Product Service Manual – Level 1

Service Manual for BenQ Linkpro2

Version: 001
Date:1-08-2006

Notice:
- For RO to input specific “Legal Requirement” in specific NS regarding to
responsibility and liability statements.

-Please check BenQ’s eSupport web site, http://esupport.benq.com, to

ensure that you have the most recent version of this manual.

First Edition (August, 2006)

© Copyright BenQ Corporation 2006. All Right Reserved.
 Content Index
About This Manual ........................................................................................................3
Trademark ..............................................................................................................3
Introduction....................................................................................................................4
Product Overview ..........................................................................................................6
1. Product Specifications .......................................................................................6
2. S/W Specifications...........................................................................................10
3. Packing Specifications .....................................................................................15
Customer Acceptance...................................................................................................16
Disassembly / Assembly ..............................................................................................29
1. Exploded View.................................................................................................29
2. Disassembly / Assembly Procedure .................................................................32
Level 1 Cosmetic/Appearance/Alignment Service......................................................41
1 . Appearance Check Specifications...................................................................41
2. Software/Firmware Upgrade Process ..............................................................43
3. Adjustment/Alignment Procedure....................................................................47
Level 2 Circuit Board and Standard Parts Replacement..............................................53
1. Block Diagram .................................................................................................53
2. Troubleshooting Guide.....................................................................................53
Level 3 Component Repair to Circuit Boards..............................................................55
1. Theory of Circuit Operation.............................................................................55
2. Circuit Schematics ...........................................................................................56
Appendix 1 – Screw List / Torque ...............................................................................61

2
About This Manual

This manual contains information about maintenance and service of BenQ products.
Use this manual to perform diagnostics tests, troubleshoot problems, and align the
BenQ product.

Trademark

The following terms are trademarks of BenQ Corporation:

BenQ

Important

Only trained service personnel who are familiar with this BenQ Product
shall perform service or maintenance to it. Before performing any
maintenance or service, the engineer MUST read the “Important Safety
Information”.

3
Introduction
This section contains general service information, please read through carefully. It
should be stored for easy access place.

Important Service Information

RoHS (2002/95/EC) Requirements – Applied to all countries require RoHS.

The RoHS (Restriction of Hazardous Substance in Electrical and Electronic
Equipment Directive) is a legal requirement by EU (European Union) for the global
electronics industry which sold in EU and some counties also require this requirement.
Any electrical and electronics products launched in the market after June 2006 should
meet this RoHS requirements. Products launched in the market before June 2006 are
not required to compliant with RoHS parts. If the original parts are not RoHS
complaints, the replacement parts can be non ROHS complaints, but if the original
parts are RoHS compliant, the replacement parts MUST be RoHS complaints.
If the product service or maintenance require replacing any parts, please confirming
the RoHS requirement before replace them.

Safety Notice

1. Make sure your working environment is dry and clean, and meets all government
safety requirements.
2. Ensure that other persons are safe while you are servicing the product.
3. DO NOT perform any action that may cause a hazard to the customer or make
the product unsafe.
4. Use proper safety devices to ensure your personal safety.
5. Always use approved tools and test equipment for servicing.
6. Never assume the product’s power is disconnected from the mains power supply.
Check that it is disconnected before opening the product’s cabinet.
7. Modules containing electrical components are sensitive to electrostatic discharge
(ESD). Follow ESD safety procedures while handling these parts.

Compliance Statement

1. Caution: This Optical Storage Product contains a Laser device. Refer to the
product specifications and your local Laser Safety Compliance Requirements.

4
General Descriptions:

This Service Manual contains general information. There are 3 levels of service:
Level 1: Cosmetic / Appearance / Alignment Service
Level 2: Circuit Board or Standard Parts Replacement
Level 3: Component Repair to Circuit Boards

Related Service Information:

BenQ Global Service Website:http://support.benq.com/front/benqmain.asp

eSupport Website:http://bqpgsr.benq.corp.com/customize/asplogin.asp

5
Product Overview
1. Product Specifications
1.1 Appendix A Electrical Specification
„ Region Table
5GHz Frequency
SKU Country
(802.11a)

Not allowed B5R Russia, Malaysia, Israel, UAE

5.180 GHz (ch 36) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan

5.200 GHz (ch 40) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan

5.220 GHz (ch 44) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan

5.240 GHz (ch 48) B9A, B9E, B9K, All but China, Taiwan, [Thailand, Korea], Japan

5.260 GHz (ch 52) B9A, B9K All but China, [Austria, Switzerland, Belgium], Taiwan, [Thailand, Korea], Japan

5.280 GHz (ch 56) B9A, B9K All but China, [Austria, Switzerland, Belgium], [Thailand, Korea], Singapore, Japan

5.300 GHz (ch 60) B9A, B9K All but China, [Austria, Switzerland, Belgium], [Thailand, Korea], Singapore, Japan

5.320 GHz (ch 64) B9A, B9K All but China, [Austria, Switzerland, Belgium], [Thailand, Korea], Singapore, Japan

5.500 GHz~5.700GHz B9K Only Germany, Spain, Italy, Netherlands, UK, Norway, Sweden, South Africa

5.745 GHz (ch 149) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea

5.765 GHz (ch 153) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea

5.785 GHz (ch 157) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea

5.805 GHz (ch 161) B9T, B9C, B9P Only US, Canada, China, Hong Kong, Taiwan, Australia, Thailand, Singapore, Korea

5.825 GHz (ch 165) B9A, B9C Only US, Canada, China, Hong Kong, Australia, Singapore

{5170, 5230},{5040,
B9J Only Japan
5080},{4920, 4980}

2.4GHz Frequency
Country
(802.11b/g)

{2412, 2472} (ch1~11) All but Israel

精簡版

SKU Region Country

B9A (region 1) US US, Canada, Netherland

Switzerland , German, Spain, Italy,, Belgium, France, Norway, Sweden,

B9E (region 2) EU
Czech, Austria,

B9P (region 3) AP Australia, Thailand, Korea,

6
B9T (region 4) Taiwan Taiwan,

B9C (region 5) China China,

B9J (region 6) Japan Japan,

B9K (region 7) UK UK, Hong Kong, Sourth Arfica, Singapore,

B9R (region 8) Russia Russia, Malaysia, UAE

完整版

SKU Region Country

B9A (region 1) US US, Canada, Netherland

ch52 ~ ch64

Switzerland , German, Spain, Italy, , Belgium, France, Norway, Sweden,

B9E (region 2) EU
Czech, Austria,

ch36 ~ ch48

B9P (region 3) AP Australia, Thailand, Korea,

ch149 ~ ch161

B9T (region 4) Taiwan Taiwan,

ch149 ~ ch161

B9C (region 5) China China,

ch149 ~ ch161

B9J (region 6) Japan Japan,

ch36 ~ ch48

B9K (region 7) UK UK, Hong Kong, Sourth Arfica, Singapore,

ch36 ~ ch48

B9R (region 8) Russia Russia, Malaysia, UAE

Not allowed

„ Wireless OSD
When wireless module is detected and activated, the source searching OSD would
show the following message.

7
When there is no wireless module is detected or activated, the source searching OSD
would show the following message.

8
„ Electrical Interface Character
Local Keyboard Description (Detailed description refer to SW Specification)
Key Name Detailed Description
Power Use this button to turn your Data Projector on and off (standby mode).
Source To select input sources as Computer, Video, S-Video, YpbPr
Auto Change the Channel
Blank Press “Blank” key first to blank the screen
Mode Change the Wireless mode
Right Start to present
Left Start to present
Up Choose which PC to link
Down Choose which PC to link

Remote Control Keys Description (Detailed description refer to SW Specification)

IR-Key Name Detailed Description
Power Use this button to turn your Data Projector on and off (standby mode).
Source To select input sources as Computer, YPbPr , Video, S-Video and Wireless
Menu (1) OSD pop-up. (2) Move next item
4 Start to present
3 Start to present
5 Choose which PC to link
6 Choose which PC to link
Auto Change the Channel
Mode Change Wireless mode
Freeze This button will freeze a picture. Press again to resume motion.
Blank Press “Blank” key first to blank the screen.
Lan/Wireless Change the Network mode
SWAP Change the Wireless mode
Keystone+

Keystone-

9
 2. S/W Specifications
2.1 Overview
BenQ LinkPro2 provides users the freedom while running their PowerPoint
presentation during a meeting or a lecture. Users can place the computer and the
projector anywhere in the room without being constrained by the bulky VGA cable.
Multiple presenters can connect to the projector by a simple mouse click on the
connecting program. Presenter can also switch the right of presentation by pressing a
few simple buttons on the remote control.

„ User scenario 1 : Wireless Mode

LinkPro2 supports two working mode: the wireless mode and wired (LAN) mode.
Wireless mode is further divided into 802.11b/g and 802.11a mode. 802.11b/g mode
is preferable in the office environment because it is compatible with most existing
legacy wireless adapter, namely 802.11b wireless adapters. However, 802.11a
provides the alternative if the environment is full of 802.11b/g signal in which the
quality of signal might drop badly. 802.11a operates at 5 GHz and currently not many
devices work at this frequency, hence making the quality of signal better than
802.11b/g.

„ User scenario 2 : Wired(LAN) Mode

LinkPro2 also support LAN connection. User can either directly connect LinkPro2
with his/her laptop or connect all these devices to an external switch hub. Under LAN
mode, the transmission speed is higher than the wireless mode.

I. One computer connects to the projector

Connect one end of the network cable to the network port on LinkPro2 and the other
end to the same port on your computer.

10
 II. Multiple computers connect to the projector
Depending on how many computers to be connected, several network cables and a
switch hub are required. Make sure the switch hub is turned on. Connect one end of
the network cable to the network port on LinkPro2 and the other end to one of the
switch hub’s network ports.

2.2 Basic Function

„ Wireless Module
I. OSD
Wireless OSD provides necessary information for connection. Under wireless mode,
the SSID (LinkPro2’s name), 802.11b/g or 802.11a, the channel number, the firmware
version and the mode itself is shown on the OSD.

11
Similarly, the IP address, the firmware version and the mode itself is shown on the
OSD under LAN mode.

Any PC/NB which connects to LinkPro2, its name will be shown in the light-grey area.
Thus, user can easily identify how many connections are there and switch between
these connections.

II. Control over Keypad or Remote Control

a. When projector’s source is not in “Wireless”

[LAN/Wireless] key : Change projector source directly to “Wireless”, thus displaying
any content from LinkPro2.

12
b. When Wireless OSD is shown on the projector
[↑] / [↓] : Select between multiple connections (or laptops).
[←] / [→] : Confirm the projection of selected connection (or laptops).
[LAN/Wireless] : Switch LinkPro2’s network type between 802.11b/g, 802.11a and
LAN.
[SWAP] / [MODE] : Switch LinkPro2’s wireless type between 802.11b/g and
802.11a.
[AUTO] : Change the wireless channel while LinkPro2 is in wireless mode.

c. When User is sharing his/her desktop to the projector

[Source] : Return to default wireless OSD, displaying available connections (or
laptops).

„ PC Software –BenQ Wireless Wizard--MP Series

I. User Interface
[Network Type] : User can select between wireless and LAN connection.
[Projector List] : Search available LinkPro2(either wireless or LAN mode) and show
the result in this area.
[Refresh List] : Force the application to search available LinkPro2 again (either
wireless or LAN mode).
[Connect] : Make a connection request to the selected LinkPro2 (either wireless or
LAN mode).
[Disconnect] : Close the existing connection between PC and the LinkPro2.
[Presentation Jumper] : Start sharing desktop content to LinkPro2.
[Image Freeze – Start] : Freeze the output of LinkPro2.
[Image Freeze – Stop] : Un-freeze the output of LinkPro2.

13
14
 3. Packing Specifications

PE BAG
P/N: 4B.J1K08.XXX

PE BAG
P/N: 4B.J1K09.XXX

ASSY: MANUAL, CD, ANTENNA

PARTITION * 2
P/N: 4D.J1K02.XXX

BOX
P/N: 4D.J1K03.XXX

SERIAL LBL
P/N: 4E.00091.XXX

15
Customer Acceptance

1. Customer Acceptance Criteria

1.0 SCOPE
This document establishes the general workmanship standards and
functional acceptance criteria for Wireless module produced by BENQ.

2.0 PURPOSE
The purpose of this publication is to define a procedure for inspection of
the Wireless module by means of a customer acceptance test, the method
of evaluation of defects and rules for specifying acceptance levels.

3.0 APPLICATION

The "Customer Acceptance Criteria" is applicable to the inspection of the

Wireless module, completely packed and ready for dispatch to customers.
Unless otherwise specified, the customer acceptance inspection should be
conducted at manufacturer's site.

4.0 DEFINITION

The "Customer Acceptance Criteria" is the document defining the process

of examining, testing or otherwise comparing the product with a given set
of specified technical, esthetic and workmanship requirements leading to
an evaluation of the "degree of fitness for use", including possible
personal injury or property damage for the use of the product.

5.0 CLASSIFICATION OF DEFECTS

The defects are grouped into the following classes:

5.1 Critical defect
A critical defect is a defect which judgment and experience
indicate that there is likely to result in hazardous or unsafe
conditions for individuals using product.

16
 5.2 Major defect
A major defect is a defect, other than critical one, is likely to
result in failure, or to reduce materially the usability of the
product for its intended purpose.

5.3 Minor defect

A minor defect is a defect that is not likely to reduce materially
the usability of its intended purpose, or is a departure from
established standards having little bearing on the effective use of
operation of the product.
Note: If BenQ defect undefined failure, and it judged that is reduce the merchandisebility, BenQ
CM Inform this defect. After that parties make communication and decide how to solve.

6.0 EXPRESSION OF DEFECTIVES

Number of defects
Percent of defects = ------------------------------------------ X 100%

Number of products inspected

7.0 INSPECTION STANDARD

Unless otherwise specified, the inspection standard will be defined by
MIL-STD-105E, NORMAL INSPECTION LEVEL Ⅱ, SINGLE SAMPLING
PLAN. Level Ⅱ is in use all the time, inspection levels are normal, reduce and
tighten.

7.1 Acceptance Quality Level

7.1.1 Critical Defect:

When a critical defect is found, this must be reported
immediately upon detection, the lot or batch shall be rejected
and further shipments shall be held up pending instructions
from the responsible person in relevant department.

17
 7.1.2 under normal sampling

Critical Defective : 0% AQL

Major Defective : 0.65% AQL
Minor Defective : 2.5% AQL

7.1.3 under special sampling

Critical Defective : 0% AQL

Major Defective : 1.0% AQL
Minor Defective : 4.0% AQL

8.0 GENERAL RULES

8.1 The inspection must be carried out by trained inspectors who have good
knowledge about the product.
8.2 The inspection must be based upon the documents concerning the
completely assembled and packed product.
8.3 When more defects appear with the same unit only the most serious defect
has to be taken into account.
8.4 Defects found in accessory packed with the product such as Cable,
Connector, Manual, CD and the like, and being inspected as a part of the
complete product, must be included in the evaluation.
8.5 The evaluation must be within the limits of the product specification and, for
not specified characteristics, refer to the sample machine or the judgment of
BENQ QA Engineer. But any kind of proposals or judgments must be
reasonable and acceptable by both sides.
8.6 Faults must be able to be repeatedly demonstrated.

9.0 TEST CONDITIONS

Unless other prescription, the test conditions are as followings:

Nominal voltage: refer to operation manual
Environmental illumination:
Variable from 300 to 700 Lux (For appearance inspection)

18
 Variable from 0 to 7 Lux (For functional inspection)
Temperature: 25±5℃
Warm up time: at least more than 10 minutes
Visual inspection shall be done with the distance from eyes to the
sample 50 cm.
Display mode: refer to operation manual

10.0 TEST EQUIPMENTS

Dark room
BenQ projector of MP720 series
PC or Notebook specification:
1. Windows 2000 or XP (Home or Pro editions)
2. Embedded/Add-on Wireless or LAN capability.
3. CD-ROM drive

„ PART Ⅰ VISUAL INSPECTION CRITERIA

1.0 Inspection zone definition and inspection distance
A-side: Up case - Up case surfaces except right / left / behind side’s surface.
Front cover - Front cover surface

B-side: Side - right/left sides surfaces

Back cover - Back cover surfaces

C-side: Low cause - bottom surfaces

z For spot inspection distance is 45 cm on A/B/C-side. And inspection time is

10~15 sec.
z For scratch inspection distance is 45 cm on A/B/C-side. And inspection time
is 10~15 sec.

1.1 Appearance Inspection Criteria

1.1.1 標準檢驗環境規範 (Environment Condition)
1.1.1.1 光源強度(Lighting intensity)

所有外觀品質的檢驗環境亮度(白色燈管或自然光源)條件為 500-
800Lux。

19
 All appearance quality shall be inspected with the lighting condition
as 500~800Lux (natural lighting or white fluorescent light).
1.1.1.2 目標或被觀察物的位置與目視距離
Inspection angle and distance to object or target
所有目標或被觀察物都要放置在投射的光源下檢測，其目視檢測
的角度與距離是根據表面位置等級加以區分。在所有檢測中，光
源儘量避免其產品或零件對檢測人員眼睛造成反射干擾。
All part inspection must be done under direct overhead lighting.
Viewing angle and distance are dependent on surface classification.
In all cases, parts must be held in such that the light reflection does
not disturb the inspector's eye.

圖 1

等級區分 A 區 B 區 C 區
Classification Area A Area B Area C
光源位置 被觀察物正上方
Lighting positioning Above of inspected part
目視與被觀察物位置(垂直) 90º 90º 90º
Inspection position relative to part
目視距離(參考距離) 45 cm 45 cm 45 cm
Inspection distance
表 1

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 1.1.1.3 檢視時間
Inspection interval (time)
檢視時間與樣品大小及檢視區域有關。
Inspection interval is a function of surface area.

檢視時間以 10 秒為限。
Time for visual inspection: 10sec.

Parts Size “A” surface “B” surface “C” surface

Time 10 sec 10 sec 10 sec

表 2

TABLE 1. 產品一般外觀塑膠件的黑點、雜質、凸點、砂粒缺陷檢驗標準
(General Product of plastic outlook of dot, blemish, and others spec inspection standard)

A 級面 B 級面 C 級面
規格
A surface B surface C surface
Spec
(允許數) (允許數) (允許數)
(面積cm2)
(Number of defect) (Number of defect) (Number of defect)
( Area cm2 )
20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100 20*20 50*50 70*70 100*100

P < 0.1 mm2

不計 不計 不計 不計 不計 不計 不計 不計 不計 不計 不計 不計
雜質 點距 Distance
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
Particle ≥ 2cm
黑點 0.1 ≦P< 0.2
Blemis mm2
2 3 4 5 2 3 4 5 4 4 5 6
h 點距 Distance
| ≥ 4cm
異色點 0.2≦P
Color <0.3mm2點距
0 0 0 0 2 3 4 5 3 4 5 6
spot Distance ≥
4cm

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 P<0.1 mm2
不計 不計 不計 不計 不計 不計 不計 不計 不計 不計 不計 不計
凸點 點距 Distance
Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore Ignore
砂粒 ≥ 2cm
棉絮 0.1≦P<0.2m
毛屑 m2 點 距
4 4 5 6 5 5 6 7 6 6 7 8
Particle Distance ≥
| 4cm
同色點 0.2 ≦P <
Spot 0.3mm2
3 4 4 5 4 5 5 6 6 7 7 8
with 點距 Distance
same ≥ 4cm
color 0.3 ≦P <
0.5mm2
2 2 3 4 3 3 4 5 4 4 5 6
點距 Distance
≥ 5cm
Total 4 4 5 6 5 5 6 7 6 6 7 8

備註 Note:
1. 檢測面積 A <20*20 以 20*20 之規範檢驗之, 20*20≦A<50*50，以 50*50 等級檢驗之，以此類推.
Use the 20*20 criteria to the area less than 20*20; 50*50 inspection criteria to the area
20*20≦A<50*50; etc.
雜質/黑點/異色點(Particle/Blemish/Color Spot)
1.1 A、B、C 級面定義請參考 6.2 級面定義。
Definition of surface A, B, C refer to 6.2
1.2 LOGO 周邊 2 cm 內不可有 0.05 mm2以上之點, (0.05 mm2 以內之點不計)。
Blemish around the logo must be equal or smaller than 0.05 mm2
1.3 表面氣泡—不可有。
Bubble on the surface is to be reject.

TABLE 2 :產品一般外觀的塑膠件檢驗標準
(General Product of plastic outlook inspection standard)
NO Appearance Spec
1 縮水 A 區: 不可有縮水 , 以帶手套檢驗, 手摸過去不可有凹
Shrinkage 陷的感覺
A region: No Shrink. With gloves, no feeling of sink when
touching the surface

22
 B / C 區: 不能明顯看出
B/C region: not obvious
流痕, 咬花, 光澤 不能有明顯的深淺不均
2 Run, Texture, Gloss No obvious non-uniformity
接合線 用指甲划過不會有停頓感,並附近無明顯之光澤差異
3 Welding Line/Knit Line When scratching on it, there’s no feeling of obstruction.
Also, there should not be obvious difference in gloss nearby
it.
頂白 不可
4 Ejector Mark Reject
Label/screws shortage 不允許
5 Reject
缺料 缺料不可影嚮機構强 度和表面
6 Material shortage Material shortage is not allowed to impact structure
strength and surface
色差 噴漆(Painting): ΔE<=2; L<=1.5 ; Δ A,B <= 0.6
7 Chromatic aberration 銀粉漆 (Paint, aluminum).
ΔE<=2 L<=1.0; Δ A, B <= 0.6
非銀粉漆(Paint, non-aluminum)
素材(Raw material) : ΔL,A,B<=0.6 ,ΔE<=0.75
8 印刷 文字印刷不得有漏印、斷線、重影、組細不均、溢墨、
Printing 印偏( 1mm )、印斜 (歪斜＜0.3 mm )。
Printing must not have incomplete printing, break off,
overlap, uneven thickness, excessive ink, printing
misalignment (1mm), printing slanting & crooked
(<0.3mm)
文字印刷顏色須確認是否正確 。
Printing color must be comparable to color chip and
sample.

9 Logo of panel sticker 文字印刷不得有漏印.斷線.重影.組細不均.溢墨.印偏

( 1mm)印斜 (歪斜 ＜ 0.4 mm).
Printing must not have incomplete printing, break off, overlap, uneven thickness,

excessive ink, printing misalignment (1mm), printing slanting & crooked (<0.4mm)

文字印刷顏色須確認是否正確.
Printing color must be comparable to color chip and

23
 sample.

10 刮傷 Side A:
Scratch/Nicks (W < 0.1mm , L < 3mm): 容許 1 個
Only 1 this kind of scratch is accepted
W < 0.1mm , L < 3-5mm 容許 0 個
No this kind of scratch is accepted
Side B:
W < 0.15mm , L < 3mm 容許 2 個
Only less than 2 this kind of scratch is accepted
W < 0.15mm , L < 3-5mm 容許 1 個
Only 1 this kind of scratch is accepted
Side C:
W < 0.2mm , L < 1mm 容許 4 個
Only 4 this kind of scratch is accepted
W < 0.2mm , L < 3mm 容許 3 個
Only 3 this kind of scratch is accepted
W < 0.2mm , L < 3-5mm 容許 2 個
Only 2 this kind of scratch is accepted
Note:
刮傷見底材者不允許
Severe scratch which disclose the Natural
1. 刮擦傷兩兩需相距 5cm 以上
Each scratch should be 5cm more far away from each
other

1.1 Gap (refer to C321 document)

ITEMS Specification
Gap front cover/ upper case (lower case) Gap ≦ 0.5 mm
Gap optical lens/ front cover upper side NA
Gap optical lens/ front cover lower side NA
Gap upper case/ function key NA
Gap rear cover/ upper case (lower case) Gap ≦ 0.8mm
Gap name plate/ upper case N/A

24
 Gap adjust foot button/ front cover N/A
Gap IR lens/ front cover (rear cover) N/A
Gap lamp door/ lower case N/A
Gap function button/ upper case Gap= 0.4 ± 0.2mm

1.2 Packing and marking

Item Description Class
1 Inner packing material broken. Minor
2 Carton damaged with hole over 1.5 cm in diameter. Minor
3 Carton crashed with dent over 5 cm in diameter. Minor
4 Printing of carton is illegible. Minor
5 Broken packing bag Minor
6 Spec. label's serial number not the same as carton labels. Major
7 Packing models not the same as carton. Major
8 Marking missing/wrong. Major
9 Wireless module missing (found none in carton). Major
10 Label on box missing or damaged. Major
11 Strange objects in the box. Major

1.3 Accessories
Item Description Class
1 Missing accessory parts Major
2 Wrong Accessory parts Major

1.4 Appearance on visible parts

Item Description Class
1 Damage or deviation when viewed at a distance of 50 cm. Minor
2 Cover/case is dirty. (Removable). Minor
3 Cover/case exists black spot. (Irremovable). Minor
4 Poor printing on panel sticker. (Segment broken illegible). Minor
5 Cover/case is scratched. (refer to attachment 1) Minor

25
 6 Spec Label reverses rugged illegible printing. Minor
7 Label/screws shortage or missing. Major
8 Wrong logo of panel sticker. Major
9 Wrong spec. label printing. Major
10 Label on product wrong or missing. Major

1.5 Interior of the product

Item Description Class
1 Use Non-QVL ( Qualify vendor list )component Major
2 Wrong parts, broken component, but safe Major
3 Foreign material
Conductive (Has potential to short circuit) Critical
Non-conductive (Moveable) Major
4 Missing hardware, component or screw, stripped screw Major
5 Loose hardware/screw or insufficient torque Major
6 Poor wire routing, which is no concerned on EMI Minor
7 Cold soldering/loose connections (Electrical) Major
8 Wires and mechanical structure do not meet UL/CSA or TUV Critical
9 Wrong parts, broken component, not safe Critical
10 Component burn Critical

26
 „ PART II. OPERATIONAL INSPECTION CRITERIA
1. TEST PATTERN
PATTERN PATTERN TEST ITEM
Check the resolution and picture can be shown without
Desktop PC or Notebook Desktop
noise.

2. TEST CONTENT:
Test Condition TEST ITEM Input Equipment
Resolution 1024x768 Focus/ Focus range

Timing VESA1024 / 256 gray scale Gray scale check

Wireless or PC or
PC Mode Timing ICL-406 / Gen 1 Picture quality LAN Notebook

FULL W , R , G , B Impurity, CIE coordinate,

pixel fail
At random PC sound check Audio
CD-ROM

3. SPECIFICATION :
Item Spec. Condition Pattern
PC 1024X768 60Hz NA Any pattern
Transmitting distance:
Wireless 802.11 a/b/g Any pattern
20M, 360 degree
LAN RJ45 Jack for Ethernet Transmitting distance:
Any pattern
Interface 100M

27
„ PART III INSPECTION CRITERIA
1. APPEARANCE INSPECTION SPECIFICATION:

Judge area Judge item Inspection specification Judge criterion

Major Minor
A/B/C side Spot, Scratch, Gap, Refer to Part I 1.Appearance Inspection Criteria ○
Color variance ○
Carton Broken No allow ○
Deformed ○
Print mistake ○
Cushion damaged ○
Label No label No allow ○
Invert label ○
Broken ○
Dirt Word can be read. ○
Not clear ○
Word out of shape ○
Mistake No allow ○
Position Be attached on right position ○
Solder Appearance Can’t see the abnormal color, shape, hurt, dirt (fused ○
goods, etc.). If it is necessary, please prepare sample.
Screw Missing No ○
Loose No ○
Screw stripe Can be screwed up ○
damaged

28
Disassembly / Assembly
1. Exploded View
1.1 ASSY CASE

29
1.2 ASSY BASE

1.3 ALL Wireless module

Wireless module Q'TY
1 4H.J1J29.S01 Wireless BD 1

2 6K.J1K24.002 ASSY CASE WIRELESS 1

3 6K.J1K20.002 ASSY BASE WIRELESS 1

4 4B.J1K05.001 BTN WIRELESS 1

5 3C.J1K02.001 BKT_wireless_SECC 1

6 4G.J1K03.001 Pad rubber wireless 4

7 8F.VA513.9R5 SCRW TAP PAN PT M2.5*9.5L NI 4

8 4G.J1K07.001 Rubber audio out 1

9 4G.J2G05.001 GASKET W15*H12*L30(MM) PB8253 3

10 4G.M6701.001 GASKET BKT MAIN 50*10*1 V32S 2

11 4G.J1K02.001 al foil wireless BASE 1

12 4G.J1K17.001 al foil wireless case 1

13 4G.J1K15.002 RUBBER HOOK 2

30
31
 2. Disassembly / Assembly Procedure
2.1
1. Take(6) wireless cord insert the (7)PCBA - wireless BD (tilt 45° )as picture 1:

扣入

2.PCBA dress up the (2)BKT(pic 2):

3.Take (1)antenna clip screw the BKT. (as chart 3):

3-1

32
 3-2

3-3

4. Pls antenna hook the wireless BD.

33
 套入天線內並鎖立

2.2
1. Take (2) mylar take out the tape ,then stick (2)gasket (pic 2):

3 3

2. Sub myalr OK , stick the (1)wireless base

34
3. Stick (4) & (5)sponge on the BKT.

35
2.3
1.Take wireless BD dress up the wireless base (pic 1)

2. Take (3)Botton hook the (4) base . (pic 2)

36
3. Stick(1)gasket on the BKT . (pic 3)

3
2

4. Take(5)Rubber into the audio place.

2.4
1.stick(2)aluminum paper on the (1) wireless case.

37
2. Assy the wireless base , Screw(3)*3 on the wireless module.

3.Take(4)Rubber*4 into screw place.

4.Take(5)Rubber into clip place.

2.5
1. Pls ANTENNA , CD , Manual use the PE bag packing (P/N follow the check list )

38
2. Put in the manual on the (5)BOX , take PE bag packing the wireless , insert (4)
two partition put on the BOX.

3.Stick BOX LBL , put in the LINKPOR into the CTN as pic

2.6 Wireless

1. Take wireless module Conntect monitor or projector DVI , has DVI-wireless

funcution.
2. Execute Wireless Wizard Commuter serial Program
3. Press source enter the wireless mode, wait the screen show the wireless firmware
version (version ask the line leader)
4. Press refresh the list --> Select the machine ID, and the signal can't be "0%", press
refresh button until signal > 0%.
5. Click "connect" --> click "present mode switch", check the screen is shown out
--> click "off-line" --> Turn off machine.

39
40
Level 1 Cosmetic/Appearance/Alignment Service

1 . Appearance Check Specifications

„ ITEM 1
1. Gap between Wireless Case& Wireless base is 0.1 mm (+0.4/-0.1mm)

„ ITEM 2
1. Gap between Wireless Case& Wireless base is 0.1 mm (+0.2/-0.1mm)

41
2. Gap between Wireless Case& Wireless base is0.1 mm (+0.2/-0.1mm)

42
 2. Software/Firmware Upgrade Process

2.1 Download Firmware /Firmware Update Procedure

首先置入欲download的程式(1)，其次編輯
wirelessdownload批次檔(2)
如下頁所示

確認download的檔案名稱是否正確

43
1. Change the LinkPro2 module to “download” mode.

2. Connect you PC to the LinkPro2 module. Use “ping 192.168.1.5” command to make sure
the connection between PC and LinkPro2 module is ok.

44
3. Use “tftp –i 192.168.1.5 put app.mi” to download the firmware to LinkPro2 module. Use
“ping 192.168.1.5 –t” to check if firmware update is finished.

4. After observing the pattern like this, the download procedure has finished successfully.

45
5. Change LinkPro2 module back to “normal operation” mode.

將PCBA上的SWITCH (SW2)
往上撥，完成Download

46
 3. Adjustment/Alignment Procedure
3.1 Mechanical Assembly Concerns

The al foils paste direction on wireless base.

Al foil do not paste hole inside

The bracket assembles inside the base wireless.

47
The antenna assembles with fixture.

48
Al foil do not paste hole inside

49
3.2 EMI Parts Assembly Concerns

50
51
52
Level 2 Circuit Board and Standard Parts Replacement
1. Block Diagram
„ Architecture
I. Hardware architecture

II. Software architecture

Connection Control View

Listen_task UART_task OSD_task

Projection_task DHCP_task Graphics

Management_task Broadcast_task Fonts

System utility API TCP/IP Protocol pSOS

Peripheral Drivers
Wireless Ethernet
Driver Driver
Board Support Package

2. Troubleshooting Guide
„ Electric Trouble Shooting
Q1 ：If the projector can not detect Linkpro？
Ans：1.Make sure your projector is turned on.
2.Make sure the LinkPro is securely attached to the projector.
3.Check whether the pin is damaged.
Q2：Unable to use Wireless connection
Ans：1.Make sure your Network type is “Wireless”
2.Make sure your Mode is “802.11b/g” or “802.11a”

53
 3.Make sure your PC softwarehas chosen the wireless icon

Q3：Unable to use Ethernet connection

Ans：1.Make sure your Network type is “LAN”
2.Make sure your PC softwarehas chosen the LAN icon

Q4：If the Wireless intensity no good？

Ans：1. Make sure the attenna is securely attached to the Linkpro
2. Make sure the attenna extention wire lock to wireless card

Q5：If the Wireless BD no power？

Ans：1.Check LTC3728LX(U15) output 2.6V and 3.3V is correct or not
2.Check G962(U14) output 1.3V is correct or not
Q6：If the Wireless BD standby LED not light？
Ans：1.Check Xtal(Y2) output is 14.318MHz and PI6C3421(U27) output is 27MHz
2. Check wireless card attach good or not
3. Flash(U3) soldering is good or not
Q7：If the Wireless BD Ethernet function fail？
Ans：1.Check DP83848VV(U26) soldering is good or not
2.Check Xtal(Y1) output is 25MHz or not

„ LED Status
I. LED7 is bright when power on
II. LED8 twinkles until initial system is completed.After initial system, it shine
continuously

54
 Level 3 Component Repair to Circuit Boards

1. Theory of Circuit Operation

„ Overview
The Linkpro consists of Wireless controller, LAN controller. The Wireless controller captures
the Wireless data from Mini-PCI interface and transfers to digital signals output to Projectors.
The LAN controller captures the LAN data and transfers to digital signals output to Projectors.
Then the projectors can display the image from your PC.

„ Hardware Architecture

DVI interface
Ethernet
LAN
Transceiver

PNX1500
SIL164
(Wireless&Lan
(TMDS
Processor)
Transtimmer)

Mini-PCI
Interface

55
2. Circuit Schematics

56
57
58
59
60
 Appendix 1 – Screw List / Torque

Model name : LINK 02

Description Torque
No. Screw P/N QTY Where use
Type Head Length Surface (kgf-cm)

8F.VA513.9R5

M2.5 1 SCRW TAP PAN TAP PAN 9.5 NI 3 3~4 ASSEMBLY WIRELESS

PT M2.5*9.5L NI

8F.00251.4R0

M3 2 SCREW M2.5 MACH FPH 4 NI 1 2～3 SLIDE& BKT WIRELESS HOOK

WIRELESS

SUM=
4

61