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Pneumatics & Hydraulics

Module 3: Hydraulic Components

(Non-return Valves)

PREPARED BY

Curriculum Development Unit


August 2018

© Applied Technology High Schools, 2018


AEM61 – Pneumatics & Hydraulics

Module 3: Non-Return Valves

Module Objectives

After the completion of this module the student should be able to:

 Identify the different types of non-return valves and their symbols.


 Diffrentiate between the different non-return valves.
 Explain the function of the check valve, shut off valve and pilot
check valve.
 Draw the hydraulic circuit diagram.
 Simulate the circuit diagram using FluidSim software.
 Design and construct the circuit practically and check its operation.

Module Contents
1 Non-return valves .......................................................................... 3
1.1 Shut off valve.............................................................................. 3
1.2 Check valve (non-return valve) ..................................................... 3
1.3 Pilot check valve ......................................................................... 4

2 Practical Tasks ............................................................................. 5


2.1 Practical Task 3: Calender feeding device ....................................... 5
2.1.1 Procedures of solution ........................................................ 6
2.2 Practical Task 4: Conveyor tensioning device .................................. 7
2.2.1 Procedures of solution ......................................................... 8

3 References…………….………………………….……………………………..9

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AEM61 – Pneumatics & Hydraulics

1 Non - Return Valves


Non-return valves are used to block the
flow in one direction and allow free flow in
the other direction.

1.1 Shut off valve


The shut off valve is a manually operated (a)
valve that controls the supply of fluid to or
within the system. (Fig. 3.1.a)
The valve has 2 ports (A) and (B) as (b)
shown in the ISO symbol of the shut off
Fig.3.1: (a) Shut off valve.
valve (Fig. 3.1.b). (b) ISO symbol of shut off valve.

1.2 Check valve (Non-Return Valve)

It is used to allow the flow only in one


direction; which means that the flow in the
opposite direction will be completely
blocked.
The valve is shown in Fig. 3.2.a, it has 2
ports (A) and (B). The flow is allowed from (a)
(A) to (B) and blocked from (B) to (A).
The ISO symbol of this valve is shown in
Fig.3.2.b as a non-spring check valve and
Fig.3.2.c as a spring loaded check valve. (b) (c)

Fig.3.2 :( a): Check valve.


Challenge: (b) ISO symbol of check valve
(non- spring).
Is it possible to modify the hydraulic circuit (c): ISO symbol of check valve
(spring loaded).
in Module 2 practical task 1 using FluidSIM
in order to allow the hydraulic motor to
rotate in one direction only?

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AEM61 – Pneumatics & Hydraulics

1.3 Pilot Check Valve


The function of the pilot check valve is to
allow the flow only in one direction from
port (A) to port (B), but also allow the
flow in the opposite direction only when
port (x) has a pilot signal.

These valves have a pilot connection,


which can open the valve in the blocked
direction, when a pilot signal is applied.
(a)
The valve is shown in Fig. 3.3.a,
it has 3 ports (A) , (B) and (X)
(A): Port for input pressure
(B): Port for output pressure
(X): Port for pilot pressure

The ISO symbol of this valve is shown in


Fig.3.3.b.
(b)

Fig.3.3: (a) Pilot check valve.


(b) ISO symbol of Pilot check valve.

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AEM61 – Pneumatics & Hydraulics

2 Practical Tasks
2.1 Practical Task 3: Calendar feeding device
Exercise description:
Rolls of paper are lifted into a calendar by a lifting device. A single acting
cylinder drives the lifting device. When the hydraulic power pack is
switched on, the pump output flows directly to the cylinder. A shut off
valve, which is closed in its normal position, is fitted in a branch line
leading to the tank. A non-return valve is used to ensure that the pump is
protected against the oil backpressure. A pressure relief valve is fitted
above the non-return valve to keep the pump safe against excessive
pressures.

Note

You can use a double acting cylinder as a single acting cylinder by


connecting the return stroke port to the tank.

Fig.3.4: Positional sketch.

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AEM61 – Pneumatics & Hydraulics

2.1.1 Procedures of solution

1- Draw the hydraulic circuit diagram for the task.

2- Simulate the hydraulic circuit using FluidSim software.

3- Assemble the circuit practically and check its operation.


4- Write down your observations.

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AEM61 – Pneumatics & Hydraulics

2.2 Practical Task 4: Conveyor tensioning device


Exercise description:
Parts are fed through a drying oven on a steel chain conveyor belt. It must
be possible to correct the tracking of the belt by means of a tensioning
device to ensure that the belt does not run off its rollers. This device
consists of a steel roller fixed at one end and movable at the other end by
means of a double-acting cylinder. Hydraulic power must be available
continuously.
A piloted non-return valve is used to prevent creeping of the piston rod of
the positioning cylinder as a result of oil leakage losses in the directional
control valve.

Fig 3.5: Positional sketch.

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AEM61 – Pneumatics & Hydraulics

2.2.1 Procedures of solution

1- Draw the hydraulic circuit diagram for the task.

2- Simulate the hydraulic circuit using FluidSim software.

3- Assemble the circuit practically and check its operation.


4- Write down your observations.

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AEM61 – Pneumatics & Hydraulics

3 References
1. Festo Didactic hydraulic basic level textbook TP 501.
2. Oil Hydraulic Systems, S.R. Majumdar, 2003
3. Different websites.
Worksheet 1

Q1) Draw the ISO symbols for the following parts.

Part Name Symbol

Shut off Valve

Check valve (non-spring)

Check Valve (Spring loaded)

Pilot check valve

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AEM61 – Pneumatics & Hydraulics

Q2) Draw circuits to achieve the following requirements.

Circuit A Circuit B

Controlling a double acting Controlling a loaded single acting


cylinder using a 4/2 way valve cylinder using the check valve,
and a pilot check valve besides pressure relief valve and shut off
the power pack.
valve besides the power pack.

Circuit A Drawing Circuit B Drawing

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AEM61 – Pneumatics & Hydraulics

Q3) Match the components to their functions.

Component Function

1. Pilot check Valve Indicates the amount of


pressure in the system

2. Pressure Gauge
Allows the flow only in one
direction
3.
Shut off valve Opens the valve in the
blocked direction

4. Check Valve Ensures safety in hydraulic


system

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AEM61 – Pneumatics & Hydraulics

Student notes
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