Professional Documents
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Installation
Ruggedized ABB FOX Switch
AFS650 / 655
User Manual
Disclaimer: ABB has taken reasonable care in compiling this document, however ABB accepts no liability
whatsoever for any error or omission in the information contained herein and gives no other
warranty or undertaking as to its accuracy.
ABB can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of
use specified in the license contract.
ABB reserves the right to amend this document at any time without prior notice.
Content
Content 3
Safety instructions 5
Legend 9
1 Device description 10
1.1 Description of the device variants 10
1.1.1 Port number and media for AFS650-... 13
1.1.2 Port number and media for AFS655-... 15
3 Technical data 29
Safety instructions
Notes on safety
This manual contains instructions to be observed for ensuring your personal safety and for preventing damage.
The warnings appear next to a warning triangle with a different heading depending on the degree of danger
posed:
Danger!
Means that death, serious physical injury or significant damage to property will occur if the correspon-
ding safety measures are not carried out.
Warning!
Means that death, serious physical injury or significant damage to property could occur if the corres-
ponding safety measures are not carried out.
Caution!
Means that minor physical injury or damage to property can occur if the required safety measures are
not carried out.
Note: Contains important information on the product, on how to manage the product, or on the respective sec-
tion of the documentation to which your special attention is being drawn.
Certified usage
Please observe the following: The device may only be employed for the purposes described in the catalog and
technical description, and only in conjunction with external devices and components recommended or
approved by the manufacturer. The product can only be operated correctly and safely if it is transported, stored,
installed and assembled pro-perly and correctly. Furthermore, it must be operated and serviced
carefully.
Supply voltage
The supply voltage is electrically isolated from the housing.
Use only undamaged parts.
The device does not contain any service components. Internal fuses only trigger if there is a fault in the de-
vice. If the device is not functioning correctly, or if it is damaged, switch off the voltage supply and return the
device to the plant for inspection.
Only switch on the supply voltage to the device if
- the housing is closed,
- the terminal blocks are wired up correctly and
- the terminal blocks are connected.
Connect the protective conductor with the ground screw before you set up the other connections. When re-
moving the connections, you remove the protective conductor last.
Make sure that the cross-section of the protective conductor cable is the same size as or bigger than the
cross-section of the voltage supply cables.
Only use connection cables that are permitted for the specified temperature range.
WARNING:
- If the neutral conductor or the negative terminal of the supply voltage is not grounded
- If you are using a DC voltage greater than 125 V DC for the supply voltage
install a suitable input fuse.
For power supply units with product code "H", use a slow-blow fuse with a nominal rating of 2.5 A for the
voltage supply input.
For power supply units with product code "L", use a slow-blow fuse with a nominal rating of 6.3 A.
With AC power supply, use a cable cross-section of at least 0.75 mm² (for North America AWG 18) for the
current conductor at the voltage input.
With DC power supply, use a cable cross-section of at least 1.0 mm² (for North America AWG 16) for the
current conductor at the voltage input.
Relevant for North America:
Only use copper wire/conductors of class 1 105 °C (221 °F).
Note: Only connect a supply voltage that corresponds to the type plate of your device.
Power supply type "L": 24 to 48 V DC
Power supply type "H": 60 to 250 V DC or 110 to 230 V AC
Shielding ground
The shielding ground of the connectable twisted pairs lines is connected to the front panel as a conductor.
Beware of possible short circuits when connecting a cable section with conductive shielding braiding.
Housing
Only technicians authorized by ABB are permitted to open the housing.
The device is grounded via the separate ground screw. It is located on the bottom left of the front panel.
Make sure that the electrical installation meets local or nationally applicable safety regulations.
The ventilation slits must not be covered so as to ensure free air circulation.
The clearance to the ventilation slits of the housing must be at least 10 cm (3.94 in).
For devices with temperature range "P" or "Z", the distance to the next device must be at least 2 cm
(0.79 in).
Warning!
Never insert sharp objects (small screwdrivers, wires, etc.) into the inside of the product. There is the
risk of an electric shock.
The device must be installed in the vertical position.
If installed in a living area or office environment, the device must be operated exclusively in switch cabinets
with fire protection characteristics according to EN 60950-1.
Environment
The device may only be operated at the specified maximum ambient temperature (temperature of the surroun-
ding air at a distance of up to 5 cm (1.97 in) to the device) and relative air humidity (non-condensing).
Install the device in a location where the climatic threshold values specified in the technical data are adhered
to.
Only to be used in an environment with the pollution degree specified in the technical data.
Non-observance of these safety instructions can therefore cause material damage and/or serious injuries.
Only appropriately qualified personnel should work on this device or in its vicinity. These personnel must be
thoroughly familiar with all the warnings and maintenance procedures in accordance with this operating
manual.
The proper and safe operation of this device depends on proper handling during transport, proper storage
and assembly, and conscientious operation and maintenance procedures.
Never start operation with damaged components.
Only use the devices in accordance with this manual. In particular, observe all warnings and safety-related
information.
Any work that may be required on the electrical installation may only be carried out by personnel trained for
this purpose.
Note:
LED or LASER components in compliance with IEC 60825-1 (2001):
CLASS 1 LASER PRODUCT
CLASS 1 LED PRODUCT
Warning
Laser light
Do not look into the beam or view it directly with optical instruments (e.g. magnifying glasses, mi-
croscopes).
Failure to observe this warning within a distance of 100 mm can endanger your sight.
Light is emitted from the optical connections or from the ends of the optical fibers that are connected to them.
Light Emitting Diode CLASS 2M, wave length 650 nm, power <2 mW, according to
DIN EN 60825-1:2003-10.
2004/108/EG
Directive of the European Parliament and the Council for standardizing the regulations of member states on
electromagnetic compatibility.
In accordance with the above-named EU directives, the EU conformity declaration will be at the disposal of the
relevant authorities at the following address:
The product can be used in living areas (living area, place of business, small business) and in industrial areas.
X Interference immunity: EN 61000-6-2:2005
X Emitted interference: EN 55022:2006 Class A
Warning!
This is a class A device. This device can cause interference in living areas, and in this case the ope-
rator may be required to take appropriate measures.
The assembly guidelines provided in these instructions must be strictly adhered to in order to observe
the EMC threshold values.
FCC note:
Appropriate testing has established that this device fulfills the requirements of a class A digital device in line
with part 15 of the FCC regulations.
These requirements are designed to provide sufficient protection against interference when the device is being
used in a business environment. The device creates and uses high frequencies and can radiate same, and if
it is not installed and used in accordance with this operating manual, it can cause radio transmission interfe-
rence. The use of this device in a living area can also cause interference, and in this case the user is obliged
to cover the costs of removing the interference.
Recycling note
After usage, this product must be disposed of properly as electronic waste in accordance with the current dis-
posal regulations of your county / state / country.
The following manuals are included as PDF files on the enclosed CD ROM:
X User manual “Installation”
X User manual “Basic configuration”
X User manual “Redundancy configuration”
X Reference manual “Web-based Interface” and
X Reference manual “Command Line Interface”
The Network Management Software AFS VIEW provides you with additional options for smooth configuration and
monitoring:
X Configuration of multiple devices simultaneously.
X Graphical interface with network layouts.
X Auto-topology discovery.
X Event log.
X Event handling.
X Client / Server structure.
X Browser interface
X ActiveX control for SCADA integration
X SNMP/OPC gateway
Legend
The commendations used in this manual have the following meanings:
X Listing
Work step
Subheading
1 Device description
The Ruggedized ABB FOX Switch AFS650/AFS655 series provides you with a range of Switch variants. You set
up your own Switch according to your requirements regarding the number of ports, transmission speed, media
type, connector type, temperature range, certifications and software variant.
The devices are designed for the special requirements of industrial automation. They meet the relevant industry
standards, provide very high operational reliability, even under extreme conditions, and also long-term reliability
and flexibility. The devices operate without fans and have a redundant voltage supply. The Switches are mounted
very quickly by snapping them onto a hat rail, or by mounting them on a wall.
The E-MRP-Ring redundancy concept enables you to quickly carry out a reconfiguration, and also a simple con-
figuration with only one additional connection. The diagnosis display and the display of the operating parameters
and IP address information field provide a quick overview.
It can be easily managed via a Web browser, via Telnet, via SSH, with a management software product (such as
AFS View) or locally on the Switch (V.24 interface).
The devices allow you to set up switched industrial ETHERNET networks that conform to the IEEE 802.3 and
802.3u standards using copper wires or optical fibers in a line or ring structure. You can connect terminal devices
and other infrastructure components via twisted pair cables, multi-mode F/O and single-mode F/O. The twisted
pair ports support autocrossing, autonegotiation and autopolarity.
Depending on the software you choose, the devices provide you with a large range of functions:
X Redundancy functions (Rapid Spanning Tree, Redundant Ring Structure, Redundant Coupling, Link Aggrega-
tion, Redundant Power Supply)
X Protection from unauthorized access
X Synchronization of system time in the network (SNTP, PTP)
X Network load control and limitation
X Network filter
X Operation diagnosis
X Diagnostics (hardware self-testing)
X Reset
X Priority
X VLAN
X Topology discovery
X Web-based Interface
X Command Line Interface CLI
X SNMP
X 802.1x port authentication
X Real Time Clock (Professional software variant)
The devices also provide you with the following options for selecting the variant you desire:
X Temperature range:
X Standard (0 °C to 60 °C)
X Extended (-40 °C to +85 °C) without conformal coating
X Extended (-40 °C to +85 °C) with conformal coating
X Voltage ranges for power supply unit 1 and the optional power supply unit 2 (inclusive maximum tolerances):
X 18 V DC to 60 V DC
X 48 V DC to 320 V DC or 90 V AC to 265 V AC
X Certifications /declarations:
X IEC/EN 61850-3 declaration (substation); IEEE 1613 substation
X Software variant: Professional
AFS650
Voltage range 1, at your option
(product code position 18)
L = 18V ... 60VDC
Port 1 to 3: H = 48V ... 320 VDC or
3 x 100 Mbit/s 90V ... 265 VAC
fiber optic
USB interface
DSC/DST
Signal contact 1
8 9
Port 4 to 9:
6 ports in line with
10/100BASE-T(X)
(RJ45 connectors)
Figure 1: AFS650 device variants with 3 F/O ports (DSC) and 6 TX ports (RJ45)
Signal contact 1
7 8
Port 3 to 8:
6 ports in line with
10/100BASE-T(X)
(RJ45 connectors)
Figure 2: AFS650 device variants with 2 F/O ports (DSC) and 6 TX ports (RJ45)
AFS650
Voltage range 1, at your option
(product code position 18)
L = 18V ... 60VDC
Port 1 to 3: H = 48V ... 320 VDC or
3 x 100 Mbit/s 90V ... 265 VAC
fiber optic
USB interface
MTRJ MM
Signal contact 1
8 9
Port 4 to 9:
6 ports in line with
10/100BASE-T(X)
(RJ45 connectors)
Figure 3: AFS650-9 device variants with 3 F/O ports (MTRJ) and 6 TX ports (RJ45)
For device variants with combo ports (fiber optic SFP slot as alternative to RJ45 connection), the following applies:
SFP slots: 100/1000Mbit/s
RJ45 connection: 10/100/1000MBit/s
AFS655
Voltage range 1, at your option
(product code position 18)
Port 1 to 3: L = 18V ... 60VDC
3 x 10/100/ H = 48V ... 320 VDC or
1000 Mbit/s 90V ... 265 VAC
combo ports
USB interface
(fiber optic
SFP slot
Signal contact 1
and RJ45
connector)
V.24 access external
management
Voltage range 2, at your option
MAC address
(product code position 19)
E = not assembled
4 5 L = 18V ... 60VDC
H = 48V ... 320 VDC or
90V ... 265 VAC
6 7
Signal contact 2
8 9
Port 4 to 9:
6 ports in line with
10/100BASE-T(X)
(RJ45 connectors)
Figure 4: AFS655 device variants with 3 combo ports and 6 TX ports (RJ45)
AFS655
Voltage range 1, at your option
Port 1 to 3: (product code position 18)
3 x 1000 Mbit/s L = 18V ... 60VDC
fiber optic H = 48V ... 320 VDC or
SFP slot 90V ... 265 VAC
USB interface
Signal contact 1
Port 4 to 10:
V.24 access external
7 x 100 Mbit/s
management
fiber optic
SFP slot Voltage range 2, at your option
(product code position 19)
MAC address E = not assembled
L = 18V ... 60VDC
H = 48V ... 320 VDC or
90V ... 265 VAC
Signal contact 2
Figure 5: AFS655 device variants with 7 plus 3 SFP slots (100 and 1000 Mbit/s)
AFS655
9 10
Port 5 to 10:
6 ports in line with
10/100BASE-T(X)
(RJ45 connectors)
Figure 6: AFS655 device variants with 2 combo ports, 2 SFP slots and 6 TX ports (RJ45)
1 2
To attach an SFP module, first remove the protective cap over the socket.
Push the SFP module with the lock closed into the socket until it latches audibly in place.
2.1.4 Connecting the terminal blocks for supply voltage and signal contact
AFS655
Voltage range 1, at your option
(product code position 18)
L = 18V ... 60VDC
H = 48V ... 320 VDC or
90V ... 265 VAC
8 9
The supply voltage is connected - depending on the device variant - via a 3-pin or 2-pin terminal block with screw
locking.
The signal contacts are connected via a 2-pin terminal block with screw locking.
Pull the terminal block off the device and connect the voltage supply lines and the signal lines.
Supply voltage
In devices with two voltage inputs, the supply voltage can be connected redundantly. Both inputs are uncou-
pled. There is no distributed load. The supply voltage is electrically isolated from the housing.
Note: With non-redundant supply of the main voltage, the device reports a loss of power. You can avert this
message by applying the supply voltage via both inputs, or by changing the configuration in the Management.
Depending on the variant, the devices have one or two terminal blocks (2-pin or 3-pin) for connecting the supply
voltage.
The voltage ranges of the terminal blocks are specified in the product code in positions 18 and 19. (see table 1):
X Low voltage: 18 to 60 V DC (2-pin terminal block)
X High voltage: 48 to 320 V DC or 90 to 265 V AC (3-pin terminal block)
Caution!
Note the safety instructions (see on page 5 „Supply voltage“) and only connect a supply voltage that
corresponds to the type plate of your device. Make sure that the contact load capability of the signal
contact is not exceeded (see on page 29 „Technical data“).
Figure 9: Pin assignment of the 3-pin terminal blocks (high voltage input)
The supply voltage is connected via pin 2 and pin 3, and the protective conductor is connected via pin 1. You
can choose between DC or AC voltage when connecting to terminal blocks for high voltage.
X Connections for DC voltage:
+/L: plus terminal of the supply voltage
-/N: minus terminal of the supply voltage
Protective conductor
Connect the supply voltage via the 3-pin terminal block. Pay attention to the +/L and -/N connections.
If the neutral conductor or the minus terminal of the supply voltage is not grounded, install a suitable fuse
in the input line.
Install a suitable external fuse in the supply voltage input line (+ terminal) if you are using a DC voltage
greater than 125 V DC for the supply voltage.
Figure 10: Pin assignment of the 2-pin terminal blocks (low voltage input)
Signal contacts
Figure 11: Pin assignment of the "R1" and "R2" signal contact at AFS650.../AFS655...
A break in contact is used to report the following conditions via the potential-free signal contact (relay contact,
closed circuit):
X The failure of at least one of the two voltage supplies
(voltage supply 1 or 2 is below the threshold value).
X A continuous malfunction in the device (internal supply voltage).
X The defective link status of at least one port. The report of the link status can be masked by the Management
for each port. In the default state, link status monitoring is deactivated.
X The temperature threshold has been exceeded or has not been reached.
X The removal of the CRA.
Note: The shielding ground of the industrial connectable twisted pair lines is connected to the lower panel as
a conductor.
Wall mounting
Fasten on the wall mounting plate (width 120 mm / 4.73 in) (see on page 32 „Accessories“) on a level wall
surface using four screws.
Mount the device on the wall plate as shown in the illustration. Attach the upper snap-in guide of the device
into the rail and press it down against the rail until it snaps into place.
Dimension drawings
mm 120
inch 4.72
136.44
5.37
145,3
5.72
6,99 120,83
0.28 4.76
Grounding
The device is grounded via the separate ground screw on the front panel of the device.
The devices have a protective conductor connection.
Connect the protective conductor to the ground screw of the device.
Connect the protective conductor before you set up the other connections. When removing the connection,
you remove the protective conductor last.
Connect both protective conductors if your device is equipped with two power supplies units.
Installation
By connecting the voltage supply via the terminal blocks, you start the operation of the device.
n.c. 8
n.c. 7
TD- 6
n.c. 5
n.c. 4
TD+ 3
RD- 2
RD+ 1
Figure 12: Pin assignment of a TP/TX interface in MDI-X mode, RJ45 socket
Note: In substation applications, the RJ45 ports are used to connect to additional communication devices such
as routers or telecommunication multiplexers that are installed in close proximity to the device (i.e. less than 3
meters / 9.83 ft). It is not recommended to use these ports for connection to field devices across longer dis-
tances which could cause a significant increase in the ground potential (Ground Potential Rise GPR, i.e. more
than 2500 V).
The socket housing is electrically connected to the front panel. The pin assignment corresponds to MDI-X.
BI_DC- 8
BI_DC+ 7
BI_DA- 6
BI_DD- 5
BI_DD+ 4
BI_DA+ 3
BI_DB- 2
BI_DB+ 1
Figure 13: Pin assignment of the 1000 Mbit/s twisted pair interface
Note: In general, you should adhere to the following recommendations for data cable connections using copper
in environments with high electrical interference levels:
X Keep the length of the data cables as short as possible - ideally max. 3m long. You should not use any cop-
per data cables for the data transmission between buildings.
X Power supply and data cables should not run parallel over longer distances, and ideally they should be in-
stalled in separate cable channels. If the inductive coupling has to be reduced, the power supply and data
cables should cross at a 90° angle.
X You may also choose to use shielded cables. Ground the cable shielding at one point in order to avoid caus-
ing a ground loop.
Note: Make sure that the LH ports are only connected with LH ports, SM ports are only connected with SM
ports and MM ports only with MM ports.
Note: For combo ports (SFP slot/RJ45 socket): You can use either the SFP slot or the RJ45 socket to connect
data lines. If both are used, the assigned SFP slot switches off the related RJ45 port.
Note: Make sure that the LH ports are only connected with LH ports, SX ports are only connected with SX ports
and LX ports only with LX ports.
2 1
AFS655
Device state
These LEDs provide information about conditions which affect the operation of the whole device.
R1 P
R2 RM
Fault Stand by
If the manual adjustment is active on the signal contact, then the error display is independent of the setting of
the signal contact.
Port state
These LED's display port-related information. During the boot phase, these LED's are used to display the status
of the boot procedure.
ACT LNK
1 1 LNK ACT
LNK ACT
1 1 2 3
Further information on the basic settings of the device can be found in the "Basic Configuration" user manual on
the CD ROM.
Default settings
X IP address: The device looks for the IP address using DHCP
X Management password:
user, password: public (read only)
admin, password: private (read and write)
X V.24 data rate: 9,600 Baud
X Ring redundancy: disabled
X Ethernet ports: link status is not evaluated (signal contact)
X Optical 100 Mbit/s ports: 100 Mbit/s full duplex
All other ports: Autonegotiation
X Ring Manager: disabled
X Stand-by coupling: disabled
X Rapid Spanning Tree (RSTP): enabled
USB interface
The USB socket has an interface for the local connection of an Configuration Recovery Adapter CRA. It is used
for saving/loading the configuration data and diagnostic information, and for loading the software.
The USB interface has the following properties:
The socket housing is electrically connected to the front panel of the device. The V24 interface is electrically
isolated from the supply voltage.
RJ11 DB9
Pin 5
Pin 6 Pin 8
Pin 1
Pin 1
CTS 1
n.c. 2 2
TX 3 3
GND 4
RX 5 5
RTS 6
Note: You will find the order number for the terminal cable, which is ordered separately, in the Technical Data
chapter (see on page 29 „Technical data“).
2.4 Disassembly
3 Technical data
2. Please note the maximum number of SFP modules that you can use in the
AFS655:
- at an ambient temperature of 85 °C: max. 6 SFP modules
- at an ambient temperature of 75 °C: max. 8 SFP modules
- at an ambient temperature of 70 °C: max. 10 SFP modules
3. The AFS650/655 devices must be equipped with SFP modules with an extended
temperature range.
Network range
TP port
Length of a twisted pair segment max. 100 m / 300 ft (cat5e cable with 1000BASE-T)
Table 10: F/O port 100BASE-FX (SFP Fiberoptic Fast ETHERNET transceiver)
Table 11: F/O port 1000BASE-FX (SFP Fiberoptic Gigabit ETHERNET transceiver)
1. With F/O adapter compliant with IEEE 802.3-2002 clause 38 (single-mode fiber offset-launch mode conditioning patch
cord)
Scope of delivery
Accessories
Note: Please note that products recommended as accessories may have characteristics that do not fully cor-
respond to those of the corresponding product. This may limit their possible usage in the overall system.
Name
EN 61000-6-2:2005 Generic norm – immunity in industrial environments
EN 55022:2006 IT equipment – radio interference characteristics
EN 61131-2:2003 Programmable logic controllers
EN 50121-4:2000 Railway applications - EMC - emitted interference and interference immunity for signal and telecommunication
systems
FCC 47 CFR Part 15:2006 Code of Federal Regulations
cUL 508:1998 Safety for Industrial Control Equipment
IEC/EN 61850-3 Communications networks and systems in stations
IEEE 1613 Standard Environment and Testing Requirements for Communication Networking Devices in Electric Power Sub-
stations
Table 12: List of norms and standards. Certified devices are marked with a certification indicator.
Declarations
The following table shows the status of the declarations of the devices.
Standard
CE Yes
FCC Yes