore Western Australia. The well flowed the ConocoPhillips-operated Britannia
continuous flow through a 32/64-in. choke. at a maximum (equipment constrained) Platform, in which Chevron holds a 32.38%
Following the stimulation and test of the full rate of 51.2 MMscf/D of gas and 2,943 B/D working interest. With a design capacity of
interval, an extended well test was planned. of condensate from an 82-ft perforated 110 MMcf/D of natural gas and 14,000 B/D
interval at 14,435-ft water depth. The results of condensate, Alder is expected to ramp
Z Shell has initiated a two-well drilling of this and other recent successful wells up production over the coming months.
program in blocks 1 and 4 of the Mafia Deep show significant potential in this largely Chevron is the operator with a 73.684%
basin offshore Tanzania. Drilling is taking unexplored, relatively shallow-water area, interest, with ConocoPhillips holding
place in water depths of up to 7,545 ft, with the company said. Quadrant is the operator the remainder.
the company and its joint-venture partners of Roc-2 with an 80% interest. Carnarvon
Pavilion Energy and Ophir Energy investing Petroleum holds the remaining share.
almost USD 80 million in the program.
MIDDLE EAST
The two wells will meet the remaining Z Wintershall has spudded SH-6 well, the
requirements in the exploration licenses
EUROPE first offshore well in Abu Dhabi’s Shuwaihat
issued by the Tanzanian Ministry of Energy Z Lundin has made a discovery at the sour gas and condensate field. The company
and Minerals. Neiden 7220/6-2R well in Production drilled the field’s first onshore well, SH-5, in
License (PL) 609 of the southern Barents July 2015. A third well, SH-7, is planned for
Sea offshore Norway. The exploratory well offshore development. The field is being
ASIA encountered a gross 100-ft hydrocarbon developed in partnership with Abu Dhabi
Z Lukoil has produced oil from a third column, with 68 ft of oil and 32 ft of natural National Oil Company and OMV, with
well at the Vladimir Filanovsky field in gas, in a Permian carbonate target. Gross Wintershall as the operator.
the northern Caspian Sea. The flow rate resource estimate for the discovery is
is approximately 22,000 B/D of oil with between 25 million and 60 million BOE. The
total field production amounting to almost company is the operator with a 40% interest
NORTH AMERICA
66,000 B/D, the company said. Located in PL609, with DEA (30%) and Idemitsu Z Eni received approval from Mexican oil
about 136 miles from the city of Astrakhan, (30%) holding the remainder. and gas regulator La Comisión Nacional de
the shallow-water field is the second Hidrocarburos for a USD-177 million work
commissioned by the company in the Z EnQuest has achieved first oil from program to drill on three offshore blocks
Caspian’s Russian sector. the Scolty/Crathes project in the United for which the company won a production-
Kingdom North Sea, approximately 100 miles sharing contract in 2015 bidding. The
Z Petronas has begun gas production from northeast of Aberdeen. Scolty and Crathes program covers activities through 2017
the world’s first floating liquefied natural are light oil fields that collectively hold an at the shallow-water Amoca, Mizton, and
gas (FLNG) facility, the PFLNG SATU, at the estimated 15 million bbl of technical gross Tecoalli fields in the southern Gulf of Mexico.
Kanowit field offshore Malaysia’s Sarawak oil reserves. The development plan consists The fields hold an estimated 196 million bbl
state. The first-gas milestone marked the of two single horizontal wells tied back by in remaining oil resources.
onset of commissioning and startup for a subsea pipeline to the EnQuest-operated
the FLNG facility, preceding commercial Kittiwake Platform. The company and MOL
production and initial cargo shipment. The each hold 50% interests in the Scolty/Crathes
SOUTH AMERICA
facility is fitted with an external turret for project, which is operated by EnQuest. Z Range Resources successfully spudded
operating in water depths of 229 ft to 656 ft. the QUN 160 development well in Trinidad’s
It will extract gas through a flexible subsea Z OMV’s Wisting discovery in the Barents Morne Diablo field during November. Drilled
pipeline for the liquefaction, production, Sea, the northernmost find offshore Norway, to a depth of 2,600 ft, QUN 160 is a redrill
storage, and offloading of LNG at the field. could contain more than 1 billion BOE, the of the QUN 158 well and targeted the same
company said. That could make Wisting the Upper Cruse and Lower Forest sands as the
Z Oil & Gas Development Company largest discovery in the Norwegian Arctic. earlier well. Also in Trinidad, the company
has discovered gas at the Mithri No. 1 Preliminary recoverable reserves estimates was set to spud the GY218 SE well in the
exploration well in Pakistan’s Sindh range from 200 million to 500 million BOE. Beach Marcelle field during December. Range
Province. The discovery structure has been The company and its partners Statoil, is the sole interest holder in both fields. JPT

8 JPT • JANUARY 2017


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RISK AND REWARD

“Disruptive” Technology
Janeen Judah, 2017 SPE President

Following my theme for the year on Risk we are all living through, but also the global gas and LNG mar-
and Reward, let’s think about how dis- kets. Ten years ago, the US was expected to be a gas importer
ruptive technologies alter the risk/reward and companies built LNG import terminals to meet the demand.
balance. The term “disruptive technol- Now, LNG export terminals are being built to move US gas out
ogy” is usually attributed to the Harvard to world markets. Huge, unanticipated commercial swings
Business School professor Clayton Chris- occurred, all due to the application of an existing technology to
tensen in his bestselling 1997 book, The new formations. And, no one saw it coming.
Innovator’s Dilemma: When New Tech- The oil industry has a history of technology jumps, usually
nologies Cause Great Firms to Fail. Christensen defined disrup- triggered by hard times. When times are good, we concentrate
tive technology as a new emerging technology that unexpect- on keeping the rigs busy, staying ahead of the competition, and
edly displaces an established one. Disruptive technologies are “making hay while the sun shines.” Then oil price cycles down,
usually still unrefined, have performance problems, are not as commodities always do. Suddenly, both operators and ser-
widely known, and may not have a proven practical or com- vice companies have urgent new motivations, often of financial
mercial application. Disruptive technologies can significantly survival, to apply different methods to their businesses. We,
alter the course of our lifestyles, work, businesses, and even the too, often innovate out of desperation.
global economy. I love the colorful stories and entrepreneurial spirit of the
In 2013, McKinsey Global Institute published a list of the 12 early pioneers of the oil industry. Three large service companies
most potentially economically disruptive technologies. Think were founded by iconic pioneers: the Schlumberger brothers
about how life was before these advances: who applied mining technology to the new science of oil ex-
1. Mobile Internet ploration; Howard Hughes Sr., who commercialized the revo-
2. Automation of knowledge work lutionary invention of the cone bit; and my personal favorite,
3. Internet of Things Erle P. Halliburton. I still remember during my first year in the
4. Advanced robotics oil business, working in Midland, Texas, when my Halliburton
5. Cloud technology sales representative would take us to lunch and tell us bright-
6. Autonomous or near-autonomous vehicles eyed young engineers: “This lunch is on Erle P.” Who is Erle P.,
(cars, drones, etc.) I wondered?
7. Next-generation genomics Erle P. remains my favorite story of the early oil entrepre-
8. Next-generation storage, including batteries neurs. He didn’t invent oil well cementing, but he learned the
9. 3D printing trade in California and brought it to the oil fields of Oklahoma
10. Advanced materials and Texas. He was a tiny, chain-smoking, driven entrepreneur
11. Advanced oil and gas exploration and recovery who didn’t mind getting his hands dirty. He invented and tin-
12. Renewable electricity kered and visited his cementing crews in the field. He looked for
We’ve already seen the impact of some of these new technol- ways to improve tools and processes and improve customer ser-
ogies in the oil and gas business: cheaper, more robust sensors vice—classic hands-on entrepreneurship. Eventually Hallibur-
are multiplying; software is getting smarter, and I believe will ton added the innovation of hydraulic fracturing, and 50 years
mitigate some of the knowledge lost in the Big Crew Change; later it became the “new” disruptive technology.* Like many
and advanced materials continue to improve performance and of you, I’ll bet, I cringe every time I hear a reporter discuss the
resiliency in oilfield applications. McKinsey’s #11 singles out “new” technology of hydraulic fracturing. I’ll admit I’ve talked
advanced oil and gas technologies, and most agree that the back to the TV—we’ve been fracturing wells since the 1940s!
most disruptive oilfield innovation of the past 30 years has been
the application of advanced completion techniques in shales.
*Most histories attribute the first unsuccessful application of
Private ownership of minerals in the US enabled rapid commer- hydraulic fracturing to Stanolind Oil in the Hugoton, Kansas, gas
cialization of the country’s shale plays through hydraulic frac- field in 1947, and the first successful application to Halliburton
turing. This unforeseen innovation shook up the oil markets, as near Duncan, Oklahoma, in 1949.

To contact the SPE President, email president@spe.org.

10 JPT • JANUARY 2017


Entrepreneur Erle P.
Halliburton with his original
1920 mule-drawn oil well
cementing rig. Source:
Halliburton Company.

I join most others in attributing the disruption of the hy- failure. Why isn’t the oil and gas industry quick to innovate? I
draulic fracturing in shales to George P. Mitchell. The inno- attribute it to three factors:
vation came during hard times because Mitchell’s company 1. High cost of entry. Unlike tech, most oil and gas innova-
had significant holdings in the Barnett Shale region of north tions can’t start with a few guys and their laptops. We are in a
Texas, and oil was lingering in the USD 10/bbl range. Solution: highly regulated capital intensive business and joining the club
Apply existing technologies, fracturing and horizontal drill- is hard. Our data are owned by operators or governments and
ing, to zones that were not considered very productive. Next access is impossible, making it hard for outsiders to innovate in
step: A revolution. Entrepreneurship plus private ownership our industry.
of minerals=innovation. When I speak to students, I end my 2. Hard to quantify, especially for outsiders. New oil and
talk with stories of entrepreneurship. I am amazed at the rich gas innovations are hard to quantify. It’s easy to quantify the
people I know now, and most of them did not get where they number of apps that get first round funding, the number of
are by being employees of a big company. The truly financially new drugs that enter Phase 3 trial, and how many patents are
successful mostly took risks, started new businesses, and built awarded, but it’s difficult for an outsider to see early technolo-
their own fortunes. gies within oil and gas companies. Many innovations are joint
The 21st century version of the oilfield entrepreneurs of 100 developments between service companies and operators and
years ago are the tech startups, also with fascinating stories. My hard to attribute to any one company.
favorite history of the early inventors of the computer and tech 3. Most important—the high cost of failure. I think this is
industries is The Innovators: How a Group of Hackers, Genius- the real barrier to most oil and gas innovation. Failures are cost-
es, and Geeks Created the Digital Revolution by Walter Isaacson. ly and hard to fix. Some failures are spectacular with both eco-
He includes chapters on lesser-known pioneers of the computer nomic and environmental impacts. “Fail fast, fail often” is not
industry, such as Grace Hopper and Gordon Moore, but also Bill an option for us, when the cost can be measured in hundreds of
Gates and Steve Jobs. Jacobson is also the author of the defini- millions of dollars.
tive biography Steve Jobs. It’s hard to plan for disruptive technologies, and I’d argue that
A well-kept secret of the tech industry is how many startups it is impossible. Companies create business plans that include
fail miserably. The most famous motto of Silicon Valley is “fail predictions and forecasts of technology innovations. We can
fast, fail often.” They know that failure leads to learnings or identify the gaps, but the inventions themselves are often more
to abandoning bad ideas early and moving on. Most estimate elusive. The triggering event is usually economic, where low
the failure rate for Silicon Valley startups at over 90%, on par prices force desperate innovation and high prices make known
with other small businesses. Even an elite tech incubator like inventions economic.
Y-Combinator has a 93% failure rate. But hope lives on. We love What’s next for disruptive oilfield technology? My list in-
the often repeated stories of tech billionaire successes like Face- cludes many of the items on McKinsey’s list: learning software,
book, Airbnb, Uber, and Snapchat, and the latest must-have sensors everywhere leading to an oilfield Internet of Things,
app, but the 90% failures sink unnoted below the waves. and, finally, real data mining and management. But the real
Most discussions of technology innovations deride the oil disruptive technologies are probably still in someone’s mind.
and gas industry as slow to innovate. And I’d agree, but not be- What technologies are we missing with the high castle walls of
cause of lack of interest or need, but because of the high cost of our industry? JPT

JPT • JANUARY 2017 11


COMMENTS EDITORIAL COMMITTEE
Bernt Aadnøy, University of Stavanger

Syed Ali—Chairperson, Consultant

Tayfun Babadagli, University of Alberta

How Big a Threat? William Bailey, Schlumberger

Mike Berry, Mike Berry Consulting

John Donnelly, JPT Editor Maria Capello, Kuwait Oil Company

Frank Chang, Saudi Aramco

Simon Chipperfield, Santos

As the oil industry begins to emerge from one of the worst Alex Crabtree, Hess Corporation

downturns in decades, some see a new threat on the horizon: Gunnar DeBruijn, Schlumberger
the growing use of electrically powered vehicles, which could Mark Egan, Retired
cut seriously into future oil consumption. Mark Elkins, Retired
Automobile manufacturers and oil companies are trying to
Alexandre Emerick,
estimate the growth potential of these vehicles, which cur- Petrobras Research Center
rently make up only 1% of the global transportation market Niall Fleming, Statoil
but have surprised automakers with a quick uptake in demand
Ted Frankiewicz, SPEC Services
over the past 2 years. There are now more than 1 million electric cars on the road, up
70% from 2014, according to the International Energy Agency. Transportation cur- Stephen Goodyear, Shell

rently accounts for more than half of oil consumption worldwide. The oil recession Omer M. Gurpinar, Schlumberger
of the past 2 years underscored the critical importance of the balance between global A.G. Guzman-Garcia, Retired
supply and demand. As oil supplies swamped consumption with US shale output sky- Greg Horton, Retired
rocketing, Saudi Arabia increased production to try to drive high-cost producers out
John Hudson, Shell
of business, and demand in places such as China cooled off.
Morten Iversen, Karachaganak Petroleum
Automakers and many prominent companies in the oil industry apparently see dif-
ferent futures for electric vehicle growth. Both the widely watched ExxonMobil and Leonard Kalfayan, Hess Corporation

BP annual energy outlook surveys have paid little attention to potential disruptions Thomas Knode, Contek Solutions
from electric vehicles, although both have noted the growing efficiency of the tradi- Sunil Kokal, Saudi Aramco
tional combustion engine as a factor in reduced demand. In a survey of top oil execu- Marc Kuck, Eni US Operating
tives attending the Oil and Money Conference in London in November, only 12% saw
Jesse C. Lee, Schlumberger
electric vehicles as a serious threat to the industry, ranking lower than such issues as
Douglas Lehr, Baker Hughes
a potential looming supply shortage, lack of capital investment, and break-even price
points for production. “Electric cars, they can grow, but I don’t think that is a problem Silviu Livescu, Baker Hughes

for us,” ENI Chief Executive Officer Claudio Descalzi said at the conference. Shouxiang (Mark) Ma, Saudi Aramco
Notably, Statoil and BHP Billiton have a different take. Statoil Chief Executive John Macpherson, Baker Hughes
Eldar Saetre said at the same event that global oil demand could peak in the 2020s as Graham Mensa-Wilmot, Chevron
the rising use of electric vehicles will “shrink” the industry. And BHP said in a blog
Stéphane Menand, DrillScan
on its website that “2017 could be the year when the electric car revolution really
Badrul H. Mohamed Jan, University of Malaya
gets started.”
Automakers believe that as batteries become cheaper and can support longer driv- Zillur Rahim, Saudi Aramco

ing ranges, consumption of electric vehicles will soar. They are also banking on the Eric Ringle, FMC Technologies
preferences of millennials and the coming prospect of driverless vehicles to enhance Martin Rylance, BP GWO Completions
electric transport demand. Executives of Mercedes, BMW, and Ford all recently pre- Engineering
dicted a strong uptake in electric vehicle use over the next decade. Robello Samuel, Halliburton
Oil analysts are just starting to put serious research to the question and predictions Otto L. Santos, Petrobras
vary widely. Wood Mackenzie believes that electric vehicle use could take 1–2 mil- Luigi A. Saputelli, Frontender Corporation
lion B/D of oil consumption out of the market within 20 years. IHS Markit is embark-
Sally A. Thomas, Retired
ing on a major study, predicting that electric vehicles could account for 15% to 35%
of all vehicle sales by 2040, which “could bring about the greatest transformation Win Thornton, BP plc

since the dawn of the automotive age.” Others predict that energy efficiency and gov- Xiuli Wang, Baker Hughes
ernment regulations pushing a low-carbon future will have the most impact on future Mike Weatherl, Well Integrity, LLC
demand, but the rapid uptake of technologies that are disrupting long-term business Rodney Wetzel, Chevron ETC
models should bring this issue to the surface in the next couple of years. JPT
Scott Wilson, Ryder Scott Company

Jonathan Wylde, Clariant Oil Services

Robert Ziegler, Weatherford

To contact JPT’s editor, email jdonnelly@spe.org.

12 JPT • JANUARY 2017


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GUEST EDITORIAL

Industry Transformation Takes Many Forms


Alex Read, Global Director, Business Development, Industries Group, Siemens PLM Software

Many column inches are filled with dis- for how we could transform what we do, ful automotive companies. Whether it
cussion of how companies need to oper- whether at a company or personal level is the global economic turmoil of 2008,
ate in the lower-for-longer market that and with a long-term outlook or on a new competitors entering the mar-
the upstream oil and gas industry con- daily basis. ket, or changes in regulation, the auto
tinues to face. Much of what we read One of the key transformations occur- industry has continually had to push to
is focused around headline words such ring now is organizations coming togeth- deliver innovative solutions in reduced
as “innovation” and “disruption.” I feel er—through mergers, acquisitions, and time and cost. From an engineering
these are used too often and inappro- alliances—to combine products and perspective, those that have succeeded
priately such that we lose focus around services from subsurface through sub- have done so by progressively reduc-
their meaning. However, if asked for one sea and pipelines to topside processing. ing reliance on traditional methods
word that I believe encapsulates what The move is clearly toward integration (expensive and time-consuming physi-
the oil and gas industry needs, it would of products and services, with compa- cal prototyping) in favor of extensive
be “transformation.” nies trying to reduce the costs of inter- engineering simulation.
The oil and gas industry has a histo- faces of different aspects of field devel- As an example, beginning in 2008,
ry of delivering incredible engineering opment and production and reducing at a time when automotive manufac-
feats that are impressive in their inno- the overhead of business operations. turers were seeing cataclysmic market
vation by any measure in terms of sheer While the impact of the downturn can- conditions, Jaguar Land Rover under-
physical or budgetary scale. Whether we not be ignored, it is my hope that these took a strategic shift. Its goal was not
look back to the early Gulf of Mexico and changes will offer the opportunity for only to survive the downturn but to sig-
North Sea facilities designed to with- transformation from an industry that nificantly expand product offerings and
stand extreme marine environments, the has been heavily project-focused to one sales while increasing profit. The busi-
ultra-deepwater subsea developments that is geared more to delivering stan- ness drivers and challenges laid out by
offshore Africa and Brazil, or the mega- dardized products designed to be flex- the company’s head of simulation, Andy
projects around floating LNG, the indus- ible enough to be modified to cope with Richardson, would sound familiar if
try has a history of innovation. The rise the range of projects and operating con- delivered by the chief technology officer
of independent oil companies, redefin- ditions in which they will deployed. This of an oilfield service company: “Devel-
ing markets in certain regions, has been is a move toward a more efficient engi- op new technologies while managing
a good example of disruptive practices. neering industry in the long term. massively increased system complex-
What we need to focus on now is how ity; identify failure modes and establish
we transform the industry. This word The Digital Transformation countermeasures to achieve right first-
can resonate with all of us working in of Engineering time design; reduce in-service failures;
the industry at every level within an Our industry has much to learn from simulate the full range of use cases; opti-
organization; all of us can offer ideas the transformations made by success- mized product, design efficiency, and
reduced production costs.” The oil and
gas industry shares many of the pains
Alex Read is Global Director, Business Development, Industries
and challenges felt by the automotive
Group at Siemens PLM Software. In 14 years at CD-adapco, he has
industry in that post-2008 period.
worked as a project engineer, led the customer support team for
northern Europe, and helped found CD-adapco’s operations in Jaguar Land Rover is now well on
Houston and São Paulo, where he led both the sales and technical the way to its goal: robust engineer-
teams. Read now leads the company’s global activities in the oil ing design ready for sign off before the
and gas industry, focusing on helping oil and gas firms succeed first physical prototype is built, and it
through simulation. He holds an undergraduate degree in is doing so while delivering financially
engineering and a graduate degree in computational fluid dynamics, both from the with 15% or more EBITDA growth in
University of Leeds, as well as an MBA from Rice University. each of the past 5 years.

14 JPT • JANUARY 2017


Transforming Engineering cal simulation. A recent case study of If we automate more of the setting up
and Product Development applying this approach to the design of a and running of models, engineers will
As with the automotive example above, riser demonstrated costs being reduced have more time to work on adding real
engineering design and product devel- by more than 10% using an automat- value by using data to inform engineer-
opment for oil and gas needs to be led ed design-space exploration approach, ing decisions and designs. The digital
by computer-based simulation. The aim where minimum cost was targeted with twin approach can drive design, pro-
is to reduce time, cost, and risk to the a wide range of design variables and vide design teams with greater insight,
delivery of an operating product or sys- operational constraints. Here a cost and, critically, allow engineers to be
tem. The more understanding we gain model was integrated with a dynamic engineers. Rather than replacing the
from a virtual environment, the less test- riser analysis and the findings provided requirement for an engineer, automa-
ing and prototyping we require. In this a very clear trade-off between cost and tion of engineering analysis frees up
approach, a digital twin of the product or performance, enabling informed deci- time for engineers to analyze and pro-
system is developed and used to simulate sions to be made relating to cost and cess the data they generate.
its behavior to identify and assess initial performance from the same data set Major changes are taking place across
concepts, to test and select which option obtained from within the same analysis. our industry and the concepts discussed
should be progressed, and then to opti- here are not conceptual or blue-sky
mize the product during detailed design. Transform How We Use thinking. The move toward oil and gas
The use of simulation in the oil and Engineering Time product development becoming truly
gas industry is not new; however, the Increased efficiency has been identi- simulation-led is already beginning, but
transformation we need is in how fied as one of the key targets in decreas- the rate of change needs to increase.
we use it to lead our engineering and ing development and operating costs. Change is never easy, but the opportuni-
design rather than to verify or vali- Engineering analysis and modeling has ty and results will make it a worthwhile
date a design. This means that engi- often been seen as labor-intensive with transformation for our industry. JPT
neering simulation needs to move fur- many engineers spending too much
ther upstream in the design process and time building and running models rath-
also, critically, the activity needs to be er than as engineers using the data. The
more fully integrated into design activi- adverse result of this is that there is
ties. All too often, engineering analysis less time available to really analyze and
teams are exactly that—separate teams understand the findings and outputs,
from the core design activity. The better and the real engineering value of analy-
integrated the engineering simulation sis and simulation can be lost.
activities can be within the engineering Automated design-space explora-
process, the better the chance that the tion can truly transform this, as can the
value of simulation can be gained and increasing access to high-performance
that the understanding acquired from computing facilities or cloud-computing,
simulation can lead engineers to make which can enable quick turnaround of
informed decisions. larger and more complex models. The
Cost has never been so critical to aim of automated design-space explo-
engineering design and operation, yet ration is to take control of a number of
it is often somewhat detached from the engineering simulation technologies so
engineering design process with cost- that they work together, sharing data
ing being performed-based on design and using this data to intelligently search
options developed. This can lead to the available design options. The process
complex interactions or numerous iter- automation aspect is key to reducing the
ations in targeting designs that meet the time engineers need to spend “babysit-
required performance or constraints ting” analysis, making sure we have set
and at the same time meeting cost and up all of the calculations that are needed
budgetary needs. to obtain a full set of data. The second
However, if you can model or predict important aspect is the bringing togeth-
costs in terms of materials and manu- er of multiple engineering analysis or
facture them from an analysis or simu- simulation tools (which could be flow
lation perspective, it is simply another and thermal, structural, costs, or many
variable or constraint within the design other predictive approaches or software
process. It can be solved in parallel with tools) and enabling them to interact and
the design and performance targets. share outputs so that findings do not
This approach can introduce a cost have to be manually passed among engi-
model to engineering analysis or physi- neers and teams.

JPT • JANUARY 2017 15


TECHNOLOGY APPLICATIONS

Chris Carpenter, JPT Technology Editor

Asset Controller logic for electronic flow measurement, Wear-resistance tests determined that
The Weatherford WellPilot ONE control- process control, and every form of arti- the coating demonstrated an increased
ler/remote terminal unit (RTU) provides ficial lift and offers scalability through resistance of more than an 1,100%
asset control, automation, and optimi- its unlimited capacity for input/output improvement over J55 steel (Fig. 2). Cur-
zation for the entire field and enables expansion modules. rently, 150,000 ft of production tubing
seamless transitions throughout all pro- ◗ For additional information, visit has been coated at wear points in mul-
duction and lift phases, which reduces www.weatherford.com. tiple wells. The coated tubing has been
the total cost of ownership (Fig. 1). Typi- in service for 21 months without need for
cally, automating a field requires opera- Tubing Coating any workover. Before running the coated
tors to use an array of different RTUs or Sucker-rod wear on production tubing tubing, these wells required a workover
controllers that adjust well operations has been an industry issue for decades, every 6 months.
while they collect, store, and transfer resulting in the need for costly work- ◗ For additional information, visit
near-real-time data. With the WellPilot overs. Grit and sand exacerbate the www.unitedcasing.com.
ONE controller, operators will be able to problem, along with corrosives such as
improve wellsite efficiency by control- hydrogen sulfate, methane, and carbon Section Milling Technology
ling multiple application-specific opera- dioxide. Diamond Scientific was asked The Abrado Medusa section-milling tech-
tions precisely. Initially installed to mon- by United Casing to develop a product nology, which allows for full stabilization
itor flowing wells and to automate the to extend the life of the tubing at wear while milling at extended reach, offers
full production facility, the controller points. A 5-year research and develop- an additional cost-effective solution for
can transition to different forms of lift ment project resulted in the ACR-T16 operators to address the challenge of
as well conditions change. The control- coating. While the primary concern is permanent abandonment of wells and
ler can also simultaneously handle mul- abrasion of the tubing, a variety of tests isolation of formation hydrocarbons.
tiple tasks for multiple wells, and it is were performed by independent labo- Conventional section mills are limited in
capable of monitoring and controlling ratories to ensure the corrosion stabil- sweep diameter, and milling at extended
various forms of artificial lift at once. ity of the coating. Autoclave tests for reach is further complicated by a lack of
Other capabilities include oil, gas, and corrosion in various atmospheres, pres- effective stabilization. The Abrado Medu-
water measurement; tank-level monitor- sures, and temperature variations were sa is a fully self-stabilized technology that
ing; well testing; hazardous-substance conducted, resulting in excellent adhe- enables successful extended-reach mill-
monitoring; and well control and shut- sion and no coating loss or blisters in ing, including milling through a num-
downs. The controller includes built-in aqueous, hydrocarbon, or liquid phases. ber of casing strings, whether centric or

Fig. 1—The Weatherford


WellPilot ONE universal
controller is preloaded with
built-in, advanced logic and is
expandable to provide multiwell
automation and control for the life Fig. 2—A Taber abrasion machine, used to test Diamond Scientific’s ACR-T16
of the entire field. tubing coating.

16 JPT • JANUARY 2017


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Fig. 3—The ANT from GoWell Petro uses high-sensitivity acoustic sensors for leak-detection applications.

eccentric, without damaging the outer bined with a range of well-integrity or pro- ing capillary pressure and accelerates the
casing. The ability to create window sec- duction-logging tools, can provide com- time to first oil while reducing nonpro-
tions of longer lengths through multiple prehensive diagnostics of well problems. ductive time. An operator working in
cemented casing strings regardless of ◗ For additional information, visit deepwater Gulf of Mexico needed a frac
depth enables placement of a competent www.gowellpetro.com. pack to complete a new well to enable
cement barrier, ensuring formation iso- production quickly. The well had very low
lation at or near the reservoir interface Neutral-Wettability Proppant bottomhole pressure, low reservoir ener-
or source of migrating hydrocarbons. Baker Hughes’ NeutraProp neutral- gy, and no gas lift. The NeutraProp was
The fully stabilized milling system has wettability proppant is a surface- selected and applied, and all of the flow-
been used to create windows in casings modified material that enables fluids to back fluids were recovered in approxi-
as small as 7  in. up to 185/8 in. in diam- flow freely through the pore spaces in a mately 14 hours. This represents a 43%
eter while cleaning or underreaming cas- proppant pack (Fig. 4). It is neither oil- reduction in rig time compared with an
ing sizes up to 30 in. Successful window wet nor water-wet, and it can be applied average of 24.5 hours on three previ-
lengths in excess of 240 ft, and well devi- to various substrates from lightweight ous wells in which conventional prop-
ations above 60°, have been achieved. ceramic to high-strength proppant. The pant was used. The operator eliminated
Operators have been able to place a con- proppant reduces pressure drop in multi- 10 hours of rig time and saved more than
firmed cement barrier to block the flow phase flow and eliminates the buildup USD 438,000 by using the proppant.
paths of migrating hydrocarbons in wells of fluid residues, letting more hydrocar- ◗ For additional information, visit
previously unable to be abandoned using bons flow out of the reservoir at high- www.bakerhughes.com.
conventional milling equipment. er rates for longer periods of time. The
◗ For additional information, visit solution also improves cleanup by reduc- Manufacturing Technology
www.abrado-intl.com. Peak Well Systems’ IRIS-3D manu-
facturing technology provides a high-
Array-Noise Tool expansion, mechanical support system
GOWell Petro introduced its latest gener- that can be applied to a wide range of
ation array-noise tool (ANT) for deploy- possible applications. For downhole
ment on electric line or slickline. GOWell’s applications in particular, it can be used
ANT tool is a leak-detection technology to extend the performance of tradition-
that uses high-sensitivity acoustic sen- al elastomer seals and therefore enables
sors packaged within a 111/16-in.-outer- a new suite of wellbore sealing systems.
diameter wireline tool (Fig. 3). The com- With the addition of IRIS-3D compo-
bination of a vertical array of differen- nents to Peak’s existing downhole SIM
tial acoustic measurements when coupled plug system, personnel have been able
with advanced processing provides sen- to extend the performance of the SIM
sitive leak detection while logging. Rejec- seal from 150°C and 5,000 psi to 200°C
tion of unwanted road noise has typically and 10,000  psi. IRIS-3D is now focus-
been a major challenge with noise logging, ing on two development paths: the abil-
which has only been solved by taking sta- ity of IRIS-3D to develop a new range
tionary measurements. However, the of high-performance medium-expansion
design features of the ANT overcome this plugs and exploring the role of IRIS-3D
limitation and provide an enhanced ability in high-expansion seal systems. The lat-
to detect leaks and other downhole noise ter could potentially deliver an IRIS-3D
sources such as completion anomalies or enabled, high-performance, through-
reservoir behavior. When the ANT noise tubing retrievable plug capable of passing
tool is combined with GOWell’s Magnetic through a 4.5-in tubing before expanding
Thickness Detector (MTD) electromagnet- over 70% to seal in 7-in. casing. The tech-
ic pipe-inspection tool, a comprehensive nology has other potential applications
leak evaluation is possible. The MTD iden- beyond downhole seals and extrusion
tifies the location of pipe connections in Fig. 4—Baker Hughes’ NeutraProp barriers, including drilling tools, connec-
neutral-wettability proppant. Top
multiple casing strings and other comple- image shows unmodified ceramic
tors, and surface-pipeline tools. JPT
tion items that can be prone to leaking. The proppant; bottom image shows ◗ For additional information, visit
ANT tool can be run alone or, when com- NeutraProp proppant. www.peakwellsystems.com.

18 JPT • JANUARY 2017


TECHNOLOGY UPDATE

Preventing Emulsions by Mitigating Solids


Bob Long, SPE, U.S. Water

There are many oilfield applications to environment and may result in operator they contain mostly treatable compo-
treat oil emulsions and water (reverse) fines. Any oil that is not captured and is nents, outside of formation sands and
emulsions. Root cause determination lost to disposal is a loss of profit. clays. These treatable components
with full solutions to emulsion issues include paraffin and asphaltene, min-
can be more efficient and cost-effective Current Industry Practices eral scales (i.e., calcite and barite), and
than bandage-type downstream appli- A typical industry practice is to use a corrosion byproducts (i.e., iron sulfide,
cations such as acid treatments, demul- demulsifier to treat standard emulsions. iron carbonate, and iron oxides). Hav-
sifiers, and water clarifiers. Improving Choosing an effective demulsifier is ing a detailed process for identifying,
flow assurance or preventing under- often viewed as a “black art,” frequently collecting, and analyzing the generat-
deposit corrosion issues are addition- done by conducting a “bottle test” with ing source can allow for more effective
al benefits of finding and eliminating a kit of demulsifiers or blends. There are treatment programs.
problems at their source. three main processes by which demulsi- If solids are prevented from forming
fiers “unlock” emulsions: flocculation, upstream, oil and water easily separate
The Impact of Emulsions coalescence, and solids wetting. out on their own. With the exception of
The development of an oilfield emul- Another industry method for treating formation fines, most of the oilfield sol-
sion requires four key components: oil, solids is to batch treat with acid. Acid ids precipitate out of the gas and liquids
water, an emulsifying agent (solids, sur- can effectively treat calcium carbon- as pressure and temperature changes
factants, or chemicals), and agitation ate, the most common carbonate scale, occur in a well. These phase changes
(or shear). Solids, such as scale parti- and iron sulfide, a corrosion byprod- continue through the separation and
cles, corrosion byproducts, or waxes, uct. When acid is added to iron sulfide, compression equipment, to midstream
tie the oil and water together. Agitation it creates a byproduct of hydrogen sul- and downstream for final processing.
mixes the two, resulting in an emul- fide, a poisonous gas. Acid treatments Using phase monitoring, sampling,
sion. Removing or preventing any one are temporary, lasting no more than a and a variety of investigative testing can
of these four components will break or couple of days. Although they success- help determine when solids precipitate,
prevent emulsions. fully put the solids into the solution, as causing an emulsion to form. Sampling
Stable emulsions can have damaging soon as the water pH rises back during from the wellhead through the entire
effects on lines and result in increased dilution, the solids typically precipitate process to water disposal allows the
costs for handling solids (through back out from solution. determination of which solids will stay
mechanical removal), heat energy, and in solution, precipitate out, stay sus-
chemical programs. They can also result Identifying the Root Cause pended in the flow, or deposit out on the
in capital expenses, such as purchas- These common industry practices for piping and vessels.
ing the filtration equipment needed to treating emulsions act as bandages that Further deposit analysis and char-
remove solids. In addition to the oper- often require additional spending. A dif- acterization will determine the break-
ating costs associated with emulsions, ferent approach has been introduced to down of the solids to help identify the
operators may experience unexpected the market that goes deeper than the root cause of the deposits. To determine
downtime and lost production. customary treatment practices to iden- total dissolved solids (TDS), water and
Water that is separated out in pro- tify the root cause of the emulsion and oil should be collected from one point in
duction facilities contains residual oil solids. By starting upstream, producers the system and analyzed. A filter analy-
that is trapped in reverse emulsions— can proactively focus on preventing sol- sis at the same time and location can be
oil droplets dispersed in the water phase ids and emulsions formation. used to identify and measure total sus-
vs. a standard emulsion where water When analyzing the emulsifying pended solids (TSS).
is trapped in the oil phase. The con- agents that prevent these emulsions A deposition coupon can be used to
centration of this residual oil is usually from separating with standard sepa- measure the precipitated solids that
too high for permitted discharge to the ration equipment, we typically find are depositing in the production equip-

JPT • JANUARY 2017 19


is the proper identification. Any solids
1000 that are collected can be sent to a lab for
Oil and Grease (ppm) testing to further identify the emulsify-
ing agent.
Oil in Water (parts per million)

Control Range (ppm)


800 During the analytical testing of non-
crystalline (also called amorphous)
deposits, energy dispersion X-ray meth-
600 ods can be used to identify the elemental
breakdown. The ideal deposit analysis
method for crystalline deposits is X-ray
400 diffraction, as it has the advantage of
producing a molecular determination.
When X-rays interact with a crystalline
200 substance, a diffraction pattern is cre-
ated, along with the percentage of each
phase of the sample.
0 The use of a scanning electron micro-
scope and the determination of parti-
12

12

12

13

13

13

14

14

14

15

15

15

16
1/

1/

1/

1/

1/

1/

1/

1/

1/

1/

1/

1/

1/
cle size distribution, clay content, and
/0

/0

/0

/0

/0

/0

/0

/0

/0

/0

/0

/0

/0
01

05

09

01

05

09

01

05

09

01

05

09

01
general and pitting corrosion rates are
Fig. 1—Average oil and grease in water (in parts per million [ppm]). An
other helpful tools for determining the
integrated approach was implemented in 2013, which resulted in an average system’s problems and the best method
of 400 ppm less oil in the disposal water. Source: U.S. Water. for prevention.

The Integrated Approach


500
The basic process of developing root
cause solutions begins by mapping the
450 process flow and measuring tempera-
TSS (mg/L)
Total Suspended Solids (mg/L)

tures and pressures at each stage to cre-


400 Hydrocarbons
ate a monitoring and survey plan. Expe-
Acid Soluble
350 rienced operators should walk the pipe
Acid Insoluble
and process flow to compile historical
Treatable
300 data, such as prior testing, corrosion,
and flow assurance failures.
250
It is important to follow this by
200 methodically collecting a baseline of
statistically valid data. After reviewing
150 the survey and lab data, the integrity
team should be engaged to help devel-
100
op root cause solutions for trial. These
50 trials should be implemented, one solu-
tion at a time, keeping production and
0 process changes to a minimum during
2012 2013 2014 2015
evaluation. The baseline data that were
Fig. 2—Annual average total suspended solids (TSS) composition (in mg/L). collected should be referenced during
The new integrated approach implemented in 2013 resulted in a more than solution evaluation for clear compari-
90% reduction in TSS. Source: U.S. Water. son and to evaluate if improvements are
being made.
ment, which would not be present in rate on its own throughout the system Finally, if a trial solution is proven to
the TDS or in the TSS. Solids on the or if additional treatment, such as heat be more effective, that solution should
filter or coupon can then be sent to or chemicals, will be needed to resolve be implemented permanently, opti-
a laboratory to identify a component the emulsion. Centrifuging the emul- mized with continued data collection,
breakdown and determine if they are sion also indicates how tight the emul- and key performance indicators should
chemically treatable. sion is and if the solid will separate be set.
Centrifuging fluids is a way to deter- on its own. The next step after collect- Using this integrated approach,
mine visually if the emulsion will sepa- ing, cleaning, and preserving the solids alternative root cause solutions can be

20 JPT • JANUARY 2017


applied upstream to prevent scale and inhibitors were applied downstream chemical expenses, compared with the
corrosion. For example, if there is car- of precipitation. bandage-type programs used previous-
bon dioxide present in a system, high A multifunctional product contain- ly. The measures taken also resulted in
pitting corrosion rates and a depos- ing inhibitors for iron, scale, and cor- additional revenue from 2,920  bbl of
it analysis would show iron carbonate rosion was developed for this field and oil that were previously held in a re-
solids. Applying a nonemulsifying cor- was applied upstream of separation. verse emulsion.
rosion or iron inhibitor upstream of The operator was able to discontinue While traditional solids mitigation
the reaction or precipitation could be a a surfactant program on the injection methods may provide immediate ben-
more cost-effective solution. wells, the summer emulsion-breaker efits, they typically result in addition-
program, and winter emulsion-breaker al expenditures and treatment mea-
Proven Results injection into some producing wells. sures further down the line. Using
In 2013, an offshore field operator used This resulted in the oil meeting pipeline investigative testing enables oper-
this integrated approach. The opera- specifications for sales, and an average ators to determine the root cause of
tor was experiencing scale buildup in 400 ppm oil reduction in the disposal their issues and develop customized,
flowlines and separators, which result- water (Fig. 1). proactive solutions.
ed in corrosion issues on a handful of Ongoing monitoring in 2015 showed Once implemented, these solutions
wells. The issues were compounded by very low corrosion rates and a more can prevent emulsion stabilization and
an ineffective biocide program applied than 90% reduction in TSS from result in more efficient operations and
at the water plant, and dissolved oxy- 2013 (Fig.  2). The return on invest- long-term asset integrity. Although
gen intrusion that further precipitated ment included cost savings from fewer individual systems suffer from partic-
iron oxides, which were oil coated and coiled tubing cleanouts, reduced ular issues, entire fields can be opti-
plugged the disposal wells. No corro- injection well pump maintenance, mized through the use of a holistic,
sion program was in place, and scale and a USD-100,000 reduction in integrated approach. JPT

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E&P NOTES

Hot Permian Play Gets Panel Focus


Oil prices, fracturing fleet, staffing, and technology among topics aired.
Joel Parshall, JPT Features Editor

The successes and challenges of produc- However, finding additional people Pad Drilling Drives
ers in the United States’ most active oil to drive expansion could pose some Improvement
play received a wide-ranging discussion difficulty. “Right now, the Permian Panelists agreed that pad drilling, in
by three panelists recently at an SPE Basin from an unemployment perspec- which multiple wells are drilled from
Gulf Coast Section meeting in Houston tive is very, very low,” said Ken Lizak, a single pad, is an increasingly impor-
on the state of the Permian Basin. director of stimulation design in sub- tant factor in improving Permian opera-
Exclusively following a question-and- surface technical services and sup- tions. As a result of pad methods, “rigs
answer format, the nearly hour-long port at Occidental. “So as we grow have gotten much more efficient,” Smith
program last month covered oil prices, from today, that means bringing com- said. “If you look across the basin as a
the fracturing fleet, staffing, technol- muter people in. We lived through whole, there haven’t been that many
ogy, reservoir issues, and other top- that back in 2013–2014. So getting pad wells drilled. So that’s going to be
ics related to the basin that covers west back up and running, it’s going to be a big change. We’re already starting to
Texas and southeastern New Mexico. a challenge.” see that.”
“It’s exciting to see the Permian come Pad drilling has enabled Hallibur-
around and actually be the hottest play Readiness of Fracturing Fleet ton in the Permian to focus on tracking
and the hottest area probably in the There are also questions about the read- pumping time, as opposed to nonpump-
world,” said Billy Smith, technology iness of the fracturing equipment fleet ing time, “because we pump for almost
director for North America at Hallibur- to respond to significant expansion, in 24 straight hours,” Smith explained.
ton. “The encouraging thing about the light of units that have been stacked Still, the industry faces the difficul-
Permian, at least with the operators I’ve [taken out of operation] in the downturn ty of expanding into more marginal
spoken with, is that at USD 50[/bbl] oil, and may need repairs or that have been areas.  “The wells are good right now
a lot of the play is very valid and very cannibalized. Smith said that 6.5 million in  the Permian because we’re drilling
economic.” Some Permian plays are eco- to 7 million horsepower of fracturing in the sweet spot,” Lizak said. “And the
nomic for their operators at USD 40/bbl unit capacity is available across the US one big challenge we have is how can
oil, he said. industry, which can service 600 to 700 you go to those marginal areas out-
rigs and would be at 100% utilization if side of the sweet spot and make those
Greater Efficiency the rig count hit 800. wells just as good. When you go from
Anton Babaniyazov, a senior production “The question is whether stacked 2,000 pounds [of proppant] per foot
engineer in the Lower 48 Mid-America horsepower is cold stacked, or is it in the sweet spot and out on the edge
Business Unit at ConocoPhillips, point- repairable,” he said. “It really depends you take 6,000 pounds per foot to
ed to lower drilling and completion on how quick and costly it is to bring get the same production, is that eco-
costs and “a huge improvement in effi- things back.” nomic? We spend a lot of time look-
ciency” in the basin. “From the place- If oil prices stay below USD 55/bbl, ing at what we can do to move the
ment standpoint, we’ve significantly equipment availability can be relative- sweet spot.”
improved contact with the reservoir,” ly smoothly managed in the Permian, The economics of operations may
he said, citing a 17% improvement year Smith said. But at prices from USD 60/bbl also be increasingly affected by surging
to year in industry production from the to 70/bbl “all of a sudden all of the other acreage costs, which Lizak described as
basin’s unconventional plays. plays come back, and then for sure we becoming “ridiculously high.”
Interest in Permian involvement is reach the threshold of equipment not
increasing among smaller operators, being available,” he said. Technology and Oil Prices
particularly in the western portion, While Lizak predicted a slow oil price In a downturn, the level of technolo-
Babaniyazov said. Further growth is recovery, he said, “I think prices are gy applied in the field is often a func-
likely. “There will be lots of opportuni- going to come up a lot faster than the tion of the oil price. At USD 50/bbl,
ties,” he said. frac fleet.” Permian operators are resuming the

22 JPT • JANUARY 2017


application of custom well chemistry, If per-barrel prices rose to the And Smith said that higher-end diag-
such as surfactants and clay controls, USD 70 range, Babaniyazov said that nostics and the broader application
that they had set aside at lower prices, technologies to mitigate flow assur- of fiber-optics would probably come
Smith said. ance issues would see increased use. into play.

Oklahoma Official: Progress Being Made, but Induced


Seismicity Will Not Stop Anytime Soon
Trent Jacobs, JPT Senior Technology Writer

One of Oklahoma’s top government the injection of produced water from scientific connection could not be estab-
officials announced recently that it triggering earthquakes. lished, an argument he believes was “not
could be many more months before helpful.” Earlier in his remarks, while
the full scope of the state’s regulatory Shifting Conversation pointing to a chart showing the his-
response plan for induced seismicity is Among the earliest challenges Teague torical trend line of Oklahoma’s seis-
proven effective. related centered on how the seismic- mic activity, he said, “Look at how that
Oklahoma is a top-five oil and gas ity problem was initially being commu- ramps up—that is not natural.”
producing state in the US that has also nicated and described to the general Times have changed. Teague said
seen a nearly 4,000% spike in earth- public. He expressed disappointment while there remain a few holdouts on the
quakes since 2009, making it among the in the misguided attempts by activ- issue, the overall attitude now shared by
most seismically active regions in the ists to blame hydraulic fracturing for many in the industry is praiseworthy.
country. Scientists and industry experts the earthquakes—cases of which do This position shift has resulted in the
have concluded that the earthquakes are exist, but are very few in numbers— greater cooperation of oil and gas com-
instances of induced seismicity brought but also in the industry representatives panies with regulators by way of fund-
about by the injection of produced who publically downplayed the possible ing for research and the state’s new
wastewater into a fault-connected layer linkage between disposal well activity disposal well reporting system, along
of rock called the Arbuckle formation. and earthquakes. with the donation of seismic infor-
Michael Teague, secretary of ener- Only 2 years ago, Teague noted that mation that has greatly expanded the
gy and environment for Oklahoma, some of those working in the industry state’s knowledge of its subterranean
explained that even though the state has speaking circuit were claiming that a fault network.
ordered hundreds of disposal wells to
cease operations or cut back their injec-
tion volumes, the earthquakes are slow-
ing down but growing in strength. He
suggested that it will take quite a bit of
time for the built-up pressures inside
the Arbuckle thought to be triggering
the quakes to dissipate.
“The unfortunate answer to the
long-term question is, this could take 2
years,” until Oklahoma’s seismic activ-
ity returns to normal, Teague said. “And
there’s not much more that we could do
that would make it go much faster.”
The Secretary’s remark was made
during a November SPE meeting in
Houston hosted by the Gulf Coast Sec-
tion’s study group on wastewater man-
agement. His keynote presentation
touched on several issues that his office,
which collaborates with state and fed-
eral regulators, has faced in figuring
out how to create a framework that pro- Speaking at a recent SPE meeting, Oklahoma’s Secretary of Energy and
motes the production of oil and gas Environment spoke to industry professionals about the challenges regulators
and also addresses the need to prevent are facing in solving the problem of induced seismicity.

JPT • JANUARY 2017 23


8 the towns of Luther, Pawnee, and Cush-
M2.8+ Earthquakes
ing, the state created even tighter zones
7 30 Day Mov. Avg.
around those quakes’ epicenters.
6 180 Day Mov. Avg. Disposal wells located in the bullseyes
Earthquakes per Day

of these zones, which have a radius rang-


5 ing from 3 to 10 miles, have been shut in.
Many more disposal wells located just a
4 few miles beyond that innermost ring
have been ordered to reduce injection
3
volumes anywhere from half to a quarter
2 of their 2014 monthly averages.
Teague said that regulators have set-
1 tled on partial reductions for the major-
ity of the affected disposal wells due
0 to the potential risk of trigging earth-
Jan-09 Jan-10 Jan-11 Jan-12 Jan-13 Jan-14 Jan-15 Jan-16 Jan-17 Jan-18
quakes by reducing the subsurface pres-
The occurrence rate of 2.8-magnitude or greater earthquakes in Oklahoma sure by too much, too quickly—a lesson
began ticking above normally observed levels in 2009 and reached a peak that has been learned the hard way.
sometime in 2015. The state is still experiencing multiple felt seismic events a
When disposal well operators were
day compared to two per year on average between 1978–2008. Source: Office
of the Oklahoma Secretary of Energy and Energy. first faced with mandatory reductions,
rather than inject lower volumes on a
Though there is no doubt amongst tion of disposal wells roughly represents daily basis, some decided to cease injec-
the experts on the causal relationship a quarter of the state’s total number. tions completely for a few days, and
between disposal wells and the earth- A map of the state’s “areas of volume then would start back up and inject at
quakes, they are still unsure of the exact reduction” show that three of the most the maximum allowed rates for a anoth-
mechanics involved. There are conflict- regulated areas fall within the borders er few days. Teague said “they were
ing theories that suggest the problem is of a larger centrally positioned restric- absolutely causing earthquakes” by fluc-
driven by area-specific geology vs. the tion zone that was established earlier. tuating the injection activity like this,
idea that the quakes are more related to After a number of recent 4.0-magnitude and implied that new rules were adopt-
select disposal sites with above-average or greater earthquakes occurred near ed to end this practice.
injection rates.
Teague said this uncertainty under-
scores the need for continued research
and collaboration between regulators,
industry, and the universities carrying
out much of this seismic investigation
work. “The research isn’t done,” he said,
while acknowledging, “That gets really
frustrating if it’s your baby that’s getting
woken up six or seven times a night, but
that is the truth of the matter.”

Areas of Volume
Regulatory Evolution Reduction 2015 EQ
Though seismicity throughout Oklaho- 2015
–0.200000–1.000000
ma began rising above historic base- 1.000001–2.000000
2.000001–3.000000
3.000001–3.500000
line levels in 2009, it would not be until 3.500001–3.999999
4.000000–4.500000
4 years later that the problem grew so 4.500001–6.000000
NewAOil_02.26-2016
OK_Central Reduction_2016_03_07
bad that it prompted state officials to Cushing 3 mile (Shutin)
Cushing 6 mile (Reduce)
shut in the first disposal well linked to Western Regional Reduction 2016_02_10
Luther-Wellston_10 mile (Reduce)
Luther-Wellston_15 mile (Shutin)
an earthquake. Pawnee_10 mile (Shutin)
Pawnee_15 mile (Shutin)
Since then, dozens more disposal Osage Pawnee
Pawnee_Original_10 mile 0 5 10 20 30 40 50 60 Date: 9/20/2016
Miles
wells have been ordered to shut in and
about 700 others have been plugged-up
This map plots the locations of recorded earthquakes in north-central
to higher injection intervals or seen their Oklahoma as they relate to the areas in which regulators have ordered
allowable injection volumes reduced by a volume reductions for disposal well injections. Source: Office of the Oklahoma
substantial figure. The affected popula- Secretary of Energy and Energy.

24 JPT • JANUARY 2017


In January, the Oklahoma Corpora- tation and storage hub. No serious inju- more action is warranted when size-
tion Commission (OCC), the state’s oil ries or damage to the hub’s infrastruc- able earthquakes strike within an area
and gas regulator, issued a statement ture were reported, however, a number already under restriction, officials have
expressing similar concerns. The OCC of buildings in the town suffered dam- grown wary of simply lumping on more
said that a series of earthquakes that age. Including the Cushing earthquake, and more restrictions, which he com-
occurred in a matter of days near the three of the state’s five strongest record- pared to Band-Aids, “because then
town of Fairview, including four mea- ed earthquakes have occurred in 2016. you can’t figure out which Band-Aid
suring at least a magnitude 4.0, may Due to the aftershocks associated with is working.”
have been connected to the simultane- some of those events, Teague said the Nevertheless, Oklahoma’s regulators
ous startup of a number of oil and gas state would most likely end 2016 with have announced that their next step
wells that had temporarily lost power more than 600 3.0-magnitude events— in response to the ongoing earthquake
during a storm. loosely held as the strength at which activity in Cushing will be the creation
The statement read that as those wells most people can feel ground movement. of an even larger restriction zone that
began producing again, a “tremendous Even so, the final tally will fall far short will affect more disposal wells.
volume” of produced water was gen- of 2015’s total of 907 3.0-magnitude
erated and then subsequently injected earthquakes, marking the state’s first For Further Reading
into the Arbuckle at the same time. The decline in seismicity in 5 years.
statement concluded by asking that in Teague said these figures reflect that SPE 180365 Dynamic Considerations
the future, operators “gradually restore in some parts of Oklahoma the injec- for Induced Seismicity by Robert
operations in the event of a sudden shut- tion restrictions may be working, but in Walker and Fred Aminzadeh,
down due to power failures.” other areas under similar restrictions, University of Southern California.
the earthquakes are continuing largely http://dx.doi.org/10.2118/180365-MS
Stronger Magnitudes unabated. This has been a particularly SPE 173383 On Liability Issues
While pointing out that the rate of earth- difficult situation for state officials to Concerning Induced Seismicity in
quakes is falling, which may be due to grapple with. Hydraulic Fracturing Treatments
a combination of injection restrictions On one hand, the science is telling and at Injection Disposal Wells:
and an overall reduction in the state’s oil them that it can take perhaps 18 months What Petroleum Engineers Should
and gas production, Teague highlight- for a volume reduction to have the Know by Keith Hall, Louisiana
ed that the magnitudes, or the inten- desired effect. But on the other hand, State University et al. http://dx.doi.
sity, of the earthquakes “are going the their responsibility to the public dic- org/10.2118/173383-MS
wrong way and nobody really under- tates that corrective measures be imple-
stands why.” mented in a shorter timeframe. SPE 180461 The Effects of Faults on
He noted that only days before This has led to a creeping expan- Induced Seismicity Potential During
his appearance on 6 November, a sion of the restriction zones when Water Disposal and Hydraulic
5.0-magnitude earthquake rattled the the initial mitigation strategies fail to Fracturing by Nick Umholtz and
town of Cushing, Oklahoma, home to immediately calm the seismic shift- Ahmed Ouenes, FracGeo. http://
the world’s largest crude oil transpor- ing. Teague explained that although dx.doi.org/10.2118/180461-MS

Beware of Bottlenecks
Stephen Rassenfoss, JPT Emerging Technology Senior Editor

Oil companies that have slashed the ager for Rystad, during a recent briefing “We can potentially surpass the
break-even cost of producing oil from in Houston. amount of proppant used in 2014 already
shale plays now must figure out how to Discounts squeezed out of suppli- in 2017,” when more than 100  billion
hold on to those hard-won gains. ers are considered “nonsustainable” pounds were pumped, he said.
US producers can profitably produce because prices will rise as demand Rystad’s analysis roughly breaks down
oil from these difficult formations at rises, allowing service companies to the savings that have reduced the break-
prices that are 50% lower than they raise prices. even price for unconventional produc-
were during the boom, according to An early example of that is the sand ers into three categories:
Rystad Energy. But roughly half of those used to prop open fractures. Prices have ◗ Efficiency and productivity gains
gains are at risk as drilling activity rises. risen this year by 25% as companies use represent about 40% of the gains
“Lower unit prices of service com- significantly more proppant per well, seen since 2014, and those will last.
panies are a major reason for the drop,” according to a Bloomberg story quot- ◗ Discounts gained due to the
said Jon Duesund, senior project man- ing IHS. downturn represent another 40%,

JPT • JANUARY 2017 25


and those will shrink as conditions increases, and “we will run into some When it comes to completing those
improve. bottlenecks,” Duesund said. wells, though, the risk of bottlenecks
◗ The remaining 20% falls in The severity of the problem will rises due to the growing demand for
between. For example, some of depend on the level of activity in the horsepower to pump fracturing jobs.
the biggest gains have come from shale business. Rystad’s optimistic The size of the current active frac-
high-grading, such as evaluation price outlook, with the price of oil ris- ture fleet is not big enough to meet the
methods used to select the most ing USD 10/bbl per year over the next 4 growing demand from more wells and
productive drilling targets. Those years, makes it more of an issue. While larger completion.
savings will last as long as the the onshore conventional business is “We saw in 2010–2011 that pres-
exploration team can keep finding expected to produce more, global pro- sure pumpers’ margins went up about
the sweet spots. duction will be affected by deep spend- 10 percentage points when the indus-
Rising demand will test how durable ing cuts in high-cost areas such as try ran into bottlenecks, which proba-
those cost reductions really will be. deep water. bly equates to somewhere around a 20%
“Some of the efficiencies we see dis- Increased demand for services and price increase for the operators,” he said.
appearing,” Duesund said. “We will not supplies will result in shortages of Three years from now, finding the
see the [break-even cost] level in 2014, equipment, supplies, and labor in some skilled labor needed to gear up opera-
but it will be higher than current levels.” areas, and these bottlenecks will not be tions could also be a problem, Due-
Costs will rise because “future effi- evenly distributed. sund said. Low unemployment rates are
ciency and productivity gains are not More efficient drilling rigs drilling allowing laid off workers to find jobs in
expected to counter the cost inflation,” longer horizontal wells in fewer days other sectors. When demand rebounds,
he said. For example, the drilling rigs mean the available equipment should be the job market may look different from
still working can drill far more feet able to keep up with the demand. the last drilling boom that began in
per day than the average rig working “About 1,000 horizontal rigs could 2009, when unemployment rates were
before the downturn. But the cost per be enough to get back to same num- high as a result of the Great Recession.
day will rise as the demand goes up; ber of horizontal well spuds as seen in The bottleneck can also be over-
and as many more rigs go into service, 2014,” Duesund said. Three years ago, come, but at a cost. He said that work-
less efficient equipment and crews will the Baker Hughes rig counts showed ers who have been out of the oil business
be working. more than 1,500 rigs drilling horizon- for years during the slowdown “may
In the next 2 or 3 years a signifi- tal or directional wells, which is about be reluctant to return unless they get
cant increase in demand will allow price three times the current level. good salaries.”

UK Geomechanical Firm Targeting US Shale;


Addressing Frac Hits
Trent Jacobs, JPT Senior Technology Writer

One of the oldest names in geomechan- their existing codes and develop new ules—basically, pieces of its flagship
ical modeling has learned some new software products. modeling software named Elfen—that
tricks, and like so many recent advances The company spent 2 years working can be imbedded into the commercial
in the oil and gas industry, it has every- on this front to create a set of mod- software platforms that many operators
thing to do with the North American and service companies routinely use.
shale revolution. In addition to hydraulic fractur-
Founded nearly 30 years ago, UK- ing simulation, the modules were also
based Rockfield was among the first designed to predict near-wellbore
to develop a hydraulic fracture model effects that apply to drilling, comple-
for conventional reservoirs, and re- tions, and production. Another set
mained one of the few names in spe- of new modules focuses on static and
cializing in this field for much of dynamic reservoir modeling as well as
that time. forward modeling of a reservoir’s geo-
But the market opportunity presented Modeling hydraulic fracture designs in logic evolution.
by the complex geomechanics involved naturally fractured formations offers
with fracturing tight rock and shale shale operators a way not only to A Guiding Tool
judge their completion strategy, but it
reservoirs has spurred more competi- may also help them avoid generating
Although these latest modeling products
tion and forced legacy modeling com- fractures that intersect with another are the beneficiaries of modern comput-
panies such as Rockfield to revamp well. Source: Rockfield. ing power and programming prowess—

26 JPT • JANUARY 2017


essentially making them much smart- The shale business appears general- are some who shy away from this meth-
er than previous generations—they are ly to be embracing this type of soft- od, believing instead that it may actu-
not being touted as one-to-one replica- ware technology, partly evidenced by ally do more harm than good. Others
tors of the subsurface. the rising number of SPE papers cover- will switch up their tactics depending
Adam Bere, the chief technolo- ing the subject from an operator’s point on the field.
gy officer and head of the consultan- of view. Though they are certainly aware Uno Mutlu, chief operating officer of
cy department at Rockfield, explained that this area of modeling still needs Rockfield’s Americas business, empha-
that today’s unconventional modeling time to mature, our lower-for-longer sized that when choosing which strate-
technology should instead be viewed era is driving them to find out if it can gy to use, many operators overlook the
as a tool for reducing uncertainty. He offer lasting improvements to their rate importance of the primary forces at play
also said that modeling can serve as of return. in a shale reservoir, including physics,
a guide for engineers regarding what flow and pressure regimes, geomechan-
they should look for in the subsurface Frac Hit Protection ics, or local stress states.
data as they plan how to stimulate a Among the opportunities that Rock- “In certain cases, fluid loading could
shale well. field sees for its modeling products is divert approaching fractures away from
“We can’t put our hand on our hearts helping operators avoid the cross-well a champion producer and prove to be an
and say that everything we’re model- communication problem known as frac effective shield to minimize undesired
ing here is exactly what you would see hits. This issue is common, and happens interference between wells. In other
4,000 m under the ground. I don’t think when a new well is being hydraulical- cases, the same approach might reverse
it would be wise to ever say that,” he said. ly fractured and the pressure from that this effect and attract infill-well frac-
“However, what we can do with model- operation sends fluids, and even prop- tures toward an existing producer well,”
ing is run through many different sce- pant, through extensive natural fracture he explained.
narios and then you can understand the networks that are connected to older To estimate if fluid loading will work
sensitivities to different parameters.” producing wells. or not, one of the things that the com-
Bere added that through this itera- In the worst cases, a frac hit will harm pany’s models take into account is
tive process, engineers can get a better the performance of adjacent wells, or it whether a field is naturally fractured.
grasp of how the reservoir’s stress state can knock them offline completely. It is In each scenario, the flow regimes and
and even the bedding of very thin layers an important issue to resolve consid- rock deformation mechanisms that dic-
of rock may impact their key concerns ering that many shale producers are in tate a formation’s response to fracturing
such as fracture length, stimulated vol- the infill drilling mode and their wells are different and need to be simulated to
ume, and proppant placement. are getting closer and closer togeth- remove some of the guesswork.
To bring it closer to many of the er. Over the past few years, these com- These parameters also change over
industry’s largest shale producers, the panies have crafted a mix of mitigation time as a reservoir becomes depleted of
company opened its Houston office in techniques, but the problem persists. hydrocarbons and reservoir pressure,
2015. Bere said the firm is optimistic An accepted practice to block frac hits meaning what worked once in a particu-
about gaining market share in this sec- involves loading up potentially affect- lar area may fail the next time it is tried.
tor based on the understanding that the ed producing wells with fluids, usual- “So to sum it up,” Mutlu said, “you won’t
margin for error in shale fields is lower ly water. Some believe doing this will be able to use rules of thumb when it
today than ever before. impede approaching fractures, but there comes to frac hit protection.”

Prescriptive-Analytics Modeling Technology Captures


Reservoir Physics
Chris Carpenter, JPT Technology Editor

Producers face a number of decision- reservoir physics to rapidly integrate closed-loop reservoir optimization,
making challenges. Specifically, they relevant data sources in real time. The in which reservoir and surface mod-
must optimize field development and prescriptive analytics of the new tech- els are frequently updated and continu-
operational decisions in light of the nology enables operators to efficient- ously identify new optimal operation-
complex interplay of fiscal, market, and ly compare possible decision scenarios al decisions.
reservoir variables. to balance short- and long-term trade- The work flow is not intended for geo-
Data analytics is enabling new and offs, such as ultimate oil recovery vs. logical characterization of a subsurface
better solutions for handling these production targets. This methodol- reservoir. Ideally, the models would be
problems. Tachyus’ Data Physics tech- ogy, combined with a scalable cloud- used to explore the “possibility space”
nology combines machine learning and based computational platform, enables of millions of potential field develop-

JPT • JANUARY 2017 27


15,000 Next, the data assimilation step
assigns and fits the parameters of the
14,000 model, inferring from the history of
each well an ensemble of fit parameters
that satisfy both past data and physi-
Monthly BOPD

13,000
cal laws. Once training data are fit and
12,000 an ensemble is produced, the predictive
Incremental accuracy of each member of the ensem-
Production ble can be measured against the valida-
11,000
Baseline tion data set.
10,000
An example application was a deploy-
ment with a mid-sized independent
that operates 150,000 B/D of produc-
0 3 6 9 12 tion. This project was implemented on
Month a 13,000 B/D steamflood field to opti-
mize cyclic-steam candidate selection.
Actual field results over the pilot period of 12 months. The orange curve is
the actual field-wide production, and the gray line is the expected baseline if
The field, located in the San Joaquin Val-
cyclic candidates were chosen the same way they were before the application ley of California, covers approximately
of Data Physics technology. The results in the figure are actual field results 10 sq miles. As is typical for the region,
over the pilot period and not model output. the oil in the field is heavy, with a gravi-
ty of 14 °API, a viscosity of approximate-
ment scenarios and to identify a few built with orders-of-magnitude speed- ly 4,000 cp at 100°F, and a gas/oil ratio
candidate scenarios that are optimal up, allowing local well-level optimiza- of less than 50 scf/STB. The field has
against one or more objectives. tion both for injection redistribution approximately 1,150 producers and 150
The models use a novel approach to and infill-drilling purposes. The mod- steam injectors injecting approximately
integrate machine-learning techniques els are generated using a well-defined, 100,000 B/D of steam.
with the underlying reservoir-physics automated algorithmic process The technology identified the wells
equations and limit the solutions to The core modeling and optimiza- with the highest incremental produc-
those that are consistent with the under- tion work flow begins with an extract- tion potential to cycle steam at any point
lying reservoir physics. The models pro- transform-load process of surface and in time given current oil price and steam
duce accurate predictions of the key subsurface data. Actual field data are cost. Engineers increased field-wide
output variables, even when field con- divided into two sets: training data, production by 1,000 B/D by optimizing
ditions change dramatically between which are used to identify model param- 10% (cyclic-only portion of production)
training data and prediction period. eters, and validation data, which are of the field’s production over 12 months.
Data Physics models leverage the intentionally withheld from the training The results in the figure are actual field
inherent continuity of reservoir behav- process and used to validate predictive results over the pilot period and not
ior. Spatially accurate models can be power and statistical accuracy. model output.

Total Wins Award for Project Integration


John Donnelly, JPT Editor

Total’s Laggan Tormore project claimed exemplify strong teamwork, solid geosci- Conchas by Shell, Pazflor by Total, Perdi-
the International Petroleum Technology ence knowledge, reservoir and produc- do by Shell, RGX2 by RasGas, and CLOV
Conference (IPTC) Excellence in Project tion engineering expertise, outstanding by Total.
Integration Award at the 10th IPTC in facilities engineering practices, a strong The pioneering GBP 3.5-billion Laggan
Bangkok, Thailand. commitment to health, safety, and the Tormore development, offshore West
The IPTC Excellence in Project Inte- environment, and advocate innovative of Shetland, unlocks the harsh Atlan-
gration Award highlights projects that and people-oriented human resource tic Margin play and opens up a new gas
have demonstrated distinction through- policies and community programs. Pre- province for the United Kingdom. The
out the entire value chain, and are equiv- vious award winners include the Qatar- project was executed using new tech-
alent in value to at least USD 500 mil- gas Debottling project by Qatargas, the nologies to overcome a harsh environ-
lion. Past winners have included both Independence Hub project by Anadarko ment. Interesting innovations saw new
international and national oil compa- Petroleum, Sakhalin-1 by Exxon Nefte- methods of environmental protection
nies. Taken into account are projects that gas, Qatargas 2 by Qatargas, Parque das deployed on a huge scale.

28 JPT • JANUARY 2017


The Laggan and Tormore fields lie
140  km north-west of Shetland in water
depths that descend rapidly from 120 m to
more than 600 m. To address these chal-
lenging conditions, Total implemented the
longest subsea-to-shore development ever
seen in UK waters. The project now meets
8% of the UK’s daily gas requirements.
The project won against China Nation-
al Petroleum Corporation’s (CNPC) Kes-
hen development project. The Keshen
gas field is characterized by fractured
tight sandstone reservoirs, with the bur-
ied depth of 6500–8000 m and reser-
voir pressure of 116–128 MPa. Adopting
Total’s Laggan-Tormore project uses subsea-to-shore technology.
an integrated exploration and develop-
ment mode, CNPC has built an annual gas
capacity of 5 BCM by the year 2015, with 400 long-term job opportunities for the The IPTC is a collaborative effort
a total investment of RMB 11.8 billion. local residents, and creates significant among four industry societies: the Amer-
A series of technologies applicable to economic and social benefits. ican Association of Petroleum Geolo-
gas development in complex mountain The 10th IPTC was held 14–16 Novem- gists (AAPG), the European Association
fronts were developed, covering reser- ber 2016 in Bangkok, Thailand. The of Geoscientists and Engineers (EAGE),
voir description, well placing, fast drill- event, which was hosted by PTT Explo- the Society of Exploration Geophysicists
ing, well completion, and reservoir stim- ration and Production Public Company (SEG), and SPE. IPTC is a platform to pro-
ulation. The project opens up a new Limited (PTTEP), attracted more than mote knowledge sharing and scientific
frontier for gas reservoir development, 3,700 industry professionals from more and technology dissemination on a glob-
provides clean energy and more than than 50 countries. al scale. JPT

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TECHNICAL DIRECTORS OUTLOOK

Engineers Need To Learn From History


Because the Industry Tends To Repeat It
Stephen Rassenfoss, JPT Emerging Technology Senior Editor

In the 2 years since oil prices plunged, job across the world and across the indus- A hiring drought also has its costs.
cuts and retirements have changed the try, even in national oil companies,” “In previous downturns, there were
face of petroleum engineering. SPE’s mem- said Hisham Saadawi, technical direc- companies that spent years without
bership mix has shifted to younger, with tor for production and facilities. “The any significant hiring or training strat-
the biggest numbers in their 20s and 30s. perception is prices will remain like egy,” said J.C.  Cunha, technical direc-
“We have seen most of the older gen- this now.” tor for management and information.
eration wiped out. It is pretty scary see- The pressure to cut costs remains “Without injecting new ideas, new peo-
ing the people being asked to leave” who intense, including personnel budgets. ple, and new blood, organizations tend
have so much knowledge, said Tom Blas- Even some top students from Texas A&M to stagnate.”
ingame, the technical director for reser- University are hearing from companies While the working professionals have
voir description and dynamics. that “we do not have the budget to hire to plan for oil to linger around USD 50/bbl,
There are still Baby Boomers left in now,” said Blasingame, a petroleum engi- experience shows bad times are not for-
the ranks, and they want to pass on what neering professor at Texas A&M, adding ever. Oil companies are in a world where
they have learned from experience. The that for many, “the anxiety meter is off demand is growing, older fields produce
seven SPE directors interviewed for this the scale.” less every year, and the remaining oil is
story began their careers during the long- Fewer students are enrolling in petro- in formations that are harder to devel-
lasting funk that began in the early 1980s leum engineering programs in the US and op and produce. All point to the need for
and lingered through the 1990s. At last elsewhere because it no longer ensures more and better petroleum engineers.
year’s SPE Annual Technical Conference a good-paying job, with some schools “The big thing now with undergrad-
and Exhibition (ATCE) in Dubai, they seeing declines of 50% or more in their uates is we really need to make sure
offered their perspectives in a discussion incoming classes. they believe in the future of petroleum
titled “The Way to Move Forward is to “There is no panic. I am sensing the engineering,” Blasingame said. Faith
Look Back.” biggest concern is the job situation for is required because becoming a petro-
While the oil market seems to have set- graduates. That is pretty tough in many leum engineer requires a large invest-
tled into a narrow range and the pace of places,” said Dan Hill, director for aca- ment of time and money to prepare
layoffs slowed later in the year, these are demia. For the faculty in many programs, for a job in an industry where hiring
still hard times. there is a positive side to the declines in varies unpredictably.
“Unfortunately a lot of people are enrollment: the lowering of class sizes to Long-term thinking matters, but say-
losing their jobs; that is happening more desirable levels. ing “no” to cost-cutting is not an option.
Cunha covered lower-cost ways of sus-
25% taining hiring, training, and mentoring,
Professional Members by Age (as Percentage of Membership)
while Jeff Moss, technical director for
20% drilling, is pushing for seeking out sus-
tainable cost reductions.
15% While companies are reporting lower
costs per barrel to investors, a significant
10%
part of those gains was the product of
deep discounts squeezed out of suppliers,
5%
who will claw back those losses when the
2015 2005
market allows. Finding a way to use drill
0%
bits longer will offer a lasting saving that
<20 20–24 25–29 30–34 35–39 40–44 45–49 50–54 55–59 60–64 65++
discounts cannot.
The largest group of SPE members is in its 30s, while older membership is Hard times also force buyers to dis-
declining. http://www.spe.org/about/demographics.php. tinguish between wants and needs, and

30 JPT • JANUARY 2017


eliminate things that do not clearly add Tom Blasingame had owned a drilling company when he
value, such as highly customized equip- Reservoir Description and Dynamics was a child. But he followed that advice,
ment specifications. even though graduate school looked like
“They are looking at the specifica- In a brutal job market, a wrong turn to some of his peers.
tions used during the era of high oil petroleum engineer- “I was willing to do things others were
prices,” Saadawi said. There is talk ing students seeking not willing to do. People were laughing
about going back to the day when the jobs are looking for an about it, who would be stupid enough to
industry kept costs down by ordering edge. “Most are hun- do that,” he said. But in his case, he had
industry-standard equipment and sim- kered down. The only stumbled onto the right path after all.
plified designs. But with more fields way to get noticed is
in harsh environments and more reg- to get the best grades” plus involvement Jennifer Miskimins, Completions
ulations, sometimes simple is not in internships and strong projects, said
an option. Blasingame, who has been considering In the space of a career, Miskimins has
Cost-cutting has also added respon- what else they could do. seen how a little-noticed specialty can
sibilities for those managing operations “I agonized over that. I really tried evolve into a critical skill.
while reducing the number of corpo- to think of what a student could do to When she started doing completions
rate support specialists in areas such make them more valuable in this envi- in the late 1980s, it was a well construc-
as health, safety, and the environment ronment,” he said. tion job handled by a production engi-
(HSE). “Now we are increasingly seeing But based on his experience and those neer. “They were in charge from when
operational leaders moving into the top he has known who got into the business they finished up [drilling] to perforation
spot for HSE,” said Trey Shaffer, techni- during bad times, those who are per- and stimulation to putting in the right
cal director for health, safety, security, sistent and flexible are likely to find a producing equipment,” she said. Some
environment, and social responsibility. roundabout journey to a career. fracturing was required, but “there
He has been looking for ways to ensure Blasingame’s path began with a detour would be one stimulation or fracturing
those multitasking professionals can get at the start of his senior year as the oil stage on a well vs. 40,
the range of information they need to boom was sliding into a bust in 1983. “I 50, or 100 now.”
cover all that ground. thought I would get a job with Amoco. I That difference
Many of the students graduating this had a fantastic internship. But like many helps explain why
year are looking at jobs that take them in others, I ended up getting the wrong completions now play
unexpected directions, which is a famil- envelope,” he said. The letter said the a critical role in well
iar experience for those who graduated company had no job to offer. performance, expand-
during the 1980s. While considering “what do I do now?”, ing the universe of rock that can be
During his career, Blasingame said he he addressed a pressing problem— developed. This big change was recog-
has met a lot of “people who came in the finding a topic for his senior research nized in the past year when Miskimins
back door, taking jobs they didn’t want paper—by asking Professor John Lee, became the first SPE director for com-
and working into mainstream engineer- who returned in the past year to teach at pletions, with a goal of creating comple-
ing.” He added, “If you find your niche, Texas A&M University. tions engineers capable of pushing this
someone will find value in it.” “He didn’t say anything. He walked trend further.
And what seems like a small job today over to his bookshelf, pulled out a book, The associate professor at the Colora-
may become an essential skill 20 years stuck a Post-it into it to mark the pages do School of Mines is just beginning to
from now. When Jennifer Miskimins, and told me to make a copy,” he said. That see universities offering advanced class-
technical director for completions, section laid out a method for calculations es in completions, as well as more atten-
started out in that area, it was an off- related to a pressure buildup test. Lee tion being paid to it in related courses
shoot of production engineering. Now, seemed to have doubts about those equa- such as drilling and stimulation design.
fracturing during completion is the fac- tions and instructed the undergraduate “It is mind-boggling to me, especially
tor making production from unconven- to “figure out everything about this.” in the US and Canada, how important
tional plays possible. When Blasingame returned around fracturing is, and there is not a [specific]
Her career choice was guided Christmas time, with his analysis using course on stimulation,” at some schools,
by what she enjoyed doing, and that math he had learned in an effort to impress, Miskimins said, adding, “It is so much
needs to be a motivation for those the discussion took an unexpected turn. more important. A lot more people spe-
choosing an oil industry major when “He asked, ‘Have you ever thought of cialize in it and work in it.”
the rewards are uncertain. The asso- grad school?’”, Blasingame said, adding, What has been a North American
ciate professor at the Colorado School “I said no. He said you ought to think obsession is growing globally. “We have
of Mines said she has noticed that about grad school.” a couple of PhD students from Saudi
“with the young students, I am seeing a That was not in the plan, which was to Aramco in fracturing and we haven’t
passion again.” work in the oil fields like his father who seen that in the past,” she said. These

JPT • JANUARY 2017 31


students are coming to the US at a time emerging technology, but it proved to boom in oilfield environmental planning
when the Saudi Arabia national oil com- be a better alternative than vertical wells from 2009 to the latest slump.
pany is recruiting fracturing talent to and fracturing tight gas formations in the His position as a partner at ERM has
aid in its effort to tap tight and uncon- North Sea. not changed, but as the health, safe-
ventional gas fields, and has presented “It was desperation as much as any- ty, security, environment, and social
papers on using it to maximize conven- thing else. It paid its way,” Moss said. responsibility director, he is seeing how
tional production. Over time, he said they were “able to deep staff cuts since 2014 have altered
Currently she sees companies with define niches to apply it appropriately the discipline. “My estimate of what has
teams of completions engineers in the to more effect, and later learned how to happened is 30–40% of the profession-
field relying on a few experts’ multi- fracture those horizontals.” als in the HSE [health, safety, and envi-
disciplinary skills that draw from res- Obvious targets for deepwater cost ronment] discipline were repurposed,”
ervoir modeling to rock mechanics. In reductions now are the many casing he said. Some have gone into other roles,
the future she sees more skilled comple- strings required to stabilize wellbores been laid off or retired, he said, adding,
tions engineers using the growing array in challenging wells where drillers are “It has been a dramatic shift.”
of diagnostic tools to maximize fractur- working in a narrow window between The focus on safety and the environ-
ing results. the pressure required to control the pore ment needs to remain constant, but after
“We do not have people specializing in pressure in the well and the level that the job cuts, the responsibility is increas-
it,” in school, she said. “We do not have a could damage the reservoir. ingly added to the job descriptions of
lot of people that can get down into the There are tools available aimed at the those in other roles.
detail and that are experts in it.” problems that lead to costly, complex On the plus side, the change recog-
well designs—more accurate pressure nizes that decision makers need to con-
Jeff Moss, Drilling predictions, managed pressure drilling sider both the operational and environ-
(MPD), and wellbore strengthening. mental criteria when making decisions
The average cost of drilling is down a lot “It we can do managed pressure drill- on problems, such as handling produced
since oil prices crashed, but that could ing and eliminate casing string, things water, managing emissions, or improv-
quickly change. There start getting really attractive,” Moss said. ing safety performance.
needs to be more The available tools include established The days when the HSE professionals
focus on “sustain- methods—MPD has been widely used were there to identify the problem for an
able cost reduction,” offshore—but accepted workflows must operations person to solve has passed.
said Moss. Experi- be developed to increase the comfort Now, “if you identify a problem, you have
ence shows that the level for users and regulators. to marry it with a solution.”
downside of savings Lowering the cost of offshore to Those all-purpose professionals are
squeezed out of a supplier or service sup- make it a sustainable option long-term, feeling pressure to produce more with
plier is that they will raise prices as soon requires answering the question: “Can less, leaving them little time to learn
as the market allows. you eliminate significant chunks of cost more about the HSE aspects of their job
Even now with the price breaks, many without incurring added risk?” at a time when spending on training and
onshore producers are struggling to conferences is down.
turn a profit and those considering off- Trey Shaffer “Younger professionals are in leader-
shore development are even further from Health, Safety, Security, Environment, ship roles,” he said. “They are rising into
break-even. and Social Responsibility leadership roles much more rapidly with
“You need to be lopping decimal points amazing responsibilities for big parts of
off” the costs, Moss said. “They will have The booms and busts of Texas’ oil-driven the business.”
to compete with unconventionals, and economy have redirected the career of Shaffer said SPE needs to figure out
that means they cannot drill a well pro- Shaffer in environmental consulting. “how to find these people and bring
ducing 10,000 B/D for USD 200 million It includes three them into” programs to expand their
and expect to make money.” busts over 3 decades, knowledge of the HSE issues they face on
Many little savings are not likely to be starting with graduat- the job.
enough. “In deepwater, a lot of opportu- ing from Texas A&M One obstacle is their primary profes-
nities will require some serious mindset with a degree in archi- sional focus is often in another disci-
changes,” said Moss. While R&D budgets tecture in 1989 during pline, making them less likely to attend
are squeezed, history shows that during one slump, to running an SPE HSE event. The HSE content
periods when cost pressures are extreme, a group of 250 workers doing oilfield needs to be better integrated into SPE
some operators will try new things rather cleanup and hazardous materials emer- conference programs, with topics tied
than abandon projects. gency response at Boots and Coots until to the areas of the most interest. He
In the 1980s Moss worked on early the 2003 downturn pushed him out of said, “We need to make the HSE content
uses of horizontal drilling. It was an that job to ERM Group, where he rode a very relevant.”

32 JPT • JANUARY 2017


J.C. Cunha Hisham Saadawi Dan Hill, Academia
Management and Information Production and Facilities
There has been a sharp decline in the
Companies have an obligation to their Today’s oil prices number of students enrolling in petro-
shareholders to control costs, and to do take Saadawi back to leum engineering programs as they see
so in a way that does not reduce their 2004. Back then, the that graduates are now having trouble
long-term performance. It is an especial- price of a barrel of oil finding jobs.
ly difficult balancing act when the pres- was roughly what is It is reminiscent of the plunge in
sure to cut costs is far greater than pre- now, and “oil com- the early 1980s, when enrollment
paring for the day when this industry panies were making dropped by 90% in 4 years said Hill,
finally rebounds. profits. Everybody was happy, if you can the Texas A&M petroleum engineering
“Companies that use that term.” department chair.
are not hiring any- The consultant from Abu Dhabi is But he does not see
body, that have let tens thinking there are lessons to be learned things getting as bad
of thousands of work- from how things were done back when as they were when he
ers go,” have reduced the specifications for a crude oil export was starting his aca-
their ability to bounce pump may simply refer to the data sheet demic career at the
back, Cunha said. In a in the API Standard 610. During the boom University of Texas
recovering market good hires are costly, years, specifications became increasingly at Austin in 1982, the
as companies compete for candidates in complex and costly to deliver. year oil prices had peaked and enroll-
a pool reduced by retirements and people “I had discussions with many people at ment there totaled 1,100 students. Five
leaving the business. ATCE thinking about trimming out speci- years later oil, prices had plunged and
Continued hiring of younger workers fications,” he said. They need to simplify there were 100 students.
will add lower-wage talent and avoid a the process to reduce the hours, man- Hill said that “if the slump lasts long
future workforce that is again dominated power, and cost, while ensuring what is enough, it could be a pretty dramatic
by key people about to retire. ordered is fit-for-purpose. drop in enrollment.” But adds, “I am opti-
The downturn speeded that genera- Over time, there have been more mistic it is going to pick up before long.”
tional change and increased the work- complex developments requiring spe- This is a global problem. As a director,
load of those managing complex, multi- cial attention, such as sour reservoirs Hill has learned through his contacts that
million projects. Those new hires need and deep offshore fields, where special programs in Europe and China are also
mentors and training at a time when orders are required. But when possible, feeling the downturn. Those in the Mid-
many experienced workers are leaving the industry should use “functional spec- dle East are steadied by hiring commit-
and training budgets have been slashed. ifications” based on API standards. ments made by national oil companies.
Experienced managers are not like- The need to simplify is changing the In the US, the declines in incoming
ly to argue with the importance of hir- look of the offshore projects that are still students range from a few percent at
ing, but in this market, “it is clearly not on the books, with simpler shallow-water programs that limited their enrollments
a priority,” Cunha said. His presenta- production platforms designed for Mid- during the boom to more than 50%.
tion at the ATCE in Dubai offered advice dle East and Asia developments. Texas A&M is seeing only a small drop. It
on hiring and training on a shoestring, To keep developments alive, others are capped its enrollment in 2010 after see-
beginning with “keeping a sensible looking to advance the day when produc- ing it triple from 2003.
hiring policy is better than no hiring tion begins by tying back the early wells US graduation rates are expected to
at all.” to nearby facilities until a production decline, from about 2,100 petroleum
Cunha said companies need to find platform is completed. engineers for the 2015–2016 academic
ways of holding on to experienced work- The position Saadawi occupies on the year to 1,400 for the 2018–2019 year,
ers to fill those gaps and provide con- board represents some rethinking as well. according to a study by Lloyd Heinze,
tinuity on long-term projects. Low- The post combines areas once covered by a petroleum engineering professor
cost options could include looking for two directors: production and operations at Texas Tech University, who surveys
people willing to work limited hours with project, facilities, and construction. US programs.
with jobs that would include mentoring The change is in keeping with the times Enrolling in petroleum engineering
and training. when many within those disciplines are when hiring is down looks like a risky
“With young engineers coming into seeing their responsibilities expand. bet. But many of the small number of
industry, you use them to pass on the “I think for those that survive, they Generation X engineers hired during the
culture and pass on experience to help end up doing more multitasking,” said last bust are now in senior positions.
form teams for the future,” Cunha said. Saadawi. Even at larger companies, “Those folks that came out of those
“It is a better way to prepare for the “you get production and facilities small classes, a lot of them are now lead-
bounce back.” commingled together.” ers in our industry,” Hill said. JPT

JPT • JANUARY 2017 33


INDUSTRY AND ACADEMIA
CONTINUE WORKING ON

T he nanotechnologies enjoying com-


mercial success in the oil field today
are small in number, and for the most
part, can be categorized as single-well
applications. Examples include the dis-
solvable ball-drop systems used in hor-
izontal well completions and the spe-
BIG
chemical-enhanced oil recovery expert
at Shell, has been involved with nano-
technology consortiums for more than
7 years. Speaking generally, he explained
that the oil and gas industry is inter-
ested in nanoparticles partly because of
the potential efficiencies they offer. It
IDEAS
whether nanoparticles will remain stable
under reservoir conditions, precipitate
out of the fluids they are infused into, or
simply do what they were designed for.

Nano Tracer Test a Success


Saudi Aramco’s continued research
cialty additives operators are using to helps to think of nanoparticles from a efforts have resulted in what the nation-
enhance drilling fluids. chemical perspective; their collective- al oil company is reporting as the first
The next big leap for this area of ly high-surface-area—typically where successful inter-well field test of fluores-
emerging technology will be the devel- chemical reactions take place—means cent nanoparticle tracers (SPE 181551).
opment of nanoparticles that work on even relatively small volumes can make The long-range experiment is one of the
larger scales, either in production oper- a big impact. latest examples of the company’s efforts
ations or for fluid treatment. “The negatives include the fact that in to “illuminate” reservoir behavior with
Counted among the industry’s nano- many cases engineering these nanoparti- nanoparticles and help it maximize
pioneers, Saudi Aramco is getting clos- cles, or nanostructures, can be very cost- recoveries. Though the test began in mid-
er to the deployment of nanoparticles ly,” said Rainey. “And while it may be easy 2014, detectable amounts of the original
for a number of reservoir-wide applica- to do on a small scale, learning how to 300-kg batch of nanoparticles were still
tions. Others are working on creating scale something up to the oil field is going being recovered from a producer well
nanoparticles that will improve the per- to take a lot of effort, and the ability to do throughout last year.
formance of waterflooding, and univer- that is sometimes unknown.” “Ten years ago, trying to suggest that
sity researchers in Texas are develop- That point about scale is very impor- maybe nanoparticles could be used in
ing a magnetic nanoparticle that aims tant, especially when discussing reser- the reservoir was a completely mad idea
to make offshore water treatment more voir applications. Rainey emphasized and everyone laughed,” said Erika Ellis,
efficient, and possibly more economic. that if large doses of nanoparticles are a physicist at Saudi Aramco who works
These concepts were presented at needed, then their cost must be relatively on the company’s nanoparticle projects.
SPE’s Annual Technology Conference and low to justify their use. He said the abil- “But now we’ve pushed nanoparticles as
Exhibition held last year in Dubai. Taken ity to strike such a balance will separate a tracer material through a reservoir and
together, they offer a small, yet compel- “laboratory curiosities” from viable com- have successful results—and this is the
ling, sample of the ideas still working mercial products. first time that it’s ever been done.”
their way through the pipeline. The following projects highlighted at The test built upon years of research
Kirk Rainey, the vice president of ATCE address some of these challenges and development of the company’s own
A&I Ventures in Houston and a former and other industry concerns that include brand of carbogenic nanoparticles called
FOR NANOTECHNOLOGY Trent Jacobs, JPT Senior Technology Writer

Arab-dots, or simply A-dots. They are out in wells with a respective distance research team to figure out that it takes
named for the Arab D formation, a major of 475  m. Instead of jeopardizing the 10 months for the A-dots to move from
carbonate reservoir in the supergiant test, the increased distance only under- the injector to the producer—a param-
Ghawar oil field. Contained within the scored the reservoir-transit capabilities eter that will help measure their perfor-
A-dots are even smaller bits of fluores- of the A-dots. mance in the future.
cent material that are easily detectable Another unplanned factor involved According to Ellis, the project has
using an instrument called a fluorometer. a number of injector well shutdowns, given Saudi Aramco data that suggest its
And though it was planned to be which also ended up being a good thing nanoparticle tracer may be more effec-
executed using an injector and a pro- because it proved that the A-dots moved tive than the commercial chemical trac-
ducer well with a reservoir distance of right along with the erratic water front. ers it uses. One of the problems with
between 150–200 m, the test was carried The strong correlation also allowed the chemical tracers is that they are prone

An image taken with a


transmission electron microscope
shows Saudi Aramco’s Arab-dots
as small black specs. Though
they have proven to be very
robust in the reservoir, these
images are about as close as
the company’s researchers can
get to physically describing this
particular nanoparticle whose
chemical structure remains
unknown. Source: Saudi Aramco.
to spread out in a wide scope, sometimes toward even more emerging concepts fluid viscosity—an important factor for
missing the flow stream of a producer such as magnetic reservoir mapping and proppant transportation—by 23% to
well, she said. hydraulic fracturing mapping. The idea 116%. Such levels of viscosity should sig-
This may happen because the mol- behind these “nanomappers” is that they nificantly reduce the need for synthetic
ecules of chemical tracers are in fact will slow down an electromagnetic wave polymers or guar.
smaller than some nanoparticles, includ- as it is pulsed from an injector to a pro- With the nanoparticles, the fractur-
ing A-dots, which measure about 10 nm ducer well. ing fluids tested remained stable at tem-
in circumference, or about 1/1000th the The difference between the wave’s peratures up to 300°F and were effec-
width of a human hair. travel time through the fluids before and tive even with a very high salt content
The result is that the chemical trac- after they have been infused with mag- of 56,000 ppm. Al Muntasheri said cur-
ers will follow many pathways, some that netic nanoparticles may allow engineers rent technologies do not work at such
flow with the oil and water and some to visualize a water drive front, or in a extreme temperatures and can only tol-
that do not. Ellis said the data show monobore scenario, what a well’s frac- erate 35,0000 ppm of salt.
that the larger A-dot particles move in a ture network looks like. Core flood and proppant pack test-
much more direct line toward the pro- The company is also working with ing also showed that the regained per-
ducer, which is why the responses of research partners to develop a new set meability was more than 90% with
produced fluids and the nanoparticles of nanoparticles, some that are fluores- the nanoparticles. And critically, the
were so similar during and after the cent and some that will be used for mass- nanoparticle fluid system is compatible
injector shutdowns. tagging—an innovation that intends to with scale inhibitors that would be need-
The other big benefit of using A-dots as offer tracer resolution measured on the ed to offset the obvious formation dam-
a tracer is that at USD 3 per/kg, they will atomic scale. The plan for mass-tagging age associated with introducing seawater
be highly competitive with other tracer involves using a common nanoparticle to a reservoir.
technologies once the company begins that is proven to be reservoir-tolerant Al Muntasheri said in a fracturing
manufacturing them at an industrial and then “we can pick any molecule out of treatment the nanoparticles would rep-
scale. Their low cost comes thanks to an infinite range of possibilities, attach it resent about 0.02% of the total volume
the simple bucket reaction used to make to the nanoparticle and boom, you have a of fluids used, which he estimated would
them, which involves mixing citric acid specific barcoded tracer,” Ellis explained. be 500-700 kg in weight, for a cost of
and ethanol, plus heat. Another future step is to finish the USD 100,000 or less.
One of the mysteries of the A-dots is development of a line of chameleon The paper goes on to report that this
that Saudi Aramco’s researchers say they A-dots that will alter their fluorescence approach does not require any modifi-
do not know why they are so resilient to spectrum when they come into contact cation to the pumping equipment used
the challenges that other nanoparticles with crude. A different variety, called for the fracturing job, and because of its
are more susceptible to such as floccula- nanocore shells, are to be used to encap- delayed reaction to temperature, which
tion (clumping), precipitation out of hot sulate droplets of acid and release them helps the fluids maintain a high viscosity,
brine, and absorption to carbonate rocks. at a specific point inside the reservoir less horsepower is required for pumping.
Though they know their chemical com- to etch out wider pore paths that will This operational benefit may result in a
position—a mix of carbon, hydrogen, improve hydrocarbon flow. longer lifetime for pumping units.
nitrogen, and oxygen—Ellis said that the In yet another nano-project, Saudi
reason for the uncertainty is because the Aramco is trying to enable the use of Nanocapsules for
A-dot’s chemical structure is too hetero- untreated seawater for hydraulic fractur- Waterflooding Conformance
geneous to be properly described. ing in sandstones (SPE 181283). The com- Low-cost polymer gels are among the
pany has gone to great lengths to protect most popular tools used in waterflooding
Nanomapping, Mass-Tagging, its freshwater resources by using sea- treatments to selectively shut off high-
and Seawater Fracturing water for its enhanced oil recovery proj- permeability channels that are gener-
But even if they are unsure of how they ects and is seeking a similar strategy for ating excess water production. Though
work, the researchers now have evidence its burgeoning unconventional program polymer gels are widely used because
that the A-dots are capable of holding that is focused on tight gas production they are effective, their big drawback is
up to reservoir conditions for long peri- to replace the oil Saudi Arabia currently that the gelation process tends to begin
ods of time and over long distances. Ellis burns for power generation. quickly in the near-wellbore area, leaving
said this has left the door wide open for This project has not yet left the labora- the bulk of the reservoir unaffected.
a much wider application suite for the tory, but the initial data points are posi- Chemists at the Research Triangle
A-dots and other nanoparticles that the tive. In presenting the paper, Ghaithan Institute in Raleigh, North Carolina, think
company is researching. Al Muntasheri, the chief technologist for they can improve the conformance capa-
The company is already using nanopar- the production technology team at Saudi bilities for one of the most widely used
ticles in drilling fluids, presumably for Aramco, described the nanoparticles as gel systems, partially hydrolyzed poly-
wellbore strengthening, but it is looking “nano-crosslinkers” that increase peak acrylamide (HPAM), by placing its main

36 JPT • JANUARY 2017


600 nm 200 nm

Two images produced by transmission electron microscopy show nanocapsules containing chromium (III) after 48 hours
of exposure to synthetic seawater held at 50°C. Source: Research Triangle Institute.

reactant, chromium (III), inside time- Computer modeling suggests that this The nanocapsules are formed through a
released nanocapsules (SPE 181547). could result in oil production improve- complex inverse miniemulsion technique
This concept has received a great deal ments of single-digit percentages. that involves multiple steps of combining
of fanfare in the medical industry for its The paper’s authors note that a com- hydrophobic elements and surfactants
potential to deliver cancer-killing drugs pany called Brightwater has developed with a water-based solution containing
and other medicines to specific parts of another nanoparticle-based technology the chromium. In one phase, as the solu-
the human body. that also seeks to block off water chan- tion is stirred, nanodroplets of chromium
In the case of waterflooding, the nano- nels. However, Leah Johnson, a chem- are formed and in the next step a reaction
capsules would be used to delay the expo- ist with RTI International, said her team takes place that encapsulates them.
sure of chromium to HPAM, allowing the believes its work represents the first time In addition to establishing an effective
two constituents to travel deeper inside that anyone has sought to encapsulate encapsulation process, the researchers
the reservoir before forming into a gel. chromium for a conformance application. also found that the early formulations

This graphic compares the conformance of a gel system for waterflooding with and without the use of nanocapsules to
delay chromium (III) from crosslinking, or turning into a gel. If the idea works, it would allow operators a greater ability
to improve conformance deeper into a mature oil reservoir. Source: Research Triangle Institute.

JPT • JANUARY 2017 37


50 µm
100 µm
50 µm

1 minute 5 minutes 60 minutes


A microscopic observation of magnetic nanoparticles, light brown, shows them attaching to a much larger droplet
of oil, dark brown. This coagulation process takes place within minutes as is shown in this time sequence. Source:
University of Texas at Austin.

of their nanocapsules effectively delayed When the magnetic nanoparticles Pending the results of the continu-
the gelation process for up to 17 days. are  introduced to produced water, ous flow system and further funding, Ko
They also observed that the nanocapsules they  surround the oil droplets in a said the last item on the agenda would
will remain intact for at least 48 hours way  that is reminiscent of how white be to build a pilot system. Because the
when exposed to 122°F (50°C) synthetic blood cells  attack a foreign bacteria nanoparticles are costly, she added that a
seawater, suggesting that the long-term or virus. In most cases, it takes about critical requirement of a field-system will
delivery of chromium is quite possible. 5  minutes for all the nanoparticles to be a way to separate them from the oil
“There’s a variety of different degrad- find an oil droplet, and in a rapid-mix droplets at the end of the process so they
able chemistries we’re looking at to chamber that time can be reduced to just can be reused.
incorporate into the shell,” Johnson said, 3 minutes or less. “That will be the hardest part,” Ko
explaining that some of those chemis- The nanoparticles are attracted to said. “But if you can reuse the nanopar-
tries are water sensitive while another the oil droplets through electrostatic ticles many times, then cost-wise, you
is more reactive to temperature. “So we forces. This is achieved by coating the have some competition” with conven-
can really tune the concentration of the nanoparticles with a positively charged tional separation technologies. JPT
degradable chemistries within the shell polymer since most oil droplets have a
to release at different time points.” negative charge. And the weaker that For Further Reading
Further work is being done with the negative charge is, the quicker the reac-
SPE 181547 Nanocapsules for
University of Texas at Austin (UT) and tion takes place.
Controlled Release of Waterflood
Tufts University in Massachusetts to Saebom Ko, a research associate at UT
Agents for Improved Conformance
understand the mobility of the nano- who is helping to lead this research proj-
by Leah Johnson et al., RTI
capsules through sandpacks. The early ect, explained, “After attaching to the
International. http://dx.doi.
results from this work show that the oil droplets, the small nanoparticles get
org/10.2118/181547-MS.
nanocapsules remain about the same size bigger, and so whenever you have a mag-
when exiting a sandpack, which Johnson netic field, the particles will move very SPE 181283 Nanomaterials-Enhanced
said is “very promising.” quickly to where the magnet is placed.” High-Temperature Fracturing Fluids
In a real-world scenario, the mix of Prepared with Untreated Seawater
Magnetic Oil Separation nanoparticles and oil would be pulled by Leiming Li and Ghaithan A.
In another project, researchers at UT to the side of a treatment tank where Al-Muntasheri, Saudi Aramco. http://
are working on a magnetic nanoparticle the next trick is to recover them while dx.doi.org/10.2118/181283-MS.
technology to remove the micron-sized letting the treated water flow out. That
SPE 181893 Oil Droplet Removal From
oil droplets left dispersed in produced part of the process is to be addressed
Produced Water Using Nanoparticles
water after it has been treated by conven- with a small continuous flow system
and Their Magnetic Separation
tional separation technologies, e.g., grav- that the UT researchers hope to have
by Saebom Ko et al., University
ity and membranes (SPE 181893). ready for testing next year.
of Texas at Austin. http://dx.doi.
In testing, the experimental system The UT researchers also found that
org/10.2118/181893-MS.
removed 99% of the oil droplets and may crude types with a higher acidity need
eventually lead to the development of a more magnetic nanoparticles to be SPE 181551 Oil Industry First Interwell
compact and highly efficient separation effectively separated. And so far, the Trial of Reservoir Nanoagent Tracers
system for offshore installations that are upper limit for oil content in the test by Dmitry Kosynkin and Mohammed
challenged by space constraints and the fluids has been 0.25% by weight, but Alaskar, Saudi Aramco. http://dx.doi.
high cost of water treatment. the plan is to step that up in future work. org/10.2118/181551-MS.

38 JPT • JANUARY 2017


The Grand Challenge of Carbon
Capture and Sequestration
George J. Koperna Jr., Neeraj Gupta, Michael Godec, Owain Tucker, David Riestenberg, and Lydia Cumming

Fig. 1—The Kemper County


Energy Facility. Courtesy of
Mississippi Power Company.

C arbon capture and sequestration


(CCS) is designed to reduce atmo-
spheric emissions of greenhouse gases
of industrial CO2, clear access to pore
space for CO2 storage in geologic forma-
tions, proven methodologies for demon-
membranes, and ionic liquids to strip
the CO2 from the flue stream. However,
these technologies were developed to
(GHGs). The CCS process captures car- strating storage integrity, and dissemi- handle smaller-scale operations and
bon dioxide (CO2) generated at large- nation of best practices. SPE members higher-CO2-purity streams. When ap-
scale industrial sources (power plants, can play a significant role in addressing plied to large electric generating plants,
refineries, gasification facilities, etc.) these challenges. process efficiency is reduced, and the
and transports it to an injection site energy penalty associated with the cap-
to be permanently stored in the sub- Cost-Effective Capture of ture process drives up costs, increas-
surface. With extensive research link- Power Sector and Industrial CO2 ing the levelized cost of electricity by
ing GHG concentrations in the atmo- A major technical challenge facing cap- 50% or  more, depending on local fac-
sphere to observed changes in global ture at electric generating facilities is tors. Also, to accommodate the substan-
temperature patterns, CCS technology that the CO2 concentration in large- tial volumes of the CO2 and flue gas at
could play an important role in poli- volume flue streams is quite low. Current full-scale industrial sources, the removal
cy efforts to limit the global average removal technologies include techniques technologies require significant scale up
temperature rise. that apply amines, chilled ammonia, and footprint for deployment.
Even with the wealth of experience
already in place within the oil and gas
industry, the obstacles to advancing CCS
Editor’s Note: In 2011, the SPE R&D Committee identified five grand challenges facing
to the forefront of GHG mitigation tech-
the oil and gas industry. A series of articles focusing on each of these challenges was
nologies remain significant. Large-scale published in JPT in 2011 and 2012. This is a condensed version of a 2016 follow-up
CO2 injection projects remain primar- paper examining the current status of one of the grand challenges: carbon capture
ily in the realm of commercial CO2-EOR and sequestration. The full paper can be found here: www.spe.org/industry/carbon-
(enhanced oil recovery) projects. The capture-sequestration-2016.php. This collaborative paper is authored by steering
key challenges to enabling CCS include committee and at-large members of the SPE Carbon Dioxide Capture and Utilization
cost-effective capture and transport and the SPE R&D technical sections.

JPT • JANUARY 2017 39


While early movers are developing rate pore-space access issues is to con- ing solutions. The assessment, mon-
large-scale capture demonstrations sider offshore storage using existing itoring, and repair of legacy wells is
such as SaskPower’s Boundary Dam or new platforms. While the offshore also important when dealing with de-
Project, Southern Company’s Kemper drilling and operations cost is consider- pleted fields.
Energy Facility (Fig. 1), and NRG’s Petro ably higher, the government common-
Nova Facility, we are still very early on ly holds the pore and mineral rights, Demonstrating Secure Storage
the “learning curve.” Support for more diminishing the number of stakeholders Scaling up CO2 storage technology to
development of next-generation capture potentially involved. address climate change, while demon-
technologies and large demonstrations strating to stakeholders that the pro-
is required to push us down the cost Safe, Secure, Large-Scale cess  is safe and secure, is a signifi-
curve. This involves reducing the cost CO2 Storage cant challenge. The 40-plus years of
of materials and construction, parasitic A major difference between CO2 injec- experience gained in the design and
costs related to energy for operations, tion and hydrocarbon production is the operation of CO2-EOR projects provides
compression, and operation and main- fact that injected CO2 has to be accom- the primary foundation for establish-
tenance costs. modated in the subsurface by compres- ing a comparable understanding for
sion into the formation and pore water, the  issues associated with CO2 stor-
Government Oversight increasing reservoir pressure. Determin- age. CCS-specific monitoring, permit-
Challenges ing the reservoir continuity at distance ting, and long-term care programs must
Many of the aspects of a CO2 storage without drilling many costly appraisal be established and applied to develop
project mirror those of CO2-EOR proj- wells and the resultant pressure accom- commercial sites. Risk assessment is an
ects. The land department is in charge modated storage capacity is a saline for- essential activity during the selection
of securing the acreage position, geosci- mation challenge. In addition, CO2 has and qualification of sites for long-term
entists describe the reservoir and seal, a much higher mobility than water, and storage of CO2, for the development of a
and engineers design the surface and with a lower density shows strong grav- risk management strategy, and in estab-
subsurface equipment as well as pro- ity segregation. Plume modeling strate- lishing guidelines for safe and effective
vide a plan to maximize the value prop- gies, coupled with advanced geophysical operations. While geologic uncertain-
osition offered across the acreage. In techniques for calibration, are an area ties/risks are highly site-specific, the
addition, some type of unitization may of continuing focus, particularly where main perceived risks are of potential
be required of disparate mineral and laterally extensive CO2 plumes develop. CO2  or brine leakage from wells and
pore space owners. Finally, there is typ- Once the primary pressure accommo- geologic pathways, and induced seis-
ically a state or federal permitting or dation space has been used, the chal- micity and  ground displacement.
oversight agency to ensure the project lenge may be to develop reservoir engi- Worldwide, a considerable amount
complies with established environmen- neering strategies to use the remaining of CCS regulatory framework devel-
tal requirements. pore space more efficiently for storage. opment has occurred. In most cases,
However, CO2 storage is currently Extraction of brine could increase stor- these efforts build upon existing frame-
viewed as a “waste management” activ- age efficiency and reduce the area affect- works for regulating oil and gas activ-
ity, with perhaps little public buy-in ed by a pressure plume. ities. For example, the US Environ-
or perceived economic benefit to the mental Protection Agency (EPA) has
local population, particularly in areas Depleted Fields and published underground injection con-
with little to no hydrocarbon extrac- Existing Infrastructure trol well requirements for the geolog-
tion industry presence. In the US, this Depleted oil and gas fields offer prov- ic storage of CO2, based on protec-
is further exacerbated by the fact that en secure storage—the capacity is well tion of underground drinking water
ownership of pore space in which stor- understood and the storage security is sources, and has established reporting
age would occur is generally retained proven. However, they introduce some requirements under its Greenhouse Gas
by the surface owner and the hydro- challenges. When a gas field is high- Reporting Program for facilities that
carbons are maintained by the mineral ly depleted, the CO2 will initially be inject CO2 underground for both CO2-
owner/lessee, and multiple owners/les- in the gas phase, yet it is transported EOR and geologic storage. Importantly,
sees may be involved. A well-conceived in the dense phase. There are a num- EPA guidance confirms that CO2-EOR
outreach strategy combined with mech- ber of potential solutions that include can result in stored CO2. Nonetheless,
anisms for ensuring both local benefits heating, starting in gas phase, or intro- substantial legal and regulatory con-
and trustworthy environmental stew- ducing methane or nitrogen. Man- cerns remain.
ardship are required to obtain local pub- agement of the movement of the fluid
lic and stakeholder acceptance of the through the phase envelope is there- Dealing With Abundant CO2
storage projects. fore key, and requires the exploitation Should CO2 capture become cost-effec-
Because of this disparate owner- of CO2-EOR expertise coupled with tive, the volume of CO2 available for
ship, an alternative option to amelio- potentially novel petroleum engineer- transportation and injection would

40 JPT • JANUARY 2017


require significant expansion of the cur- influx of capital and personnel, and reg- Development and
rent infrastructure. Today, 50 individu- ulatory cooperation. Dissemination of Best Practices
al CO2 pipelines with a combined length Large volumes of low-cost, readily The need for timely dissemination of
of more than 7,250 km (4,500 miles) available CO2 could allow for the devel- CO2 storage projects best practices is
exist in the United States. Should 10% opment of new EOR strategies, using key to the widespread deployment of the
of total emissions be captured, it would CO2 in excess of traditional practice. technology. While CO2-EOR serves as
far exceed the transport ability of this These techniques could include verti- an analogue for CO2 storage, and many
infrastructure. To bridge this gap, con- cal or gravity-stable flooding protocols best practices are transferable, notable
siderable infrastructure development is that may effectively recover the bulk of differences exist. These include regu-
needed. Early delivery targets for CO2 the remaining oil, while also using less lations and regulatory entities, owner-
would include areas where well infra- water. Also, larger hydrocarbon pore ship issues, short- and long-term liabil-
structure is already in place, such as volume injections in traditional hori- ity, public outreach and pressure/plume
large oil fields, while areas with minimal zontal floods, and possibly earlier appli- management. We believe that SPE has a
oil and gas development would be devel- cation of CO2-EOR, might be adopted in role to play in the documentation and
oped later for CO2 storage. While the lieu of waterflooding. New best practices dissemination of CO2 storage best prac-
capabilities exist to build the infrastruc- for these cases would need to be devel- tices through support of publications
ture, the task will require a tremendous oped and shared within the industry. and conferences/forums. JPT

George Koperna is vice president and reservoir engineering David E. Riestenberg is a project manager with Advanced
manager with Advanced Resources International, specializing Resources International. He has more than 15 years of experience
in unconventional resources, enhanced recovery applications, in the energy sector, with emphasis on the geologic aspects of
and carbon storage. He is chairperson of SPE’s Carbon Capture, unconventional resources and the use of carbon dioxide for
Utilization, and Storage Technical Section and a former member both enhanced recovery and sequestration. He is the project
of the SPE International Board of Directors. He holds MSc and manager and monitoring lead for the SECARB RCSP Phase
BSc degrees in petroleum and natural gas engineering from III Anthropogenic Test CO2 storage demonstration in Mobile
West Virginia University. County, Alabama. Riestenberg holds a BS degree in biology from
the College of Mount St. Joseph, Cincinnati, and an MS degree in
Michael L. Godec, a vice president with Advanced Resources geology from the University of Tennessee, Knoxville.
International, has prepared numerous assessments of the
potential sequestration capacity and economic potential Owain Tucker is Shell’s global deployment lead for carbon
associated with geologic storage in oil and gas fields, deep storage. He leads storage projects and is responsible for
saline aquifers, gas shales, and unmineable coal seams. He has technical assurance, integration, and informing the CCS
examined CO2 storage and possible CO2-EOR opportunities for research agenda, along with the development of capability
numerous proposed power plants and other industrial facilities, within Shell. He cochairs the Oil and Gas Climate Initiative work
both in the US and internationally. For 2009–2010, Godec was group on CO2 storage capacity and the Zero Emissions Platform
an SPE Distinguished Lecturer on the subject of “Environmental task force on transport and storage business models, and is a
Performance of the Exploration and Production Industry: Past, board member of the UK Carbon Capture and Storage Research
Present, and Future.” He holds an MS degree in technology Centre. He studied physics and geophysics at the University of
and human affairs from Washington University in St. Louis, Witwatersrand and holds a DPhil in experimental physics from
Missouri, and a BS degree in chemical engineering from the the University of Oxford.
University of Colorado, Boulder.
Lydia Cumming is a principal research scientist at Battelle,
Neeraj Gupta, a senior research leader/Battelle Fellow at the world’s largest independent research and development
Battelle Institute, provides technical and program development organization. She has been engaged in a number of government
leadership for Battelle’s subsurface resources work. He has and industry projects focused on investigating technical,
more than 25 years of domestic and international experience in policy, and public acceptance issues associated with geologic
CO2 storage, CO2-EOR, and other subsurface projects. He has storage of carbon dioxide. She is currently performing technical
led several field programs and research projects on CO2 storage and outreach activities for the Midwest Regional Carbon
technology. He holds a PhD in geological sciences from Ohio Sequestration Partnership. She also is the project manager for
State University, an MS degree in geochemistry from George the Mid-Atlantic US Offshore Carbon Resource Assessment
Washington University, and MS and BSc degrees in geology Project. Cumming earned a bachelor’s degree in geology from
from Panjab University, India. Ohio State University.

JPT • JANUARY 2017 41


TECHNOLOGY FOCUS

EOR Performance and Modeling


Omer Gurpinar, SPE, Technical Director of Enhanced Oil Recovery, Schlumberger

Since the last time I wrote for this fea- Current conditions have In closing, I have to remind myself that
ture, enhanced-oil-recovery (EOR) activ- we have been waterflooding since the
ities around the world have been steadi- made most companies 1930s and the fundamental EOR schemes
ly increasing, meaning that the unusu- decide to optimize (i.e., chemicals and CO2) have been with
al crises our industry has been going us since the late 1960s. Low-salinity and
through did not kill EOR. Instead, activi-
performance of their hybrid schemes have been growing dur-
ties have expanded. For sure, current existing assets, and EOR ing the past 10 years, and we are getting
conditions have had some effect on how is a key part of that. better at establishing conformance con-
we see EOR, and, amazingly, with few trols such as foams and thermally activat-
exceptions, it has been positive. Cur- ed polymers. If we also add the inclusion
rent conditions have made most com- it is expected that the next big wave will of completions and EOR-specific moni-
panies decide to optimize performance start when EOR becomes an integral part toring technologies to the enablers, it is
of their existing assets, and EOR is a key of unconventional development. easy to anticipate that more and more
part of that. After all, optimizing is an The EOR papers I have had the privilege EOR will be considered a normal part of
ordinary ingredient of cost control. It is to review this year truly support these field optimization. JPT
also worth adding that unconventional observations regarding the state of the
oil, which, for many, was the reason for industry. Novel EOR schemes, advance-
the current crisis, is a big reason for the ments in reservoir characterization lead- Recommended additional reading
expansion of EOR. The unconvention- ing to better insights into the recovery at OnePetro: www.onepetro.org.
al producers are very keen on increas- processes, and new physics and model-
ing recovery from their assets. There- ing techniques all demonstrate the high SPE 181156 Viscosity vs. Accuracy—Flow-
Control-Feasibility Work Flow in Polymer
fore, while enhancements on drilling level of interest in EOR among operators, Flooding by Kousha Gohari, Baker Hughes,
and hydraulic fracturing will continue, academia, and research organizations. et al.
SPE 184086 Simulation of Chemical EOR
Processes for the Ratqa Lower Fars Heavy-
Omer Gurpinar, SPE, is the technical director of enhanced oil Oil Field in Kuwait: Multiscenario Results
recovery for Schlumberger. He leads Schlumberger in develop- and Discussions by M.T. Al-Murayri, Kuwait
ment of technologies and services to help improve recovery Oil Company, et al.
factors in oil fields. Gurpinar has more than 35 years of industry SPE 180208 Effects of Multicomponent
experience in various aspects of numerical reservoir modeling, Adsorption and Enhanced Shale Reservoir
with specific focus on naturally fractured reservoirs, reservoir Recovery by CO2 Injection Coupled With
optimization, and EOR. He has contributed to recovery optimi- Reservoir Geomechanics by S. Yang,
zation for numerous oil and gas fields globally. Since joining University of Calgary, et al.
Schlumberger in 1998, Gurpinar has served as the vice president or technical direc- SPE 180875 Effectiveness of Low-Salinity-
tor in various segments. He holds BS and MS degrees in petroleum engineering. and CO2-Flooding Hybrid Approaches in
Gurpinar is a member of the JPT Editorial Committee and can be reached at Low-Permeability Sandstone Reservoirs
ogurpinar@slb.com. by H.T. Kumar, Texas A&M University, et al.

42 JPT • JANUARY 2017


Proper Simulation of Chemical-EOR Pilots—
A Real Case Study

A critical step in proper design and


optimization of any chemical-
enhanced-oil-recovery (CEOR) process
CEOR simulations are more complex and
challenging compared with waterflood
modeling and history matching.
in each direction surrounding the sec-
tor model to be studied. Generally, when
choosing the extent of the sector model,
is appropriate and precise numerical one can leverage the presence of seal-
simulations. Addition of chemical Sector-Model Generation ing faults or other no-flow boundaries
species to the material-balance For the subject asset, which is a brown- to minimize the required sector-model
equations, along with finer resolution field, the primary requirement in CEOR area. Unfortunately, in this case, there
requirements for CEOR simulations modeling is a representative, quality- were no sealing faults or no-flow bound-
compared with waterfloods, often controlled waterflood-history-matched aries in the immediate vicinity of the AOI.
makes it impractical to run full-field full-field (or sector) model. Such a model Flow-diagnostics tools that use stream-
CEOR simulations to the required should replicate the field performance line simulations were used to ensure that
accuracy. Sector models, by their (pressures and flow rates), at least on all the streamlines connecting to the
definition, are naturally suited for an overall basis and, preferentially, on a AOI are contained in the selected sector
modeling of pilots. This paper presents well-by-well basis. The model used for model. This is an important step in en-
a case study for appropriate simulation this study had high well density, was suf- suring that all areas of the field in com-
of a CEOR pilot. ficiently reliable, and was used routinely munication with the AOI are included in
for field development and performance the sector model, which is critical for ob-
Introduction prediction. The paper demonstrates the taining a representative CEOR forecast
Chemical flooding (polymer flooding, preparation and use of a sector model with this model.
surfactant/polymer flooding, and alkali/ from this readily available waterflood full-
surfactant/polymer flooding) has im- field model for a polymer-flood pilot area. Boundary-Condition
proved significantly over the past de- The area of interest (AOI) for the Optimization
cade because of vast research efforts to pilot should be selected during an Although an attempt was made to mini-
find practical solutions to specific field alternatives-analysis phase by a multi- mize the effect of the sector boundary
applications, improvements in the man- functional team of field engineers and on the AOI by choosing a substantial-
ufacturing and synthesis of new chemi- scientists and CEOR subject-matter ex- ly larger sector model compared with
cals, field trials, and implementations by perts after a project-framing exercise. In the AOI, it is still critical to recreate
the industry. this case, this area is a seven-spot pat- the full-field model fluxes at the sector-
Because of the complexity of CEOR and tern containing a central injector and model boundary and evaluate the effect
the inherent uncertainties regarding suc- six surrounding producers. This is a of boundary conditions on the wells in
cess of a particular CEOR process, exten- small area compared with the full-field the AOI. There are many ways to repro-
sive evaluations are required before deci- model. A local-grid-refinement (LGR) duce the full-field model fluxes at the
sions about full-field implementation can option was considered to create a suf- boundary of the sector model:
be made. ficiently fine grid for CEOR simulation, ◗ Adjust the contribution of the
Numerical simulations are critical in but the resulting model was still deemed wells on the boundary to the
CEOR evaluation and provide a realistic practically prohibitive. sector model on the basis of a
performance estimate, assuming that the It was then decided to use a sector corrected AOI of the boundary
underlying Earth model is reliable and ap- model containing the AOI in the middle wells.
propriately calibrated. Usually, chemical to evaluate the CEOR project. In order to ◗ If the preceding technique is
floods are performed on candidate fields minimize the effect of boundary on the not sufficient to reproduce the
with a successful waterflood history, but AOI, one seven-spot pattern was added fluxes, one can use material-
balance regions in the full-field
model to extract the fluxes at
This article, written by Special Publications Editor Adam Wilson, contains highlights the cells on the boundary of the
of paper SPE 179659, “Proper Simulation of Chemical-EOR Pilots—A Real Case sector model. This information
Study,” by Nariman Fathi Najafabadi, SPE, and Adwait Chawathe, SPE, Chevron, can be used to tune injection/
prepared for the 2016 SPE Improved Oil Recovery Conference, Tulsa, 11–13 April. The production rate or bottomhole
paper has not been peer reviewed. pressure of pseudowells placed at

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JANUARY 2017 43


the boundary of the sector model production histories that are very simi- sweep efficiency), polymer-concentration
to reproduce the full-field model lar to those of the same area/wells in the sensitivities were conducted using
fluxes. full-field model. appropriate injection-pressure and
◗ Pore-volume multipliers at the production-rate constraints.
boundary of the sector model are Grid-Size Optimization
another way of adding pressure To mitigate the numerical-dispersion Conclusions
support and mitigating the problem, it is recommended to have CEOR simulations are more complex
boundary effects. approximately 15 cells between wells and tend to be more computational-
Using these techniques can help estab- for numerical simulation of CEOR using ly expensive compared with water-
lish the appropriate boundary condition single-point upstream fully implicit nu- flood simulations. The complexity in
that results in backward boundary- merical reservoir simulators. To keep CEOR simulations is because of addi-
condition optimization, meaning that, the artificial mixing in check, it is rec- tional material-balance equations (for
if the boundary conditions of the sector ommended to use cell sizes on the order the chemicals) that need to be solved,
model are close enough to those of the of 30 ft or smaller. These are simply while the computational burden is the
full-field model, initializing the sector rules of thumb and should be tested for result of the finer grid resolution that
model to initial conditions (of the full- every reservoir and process. Choosing is required to mitigate numerical dis-
field model) and simulating the history a practical cell size for a given problem persion and artificial chemical dilution,
of the field should result in saturation requires balancing the level of accura- plus smaller timestep requirements of
and pressure distributions and injection/ cy required and the simulation runtime CEOR models because of highly non-
that can be afforded, given the number linear phase behavior and rheology of
of simulations needed to optimize the the chemicals. Thus, CEOR simulations
SI METRIC slug design and perform required sensi- are a trade-off between numerical ac-
CONVERSION FACTORS tivity simulations. curacy and computational expediency.
The list below includes SI‘metric A detailed study was performed to Massively parallel computing, dynamic
conversion factors for common evaluate various process and reservoir LGR, and sector modeling are potential
engineering units. parameters affecting the optimal grid options to achieve the trade-off success-
acre × 4.046 873 E+03 =m2
size for polymer and surfactant/polymer fully. This paper focused on sector mod-
acre × 4.046 873 E−01 =ha processes. A tool was then developed eling and explained its challenges and
acre-ft × 1.233 489 E+03 =m3 that could provide an educated initial its analysis and resolution options. For
ampere-hr × 3.6* E+03 =C
Å × 1.0* E−01 =nm guess for the appropriate grid size for successful CEOR modeling,
°API 141.5/(131.5+°API) =g/cm3 the process of choice. After the grid- ◗ Ensure that the sector-model
atm × 1.013 250* E+05 =Pa
bar × 1.0* E+05 =Pa optimization exercise for the problem at boundary conditions (fluxes and
bbl × 1.589 873 E−01 =m3 hand was performed, it was concluded pressure) adequately mimic full-
Btu × 1.055 056 E+00=kJ
Ci × 3.7* E+10 =Bq that a 5×5 grid refinement (in the x- and field performance.
cp × 1.0* E−03 =Pa • s y-direction) is required for appropriate ◗ Get the grid resolution right, a
cycles/sec ×1.0* E+00=Hz
dyne × 1.0* E−02 =mN simulation of this polymer flood. The critical step that ensures that
eV × 1.602 19 E−19 =J performed level of refinement puts the o The reservoir sweep is honored.
ft × 3.048* E−01 =m
ft2 × 9.290 304* E−02 =m2 cell size count of the sector model close o The chemicals perform per
ft3 × 2.831 685 E−02 =m3 to 400,000 cells. laboratory expectations in the
°F (°F−32)/1.8 =°C
°F (°F+459.67)/1.8 =K reservoir.
gal (U.S. liq) × 3.785 412 E−03 =m3 Polymer-Flood Study o There is a reasonable trade-off
hp × 7.460 43 E−01 =kW
hp-hr × 2.684 520 E+00=MJ The two important design parameters between simulation accuracy
in. × 2.54* E+00=cm for a polymer flood are processing rate and expediency.
in.2 × 6.451 6* E+00=cm2
in.3 × 1.638 706 E+01 =cm3 and (endpoint) mobility ratio. The higher ◗ Set aside repopulating the fine-
kip × 4.448 222 E+03 =N the polymer viscosity, the lower the end- grid properties by running Earth-
knot × 5.144 444 E−01 =m/s
ksi × 6.894 757 E+03 =kPa point mobility ratio and, thus, the better modeling work flows on the fine-
kW-hr × 3.6* E+06 =J the sweep efficiency. On the other hand, grid models.
lbf × 4.448 222 E+00=N
lbm × 4.535 924 E−01 =kg processing rate (defined as the fraction Even if the fine-grid properties are in-
mL × 1.0* E+00=cm3 of the reservoir pore volume that can be herited from the coarse grid, the flow-
mho × 1.0* E+00=S
mile × 1.609 344* E+00=km flooded on an annual basis) may also be field heterogeneity of the fine-grid mod-
oz (U.S. fl) × 2.957 353 E+01 =cm3 proportional to the endpoint mobility els could be very different from that of
psi × 6.894 757 E+00=kPa
psi2 × 4.753 8 E+01 =kPa2 ratio. Processing rate is a very important the coarse-grid models. The effect of
sq mile × 2.589 988 E+00=km2 parameter for project economics, and the this difference on the recovery efficien-
stokes × 1.0* E−04 =m2/s
ton × 9.071 847 E−01 =Mg higher the processing rate, the higher the cy predicted by the models is a func-
ton (metric) × 1.0* E+00=Mg net present value of the CEOR project. tion of how displacement and sweep ef-
tonf × 8.896 444 E+03 =N
tonne × 1.0* E+00=Mg To find the polymer concentration ficiencies are affected by the numerical
*Conversion factor is exact.
that optimizes both processing rate and dispersion/artificial mixing and flow-
endpoint mobility ratio (best achievable field heterogeneity, respectively. JPT

44 JPT • JANUARY 2017


Experimental and Numerical Studies
of CO2 EOR in Unconventional Reservoirs

T his study investigates oil-production


mechanisms from the matrix into
the fracture by simulating two laboratory
properties, fluid-phase behavior, and the
fundamental mass-transfer mechanisms.
In general, diffusion during gas in-
that circulated hot water to simulate the
reservoir temperature. The assembly was
mounted in a computed-tomography (CT)
experiments as well as several field-scale jection has been recognized as a critical scanner, and the cores were kept horizon-
studies and evaluates the potential of mechanism that affects the oil recovery tal during the experiment.
using carbon dioxide (CO2) huff ’n’ puff to in fractured reservoirs. If the diffusive The experiments were performed under
enhance oil recovery in unconventional flow in the matrix is being neglected dur- constant-pressure conditions where vis-
liquid reservoirs (ULRs) with nanodarcy- ing simulation, the calculated result will cous displacement was absent. The first
range matrix permeability and complex underestimate productivity. experiment (i.e., Experiment 1 as seen in
natural-fracture networks. This study Furthermore, complex fracture ge- Fig. 1) was performed at 3,000 psi at 150°F,
explores the mechanisms contributing ometry has been proposed for hydraulic and the second experiment (i.e., Experi-
to oil recovery with numerical modeling fracturing because of the intersection be- ment 2 as seen in Fig. 2) was performed
of experimental work and investigates tween hydraulic fractures and in-situ nat- at 1,600 psi and 150°F. Periodic scanning
the effects of various parameters on ural fractures. Numerous simulation and of the cores with the CT scanner was per-
oil recovery. experimental studies have evaluated pro- formed throughout the experiment. The
duction performance of complex fracture experiments typically last for 2 to 3 days,
Introduction networks. However, there is no extensive and production was allowed twice a day
CO2 injection has been recognized as one work regarding the potential of CO2 huff on average. The CT images of the core
of the more important and successful- ’n’ puff in complex fracture geometries. revealed constant density/saturation/
ly applied enhanced-oil-recovery (EOR) composition changes of the resident fluid
processes in the US since the start of the Core-Scale during both experiments, which indicated
first commercial CO2-injection project in Laboratory Experiment that CO2 was constantly penetrating into
1972. Statistics show that, out of the 153 Two experiments were performed using the core throughout the process. Final oil-
active CO2 EOR projects worldwide, 139 two sets of preserved sidewall core from production volumes of 0.4 mL were re-
of them are in the US. CO2 flooding is the the same well in a ULR. The petrophysical corded for both experiments. On the basis
only EOR method in the US that has been properties and the saturations of the cores of the estimated original oil in place, the
consistent and economical since the drop were not measured before the experi- experiments yielded high oil recovery.
in oil prices in the 1980s. One of the main ments, to preserve the core original condi-
advantages of CO2 injection is that CO2 tions. However, because the cores are not Core-Scale Numerical Modeling
can achieve miscibility with the resident stored in a pressurized environment, the The core-sale modeling followed the
hydrocarbon when minimum miscibility fluids saturating the cores can be assumed experimental work described in the pre-
pressure (MMP) is attained. to be dead oil and water. To simulate the ceding section. The petrophysical prop-
Although CO2 flooding has demon- presence of a highly permeable fracture erties of the cores and the fluid proper-
strated the potential of increasing oil pro- around the core, glass beads were packed ties of the dead oil were evaluated after
duction in conventional reservoirs, if this outside the cores to allow CO2 to have di- the experiments.
EOR process were to be applied to ULRs, rect contact with the cores. Two Berea
the oil-recovery mechanism could not sandstone disks were placed on each end Core-Scale Experiment Simulation. To
be considered the same as that during of the setup to block the glass beads from save computational time, a horizontal
a conventional CO2 flooding because of entering the production tube. The core slice of the Cartesian core model was
the differences in reservoir petrophysical holder was then placed inside a water bath taken for investigation.
For the base case, the conditions
are 3,000 psi and 150°F, which are the
This article, written by Special Publications Editor Adam Wilson, contains
same as for Experiment 1. Injectors were
highlights of paper SPE 179634, “Experimental and Numerical Studies of CO2 EOR in placed in the fracture region for pressur-
Unconventional Liquid Reservoirs With Complex Fracture Networks,” by Jianlei Sun, izing and pressure maintenance. Produc-
SPE, Amy Zou, and David Schechter, SPE, Texas A&M University, prepared for the ers were not introduced at this point.
2016 SPE Improved Oil Recovery Conference, Tulsa, 11–13 April. The paper has not The recovery factor is not sensitive
been peer reviewed. to the matrix and fracture permeabil-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JANUARY 2017 45


CT Images: Shale Sidewall Core 1 First Experiment Test Conditions: 3,000 psi, 150°F occurring between the matrix and frac-
ture is considered to be diffusion. For a
diffusion case, higher pressure would re-
2100 sult in better CO2 solubility in oil, which
Slice 20 1950 contributes to the increase in recovery.
Slice 30
1800 Furthermore, for the capillary pressure,
1650
the base case is under miscible condi-
1500
tions with zero capillary pressure. Water
saturation slightly affects the recovery
2.5 hr 4.3 hr 30.1 hr 50.7 hr 58.4 hr 72.5 hr 78.1 hr 95.1 hr 99.1 hr factor, which might be because of differ-
ences in the compressibility of water and
Fig. 1—Saturation variation of two CT images with time for Experiment 1.
oil and CO2 being soluble in water.
CT Images: Shale Sidewall Core 1 Second Experiment Test Conditions: 1,600 psi, 150°F
1623
1542
Field-Scale Numerical Modeling
1462 A synthetic field case was developed to
1381 study oil-recovery mechanisms on a larg-
Slice 20 1300
er scale. To save computational time, a
Slice 30 single stage with one fracture on a hori-
zontal well was modeled. The main focus
of the field study was to use the properties
from the core model to predict and opti-
5.1 hr 25.4 hr 34.9 hr 43.8 hr 55.4 hr 67.5 hr mize the performance of CO2 injection in
Fig. 2—Saturation variation of two CT images with time for Experiment 2. various cases. In this study, the field-scale
input parameters were obtained from the
ity. The higher the fracture and matrix three system pressures were consid- previous core-scale simulation.
porosity, the larger the diffusion coeffi- ered—3,000 psi (miscible as Experi- The fluid model for the experimen-
cient and the better the recovery factor. ment 1), 1,600 psi (immiscible as Experi- tal simulation was built on the basis of
In addition, because the MMP of the fluid ment  2), and 1,800  psi (near miscible). the dead-oil data from the reservoir. To
system was determined to be 1,727  psi, The main mechanism for mass transfer model the fluid in the reservoir with lit-

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46 JPT • JANUARY 2017


tle knowledge of the live-oil properties, sensitive to matrix porosity, fracture depletion; thus, huff ’n’ puff is most
methane was combined with the dead- porosity, saturation, and diffusion effective below bubblepoint pressure.
oil components to create a live-oil model. coefficient, and it is not sensitive ◗ Field-scale simulation shows that
Base cases with different production to matrix permeability, fracture the incremental oil is sensitive to
pressures were considered for primary permeability, relative permeability, matrix porosity, matrix permeability,
depletion and for huff ’n’ puff. The bot- or capillary pressure. Improved oil fracture porosity, fracture
tomhole flowing pressures for the differ- recovery was observed by changing permeability, time of first injection,
ent cases are 2,000 psi; 1,550 psi, which the porosity and the diffusion cycling length, injection rate, injection
is slightly above the MMP; 1,300 psi, coefficient. pressure, and number of cycles, and it
which is below the MMP but above bub- ◗ From field-scale simulation, it was is not sensitive to capillary pressure,
blepoint pressure; and 1,000 psi, which observed that gas expansion is diffusion coefficient, or length of
is below the bubblepoint pressure. After an important mechanism during soaking time. JPT
30 days of injection and 15 days of soak-
ing, production took place at the same
pressure as the corresponding primary-
depletion bottomhole pressure.
The oil incremental percentage for the
cases is modest, as is expected for huff
’n’ puff. In reality, natural fractures may
exist in these reservoirs so that produc-
tion should be higher than the calculat-
ed value in this model, depending on the
intensity of the natural fractures.

Summary of Sensitivity Parameters.


The effect of several parameters was inves-
tigated on both cumulative oil production
and oil incremental percentage. Among all
the parameters, the matrix/fracture po-
rosity and permeability are the most sig-
nificant, and the higher the matrix/frac-
ture porosity and permeability, the higher
the incremental oil. On the other hand,
diffusion, capillary pressure, and soak-
ing time have almost no effect on the field
model. For the field model, convection
from pressure drawdown can be consid-
ered to be the dominating mechanism in-
stead of diffusion, which is different from
the previous core-scale simulations where
diffusion is the dominant mechanism for
oil recovery. Furthermore, regarding in-
jection operating parameters, the later the
initial injection time is, the larger the in-
jection rate is, the higher the injection
pressure is, and the longer the injection
length is; the more cycles there are, the
more chances there are to repressurize the
reservoir and provide gas drive to assist
production under immiscible conditions.

Conclusions
◗ Core-scale experiments show that
CO2 huff ’n’ puff recovers oil from
ULRs.
◗ Core-scale simulations show that
diffusion plays a key role in oil
recovery. The recovery factor is

JPT • JANUARY 2017 47


A Field Trial in a Carbonate Reservoir
Using a Solvent-Based Waterflood Process

D imethyl-ether (DME) -enhanced


waterflood (DEW) is a process in
which DME is added to injection water
In a DEW, DME is dissolved in the in-
jection brine and injected into the for-
mation. The DME solubility is dependent
duced water and shallow-aquifer water,
resulting in an intermediate salinity of
approximately 130,000 ppm.
and, upon injection, preferentially on salinity and temperature but can be
partitions into the remaining oil. As a up to 38 wt% for fresh water. Upon con- Success Criteria for Full-Field
result, it swells the oil and reduces the tact with the oil in the reservoir, the DME DEW Implementation
oil viscosity, significantly improving oil will partition to the oleic phase, where it A notional full-field DEW development
mobility. Several coreflood experiments will swell the oil, reduce its viscosity, and in the light-oil carbonate field was used
conducted in tight-carbonate plugs mobilize the oil to the producer wells. to define the success criteria, key per-
have shown incremental recoveries The process is schematically presented formance indicators, and objectives for
of up to 20% post-waterflood. A field in Fig. 1. the pilot. Given the value of DME as the
trial has been designed to derisk this In light-oil reservoirs, additional oil is enhanced-oil-recovery agent, it is critical
technology, which, if successful, would primarily produced by oil swelling. After that the DME be recovered and recycled
add significant reserves. injection of the DME-containing brine efficiently, in order to make the project
slug, a chase phase will be used to dis- economically attractive. Efficient recov-
Introduction place the mobilized oil further and re- ery and recycling consist of
Enhancing oil recovery from low- cover the DME from the remaining oleic ◗ A high DME-recovery factor,
permeability formations has been chal- phase. During this chase, DME will par- achieved by controlling subsurface
lenging. DEW presents the advantages of a tition back into the initially DME-free pattern dispersion and optimization
miscible flood without the negative effects water phase. Recovery efficiencies are of chase-slug size
of density differences. DME is a slightly found to be very high. There is no resid- ◗ Minimized DME subsurface residence
polar hydrocarbon that is miscible with ual DME because of its solubility in the time, achieved by minimizing pore-
most known crude oils. As a result, upon mobile phase. DME does not adsorb to volume-injection time
contact with crude oil, the DME will swell the rock/fluid interface, and DME recov-
the oil and reduce its viscosity, after which ery occurs microscopically in a shock. Objectives
the oil will be effectively displaced. DME DEW was thoroughly examined and The pilot is intended to derisk the full-
is soluble in water and, therefore, can be experimentally tested for a carbonate field implementation of this new technol-
injected with any existing waterflood. Be- field in Oman. The field consists of a low- ogy through the assessment of
cause the molecule is small, there are no permeability and sparsely naturally frac- ◗ Solvent usage and effect of geology
limitations on formation type or perme- tured limestone reservoir. Typical per- ◗ Wettability change from DME
ability. Its water solubility enables effi- meability is in the range of 1 to 10 md. injection and its effect on arrival of
cient recovery of the DME with a clean- The reservoir contains light oil with a oil bank and injectivity
brine chase. Because it does not interact viscosity of 1 cp at reservoir conditions ◗ Building in-house expertise for
with the formation, recovery efficiencies with a highly saline aquifer. First produc- handling and operating the process
of DME are found to be close to 100% in tion started in the mid-1970s, and the
laboratory core experiments. Depending field has a lengthy and complex develop- Pilot Boundary Conditions
on the injected-slug size and the crude- ment history. It has had a well-managed and Conceptual Design
oil composition, oil recovery could be en- line-drive waterflood for several decades. Because the field is currently undergoing
hanced by 10 to 25% in field application. Injection water consists of a mix of pro- a waterflood, the pilot needs to be oper-
ated within the surface and subsurface
operating envelopes. Produced fluids
This article, written by Special Publications Editor Adam Wilson, contains highlights
will have to be routed through the exist-
of paper SPE 179838, “Persistence in EOR—Design of a Field Trial in a Carbonate
ing central processing facilities, which
Reservoir Using a Solvent-Based Waterflood Process,” by Abdullah Alkindi, SPE, are not specifically designed to handle
Nasser al-Azri, Dhiya Said, and Khalid AlShuaili, Petroleum Development Oman, DME. Even though DME is not corrosive,
and Paul te Riele, SPE, Shell Development Oman, prepared for the 2016 SPE Enhanced a material-compatibility study of all non-
Oil Recovery Conference at Oil and Gas West Asia, Muscat, Oman, 21–23 March. The metallic elements in the central process-
paper has not been peer reviewed. ing facility imposes a maximum DME

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

48 JPT • JANUARY 2017


Pore Scale
Pore Scale

Reservoir Scale
Reservoir Scale

Virgin Reservoir Waterflood Injection of DME/Water Oil Swells/ Mobilization of Oil/ Chase Water
Viscosity Drops DME Mixture
Life Cycle of a Reservoir (Time) Life Cycle of a Reservoir (Time)

Fig. 1—Schematic of the DEW process at the pore and development scale. DME is represented by the red color.

concentration in the produced streams of Surveillance Plan ◗ Degree of desaturation between the
500 ppm by weight. An extensive surveillance and data- end of the preflood and the end of
Because DME is diluting the crude oil gathering plan was designed for the the water chase
as a light solvent, asphaltene precipita- pilot. Surveillance focuses on four main ◗ Arrival and conformance of DME at
tion can be expected. Asphaltenes depos- areas—injector well, producer wells, ob- the observation well
ited in the near-wellbore region of the in- servation well, and production metering. The timing of the arrival provides infor-
jectors could result in reduced injectivity mation on areal conformance, and the ver-
and conformance-control issues. A de- Injector. The injector well is based on tical profile will provide information on the
tailed experimental asphaltene-stability a recompletion of an existing produc- vertical conformance and containment.
program was designed and executed. er well. During injection, vertical con-
This confirmed a low asphaltene content formance and containment will be Metering. Given the large volume of
of the reservoir crude (less than 1 wt%) monitored by distributed-temperature water being injected throughout the dif-
and a high DME concentration above sensing. Shut-ins required for thermal ferent phases of the pilot, the facilities
which asphaltene precipitation would tracer analysis are aligned with pressure- and metering will have to operate at high
occur (greater than 70 mol%). These falloff surveys to determine the presence base sediment and water. Therefore, a
high concentrations are expected only and extent of induced fracturing in the dedicated test separator is used to give
in the near-wellbore region of the injec- near-wellbore region. accurate readings of oil, water, and gas
tors where, because of the long water- rates. Additional sampling and analysis of
injection preflooding phase and the low Producers. The producers are drilled the oil and water stream will provide data
asphaltene content of the crude oil, no 30  m from the injector and completed on the composition of the liquid streams.
significant effect is expected. In the near- with a dual completion string. Artificial In order to obtain the DME mass balance,
wellbore region of the producers, where lift is provided by DME-compatible elec- DME will be metered primarily in the gas
the oil saturations are higher and flow- trical submersible pumps. The second phase through a gas chromatograph.
assurance concerns would be expected, string provides access for a production-
the DME concentration will not reach the logging tool (PLT) with flowing bottom- Tracer Testing. Three tracer slugs are
critical concentration that will lead to the hole sampling capability. The PLT will planned for various stages of the pilot. At
precipitation of asphaltenes. provide data on vertical flood confor- the start of the waterflood phase (base-
The solubility of DME depends on the mance, and flowing bottomhole samples line), the first tracer slug is injected to con-
salinity of the brine. Conversely, the pres- taken at various depths will provide in- firm injector and producer connectivity.
ence of DME will have an effect on the formation on DME vertical conformance. It will provide information on the degree
solvency power of the water for certain of fracturing and assist in balancing the
ions. Divalent ions especially will be af- Observation Well. The observation well intake and offtake of each well in the pat-
fected, which can result in scaling when will be cored over the reservoir section tern. The second tracer slug is injected be-
mixing DME with the injection brine. A to provide a baseline for observation-well fore the start of injection of the DME slug.
scaling study was designed and conduct- saturation. During the pilot, reservoir sat- This slug will confirm the injector/produc-
ed that indicated a risk of scale precipita- uration will be determined through casing er connectivity at the start of DME injec-
tion upon mixing the selected brine with by a reservoir-saturation tool operated in tion and provide information on the aver-
DME. To mitigate this and reduce the carbon/oxygen (C/O) mode. The C/O ratio age saturation when compared with the
reservoir-souring risk, a sulfate-removal can be determined quantitatively only DME production response. The last tracer
unit was selected for the water-treatment when the fluids are free of DME. Petro- slug is injected after the chase-water in-
lineup. Additionally, various scale inhibi- physical modeling indicated that it can jection to confirm whether DME-induced
tors were tested for their effectiveness be used qualitatively for determining the changes have occurred in the areal con-
and were added to the injection water to arrival of the DME-rich front. Therefore, formance when compared with the tracer
reduce the risk further. the observation well gives information on slugs injected before DME injection. JPT

JPT • JANUARY 2017 49


TECHNOLOGY FOCUS

Mature Fields and Well Revitalization


Jesse Lee, SPE, Chemistry Technology Manager, Schlumberger

In last year’s Technology Focus concern- It has been a challenge for technology and prepare ourselves for the
ing mature fields, I highlighted the topics our industry to implement activity uptick.
of refracturing, efficiency, and environ- In this feature, I would like to bring up
mental responsibility. Evidently, these new technology for the the topic of fracture hits. While in-field
three topics remain as the critical aspects past 2 years because drilling is becoming more common, this
of mature-field development. However, crosswell communication initiated while
of market depression.
for 2017, I would like to steer readers’ pumping a hydraulic-fracturing treat-
attention to new technology, advanced However, 2017 is certainly ment seems to be inevitable. It is not
modeling, and the interesting topic of the year to revisit the topic entirely clear how to prevent or control
fracture hits. this phenomenon. However, there are
Advanced modeling, the ability to cap- of new technology and several years of data and publications
ture reservoir information in high def- prepare ourselves for the regarding this matter, plus some new
inition and translate the knowledge technology to minimize fracture hits.
into mathematical expressions, has
activity uptick. I believe this will open up new oppor-
always been a key enabler that allows tunities for further maximization of
our industry to maximize well perfor- scale mapping tool not only enhances oil well production.
mance. For instance, advanced model- production from the target reservoir but In this editorial, I talked about
ing allows much more thorough derisk- also can help the asset team in proper advanced modeling, new technology, and
ing of enhanced-oil-recovery investment reservoir characterization and redevel- fracture hits. Therefore, I have selected
and leads to the maximization of finan- opment planning. It has been a challenge several papers on these topics to share
cial returns. for our industry to implement new tech- with you. Enjoy your reading. JPT
Concerning new technology that nology for the past 2 years because of
improves mature-field development, market depression. However, 2017 is cer-
the advanced geosteering and reservoir- tainly the year to revisit the topic of new Recommended additional reading
at OnePetro: www.onepetro.org.
SPE 177148 State of the Art in 3D
Jesse Lee, SPE, is chemistry technology manager at Reservoir Characterization: Palo Azul Field,
Schlumberger. He holds a PhD degree in chemistry from Yale Ecuador by J. Sandoval, Halliburton, et al.
University and conducted post-doctoral-degree research at the SPE 179177 Advanced Modeling of
Massachusetts Institute of Technology. Lee joined Schlumberger Interwell Fracturing Interference: An Eagle
in 1997 in Tulsa as a development engineer, focused on the devel- Ford Shale Oil Study—Refracturing
opment of polymer-based fracturing fluids. During 2000–2010, by Adrian Morales, Schlumberger, et al.
he managed new-product development at Schlumberger prod- SPE 177060 Geomodeling Work Flow
uct centers in Sugar Land, Texas, and Clamart, France. At Adapted to a Mature Extraheavy-Oil Field—
Schlumberger, Lee is responsible for developing technical collaborations and manag- Case Study: Modelization of Petrocedeño
ing relationships with external chemical companies. He is a member of the JPT Deltaic Reservoir for the EOR Polymer
Editorial Committee. Project by R. Mulder, Statoil, et al.

50 JPT • JANUARY 2017


Tapping Difficult Oil
in a Giant Carbonate Field in Qatar

A fter 70 years of production,


more than 30% of the Arab C
reservoir stock-tank original oil in
Dukhan, Arab C Reservoir

Top Arab C Depth


place has been recovered through Structure TVDss (ft)
Khatiyah
various mechanisms including natural –5,250
Sector
depletion, waterflooding, gas lift –5,500 Ras Laffan
implementation, and horizontal-well –5,750
–6,000
development. Extending production
–6,250
into future years requires a strategic –6,500
approach focusing on innovative Fahahil –6,750
Sector –7,000
development to target the remaining Doha
–7,250 Dukhan
oil saturation. Integration of a recently –7,500
acquired, high-resolution 3D-seismic –7,750
survey complements the data State of
available for subsurface description Contour Interval Qatar
Jaleha 200 m
and characterization, positively Sector
affecting reservoir-model history- OOWC

matching metrics. 0 10 20 30 40
Diyab km
Sector
Introduction
The large, mature Dukhan field is locat-
ed onshore Qatar, approximately 80 km 0 5 10
west of Doha. The Arab C reservoir in- km
terval is a carbonate anticlinal structure
lying 5,500 to 7,000 ft below the sur- Fig. 1—Dukhan Arab C reservoir. TVDss=true vertical depth subsea;
OOWC=original oil/water contact.
face. Areally, the Arab C reservoir has
been divided into four structural ele-
ments from north to south (i.e., Khati- yah sector to 400 ft in the Jaleha sec- improve recovery and enhance produc-
yah, Fahahil, Jaleha, and Diyab). The tor. It has a weak to moderate connect- tion. As the water front from injection
first three sectors comprise the con- ed aquifer lying below the oil column. progressed, gas lifting in Arab C was ini-
tinuous oil-bearing extent of the res- Arab C development started with verti- tiated in 2003 to continue producing the
ervoir, while Diyab is water-bearing on cal wells, initially completed openhole. high-water-cut wells. Currently, 60% of
the basis of results from wells drilled to Increase in water production led to a the Arab C producers are flowing under
date (Fig. 1). well-completion-scheme change; verti- gas lift assistance.
Arab C is an undersaturated-oil res- cal wells were then completed cased-
ervoir. The original oil column ranged hole and perforated selectively. Hori- Reservoir Description
from 1,400-ft thickness in the Khati- zontal drilling commenced in 1992 to Arab C is a heterogeneous organiza-
tion of limestone and dolomite litholo-
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of gies deposited on a shallow-water Ju-
paper IPTC 18296, “Tapping the Difficult Oil and Enhancing Reservoir-Development rassic ramp system. Hydraulically, the
80-ft-thick interval represents a net-
Strategy To Maximize Recovery From a Mature Waterflood Giant Carbonate Field in
work of grainstone conductors com-
the Middle East: Arab C Reservoir, Dukhan Field, State of Qatar,” by Mohamed Naguib
partmentalized by muddy carbonate
Bin Ab Majid, Carlos Troconiz, Mohammed Nedham Al-Shafei, Gheorghe Luca, baffles resulting in layer-constrained
and Ariel Cachi, Qatar Petroleum, prepared for the 2015 International Petroleum dynamic behavior. Lateral ranges of 1
Technology Conference, Doha, Qatar, 7–9 December. The paper has not been peer to 4  km for baffling thin beds support
reviewed. Copyright 2015 International Petroleum Technology Conference. Reproduced a localized layer-constrained dynamic
by permission. behavior and a high degree of vertical

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JANUARY 2017 51


heterogeneity, though communication areas are caused by poor lateral con- tion. Similarly, pressure maps can also
pathways are impacted by sporadic oc- nectivity between injectors and produc- be generated with PEGI for compar-
currences of cross-cutting conductive ers and poor reservoir quality. In the ison and evaluation, showing pres-
and resistive faults. Reservoir poros- Lower Arab C, it is difficult to identify sure for the same FFMU at different
ity is 15 to 20%, and the average per- and access economic remaining oil in timesteps. This methodology facilitates
meability is approximately 150 md, but late-stage waterflood. the identification of areas of over-
this varies widely on the basis of reser- and underinjection.
voir zone. Seismic Data Flood-front analysis for Arab C from
Arab C is divided into upper and A new full-field 3D-seismic survey over PEGI revealed a notable trend of lag-
lower units. The Lower Arab C is the Dukhan was acquired between 2009 ging water movement in the Upper C.
better-quality reservoir package and and 2011. The results show an im- This is explained by the better-quality
also has a more consistent vertical per- proved structural definition of all res- (higher-permeability) reservoir rock in
meability, whereas the Upper Arab C ervoirs. This enables identification and the Lower C coupled with preferential
is an overall poorer interval with more mapping of undrilled and unexploited water injection in the Lower C intervals.
vertical-flow barriers. Arab C can be di- hydrocarbon-bearing zones across the Streamline simulation is used to en-
vided into 12 reservoir zones, distrib- field. The data also provide distinct fault sure effectiveness of the waterflood
uted between the Upper Arab C (Zones definition that allows for more-accurate scheme in Arab C. This method provides
1 through 6) and the Lower Arab C identification and mapping of faults with a more-convenient and -flexible way to
(Zones 7 through 12). The Lower Arab C displacements as small as 12 ft, which adjust production and injection rates
development is more mature and has will lead to better infill-well planning periodically in the reservoir. For new or
been water-swept quite effectively in while maximizing recovery and allowing workover wells, streamline simulation
most parts of the reservoir, whereas the safer drilling. provides a rate-target-setting guideline
Upper Arab C, which contains most of to produce unswept areas better. It al-
the reserves, is currently being pursued Geological/Dynamic Modeling lows optimizing production and injec-
more rigorously. The most-recent Arab C static and dy- tion rates.
Both units have specific reservoir namic models completed in 2013 have
challenges. In the Upper Arab C, high been used to enhance the development Tapping the Difficult Oil
vertical and lateral heterogeneities plan for the reservoir, which includes The integration of the production data,
cause uneven flood fronts; low-pressure adding line-drive-pattern waterflood surveillance flood-front maps, and cal-
to the existing peripheral waterflood ibrated models has allowed identifica-
scheme. This scheme is expected to tion of additional opportunities that can
improve sweep and maintain pressure be implemented to maximize Arab C re-
Changing Your better. These models are being main- covery. The following are the opportuni-
tained by continuous updates of well ties resulting from this integration.
Address? activities and pressure and produc-
tion data. Cellar-Oil Opportunity. Analyses of
Let SPE know. reservoir-simulation results revealed
+1.972.952.9393 Reservoir Surveillance undrained cellar oil in the northern area
The Production Engineering and Geo- of the field, which is downdip from the
science Integration (PEGI) tool was in- current line of injectors. The model has
tended to integrate engineering data shown a significant economic amount of
with geology, allowing development cellar oil that can be drained by the drill-
Update Your of reservoir-surveillance maps at ap- ing of additional infill wells.
Member Profile propriate layering and timesteps. PEGI
links structural and stratigraph- Oil Below Secondary Gas Cap. The
http://www.spe.org/ ic reservoir models to production/ secondary gas cap in the Khatiyah
members/update injection data, well- completion his- dome formed during the early natural-
tory, and pressure and logging sur- depletion period and overlies a thick,
veys within a date, depth, and geo- economical oil column that is undrained
layer database. by existing wells, as demonstrated by
For the Arab C reservoir, eight flood- simulation results. Infill wells will be
SPE Benefits front mapping units (FFMUs) were drilled lower in the column to drain
defined from the 12 zones; 1–2, 3–4, this oil. The production and pressure
Discover the possibilities. 5, 6, 7–8, 9, 10, and 11–12. The first in these wells will be strictly monitored
http://www.spe.org/
four correspond to the Upper C and and controlled by a maximum gas/oil
members/benefits
the last four to the Lower C. The def- ratio (GOR) and oil rate. Wells are ex-
inition took into account fieldwide pected to start production with allevi-
baffles and reservoir-quality varia- ated GOR and water cut.

52 JPT • JANUARY 2017


Infill Drilling Targeting Lower C. Production and surveil-
lance data have shown a tendency for an uneven water-
flood movement in Arab C, which is mainly driven by the Host
high vertical heterogeneity that includes the presence of
tight zones (baffles) and high permeability contrast be-
tween geolayers. Because the Lower Arab C has been most-
ly flooded, locating wells in this section is becoming more
challenging, but opportunities still exist to produce the re-
maining oil. BE PART OF THE PREMIER OIL & GAS
EXHIBITION & CONFERENCE
Optimal Well Placement Assisted by Seismic Data. The
new 3D-seismic data have better resolution for imaging
small faults and fracture zones in order to predict reser-
voir properties away from well control reliably and to image WHY ABU DHABI?
deeper reservoirs.

Enhancing Low-Pressure Wells. Because the good-


96,374 Attendees

permeability Lower C layers have been mostly swept, most


new wells target the low-permeability Upper C layers locat-
ed at the top of the reservoir. Pressure maintenance in these
2,034 Exhibiting Companies

layers is challenging because of the poor communication be-


tween the producers and injectors. The interbed layers act as 20 NOCs
barriers to bottom pressure drive in most of the areas. Low-
ering production and boosting injection rates in some wells
typify the actions taken. When these approaches proved in-
15 IOCs

sufficient, new Upper C dedicated injectors were added to the


pattern. As a result, in recent years, pressure restoration has 25 Country Pavilions
been successful and production deferment caused by shut-in
has been greatly reduced.
162 Conference Sessions
Gas Lift Strategy. Increasing water cut can cause low-
productivity-index wells to cease flowing, and the number
of wells showing this issue increases as the waterflood front
750 Expert Speakers

progresses. Lifting the well by continuous gas injection was se-


lected as an inexpensive and convenient solution to this prob- 10,009 Delegates
lem. On the basis of simulation forecasts, it is expected that
more than 15% of the current Arab C reserves will be produced
by gas lift. WHY ABU DHABI?
UAE holds the world’s sixth largest oil reserves
Workovers. A significant number of workovers is required to Abu Dhabi is home to the ADNOC group of companies
recover the remaining oil in the reservoir. In most cases, the United Arab Emirates offshore reserves accounting for
workover objective is to shut off the zones with high water 50% of production in 2 years
production that lead to high water cut in the well. During the Abu Dhabi is a major exporter and bilateral trade
workover, the flooded Lower C interval is typically sealed by partner to more than 25 energy markets across Africa,
a cement squeeze job, and then the well is recompleted in the Europe and Asian Sub-Continent.
upper layers. Although the productivity of the well decreases $330bn of contracts across the MENA region of which
because the Upper C has poorer reservoir quality, a substantial 42% is from KSA and UAE
increase in the oil rate and a reduction in the water production
are achieved. BOOK YOUR STAND NOW
Enhanced Oil Recovery (EOR) in Waterflood-Swept Areas.
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EOR has been identified as a different recovery mechanism to
reduce the remaining oil in the waterflood-swept areas in the
Arab C reservoir. A pilot carbon dioxide water-alternating-gas
scheme has been devised to confirm the viability of the EOR
concept and the expected benefit. If the pilot is successful, im-
plementation on a sectorwide basis is envisaged. The pilot is Supported By

planned for a 2- to 5-year period. JPT


Host City Official Media Partner Conference Organiser ADIPEC Organised By

JPT • JANUARY 2017


New Technology in a Mature
East Malaysian Field

T he T Field, located offshore east


Malaysia, is a mature oil field that
began its development in the 1970s.
Receiver Receiver Transmitter

Long spacing Short spacing


Conceptual geological models generally 100-ft depth 50-ft depth of investigation
illustrated this field as a retrogradational of investigation
turbidite setting. It is commonly known
that the turbidite channel has enormous Rich measurement set
geological complexity and, therefore, — Modular multispacing
presents great challenges for successful — Broad frequency spectrum
horizontal-well placement. This paper Automatic real-time multilayer inversion
describes the first job in southeast Asia
in developing horizontal-well placement
in a turbidite environment.
Fig. 1—Performance features of the new-generation deep-reservoir-mapper tool.

Introduction serves; production data indicated that od will result in an incremental recovery
As of 15 years ago, T Field’s remaining downdip oil remains untapped by existing because of the pressure maintenance and
oil deposits were present in the relative- producers. An average dipping angle of 13 better sweep efficiency. However, this re-
ly thin turbidite channel complex on the to 20° and gas-cap-dominant drive sug- covery is not ideal; the reservoir pressure
steep-sloping flank of the field. Vertical gested that remaining-oil potential could was halved because of historical produc-
and slanted wells were drilled to produce be unlocked only through the addition tion, and lateral discontinuity still exists.
the targeted reserves, but post-drilling of the drainage point. Material-balance Infill drilling was recommended as the
findings always showed inconsistency in analysis was conducted, which further best way forward.
sand existence and distribution because verified the earlier deduction by showing
of lateral sand discontinuity. that the targeted reservoir contains more Well-Concept and -Execution
Because of the limited infill reservoirs, oil in place compared with existing book Strategy
high reservoir dip angle, and less-prolific figures and has reserves at approximately The feasibility of executing the drilling
productivity, drilling a highly deviated twice the amount of previous estimates campaign during the early stage of the
oil producer along the reservoir dip and made from decline-curve analysis. study was also considered. In past devel-
steering along its productive layer in the A reservoir model was subsequently opment campaigns, deviated wells were
oil leg are found to be the optimal drilling constructed. Two types of reservoir mod- drilled to penetrate and produce from
approach. However, high well-placement els were built in this exercise: a simple multistacked reservoirs. The replication
risks were assessed owing to uncertain- grid homogeneous model and a heteroge- of such practices may result in missing
ties in lateral sand distribution, variable neous model that was created by referring the reservoir target because of the high
formation dip, and fluid contacts. to a geological depositional concept and to potential of reservoir discontinuity.
reservoir distribution based on a geosta- Because the reservoir dipping angle is
Evaluating Infill/ tistical method. Reservoir-modeling and approximately 15°, and to achieve data
Redevelopment Potential -simulation results are consistent with gathering on the latest fluid contacts,
Some reservoirs located within the west- those obtained from material balance. As the project team decided to land the well
ern area were believed to carry more re- expected, the secondary-recovery meth- inside the gas zone, close to the exist-
ing drainage point, followed by drilling
along the reservoir dip to penetrate gas/
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
oil contacts (GOCs), oil columns, and the
of paper SPE 176120, “Success Story: A New Development Concept Utilizing New
oil/water contacts.
Advanced Technology in a Very Old Complex Mature Field,” by K.F. Ng, T. Afandi,
D. Sa’adon, J. Ja’afar, M.A. Omar, and N.A. Latiff, Petronas, and G.I. Santoso, Technology Approach
K. Alang, I.D. Roberts, N. Murad, D. Permanasari, and F. Kutty, Schlumberger, A new concept of deep-reservoir-mapper
prepared for the 2015 SPE Asia Pacific Oil and Gas Conference and Exhibition, Bali, measurement that is sensitive to multi-
Indonesia, 20–22 October. The paper has not been peer reviewed. layer boundaries provides early warning

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

54 JPT • JANUARY 2017


signs to geosteering operations in eval- the GOC can be detected 26 m TVT after detecting the reservoir were set and refer-
uating the borehole position and also the trajectory has penetrated approxi- enced to the detection of the top sand and
proactively proposes the required steer- mately 80-m measured depth (MD) into its dip. The trajectory adjustment would
ing adjustment. This measurement con- the reservoir from the shoe. The expecta- be made with the necessary dogleg and
cept, using multiple receivers spaced at tion of a thinning reservoir was observed approach angle depending on the actual
specific distances, was able to delineate in the simulation model after the inver- detection criteria. To achieve the mini-
reservoir structure in larger scale with- sion mapped the conductive zone within mum gas-column length, a forward pro-
in ±30 m true vertical depth (TVD) per- 10 m TVT from the trajectory and delin- jection was established once the tool was
pendicular to the tool axis. Because of eated a thinning or pinching-out feature. able to detect these criteria.
the large depth of investigation, the tool It was observed that the dip of the top Implementing the systematic work flow
also provides high assurance in optimiz- reservoir increased and became steeper was the key element in ensuring that the
ing the landing section. The tool’s raw upon entering the thinning layer. 9⅝-in.-casing point was successfully set
measurements will be converted to ad- Close to the toe section, the inversion at 6 to 7 m TVT above the reservoir roof.
vanced interpretation with an interpreta- was able to map a flat conductive feature
tion software that enables fast automatic considered to be the expected oil/water Reservoir-Mapping Application
real-time inversion methods. Fig. 1 shows contacts at 10 m TVT from the trajectory. Exposed New Unexpected
the new generation of deep-reservoir- The TVD resistivity profile was plotted to Pool Sand
mapper tool introduced in this project. quantify the accuracy of the multiple per- Steering at the first sand lobe led to a pen-
centiles of inversion. etration of 73-m MD into the gas cap and
Modeling To anticipate the geological challenge a 170-m-MD interval in the oil-bearing
T-Field prejob modeling was performed encountered during the execution phase, sand, which already achieved the mini-
and simulations were conducted on the a geological scenario was created to high- mum well objective. After encountering
basis of the properties of the offset wells. light the possibilities of the turbidite- pinchout sand, the trajectory penetrated
All nearby offset wells were squared and channel setting. By creating this scenar- the shale layer. The tool was able to detect
forward modeled to evaluate the select- io, the appropriate decision would be a high-resistivity layer below the trajec-
ed measurement response. The original taken to follow the allowable dogleg and tory, which led to the discovery of a new
logs were properly squared and repre- estimated MD length to pursue the un- reservoir pool 8 m underneath the trajec-
sent good formation properties. Forward derneath sand in case of encountering tory. A sidetrack well was then planned
models were run to generate modeled- the pinchout sand. to penetrate the new reservoir pool. The
log data from entered squared logs. In sidetrack well drilled a 600-m-MD inter-
the prejob stage, the forward model was Drilling Strategy val of oil column and successfully doubled
run along the planned trajectory in the Before drilling the production zone in the the initial production target of T Field.
structure populated with Well A and 8½-in. section, the 9⅝-in. casing shoe
Well B offset-well properties, including must be set at a certain TVD at the top of Well Performance
gamma ray, resistivity, and neutron den- reservoir, which requires a specific well- The well was completed open hole with
sity. Synthetic logs were generated after placement work flow for landing in the an approximately 150-m-MD standalone
the forward-modeling step was com- 12¼-in. section. The primary objective of sand screen in the second oil-sand lobes,
pleted. These were used to populate the having this work flow (described in detail and blank pipe was installed near the
curtain-section structure properties. in the complete paper) was to ensure the upper sand lobes. A swellable packer is
Inversion modeling was carried out execution of smooth decision making dur- used to provide isolation between the two
along the planned trajectory, focusing on ing the landing operation in order for the zones. The initial production of this well
the production interval from the planned total depth for the casing point to be 5 m achieved 1,750 BOPD, a gas/oil ratio of
9⅝-in.-casing-shoe point to the landing TVT above the target reservoir. This work 1,050 scf/STB, and a zero water cut. The
point inside the target reservoir. In gener- flow is followed step by step until the first application of the new reservoir-mapper
al, good resistivity contrast between shale key marker is encountered during drilling. tool enabled the penetration of two sand
and sand observed from the offset logs The 8½-in.-section-landing work flow lobes, doubled the targeted initial pro-
gave a high resolution of inversion, which was designed to capture the necessary duction rate, and added reserves.
enabled clear multiple-bed-boundary work action through tool detection dur-
mapping. The purpose of the modeling ing real-time execution to form a conclu- Conclusion
was to identify the detection distance of sive and determinative (yes-or-no) obser- The success of this well revitalization
the reservoir roof from the tool, in order vation. The main objective was to ensure was attributable to the holistic approach
for the necessary well-placement work that the well is landed on the basis of taken in the planning stage, successful
flow to be planned. The top of the reser- the MD length required to meet the gas execution of the work flow, and the ap-
voir was mapped within 5 m true vertical column, for production using autogas plication of a new deep-mapper technol-
thickness (TVT), and the base of the res- lift. For the 8½-in. landing, the first step ogy that suited the turbidite challenge.
ervoir was detected within 35 m TVT from began after the drilling commenced out of These concepts were formalized in sys-
the planned trajectory, with the approach the casing shoe, followed by the tool iden- tematic work flows and incorporated
angle of 63°. The model also confirmed tification of the reservoir. The criteria for real-time data. JPT

JPT • JANUARY 2017 55


Use of Modern Reservoir Characterization
in Mature Fields To Unravel Hidden Reserves

T his paper discusses the successful,


fully integrated, 3D Earth modeling
(EM) and dynamic reservoir simulation
these intervals vary from field to field. A
sedimentological study was performed
with core data, core descriptions, bore-
calculated for each reservoir. Then, with
the help of the rock-compressibility
analysis from a neighboring analog
of the Hollin Formation in the Lago hole well logs, and general knowledge of field, the pore volumes were normal-
Agrio Field within an operator’s first the Oriente Basin. ized, obtaining porosity changes per
producer field in Ecuador. Early each confining-pressure increase.
feedback of reservoir heterogeneity Petrophysical-Properties Modeling. Once core porosity was corrected,
helped in understanding key reservoir Diagenetic Analysis. X-ray diffrac- the log-core calibration was achieved.
issues and developing the methods tion and scanning-electron-microscope The best porosity estimation is given
undertaken to solve various problems. (SEM) data allow analysis of the miner- by density neutron because it evi-
The implementation of cutting- alogical features in the fluvial, tidal, and dences clay content and calcareous
edge reservoir-modeling techniques marine intervals of the Hollin forma- cement correctly.
contributed to improving production tion. In the fluvial/tidal Hollin interval, Permeability and Rock-Typing
rates and enhancing recovery. it is observed that quartz is the predomi- Models. In the fluvial/tidal Hollin, the
nant mineral, followed by clay minerals; integration of capillary pressure and
Available Data calcite and illite minerals were observed a Winland R35 plot suggests the exis-
Lago Agrio has features of a mature toward the top. The most common clay tence of five RTs that influence fluid
field: more than 43 years of production mineral is vermicular kaolinite. Sili- flow (four reservoir rocks and one
history, 75% of extracted official re- ceous cement was observed in patches. caprock). By use of statistical analy-
serves P1 and P2 (quantified by the oper- Toward the top, evidence of calcareous sis, porosity windows were established,
ating company), and a declination from cement is shown. Meanwhile, in the ma- which define the boundaries for each
plateau production of 31%, along with rine Hollin interval, the predominance permeability regression.
a steady decline of the field. New drill- of glauconite and a significant percent- In the marine Hollin, scarce core
ing and the workover of existing wells age of ankerite are observed. permeability/porosity and no capil-
during the reservoir productive life have The existing differential diagene- lary pressure limit the rock-typing ap-
not been able to increase production. sis between the fluvial/tidal and ma- proach. A straightforward permeability/
Abundant data exist from a number of rine units markedly affects the textural porosity relationship represents the
wells in the Lago Agrio Field, such as characteristics of the rock and the rela- absolute-permeability model. However,
from conventional-log-suite core analy- tionship of flow/storage capacity; there- the effective-porosity distribution and
sis, pressure/volume/temperature fluid fore, it becomes extremely important pore diameter from the SEM were ana-
tests, pressure buildup, and a broad pro- to model permeability and rock types lyzed to obtain thresholds to discretize
duction history. (RTs) separately for these units. flow units. Using this approach, three
Porosity Correction. Porosity mea- RTs were identified (two reservoir rocks
Discussion and Results surements on core plugs were conduct- and one caprock).
Sedimentological Model. Sever- ed by various methods and at various Permeability and rock-typing models
al authors define three deposition- pressure confinements. This generated for fluvial/tidal and marine Hollin inter-
al environments for the sediments of the need to standardize the information vals honor the diagenesis differences an-
the Hollin Formation: fluvial, tidal- before it was used to compare with logs alyzed from mineralogical information.
dominated, and shallow marine. How- and create models of RTs. In the first in-
ever, the thickness and lithofacies of stance, net confinement pressures were 3D Geocellular Model. 3D Petrofa-
cies Modeling. In facies modeling, it
is important to consider as inputs RTs,
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
vertical proportional maps, facies var-
of paper SPE 177195, “Application of Modern Reservoir Characterization in Mature iogram parameters, and depositional
Fields To Unravel Hidden Reserves,” by M. Rodriguez, F. Abad, L. Rodriguez, and environments, out of a total of 33 sedi-
J. Gaibor, Halliburton, and M. Moran and A. Verdezoto, Petroamazonas, prepared mentological environments. The grid
for the 2015 SPE Latin American and Caribbean Petroleum Engineering Conference, was oriented from east to west. How-
Quito, Ecuador, 18–20 November. The paper has not been peer reviewed. ever, a new vision of the depositional-

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

56 JPT • JANUARY 2017


Hollin Reservoir—Lago Agrio Field
10,000 1
Initial oil-production rate (BOPD)
P10 250
8,000 0.8
P50 450
P90 750
6,000 0.6 Cumulative oil for new well:
1.2 million bbl
4,000 0.4

2,000 0.2

0 0
04/1970 03/1981 02/1992 02/2003 01/2014 – 5.00 10.00 15.00 20.00 25.00
(a) (b) Millions
History Data P90 P50 P10
1971–1979 1982–1988 1993–1999
2003–2006 2007–2013

Fig. 1—Vintage analysis: (a) initial-rate estimation; (b) cumulative oil production per well.

pathway direction governed the geo- Upscaling Challenge. Ideally, a fine- graphical changes from sedimentologi-
bodies orientation. layering model would represent the en- cal interpretation.
3D Porosity Modeling. The porosity tire reservoir-heterogeneity spectrum The variation of vertical resolution
model is linked to a petrofacies model for a geocellular model. However, in is always approached by a fine-layering
(RT) because each has a different range practice, such an approach is not valid condition (1 ft). Nevertheless, the simu-
of estimated porosity that is popu- because of simulation time constraints. lation time consumption constrains such
lated in the grid. EM allows for each It is strategic for properties propagation an attempt; therefore, an upscaling ap-
RT and for each grid interval, to allow to keep the x, y grid size of 100×100 m proach is pursued. During the upscaling
choosing the corresponding variogram while varying the vertical resolution. process, only two reservoir heteroge-
estimated previously. This grid size honors the lateral strati- neities were visualized, gigascopic scale

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Recompletions Solutions
and macroscopic scale. The production is necessary to demonstrate their ef- then were gathered by a drilling cam-
performance indirectly implies all of the fectiveness for prediction. Therefore, in paign. Such analysis showed an average
reservoir-heterogeneity contributions, this project, a “blind test” with Well Np of approximately 1.2 million STB for
and then honoring such performance by LGA-60 was performed for porosity. a new well (Fig. 1b).
layering definition ensures a successful To achieve such a comparison, poros- Recognizing the Volumetric Poten-
upscaling process. ity from the log was compared with that tial. On the basis of remaining oil re-
Uncertainty Analysis. To quantify modeled on an x–y plot at the same in- serves, this stage defined the potential
the risk during variable prediction, an terval depth. For each interval, marine, targets to be drilled. According to the
uncertainty analysis is applied. EM pro- tidal, and fluvial Hollin are discriminat- Np, the current recovery factor per in-
vides advantages for calculating statisti- ed. The results showed a correlation co- terval was defined under the current
cal uncertainty maps. efficient of 52, 55, and 72%, respectively. production scheme (100% pumping).
For discrete variables, such as RT, the The correlation coefficients for marine Even though the primary drive mech-
software provides the most-probable and tidal Hollin indicate an important anism is a bottom-water drive with a
facies grid. In this project, the “most- stratigraphic component to be improved strong aquifer, the recovery factor for
probable” 3D facies grid for the Hollin in this model. Nevertheless, it is consid- Hollin was low (17% average).
reservoir was determined using a total of ered to be acceptable. For choosing potential areas sur-
30 facies realizations. rounded by drained zones, the
P1, P2, and P3 Reserves Map. With Reservoir and Dynamic Model. The opportunity-index (OI) approach was
the scope of reducing uncertainty asso- complete paper represents a work flow implemented, which is composed of
ciated with the upscaled model, a new for identifying the remaining reser- static and dynamic variables. This tech-
fine-layering grid (1-ft thickness) for all voir opportunities for enhancing effi- nique allows the generation of OI maps
intervals of the Hollin reservoir was cre- ciency and increasing the hydrocarbon- discretized for the tidal and fluvial in-
ated. A new volumetric quantification of production rate. tervals. These maps clearly highlight the
the original oil in place was performed Initialization. The initialization of low- and high-potential areas caused by
without including the net-to-gross ratio the Hollin reservoir model began by rock heterogeneity and dynamic param-
and considering three different areas for analyzing grid construction, fluid/rock eters. The white and green colors indi-
the calculation: P1 as proven, P2 as prob- properties, and water/oil contact. cate a high OI associated with good rock
able, and P3 as possible. History Matching. The reservoir- properties and a highly moveable oil vol-
Blind Test With LGA-60. Because all integrated outcomes showed com- ume, which helps ensure maximum pro-
geocellular models have uncertainty, it mon solutions and good practice that duction and recovery.
allowed fully representing the pore- Analyzing the main intervals, it is no-
medium heterogeneities and optimizing ticeable that tidal Hollin displayed two
history matching. target zones (one to the north and one
Technical Papers The time was constrained up to Oc- to the south). On the other hand, the
tober of 2014. The pressure and full- fluvial interval of Hollin does not spot-
The complete SPE technical field production had an excellent adjust- light potential targets because of early
papers synopsized in this ment of 98%, as well as the water- and water sweep.
issue are available free to oil-production rates. The dynamic Once the main targets were identified
SPE members for 2 months
model replicated the pressure perfor- by OI maps, each prospective well was
mance and water breakthrough for the evaluated in the simulation model con-
at www.spe.org/jpt.
full-field case. sidering a minimum drainage radius of
Vintage Analysis. The initial oil-rate 500 m, based on regulations.
estimation was taken from historical data For ranking well prospects, it is impor-
Subscriptions in which initial oil-production rate was tant to analyze the cumulative oil by well
declined to the current date. For different in addition to the probabilistic reserves
Address Change:
scenarios (P10, P50, and P90), the initial types. Under this scope, a 66% probabil-
oil rate declined from the beginning at ity existed for volumetric success.
Contact Customer Services
almost 90%. This might be related to a The synergy of an appropriate inter-
at 1.972.952.9393 to notify skin formation, such as fines migration pretation for the Lago Agrio Field by
of address change or blocking the pore throats and causing the use of innovative reservoir character-
make changes online at accelerated oil rate to decline with an in- ization allowed foreseeing new oppor-
www.spe.org/members/ crease in water cut. This scenario could tunities for production increases in a
update.
be optimal for applying new technology mature field. These characterizations
to mitigate such effects (Fig. 1a). included geological knowledge invest-
The vintage analysis estimates the cu- ment, remaining-oil-zone detection, in-
Subscriptions are USD 15 mulative oil production (Np) for a new crease of new outside area for drilling to
per year (members). well. Using the Np and remaining oil re- the west, and the possibility of enhanc-
serves (active producer wells), the data ing oil  recovery. JPT

58 JPT • JANUARY 2017


TECHNOLOGY FOCUS

Well Integrity and Well Control


Otto Luiz Alcantara Santos, SPE, Consultant

One of the more important aspects of Recently, new technologies Recently, new technologies and re-
well integrity during drilling operations search have been applied or developed to
is early kick detection. When an unin- and research have been improve the kick-detection systems and
tentional flow of the formation fluid into applied or developed to to overcome some of the difficulties. To
the wellbore occurs during conventional cite just a few examples,
drilling operations, it must be detected
improve the kick-detection ◗ Development of automated kick-
promptly and the flow must be stopped, systems and to overcome detection systems (one of the papers
normally by closing the well. The early some of the difficulties. summarized here addresses kick
detection is crucial in minimizing the detection during connections)
influx size. When the amount of forma- ◗ Kick detection just above the
tion fluid inside the well is large, espe- The early kick detection is accom- bit using logging-while-drilling
cially if it is gas, the pressure inside the plished with a rig equipped with the information
well will be higher during the subsequent appropriate kick-detection sensors and ◗ Kick detection using wired
well-control operations. This can lead to alarms and with a rig crew trained in drillstring
an increase in time to control the well quickly recognizing a kick and in the ◗ Research on the effect on kick
or even to a worse situation: the loss of shut-in procedures. However, there are detection of gas solubility in
control. Another concern may be the situations where early kick detection nonaqueous drilling fluids
amount of formation fluid to be handled becomes more problematic—for exam- (mineral oil, paraffin, ester, and
at surface. Deepwater, high-pressure/ ple, when operating on a floating rig olefins)
high-temperature, and slimhole drilling because of its motions, when using non- ◗ The use of managed-pressure-
are situations where early kick detection aqueous drilling fluids because of gas sol- drilling systems (one of the papers
is mandatory. ubility, or during connections. recommended for additional
reading comments on the advantage
of this technology in reducing the
Otto Luiz Alcantara Santos, SPE, is an independent consultant kick size) JPT
and instructor of well-control and advanced well-construction
technologies. During almost 40 years, he worked as a Petrobras
well-construction engineer. Santos holds a BS degree in civil
engineering and an MS degree in petroleum engineering from Recommended additional reading
the Colorado School of Mines and a PhD degree in petroleum at OnePetro: www.onepetro.org.
engineering from Louisiana State University. He was also a fac- SPE/IADC 173153 A Barrier-Analysis
ulty member at the University of Tulsa in 1994. Santos has writ- Approach to Well-Control Techniques
ten several technical papers in well-construction technology, especially on well by D. Fraser, Argonne National Laboratory,
integrity and directional and horizontal drilling. He is the author of the book Well et al.
Control in Drilling Operations and coauthored the book Directional Drilling. Santos is SPE 180047 Impact of New and
editor of the SPE book Drilling and Production Operations in HPHT Wells. He was an Ultrahigh-Density Kill Fluids on Challenging
SPE Distinguished Lecturer for 2009–2010. Santos is the current program chairper- Well-Kill Operations by T. Rinde, Acona Flow
son of the SPE Bahia/Sergipe Section and has served or is currently serving on sev- Technology, et al.
eral SPE committees. He is also a member of the JPT Editorial Committee. In 2010, SPE 180053 A Numerical Study of Gas-
Santos received the International Association of Drilling Contractors Exemplary Kick Migration Velocities and Uncertainty
Service Award. He can be reached at ottolasantos@gmail.com. by K.K. Fjelde, University of Stavanger, et al.

JPT • JANUARY 2017 59


Mitigating Gas in Riser Rapid Unloading
for Deepwater Dual-Gradient Well Control

I n deepwater dual-gradient wells,


if gas comes into the riser, a rapid
unloading event may occur if removal
Several different procedures were
tested; however, Test 5 produced a rapid
unloading of the riser. 550 lbm of nitro-
may damage equipment. A discussion of
water-hammer-effect calculation is pro-
vided in the complete paper.
of the gas is not carried out properly. gen gas was injected through the drill-
Oil-based muds (OBMs) present an string and circulated into the riser. This Riser Gas-Risk-Mitigation
even greater challenge when compared gas bubble was then pumped up the riser Procedure
with water-based muds (WBMs) to with an open blowout preventer (BOP). If the gas comes into the riser with un-
avoid gas in riser events. A study using This study uses a dynamic multiphase- controlled flow, there is a potential for
a dynamic multiphase-flow software flow software to reproduce the stand- severe slugging flow that can cause dam-
simulated a rapid-unloading event pipe pressure and surface liquid rate age to equipment and threaten drilling
and determined the gas fraction in the in this test. The simulated standpipe- crews. The proposed procedure is to con-
riser annulus and the effect on riser pressure trend matches the recorded stantly apply 250 psi on the top of the
fluid levels. data very well. The first field obser- riser during drillpipe connections and
vation was of a “small spray of mud,” drilling operations. Systems that are able
Case Description which most likely came from the top-fill to provide some top pressure on a ma-
and Model Verification pump as the air in the riser was pushed rine riser include, but are not limited
Several researchers have run field tests out by the mud and gas injected into the to, gas-handler systems and managed-
to study rapid unloading of gas in deep- riser. The next field observation noted a pressure-drilling (MPD) systems. Pres-
water risers. These tests used WBMs; fountain of mud with a height of approx- sures of 600 to 700 psi can be applied to
there are no comparable data from tests imately 33 ft. Calculations show a maxi- these systems.
using OBMs. mum fluid velocity of 46 ft/sec, while The common thread between the gas-
Previous papers described the re- the simulation results show a 49-ft/sec handler and MPD systems is the ability to
sults from field tests of procedures maximum mud velocity. At the moment impose a limited amount of backpressure
for handling various well-control sce- of rapid unloading, there are some frac- upon the riser and to be able to circulate
narios in a dual-gradient drilling appli- tions of free gas coming out with the the content of the riser through a surface
cation. The test well is a vertical well drilling fluid. choke. For the case where zero or small
located in 1,214  ft of water. The dual- The field test shows that gas migration backpressure is applied, there is the po-
gradient drilling system being tested and rapid unloading occur at 35 minutes, tential for rapid unloading of the riser
is a controlled-mud-level-type system, while the simulation shows the event to when gas approaches the surface.
so the level of mud in the riser is used be over by 48 minutes. The software was It is not possible to impose a pres-
to achieve the dual-gradient effect. The not able to fully match the exact timing of sure greater than 2,000 psi on a marine
riser mud level was lowered 328 ft below the event. However, the simulation was riser system because the riser is a large-
the Kelly bushing. Mud used during the able to match all the trends in pressure diameter, low-pressure vessel. In addi-
test was 8.91-lbm/gal WBM, with a plas- and velocity involving gas migration and tion, if there is a weighted mud within
tic viscosity of 9.0 cp and a yield point of rapid unloading. the riser providing a significant portion
21 lbf/100 ft2. The drillstring mud-pump If the riser were shut in to help control of this riser rated pressure in the form
rate was 660 gal/min, and a top-fill pump fluid unloading caused by gas in the riser, of a differential pressure to the outside
flowing at 158 gal/min injected mud at the water hammer needs to be investigated seawater, the pressure that can be im-
top of the riser. to determine if it presents a danger and posed at the top of a marine riser with-
out causing damage may be reduced to
approximately 600 to 700 psi. There is
This article, written by JPT Technology Editor Chris Carpenter, contains highlights
no significant benefit in applying surface
of paper OTC 27242, “Mitigating Gas in Riser Rapid Unloading for Deepwater Dual-
backpressure greater than 250 psi for
Gradient Well Control,” Zhaoguang Yuan and Dan Morrell, Schlumberger; Paul small influx. The mitigation approaches
Sonnemann, Safekick; and Colin Leach, Mulberry Well Systems, prepared for are, thus, usually limited to the use of ap-
the 2016 Offshore Technology Conference, Houston, 2–5 May. The paper has not proximately 200 to 300 psi of backpres-
been peer reviewed. Copyright 2016 Offshore Technology Conference. Reproduced sure at the top of a riser. One proposed
by permission. practice is to maintain this backpres-

The complete paper is available for purchase at OnePetro: www.onepetro.org.

60 JPT • JANUARY 2017


10,000 gas separator and then back to the rig
mud system.
The procedure that was simulated in-
Surface Maximum Liquid Rate (gal/min)

volved closing the BOP once the gas was


circulated into the riser. Drilling fluid
was pumped into the riser annulus at
1,000
a rate of 160 or 250 gal/min through a
booster line for WBM. A different pump
rate was needed for OBM as the gas top
approached the surface and started to
break out. The pump rate was stepped
100 160 gal/min, WBM down further to 42 gal/min to safely cir-
250 gal/min, WBM culate the gas out.
160 gal/min, OBM
Dual-Gradient Drilling-Riser
42 gal/min, OBM Gas-Handling Study
With the previously described riser-gas
10 risk-mitigation technique, a simulation
0 5 10 15 20 25 30
was conducted to determine the effec-
Influx Volumes (bbl) tiveness for different influx volumes.
Fig. 1—Maximum liquid rate. This typical Gulf of Mexico well has a sea-
water depth of 8,000 ft. The total depth
sure constant from the start of circula- The goal of such mitigation is to con- is 31,000 ft. The reduced mud level is
tion through the booster line. Without trol and handle limited volumes of hy- 660 ft. The subsea pump is positioned at
proactive use of backpressure, events can drocarbon within the marine riser. a depth of 1,300 ft. In a normal drilling
occur very rapidly when gas approach- These generally small volumes are han- process, the pump rate is 600 gal/min.
es surface, making proper intervention dled by circulating through a choke, with In the simulation, the influx volumes
more difficult. returns then being routed to a mud- at the bottom of the hole are 1, 5, 10,

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20, and 30 bbl of dry gas. The gas en- was further stepped down to 42 gal/min The results of a conventional drilling-
tered the wellbore at the hole bottom in and kept constant until the gas was com- riser gas-handling study are described in
5 minutes when the circulation rate was pletely circulated out. the complete paper.
600 gal/min. A pressure of 250 psi was For WBM, the pump rates of 160 and
constantly applied at the top of the riser 250 gal/min are both safe to handle the Conclusions
throughout the simulation. When the gas inside the riser. However, for OBM, ◗ A multiphase model is verified with
tail of gas entered the riser, the pump it is very challenging to handle gas in field data and is able to reproduce
rate was reduced to 250 or 160 gal/min the riser at a pump rate of 160 gal/min. A observed trends for riser-gas
and kept constant until the gas was com- liquid rate of 9,019 gal/min is seen at the migration in deepwater applications.
pletely circulated out. To safely han- surface. When the pump rate was slowed The results are particularly useful for
dle riser gas when using OBM in the down to 42 gal/min, the maximum liq- deepwater-well OBM scenarios.
simulation, the flow rate is reduced to uid rate was 1,374 gal/min for a 30-bbl ◗ The water-hammer effect does
42  gal/min when gas starts to break influx. The peak surface liquid rate and not contribute significantly high
out as it approaches the surface. Fig. 1 gas rate last only 2 minutes, which is pressure when closing the riser
shows the results of the simulation. The safe for a gas separator to handle. during rapid unloading.
blue line represents when the gas en- To investigate the effect of surface ◗ For deepwater riser-gas risk
tered the riser; the pump rate was re- backpressure on peak liquid rate and mitigation, WBM is easier to handle
duced to 160 gal/min and kept constant gas rate during riser gas handling, pres- than OBM when using constant
until the gas was completely circulated sures of 0 to 600 psi were applied on pump rate.
out. The dark red line represents the the top of the riser for a 10-bbl in- ◗ Conventional deepwater drilling
same methodology as the blue line ex- flux with a pump rate of 160 gal/min. and dual-gradient drilling show the
cept that the pump rate was reduced to The maximum liquid rate and gas rate same trend and magnitude of gas
250 gal/min. The green line represents are extremely high if there is no back- rate and liquid rate on surface when
the same methodology as the blue line pressure applied. With 250-psi surface handling gas in the riser.
except that the drilling fluid was OBM. backpressure, the liquid rate and gas ◗ The proposed procedure to apply
The purple line represents when the gas rate can be handled safely. With surface surface backpressure proactively
entered the riser; the pump rate was re- backpressure higher than 250 psi, there can be useful in safely handling
duced to 160 gal/min. At the moment is no significant benefit for riser-gas riser gas when using either WBM
gas started to break out, the pump rate risk mitigation. or OBM. JPT

SPE Canada Unconventional SPE Canada Heavy Oil


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Next-Generation Kick Detection
During Connections

A t least 25% of all influx events


on deepwater wells occur while
making connections, but few deepwater-
from low to confirmed, and to alert RTOC
users in real time.
3. Development of an algorithm ap-
proach to meet objectives. IDAPS soft-
ware was required to process data in a
rig contractors use kick-detection IDAPS-Software-Development Process. fully automated mode of operation. The
alarms to alert the driller during a The software-development program in- operator’s stringent performance objec-
connection. Because of the transient- cluded the following six steps. tives therefore required a processing de-
flow characteristics associated with 1. Definition of functional requirements sign that was robust against often highly
connections, kick detection during and performance objectives and estab- erratic or confounding data. Elements
connections is the most challenging lishment of performance metrics. The of the software-design approach that
to automate effectively. An influx- influx-detection requirements for IDAPS directly addressed these important re-
detection-at-pumps-stop (IDAPS) software as defined by the operator as fol- quirements included the following.
software was developed to provide lows are detailed in the complete paper. ◗ A suite of more than 30 pattern-
early warning of abnormal flowback ◗ Provide reliable influx alarms for all recognition algorithms to
conditions during connections. historical connection events. detect data-validity issues and
◗ Estimate influx volume for all high- automatically reject and archive
Introduction confidence influx alarms. egregious data issues detected in
On the basis of an internal review of ◗ Provide clear, brief explanations for real time
kick-detection technology, an operator data indicating influx alarms. ◗ Separate analysis of segmented
determined that three different well- ◗ Detect and provide alarm messages temporal patterns in both pit
construction activities must be included for possible sensor problems. volume and flow out
in any automated, smart kick-detection 2. Collection of data and labeling ◗ Optimal trend-detection processing
system: drilling, making connections, “ground truth.” The historical data sets based on cumulative comparison to
and tripping. consisted of time-tagged values (at 1- temporally dependent limits derived
A multiyear effort was initiated in 2012 or 5-second sampling rate) of bit depth, for each of the segmented features
to develop an automated kick-detection hole depth, flow in, flow out, and pit vol- ◗ Statistical analysis of data for each
system specific to connections. This ef- ume for approximately 30 wells drilled pumps-off event and recent previous
fort resulted in the development of the over a large range of depth intervals and pumps-off events to calculate
IDAPS software that is now in daily use drilling conditions. Later in the IDAPS temporal dependent-pattern limits
in the operator’s real-time operations development process, a few “blind” data that have well-understood statistical
centers (RTOCs), where it is part of the sets were also provided to validate the relevance for influx detection
routine suite of monitoring programs performance derived from the histori- ◗ Feature fusion techniques that
used during the well-construction phase cal data sets. The provided data included permit detection on the basis of
of offshore wells. Most existing influx- recorded examples for more than 3,000 single-sensor behavior as well as
or kick-detection systems designed for pumps-off events. However, only 10 of joint-sensor characteristics
RTOC users require frequent interaction these pumps-off events included a de- 4. Development of early prototypes
with a knowledgeable user, but the IDAPS tected influx. Therefore, the most impor- and performance assessment.
application was designed to require only tant limitation of the historical data in 5. Conversion of prototypes to an
minimal interaction to automatically de- the software-development program was RTOC application and beyond.
tect connection-related possible influx- the limited number of verified connec- 6. Modification on the basis of soft-
es, with an associated influx probability tion kicks detected after pumps off. ware user feedback.

IDAPS-Software Processing Descrip-


This article, written by JPT Technology Editor Chris Carpenter, contains highlights
tion. The general processing approach
of paper SPE 178821, “Next-Generation Kick Detection During Connections: Influx- is as follows:
Detection-at-Pumps-Stop Software,” by B.A. Tarr, SPE, D.W. Ladendorf, SPE, and ◗ Data for pumps-off occurrences are
D. Sanchez, Shell, and G.M. Milner, SPE, CoVar Applied Technologies, prepared detected, aligned, and saved over a
for the 2016 IADC/SPE Drilling Conference and Exhibition, Fort Worth, Texas, USA, user-specified maximum monitoring
1–3 March. The paper has not been peer reviewed. interval as unique “events.”

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JANUARY 2017 63


Fig. 1—IDAPS Monitoring display.

◗ Recent valid data patterns are used remove invalid data as templates in ◗ Advanced signal processing and
to calculate acceptable limits for setting thresholds. four-feature fusion are designed not
“normal” events. ◗ Statistically meaningful and only to minimize false alarms and
◗ Pattern-recognition algorithms are sustained deviations from “normal” maximize detection performance
applied to detect data-validity issues threshold limits result in warning but also to allow influx detection for
and report these to users as well as flags. larger single-feature excursions.
◗ The final decision variable is
compared with four different
thresholds generally corresponding
to an increasing level of confidence.
Using these confidence thresholds
also results in decreasing the
false-alarm rates for the higher-
Department Head confidence-level influx alarms.
The IDAPS event-comparison display
The John and Willie Leone Family Department of Energy and Mineral Engineering at The
Pennsylvania State University invites nominations and applications for an innovative, is shown automatically at each detected
visionary leader as Department Head. The Department is interdisciplinary, diverse, and connection event, while the IDAPS moni-
dedicated to the safe, efficient, and environmentally responsible recovery, processing, toring display always remains accessible.
and utilization of earth resources. It is internationally recognized for its research in the The monitoring display shows key data
areas of energy, energy business and finance, and environmental science and engineering.
in real time and provides users with an
The successful candidate should have an exceptional record of scholarship, leadership
experience, be qualified for tenure, be committed to the interdisciplinary nature of the interface to visually examine and com-
department, be dedicated to increasing diversity, and be supportive of College-wide pare data for previous pumps-off events.
initiatives. Women and members of under-represented groups are strongly encouraged As shown in Fig. 1, flow in (top plot),
to apply. Review of applications will begin 9 January 2017. Applicants should upload: 1) flow out (middle plot), and pit volume
a letter describing how they would lead the Department and contribute to mission; 2) a
(bottom plot) are plotted in units select-
complete CV; and 3) the names and addresses of three to five referees. Questions can be
directed to Professor David Stensrud at david.stensrud@psu.edu. ed during setup, and they scroll right to
CAMPUS SECURITY CRIME STATISTICS: For more about safety at Penn State, and to review left with current time. The current date
the Annual Security Report which contains information about crime statistics and other and time, hole depth, and bit depth are
safety and security matters, please go to http://www.police.psu.edu/clery/ , which will also shown in the top text box. There are four
provide you with detail on how to request a hard copy of the Annual Security Report. list boxes on the right of the monitoring
Penn State is an equal opportunity, affirmative action employer, and is committed to display. The bottom list, containing mes-
providing employment opportunities to all qualified applicants without regard to race, sages regarding data sample indexing
color, religion, age, sex, sexual orientation, gender identity, national origin, disability or
protected veteran status.
and event times, is used primarily for de-
velopment purposes, and may generally
Job URL: http://apptrkr.com/920633
be ignored by the software users. The top

64 JPT • JANUARY 2017


three list boxes contain lists of pumps-
off events with time/depth information.
The top list contains all pumps-off events
cluded pumps-off events with verified or
strongly suspected influx events during
connections, as well as more than 1,300
BOHRIS
detected since the start of IDAPS soft-
ware, the second-from-top list contains
pumps-off events that had no influx pat-
terns. A discussion of the software sta-
Simply look deeper.
only those pumps-off events detected tistical performance based on historical BOHRIS offers:
to have some type of data-validity flag, data is detailed in the complete paper. > Comprehensive well data management
and the third-from-top list contains only
> Standardized visualization of schematics
those pumps-off events with an IDAPS- RTOC Testing and Rollout of Software. including well barrier schematics
software possible influx detection. Users The operator’s RTOC functional goals > Precise calculation of safe well operating
may click any event in the three lists to include pressures for specific well completion
view the relevant event-comparison dis- ◗ Proactively improving project > Options to consider casing pressure
play, with the selected event shown as the delivery; performance; drilling derating through specified wall thickness
most-recent event. costs; health, safety, and reductions
In all three lists, some events may have environmental factors; and
color backgrounds corresponding to the operational excellence
software-determined level of confidence ◗ Enabling collaboration between the
that the data indicate a possible influx disciplines
(light green, low; yellow, medium; orange, ◗ Capitalizing on new
high; and red, confirmed). Also, some communications technology
events may have a line through the text. To ensure alignment with these goals,
If a line is drawn through an event in the the RTOC testing included both function-
list, the data for that event have not been al and nonfunctional testing elements.
used to derive normal values or threshold Functional Testing. The functional
limits. This indicates that the data for that testing was broken down into four com-
event had an “auto archive, but do not ponents: unit testing, integration testing,
use” data-validity flag or that the user has system testing, and acceptance testing,
manually removed the data from the list. executed in that order.
At each influx confidence level, a During this functional-testing phase,
colored pop-up banner appears at the the software was used to monitor multi-
front of the event display and, in case ple offshore rigs, including floaters and
no screen is visible because of computer tension-leg platforms. Testing was vali-
sleep mode, the computer begins to beep. dated by the real-time monitoring engi-
These alarm banners will remain visible neers assigned to each of the rigs and by
and the audible beeping will continue the real-time pore-pressure-prediction
until the user clicks “OK” to acknowledge team. The software is now in daily use
the confidence-level banner. Banners are monitoring multiple offshore wells.
color coded to convey the level of confi- Nonfunctional Testing. The nonfunc-
dence or influx probability. tional testing involved testing the IDAPS
If a lower-level alert has been acknowl- application against the business require-
edged and is no longer visible, and the in- ments and involved measuring/testing
flux confidence increases to a higher level, the application against defined technical
a new banner is issued and the computer qualities. The three main components of
resumes beeping until the new banner is the nonfunctional testing were
acknowledged. The two highest-level ban- ◗ Performance, load, and stress
ners, high and confirmed, include an esti- testing
mate of the influx volume. ◗ End-user usability testing
◗ Operating-system compatibility
System Statistical Performance Based testing
on Historical Data. A portion of the his-
torical data provided by the operator was Realized Benefits of Using the Appli-
used routinely to assess the effects of cation. The software now provides a tool
software design changes and to ensure for RTOC engineers to monitor connec-
that the key performance metrics of con- tions and other pumps-off events consis-
cern remained at values that were in close tently for any sign of an influx (in some
agreement with the operator’s require- cases, before the rig team will see any
ments. A standard IDAPS test set was ob- deviation large enough to trigger a re-
tained from 17 wells, and these data in- sponse on the rig). JPT

JPT • JANUARY 2017 www.innogy.com/esk/BOHRIS


Methodology and Array Technology for
Finding and Describing Leaks in a Well

T his paper presents a new technology


and methods that can detect leak
locations in a well and illustrate the flow
profile of the leak. A substantial amount S1 (x,y)
of time and effort can be expended
in repairing leaks in wells, and these S2 (x,y)
methods can reduce that time. The
S3 (x,y)
paper shows results and compares them
to those of other techniques for a well S4 (x,y)
that had been shut in as a result of a Leak Source (x,y)
small leak. S5 (x,y)

S6 (x,y)
Background
Noise tools have been used to detect S7 (x,y)
the sound of leak flow to provide an
estimated description on the basis of
the magnitude of the noise and the fre-
quency properties. Typically, these tools
consisted of one hydrophone or receiv- ∆t
er that was limited to frequency and
information recorded. The majority of Fig. 1—Illustration of a leak source and how a seven-sensor linear array would
these tools provided stationary mea- measure the differences in the timing (Δt) or phase shift of the waveforms.
surements that can reduce the optimum
intercept of leak or leaks. Many new cal- and flow behind pipe to reduce risks multiple measurements or waveforms
culations have been performed that have and nonproductive time. To improve the are used to localize the leak or flow
improved these results; nonetheless, multiplicity of the sound measurement in radial distance and vertical depth
they can still be hampered by physical originating from fluid and gas move- in the wellbore or surrounding region.
properties of sound conveyance through ment, an array of hydrophone sensors Through beam forming, simultaneous
layers of hardware or changes in the was researched and tested to develop estimates of vertical and radial location
structure of the well. new relationships and characterization can be made of the sound source. This is
During the last few decades, advance- possibilities. The acoustic linear array achieved by calculating the time delay or
ments in passive acoustic devices have with distributed hydrophone sensors phase shift between the sensors using a
included broadening measurements, im- could be synchronized to obtain infor- cross-correlation technique. Fig. 1 illus-
proving quality, and increasing the ob- mation emanating from a flow source trates an acoustic source and array and
served aspects of the measurements. and fused together to obtain new insight shows how a basic beam-forming process
Meanwhile, minimal advancements have into leaks and flow characterization. functions under free-space conditions.
been realized in the oil industry for leak/ Array processing and beam forming
flow detection or characterization. The Localization by Use of an Array are performed using the frequency do-
oil industry needed a device that could One aspect of this new approach is based main in part based on spatial filtering
accurately locate and characterize leaks on a theory of beam forming in which algorithms. Beam-forming calculations
create a 2D energy-distribution map over
the area of interest. For the localization
This article, written by JPT Technology Editor Chris Carpenter, contains highlights of
estimate, the radial and vertical compo-
paper SPE 181497, “Methodology and Array Technology for Finding and Describing nents focus on the highest energy assess-
Leaks in a Well,” by Freeman Hill, Halliburton; Andy Bond, Caelus Energy Alaska; ment. This method is used to determine
and Michael Biery, Srinivasan Jagannathan, Darren Walters, and Yinghui Lu, real-time radial and vertical location
Halliburton, prepared for the 2016 SPE Annual Technical Conference and Exhibition, while logging and in post-processing by
Dubai, 26–28 September. The paper has not been peer reviewed. use of high-definition data.

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

66 JPT • JANUARY 2017


Without an array, determining the leak IA to OA was the buildup of hydrogen sul- repeatedly at 32 ft, but, being so near
location with frequency and magnitude fide (H2S) gas in OA. Because the lift gas to the surface and with elevated back-
alone can sometimes be misleading. In used contains as much as 100 ppm H2S, it ground noise, the dynamic-logging
experiments, it was found that sound can actually act as a tracer for gas leaks. pass could not triangulate on a reliable
traveling through a wellbore structure A better logging tool was needed to at- radial pick in this area. However, the
can be dispersed and shows greater mag- tempt to further confirm the leak and to extended real-time stationary measure-
nitude and frequency in a region differ- identify, as closely as possible, the depth ment showed a more reliable radial pick,
ent from the actual source. at which the leak was occurring. indicating flow in OA.
Data fusion using beam-forming meth- An array acoustic-measuring device The area between 4,700 and 5,500  ft
odology provides additional details about was used to gather information about proved to be nonrelenting. It exhibit-
the leak. With the 2D energy-distribution the well in an attempt to locate the leak. ed very small noise traces over a long
map of the data created by beam form- First, planning had to be performed to interval in all passes. A 2D flow map
ing, the shape and flow profile of the ensure optimal probabilities of detect- was created to help with the interpre-
sound sources can be illustrated. ing the leak during the logging process. tation. This was a leak from IA into the
Beam forming also offers another ben- The leak would be stimulated with pres- inner tubing. On closer examination, the
efit because it provides phase-shift infor- sure and flow being applied from sur- source appears to be tubing-thread leaks
mation on each sensor with respect to the face. The maximum pressure to be ap- because the length of interval is indica-
source. The signals from the array can plied at the surface was approximately tive of a crew-shift change. In this well,
be phase corrected to be fused together 1,900 psi in IA. Gas was to be applied, this is not an issue because the leak flow
to represent the acoustic source, signifi- and then the steps would be repeated was extremely low. In adjacent wells,
cantly increasing quality by boosting the with diesel. tubing-thread leaks have been an issue.
signal/noise ratio. The operation included setting a tem- The area of interest at 32 ft showed
porary tubing plug at 11,363 ft, along the most promise for the 95-psi leak. The
Field Application with filling the tubing with diesel. Gas 2D-flow-map modeling algorithms were
A well at the Oooguruk field on the Alas- was pumped into IA, and OA was bled off used and indicated an active leak. The
kan North Slope had just initiated gas lift and allowed to flow into a gas-recovery process can reduce outside influences
after flowing naturally for approximately system, thus stimulating the leak. A tem- from noise not associated with the leak
1 year. In monitoring the well, it was ob- perature log was run down, which is al- itself. A 2D flow map was created, which
served that a leak had formed between ways beneficial to help verify what other obtained a good representation of the
Annulus A (IA) and Annulus B (OA). Gas data are showing. The well was logged leak flow path from IA to OA. An audio
lifting operations ceased, and the task up at 20 ft/min from 10,202 ft, main- record from processed frequency infor-
of finding the problem was initiated. Gas taining a pressure of approximately mation of the raw leak noise alone with
lift operations could not continue with 1,900 psi on IA through pumping efforts. no other background noise was created
elevated pressure on OA. The deviated From the logging information, areas that provided another confirmation of
15,636-ft (measured depth) well present- of interest were marked for follow-up the leak.
ed 4½-in. tubing, 7-in. casing, 9⅝-in. in- stationary readings. The leak was concluded to be a poten-
termediate casing, 11¾-in. surface cas- From the initial runs, areas were iden- tial thread leak near the casing hanger
ing, and 16-in. conductor. IA consisted tified for further investigation for sta- in the well. Options to repair the well in-
of a pressure of 940 psi, whereas OA was tionary readings and additional analy- clude attempting to place a gas-sealing
bled off to 370 psi, creating a pressure sis. These areas were 11,287 ft; 4,700 to liquid that can penetrate the threads,
difference of 570 psi. Six days were re- 5,500 ft; 3,200 ft; 2,000 ft; and near the and the more-expensive option of com-
quired for OA to build back up to 940 psi, surface at 32 ft. The location at 11,287 ft pleting an extensive rig workover. The
demonstrating a 95-psi/D leak on aver- was quickly identified as a gas lift man- current plan is to attempt to use the less-
age. There was no means to estimate or drel (GLM), and, with slickline, the expensive liquid material.
measure the volume exchanged; how- dummy valve was replaced. On relog-
ever, the recharging had relatively little ging this area, the small leak into the tub- Conclusions
effect on the pressure in IA, indicating a ing from the GLM was repaired. In addi- The hydrophone array provides new
small gas leak. tion, the areas of interest at 3,200 ft and aspects to the measurement and bet-
Field operations began gathering in- 2,000 ft became quiet with this repair, ter characterization of the leak or flow
formation to ascertain the location of confirming that they were related to the behind pipe. Through research and ex-
the leak. Several different pressure tests flow to and through the GLM. perimental data, new relationships and
were completed on the various annu- The gas was replaced with diesel as correlations have been developed to de-
li and tubing. The tubing and OA were the stimulating fluid for the leak. The termine the location of the leak accu-
confirmed to have integrity. IA was con- areas of interest were revisited under rately in real time. Fusing data by use of
firmed to leak to OA only. On the basis of these new conditions to gather infor- beam-forming techniques improves data
the speed of the leak, it was speculated mation. Stationary measurements were quality and provides a means for creat-
that the leak was quite shallow. Addition- also made, with an extended stop at ing a 2D energy-distribution map of the
al information confirming the leak from 32  ft. Heightened activity was observed sound being monitored. JPT

JPT • JANUARY 2017 67


TECHNOLOGY FOCUS

Decommissioning and Abandonment


Win Thornton, SPE, Vice President of Decommissioning, Global Projects Organization, BP

Is there a value proposition for Unlike a capital project, rium; far too often, it is only the remain-
decommissioning? decommissioning is not ing hydrocarbons or a deferral that
Our industry is governed by rules that receives attention. Governance for late-
require cleanup and closure of oil and something that you can life asset and project planning decisions
gas facilities after they cease to produce. choose to do or not to do. could then be tested against maintain-
Unlike a capital project, decommission- ing this value equilibrium. For example,
ing is not something that you can choose the foresight to select a cessation-of-
to do or not to do. The choices for a value retention through proactive late- production date to capture a downcycle
decommissioning project are really when life planning. Perhaps a suitable time decommissioning market could capture
and how, with a resulting “how much?” frame to invoke a value metric is when value that would have been lost in a blind
The “when” typically defaults to “not the remaining hydrocarbon value equals drive to deferral. Like a capital project,
now,” representing a belief that defer- the estimated decommissioning costs. there are a number of early planning
ral results in the lowest cost outcome. Is Good planning decisions would then bal- decommissioning activities that can be
“not now” really the value proposition ance capturing the remaining hydro- deployed to maintain that value equilib-
for decommissioning? carbons with delivering a cost-effective rium. Let us consider this value metric
I assert that the value proposition decommissioning project. The goal then and approach for future decommission-
for decommissioning is really one of becomes maintaining this value equilib- ing projects. JPT

Win Thornton, SPE, is vice president of decommissioning, global Recommended additional reading
projects organization, at BP. He has more than 35 years of expe-
at OnePetro: www.onepetro.org.
rience in offshore construction and decommissioning projects
working as an operator for BP, Chevron, and Oxy; as a contractor SPE 180040 Plug-and-Abandonment
from Brown & Root and WorleyParsons; and as a consultant for Solution for Oilfield Decommissioning in the
Winmar and TST. Thornton holds a BS degree from the Georgia North Sea by P. Aguilar, Schlumberger, et al.
Institute of Technology and an MS degree from the University of OTC 27152 Integrated Decommissioning—
Houston. His recent work includes offshore decommissioning Increasing Efficiency by William R. Price,
and reuse projects in the Gulf of Mexico, West Africa, California, Alaska, Southeast Oceaneering International, et al.
Asia, and South America. Thornton has championed the environmentally sound and OTC 27128 Practical Applications
cost-effective disposal of obsolete platforms through placement in state-sanctioned of Structural-Analysis Support to
“Rigs to Reefs” programs. He is a member of the JPT Editorial Committee and can be Decommissioning by Ahmed M.A. Abdelaah,
reached at win.thornton@mac.com. Atkins Energy, et al.

68 JPT • JANUARY 2017


Risk-Based Abandonment-Prioritization
Strategy for Inactive Subsea Wells

T his paper describes how an


exploration-and-production
company successfully developed
In-House Well
Information
Collate and
Verify
Common Data
Access
Oil and Gas UK
and applied a qualitative risk-based
abandonment-prioritization strategy
Spud Date
for an inventory of inactive subsea wells.
Initial and
The exercise entailed a qualitative- Classification Design Life
assessment methodology using 25 well-
integrity-related criteria. An aggregate
of weighted scores was subsequently
Appraise
applied to the company’s corporate Against Subcategory Data
risk-assessment matrix on the basis 25 Metrics
of the escalation potential in the event
of a loss of containment. The results
clearly highlighted the wells with the Summing and Subcategory Scores
highest risks. Weightings

Well History
The inactive subsea wells relevant to the Integrity
Aggregation
exercise are distributed across the central of Submetrics
as Proxy for
North Sea in water depths ranging from Likelihood
244 to 474 ft. These normal-pressure/
normal-temperature subsea wells are all
located in the mature UK Central North Mapping Into P&A Priority
Prioritization as Proxy for
Sea offshore basin and were completed in Consequence
relatively benign reservoirs with compar-
atively low corrosion susceptibility. Fig. 1—Flow chart illustrating risk-based abandonment-prioritization
Each inactive subsea well evaluated methodology. P&A=plug and abandonment.
had functioned earlier in its life as an
oil producer (with gas lift capability), Methodology reflected corporate risk-management
water injector, or aquifer well. The ma- Because degradation is not driven sole- protocols to achieve a consistent, fair,
jority of these subsea wells were shut ly by age, and having recognized that and accurate risk ranking. These guide-
in and disconnected from their flow- each well behaves differently, the meth- lines were based on a number of fac-
lines and hydraulic-control and data- odology (Fig. 1) required each well to tors, including but not limited to the
acquisition systems. However, the wells’ be assessed on the basis of evidential technical integrity of key elements, evi-
physical isolation from the flowlines and information presented and in accor- dential documentation, field service his-
great distance from the host installa- dance with how closely the well followed tory, incident records, and well-integrity
tion meant that they presented negli- the corporate standard ideal integrity maintenance records.
gible safety risks to personnel onboard model of its well type. A specific set of An initial classification was applied on
the installations. scoring guidelines was developed and the basis of the available design life of
key surface equipment (in this case, sub-
sea horizontal spool trees and wellheads)
This article, written by Special Publications Editor Adam Wilson, contains highlights
and well functionality, thus enabling each
of paper SPE 181020, “Risk-Based Abandonment-Prioritization Strategy for Inactive well to be classified broadly into one of
Subsea Wells,” by Abimbola Oladipo, Maersk Oil North Sea UK, and Adrian three preliminary-risk-assessment cate-
Houlbrook, DNV GL, prepared for the 2016 SPE Intelligent Energy International gories: high, medium, or low.
Conference and Exhibition, Aberdeen, 6–8 September. The paper has not been A qualitative approach was adopted
peer reviewed. for assigning well-integrity scores by

For a limited time, the complete paper is free to SPE members at www.spe.org/jpt.

JPT • JANUARY 2017 69


defining five indicative metrics com- The product of these metric category- primarily on environmental conse-
monly known to affect and be closely weighting factors and scores was then quences; however, this could be extend-
related to the general integrity and reli- summed to provide a holistic and in- ed further to include business, assets,
ability of inactive wells: technical, bar- dicative value representing well integ- equipment, reputation, and econom-
riers, operational history, cement, and rity and a prioritization category. The ic consequences. In addition, external
casing/tubing. To account for the differ- well-integrity scores were incorpo- hazards such as diver safety, trawler is-
ent well functions and the varying lev- rated into the company’s corporate sues, proximity of neighboring assets,
els of criticality of the categories of in- risk-assessment process to provide wellhead fatigue, and their consequen-
formation, a series of weightings drawn an indication of the likelihood of loss tial effect, which would determine a
from internal experience and industry of containment. more-absolute rather than relative
statistics and based on risk distribution risk position, could be considered in
was devised and grouped under each Results future assessments. In addition, post-
indicative metric. The assessment presented the affected abandonment data and findings could
A series of design- and condition- wells as having a risk distribution across be used to revalidate and recalibrate the
based well-integrity metrics was subse- the low-to-medium categories in the cor- model accordingly in the future.
quently defined for each predetermined porate risk matrix.
indicative metric, after which a qualita- Well 18, for instance, was seen to have Benefits
tive assessment was conducted. a high well-integrity score but was as- The exercise benefited from both local
The well-integrity metrics required signed a risk category of medium be- and foreign cross-disciplinary input
that a score between 1 and 10 (where 1 is cause of its ability to flow unassisted, within the assets and functions teams,
the worst score and 10 is the best score) presenting the potential for a major en- and from corporate contribution,
be assigned to each metric on the basis of vironmental effect in the event of a loss thus leveraging on the company’s cu-
the information available, adequacy for of containment. mulative diverse subsea-well experi-
service, well-integrity history, and fitness Well 24 was considered to have the low- ence and jointly serving as a beneficial
to continue in a shut-in state. est well-integrity score; the age of the well knowledge-sharing and management
and the length of time it had remained opportunity. The successful juxtaposi-
shut in were major factors contributing tion of internal subsea-well experience
to the comparatively lower score. with external risk-management exper-
One Stop for Wells with limited information con- tise increased overall credibility of the
cerning flow potentials were assigned process for stakeholders.
Everything JPT a more-conservative environmental- The output from the exercise provid-
Get all your online JPT consequence score of 5. Wells in this cat- ed senior management and stakehold-
egory that also had low well-integrity ers with more confidence and assur-
content in one place at
scores were prioritized for plug and ance that the inactive-well stock was
www.spe.org/jpt
abandonment. Wells 22 through 34 being managed within the corporate risk
(with the exception of water injectors) parameters, local regulations, and pre-
Responsive Design are examples of wells that comparatively vailing industry standards. In addition,
showed the lowest well-integrity scores. the validated risk ranking and evaluated
SPE members can access
In addition, the majority of the inactive risk exposure that the inactive-well stock
the latest issue of JPT
subsea wells within this group had sig- presented to the company became more
from any of their devices. nificant tree-design-life use and varying visible to stakeholders.
Optimized for desktop, extensive well depths with difficult tra- Most importantly, the information
tablet, and phone, JPT is jectories, causing the scoring system to gained proved valuable as one of the
easy to read and browse consider them by logical assumption to inputs for planning future subsea-well
anytime you are online. be more susceptible to length- and wear- assurance and abandonment programs
related leak occurrence. and fed into the long-term plans, en-
Well 5, a production well that has never hancing the company’s economic man-
been produced and thus is not an aban- agement of the inactive-well stock. More
donment candidate in the short to medi- so, the company has now revisited the
Offline Access
um term, was included in the assessment strategy for managing subsea wells that
Download PDF versions in order to establish its risk category are approaching the end of their eco-
of 180+ issues dating because of its inactive and disconnect- nomic life in a bid to minimize addition-
back to 1997 for reading ed status. Its high flow energy meant it al risk. In the long term, the company
was categorized in the “massive envi- can now more effectively and efficiently
online or when an
ronmental consequence” cell of the risk- target well remedial actions up to and
Internet connection is
assessment matrix. including plug and abandonment on
not available.
On the basis of the operational envi- the basis of risk, as recommended by
ronment, the risk assessment focused the regulator. JPT

70 JPT • JANUARY 2017


A New Recommended Practice
for Fit-for-Purpose Well Abandonment

D NV GL is introducing a new,
risk-based recommended practice
for performing and qualifying well
Well-abandonment
design

abandonments titled DNVGL-RP-E103,


Risk-Based Abandonment of Offshore Well-barrier
failure modes
Wells. Most of the current regulations Well-specific input
use prescriptive requirements for
well-abandonment design and the
necessary plugging operations. As Geology input
Flow potential
Reservoir, Overburden
an alternative to the established one-
size-fits-all approaches, the DNV GL
recommended practice analyzes the Valued ecosystem
Natural resources
components
abandonment requirements for each
well and field using a quantitative
method that takes into account Dispersion
Metocean data modeling
subsurface uncertainties.

Introduction
Impact analysis
There is an ongoing paradigm Risk analysis
shift toward differentiating plug-and-
abandonment requirements on a well-
by-well basis instead of having prescrip- Risk evaluation
tive requirements, which not only will
provide the appropriate focus for complex Risk assessment
wells and facilitate development of new
technology but also will potentially reduce
plug-and-abandonment expenditures.
Qualified well-
The recommended practice is intend- abandonment
ed to provide an alternative approach Risk context design
based on functional requirements and
risk-acceptance criteria to assess aban- Fig. 1—Elements in well-abandonment risk assessment.
donment designs. This is consistent with
offshore engineering practice and is in- Advantages of this approach are that ◗ The flexibility to make use of
tended to facilitate cost-efficient solu- it has new plugging technology in the
tions, including the development of new ◗ Explicit criteria for environmental future
technology. By calculating the risk lev- protection ◗ Site-specific considerations
els for the proposed solutions and cross ◗ Plug-and-abandonment spending
checking them with the risk-acceptance focused on higher-risk wells Methodology, Data,
criteria, more-cost-effective solutions ◗ The ability to optimize well- and Results
can be identified and implemented. abandonment design The methodology for performing risk-
based assessments of well-abandonment
designs is composed of five steps. The
This article, written by Special Publications Editor Adam Wilson, contains highlights
steps are
of paper OTC 27084, “Introducing a New Recommended Practice for Fit-for-Purpose 1. Establishing the risk context
Well Abandonment,” by David Buchmiller, SPE, Per Jahre-Nilsen, Stian Sætre, and 2. Identifying well-barrier-failure
Eric Allen, SPE, DNV GL, prepared for the 2016 Offshore Technology Conference, modes
Houston, 2–5 May. The paper has not been peer reviewed. Copyright 2016 Offshore 3. Performing a risk analysis
Technology Conference. Reproduced by permission. 4. Performing a risk evaluation

The complete paper is available for purchase at OnePetro: www.onepetro.org.

JPT • JANUARY 2017 71


5. Conducting qualification for well- of well-barrier elements as long as it pro- ◗ Identification of interdependencies
abandonment design vides the following functionalities: between different failure modes
Fig. 1 depicts the elements in a well- ◗ Withstand the maximum anticipated related to failure, including
abandonment risk assessment. Estab- combined loads to which it can be potential for cascading
lishing the risk context is the first step subjected ◗ Identification of effects that may
in the process and applies to the en- ◗ Function as intended in the increase likelihood of occurrence or
tire assessment. The second, third, environments (pressures, severity of consequences
and fourth steps are part of the risk- temperatures, fluids, and
assessment process, where the well- mechanical stresses) that can Step 3—Performing
abandonment risks are identified, ana- be encountered throughout its Risk Analysis
lyzed, and evaluated. At the conclusion life cycle Following the well-barrier failure-mode
of the risk-assessment process, a qualifi- ◗ Prevent unacceptable identification, the recommended prac-
cation of the well-abandonment design hydrocarbon flow to the external tice spells out the method in which the
is performed. environment risk analysis should be performed. The
The permanent-well-barrier design risk analysis should focus not only on
Step 1—Establishing should be an application of the well- the permanent well integrity of the aban-
the Risk Context specific requirements for each flow- doned well but also on the associated
The main input elements that are sug- potential formation. For hydrocarbon- health, safety, and environment risks.
gested to be evaluated in the new recom- bearing formations with moderate or The risk-analysis process in the new rec-
mended practice can be grouped within significant flow potential, two indepen- ommended practice is composed of four
the following four main categories: dent barriers should be included in the main substeps.
◗ Well-specific data (well design, well-abandonment design to increase the
well history, and current status) design’s reliability. For cases with multi- Step 3.1—Assessing the Down-
◗ Geology data (reservoir and ple hydrocarbon-bearing formations, al- hole Flow Potential of the Well-
overburden condition) ternative permanent-well-barrier designs Abandonment Design. In order to as-
◗ Environmental data (environmental could be established that could fulfill the sess the magnitude of the consequence
resource abandonment design requirements and of potential hydrocarbon flow, detailed
overview) have an acceptable level of risk. downhole-flow-potential analysis should
◗ Metocean data (ocean be performed to determine the maxi-
currents, including salinity Step 2—Identifying the mum flow potential and hydrocarbon
and temperature profiles) Permanent-Well-Barrier content and composition in the hydro-
An important part of establishing Failure Modes carbon-bearing formations penetrated
the risk context is inspecting the flow- Evaluating potential weaknesses in by the well. The assessment should be
potential sources. An assessment of the the well-abandonment design is the performed using the maximum antici-
flow potential of individual formations main objective of Step 2. This should pated flow potential from the identified
penetrated by the well is a key to well- be accomplished by performing a hydrocarbon-bearing formations.
abandonment design. A flow potential, permanent-well-barrier failure-mode
in this context, is defined in the rec- identification and assessment. In this Step 3.2—Establishing Site-Specific
ommended practice as a hydrocarbon- process, the well-barrier failure mode Environmental and Safety Criteria.
bearing formation containing moveable should be identified for the specific per- The site-specific environmental criteria
hydrocarbons sufficient to have a po- manent well-abandonment design. The can be established by mapping the valued
tential environmental or safety effect. failure-mode identification process ecosystem components around a given
The flow potential for hydrocarbon- should include well. The result could be a list and map of
bearing formations should be catego- ◗ Identification of failure and valued ecosystem components and a cat-
rized on the basis of the maximum an- degradation mechanisms and egorization of their importance.
ticipated flow potential for the identified categorization of threats according
hydrocarbon-bearing formations. to established consequence Step 3.3—Modeling Dispersion. Dis-
The recommended practice provides categories persion modeling is performed in order
guidance on a secondary aspect when ◗ Identification of additional threats to forecast the transportation and des-
establishing the risk context: the design related to unique aspects of the well- tination of the identified hydrocarbon-
and implementation of permanent well abandonment design; for example, flow potentials. Such models can calcu-
barriers. The recommended practice o Unique features of the subsurface late and record the distribution (as mass
states that the permanent-well-barrier under consideration and concentrations) of hydrocarbons on
design should be fit for purpose and take o Technical or organizational the sea surface, in the water column, and
into account the effects of any reason- aspects that are outside the well in the sediments, and the results from
ably foreseeable chemical and geological operator’s experience the dispersion modeling are used in the
process. A permanent well barrier may o Well-completion design and risk analysis.
consist of any material or combination integrity (Continued on page 76)

72 JPT • JANUARY 2017


Concurrent Decommissioning Method
Enables Safer, Lower-Cost Process

W ith regulatory pressure and


the cost of decommissioning
increasing, many operators are seeking
the decommissioning requirements codi-
fied into law that only required decom-
missioning within 1 year of lease expira-
several months or years, to execute all
phases of the decommissioning process.

new and better decommissioning tion or lease relinquishment. Traditional Decommissioning


methods that could get more work The newly issued guidelines speci- Methodology
done safely and at a lower cost. New fied the maximum number of years that The traditional decommissioning pro-
technologies have made possible a wells and structures were allowed to re- cess is composed of multiple phases of
new, optimized decommissioning main idle before they had to be decom- work executed in discrete, sequential
methodology. The size and capabilities missioned and removed. Lease operators steps performed with as few as two and
of a newly designed and constructed now had to decommission and remove as many as nine mobilizations of dif-
liftboat allowed a departure from the wells and structures no longer useful for ferent, specialized personnel and equip-
traditional method of performing oil and gas production as soon as possible ment. Decommissioning programs using
decommissioning work steps sequentially but no later than 5 years after cessation this process often require many weeks or
to a new method of performing the of production. months to complete the decommission-
majority of work steps concurrently. Offshore oil-and-gas-facility decom- ing of a single structure.
missioning activities are inherently haz- Traditionally, the steps in decommis-
Introduction ardous because they often involve work- sioning are performed sequentially be-
A government study and subsequent safe- ers performing various tasks in, on, and cause most steps require separate, spe-
ty alert following the severe hurricanes around oil and gas wells, platforms, and cialized workers or equipment. The
of 2004 and 2005 that toppled 123 struc- production facilities that have no future process of conducting the decommission-
tures and 800 wells in the US Gulf of utility for hydrocarbon production. Some ing steps in this manner consumes op-
Mexico outer continental shelf prompt- of these facilities may have been idle for erator resources to plan, permit, select
ed the US Minerals Management Service many years and could be in various stag- contractors, mobilize to the field, and
to recommend that “operators … review es of decomposition, depending on their then manage each work-scope execution.
and evaluate their inventory of nonpro- age and the level of maintenance per- Depending on the quantity and experi-
ducing wells and facilities to determine formed over their life time. ence of an operator’s internal engineering
the future utility of these structures and A new, optimized decommissioning and project-management resources along
the level of threat posed to the environ- methodology was made possible through with contractor availability, the entire de-
ment and human safety should a facil- the use of a newly designed and construct- commissioning of a single structure could
ity experience a catastrophic loss.” Fol- ed 335-ft-class self-elevating, self-propelled take several months to complete.
lowing another severe hurricane season liftboat. The size and working capabilities The costs to perform the many steps of
in 2008, when another 200 wells and of this new vessel allowed a departure from the decommissioning process using tra-
54 structures were damaged or toppled, the traditional method of performing de- ditional, sequential methods have been
the US Department of the Interior’s Bu- commissioning work steps sequentially to estimated to be as much as USD 4 million
reau of Ocean Energy Management Regu- a new method of performing the majority to USD 10 million per structure.
lation and Enforcement issued Notice to of work steps concurrently.
Lessees (NTL) No. 2010-G05, commonly Traditional methods for decommis- Optimized Decommissioning
referred to as the “Idle-Iron NTL.” This sioning offshore facilities at their end Methodology
NTL, for the first time, provided decom- of life typically require multiple (four The optimized decommissioning model
missioning guidance for wells and struc- to nine) mobilizations of different per- seeks to eliminate as much of the intan-
tures on active leases reaching far beyond sonnel and equipment spreads, spanning gible management time and associated
costs as possible and to reduce the tangi-
ble direct costs associated with perform-
This article, written by Special Publications Editor Adam Wilson, contains highlights ing multiple mobilizations of different
of paper OTC 26867, “Decommissioning-Process Optimization Methodology,” by G.L. equipment and personnel spreads over
Siems, SPE, Petroleum Asset Retirement Specialists, prepared for the 2016 Offshore potentially long periods of time. By com-
Technology Conference, Houston, 2–5 May. The paper has not been peer reviewed. bining as many services as possible into a
Copyright 2016 Offshore Technology Conference. Reproduced by permission. single mobilization to the work site, then

The complete paper is available for purchase at OnePetro: www.onepetro.org.

JPT • JANUARY 2017 73


Application and Results
It has been demonstrated in practice
that the cost to decommission a toppled
structure is more than 10 times greater
than the cost to decommission one that is
still standing. One operator recognized,
after having 14 structures and their asso-
ciated 63 wells toppled in the hurricane
seasons of 2005 and 2008, that the com-
pany’s financial success, in part, meant
dealing with their idle-iron issues soon-
er rather than later. At year-end 2008,
the company had an inventory of 285
nonproducing, idle wells, with 60% of
them on aging, multiwell structures with
a high susceptibility of being toppled by
future storms.
After 2 years of well plugging-and-
Fig. 1—335-ft-class liftboat.
abandonment operations designed to
160
2011–2014 2011–2014
mitigate as much of the potential risk
Gross USD
140 Traditional Method New Method from hurricane toppling as possible, the
PA Wells—245 PA Wells—360 (+47%) company saw that the cost to perform
120 PA Structures—93 PA Structures—109 (+17%) decommissioning-related work was con-
USD 409 million USD 278 million (–32%)
suming greater than acceptable percent-
Million USD

100
ages of its annual capital budgets.
80
The new method of decommissioning
60 assets concurrently was introduced to
40 company management in March 2011. It
was quickly realized that the concept of
20
multiple service operations being con-
0 ducted simultaneously could allow more
2011 2012 2013 2014
work to be done in less time, reduce over-
Gross Spend (Projected) Gross Spend (Actual) all decommissioning costs, and allow the
Fig. 2—Traditional-decommissioning projected cost vs. concurrent-model work to be conducted well within budget-
actual cost. PA=plugged and abandoned. ary limits. The new concept would allow
the predicted volume of work to be com-
reducing project work time by perform- A newly constructed, self-elevating pleted within the time constraints of both
ing many of the decommissioning work liftboat with 335-ft leg length (Fig. 1) the law and the idle-iron notice to lessees,
steps concurrently, more work can be ac- was used to revolutionize the process of with only a relatively small decommis-
complished in less time, resulting in less decommissioning offshore facilities that sioning team to execute the campaign.
money being spent. It has been project- exist in 280-ft water depths or less. This A post-work analysis of the decommis-
ed that, by eliminating multiple spread self-propelled, dynamically positioned sioning campaign shows that both the
mobilizations and performing concurrent liftboat, with its 500-ton-lift-capacity quantity of work and the cost-performance
operations over a continuous campaign of crane, 15,400 ft2 of available deck space, goals predicted were attained. The
decommissioning work, the work scope and accommodations for up to 152 crew blue bars in Fig. 2 show the predicted
could be completed in half the time, with and service workers, allows all equip- gross annual cost using the traditional,
total costs reduced by one-third. ment and personnel needed to complete sequential-steps decommissioning pro-
the decommissioning process to mobi- cess. The actual gross annual cost to com-
New Technology lize to a single work location at one time. plete the work using the new concurrent
Implementation of the optimized decom- Because this heavy-lift vessel does not method is shown by the green bars.
missioning model requires the ability to require tugboats to maneuver it or anchors The final, and perhaps most significant,
stage and conduct multiple decommission- to secure it in place, it can arrive at one lo- achievement of implementing the concur-
ing services at the same or nearly the same cation, preload, and jack up in approxi- rent, optimized decommissioning pro-
time. New technology was needed that had mately 6–8 hours; then it performs the cess was the demonstrated improvement
adequate deck space for equipment and work scope, jacks down, and moves to the in worker safety. More than 580,000
could provide marine transport and a sta- next work site. This mobility allows work man-hours were worked by the 60- to
ble work deck, lodge 50 to 80 service work- to be performed at multiple locations in a 80-person marine and service crew mem-
ers, and provide heavy-lift capability. comparatively short period of time. bers, with no lost-time incidents. JPT

74 JPT • JANUARY 2017


MEMBER SOCIETIES

AIME Legacy Continues To Benefit SPE


and Other Member Societies
Roland Moreau, Vice President Finance, SPE Board of Directors, and Kate Baker, President, SPE Foundation

For those not familiar with AIME, it key focus areas include archiving his- in 1936 by AIME, honors distinguished
stands for the “American Institute of torical materials, documenting key ini- achievement in the identification and
Mining, Metallurgical, and Petroleum tiatives and activities of the institute development of new technology and con-
Engineers.” AIME, founded in 1871 in prior to the formation of the indepen- cepts and demonstrating distinguished
Wilkes-Barre, Pennsylvania, was one dent member societies, capturing oral achievement in improving the technique
of the first national engineering societ- histories from members on their experi- and practice of finding and producing
ies established in the United States. In ences in the “early days” of their respec- petroleum. It is SPE’s major technical
subsequent years, AIME was joined by tive industries, maintaining the AIME award. Lucas was a mining engineer,
four other engineering founder societ- awards and recognition program, and often referred to as the father of petro-
ies—the American Society of Mechani- highlighting specific activities such as leum engineering. His theory of the asso-
cal Engineers, the American Institute of commemoration of AIME’s 145th anni- ciation of salt domes with oil and his suc-
Electrical Engineers, the American Soci- versary in 2016 and planning for the cessful drilling of the famous Spindletop
ety of Civil Engineers, and the American 150th milestone in 2021. field near Beaumont, Texas, was one of
Institute of Chemical Engineers—and Examples of the these items include the most important developments in the
formed the United Engineering Foun- development of a multisociety Engineer- history of the petroleum industry.
dation. An interesting side note is that ing and Technology History Wiki that The Charles F. Rand Memorial Gold
US President Herbert Hoover, a mining includes a chronological record of impor- Medal was established by AIME in 1932
engineer, served as the AIME president in tant achievements in the history of engi- and is awarded for distinguished admin-
1920. More detailed information on the neering and technology and firsthand istrative achievement in mining, metal-
history of AIME can be found in the JPT experiences recorded in the oral histories lurgical, or petroleum industry admin-
articles referenced below. as described earlier. We encourage mem- istration marked by leadership, ethical
As AIME itself continued to grow, it bers, especially students, to visit this pre- conduct, and support of innovation or
decentralized and formed four indepen- mier and unique site at www.ethw.org. administrative changes at senior man-
dently operated member societies: Most of SPE’s content is under the “Ener- agement levels resulting in positive out-
◗ SME (Society for Mining, gy” button, while most of the content comes. Rand was AIME president in 1913.
Metallurgy, and Exploration) for the other three member societies is The DeGolyer Distinguished Service
◗ TMS (The Minerals, Metals, and under the “Materials” button. Also, all Medal recognizes outstanding service to
Materials Society) of the AIME oral histories can be found SPE, the profession of engineering and
◗ AIST (Association for Iron & Steel at http://ethw.org/Oral-History:AIME_ geology, and to the petroleum industry.
Technology) and_Its_Member_Societies:_AIST,_SME,_ Everette Lee DeGolyer was a storied wild-
◗ SPE (Society of Petroleum SPE,_and_TMS. catter. He did early work in the field of
Engineers) AIME annually honors its legacy by geophysics as it applied to the petroleum
The overarching mission of AIME presenting awards among its member industry, introducing the torsion balance
remains to support its member societies, societies. In SPE, these include the Hon- as an oil exploration tool and the use of
with an accompanying vision to honor orary Membership, one technical, and both refraction and reflection seismo-
its legacy as a valued partner with the three professional awards. Honorary graphs for oil exploration. He organized
member societies. The purpose of this Membership is the highest honor that Amerada Petroleum Corporation in 1919
article is to report to our members how SPE presents to an individual and is lim- and also organized Geophysical Research
AIME is fulfilling its mission of preserv- ited to 0.1% of the SPE total member- Corporation as an Amerada subsidiary.
ing our legacy. ship. This elite group of 71 extant mem- He became the first petroleum president
AIME’s History and Heritage Com- bers also holds Honorary Membership of AIME in 1927.
mittee is charged with providing over- in AIME. The Robert Earll McConnell Award,
sight to activities related to preserving The Anthony F. Lucas Technical established in 1968, recognizes bene-
and enhancing this legacy. Some of the Leadership Gold Medal, established ficial service to mankind by engineers

JPT • JANUARY 2017 75


through significant contributions that vative application within AIME-member of the event will be a vision for and road-
advance a nation’s standard of living or industries. Proposed applications or case map to a sustainable world where afford-
replenish its natural resources. Robert histories of technology transfer applica- able and reliable resources support the
Earll McConnell was a member of AIME tions may be shared through joint tech- social, economic, and environmental
and a prominent mining engineer. nical articles in all of the four societies’ needs of a growing population. The sym-
Finally, SPE also gives AIME’s Rossit- technical journals, applied technology posium will take place in Denver, Colo-
er W. Raymond Memorial Award once workshops, and conference panel ses- rado, immediately preceding the SME
every 4 years to the best paper by a mem- sions. If you have an idea for new and annual meeting and will include speak-
ber under 35. It will be given next at SPE’s innovative utilization of longstanding oil ers from a wide cross-section of indus-
2019 Annual Technical Conference and and gas technologies in other extrac- tries, as well as representatives from gov-
Exhibition banquet. tive industries, or about the feasibility ernment, academia, consultancies, and
Looking forward, and casting a wider of application of crossover technology professional societies. Further informa-
net externally, AIME’s External Affairs in the oil and gas industry, contact your tion on this symposium can be found at
Committee is conducting a review of SPE Council representatives, Behrooz www.essmandr3.org. JPT
AIME’s participation in external awards Fattahi (chair) or members Ford Brett
programs with a view toward more effec- and Khalid Aziz. References
tively promoting member society candi- Finally, we wanted to update you on Donnelly, J. 2007. SPE’s Parent Achieved Its
dates for such recognition. The members another multisociety sustainability event Own Lasting Legacy. J Pet Tech 59 (10):
of the task force held two meetings, and a that AIME is helping to facilitate. In Feb- 54–56.
preliminary auditing and inventory of all ruary 2017, AIME and its partner soci- Fattahi, B. and Lawrie-Munro, M. 2013.
the external awards AIME might reason- eties will hold the third in the series of AIME, SPE’s Parent Organization. J Pet
ably influence have been completed. symposia for Engineering Solutions for Tech 65 (6): 135.
One of the most exciting activities of Sustainability: Materials and Resources.
the External Affairs Committee is the This installment has a theme of “Toward The authors of this article currently serve
AIME Council of Excellence, a member a Circular Economy” and will explore on the AIME Board of Trustees. If you have
any questions or have feedback related
societies collaborative work focused on the interdependent roles each sector of
to any of the activities described herein,
identifying technologies (mature, and/ the various industries play in bringing please contact either Kate Hadley Baker
or leading edge) that might have inno- about a sustainable future. The outcome or Roland Moreau.

A New Recommended
abandonment design relative to the risk- established on the basis of the poten-
Practice for Fit-for-Purpose
acceptance criteria. tial for adverse safety consequences for
Well Abandonment In order to determine whether the out- the wells to be abandoned permanently.
(Continued from page 72) comes of the risk evaluation are accept- Site-specific safety-risk-acceptance crite-
able or not, environmental- and safety- ria can be used, or generic industrywide
Step 3.4—Combining Flow-Potential risk-acceptance criteria are established. recommendations can be applied.
Analysis and Dispersion Modeling. In the recommended practice, the
Following the completion of the disper- environmental-risk-acceptance crite- Step 5—Conducting
sion modeling of the hydrocarbons, a ria should be based on the hydrocarbon Qualification for
combined result of the flow-potential exposure of the identified valued ecosys- Well-Abandonment Design
analysis and the dispersion modeling can tem components. In order to qualify whether the proposed
be acquired. This provides a total risk Environmental-risk-acceptance crite- design complies with the risk-acceptance
picture in the form of an impact analy- ria for different compartments of the eco- criteria, a well-abandonment-design
sis, where the consequence and the like- system (sea surface, water column, sedi- qualification is urged in the new recom-
lihood of hydrocarbon flow are quan- ments) should be based on the following: mended practice. This is the final step in
tified. The new recommended practice ◗ Proportion of identified valued the risk-assessment framework illustrat-
explains that the resulting risk pictures ecosystem components exposed ed in Fig. 1. The qualification will quan-
are well-specific. to a defined threshold value for tify whether the risk associated with a
hydrocarbons given abandonment design is found to
Step 4—Performing ◗ Probability that the proportion of be acceptable. If the design is unaccept-
Risk Evaluation valued ecosystem components is able, a revised design should be proposed
The outputs from the risk-analysis step exposed to a concentration above and assessed until an acceptable design is
are used to conduct the risk evaluation the defined threshold value found and qualified. Through this meth-
and assessment, which will assist in deci- The new recommended practice sug- od, the result is a qualified well-abandon-
sion making and comparison of the well- gests that safety-risk acceptance be ment design. JPT

76 JPT • JANUARY 2017


PEOPLE

ROBERT J. BANKS, SPE, was appointed as GREGORY RACHAL, SPE, was appointed
interim chief executive officer (CEO) of president at Oilfield Helping Hands (OHH).
Swift Energy, following Terry E. Swift’s, OHH is a nonprofit charitable organization
SPE, retirement in October. Banks will con- comprising volunteers devoted to provid-
tinue to serve as executive vice president ing financial assistance to oilfield workers
and chief operating officer, a position he in financial crisis. Since it was founded
has held since 2008. Previously he was vice in  2003, OHH has raised more than
president of international operations and strategic ventures at USD  3.3  million for more than 300 families through dona-
the company. He has more than 40 years of experience in the tions, corporate memberships, and fundraising events. Rachal
oil and gas industry, both domestically and internationally, has extensive experience in drilling fluids, and held positions
and has held senior-level positions at Santa Fe International, with M-I SWACO and Halliburton in sales, product line and ac-
Kuwait Foreign Petroleum Company, Mosbacher Energy Com- count management, and operations and project management.
pany, and Vanco Energy Company. He holds a BS degree in industrial art from Northwestern State
University and postgraduate qualifications in management
JAN DELL, SPE, was appointed vice presi- and computer science from Tulane University.
dent of clean energy at Wood Group. She
will lead the company’s existing renew- JONATHAN VERLANDER, SPE, was ap-
ables technical services, consulting, and pointed principal of the E&P advisory and
advisory capabilities and expand these ser- professional learning and development
vices to other regions. She will also broad- practice areas of Houston-based energy
en the services to include water and cli- search firm and management consultancy
mate. Dell has more than 2 decades of experience in the The Energists. He has more than 20 years
energy, industrial, water, and climate sectors. Before joining of experience in domestic and internation-
Wood Group, she held senior strategy and management posi- al geoscience, portfolio analysis, and energy finance gained at
tions with AECOM, CH2M Hill, and ConocoPhillips, where she Enterprise Oil, Shell, RBS, Société Générale, and Common-
led global energy and industrial project developments incor- wealth Bank of Australia. Before joining The Energists, he led
porating sustainable designs. Dell is the vice chair of the US the oil and gas teams for Commonwealth Bank in London
Federal Advisory Committee for the Sustained National Cli- and  Houston. Verlander holds a BSc and PhD from the
mate Assessment and was the convening lead author of the University of Oxford, and is a fellow of the Geological Society
“Energy Supply and Use” chapter of the US National Climate of  London.
Assessment report published in 2014.

BERNARD J. DUROC-DANNER, SPE, was


appointed chairman emeritus by the Board In Memoriam
of Directors of Weatherford. He founded This section lists with regret SPE members who recently
the company 30 years ago and grew it into passed away. If you would like to report the passing of a
a leading oilfield service provider. In this family member who was an SPE member, please write to
honorary and advisory role to the Board, service@spe.org.
he will not receive any remuneration and Robert M. Caruthers, Brentwood, Tennessee, USA
will remain an external advisor. Duroc-Danner’s current ap- Hamdi A. El Banbi, Cairo, Egypt
pointment follows his departure from being chairman of the Gregory B. Hueni, Lakewood, Colorado, USA
board, president, and CEO of Weatherford. ROBERT RAYNE, Fraser T. Innes, Aberdeen, UK
vice chairman of the board, was appointed chairman of the Sean Parker, Calgary, Alberta, Canada
board. KRISHNA SHIVRAM, Weatherford’s chief financial offi- Luther W. Randerson, Midland, Texas, USA
cer (CFO), was appointed interim CEO, and will continue as Gregory J. Reep, Wayzata, Minnesota, USA
CFO until a new CFO is named. Clarence R. Schmalhausen, Houston, Texas, USA
Werner Toelcke, Barsinghausen, Germany

JPT • JANUARY 2017 77


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• DOCUMENTATION — Drilling & Completion,
contact@petrotel.com | www.petrotel.com E-mail: dbiswas@sitelark.com Rig Operations, QA/HSE, Equipment, Reports,
Instructions & Procedures
PRA JAMES E. SMITH & ASSOCIATES, INC. • BUSINESS PROCESS — Technical Contracts,
Petrotechnical Resources of Alaska, LLC SPARTAN OPERATING CO., INC. RFQs, Process Evaluation, Project & Vendor
Alaska’s Oil and Gas Consultants Management
310 South Vine Avenue, Tyler, TX 75702
Geology, Geophysics, and Engineering 903-593-9660 • 903-593-5527 (FAX) • 800-587-9660 • PRINTING/BINDING — Turnkey, In-House,
www.Petroak.com Customizable, Quick Turnaround
3601 C Street (907) 272-1232 voice smithjames@jes-engineer.com • http://www.jes-engineer.com
Suite 1424 (907) 272-1344 fax www.zaetric.com • The Woodlands, Texas
James E. Smith, P.E., Registered Professional Engineer 281-298-1878 • inquiries@zaetric.com
Anchorage, AK 99503

ADVERTISERS IN THIS ISSUE JPT ADVERTISING SALES


ADIPEC 2017 Rock Flow Dynamics
Page 53 Cover 2 Dana Griffin
Advertising Sales Manager
Enventure Schlumberger (Americas, Asia Pacific, and South Asia)
Page 57 Pages 7, 17 Tel: +1.713.457.6857
dgriffin@spe.org
ESK GmbH SNF Floerger
Jane Bailey
Page 65 Page 47
Advertising Sales Manager
Interwell AS Superior Energy Services, Inc. (Europe, Middle East, Russia, and Africa)
Tel: +44 (0) 1227.266.605
Page 4 Page 29
jbailey@spe.org
LEUTERT TAM International
Craig W. Moritz
Page 15 Page 2
Assistant Director Americas Sales & Exhibits
National Oilwell Varco U.S. Water Services Tel: +1.713.457.6888
cmoritz@spe.org
Page 13 Page 61

NCS Multistage, LLC Visuray


Cover 3 Page 3

OneSubsea, a Schlumberger company Weatherford


Cover 4 Page 21
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JPT • JANUARY 2017 79


SPE EVENTS

WORKSHOPS 21–22 March ◗ Rio de Janeiro—SPE 3–5 April ◗ Montgomery—SPE


Offshore Fields Life Extension International Conference on Oilfield
Chemistry
6–7 February ◗ Muscat—SPE Advanced 21–22 March ◗ San Diego—SPE/GRC High-
Field Development—Sustainability and Temperature and Corrosion in Drilling and 4–6 April ◗ Kuala Lumpur—SPE Asia Pacific
Challenges Production—Exploring Geothermal and Oil Health, Safety, Security, Environment and
and Gas Synergies Social Responsibility Conference
6–7 February ◗ Abu Dhabi—SPE Global
Integrated Series: Managing Well Integrity 22–23 March ◗ Dubai—SPE Multiphase
in a Low-Cost Oil Environment Metering and Fiber Optics Monitoring— SYMPOSIUMS
Recent Developments and Challenges
6–7 February ◗ Abu Dhabi—SPE Asset
Integrity Management—How to Improve 27–28 March ◗ Abu Dhabi—SPE New 15–16 March ◗ Salvador—SPE Latin
Profitability, Performance, Efficiency and Approach in Horizontal Wells Drilling— American and Caribbean Mature Fields
People Cost Efficiency, Higher Productivity, and
Unconventional Solutions 15–16 March ◗ Amman—SPE Iraq—The
13–14 February ◗ Kuala Lumpur—SPE Petroleum Potentiality and Future
Mature Field Redevelopments—How to 27–29 March ◗ Muscat—SPE/AAPG E&P of Energy
Stay Relevant For the Foreseeable Future Data Management and Analytics—Enabling
Capital Efficiency 24–27 April ◗ Dammam—SPE-KSA Annual
20–21 February ◗ Aberdeen—SPE Technical Symposium & Exhibition
Brownfields Redevelopment—A Meeting of 3–4 April ◗ San Antonio—SPE High Density
Minds To Meet the Challenges Drilling and Completions 24–28 April ◗ The Woodlands—SPE
Electric Submersible Pumps
20–21 February ◗ Kuala Lumpur—SPE
Improve Well Control and Drilling CONFERENCES
Performance with the Advances in FORUM
Managed Pressure Drilling Technology
24–26 January ◗ The Woodlands—
21 February ◗ The Woodlands—SPE Can SPE Hydraulic Fracturing Technology 14–16 February ◗ Rotterdam—SPE:
Technology Save Deepwater? Conference and Exhibition Emerging Technologies for Enhancing
Reservoir Contact
28 February–1 March ◗ Abu Dhabi—SPE 15–16 February ◗ Calgary—SPE Canada
Better Well Control—Staying Focused in a Heavy Oil Technical Conference 5–9 November ◗ San Antonio—SPE:
Changing Environment “Waterless Fracturing”—Reducing Fresh
15–16 February ◗ Calgary—SPE Canada Water Use for Reservoir Stimulation in a
28 February–2 March ◗ Dubai—SPE Unconventional Resources Conference Future Water—Constrained World
Well Testing—Technology, Operations,
Sampling, and Reservoir Characterisation 20–22 February ◗ Montgomery—SPE
in the Current Price Environment Reservoir Simulation Conference CALL FOR PAPERS
6 March ◗ Manama—SPE Women in 6–9 March ◗ Manama—SPE Middle East Oil
SPE Offshore Europe ◗ Aberdeen
Leadership—Invest, Initiate, Innovate and Gas Show and Conference (MEOS)
Deadline: 13 January

6–7 March ◗ Abu Dhabi—SPE Optimising 14–16 March ◗ The Hague—SPE/IADC


SPE Annual Technical Conference and
Flow Assurance in a Challenging Cost Drilling Conference and Exhibition
Exhibition ◗ San Antonio
Environment
Deadline: 31 January
21–22 March ◗ Houston—SPE/ICoTA Coiled
13–14 March ◗ Kuala Lumpur—SPE Tubing and Well Intervention Conference
OTC Brasil ◗ Rio de Janeiro
Maximising Well Performance Through and Exhibition
Deadline: 8 March
Drilling Fluids, Cementing, and Waste
Management Optimisation 28–29 March ◗ Rio de Janeiro—IADC/
SPE 3rd Kuwait Oil & Gas Show and
SPE Managed Pressure Drilling and
Conference ◗ Kuwait City
20–21 March ◗ Kuala Lumpur—SPE Underbalanced Operations Conference
Deadline: 13 March
Floating LNG—Weathering the Challenges and Exhibition

Find complete listings of upcoming SPE workshops, conferences, symposiums, and forums at www.spe.org/events.

80 JPT • JANUARY 2017


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*Mark of Schlumberger. © 2017 Schlumberger. All rights reserved. 16-OSS-227101

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