snnipo1s ‘Build the partrouter
Building the pantorouter
The main part of the
pantorouter is the
pantograph mechanism
that mounts t he router. |
figured | might as well
start with the most
complicated part of that,
which is the router
mount.
lused a 1:1 printout
from my CAD model and
traced it onto plywood to
get the rough outline.
The router I'm using is one with an 89 mm (3.5") diameter body. These are very common in.
north america, but less so in other parts of the world. However, the DeWalt D26204 router is
suitable, available worldwide, and has been used for the Pantorouter in several machies built
by readers. You could also use a smaller palm router
Haid out the relative
positions of the router
and mounting pins with a
ruler and compass.
Paper templates printed
on ink jet printers are
surprisingly accurate,
but I printed this
template on a laser
printer, and my
experience is that laser
printers can't be fully
trusted to be
geometrically accurate,
Accuracy is key to getting something like this to work well. | checked the alignment of the back
layer with the front layer using a square, as | clamped it
| pressed everything down on my work surface to get all the pieces touching the work surface,
then checked the side-to-side alignment with a square.
hhipshwoadgears.capanto outer veswini01s
hhipshwoadgears.capanto outer
This picture shows how |
checked the links for
twist - easy enough to
do on a flat surface
Ineglected to take a
photo of that, but | used
the CAD model from the
plans to generate this
view.swint01s
hhipshwoadgears.capanto outer
Next | checked that the
router's axis is aligned
correctly in it's mount.
I'm checking that the
router's axis is exactly
half way between the
two rods on either side,
and that it's parallel to
them.
| put a piece of 1/4” rod
in the router collet for
those checks. | turned
the router a few turns by
hand to make sure that
the rod didn't wobble
and make sure it was in
straight
With all the checks, |
found some minor
inaccuracies that
needed to be corrected.
Thad to sand out a little
bit of my router mount to
get the router in the right
position. | added shims
on the opposite side to
where I sanded.