Standardized Work Analyze Tool

Ver 2.7 Created by Yaser Ali Husen (yaseralie@gmail.com)

Source: lean-tool.com
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*Don’t rename each sheet in this program

Welcome to use "Standardized Work Analyze Tool v.2.7"

Please run it only for 1 computer, if you use in different computer,the license will not be
valid
 2 0
PART NO SECTION LINE DATE
PROCESS NAME TIME STUDY SHEET TYPE TAKT TIME MEASURED BY
WORK NAME
Manual ADJUSTMENT MACHINE TIME AUTO
NO For walk activity, please write : OPERATION TIME OPERATION MACHINE NO
(Will be used for SWCT Line) (MACHINE TIME)
Jalan; jalan; Walk; walk; Return 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5

10

11

12

13

14

15

16

CYCLE TIME 0 0

Irregular Work (example : Take new polybox, etc) 3

Time
Time
NO Irregular Work Average Time Piece
(sec/pc)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0.00
 2 ###
###
TAKEN BY TYPE
PART NO
STANDARDIZED WORK COMBINATION TABLE SHEET DATE TAKEN PCS / DAY

PROCESS SEC. / LINE LINE TAKT TIME

NO WORK NAME MAN AUTO WALK 5" 10" 15" 20" 25" 30" 35" 40" 45" 50" 55" 60" 65" 70" 75" 80" 85" 90" 95" 100" 105" 110" 115"

Wait akhir
TOTAL 0.0 0.0
0.0

= Manual = Automatic
= Walking = Waiting
 2 0
PART NO SECTION LINE DATE
PROCESS NAME TIME STUDY SHEET TYPE TAKT TIME MEASURED BY
WORK NAME
Manual ADJUSTMENT MACHINE TIME AUTO
NO For walk activity, please write : OPERATION TIME OPERATION MACHINE NO
(Will be used for SWCT Line) (MACHINE TIME)
Jalan; jalan; Walk; walk; Return 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5

10

11

12

13

14

15

CYCLE TIME 0 0

Irregular Work (example : Take new polybox, etc) 3

Time
Time
NO Irregular Work Average Time Piece
(sec/pc)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0.00
 2 ###
###
TAKEN BY TYPE
PART NO
STANDARDIZED WORK COMBINATION TABLE SHEET DATE TAKEN PCS / DAY

PROCESS SEC. / LINE LINE TAKT TIME

NO WORK NAME MAN AUTO WALK 5" 10" 15" 20" 25" 30" 35" 40" 45" 50" 55" 60" 65" 70" 75" 80" 85" 90" 95" 100" 105" 110" 115"

Wait akhir
TOTAL 0.0 0.0
0.0

= Manual = Automatic
= Walking = Waiting
 2 0
PART NO SECTION LINE DATE
PROCESS NAME TIME STUDY SHEET TYPE TAKT TIME MEASURED BY
WORK NAME
Manual ADJUSTMENT MACHINE TIME AUTO
NO For walk activity, please write : OPERATION TIME OPERATION MACHINE NO
(Will be used for SWCT Line) (MACHINE TIME)
Jalan; jalan; Walk; walk; Return 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5

10

11

12

13

14

15

CYCLE TIME 0 0

Irregular Work (example : Take new polybox, etc) 3

Time
Time
NO Irregular Work Average Time Piece
(sec/pc)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0.00
 2 ###
###
TAKEN BY TYPE
PART NO
STANDARDIZED WORK COMBINATION TABLE SHEET DATE TAKEN PCS / DAY

PROCESS SEC. / LINE LINE TAKT TIME

NO WORK NAME MAN AUTO WALK 5" 10" 15" 20" 25" 30" 35" 40" 45" 50" 55" 60" 65" 70" 75" 80" 85" 90" 95" 100" 105" 110" 115"

Wait akhir
TOTAL 0.0 0.0
0.0

= Manual = Automatic
= Walking = Waiting
 2 0
PART NO SECTION LINE DATE
PROCESS NAME TIME STUDY SHEET TYPE TAKT TIME MEASURED BY
WORK NAME
Manual ADJUSTMENT MACHINE TIME AUTO
NO For walk activity, please write : OPERATION TIME OPERATION MACHINE NO
(Will be used for SWCT Line) (MACHINE TIME)
Jalan; jalan; Walk; walk; Return 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5

10

11

12

13

14

15

CYCLE TIME 0 0

Irregular Work (example : Take new polybox, etc) 3

Time
Time
NO Irregular Work Average Time Piece
(sec/pc)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0.00
 2 ###
###
TAKEN BY TYPE
PART NO
STANDARDIZED WORK COMBINATION TABLE SHEET DATE TAKEN PCS / DAY

PROCESS SEC. / LINE LINE TAKT TIME

NO WORK NAME MAN AUTO WALK 5" 10" 15" 20" 25" 30" 35" 40" 45" 50" 55" 60" 65" 70" 75" 80" 85" 90" 95" 100" 105" 110" 115"

Wait akhir
TOTAL 0.0 0.0
0.0

= Manual = Automatic
= Walking = Waiting
 2 0
PART NO SECTION LINE DATE
PROCESS NAME TIME STUDY SHEET TYPE TAKT TIME MEASURED BY
WORK NAME
Manual ADJUSTMENT MACHINE TIME AUTO
NO For walk activity, please write : OPERATION TIME OPERATION MACHINE NO
(Will be used for SWCT Line) (MACHINE TIME)
Jalan; jalan; Walk; walk; Return 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5

10

11

12

13

14

15

CYCLE TIME 0 0

Irregular Work (example : Take new polybox, etc) 3

Time
Time
NO Irregular Work Average Time Piece
(sec/pc)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

0.00
 2 ###
###
TAKEN BY TYPE
PART NO
STANDARDIZED WORK COMBINATION TABLE SHEET DATE TAKEN PCS / DAY

PROCESS SEC. / LINE LINE TAKT TIME

NO WORK NAME MAN AUTO WALK 5" 10" 15" 20" 25" 30" 35" 40" 45" 50" 55" 60" 65" 70" 75" 80" 85" 90" 95" 100" 105" 110" 115"

Wait akhir
TOTAL 0.0 0.0
0.0

= Manual = Automatic
= Walking = Waiting
14
BGN NAME PART NO. : APPROVED BY CHECKED BY CREATED BY
TYPE
PRODUCTION PART NAME :
NO. OF CAPACITY SHEET DOC. NO. :
UNITS PAGE DATE :
BASIC TIME TOOLS PROCESSING
MACHINE CAPACITY
NO OPERATION
NO MANUAL AUTO
TIME TO NO
TIME TAKEN
(3600
0 10 0 20 0 300 400 5 00 6 00 7 00 80 0
COMPLETE CHANGED s)

1 Place CMP parts on the mold 180.60 180.60

1 8 0 .6 0

2 Insert mold into the shelf 29.20 29.20

2 9 .2 0

3 Push the start button 1.00 1.00

1 .0 0

4 Press movement (Close) 7.00 7.00

7 .0 0

5 Curing (Heating press) 600.00 600.00

6 0 0 .0 0

6 Press movement (Open) 7.00 7.00

7 .0 0

7 Mold transfer from Heating to cooling 46.00 46.00

4 6 .0 0

8 Press movement (Close) 7.00 7.00

7 .0 0

9 Curing (Cooling press) 720.00 720.00

7 2 0 .0 0

10 Press movement (Open) 7.00 7.00

7 .0 0

11 Take out mold from the press 24.40 24.40

2 4 .4 0

12 Release the pin and open mold 11.00 11.00 1 1 .0 0

13 Demolding Phylon parts 42.00 42.00 4 2 .0 0

14 Mold cleanning with a cloth 23.40 23.40 2 3 .4 0

TOTAL 357.6
 Second Yamazumi Chart
1

0.9

0.8

0.7

0.6 Baratsuki
Empty
Dandori (sec/pc)
Irregular
CT
0.5 Average
Baratsuki
Actual CT

0.4

0.3

0.2

0.1

0 0 0
Operator1
 Second Yamazumi Chart
1

0.9

0.8

0.7

0.6

Baratsuki
Empty
0.5 Dandori (sec/pc)
Irregular
CT
Average
Baratsuki
0.4 Actual CT

0.3

0.2

0.1

0 0 0 0 0 0
Operator1 Operator2
 Second Yamazumi Chart
1

0.9

0.8

0.7

0.6

Baratsuki
Empty
0.5 Dandori (sec/pc)
Irregular
CT
Average
Baratsuki
0.4 Actual CT

0.3

0.2

0.1

0 0 0 0 0 0 0 0 0
Operator1 Operator2 Operator3
 Second Yamazumi Chart
1

0.9

0.8

0.7

0.6
Baratsuki
Empty
Dandori (sec/pc)
0.5 Irregular
CT
Average
Baratsuki
0.4 Actual CT
Takt Time

0.3

0.2

0.1

0 0 0 0 0 0 0 0 0 0 0 0
Operator1 Operator2 Operator3 Operator4
 Second Yamazumi Chart
1

0.9

0.8

0.7

0.6
Baratsuki
Empty
Dandori (sec/pc)
0.5 Irregular
CT
Average
Baratsuki
0.4 Actual CT
Takt Time

0.3

0.2

0.1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Operator1 Operator2 Operator3 Operator4 Operator5