Date: 02/13/2011

Version 2.81 File: F7-2.an2

Repotenciamiento de Fajas 15000 TMPD

Project: Engineer: Gustavo Briceño
Location:Cerro Lindo Company: INDEPROT
Description: Faja F7-2 (1564 TMPH)

Comments: Transportador Horizontal/ Head Drive / Tensor Tornillo TA

General Material
Belt Width mm 915 Description Copper Ore
Belt Speed m/sec 3.00 Density kg/m^3 2370
Load mtph 1564 Surcharge Angle Deg 15
Friction Calc Method CEMA 5th Actual Area m^2 0.061
Percent Loaded % 72
Low Temp C 10
Friction Force kN 0.65 Edge Distance mm 124
Lift Force kN 3.58 Bed Depth mm 134
Misc Drag kN 4.55
Lump Size mm 51
Total Mass kg 4,626
Chute Drop Hght m 3.00
Total HS Inertia kg-m^2 1
Impact Energy N-m 12

Carry Return Profile

Idlers
Horizontal Length m 10
Specification CEMA5 CEMA5
Vertical Lift m 3
Description D5 D5
Belt Width mm 914 914
No of Rolls 3 1
Angle Deg 35 0
Roll Diameter mm 127 127
Rotating Weight kg 14.2 13.7
Bearing Type Ball Ball Belt
Rating N 5338 2669 Type Fabric-ISO
Max Belt Ten kN 16.29 9.79 Description 4/EP400
Max Spacing m 1.00 3.00 Cover Gauge mm 10.0 x 3.0
Actual Load N 1616 586
Calc Idler Load N 1861 607 Rating kN / N/mm 70 / 77
Elastic Modulus N/mm 7,000
RPM 451 451 Belt Weight kg/m 19.9
L10 Life Hrs 1,568,907 5,649,374
Apparent Length m 22
Vert. Misalign mm 3.175 3.175
Max Run Ten kN / N/mm / % 16.30 / 18 / 23%
Drag - Ai N 8.01 2.67 Max Accel Ten kN / N/mm / % 19.31 / 21 / 27%
Kx Multiplier 1.00 1.00 Max Decel Ten kN / N/mm / % 13.10 / 14 / 19%
Ky Multiplier 1.00 1.00 Ave Run Ten kN / N/mm / % 11.10 / 12 / 16%
Kt Multiplier 1.00 1.00 Ave Accel Ten kN / N/mm / % 11.10 / 12 / 16%
Ave Decel Ten kN / N/mm / % 11.10 / 12 / 16%

Takeup Min Run Ten kN / N/mm / % 8.48 / 9 / 12%

Min Accel Ten kN / N/mm / % 7.08 / 8 / 10%
Type Manual Min Decel Ten kN / N/mm / % 9.96 / 11 / 14%
Tension kN 9.79
No of Pulleys 1 116 N/mm
Weight
Takeup Req'd for ... Sag Slip
Running kN 5.91 7.54
Accelerating kN 5.15 8.81
Decelerating kN 3.92 -0.17 77 N/mm
Selected Due To Accel Slip
* Approx Carriage Travel Due to ...
Head

Run Tensions m 0.00

Tail

Accel Tensions m 0.00

Decel Tensions m 0.00
Permanent m 0.03
Total m 0.03
* Refer to Belt Manufacturer

Accel
Run
Decel 1
 Date: 02/13/2011
Version 2.81 File: F7-2.an2

Project: Repotenciamiento de Fajas 15000 TMPD Engineer: Gustavo Briceño

Location: Cerro Lindo Company: INDEPROT
Description: Faja F7-2 (1564 TMPH)

Comments: Transportador Horizontal/ Head Drive / Tensor Tornillo TA

Drives
Number 1 2 3 4 5

Location 5
Nameplate kW 37
Power Ratio 1.00

Efficiency 0.95
Wrap Angle Deg 180
Synchronus RPM 1800
High Spd Inertia kg-m^2 0.50

Running
Required kW 28
% Nameplate 74.4
Eff Tension kN 8.78
Friction Factor 0.28
Wrap Factor 0.71
Slip Ratio 2.41
Actual T1/T2 Ratio 1.92

Breakaway
Brkwy Frict Mult 2.00
Rqr'd Brkwy Torque % FLT 118
Motor Peak Torq % FLT 225

Acceleration
Start Time Sec 1.6
Start Torque- Ave % FLT 150
Eff Tension kN 12.23
Friction Factor 0.35
Wrap Factor 0.50
Slip Ratio 3.00
Actual T1/T2 Ratio 2.73

Stopping
Stop Time Sec 1.5
Brake Torque N-m
Brake Eff Ten kN
Brake Ratio
Friction Factor 0.35
Wrap Factor 0.50
Slip Ratio 3.00
Actual T1/T2 Ratio 1.32

2
 Date: 02/13/2011
Version 2.81 File: F7-2.an2

Project: Repotenciamiento de Fajas 15000 TMPD Engineer: Gustavo Briceño

Location: Cerro Lindo Company: INDEPROT
Description: Faja F7-2 (1564 TMPH)

Comments: Transportador Horizontal/ Head Drive / Tensor Tornillo TA

Input
Idler Load Skirt Accel No. No. Extra Conc
Length Lift Angle Spcng Pct % Lngth Load of of Drag Wt
Flt Descr (m) (m) (Deg) (m) (kg/m) (m) (mtph) Clnr Plw (N) (kg)

1 Carry 2.50 0.63 14.1 0.50 100 (144.8) 2.50 1564

2 Carry 2.50 0.63 14.1 0.50 100 (144.8) 2.50
3 Carry 2.50 0.63 14.1 1.00 100 (144.8)
4 Carry 2.50 0.63 14.1 1.00 100 (144.8)
5 Dr/Head 1
6 Return -2.50 -0.63 -14.1 3.00 1
7 Return -2.50 -0.63 -14.1 3.00
8 Return -2.50 -0.63 -14.1 3.00
9 Return -2.50 -0.63 -14.1 3.00 1
10 Tail/TU

Output
Run Accel Decel Min Sag Misc
X Y Tension Tension Tension Tension Kx Ky Drag Mass
Pt Descr (m) (m) (kN) (kN) (kN) (kN) (N/m) (N) (kg)

1 Carry 0.00 0.00 9.88 9.33 10.46 5.05 17.112 0.029 1521 498
2 Carry 2.50 0.63 12.58 12.96 12.18 5.05 17.112 0.027 219 498
3 Carry 5.00 1.26 13.97 15.27 12.59 10.10 9.105 0.029 461
4 Carry 7.50 1.89 15.14 17.29 12.85 10.10 9.105 0.028 461
5 Dr/Head 10.00 2.52 16.30 19.31 13.10 961 2,253
6 Return 10.00 2.52 8.48 7.08 9.96 3.66 1.023 0.015 961 51
7 Return 7.50 1.89 9.32 8.03 10.70 3.66 1.023 0.015 51
8 Return 5.00 1.26 9.21 8.01 10.49 3.66 1.023 0.015 51
9 Return 2.50 0.63 9.10 7.99 10.28 3.66 1.023 0.015 801 51
10 Tail/TU 0.00 0.00 9.79 8.77 10.86 89 250
DIN f 0.032
DIN C 7.99

3
 Date: 02/13/2011
Version 2.81 File: F7-2.an2

Project: Repotenciamiento de Fajas 15000 TMPD Engineer: Gustavo Briceño

Location: Cerro Lindo Company: INDEPROT
Description: Faja F7-2 (1564 TMPH)

Comments: Transportador Horizontal/ Head Drive / Tensor Tornillo TA

Pulleys
Description Dr/Head Tail/TU
Label
Location 5 10

Tension T1 (kN) 16.30 9.79

Tension T2 (kN) 8.48 9.88
T1 Incoming Angle (Deg) 346 166
Wrap Direction Clockwise Clockwise
Wrap Angle (Deg) 180 180
Resultant Force (kN) 25.63 19.22

Diameter (mm) 500 500

Face Width (mm) 1000 1000
Bearing Centers B (mm) 1450 1450
Dimension A (mm) 308 295
Shaft Diameter (mm) 120 100
Bearing Diameter (mm) 100 90

Lagging Gauge (mm) 20.00 13.00

Lagging Type Diamond Plain
Shaft Material 1045 1045
Keyway Type Profiled Profiled

Bearing Type Roller Roller

Bearing Dynamic Capacity (N) 453,696 355,840
Bearing L10 Life (Hrs x 1000) 22,027 25,263

Overhung Load (N)

Overhung Angle (Deg)
Overhung Dimension C (mm)

Shaft Deflection 0.0008 0.0012

Safety Factor 4.06 3.41

Backstop Required? Yes

Req Backstop Rating (N-m) 4038
Backstop Torque (N-m) 732

Dr/Head @ 5 Tail/TU @ 10

4
 Date: 02/13/2011
Version 2.81 File: F7-2.an2

Project: Repotenciamiento de Fajas 15000 TMPD Engineer: Gustavo Briceño

Location: Cerro Lindo Company: INDEPROT
Description: Faja F7-2 (1564 TMPH)

Comments: Transportador Horizontal/ Head Drive / Tensor Tornillo TA

Vertical Curves
Minimum Radius Due To ...

Radius Belt Tension Lift Edge Ten Center Ten Idler Load Idler Spacing
Location Type (m) (kN) (m) (m) (m) (N) (m)

5
 Date: 02/13/2011
Version 2.81 File: F7-2.an2

Project: Repotenciamiento de Fajas 15000 TMPD Engineer: Gustavo Briceño

Location: Cerro Lindo Company: INDEPROT
Description: Faja F7-2 (1564 TMPH)

Comments: Transportador Horizontal/ Head Drive / Tensor Tornillo TA

Material Discharge Trajectory

Interval X Dist- mm Y Drop- mm Vertical Bankboard
1 305 51 Pulley Center to Top of Material
2 610 202 X-Dimension mm 33
3 914 455 Y-Dimension mm 6
4 1219 810
Pulley Center to Bottom of Material
5 1524 1265
X-Dimension mm 33
6 1829 1822
Y-Dimension mm -1
7 2134 2480
8 2438 3239 Horizontal Bankboard
9 2743 4099
Pulley Center to Top of Material
10 3048 5061
X-Dimension mm 107
11 3353 6124
Y-Dimension mm -128
12 3658 7288
13 3962 8553 Pulley Center to Bottom of Material
14 4267 9919 X-Dimension mm 101
15 4572 11387 Y-Dimension mm -128