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Parts Catalog

ENGINE
CPCB Compliant

6BTAA5.9-G3

English 08-2009 A024J826 (Issue 1)


CONTENTS
SECTION A (Base Engine Parts)

Accessories Fuel System ....................................................................................................... 06


Air Intake Connection .............................................................................................................. 07
Block Cylinder......................................................................................................................... 11
Bracket Lifting ........................................................................................................................ 12
Connection Exhaust Outlet. ................................................................................................... 13
Connection Water Inlet ........................................................................'.................................. 14
Cooler Engine Oil. ................................................................................................................. 15
Cover Cam Follower ............................................................................................................. 16
Cover Cylinder Block .................................... ~........................................................................ 17
Cover Front Gear................................................................................................................... 19
Cover Valve ............................................................................... ,........................................... 20
Coupling Fuel Pump ............................................................................................................... 21
Damper Vibration ................................................................................................................... 22
Drive Alternator...................................................................................................................... 23
Drive Fan ............................................................................................................................... 24
Drive Front Gear Train Accessory.......................................................................................... 25
Drive Mech Tech .................................................................................................................... 26
Filter Fuel ............................................................................................................................... 27
Gauge Oil Lever.........................................................................................'............................ 29
Head Cylinder........................................................................................................................ 31
Housing Flywheel ................................................................................................................... 33
Housing Thermostat. .................................. :.......................................................................... 35
Lever Rocker.......................................................................................................................... 37
Location Drain ................ :....................................................................................................... 38
Manifold Air Intake .............................. ;................................................................................... 39
Motor Starting ......................................................................................................................... 40
Mounting Alternator................................................................................................................ 41
Mounting Cylinder Head .......................................................................................................... 42

03
t, ,',' ".

Mounting Exhau'st Manifold .................................................................................................... 43


Pan Oil ................................................................................................................................... 45
Parts Perfomance ...................................................................................................................48
Plumbing Air Fuel Control ...................................................................................................... 49
Plunlbing Fuei ........................................................................................................................ 50
Plumbing Fuel Filter. ............... " ............................................................................................. 51
Plumbing Turbocharger.......................................................................................................... 53
Pump Fuel Base ..................................................................................................................... 54
Pump Fuel Transfer................................................................................................................ 55
Pump Lubricating OiL ...............................................................................................'.............. 56
Pump Water ...........................................................................................................................57
Spacer Fan Pilot. ............ ,....................................................................................................... 58
Turbocharger.......................................................................................................................... 59

SECTIONS (UpfitParts)
Air Cleaner Installation ........................................................................................................... 63
Control Installation ................................................................................................................. 65
Drive Installation ..................................................................................................................... 67
Engine Installation ................................................................................................................... 69
Exhaust Installation ................................................................................................................ 71
Fan Assembly......................................................................................................................... 73
Governor Installation .............................................................................................................. 75
Panel Kit. ................................................................................................................................ 77
Radiator Installation ............................................................................................................... 79
Sensor Installation ............................. ;............................................... ~ ................................... 81

04
SECTIONA
(Sase Engine Parts)

05
B-Series Powergen (125 KVA)

Ac~essories Fuel System

/-
_/
--_.-...-----
---'-'-
/

\'
------

2J'~=/ip'//
.. ) ... 4/ /~.
3--

1::: 6
5

Is~~0~ I _ PARTNO. PART DESCRIPTION QTY REMARKS


-------

ro1 I 391548 9 HOSE PLAIN 01


. _-----+-_._._---
02 391819 2 WASHER SEALING 02 14MM (COATED WAS HER
SCREW BANJO
03 392472 5 01 M 14 X 1.50 X 26
CONNECTOR
._-_.+----
04 39353.2 1 TUBE FUEL SUPPLY 01
.'~
'---
05 393658 3 CLAMP HOSE O? ..-

06 408072 0 STRAINER FUEL 01 11 DIA. OUTLET


-----

06
..
~

B-Series Powergen (12SKVA)

Air Intake Connection

-,----

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 . 3913352 GASKET CONNECTION 02


02 3931903 CONNECTION SPACER 01 . ALT PART NO 3922484
03 4080753 CONNECTION AIR INTAKE 01
...-

07
B-Series Powergen (125 KVA)

Block Cylinder

08
B-Series Powergen (125 KVA)
"
1

Block Cylinder
_._-----_.- - - . - - - - - - - - - - - - - - - ----- --

~-------t---·-----
------r~---------------

Sr.No i PART N O. PART DESCRIPTION aTY REMARKS


------
01-r;'
·3900068 DOWEL RING 02 M18 00 X 10 L
..... ~-~- -._-_..- ---- - - - - - - --
------ --,---

02 3900257 DOWEL PIN' 02 M10.006 00 X 16 L


r_--·--------t----·
I 03 3900687 PLUG EXPANSION 01 M60.33DIA
.-----

:---.::--:- -=-=-:-::.-:-~-'-

i
nA
U4 1 .j::1UI.jUO BUSHiNG
-------.----1--.------- -----~-- -- UI~
-- - -- -------
05
----~~-

06
3902343 --_._----
---_._--------
3906230
DOWEL RING
BEARING CRANKSHAFT
02
r---M16.052 00 X 10 L
NOT SERVICEABLE
---------
01 ALTERNATOR. 3927772
THRUST
-----------~----~------- - ----- ------------

-?!--f'---~9080~2- -,----- - - - -
CRANKSHAFT ASSEMBLY
---
01
._-_.".,-_._----_._----_.""......_- .

08 3926047 SEAL 0 RING 01 M1.78 DIAX 56.8710


, ---~--~--~ ---~---.---,---.- -- - -----------_..

09 3928797 BLOCK CYLINDER 01


I
-----·-----i--·------~--·------- - - - - _ ...- ...-".-

, 10 J 3929016
~-- --------- 1·----------------------------_._-
BEARING MAIN
_._.._-_._- -
06 NOT SERVICEABLE
1 - - - 1----------------------------------
I 11 I 3929021 BEARING MAIN 07 NOT SERVICEABLE
~----.------+------- :--------------_._--_._---- . _ - - - - - - - - - - - - - - - - --_.._ , - 1 - - - - - - - - - - - - - - - - - - - - - -

--.-- ..
12~-~-
t' 3936641
--.-~--.-------------- -----
PLUG PIPE 01
- - - - - - - - - - - - - - - _ . -- - - - -
%-14 NPTF
.------"~-------~--------

NOZZEL PISTON
13 I 3937214 06
COOLING
.- -----------1--------------
14 I 4093857 PLUG PIPE 01
_~ _ _ _ ".. _L _ _ _ ,. _________ . _ _ _ _ _ ...L.. ________L_.1/8 NPT ._____._______ .__....J'
__________

SERVICE PARTS:
----r------
Sr. Nc:...l_ PART NO. PART DESCRIPTION aTY REMARKS-~
~__~_~802072 SET MAIN BEARING 01 OVERSIZE # 2 __-_-_J
-~~---t 38020,_7_3_ _ SET MAIN BEARING 01 OVERSIZE # 3 J
03 ' 3802074 SET MAIN BEARING 01 OVERSIZE #4
04 3903242 BUSHING 06 OVERSIZE
----------~- -~-----+- --+-------------------

05 3904369 BUSHING 01 OVERSIZE


---~.----____1f_---------+-----+---------

06 3935334 CYLINDER BLOCK ASSLY 01 OVERSIZE # 1


----------4----+ ----
COMPLETE CYLINDER
07 3936600 CYLINDER BLOCK ASSLY 01
BLOCK ASSEMBLY

08 3936620 CRANKSHAFT ASSLY 01 PIN UNDERSIZE


-----------.-----+-~-~-------+

09 3936621 CRANKSHAFT ASSLY 01 JOURNAL UNDERSIZE


SET OF MAIN BEARING &
10 4080707 SET MAIN BEARING (STD) 01
THRUST BEARING

11 4080708 SET MAIN BEARING 01 OVERSIZE # 1


12 4094029 SLEEVE SALVAGE 06

09
. "C; .r . ; •

a-5eries Powergen (125 KVA)

Block Cylinder

0)
,

"-
"- "-
"- "-
"- '@
'@

10
B-Series Powergen (125 KVA)

Block Cylinder
EXPLOSION OF ITEM NO. : 3908032

r. EXPLOSION OF ITEM NO. : 3928797

Sr.No J
T-------------------------
PART NO.
------_ ..__....._- -,--,---------
PART DESCRIPTION QTY REMARKS
-------,

------
i
I

M58.06 DIA FOR 57.84


I 011 3812090 PLUG EXPANSION 05 DIAHOLE
~------ ------- ---------
M17.73 DIA FOR 17.58
I 02 I 3900956 PLUG EXPANSION 03 DIAHOLE
-

[03 I 3903492
----------:------------------- CAP MAIN BEARING
--
07
-_.-..__. - r--------------_.------------------ --

M14 X 2-119 PROP CLASS:


04 I 3904217 SCREW HEX HD CAP 14 12.9 ZN PHOS
------t---------
I 05 3914035 PLUG EXPANSION 04
M2S.74 DIA FOR 25.49
DIAHOLE
I

I I
__ ~~~28788 I
BLOCK CYLINDER 01
----,-

11
B-Series Powergen (125 KVA)
Bracket Lifting

1s~0~N1~iTj'--3-2-p8'A1----oR1~T2-~-O-~.======P--'A--R--T=D=E=S--C_~=IP=T~IO_-_N-_-_--·~--Q-T-~.~e--~~••==-R=E---M=A_R-~K__S==_~~-~_-·--
rc BRACKET LIFTING 01

02 I 391 049~____...L......S_C_R_E_W_H_EX_FL_G_H_D_C_A_PL_0_2____1_M_1_2_X_1_o7_5_X____30_____________ .

12
8-Series Powergen (125 KVA)
Connection Exhaust Outlet

~r.NO PART NO. PART DESCRIPTION QTY REMARKS

L 01 3935338 CLAMP V BAND 01

13
B-Series Powergen (125 KVA)

Connection Water Inlet

QTY r--~ REMAR~~~-·~· -


PART NO. PART DESCRIPTION
--~--~I~- - .- -.-.---~~~ -_.-
01 3901757 SCREW HEX FLG HD CAP
03 I M10 X 1.5 PROP CLASS
_____.__ ~~/9.8/19-~9-=~-.~~~~
SEAL RECTANGULAR I

02 3906697 01 M5.16H X 5.16W X 50.1710


RING
._. ...
------~~.----~.- -~~-.- .+ .. - -..--..
~ ----------~--.------.--.- ~ .. --~.-- _.. ..--
--.-~-.-----~-~~---

CONNECTION WATER
03 3934878 01
INLET

04 3936641 PLUG PIPE 02 1h -14 NPTF


B-Series Powergen (125 KVA)

Cooler Engine Oil

- 11

J------- ~-·----·I··-'·-·-·----·--------------·--··- _ .. _-

Sr.No PART NO. PART DESCRIPTION aTY REMARKS


--
01 3900632 SCREW HEX FLG HD CAP 14 M8 X 1.25 -35 9.8 PLAIN
..... __..... _... i·-· ... _ .. _._---_._---------- f - - - - i - - - - - - - - - - - - - - . - .... -
02 .. __..
._-_._._ 3915787 PLUG THREADED 01 M EXT: M22 X 1.5
.- ----"-"-_.. -

,
GASKET OIL COOLER
03 3918256 01
CORE
-,-" _.- f--- -- ...

f-
04 3918257
_........ _ ... _.
GASKET FILTER HEAD 01 I
---------- 1---.--- f....- .--.. --.-.--.-.---._. ------- ~-----
. ........

PLUNGER PRS PLUNGER PRS


05 3918428 01 REGULATOR
REGULATOR
1-··'- ------~---.- j...----_. ----_._-----._-------_ .._--_._---- ---~

06 3918954 HEAD LUBE OIL FILTER 01


~--.-----.------------ 1--_._- "---------"----,-----_.-._---.---------'-- ,.

07 3921558 CORE COOLER 01


~ .. -.-- -- ... - - - - - - - ,.._-_._----_. ..__ .. -_.

08 3925009 SPRING COMPRESSION 01


~-- ..--.-. -_.._--_. ._-----_._--_._._.-_._--------_... ,,-- ... --.- .-

09 3929457 SEAL OIL RING 01 M2.69 DIAX 18.39 ID


--_._-- i - - . - - - \----_.. _ ..__ ......_-._..- ..•.. - _ .. _.

VALVE PRESSURE
10 3936365 01 PARTIAL PART MIXED FILE
RELIEF
. i - - - - - _.. _.-. --~---.--- ..-- ...-,--

CARTRIDGE LUBE OIL


11 3937743 01
FILTER
f--·· ... _. __
. _ - - - - - - - - - - - - f------.- . __._----_._._-----------------.---_...-
12 4093857 PLUG PIPE 01 1/8 NPT

15
B-Series Powergen (125 KVA)

Cover Cam Follower

'-.
._
- ;:2 '-.
--.-. -''8._. '-.
'- '-'-.-.j.
.-...... '-'-<Q>
""'"<0

3-;7 6

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 3900629 SCREW HEX FLG HD CAP 04 M8 X 1.25 X16

02 3904230 CLAMP SPRING HOSE 01

03 3928759 SEAL GROMMET 04


,
GASKET PUSH ROD
04 3928832 01 ALT NO : 3284623
COVER

05 3936578 COVER PUSH ROD 01

06 4093644 HOSE PLAIN 01

16
B..series Powergen (125 KVA)

. Cover Cylinder Block

Sr. No PART NO. PART DESCRIPTION QTY REMARKS

0'1 390'1249 SCREW HEX FLG HO CAP 0'2 M12 X 1.75 - 25 9.8 PLAIN
0'2 390'670'4 SEAL 0 RING 0'1 M 2.62 OIA X 40'.94 10
0'3 40'93886 PLATE COVER 0'1

17
B-Series Powergen (125 KVA)

Cover Front Gear

o
B-Series Powergen (125 KVA)

Cover Front Gear


._ ....... __._-_.,-_._-_._------- -
Sr.No ! PART NO. PART DESCRIPTION OTY REMARKS
..---.-.-.--.1----.----__.__ _ .- - _.
01 i 3900633 SCREW HEX FLG HD CAP 11 M8 X 1.25-50 9.8 PLAIN
~.-----.- ...+--.--.--.. ---..- ..- - -- 1--- ----~-.------------

I 02 I 3907998 SCREW ROUND HD CAP 02 M5 X 0.80 X 17


I··-··---·--··j--·-----··----------_.- ---------- ------------_. -

03 i 39i3995 HOUSii~G TtivHi~G PJt~ 01 NOT SERVICEABLE


-.-.-.--1--------.-----
SEAL RECTANGULAR M 1.68 H X 1.68W X
04I 3915772 RING
01 29.8710
---------+--------.:------
05 I 3916131
---~----------

Ir--.. 06

I
. _. .".- ,.
07
t -- ---
GASKET GEAR HOUSING

3918647
---.---~-.----,-.--.-

3924962
COVER GEAR

=±~REW HEX FLG HD CAP


01

01

16
__
-----_.. ._------_._--

NOT SERVICEABLE
_.- t----.---------.---.-------

M8 X 1.25-16 PROP CLASS


10.9 ZN PHOS
.... -

-----i-------·-- -- t--- --------1


08
-~---.------.-.
1 3964422
--.----~------.---.-
HOUSING GEAR 01
____.._'---____________________ J

EXPLOSION OF ITEM NO.: 3918674


,-.-----.-r. ---.-.---.--
8[
1 Sr.NO ___~AR_TNO.

01
----" .__..._----.-

l_~~__~93595 9
391867 5
----_._--- ~.
PART DESCRIPTION

COVER GEAR
SEAL OIL
OTY

01
01
REMARKS

EXPLOSION OF ITEM NO. : 3913995


--r
Sr.N ~L PART NO. PART DESCRIPTION OTY REMARKS
--_.. _..._----

I
01

-
-+--
3903924
I 3904849
PIN TIMING
RING RETAINING
01
01
--
-j
J
3913994 SEAL 0 RING 01 M1.78 DIAX 15.61D
.- --
3919683 HOUSING TIMING PIN 01
t

19
B-Series Powergen (125 KVA)

Cover Valve

Sr.No PART NO. PART DESCRIPTION aTY REMARKS----j


---I
I
01 3901895 CAP FILLER 01 I

02 3907049 SCREW HEX FLG HD CAP 06 M8 X 1.25 X21


03 3928404 COVER VALVE 05
04 3928405 COVER VALVE 01
--

05 3930906 GASKET VALVE COVER 06


06 3935449 ISOLATOR NOISE 06
SEAL RECTANGULAR
07 3936876 01 M9 H X 2.8 W 30 ID
RING
8-Series Powergen (125 KVA)

Coupling Fuel Pump

I
Sr.No PART NO. PART DESCRIPTION QTY . REMARKS

01 3282372 STUD 04 M8 x 1.25-35 9.8 PLAIN

02 3900632 SCREW HEX FLG HD CAP 03 M10X1.50

03 3902662 NUT HEXAGONE FLANGE 04 M10 X 1.5-20 9.8 PLAIN

04 3903990 SCREW HEX FLG HD CAP 02 M10 X 1.00 X 19

SCREW BANJO
05 3918002 01 COATED WASHER
CONNECTOR

06 3918190 WASHER SEALING 02 7/16-20 THD

07 3921556 CAP TUBE 01

08 3924346 TEE FEMALE BRANCH 01

09 3934636 GEAR FUEL PUMP 01

10 3936646 BRACE FUEL PUMP 01

r-~_+-393664 7 BRACE FUEL PUMP 01

12 4093805 HOSE FLEXIBLE 01


-_.

13 4094052 SPACER MOUNTING 02


_.

NIPPLE PLAIN IS'·


14 4990174 01
HEXAGON

21
B-Series Powergen (125 KVA)

Damper Vibration

--~-'-.---~-----'---.--

Sr.No PART NO. PART DESCRIPTIO N QTY REMARKS


f· •. _ - - - - _ . _ -

M12 X 1.25-36 PROP


01 3903857 SCREW HEX FLG HD CAP 04 CLASS 12.9 ZN PHOS
------,----------- -,~-- .. ------.-.----

02 4947829 DAMPER VIBRATION 01


_.-'.............•.. ~ . . . . ..•........

22
B-Series Powergen (125 KVA)
Drive Alternator

f"""-""--"-""-r-" -----------------"-"-T~"--"-----"----"------------T---- ------- ------"--------"--"------ -


Sr.No I PART NO. I PART DESCRIPTION
I"-----"----" ----t"------ ---- "----""---""--------------"------
I QTY REMARKS
---------------------"-~----"-------" ----"---"- ----""--"----"--
i1- ------"--
01 i 3900631 SCREW HEX FLG HD CAPI 01 MB x 1.25-25 9.B PLAIN
-t-"- -----"-"----"- "------------- -----"--------------------- "--------"--" ----------"----""---"" """ - "--- ""---"----"-""
1 02 I 3904446 SCREW HEX FLG HD CAP 01 M10 X 1.5-70 9.B PLAIN
'"" ----"----·1-"----"---"---"----"-------"---"- - " - - - - " - - - - - - - - - - - "
------- ----------
03 I 3911560 BELT V RIBBED 01
. ·-i··---·-·-·-·-----··"·--------·----
-·----~-~-·

04 I 3922900 TENSIONER BELT 01


-----------"-+--------"-------- ----"-------------1--------+---- -"------------------"-----""-- -I
05 I 39251B6 SCREW FLAT HD CAP 01 MB X 1.25 X 25
-"--"----j-"-------"- ------------ -------
i 06 I 3925207 BRACKET BELT 01 SPEED REQUIRED
I
__________"_ _ _"_ _ _ _"_ _
I TENS lONER 12 V - 35 AMPS

l:::~_~!_-~I~~~~~-~~?~==_===- -~_~~R~A~~-----=~ I ~~-:=~

23
B-Series Powergen (125 KVA)
Drive Fan

,
!
Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 3814121 PULLY FAN 01

02 3900678 SCREW HEX FLG HD CAP 04 M8 X 1.25 X40


-

03 3913433 SUPPORT FAN 01

24
B-Series Powergen (125 KVA)

Drive Front Gear Train Accessory

Sr.No PART NO. PART DESCRIPTION aTY REMARKS


--
GASKET HYDRAULIC
01 3008400 01
PUMP

02 3200782 PLATE COVER 01

03 3901249 SCREW HEX FLG HD CAP 02 M12 X 1.75-259.8 PLAI

25
B-Series Powergen (125 KVA)

Drive Mech Tech

I sr~~ PART NO. PART DESCRIPTION aTY REMARKS

ral I 3903463 COVER ACCESS HOLE 01

I
-~-----
f----
SEAL RECTANGULAR
02 3903475 01 M5.1 6H X 9W X 72.39 10
RING
L~~. J

26
---------------- ------------

S..series Powergen (125 KVA)


Filter Fuel

Fig: 2
Fig: 1
--
~sr.~~t~RT
--_.
NO. -~-.-
PART DESCRIPTION
.. 1---
OTY REMARKS
, ,
NUT REGULAR
01 3903293 01 M16 X 1.50 HEX
HEXAGONAL
---

02 3903846 SEAL 0 RING 01 M2.62 DIA X 13.94 10


--"-

03 3925955 ADAPTER FILTER 01


04 3931063 FILTER FUEL 01
1----

05 4080678 GASKET FILTER 01


1-----
SEPARATOR FUEL SERVICEABLE BY
06 4093730 WATER
01 FLEET GUARD
- - - - - 1--- ---_._---_._------
SEAL RECTANGULAR
07 4980085 RING
01
~-

08 4989116 HEAD FUEL FILTER 01


- 3931892 HEAD FVEL FILTER 01
--

- EXPLOSION OF ITEM NO.: 3931063

Sr.No PART NO. PART DESCRIPTION OTY REMARKS


- - _.._-

01 4080677 GASKET FILTER 01


I
02 4093931 FILTER FUEL 01 _.

27
B-Series Powergen (125 KVA)
Gauge Oil Level
B-Series Powergen (125 KVA)
Gauge Oil level
-~

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

M9.8 DIA FOR 9.65


01 3900955 PLUG EXPANSION 02 DIAHOLE
.---~------.~

O? 40ROR7? TIIRI= nil ~AII~I= 01 I


~-----j
B-Series Powergen (125 KVA)

Head Cylinder

30
B-Series Powergen (125 KVA)

He~d Cylinder

Sr.-N~ T- -~~~~-~O':----'--r-~~~~-D~'SC~~~~'ON OTY REMARKS----.-l

0; i. 392~r,~-~_-_ls~R_E:wHE~ FL~~C~ _~_ Ml~ 1.75-Xro=~~1-1


,i
o~___ .k.3~~-~~~~-~
II
. -----.. -..t--~.~R~~ HE~ FL~ HD_CAP __.14 _ .~~~_~~~75 X}20 ______ ._
03 3936641 PLUG PIPE 04 Y;. - 14 NPTF' .
.. ... - -····1 .--..... --.....-...-........... -...... -.. -. --.-.---:-..---.-----.-.... - ..--- ... -----.-...-....-----.---
..----..-.---
04 I 3936642 PLUG PIPE 01 EXT: 3/4 - 14 NPTF
i·'· ..-...-.......---.. ---~.--- ... -..-.... .-.--.-.--.--~-."-.-------.-.-.. ------.- - .-------... ---~.--.-- .---.
___05 ._...__. _____ . ._. -__._..___....HEAD
._. _.... _+i .. __3967431· CYLINDER
_._ .....____________._.. 01 NOT SERVICEABLE
________. ____.c_._ _ _._.__._.__ •.
. 06._. . . +! .......4093857
-.. . . . _.-_._. . _. __. . _..._
.
...... __._. __. ._----_.__._-- --.-- _. _-01_ . _--- _.1/8 NPT
PLUG PIPE
---------.-.--.~-.---.----.--- . --. -.
I-_:;j:;~:~___ ;~~; :;~::~:--= ~-~_ -~L~PT=39366~~:=, __
SERVICE ITEMS
. _.- .... __..... -_ .. -._--..__.------_. --_._-----_._-- -.--.-,-..-.. -.---------~-.----- -_._--- •.. _._.,
Sr.No PART NO. PART DESCRIPTION OTY REMARKS
.."._------_._---_.-
_ -------- -_. __. ._._---_._-------- -_._._. __ .-
--- 3904105 INSERT VALVE
_._-_.-._-_._- 06 EXHAUST
-
- _.GUIDE VALVE STEM INLET (LENGTH: 60.50MM)
_.... _.
,-- 3904408 06
'. . EXHAUST (LENGTH:
- 3904409 GUIDE VALVE STEM 06 51.75MM)
- - - - - - - +---+---_._--------_._-
r- 3906854 INSERT VALVE 06 INLET
L.-.~ -----_ . _ - - - - - - - - - - + - - _ . _ - - - - - - - - _.. _ - _ . _.._--

- 3927282 HEAD CYLINDER 01J ASSEMBLY PART


___ SERVlCEABLE
_._____ ..__.___.__________ ._. ____...I
I

EXPLOSION OF ITEM NO. : 3937431


---.--..--.---------.---.--. -.. - -- -1
Sr.No PART NO. PART DESCRIPTION OTY REMARKS I
-------.~
USED 2 NO. PER VALVE
01 3900250 COLLET VALVE 24 SPRtNG
-_._----
I
02 3916691 SPRING COMPRESSI ON 06 INLET VALVE SPRING
. _. --- __-.--_..
... ----_._-_ _._--_. __..- ...

03 3920867 VALVE INTAKE 06


-----_ .. _. . - _.. - - - - - - - - - - _ . __ __._----
...

04 . 39208'68 . VALVE EXHAUST 06


05 3926700 SPRING VALVE 06 EXHAUST VALVE SPRING
--1---\---.-------.---
06 .._.. 3957912 SEAL VALVE SYSTEM 12
---1---- - - - - - - - - - -
07 3957913 RETAINER VAlVE SPRING 12
r-- -
08 3966454 HEAD CYLINDER 01

31
B-Series Powergen (125 KVA)
Housing Flywheel
B-Series Powergen (125 KVA)

Housing Flywheel
EXPLOSION OF ITEM NO. : FH 9682
- ----1
Sr.No - PART NO. PART DESCRIPTION QTY REMARKS
-JI
01 3353826 HOUSING FLYWHEEL 01 I
r-'
02 3900225 SCREW HEX HD CAP 02 M8 X 1.25-16 9,8 ZN PHos1
-----------1
03 3904181 PLUG THREADED 01 M EXT: 3/4-16 UNF
--.----~.

USED IN FLYWHEEL
04 3910248 PLUG 0 RING 01 HOUSING

05 3910260_ SEAL 0 RING 01 M3.53 DIAX 21.8210---1


06 3913638 SCREW HEX FLG HD CAP 06 M6 X 1-16 9.8 PLAIN-
07 3914386 GASKET REAR COVER 01
08 3920447 SCREW HEX FLG HD CAP 08 M12 X 1.75-40 10.9 PLAIN -_ ..

09 3925234 PLATE COVER 01


10 4946177 COVER REAR 01

EXPLOSION OF ITEM NO.: 4946177


·--1
,

j
Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 3973745 SEAL OIL 01


02 4946178 COVER REAR 02

33
S..series Powergen (125 KVA)
Housing Thermostat

34
B-Series Powergen (125 KVA)
Housing Thermostat

- ~~--"-",

PART NO.- PART DESCRIPTION QTY REMARKS i


--- ---~--

3281246 BRACKET LIFTING - 01


--------

3900632 SCREW HEX FLG HD CAP 01 M8 X 1.25-35 9.8 PLAIN


•.. _-_ -
..

GASKET THM HOUSING


3923331 01
COVER
--.-. -----

3926972 SCREW HEX FLG HD CAP 02


-------'"--- -~---~--

4093816 HOUSING THERMOSTAT 01


---~----- ----,--.. --~----,-

4080631 THERMOSTAT 01
----
8-Series Powergen (125 KVA)
Lever Rocker
B-Series Powergen (125 KVA)
Lever Rocker
---

sr.NO_~ PART NO. PART DESCRIPTION OTY REMARKS

01 3284377 ROO PUSH 12

M8 X 1.25-75 PROP CLA


I 02 3901221 SCREW HEX HD CAP 06 8.8/9.8//10.9 ZN PHOS

M12 X 1.75-180 PROP


03 3920781 SCREW HEX FLG HD CAP 06 CLASS 12.9 ZN PHOS
---

SUPPORT ROCKER

;-tI
05
3934920

3935266
LEVER

CONNECTOR MALE
06

01
------.

06 3931623 TAPPET VALVE 12


J
EXPLOSION OF ITEM NO. : 3934920

~Nol
-~---~-

PART NO. PART DESCRIPTION OTY REMARKS

r 01 I 3900242 RING RETAINING 02 SERVICE PART


02 I 3900245 WASHER PLAIN 02 SERVICE PART M1
--.-----~-~------ -

03 I 3910810 LEVER ROCKER 01 SERVICE PART


I -- --,- ._'0 _ _ -

I I -3910811
04 LEVER ROCKER 01 SERVICE PART
._--------_._--

L~~922488 SHAFT ROCKER LEVER 01


~-,------.-,---,.-

37
B-Series Powergen (125 KVA)
Location Drain

'-'---
B-Seri~s Powergen (125 KVA)
Manifold Air Intake

Sr. No PART NO. 'PART DESCRIPTION OTY REMARKS

. GASKET tNT MANIFOLD


01 3914029 01
COVER

M8 X 1.25-25 PROP CLASS


02 3918109 SCREW HEX FLG HD CAP 08 8.8/9.8/10.9 ZN PHOS

03 3920551 COVER tNT MANIFOLD 01

04 3936641 PLUG PtPE 02 Y2 -14 NPTF


--

05 3919864 SCREW HEX FLG HD CAP 04 M8X 1.25X80


B-Series Powergen (125 KVA)

Motor Starting

Sr.No Ii PART NO. PART DESCRIPTION QTY REMARKS

SCREW TWELVE POINT M10 X 1.5-35 PROP CLASS


01 3903834 03 10.9 ZN PHOS
\ CAP
i
L02 I 4080645 MOTOR STARTING 01 12 VOLT AMP

40
8-Series Powergen (125 KVA)
,Mounting Alternator

-_~~2
1ib¥~i:::.

-:~::

Fig: 1
1

Fig: 2
EXPLOSION OF ITEM NO.: Fig: 1

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 3900630' SCREW HEX FLG HD CAP 02 M8 X 1.25-20 9.8 PLAIN

02 3900631 SCREW HEX FLG HD CAP 03 M8 X 1.25-25 9.8 PLAIN

03 3914407 SCREW HEX FLG HD CAP 01 M10 X 1.5-1009.8 PLAIN

04 3935267 CLAMP TUBE 01

05 4947521 SUPPORT ALTERNATOR 01

06 4989311 BRACE ALTERNATOR 01

EXPLOSION OF ITEM NO. : 4947521 (Fig: 2)

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 3287096 SUPPORT ALTERNATOR


, 01

02 3910715 SPACER MOUNTING 01

41
S-5eries Powergen (125 KVA)
Mounting Cylinder Head

~--~--------~--------------~--~---------------I

rS_ro_N0-t--__P_'A_R_T_N_O_o__-t-_P_'AR_T_D_E_S_C_R_IP_T_IO_N__+-Q_TY--t-_____ AR~_J
R_E_M__
01 3283570 GASKET CYLINDER HEAD 01 M8 X 1025-20 9~
B-Series Powergen (125 KVA)

Mounting Exhaust Manifold

,-----
TNO. PART DESCRIPTION aTY REMARKS
-----f-----

01 390144 8 SCREW HEX FLG HD CAP 12 M 10 X 1.50 X 65


-- --

GASKET EXHAUST
02 390544 3 06
MANIFOLD
-----_.,------ ----~

03 390168 3 MANIFOLD EXHAUST 01


-- --~- '-----

43
.
B-Senes Powergen (125 KVA)

Pan Oil

10~
B-Series Powergen (125 KVA)
Pan Oil

------1
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
------1
01 3282266 PLUG THREADED 01 M22 X 1.50 THD I
02 3900630 SCREW HEX FLG HD CAP 02 M8 X 1.25 X 20
---

03 3902425 WASHER SEALING 0; 22MM


------1
-----

04 3914383 GAS~T FLANGE 01


--
05 39157(13 PAN OIL 01
--~-------.-.'"-

06 3920773 WASHER SEALING 01 18MM


- ----------
CONNECTION OIL
07 3921992 01
SUCTION
--
08 3924147 PLUG THREADED 01 M18 X 1.50 THD

09 3900630 SCREW HEX FLG HD CAP 02 M8 X 1.25-20 9.8 PLAIN


---------------
10 3907860 SCREW HEX FLG HD CAP 36 M8 X 1~25-20.925 P LAIN

PLATE CYLINDER
11 3927167 01
BLOCK STIFFENER

45
B-Series Powergen (125 KVA)

Parts Perfomance

46
B-Series Powergen (125 KVA)
Parts Perfomance
,-- --~-------

Sr.No PART NO. PART DESCRIPTION OTY REMARKS


1-- ---
01 3930598 CAMSHAFT 01
r----- r------ -
02 4093693 INJECTOR 01
- - - - -- - - - - - - - - - ---
03 4094066 PISTON ENGINE 01

---------------- - :- . ,-. _- -
l...-_ --

SERVICE PARTS
~~l--> >~------
Sr.No PART NO, PART DESCRIPTION OTY REMARKS
r-'------- - - - - - - - - - - - - - - - - - - - f----- - - - ------ ----.--- ----..:..-----------~
COM PLETE ENGINE !
--- 3936651
---.----r------------------ 1---
SET PISTON RING
-
01 SET
(STD)
--._-_.. _...- --- ._._-------....:.------.--- ---_. __..._-
I .

COM PLETE ENGINE


I - 3936655 KlTPISTON 01 SET (STD)
----- 1-- '-1---
SET CONNECTING COM PLETE ENGINE
- 4080702 01 SET (STD)
ROD BEARING
----- -- --
SET CO,NNECTING COM PLETE ENGINE
-'-- 4080703 01 SET (STD)
ROD BEARING
---
SET CONNECTING COM PLETE ENGINE
- 4080704
ROD BEARING
01 SET (STD)

SET CONNECTING COM PLETE ENGINE


- 4080705
ROD BEARING
01 SET (STD)
---
SET CONNECTING COM PLETE ENGINE
- 4080706
ROD BEARING
01 SET (STD)

EXPLOSION OF ITEM NO. : 3930598


----------1
Sr.No·j PART NO. PART DESCRIPTION OTY REMARKS I
._-_. -
M8 X 1.25-22 PROP CLASS
01 3900227 SCREW HEX HD CAP 02 8.8/9.8/10.9 ZN PHOS
"------~.-"-~.- ._._._----

SUPPORT CAMSHAFT
02 3927155 01
THRUST

03 3929028 GEAR CAMSHAFT 01

04 3929886 CAMSHAFT 01
--.

05 3936612 KEY PLAIN WOODRUFF 01


-----

EXPLOSION OF ITEM NO. : 4093693


---

Sr.No PART NO. PART DESCRIPTION OTY REMARKS

SEAL RECTANGULAR
01 3900227 - 02
RING

02 3927155 INJECTOR 01

47
B~Series Powergen (125 KVA)
Parts Perfomance

EXPLOSION OF ITEM NO. : 4094066

r;~~~r-- p~~~-N~-I~ART~~-~CRIP~~O~- . r~QT~I----~~-~~-R~;--~---1


---·~-~--~-02-2-86-----~-+---R-IN-G-·C-O-M-P-R-E-S-SI-O-N--+-I--+--~ I
i-O;t918315 ;;;;:%OMPRESSION
6
:16
2 ... ~~~:~R:x~~ro ....... j
03 II" 3920691 RING RETAINING 10 X 2.7 THK EXT
!
-·--I--'---~--~--+~-----·-----+--f--~~-··--~----j

04 ~923889 RING OIL PISTON 06 NOT SERVICEABLE


I· 05 I
-~
3930450 ----t-p-s-T-O-N-E-N-G-N-E----+--o-6·--I-N-o-T-sERVcEABLE
----+----------+--~-----------~
---

r~__f_29-3-4-04-7-----+--P-IN-P-I-ST-O-N------1I--0-6--1--------_--I
I 07 i 3935349 ROD ENGINE 06

1~~t~_·~._9--8~5~9~~~_·~ ~I_·_~-E_:-A_:-R_N-I_:-C_-G-T_~ :~:~N_·E_C_· ~ IN·~G_·-_'r- _1_2·- · ~'_-N_O~T~·_S-E~R.V_I_C_E-A~B_·L_E


__ __ ______'I

EXPLOSION OF ITEM NO. : 3935349

rs~~o139:::: NO. -HP:::::::~~::::: :~REM_A_R_K~_._-~


__+ . ____.______ ROD CAP ______ Mj11 X 1.25X59 ~I
02 i ROD ENGINE I
t-03+-:~::-:~- -I ~~~~:~TING l_S_U_B~S_S_EM_B_LY ._~]
!,

____ - L . .__
: _ :_ _ ____

48
B-Series Powergen (125 KVA)

Plumbing Air Fuel Control

1s~~NO 1- p;~~~~---- -P-A~-T-D-ESCRIPT-IO-N--- ary -------R~~~R-~~----

I 01J 3._9_10_2_65____-+--_E_LB_O_W_M_A_L_E_A_DA_P_T_E_R__+_0_1_+--1/_B_NPTF --'-----------1


r-~:-r-~-:-::::-----l-i-i-;-~-;-~T-;-;~-IN-G-- :;- ~:~-~-0~-1--7·----··"--"---·-~l
04
t_" 3936670 TUBE AIR FUEL CONTRO 01 ____--=~j

49
B-Series Powergen (125 KVA)

Plumbing Fuel

ff1

r~------------r-------- ---~-~---~------------T------------------r----
REMARKS

l
~sr.N~~~ ____PA_ RT_N~_ PART DESCRIPTION I QTY
--'--'-~ -----~

01 i 3162001 MANIFOLD FUEL 01


~- ----------
i~--------r------~-~--- M8 X 1.25-25 PROP CLASS
I 02 3918109 I SCREW HEX FLG HDCAP 02 8.8/9.8/10.9 ZN PHO S
~- ~---+~-~--~------- --------------
G
~- ili-~-~~--------~-
02 8MM
03 I 3918188 WASHER SEALIN ----~~-
1--- ---~--------
----T---~--------------

04...--
.-~----
tl 3924726
------'"--- - - - - - - - . - - - -
VALVE CHECK 01 M8X1.25X17.5
-------

05 3931842 TUBE INJECTOR FUEL 01


___~ ____~------- SUPPLY
06 ~ 3931843 TUBE INJECTOR
FUEL
01
I SUPPLY
I ___ ~ -'----~----------___t_--- - ------ -------------------~--

I 07 ! 4094054
i
--~----+------~----
+---------SEAL BANJO
CONNECTOR
06

\ 08 I
I
4094055
-
I SCREW CAPTIVE
WASHER CAP
06
___ ~ _ _ _ _ _ _ _ _ _ _ _ _ _ ---1_~ _ _ _ _ _ _ _ _ _ _ _ -~
--.----~--.-

50
B·Series Powergen (125 KVA)

Plumbing Fuel Filter

(3)

" • J .
I
2 I
I

·····-·-l------·-------- ---.,-. -------T·-----r-·--·------·--·· -. -------........-


f
Sf.No I PART NO. PART DESCRIPTION
"-~-~-L~-.-.---------.----.----.-- .__ ~ _ _ ~ __ .: __'_______._ .___ ."______
QTY·
.". __~__ . ,,_1. __ .~_. __ ...
REMARKS
_____ . __ ._ .___ _. _____ "_._ .

---t---------.--.--.--.-.--
01 I 3162000
--.-------------.. - .---- . . .----.--.-..-.-.. --._. . --.. .
TUBE FUEL SUPPLY 01

02 I 3905860 SCREW BANJO 01


CONNECTOR
---.·.--+1- --1----.---.---------- ...-.... -
03 I 3918191 WASHER SEALING 02 12MM

04 3918192 WASHER SEALING 02 14MM (COATED WASHER)


- - . _ - _ .- - - - - - - - .- - 1 - - - - - - ' - - - - - . - - - - -
t 05 3924725
SCREW BANJO
01 M14 X 1.50 X 26
CONNECTOR
----_.-

51
B.Series Powergen (125 KVA)

Plumbing Turbocharger

9-
4-~~
2-- ~

110-... })
~Q
i1~
: 7

I ' ~
i
,
!! I
ci>
I. I'

3 ~'/-,._._._._._._._._._._.-._._._._.
8~ i .

~~~
B-Series Powergen (125 KVA)
Plumbing Turbocharger

I I
Sr.No PART NO. PART DESCRIPTION aTY REMARKS

01 554013 CLAMP TUBE 01

02 3037236 SEAL 0 RING 02 0.072 DIAX 0.41410

03 3282113 Gl1,SKET OIL DRA!N not


VI

04 3884244 CONNECTOR FEMALE 02

05 3900630 SCREW HEX FLG HD CAP 02 M8 X 1.25-20 9.8 PLAIN

06 3903744 TUBE TUR OIL DRAIN 01


~-.--

07 3903990 SCREW HEX FLG HD CAP 01 M10 X 1.5-20 9.8 PLAIN


--

CONNECTION TUR OIL


08 3905354 01
DRAIN

09 3909548 HOSE FLEXIBLE 01

10 3924389 WASHER SEALING 02 7.2MM

11 3936554 CLAMP HOSE 02

12 3936632 HOSE PLAIN 01

53
B-Series Powergen (125 KVA)

Pump Fuel Base

-··r··-·····- "'--'-' -- -----.-..------.. . .-.. . . -- T


PART DESCRIPTION QTY I REMARKS
PART NO.
--··············l-
01 '
4948Q65 PUMP FUEL INJECTION ____ J ..

54
8-Series Powergen (125 KVA)

Pump Fuel Transfer

/
/ "
/ ,-- 5
/

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 SCREW HEX FLG HD 02 M8 X 1.25-20 9.8 PLAIN

02 3904046 PLATE COVER 01


. -~ . - - ---_._- ----.-~---".,- . --.--- -._-- ---'" .. -.---_. "'---.,- - --"'- .-- .-."

SCREW BANJO
03 3916361 01 M12X1.50X24
CONNECTOR
-------------_. __._--_.. -

04 3918191 WASHER SEALING 02 12MM

05 3918192 WASHERSEALING 02 14MM (COATED WASHER)

SCREW BANJO
06 3924725 01 M14 X 1.50 X 26
CONNECTOR

07 3939258 GASKET COVER PLATE 01

08 4080668 TUBE FUEL SUPPLY 01


B-Series Powergen (125 KVA)

Pump Lubricating Oil

56
B-Series Powergen (125 KVA)

Pump Water

I
Sr.No PART NO. PART DESCRIPTION QTY REMARKS
- - - _• • •+

01 3285410 PUMP WATER 01


--
SCREW HEXAGON M8 X 1.25-22 PROP CLASS
02 3900227 02 8.8/9.8/10.9 ZN PHOS
HEAOCAP

03 3903297 SEAL 0 RING 01 M5.33 OIA X 88.26 10


B-Series powergen (125 KVA)
Spacer Fan Pilot

58
B-Series Powergen (125 KVA)

Turbocharg~r

i
, '
I
3 -~1
I .i
, I

I
,~.
, I
I
, i'

--------.. --------·1
Sr.No PART NO. PART DESCRIPTION QTY REM ARKS
'-. --------
M10 X 1.50 (BOTH ENDS)
01 3818823 STUD 04 X42
~- --..----- 1------------ -----~.---

02 3818824 NUT HEXAGON FLANGE 04 M10 X 1.50


-- ------- r - - - - - - - - - - - - - - - - - -
GASKET
03 3901356 TURBOCHARGER 01

04 4042771 TURBOCHARGER 01 _________ ._.J


SECTION B
Upfit Parts
B-Series Powergen (125 KVA)

Air Cleaner Installation

12
13

62
B-5eries Powergen (125 KVA)

Air Cleaner Insta.llation

[sr~~l~~~~RT~~~~~~~_~A~~ ~ESCRtP~~O~-_ ~~ ··~-~R~~~~~S __I


~_ i
J

·:t~~~:L~~= ~=T:f:~~VtCES ~-E~ =~-~=--====:


---------1----------- -- ------ i----- --'---------------------- - - - - - - - --- -
---~i-+-~:~~~~~~:;--- -:~~:: ::~ :~~~D -~--- ~- --------------~------------------
------------ ---f-------:......-------- --------- ---------------------------------
_~?_L~-~26-~~~~-=-~ ~__ 'WASHERFL 08

10~_i:'_08~"2114-1~ WASHER SPR LK 04


11
--------
12 ± 0860-2127-13
--
0140-4317
------ ---_----------__+_
___
13 _ 0140-4318 ___
NUT HEX
ELEMENT AIR CLEANER

ELEMENT AIR CLEANER


--L-_~_______
04
- I - - - - - - j - - - - - - - - - - - - - - - - - - ---
01
01
(PRIMARY)
-t----t-------------------- -----------
_ _________________________
(SAFETY) !,

63
8-Series Powergen (125 KVA)
Control Installation

15\
13'{
J

64
B-Series Powergen (125 KVA)
Control Installation

-
Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0130-8353-02 PLATE SUPPORT 01


02 0503-3097 -01 CLAMP HOSE 01
03 0193-0430-01 SENDER PRESSURE 01
04 0503-3138-01 HOSE FUEL 01
-
05 0505-254(1' COUPLING PIPE 01
06 0505-2470-02 BUSHING REDUCER 01

07 0193-0529-01 SENSOR TEMPERATURE 01


08 0193-0468 SENDER LOW COOLANT' 01
09 0800-6494-43 SCREWHEXHD 01 M10 X 1.5
-
10 0526':2401-10 WASHERFL 01
11 0850-2114-11 WASHER SPR LK 01
12 0860-2127-13 NUT HEX 01 M10 X 1.5
13 0503-3097-Q2 CLAMP HOSE 01
14 0503-3097-03 CLAMP HOSE 02
15 0800-6520-38 SCREW HEX FLG HD 01 M10 X 1.5
16 0800-6520-56 SCREW HEX FLG HD 02 M12 X 1.75

65
. s Powergen (125
8-Sene . n KVA)
Drive Installatlo .

-.--
-----
B-Series Powergen (125 KVA)
Drive Installation
B-Series Powergen (125 KVA)

Engine Installation

SEE DETIALA

3\ .
17 18

DETIALA

68
8-Series Powergen (125 KVA)

Engine Installation
---
o~ 0
+-----
PART NO. PART DESCRIPTION QTY REMARKS
i
01 ! 0100-4215 ENGINE DIESEL 01
---0-

02 0123-2432 TUBE OIL 01


- ------------- ------- ~-,---,--------------. -----

0159-1741 CAP F!LLER 01

H:--I
I I
0099-2604
-~----~-----
0099-2601
NAME PLATE CONTROL
f--~--~-~-------------- .

NAME PLATE ENGINE


-- -----
01
01
-------_._,---",,--

------"._----,-- -------- --_.,-- ..

--~-,--------,---------.-----.-
._._----------------- - - ----------

-----.. ~-.- ._--_ .. -- ---

I 06
I 0818-1181-02 RIVET RND HD BLIND
- - - -------
02
_--._-
~~-I ------~-- .. -- ----- .--.-_..... -~------ - ----.--~----.-----

07
I
0130-8353-01 PLATE SUPPORT 01 I
OO~ _

--( ------- 1-------'--------------- -------


_ _ _ _ _ _ _ _ _ _ _ _ _

08 I 0503-3097-01 CLAMP HOSE 01 -i


09
-T----------
I

0800-6520-56
1-----
SCREW HEX FLG HD
-------- - - - - - ---_._--,...

07
-~----------,---- - .. -~--- ..----- I

1
1":----------- 1-------- ._------,---- ------- -_.... _._------------ _.----------._-- --_..
10 ~ 0800-6494-43 SCREW HEX HD 01
---- -------- 0 _ _- _ _-
-~----------------------

11 I 0860-2127-13 NUT HEX 01 M12X1.75


I
- ...-- -
I 0526-2401-10
.~---------.------

12 WASHER FL 01
I ----_. __.----
·1~~1 0850-2114-11 WASHER SPR LK
- - r--
01 M8

L 14
-
I 0403-7353
------------ - -
BRACKET ENGINE
--r------
01 M8 X 1.25
----------,.~- -0--·'·'- --"---._"'------ ---

L1-H 0403-7354 BRACKET ENGINE


---
01 M8
--.-.--------~~.-.--- ... ---_ .. -

~~~ttt
0323-2689-02 BRACKET CONNECTOR 01 M8
---~.------- ... ---.-..-.-..--- ._ .. _------ -
I
0800-6494-28 SCREWHEXHD 02
o_~_j
18 I 0526-2403-25 WASHER FL 04 3/8"
19 0850-2114-11 WASHER SPR LK 02 Mi0 X 1.5 .. __ __. ._-----_._.__ .

~
--
i
'--
0860-2127-11
I NUT HEX 02 MiD _ _ _ _ _ .. __ . _ _ _ .... _l i

69
B-Series Powergen (125 KVA)
Exhaust Installation

70
B-Series Powergen (125 KVA)

Exhaust Installation
,-.- .. - ----.--.,-.-.-.-..--.--.. ------.---.-.---- -- ...--0-.--- .-...--------------.-- .- -.---------.- ---,--.---.. -.

Sr.No PART NO. PART DESCRIPTION QTY REMARKS


---.--------+ --.-.----.. ----- -----·--·-t----- -----.--------- ---.---.. -.------- --j--_ .._____._.+_ _ ._._._ _ __.
01 0155-5032 BRACKET EXHAUST 01
02 0155-5031 ELBOW EXHAUST 01
0155-4779 PIPE EXHAUST 01
i, I

0155-5033 COVER EXHAUST


I
01
05 CLAMP EXHAUST 01 - ~
06 0505=2545- ------- . ----PLUG-P'-P-E------------- 01 I
07 0800=6520=37-- SCREWHEX-FLG HD 04 M10 X 1.5 I
08 0155~4-777-FLANGEEXHAUST 01 I
09 0155-4778 GASKET EXHAUST 01---------- I
10 0503-3036-02 CLAMP HOSE 02 _________ . . 1

~: ~:~~~:~~i~~~--------~~~~~:E~~~---------~:
f----··---+·-·----------·----.--.-----_+. ___~_..______- - - - . ------.-.-.---.--.- -.--- ..-. - -- .. -- -------------i
j
13 0850-2114-13 WASHER SPR LK 04 I

-.- - - -t- - ~- :.~-~-.~.:- -~- ~-~- -~.-.~-:-.. . .---.-----1= ~ti~~XHEXHD~


-----+---_. . _-_.. _---_._------- ._---._._._----+- -.----~----~----
=:f-==~=---- . . . -I
----_. -----_. __._---- --------.. _------j
0850-2114-11 WASHER SPR LK
0850-2114-05
- - ------------ j
WASHER SPR LK
--j
0526-2400-22 WASHERFL
' - __ .... _______. L__ ..._________ . ____ ._ _ _ _ _ .__ .. _... L _ _ _ _. _ _ _ _•_ _ _ _. _ _ _ _ . ____._--'~~___ , _ _ _ _ _ . ______ ._._.. ____ __ __ _ _ ___ _ !

, I
,

, ..
u

71
B-Series Powergen (125 KVA)

Fan Assembly

72
B-Series Powergen (125 KVA)

Fan Assembly

rr5r~_:5_~_:3_:__~_O_·_---,-_:_:_:_:~:_:_ES_MC_B~_~_PT_I_O_N_-_--,r_Q-_:_1Y---,-I_________R-=-_~_~~A_R_K ~=~j
__S__
B-Series Powergen (125 KVA)
Governor Installation

/ /--
L;5
--6 10

l~ -2

74
B-Series Powergen (125 KVA)

Governor Installation

.-~~-.. -~- ------ _


._- ... .. -

PART NO. PART DESCRIPTION REMARKS


01 0306-5441 BRACKET ACTUATOR 01
---.-.-~ ._-_. ... -~------ .. -,-, -------_ ..
02 0306-5442 ACTUATOR 01
03 0150-~OO6 LEVER GOVERNOR "
UI .
.. ---.- ._---_._- .. _...._-
04 0150-3003 LEVER GOVERNOR 01
05 0526-2401-14 WASHER FL 02
06 0850-2114-13 WASHER SPR LK 02
07 0850-2114-07 WASHER SPR LK
~---.--.-----,-----.-~ .. ----.-----
04
08 0850-2114-09 WASHER SPR LK 02
09 0860-2127-09 NUT HEX 02 X1
10 0800-6552 SCREW HEX HD 02 M12 X 1.75
._--.. ------.-.-
11 0800-6494-10 SCREW HEX HD 04 M6X1

75
B-Series Powergen (125 KVA)

Panel Kit

.-~­
--------.
-'- ----
-~-'-

----------------- ---.
---._--

76
B-Series Powergen (125 KVA)
Panel Kit

Sr.~o 1I PART NO. PART DESCRIPTION QTY RE MARKS


01 ~ 0319-6365 PANEL ASSLY 01
02 , 0327-1513-01 PCB ASSLY 01
-"'l
~
vv
-- -
i
-I,,,,,,,, a,,~
VvVV-VV I ~
--~
A

------~--
CONTROL ASSLY
-

~__ ' ________


------ --

---- -r -------- -------


04
05
0327 -1507
0402-0921
-- ----j----------- -
06 i 0503-3097-03
- -----i ------- --~--1 -CLAMP HOSE
-----------------
PCB ASSLY
----------
ISOLATOR VIBRATION
--
-~----~

06 j j 01
- --- -- --- -
1-------------- ---- - - -- _____
01
- -

- - - - - -__ ______
07
-------
J
----
0800-6520-56
SCREW HEX FLG HD
r---
--------~----
01
- ---- ----- --- - - ~__ _ - - -

---- I
0338-4815
HARNESS REMOTE
PANEL
I
01
-----j------------------ ----------- "-_._-- -------_._---_..
-~-

---- I 0338-4692 HARNESS GENSET 01


---J-_~33~_5320
----~ 1----
HARNESS ENGINE 02
. Powergen (125 KVA)
B-Senes tallation
Radiator Ins

1
B-Series Powergen (125 KVA)
Radiator Installation

Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0130-8483 RADIATOR 01
,. ,-- -.,----~--~---- ------

02 0130-8385 TUBE WATER 01


n~ n~ ~() o~oo " In..- \ / I . / I \ ' i n A.
VV V IvU-U..JVU ,vue VVf"\II::["'. VI

04 0130-8372 TUBE AIR 01


---------- ------------

05 0130-8381 TUBE AIR 01


, --- - -"-------

06 0130-8437 TUBE RADIATOR VENT 01


07 0503-3164 HOSE WATER 03
08 0503-3165 HOSE WATER 01
--~~-.--.-~--"--~------ ..---- -------~-----
_._---,-, -.----

09 0503-3156 HOSE VACUUM 01


----,- ~---'---------'--' --

10 0503-3161 HOSE VACUUM 02


11 0503-2923 CLAMP HOSE 07
_._"_ .._-_._---.--

12 0503-3094 CLAMP HOSE 02


13 0503-31 CLAMP HOSE 05
- ----- ----- .. - "

14 0518-0825 CLAMP U 01
----,----,- ----- .. _---

15 01 BRACKET TUBE
_________ 'H' _ _ _ ••• _ _ _ _ _ " . _ _ •• _ _ " • • _ _ _ _ _
01
-_ ....
---.----

16 0323-2688 GASKET CONNECTOR 01

17 0800-6494-46 SCREW HEX HD 06 M10 X 1.5 X 35L


_._,--_ .. __ ._".. _ .. _----_.. - - _._._._--_.

18 0800-6494-10 WASHER FL 06 3/8"


--- - - - - , - , - - - - - - - - - - - . ------- ------

19 0850-2114-11 WASHER SPR LK 06 M10


20 0860-2127 -13 NUT HEX 06 M10X1.5
1
21 0130-8484 CORE RADIATOR 01
22 0130-8485 SHROUD RADIATOR 01
-------,-~

23 0130-8486 RADIATOR FAN

24
----------_._----------------
25 CHARGE AIR

26 0130-8490
27 0130-8428

79
.
B-Senes Powergen (125• KVA)

Sensor Installation
1

1
B-5eries Powergen (125 KVA)
Sensor Installation

--
Sr.No PART NO. PART DESCRIPTION QTY REMARKS

01 0130-8353 PLATE SUPPORT 02


02 05033097-01 CLAMP HOSE 01
--
03 0193-0610 TRANSDUCER 01
---_.-
f--
04 0503-3138-01 HOSE FlJEL 01
-----
>

05 0505-2540 COUPLING PIPE 01


i---
06 0505-2576 BUSHING REDUCER 01
07 0193-0666 ADAPTER SENSOR 01
--

08 0193-0529-02 SENSERTEMPERATURE 01
09 0800-6494-43 SCREW HEX HD 02
f---
10 0526-2401-10 WASHER FL 02
11 0850-2114-11 WASHER SPR LK 02

12 - 0860-2127-13 NUT HEX 02


13 0503-3097-02 CLAMP HOSE 02
14 0503-3097 -03 CLAMP HOSE 01
15 0800-6520-37 SCREW HEX FLG HD 01
--
16 0800-6520-56 SCREW HEX FLG HD 02

17 0507-2536 NIPPLE PIPE 01


18 0502-1719 COUPLING TUBE 01
--

81

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