SKVG-A Operation

SKVG-A 0-2279-4249c- 02 2015-06-04

1 Operation

1.1 Preparing the Heat Generator

 Prepare the heat generator (e. g. boiler, combustion chamber) for operation. Heed
the instructions for the heat generator in the manufacturer's documentation.

1.2 Preparing the Burner

 1
Supply the burner with the fuel and the ignition medium . Heed the instructions for
the fuel supply system in the manufacturer's documentation.

1.3 Starting the Burner

 Select the fuel and switch the burner on. Follow the instructions in the
manufacturer's documentation for the burner control system.

 Wait until the end of the purge phase.

 Monitor the sequence of operations and the ignition cycle.

If a fault is signaled: Refer to chapter 1.6.

Starting the heat generator (when the plant is cold)

 Start the heat generator when the plant is cold. Heed the instructions for the heat
generator in the manufacturer's documentation.

1.4 Controlled Operation

Controlled operation is performed automatically. No manual operation is required.
Exception: Firing rate controller is set to "Manual". Follow the instructions in the
manufacturer's documentation on the burner control system.
If a fault is signaled: Refer to chapter 1.6.

In case of danger:
Press the "Emergency Stop button" of the plant and interrupt the fuel supply!

1
For burners with ignition medium
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Südweststraße 13 Postfach 210261 Fax: +49 421 64 95 5224
28237 Bremen 28222 Bremen E-Mail: info@saacke.de
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Operation SKVG-A

1.5 Switching Off the Burner

 Run the burner to low-load position. Follow the instructions in the manufacturer's
documentation for the burner control system.

 Switch off the burner. Follow the instructions in the manufacturer's documentation
for the burner control system.

For Maintenance

 Also follow the instructions in the chapter entitled "Maintenance/Cleaning" in the

operating instructions.

For Prolonged Shutdown Time

 2
Interrupt the fuel supply and the supply with the ignition medium as well (for
example manual shut-off valves in the supply system). Follow the instructions in
the manufacturer's documentation for the corresponding supply systems.

1.6 Service Interruption due to Fault

Note
This section describes only the steps relevant for the burner. Follow the
instructions in the manufacturer's documentation on the fuel supply system and
burner control system as well as the other subsystems in the plant.

For Immediate Restart without Troubleshooting and Elimination of Faults:

 Acknowledge the fault. Follow the instructions in the manufacturer's documentation

for the burner control system.

 Reset the burner control system. Follow the instructions in the manufacturer's
documentation for the burner control system.

 Follow the instructions in chapters 1.3 to 1.4.

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For burners with ignition medium
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SKVG-A Operation

If Troubleshooting is Necessary:

 Secure the burner to prevent it from being restarted.

 3
Interrupt the fuel supply and the supply with the ignition medium . Follow the
instructions in the manufacturer's documentation for the corresponding supply
systems.

 Eliminate the fault (refer to the chapter "Troubleshooting" and

"Maintenance/Cleaning" in the operating instructions). If in doubt, contact the
service personnel.

 Acknowledge the fault. Follow the instructions in the manufacturer's documentation

for the burner control system.

 Reset the burner control system. Follow the instructions in the manufacturer's
documentation for the burner control system.

 Follow the instructions in chapters 1.1 to 1.4.

1.7 How to Operate the Oil Flow Meter

Note
You will find more information on this topic in the operator´s manual for your plant
(manufacturer´s documentation on the oil flow meter).

3
For burners with ignition medium
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P&I Diagrams SKVG-A

2 P&I Diagrams
2.1 SKVG-A, Variant with Mechanical Compound Regulation

G
F

30
28
15
27

H
29
13

14
25
26

17
31
21

16
12
C

11
18.2

10
20
18.1

9
E

8
19
D

6
5
PZAH
4

B
1
3

A
2

A255
Fig. 1: P&I diagram SKVG-A, variant with mechanical compound regulation,
example: gaseous ignition media

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SKVG-A P&I Diagrams

Device Device
Reference Reference
number 4 number4
A --- Main fuel inlet (oil) 13 3Y2 Central valve ZV16 (safety shut-off valve)
Servomotor and mechanical compound
B --- Main fuel outlet (oil) 14 6Y1
regulator
C --- Main fuel inlet (gas) 15 --- Secondary air control damper
D --- Ignition medium inlet 1 16 --- Primary air control damper
Differential pressure monitor (L) for primary
E --- Ignition medium inlet 2 (optional) 17 17 F 1
air
Ignition medium gas pressure controller 1,
F 2T1 Igniter 18.1 ---
e.g. natural gas (gas igniters only)
Ignition medium gas pressure controller 2,
G --- Heat generator 18.2 ---
e.g. LPG (gas igniters only, optional)
Manual shut-off fitting for ignition medium
H --- Combustion air inlet 19 --- (one or two pcs., depending on whether one
or two ignition media are used)
Various heaters,
1 Various 20 --- Pressure gauge with shut-off valve
enabled in heavy oil operation only

Double temperature monitor (L/H) main fuel (oil), 2Y1 Rapid shut-off valves for ignition medium
2 18 A 1 21
enabled in heavy oil operation only 2Y2 (2 pcs.)

3 --- Pressure gauge 25 External Drive motor of the rotary cup atomizer
Oil pressure monitor (H)
4 18 F 4 Alternative: Pressure transducer or dummy 26 19 S 1 Swing-out switch
flange
5 --- Thermometer 27 40 B 1 Flame scanner
Oil pressure controller
6 --- 28 17 F 2 Air pressure monitor (L) for combustion air
Alternative: Oil throttle or dummy flange
7 --- Oil flow controller 29 --- Fan (optionally with silencer)
8 45 B 5 Oil flow meter 30 Extern Drive motor for fan
9 --- Bypass oil flow meter 31 --- Gas control damper
10 --- Manual shut-off fitting for main fuel (oil) --- --- ---
11 --- Dirt trap --- --- ---
Rapid shut-off valve ESVN-A
12 3Y1 --- --- ---
(safety shut-off valve)

Table 1: Legend for the figure "P&I diagram SKVG-A, variant with mechanical
compound regulation, example: gaseous ignition media"

4
Cp. Component connection diagram
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P&I Diagrams SKVG-A

2.2 SKVG-A, Variant with Electronic Compound Regulation

G
F

28

30
15
27

H
29
25

12 13
26

17
21

16
31

11
10
C
18.2

9
20
18.1

14
8
E
19

7
D

6
PZAH

5
4

B
1
3

A
2

A256
Fig. 2: P&I diagram of SKVG-A, Variant with electronic compound regulation,
example: gaseous ignition media

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SKVG-A P&I Diagrams

Device Designation Device Designation

number 5 number5
A --- Main fuel inlet for oil 13 3Y2 Central valve ZV16 (safety shut-off valve)
Burner control system
B --- Main fuel outlet for oil 14 External
(e.g. se@vis firing management system)
Secondary air control damper with
C --- Main fuel inlet for gas 15 6 M 36
servomotor
D --- Ignition medium inlet 1 16 6 M 26 Primary air control damper with servomotor
Differential pressure monitor (L) for primary
E --- Ignition medium inlet 2 17 17 F 1
air
Ignition medium gas pressure controller 1,
F 2T1 Igniter 18.1 ---
e.g. natural gas (gas igniters only)
Ignition medium gas pressure controller 2,
G --- Heat generator 18.2 ---
e.g. LPG (gas igniters only, optional)
Manual shut-off fitting for ignition medium
(one or two pcs., depending on whether one
H --- Combustion air inlet 19 ---
ignition medium or two ignition media is/are
used)
Various heaters,
1 Various 20 --- Pressure gauge with shut-off valve
only enabled in heavy oil operation

Double temperature monitor (L/H) for main fuel 2Y1 Rapid shut-off valves for ignition medium
2 18 A 1 21
(oil), enabled in heavy oil operation only 2Y2 (2 pcs)

3 --- Pressure gauge 25 External Drive motor of the rotary cup atomizer
Oil pressure monitor (H)
4 18 F 4 Alternative: Pressure transducer or dummy 26 19 S 1 Swing-out switch
flange
5 --- Thermometer 27 40 B 1 Flame scanner
Oil pressure controller
6 --- 28 17 F 2 Air pressure monitor (L) for combustion air
Alternative: Oil throttle or dummy flange
6
7 6M1 Oil flow controller with servomotor 29 --- Fan (optionally with silencer)
8 45 B 5 Oil flow meter 30 External Drive motor for fan
6
9 --- Bypass for oil flow meter 31 7M2 Gas control damper with actuator
10 --- Manual shut-off fitting for main fuel (oil) --- --- ---
11 --- Dirt trap --- --- ---
Rapid shut-off valve ESVN-A
12 3Y1 --- --- ---
(safety shut-off valve)

Table 2: Legend for the figure "P&I diagram SKVG-A, variant with electronic
compound regulation, example: gaseous ignition media"

5
Cp. the component connection diagram
6
Only for variant with se@vis firing management system with se@vis FSM servomotors! In the case of other
electronic compound regulators (e.g. Etamatic), the servomotors are connected externally.
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