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snnipo1s ‘Build the partrouter Building the pantorouter The main part of the pantorouter is the pantograph mechanism that mounts t he router. | figured | might as well start with the most complicated part of that, which is the router mount. lused a 1:1 printout from my CAD model and traced it onto plywood to get the rough outline. The router I'm using is one with an 89 mm (3.5") diameter body. These are very common in. north america, but less so in other parts of the world. However, the DeWalt D26204 router is suitable, available worldwide, and has been used for the Pantorouter in several machies built by readers. You could also use a smaller palm router Haid out the relative positions of the router and mounting pins with a ruler and compass. Paper templates printed on ink jet printers are surprisingly accurate, but I printed this template on a laser printer, and my experience is that laser printers can't be fully trusted to be geometrically accurate, Accuracy is key to getting something like this to work well. | checked the alignment of the back layer with the front layer using a square, as | clamped it | pressed everything down on my work surface to get all the pieces touching the work surface, then checked the side-to-side alignment with a square. hhipshwoadgears.capanto outer ve swini01s hhipshwoadgears.capanto outer This picture shows how | checked the links for twist - easy enough to do on a flat surface Ineglected to take a photo of that, but | used the CAD model from the plans to generate this view. swint01s hhipshwoadgears.capanto outer Next | checked that the router's axis is aligned correctly in it's mount. I'm checking that the router's axis is exactly half way between the two rods on either side, and that it's parallel to them. | put a piece of 1/4” rod in the router collet for those checks. | turned the router a few turns by hand to make sure that the rod didn't wobble and make sure it was in straight With all the checks, | found some minor inaccuracies that needed to be corrected. Thad to sand out a little bit of my router mount to get the router in the right position. | added shims on the opposite side to where I sanded.

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