ME8136-Advanced fatigue Fracture analysis Course Outline: 1. Overview of stress and strain states 2. Overview of Materials behavior and properties 3. Cyclic t 3 C li stress / strainfatigue life / t I f ti lif 4. The elements of elastic and plastic behavior of materials 5. Linear Elastic Fracture Mechanics (LEFM) 6. Crack tip plasticity, R curves, and Fracture toughness plasticity curves 7. Materials selection
ME8136-Advanced fatigue Fracture analysis Course Outline: 1. Overview of stress and strain states 2. Overview of Materials behavior and properties 3. Cyclic t 3 C li stress / strainfatigue life / t I f ti lif 4. The elements of elastic and plastic behavior of materials 5. Linear Elastic Fracture Mechanics (LEFM) 6. Crack tip plasticity, R curves, and Fracture toughness plasticity curves 7. Materials selection
ME8136-Advanced fatigue Fracture analysis Course Outline: 1. Overview of stress and strain states 2. Overview of Materials behavior and properties 3. Cyclic t 3 C li stress / strainfatigue life / t I f ti lif 4. The elements of elastic and plastic behavior of materials 5. Linear Elastic Fracture Mechanics (LEFM) 6. Crack tip plasticity, R curves, and Fracture toughness plasticity curves 7. Materials selection
Texts: (i) Class Notes ((ii)) Fundamentals of Metal Fatigue g Analysis: y J. Bannantine (iii) Mechanical Behavior of Materials: Engineering Methods for Deformation, Fracture and Fatigue: N. E. Dowling Course Professor: A. Varvani ((avarvani@ryerson.ca) @y ) Office : KHS-151B Ext. 7707 Course Evaluation: Midterm: 25% Project: 25% Final Exam: 50% Midterm Test Format: Multiple-Choices, Questions, Numerical Problems. Date: (Class Time, Two Hours) Final Exam Format: o : Multiple-Choices, u t p e C o ces, Questions, Quest o s, Nu Numerical e ca Problems. ob e s. Date: (Class Time, Three Hours) Objectives:
To Further Understand Why Engineering Components Fail
To Analyze Failure Modes and Design Related Failures
To Identify Critical Sites Susceptible for Crack Initiation
To Evaluate the Effect of Microstructure,
Microstructure Geometry and Loading Spectra On Failure of Engineering Components and Finally
To Prevent Failure of Components/Structures by Taking
into Account the Proper Stress Analysis and Design Strategies Course Outline: 1. Overview of stress and strain states 2. Overview of Materials behavior and properties 3 C 3. Cyclic li stress/ t / strain- t i fatigue f ti life lif 4. The elements of elastic and plastic behavior of materials 5. Linear Elastic Fracture Mechanics (LEFM) 6 Crack tip plasticity, 6. plasticity R curves, curves and Fracture toughness 7. Materials selection for components subjected to cyclic loading 8. Fatigue damage and cycle counting analyses 9 Stress concentration factor, 9. factor stress raiser effect on fatigue life 10. Crack growth rate and fatigue life prediction 11. The effect of mean stress on fatigue life of engineering components 12 Fracture surface analysis 12. 13. Multiaxial fatigue loading: fatigue crack initiation, growth and failure 14. Reliability, productivity, quality control and economy of failure analysis in engineering applications. applications Why Study Failure Analysis of Engineering Components/ Materials?
A poor selection of materials is known to be a major source of failure
of engineering components in service. service Incorrect design parameters-if the load, temperature, speed, voltage, … are increased beyond of design limits allowed by design safety factor, the component is likely to fail. Materials processing such as decarburizing and tensile residual stresses in a heat-treated component, poor surface finish, machining marks and scratches lead to failure of components when they are subjected to loading. Discontinuity in the geometry of components such as notches, fillets, and complex p changes g in shape p are p places for crack initiation when components are subjected to loads. Inadequate maintenance causes a shorter service life of engineering components than anticipated life in design. Start Design g Steps p Functional Requirements
Experience Trial Design Codes, standards
Changes Other Factors
NOT-OK Analysis for Materials Selection
Stresses and Failure a u e OK
NOT-OK Make and Test Components, Prototype
OK NOT-OK Manufacturing, Service Trials OK Established Product