Professional Documents
Culture Documents
December 1977
December 1977
Hydraulic Tests and Development of Multijet S-leeve Valves 6. PERFORMING ORGANIZATION CODE
P. H. Burgi REC-ERC-77-14
9. ~ERFORMING ORGANIZATION NAME AND ADDRESS 10. WORK UNIT NO.
Same
14. SPONSORING AGENCY CODE
16. ABSTRACT
Hydraulic laboratory studies were conducted to test a 200-mm in line polyjet valve and to develop and test
a 200-mm horizontal multijet sleeve valve and stilling chamber. The study results demonstrate the capability
of the horizontal multijet sleeve valve and stilling chamber to perform well as an energy dissipator and also
deliver design discharges with minimum head loss. A computer program was developed to size and locate
the nozzles and slots used in the ported sleeve of the multijet sleeve valve. This multijet concept of valve
control which results in the production of cavitation in the water of the stilling chamber, away from struc-
tu ra I members, perm its design consideration of high head ( 100 to 300 m), one-stage flow control
installations.
\_
o. DESCRIPTORS-- I sleeve valves/ cavitation control/ valves/ laboratory tests/ energy dissipation/ hydraulics
by
P. H. Burgi
December 1977
Hydraulics Branch
Division of General Research
Engineering and Research Center
Denver, Colorado ltl
SI UETRIC
Page
Purpose . . . . . .
Conclusions . . . .
Application . . . .
Introduction .. . 1
Previous investigations . . . . . . .... . 1
Hydraulic considerations . . . . . ..... . 2
High head test facility . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Investigations and results . . . . . . . . 3
The Bailey polyjet valve . . . . . . . 3
Horizontal multijet sleeve valve .. 11
Bibliography . 18
Appendix . . . . . . . . . . . . . . . . . 21
Table TABLES
FIGURES
Figure
~
designers to consider controlling high head flows, rang-
ing from 150 to 300 m, at one installation. Previously, Vm 2.28 V0 - (slotted port) (1 )
~) (circular port)
such high head flow was controlled using several steps
of energy reduction to prevent cavitation damage of the Vm 6.2 V0 ( (2)
control valves. vo cy2g(b.HJ
2
the exit port. The greatest level of bubble collapse coin- INVESTIGATIONS AND RESULTS
cides with the zone in which the turbulence reaches the
centerline of the submerged jet. Figure 2 illustrates The Bailey Polyjet Valve
these findings superimposed on a copy of a photograph
taken during the Iowa (Appel) studies. Investigation.- Tests were conducted on a 200-mm test
valve provided by the Chas. M. Bailey Company, Inc.
(fig. 4). The purpose of the test was to determine the
HIGH HEAD TEST FACILITY performance characteristics of the valve under the
operating conditions previously discussed, namely,
The facility consists of a seven-stage vertical turbine energy dissipation at throttled flows and minimal
pump driven by a 186-kW, d-e motor. A rectifying unit energy loss at design flows.
and motor-speed control converts a.c. into the d.c.
needed for the motor and provides speed selection from The control for the valve consists of a cylindrical sleeve,
200 to 1800 r/min. Rate of flow is measured with a located in the annular chamber of the valve which
200-mm venturi meter permanently installed 3.0 m travels over the multijet ports, controlling the .open
downstream from the pump outlet. A 200-mm motor- port area and, thus, the valve discharge. The flow passes
operated valve is used to control the downstream pres- through the 1835-4.78 mm ports, then through the
sure on the test valve. Figure 3 illustrates the laboratory inside of the perforated sleeve into the downstream
test facility and performance characteristics of the high pipe, which is the same diameter as the inlet pipe.
head pump.
3
200m~ Venturi meter
225
220
-
I 75
150
---- ~ ;:........
..........
7 l ~'--..........
---~
r25
0.. 100
~
75
50
"t" ~
25
PUMP DISCHARGE-m3Js
1695 mm
4
Test results.- Test data were measured using a Venturi causes a reduction in the flow through these ports. This
meter, pressure cells, mercury and water manometers, phenomenon is similar to that which occurs in manifold
and a sound level meter. The interior surface of the pipes. Enger and Levy [12], in a discussion of pressures
valve was coated with concrete curing compound to in manifold pipes, explain that a limiting area of
determine cavitation damage potential. Tests were ports can be developed beyond which there will be
conducted to determine the discharge coefficient cd no flow through some of the initial ports.
for the Bailey valve. The discharge and head loss coef-
2
ficient (Cd and K) curves based on the 203-mm
diameter pipe inlet area and the 192-mm diameter per-
The head loss coefficient K = g~H = ~. is shown on
v cd
forated sleeve area are shown on figures 5 and 6. Since
figure 6. The test valve had an inlet diameter equal to
all 1835 ports were the same size and configuration, it
203 mm, and an internal sleeve diameter of 192 mm.
would appear that the overall valve flow characteristics
The two USBR K valve curves plotted on figure 6 reflect
would be the same as the local flow characteristics of
the two pipe areas used fo! a given discharge Q and head
each port. This would result in a linear relationship
loss !:lH. The design head loss coefficient K for a poly-
between the valve coefficient of discharge Cd and area
jet valve with internal sleeve diameter equal to the inlet
ratio AportiApipe· As indicated on figure 5, this was
pipe diameter and the total port area equal to the pipe
not the case. Test results conducted by the MWD of
area should have a value close to 2.21.
Southern California[10] on a similar 200-mm Bailey
polyjet valve are included on figure 5.
Cavitation damage potential.- To evaluate potential
cavitation damage to the 200-mm polyjet test valve,
As the control sleeve is opened, exposing more ports,
the flow near the upstream end of the perforated sleeve 800
700
passes the upstream ports in an effort to satisfy the 600
downstream flow demand. The resultant approach 500
0.80 . - - - - - - - - , r - - - - - - y - - - - - - , - - - - , - - - - 300
o USSR DATA-203mmDIAMETER
200 o USBR DATA- 192mm DIAMETER r----
6 MWD CURVE
J:l
<I "'
100
90
~
:I
~ > 80 \\
0.60 70
\\
" \\
"'I 60
~~
f-
z 50 llH = PRESSURE HEAD DIFFERENTIAL
....
u FROM UPSTREAM TO DOWNSTREAM
40 VALVE FLANGE.
WI~
"-
O..<J
0.50 .... V = VALVE INLET VELOCITY
0
ii: "' u 30
>~
1\\
(/)
(/) K =_I_
w
(!)
~ C/
a:: 0 20
\
~~
.q <t
0.40
:r
u
....
O=CdA~
:X:
Ul
Ci
"- Q=C~A ~ 1
0 10
9 \. '\.
0.30 1-------1---1----Jc__---+ A= !rp~a of 203mm \. '\.
8
1 '\
A = Area of 192 mm 7
pipe 6
5 " ""
~
~~
~~
--
6 MWD DATA -3.18mm NOZZLE
o USSR DATA -4.78mm NOZZLE 3
~
~~
203 mm DIAMETER 2.73
192mm DIAMETER
2
,......, 1.78
I
0 10 zo 30 40 50 so 10 eo 90 100
Figure 5.-Bailey polyjet valve discharge coefficient. Figure 6.-Bailey polyjet valve head loss coefficient.
5
Hd- H
the inside flow surface of the ported sleeve was painted pressure head relationships, a= Hu _ H~· The damage
with a concrete curing compound. The concrete curing
was located in a zone wh,ich extended 152 mm down-
compound has proven to be an excellent indicator of
the location and degree of pitting resulting from bubble stream from the ports to 76 mm into the port zone,
collapse. Table 1 presents the test data for valve open- figure 4.
ings of 5, 10, 15, 20, and 30 percent. The pressure
To determine potential cavitation damage of the poly-
head was measured 1.83 m upstream (Hu) and 1. 73 m
jet valve under the conditions tested, a 75-mm by 270-
downstream (Hd) from the valve. The vapor pressure
mm steel specimen was coated with the concrete cur-
Hv at the laboratory elevation is equivalent to -8.47 m
of water. ing compound and tested in the laboratory's Venturi
cavitation test facility for 1 hour. Photographs of the
The high head pump was designed to deliver approxi- specimen before and after the test are shown on figure
mately 0.17 m3 /s. Therefore, the cavitation damage 8. The amount of paint removal from the interior of
tests were limited to valve openings between 5 and 30 the ported sleeve was much less than that experienced
Hd -Hv on the steel specimen tested in the cavitation facility.
percent and cavitation index a= Hu _ Hd values ranging The Venturi cavitation test facility produces mild cavi-
from 0.08 to 0.59 respectively. Figure 7 illustrates the tation. Based on these test results, the mild pitting of
resulting paint removal on the internal flow surface of the perforated sleeve of the polyjet valve that occurred
the ported sleeve under the test conditions described in would take years to cause significant damage.
table 1. The photographic sequence shows accumulative
damage from the 5 percent open up to and including The amount of paint removal would increase for greater
the 30 percent open level. The scratch lines on the paint valve openings at low sigma values; however, on long
in the damaged area were caused by insertion of the pipelines, the majority of the energy head would be
mirror for photographs. All tests, except 7d, were dissipated in upstream pipe losses at larger valve open-
operated for 2 h. Test 7d was operated for 1% h. ings resulting in higher sigma values with less cavitation
potential. It is most like.ly that the critical point, with
The cavitation damage shown on figure 7b is typical of respect to cavitation damage for these values on long
locations where individual cavities imploded near the aqueducts with high friction losses, will be in the range
flow surface. tt was noted that, although the valve was of 10 to 15 percent open. In general, the poly jet
operated at an extremely low sigma value (a = 0.08) valve performed well when operated within the
for the 5 percent test, there was no apparent cavitation manufacturer's suggested pressure head ranges.
damage. The majority of paint removal occurred at the
10 and 15 percent valve openings. The results indicate Noiselerr.-A sound level meter was used to determine
that cavitation damage in this particular valv1e is related the nois level at various distances from the valve and
to the quantity of vapor bubbles produced as well as the the locati n of the maximum noise level along the valve.
la = Hd- Hv
Hu-Hd
Hv -8.47m
Hd Downstream pressure head
Hu Upstream pressure head
6
a. Valve operated at 5 percent open for 2 h.
Hu = 136 m a = 0.08 ·
3
Hd = 2.19 m Q = 0.066 m /s
7
b. Valve operated at 10 percent open for 2 h.
Hu = 107.0 m a = 0.14
Hd =5.85 m 0 =0.122 m 3 /s
Figure 7.-Looking upstream at ported sleeve flow surfaces. (Continued) Photos P801-D-78315 and P801-D-78320
8
d. Valve operated at 20 percent open for 1-% h.
Hu = 46.0 m a = 0.30
3
Hd = 4.15 m Q = 0.167 m /s
Figure 7 .-Looking upstream at ported sleeve flow surfaces. (Continued) Photos P801-D-78321 and P801-D-78322
9
a. Before. Photo P801-D-78316 b. After 1 hour. Photo P801-D-74770
10
At 300 mm from the valve, the maximum noise level Horizontal Multijet Sleeve Valves
of 92 dB A occurred at 10 percent open (a = 0.14 ). The
maximum noise level at 50 mm from the valve occurred lntroduction.-Previous multijet sleeve valve designs
in the ranges 280 to 400 mm and 225 to 425 mm from did not fully satisfy the design criteria desired by the
the upstream end of the perforated sleeve, with 10 and USBR, that is, a valve which will dissipate high energy
15 percent valve openings, respectively. The location of flows at throttled discharges and deliver design flows
the maximum noise level measurements was the same with a minimum head loss at the valve. Although the
as the paint damaged zone shown on figure 4. Table 2 previous designs function quite well as pressure reduc-
shows the maximum sound level measurements at 50 ing valves, most do not emphasize minimal head loss
and 300 mm from the valve body. There is also a good when delivering design flows.
correlation between the degree of damage and the high
sound level measurements, with greater damage occur- The concept of a linear relationship between sleeve
ring in those tests experiencing high sound levels. travel and valve discharge was another desired charac-
teristic sought in the new design. Such a valve would
Table 2.-Sound level measurements provide better control characteristics on long aqueducts
where waterhammer presents a potential problem.
Valve Sound level measurements, dBA Figure 9 illustrates ideal valve characteristics as a func-
opening, 50 mm 300 mm tion of sleeve travel for a 200-mm pipeline where the
% from valve from valve static upstream pressure head is 137 m. As the valve is
opened and the port area slowly increases, the valve dis-
charge increases linearly with sleeve travel. This increase
in valve discharge results in a reduced upstream pres-
5 98 sure head due to friction losses in the long aqueduct.
10 103 When the valve has opened 230 mm, it has performed
15 103 the funCtion of a pressure reducing valve and assumes
20 95 the role of a low head-loss control valve. At this point,
30 92 the valve port area increases rapidly, but with little
increase in discharge due to the low available pressure
1
Sound level of background noise head across the valve. When the valve port area equals
~ ~~
~
~K
20 0.020 0.005
~~ ~~ r"
~r--..to..
--
:,.,
..... r- r-
Ctp.003~4tm2
I"""'"
..,..~
~~----0
0 0
50 100 150 200 250 300 350 400
SLEEVE TRAVEL-mm
Figure 9.-ldeal multijet sleeve valve characteristics.
11
the 200-mm ·pipe area, the pressure head !lH has Nozzle Discharge = On CnAn~ (3)
decreased to 1.1 m across the valve, resulting in a dis-
charge coefficient Cd of approximately: Slot Discharge = Os CsAs y;;;;- (4)
12
Select:
1 D= Sleeve valve diameter -in.
2. o = Design discharge- ft. 3/s
3. TI=Valve body thickness- in.
4. D4=Distance from valve to chamber wall- in.
5. N4=Number of slats
6. DO=Width of slots -in.
7. 01 =Initial nozzle diameter-in.
B. H= Total available energy head
helix quadrant
relationship between discharge and
Calculate:
Based on available co= Slot coefficient
pressure heed, H2, c = Nozzle coefficient
determine number of 05 = Slot discharge
nozzles required to
04 = Nozzle discharge
de I iver 02 (where 02 =QI for
first quadrant, a 02=02+01 For each incremental
for succeeding quadrants
Yes
13
a. Laboratory test valve and chamber
Energy Gradient H1
Hydraulic Gradient V2/2
6.H=H 1-H 2
~
erforated g Hydraulic Gradient
Stilling Chamber Sleeve Control
G) Sleeve
+++ +
,--+-----~~i'{f!! ~- ~ -r-=--=-~=E:::-=-----1
®
b. Schematic of valve chamber
14
1219mm
E
E
93-64mm nozzles
6-7.9mm nozzles
122mm ==11 9.5 mm
--j------
1
<J.)
"N
N
0
c
E
TYPICAL SLOT DETAIL
E
(j)
r--:
1219 mm --------------------1
E
E
(1)
r0
B. SLOTS
Figure 13.-Dimensional sketches of ported valve sleeves.
15
600m 2,~
\ 0.0547m
600
L
500 ./
v
~
~
E
E 400 ~
~ "Sleeve #
only)
1 (Slots
&A.~
>
300
l.-----~ v
v
&A.~ / /
&A.~
..J
en 200 I ........ ~
f229m
1o.0327 m
2
I v
/ V"
...............
~ ,__Bailey poly jet
100
I / ~
~
JL ~
~
0 k'
0
I I I I
0.01
I I I I l 1 _l_ l
0.02
I l_ l I _l l I _I
0.03
l I l l l l _l l
0.04
1 J I I J l l l
0.05
l I l_ _I
0.055
PORT AREA - m2
Control :
sleeve~
I
I
l,,
Ported
sleeve
A. NOZZLE PORT
Control l
sleeve~
I
I
I 45°
I
--k.. 1
25mm~,.~~-
1.6mm
Ported
sleeve
B.ORIFICE PORT
Figure 15.-Typical port designs.
16
the ported sleeve, it has the disadvantage that during shown on figure 12. The head loss coefficient is based
partial blockage, the control point for the nozzle can on the pressure head differential AH between the up-
move from the exterior surface of the ported sleeve to stream valve flange and the 200-mm pipe flange down-
an internal control at the control sleeve. This change in stream of the stilling chamber. The loss coefficient K~
control position can cause cavitation damage to the therefore, includes the total system loss for the control
flow surface of large nozzle-ports during high pressure structure. The polyjet valve data are also plotted on
control {greater than 31 m). Laboratory tests with .figure 16.
nozzle-ports up to 7.9 mm in diameter and studies con-
ducted by the MWD of Southern California [ 13,14] Jet velocity measurements in stilling chamber. -As part
with nozzle-ports up to 19 mm in diameter show no of the horizontal multijet sleeve valve test program, a
signs of cavitation damage to the nozzle flow surfaces. limited number of velocity measurements were made
Further laboratory investigations should be conducted to determine the velocity characteristics of the issuing
to determine the pressure head, nozzle diameter rela- jets. A pitot cylinder probe was used to measure the
tionship where cavitation will occur in large nozzle dynamic and static pressure in a horizontal plane nor-
flow passages. mal to the axis of the sleeve valve. Velocity traverses
were made at distances of 152, 305, and 457 mm from
Until such laboratory investigations have been con- the sleeve valve.
ducted, it is suggested that an orifice design similar to
that shown on figure 15b be considered for ports 19 Figure 17 illustrates the pitot cylinder probe and its
mm in diameter or larger. The orifice-port has a lower installation in the stilling chamber. The pitot cylinder
discharge coefficient Cd due to the vena contracta and, consists of three small ports located in a plane normal
thus, requires a larger total port area for the ported to the axis of the probe and spaced at an angular dis-
tanceof 39~ • Investigations conducted by Binder[15]
0
1000
!------
80 0
60 0
40 0
6.35mm holes and
II pocking glands for
pi tot cy Iinder
20 0
-lj> I
10 0 STILLING CHAMBER
80
60
\\\
1-
I
40 \\
z
w .'\-
~ \\ \ I
+
I 372mm
20 457mm
LL.
LL. ~ 1\ 111- Bailey poly jet valve
w o-Sieeve with slots {USBR)
0
u "i\ \1'\. A-Sleeve with nozzles and slots
10
(USBR)
~ 8 1'-
0
_J
0
6
'\.
" r--...
<(
w
z
4
" "...... .......
J1~
....._ h-
-
~
1----n.
2.18V p::: 1--
1.50
p
I
0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 {3X) 152 mm =456 mm
SECTIONAL PLAN A-A
VALVE OPENING- { P?~~ :2~!) 100
Figure 16.-Head loss coefficient. Figure 17 .-Pitot cylinder probe and stilling chamber.
17
0
ports separated by an· angular distance of 781h will [5] Rouse, H., ''Jet Diffusion and Cavitation,'' Jour-
measure static pressure when the flow direction bisects nal of the Boston Society of Civil Engineers, val.
the angle resulting in equal pressure at both ports. The 53, No. 3, 1966.
total energy head of the jet is given by the central port
which is directed into the flow. Thus, the jet velocity [6] Albertson, M. L., Dai, Y. B., Jensen, R. A., and
head is the difference between the total energy head Rouse, H., "Diffusion of Submerged Jets,"
measured by the central port and the static head mea- Transactions ASCE, vol. 115, 1950.
sured by either side port once it has been determined
the side port pressures are the same. The pitot cylinder [7] Yevdjevich, V. M., "Diffusion of Slot Jets with
can also be used to determine the direction of flow in Finite Orifice Length-Width Ratios," Colorado
the plane normal to the pitot cylinder. State University Hydraulics faper No. 2,
December 1965.
Differential pressures were measured using a 172-kPa
pressure transducer. Figure 18 illustrates the average [8] Rouse, H., "Cavitation in the Mixing Zone of a
and maximum measured velocities for pressure head Submerged Jet," Eighth International Congress
differentials of 44.5 and 104 m. The maximum average for Applied Mechanics, Istanbul, Turkey, 1952.
velocity at distances of 152 and 305 mm from the valve
are plotted on figure 19. The heavy solid line describes [9] Appel, David W., "An Experimental Study of the
equation (2) proposed by Albertson [6]. The dashed Cavitation of Submerged Jets," ONR Report,
line identifies data measured by the MWD of Southern Iowa Institute of Hydraulic Research, June
California[13]. 1956.
Extension of the USSR and MWD data on figure 19 [1 0] Winn, W. P., "Test and Evaluation of 8-lnch
for multijet stilling chambers indicates the centerline jet Bailey Polyjet Valve," report No. 874, Metro-
velocity Vm will remain the same as the exit velocity politan Water District of Southern California,
V0 for a distance of approximately 10 nozzle diam- October 1970.
eters ( 10 D 0 ). Beyond 10 nozzle diameters, the center-
line jet velocity decreases at a rate equivalent to the [11] Vigander, Svein, Elder, Rex A., and Brooks,
1.4 power of the ratio-nozzle diameter D 0 to distance Norman H., 11 lnternal Hydraulics of Thermal
from valve X, that is, (D0 /X) 1 · 4 . Discharge Diffusers," Journal of the Hydraulics
Division, Proceedings of the ASCE, February
The velocity data for the slots were considerably lower 1970.
in value than those reported by other investigators.
The velocity probe was apparently not in the center [12] Enger, M. C., and Levy, M. 1., "Pressur-es in Mani-
plane of the discharging slot and, therefore, these data fold Pipes," Journal American Water Works
were not summarized on figure 19. Association, val. 21, March 1929.
[3] Falvey, H. T., "Hydraulic Model Studies of the [15] Binder, R. C., and Knapp, R. T., "Experimental
Wanship Dam Vertical Stilling Wells, Weber Basin Determinations of the Flow Characteristics in
Project, Utah," Report INa. Hyd-481, USBR, the Volutes of Centrifugal Pumps," ASME
Denver, Colo., January 1962. Transactions, vol. 58, 1936.
;{4] Johnson, D., "Sleeve Valves," Control of Flow in [16] Wintern,itz, F.A. L., ''Cantilevered Pitot Cylinder,"
Closed Conduits, Colorado State Univ-ersity, The Engineer, May 27, 1955 .
August 9-14, 1970.
18
7
ll\.v "'
v
6
'--
'E
>-
~
u0
Ul
I
5
4 / )~
/ Iv
~~
' ,,' Max.
I
v ~
....... ,
_\
_J
I.LI
3
/
v I
Avg.
~ VJ v I
\ ~ -.Max.
~ -Avg.-
> 2 /
,. /
v
0
30mm romm <t 10 mm 30mm 3omm 1omm ct. 10mm 3omm
VELOCITY 305 mm FROM VALVE
15
"""
/...-..._~
-
11 ~
II ~\
10 /I 1\\
1 \\ / ~
"'",,,'"-
Ul
'E JI \\ LL
Jl( \ //
I
>-
~
5
IJ
If
II '"
[\\
\.\
I
II
/
~'
"~
u
0
_J
, /J \.\ Max-:- II
'"''
I.LI
>
0 ,
I
1/
' Avg.-
I
,1//
it
'
'Max.-
1'\. Avg.-
I
7
-3
3omm ' 10 mm <l. IOmm 3omm 3omm 10mm i 10 mm 3omm
VELOCITY 152mm FROM VALVE
40
'E ----
I
20
>-
1--
u
0
_J
w 10
>
EX IT VELOCITY
Figure 18.-Multijet velocity measurements.
19
10
,- ~m= v 0
9
8
7
!"-.
" ~,
"''
\'\.
~
6
5
"''\
\\
~
4
~ = 6.2 (.QO)
/ ~ \\
~
Vo X
3
2.5
2
(AI be rtson)
"" 1\. ~
~~
~~
v Vm = 26( .Qo) 1.4
\
Vo X
(USBR)
1.5 +
El o 0.10
.~ ~\.
\.
> > 0.09
0.08
'
...... ~
'" ~"
0.07
0.06
MWD.,...---- \ ",
0.05
i\
0.04 - - - _USSR Data
'\ --
~
r~H=44.5m
0.03
a
~ H= I 04 m +\
0.025 MWD Data '
X ~ H =101m
0.02 + ~ H = 76 m
0.015
0.001
1.0 1.5 2 2.5 3 4 5 6 7 8 9 10 15 20 z5 30 40 so 60 10 eo 90100.0
X
0
Figure 19.-Relationship of jet velocity to' distance from valve.
20
APPENDIX
APPENDIX (5) and (6) of the text. Incremental slot lengths ( 1 /4
inch) are considered until a predetermined minimum
Computer programs developed by the Bureau of
Reclamation are subject to the following conditions. design head loss for the valve is reached.
Consulting service and assistance with conversion to
other computers cannot be provided. The programs
have been developed for use at the USBR and no war-
INPUT
ranty as to accuracy, usefulness, or completeness is
The input data begins with the structure's title at line
expressed or implied.
900. The second data line includes the following six
items:
Permission is granted to reproduce or quote from the
program; however, it is requested that credit be given
1. Number of pipe reaches of various diameters
to the Burea\-1 of Reclamation, U.S. Department of
between the upstream storage tank and the
Interior, as the owner.
multijet valve.
2. Desired minimum closing time (full-open to
PROGRAM TITLE - full-closed) of the multijet valve, in seconds.
3. Diameter of the pipe from the stilling chamber
HYDRAULIC COMPUTATION to the downstream storage tank, in inches.
FOR MULTIJET SLEEVE VALVE 4. Upstream storage tank water surface elevation.
5. Centerline elevation of the multijet sleeve valve.
GENERAL INFORMATION 6. Downstream storage tank water surface elevation.
This computer program was developed to determine the
The third data line (this line is repeated for each pipe
size, number, and location of discharge ports for multi-
reach listed in No. 1 above) includes the following four
jet sleeve valves placed in horizontal stilling chambers
items:
on municipal and industrial water supply aqueducts.
1. Diameter of first pipe reach, in inches (beginning
The program is written in Basic language for a CDC
at upstream tank).
computer. The input and output data, as well as all
2. Length of pipe, in feet.
computations, are in U.S. customary units.
3. Scobey's friction coefficient.
The program is designed to calculate and compare with 4. Minimum friction coefficient.
an established standard several design calculations, in-
cluding: jet velocity at the stilling chamber wall, steel The last data line includes eight items dealing with the
stresses in the ported body of the valve, rate of control- multijet sleeve valve and stilling chamber:
sleeve travel, size and proximity of exit ports, and dis-
charge coefficient for the individual ports. A major 1. Sleeve valve diameter, in inches.
program function is to calculate valve discharge in each 2. Design flow through valve in ft 3 /s.
spiral quadrant as the control sleeve opens. Since a near 3. Sleeve valve body wall thickness, in inches.
linear relationship is desired between sleeve travel and 4. Distance from the outside wall of the valve to the
discharge, a theoretical estimate of discharge per quad- stilling chamber wall, in inches.
rant is made, and the size and number of nozzles is cal- 5. Number of slots in sleeve.
culated based on available head at that particular quad- 6. Width of :slots, in inches.
rant. The jet velocity at the chamber wall is checked; 7. Diameter of first nozzle in sleeve body.
if it exceeds 20 ft/s, the nozzle diameter is reduced by 8. KO-coefficient for head loss from sleeve valve
1/16 inch. The center-to-center nozzle spacing is stilling chamber to downstream storage tank.
checked, and if it is less than three nozzle diameters,
the nozzle diameter is increased by 1/16 inch. The pro-
gram will change the port configuration from nozzles OUTPUT
to slots when the calculated nozzle diameter exceeds
the valve wall thickness. The computer program output lists a number of
calculated results including:
The number and width of slots is specified with the • Maximum jet velocity at the stilling chamber
input data. As the total discharge through the valve wall.
increases, the discharge through the initial nozzles • Steel stresses in the valve body.
decreases. This is taken into consideration in the com- • Axial length of slots and total control sleeve
putations by correction coefficients given in equations length required for nozzles and slots.
23
Each of the nozzles and slots is identified by a distance Other data includes:
from the index circle and an angle from the index line. 1. Pipe diameter between stilling chamber and
The discharge, pressure head, and flow area are also downstream tank-24 inches.
given for each increment of opening. In the slotted 2. Water surface elevation, upstream tank-
portion of the valve, the nozzle and the slot coefficients 1443 feet.
are given with a calculated discharge through the 3. Water surface elevation, downstream tank-
nozzles and slots. 1214 feet.
4. Centerline elevation for multijet val.ve-1193 ft.
5. Valve closing time-400 seconds.
EXAMPLE 6. Sleeve valve diameter-14 inches.
7. Design discharge-8.1 ft 3/s.
The following example problem is given to illustrate 8. Valve wall thickness-0.50 inches.
how to use the program. The system illustrated is the 9. Distance from valve to chamber wall-
Deep Red Run rate-of-flow control station ( R FC) on 19.5 inches.
the Mountain Park Project in Oklahoma. There are 10. Number of slots-20.
three upstream pipe reaches with appropriate data 11. Width of slots-0.75 inch.
listed in the table below: 12. First nozzle diameter-0.375 inch.
13. KO-head loss coefficient from chamber to
downstream tank-1.340.
Reach Pipe Pipe Friction coefficient
No. diameter, length, normal minimum
in ft
GPO 846-051
24
EXAMPLE OUTPUT
PAGE 1
UPS TANK SLEEVE RFC TANK PIPE FRICTION CONSTANTS TOTAL LfSS
WS ELEV CL EL£V WS ELEV NORMAL MINIHUM SLEEVE VAL
1443.00 1193.00 1214.00 3.44~36218 2.58007641 3.4631"7816
JET OIA OF DIST FROM ANGLE FROM QUAD FLOW HEAD RUlU IRED
NO JET INDEX CIR INDEX LINE NO IN CFS IN FT Ah!EA SF
't • 3"75 0 .162 38.88 1
2 .3750 • 324 77.76 1 .175 228.8':1 .ont5
3 .3750 ,, .486 116.59 2
4 .3750 • 648 155.41 2 .350 2 2 8. 57 • 0 0 31
5 • 3750 • 809 194.13 3
6 .3750 • 970 232.85 3 .524 228.0+ • 0 0 46
7 .3750 1. 131 271.35 4
8 • 3750 1. 291 309.85 4
9 .3750 1.451 348. 36 4 .784 226. 8& .0069
25
PAGE 2
26
PAGf 3
87 .3750 1 0 • 2 77 306.46 28
8B .3750 10. 340 321.58 28
89 .3750 10.403 336.70 28
90 .3750 10.465 351.81 28 5.6?2 117. 9i+ • 0 6qQ
91 • 3750 10.523 5.43 29
92 • 3750 10.579 19.05 29
93 .3750 10.636 32.67 29
94 • 3750 10.693 46.28 29
'15 • 3750 10. 750 59.90 29
96 .3750 10.806 7-3. 52 29
97 • 3750 10.863 87.1l• 29 5. 866 109.39 .07l+4
98 .3750 10.914 99.31 30
99 • 3750 10. 964 111.48 30
100 .3750 11.015 12:3.65 30
101 .3750 11.066 135.82 30
102 .3750 11.117 147.99 30
10 3 • 3750 11.167 160.16 30
104 .3750 11.218 172.33 30 6. OS8 101. 4B • 0 798
105 .3750 11.263 1d3.05 31
106 .3750 11. 30 7 193.76 31
107 .3750 11.352 204-.47 31
108 .3750 11.397 215.18 31
109 .3750 11.441 225.69 31
110 .3750 11.486 2 36. 60. 31
111 .3750 11.530 247.31 31
112 .3750 11.575 258.03 31
113 .3750 11.620 268.74 31 6.275 92.22 • 0 8& 7
114 .3750 11.658 278.03 32
115 .3750 11.697 287.33 32
116 • 3750 11.l36 296.63 32
11l .3750 11.775 305.93 32
118 .3750 11.813 :.315.22 32
119 .3750 11.8?2 32,.. s 2 32
120 • 3750 11. 891 333.82 32
121 .3750 11. 930 343.11 32
122 .3750 11.968 352.41 32 6.463 83.94 • 0 936
123 • 50 0 0 12.028 &.61 33
124 • 50 00 12.087 20.80 3"7.....
125 • 50 0 0 12.146 35.00 33
126 .5000 12. 20 5 49.20 33
127 .saoo 12.264 63.39 33
128 .5000 12.323 77.5Y 33 6. 655 75. 25 • 1 fJ 18
NUMBER OF SLOTS 20
SLOT WIDTH= • 75 INCHES
27
PAGE_ 4
28
PAGE 5
29
MULTIJET SLEEVE VALVE COMPUTER PROGRAM "SLEVAL"
30
SLEVAL 04-26-78 ER02722 PAGE 2
31
SLEVAL 04-26-78 ER02722 PAGE 3
300 Nfl=N8
301 GO TO 303
302 NO=N<3
303 N6=N6+NO
304 AO=NO•At+A3
306 06=A3
308 BO=C!2•(NO•At+A3)!2•z•G
310 QO=IBO•(H-H4)/(1+BO•C1ll!0.5
312 HO=C1 .. Q0!2
314 H3=H-HO -H4
316 LS=QO•Lt/Q
318 L4=L5-L3
320 SO=L4/NO
322 IF'SO < S THEN 434
324 L3=L5
326 IF I=4 THEN 330
328 GO TO 348
330 02=2•Tt~.100694705+01
332 P0=62.4•H3/144
334 A9=N6•Tt•t01+02)/2
336 A=.7854•(0+2•T11!2-.78S4•0!2
338 TO=Tt•tA-A9)/A
340 S3=PO•OJCZ•TO)
342 S4=P0•0/(4•TO)
344 S5=(S3!2+S4!2-S3•S4)!0.5
346 IF SS > 15000 THEN 462
348 A3=AO
3SO Q8=QO-Q6
352 Q7=Q8/NO
354 XO=Q7•LJQ
356 Z8=l360•N•L4)/(N0 4 l1)
358 FOR J=t TO NO STEP 1
36 0 s 8 ='S 8 .. 1
362 X=X+XO
364 IF 1>1 THEN 376
366 IF J>1 THEN 376
368 !F 01/2 > XO THEN 374
370 05=0
372 GO TO 376
374 05=01/2-XO
376 IF 09>=AO THEN 3q0
378 IF 07>=09 THEN 390
380 08=08+A1
382 07=08+06
384 IF 07>=09 THEN 388
386 GO TO 390
388 X9'-=X
390 Z9=18+Z9
392 IF 19 > 360 THEN 3q6
394 GO TO 398
3<36 Z9=Z9-360
398 IF 4=NO THEN 402
400 GO TO 408
402 PRINT USING 404,S8,01,X.Z9,I,QO,H3.A3
404: tit #.#### I#I.#IB ##1.11 I## #6#.#1# Ill.## 111.1###
32
SLEVAL 0 4-26-7 8 ER02722 PAGE 4
406 GO TO 414
408 PRINT USING 410,S8,01,X.Z9,I
4to: NEXT
412 ''' J '·'''' '''·'*# '''·'a
414 IF 1=4 THEN 418
416 GO TO 428
418 PRINT
420 PRINT " ALLOWABLE STEEL STRESS IN SLEEV£=15000 PSI-
422 PRINT
424 PRINT " ACTUAL STEEL STRESS IN SLEEVE=";ss; "PSI"
426 PRINT
42.'\ Q2=02+Q1
430 06=00
432 GO TO 476
434 01=01+.0625
436 IF 01 > T1 THEN 450
438 V1=26~(01/04l!t.4•0.94•(64.4~H3)!0.~
440 IF V1 > 20 THEN 443
442 GO TO 234
443 P~INT •• VELOCITY AT WAll IS EXCESSIVE-V1= .. ;V1"FT/SEC-REDESIGN'•
444 PRINT
445 GO TO 9<39
446 PRINT " INCREASE 04 BECAUSE 01 IS LESS THAN .1875 INCHES"
448 GO TO gqg
450 L6=L1/N
452 P~INT
454 pqJNT " CHANGE FROM HOLfS TO SLOTS"
456 PRINT
456 F6=QO
460 X6.=X
462 I=N1
463 IF 01<.1875 THEN 446
464 I~ SS > 15000 THEN 470
466 IF N2 < N8 THEN 478
468 GO TO 480
470 PRINT " STEEL STRESS=";ss;"PSI-PRCGRAH WILL INCREASE T1"
472 T1=T1+.C625
474 GO TO 148
476 NfXT I
4'78 GO TO 218
480 S1=3•00•L6/(3.14159265•(0+2•T1))
482 S2=(00-T1)/2
484 Z1=1
486 Z2-=2
488 MO=O
4q0 LO=O
492 PRINT " NUMBER OF SLOTSfllN4
494 PRINT
496 PRINT " SLOT WIOTH=";OQ;"INCHES"
4q8 PRINT
SOC PRINT USING 502
50 2: 0 IST FROM HEAD FLOW AREA COEFFICIENTS ORIF SLOT
504 PRINT USING 506
50 6: I NOfX CIR IN FT IN CfS IN Sf co c QN QS
508 C3=C
33
SLEVAL Q7:19t41 04-26-78 ER02722 PAGE 5
510 C2=CO
512 W4=0
514 U8=N4/4
516 W4=W4+1
518 IF UR>W4+1 THEN 516
520 FOR K=i TO 4
522 IF UA=W4 THEN 526
523 IF U8=W4-0.75 THEN 529
524 IF U8=W4-0.50 THEN 533
525 IF U8=W4-0.25 THEN 537
526 U(KJ=U8
527 IF K=1 THEN 549
528 GO TO 551
52q IF K=1 THEN 541
530 If K=2 THEN 541
531 IF K=3 THEN 544
532 IF K=4 THEN 544
533 IF 1(=1 THEN 546
534 IF K=2 THEN 544
535 IF K=3 THEN 546
536 IF K=4 THEN 544
537 If K=1 THEN 546
538 IF K=2 THEN 546
539 IF K=3 THEN 541
540 IF K=4 THEN 541
541 UfKJ=U8+.5
542 IF K=1 THEN 549
54.3 GO TO 551
544 UCKJ=U6
545 GO TO 551
546 U(K):U8+1
547 IF K=i THEN 549
548 GO TO 551
54g AS(K)=U<KJ•0.7854•00!2/288+((U(K)-1)•P/N4•(U(KJ-1l•OOJ/288
5'30 GO TO 576
551 A5(Kl=UfK)•0.7854•D0!2/288+(U(KJ•P/N4 4 UfK)•00)/288
576 X2fKJ=U(K)•PIN4
518 IF K=2 THEN 590
580 IF K=3 THEN 594
582 IF K=4 THEN 598
584 A7=A5(K)
586 X=X2(K)+X6+S2
588 GO TO 642
590 A7=A7+AS(KJ+(U(K-1)-1)•X2(KJ•00/144
592 GO TO 600 .
594 A7=A7+A5fK)+(UfK-1J+(U(K-2)-1)1•X2(~)•00/144
596 GO TO 600
598 A7=A7+AS(K)+(U(K-1)+U(K-2)+CU(K-3)-1)) 4 X2(K)•00/144
600 X=X+X2(Kl
602 IF K=4 THEN 606
604 GO TO 642
606 Y9=1
6 08 X3=X
610 07=A7
612 GO TO 642
34
SLEVAL 04-26-78 ER02722 PAGE 6
613 Y9=2
614 A7=A7+07
615 R1=tC4•A3+C7•A7l!2
616 Q3=«2•G•B1•tH-H4)/(1+2•G•Ct•81))!0.5
617 V3=Q3/A6
618 V2=V3
619 V4=Q3/B9
620 H5=1.84•V2!2/l2•Gl+KO•V4!2/(2•G)
1
622 C1=K 3+ ( ((H-H4)-K3•Q!2-H5l/Q!2)
624 H3=H-C1•Q3!2-H4
626 IF H3>HS THEN 640
628 Q4=C4•A3•C2•G•(H3-V3!2/(2•Gl))!0.5
630 05=03-04
632 X=X+X3-X6-P/N4-S2
634 CO=C7
636 C=C4
638 GO TO 686
640 A7=07+X4•N4•00/144
642 C=C3•(1-V6!2/(2•G•H3))
643 CO=C2•<1-tV5/2l!2/(2•G•H31)
644 B1=tC•A3+CO•A7)!2
645 Q3=(2•G•B1•(H-H4)/(1+2•G•Ct•B1))!0.5
646 V3=Q3/A6
647 V2=V3
648 V4=Q3/0G
64q H5=1.84•V2!2/t2•G)+KO•V4!2/(2•G)
651 C1=K3+(((H-H4)-K3•Q!2-H5l/Q!2)
652 HJ=H-C1•Q3!2-H4
654 Q4=C•A3•cz•G•(H3-V3!2/(2•G)l)!0.5
656 Q5=Q3-Q4
658 V5=Q5/A6
660 V6=CVS+V3)/2
662 IF Y9<2 THEN 670
664 X=X+MO
666 X4=X-X3+0.25
658 GO TO 672
670 X4=0.25
572 IF F?>=Q THEN 686
674 F9=C•A3•Ct2•G•H9)!0.5)
6 76 =
F 6 C 0 ,.. A 7• ( ( 2 • G• H9 ) ! 0 • 5 )
678 F7=F8+FCJ
680 IF F7>=Q THEN 684
682 GO TO 686
684 X9=X
686 A8=A3+A7
688 IF K=1 THEN 694
690 F4(K)=FS(K-1)
692 GO TO 6~8
f>q4 F4(K)=F6
696 C5=1
698 PRINT USING 700~X~H3~Q3tA8,CO.C,Q4,Q5
700!
702 IF ' K>1
' ' · ' THEN
' ' ' '710
'·'' ''''·'' '''·''' ·''' ·''' '''·''' ''''·'''
704 X8(K)=X-X6
706 X7=X61Kl+X6
35
SLEVAL 07 t1 9H•1 04-26-78 ER02722 PAGE 7
708 GO TO 71Lt
710 X8fKl=X-X7
712 X7=X7+X8CK)
714 F500=Q3
716 C5=C5+1
718 IF Y9=1 THEN 722
720 NEXT K
722 K=K+l
724 IF C=C4 THEN 732
726 M0=0.25
728 IF Y9=2 THEN 614
730 GO TO 613
732 Z7=360•S1/l6
734 Z9=Z9+Z7
736 IF 79 > 360 THEN 740
738 GO TO 742
740 Z9=Z9-360
742 PRINT
744 PRINT USING 746
746t SLOT DISTANCE IN INCHES FROM INOEX ANGLE FROM
748 PRINT USING 7?0
750: NUMBER CIRCLE TO FIRST RADII PCINT INDEX LINE
752 Zo=:360/N4
754 X1=P/N4
756 XS=X6+S2+P/N4
758 FOR J=1 TO N4 STEP 1
760 IF 4 > 1 THEN 764
762 GO TO 778
764 Z9=Z9+Z6
766 IF zg > 360 THEN 770
768 GO TO 776
770 zq=zq-360
772 IF 4>1 THEN 776
774 GO TO 778
776 XS=XS+X1
778 PRINT USING 780,JwX5,zq
7801 #I# 11#.1#1 111.11
782 NEXT J
7-34 PRINT
786 l8=X-X6-S2-(P•(N4-1)/N4)
788 PRINT - AXIAL LENGTH-CTR TO CTR-OF SLOT RADII=M;Le; -INCHES-
790 PRINT
792 L7=05+X+00/2
794 PRINT " SLEEVE LENGTH REQO BY ORIFICES AND SLOTS=";L7:"INCHES"
796 PRINT
798 P7=X6/L7•100
800 T8=T9•X6/X9
802 T6=T9/X<3
804 P9=X9/L7•100
806 TS=T6•L7
808 PRINT " FOR MINIMUM PIPE FRICTION AT Q:";Q ~CFS"
810 PRINT " PISTON TRAVEL=";x9-INCHES IN-;T9"SECONos·
812 PRINT " PERCENT OF FLOW RANGE TRAVEL=";P9
814 PRINT
816 PRINT ~ DATA FOR NORMAL PIPE FRICTICNu
36
SLEVAL 04-26-78 ER02722 PAGE 8
37
.
• • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • .. e • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
ABSTRACT ABSTRACT
Hydraulic laboratory studies were conducted to test a 200-mm inline polyjet valve and to Hydraulic laboratory studies were conducted to test a 200-mm inline polyjet valve and to
develop and test a 200-mm horizontal multijet sleeve valve and stilling chamber. The study develop and test a 200-mm horizontal multijet sleeve valve and stilling chamber. The study
results demonstrate the capability of the horizontal multijet sleeve valve and stilling chamber results demonstrate the capability of the horizontal multijet sleeve valve and stilling chamber
to perform well as an energy dissipater and also deliver design discharges with minimum to perform well as an energy dissipater and also deliver design discharges with minimum
head loss. A computer program was developed to size and locate the nozzles and slots used head loss. A computer program was developed to size and locate the nozzles and slots used
in the ported sleeve of the multijet sleeve valve. This multijet concept of valve controls in the ported sleeve of the multijet sleeve valve. This multijet concept of valve controls
which results in the production of cavitation in the water of the stilling chamber, away which results in the production of cavitation in the water of the stilling chamber, away
from structural members, permits design consideration of high head (100 to 300 m), one- from structural members, permits design consideration of high head ( 100 to 300 m), one-
stage flow control installations. stage flow control installations .
..•...............................................................................•......................................................................•...••••..••
ABSTRACT ABSTRACT
Hydraulic laboratory studies were conducted to test a 200-mm inline polyjet valve and to Hydraulic laboratory studies were conducted to test a 200-mm inline polyjet valve and to
develop and test a 200-mm horizontal multijet sleeve valve and stilling chamber. The study develop and test a 200-mm horizontal multijet sleeve valve and stilling chamber. The study
results demonstrate the capability of the horizontal multijet sleeve valve and stilling chamber results demonstrate the capability of the horizontal multijet sleeve valve and stilling chamber
to perform well as an energy dissipater and also deliver design discharges with minimum to perform well as an energy dissipater and also deliver design discharges with minimum
head loss. A computer program was developed to size and locate the nozzles and slots used head loss. A computer program was developed to size and locate the nozzles and slots used
in the ported sleeve of the multijet sleeve valve. This multijet concept of valve controls in the ported sleeve of the multijet sleeve valve. This multijet concept of valve controls
which results in the production of cavitation in the water of the stilling chamber, away which results in the production of cavitation in the water of the stilling chamber, away
from structural members, permits design consideration of high head (100 to 300m), one- from structural members, permits design consideration of high head (100 to 300m), one-
stage flow control installations. stage flow control installations.
REC-ERC-77-14 REC-ERC-77-14
Burgi, P. H. Burgi, P. H.
HYDRAULIC TESTS AND DEVELOPMENT OF MULTIJET SLEEVE VALVES HYDRAULIC TESTS AND DEVELOPMENT OF MULTIJET SLEEVE VALVES
Bur Reclam Rep REC-ERC-77-14, Div of GenRes, December 1977, Bureau of ReClamation, Bur Reclam Rep REC-ERC-77·14, Div of GenRes, December 1977, Bureau of Reclamation,
Denver, 37 p, 19 fig, 2 tab, app, 16 ref Denver, 37 p, 19 fig, 2 tab, app, 16 ref
DESCRIPTORS--/ sleeve valves/ cavitation control/ valves/ laboratory tests/ energy dissi- DESCRIPTORS--/ sleeve valves/ cavitation control/ valves/ laboratory tests/ energy dissi-
pation/ hydraulics pation/ hydraulics
IDENTIFIERS--/ horizontal multijet sleeve valves/ polyjet valves IDENTIFIERS--/ horizontal multijet sleeve valves/ polyjet valves
COSATI Field/Group 13K COWRR: 1311 COSATI Field/Group 13K COWRR: 1311
REC-ERC-77-14 REC-ERC-77-14
Burgi, P. H. Burgi, P. H.
HYDRAULIC TESTS AND DEVELOPMENT OF MUL TIJET SLEEVE VALVES HYDRAULIC TESTS AND DEVELOPMENT OF MULTIJET SLEEVE VALVES
Bur Reclam Rep REC-ERC-77-14, Div of GenRes, December 1977, Bureau of Reclamation, Bur Reclam Rep R EC-ERC-77-14, Div of Gen Res, December 1977, Bureau of Reclamation,
Denver, 37 p, 19 fig, 2 tab, app, 16 ref Denver,37 p, 19 fig, 2 tab, app, 16 ref
DESCRIPTORS--/ sleeve valves/ cavitation control/ valves/ laboratory tests/ energy dissi- DESCRIPTORS--/ sleeve valves/ cavitation control/ valves/ laboratory tests/ energy dissi-
pation/ hydraulics pation/ hydr~ulics
IDENTIFIERS--/ horizontal multijet sleeve valves/ poly jet valves IDENTI Fl ERS--/ horizontal multijet sleeve valves/ poly jet valves
COSATI Field/Group 13K COWRR: 1311 COSATI Field/Group 13K COWRR: 1311