AEL Product Catalogue 2018 PDF

2018 PRODUCT
CATALOGUE
Version 1
DISCLAIMER
This information summarizes, at the date of issue,

our best knowledge of the capabilities of this
product. Since AEL Intelligent Blasting cannot
anticipate or control the conditions under which
the product may be used or stored, each user
must, prior to usage, review the relevant Technical
Data Sheet in the context of the intended use. In
case of uncertainty or for further information on
this product and its safe storage and use, contact
your local AEL Intelligent Blasting sales office, or
visit our web site: www.aelminingservices.com
The copyright to this catalogue vests in AEL Intelligent Blasting Limited. Any unauthorised reproduction, adaptation, translation, publication, distribution or dissemination of a whole
or any part of this catalogue, without the written consent of AEL Intelligent Blasting Limited will constitute an act of copyright infringement. AEL Intelligent Blasting Limited reserves
its rights to take civil and/or criminal action against such infringement. AEL Intelligent Blasting Limited disclaims all warranties and liabilities for the use of this catalogue and the
information contained herein and assumes no responsibility for any errors that may appear in this document. AEL Intelligent Blasting Limited makes no commitment to update the
information contained here and may make changes at any time without notice. Other product and corporate names may be trademarks or registered trademarks of other companies
and are used only for explanation and to the owner’s benefit, without intent to infringe.
© AEL Intelligent Blasting Limited
Product Catalogue 2018 03
Contents
05 INTRODUCTION 87 ELECTRONIC DELAY DETONATORS

06 About AEL Intelligent Blasting 88 Electonic Indicators
07 AEL Safety 90 DigiShot®
09 Glossary of Abbreviations and Units 93 DigiShot® Plus
95 IntelliShot™ System
11 EXPLOSIVES 98 IntelliShot™
12 Surface Bulk Explosives 100 NetShock™
13 Emulsion Offerings 102 CE 4 Tagger
14 S100 Series 104 ViewShot™
16 S100 Eco Series 105 ViewShot™ 3D
18 S200 Eco Series 106 BlastWeb™
20 S300 Series-Reactive Ground
22 S300 Eco Series-Reactive Ground 111 ELECTRIC INITIATORS
24 S300 Supreme-Highly Reactive Ground 113 Instantaneous Electric Detonator (IED)
114 Electric Fusehead Assembly
27 UNDERGROUND BULK EMULSIONS 115 Electric Shock Tube Starter
28 Underground Bulk Explosives
29 UG100 Series 119 ACCESSORIES
31 UG101S Series 121 General Specifications
33 UG201S Series 122 Detonating Cords-Powercord®
35 UG300 Series-Reactive Ground 124 Pentolite-Primers
37 UG300S Series-Reactive Ground 126 Detonating Cord Cutter
39 Compatibility Matrix 127 Compatibility Matrix-Initiating Systems
129 Mantis
41 PACKAGED EXPLOSIVES 130 Hot-Hole Monitor
44 Magnum® Watergel Series
46 Magnum® Drygel Series 133 INDUSTRIAL PRODUCTS
48 Magnum® Buster 137 Technical Grade (TGAN)
50 Magnum® PB Control 138 Emulsion Grade (HDAN)
52 Splitex® 139 Ammonium Nitrate Solution (ANS)
54 InstaStem™ 140 Nitric Acid
57 Anfex® 141 Aqueous Ammonia
59 Cone-Pak® 142 Ammonia 100-I, Ammonia 100-R
61 Compatibility Matrix
145 SERVICES
63 INITIATING SYSTEMS 147 Blast Consult
64 Non-Electric Initiators 148 Predictive Software
66 Uni-Delay LP 149 Skills Enhancement
68 Splitter 150 AEL Software
70 Multi SPD 154 Field Services
72 Multi LPD
74 Uni-Delay SP 157 EQUIPMENT SERVICES
76 Trunkline
159 Modular Emulsion Plants
78 Cluster
160 E Series MPU
80 Lead-In
163 Mobile Charging Units
82 Extender
166 Rapid Re-loading System
84 Blast Initiation Timer (BIT)
167 Portable Charging Units
173 MCU-Shaft Sinking Unit
174 Vertical Drop System
175 AEL CONTACT DETAILS
04 AEL Intelligent Blasting

INTRO AEL’s product
series and beyond
We are proud to present As a value-add service provider, we partner with our

customers to find the best ways possible in optimising
our latest product your mining operations. As part of our IntelliBlast™

initiative, we bring you a comprehensive range of services
catalogue showcasing our

that complements our cutting-edge product offerings.
Being an international leader and innovator in commercial

wide series of products. explosives and blasting solutions, AEL has continuously
demonstrated its understanding of the industry’s needs
and challenges, as well as the importance of responsibly
extracting valuable minerals from the earth. Our suite of
products is tailored to fulfil our customers’ expectations
of streamlining operations and increasing productivity,
as well as enhancing efficiencies. Collaboratively, we
expose the wealth, by optimally conditioning rock for
further beneficiation.
To remain relevant, our Research and Development

(R & D) department plays a vital role in keeping our
global operations on the frontier of technology through
the delivery of ground-breaking innovations. The R & D
team is actively involved in assisting AEL’s engineers and
our Blast Consult team to develop solutions, tailored for
specific mining applications.
This new product catalogue has been compiled with care

to ensure that it is an invaluable reference tool for you. On
behalf of the AEL management team I would like to wish
you greater productivity and a safe mining environment.
DIRK VAN SOELEN

Executive: Technical and Compliance

ABOUT
AEL
INTELLIGENT
BLASTING
A proud member
of the AECI Group
AEL Intelligent Blasting is a proud member of From our own manufacturing plants, AEL produces
the JSE- listed AECI Group, domiciled in South world-class ammonium nitrate in both dense and porous
Africa. AEL is a leading developer, producer and prill forms as well as ammonium nitrate solution. AEL's
supplier of commercial explosives, initiating scalable bulk emulsion manufacturing plants provide the
group with the ability to deploy rapidly to new regions
systems and blasting services for mining,
and from them, to produce a wide series of emulsion
quarrying and construction markets in Africa explosive products. AEL also supplies a comprehensive
and selected international markets. AEL is the series of packaged explosives.
largest supplier of explosives technology and
initiating systems in Africa. Through its in-house engineering division, AEL designs
and builds Mobile Processing Units (MPUs) for surface
With its head office in Johannesburg, South Africa, AEL and underground mining, bulk emulsion manufacturing
was established in 1896 and has over the years become plants and modular initiating systems assembly plants.
one of the world’s leading suppliers of explosives and In addition, AEL offers underground mobile and fixed
initiating systems. The AEL group contains a number emulsion pumping systems.
of subsidiary companies and these have offices and
production facilities in over 20 countries. Through AEL's IntelliBlast™ total value proposition, this
holistic and flexible approach deploys blasting services
Using world-class technologies, AEL unearths wealth that extract optimum value from any blasting operation,
in the countries in which it operates, providing world with its combination of products, services and solutions.
class mining solutions in all key mining, quarrying These include prime, load, tie and shoot (PLTS) as well
and construction applications such as open pit, open as Rock-on-Ground contracting.
cast, underground massive, underground narrow reef,
dimensional stone and aggregate stone quarrying. AEL’s Blast Consult team offers expert technical
services across a wide range of related disciplines
AEL offers the latest generation of products and services such as blast monitoring, design, timing, fragmentation
for blasting operations. These include bulk explosives, analysis, technology conversion, i-Mining productivity
packaged explosives, electronic and conventional programmes and blasting consulting services to
initiating systems, blasting accessories and delivery providing training in basic blasting principles.
systems as well as technical services via AEL’s technical
arm; Blast Consult. AEL partners, invests and contributes to economies in
regions where it operates, by meticulously caring for
both people and the environment to unearth wealth for
current and future generations.
AEL
SAFETY
A philosophy that matters
to us most…
AEL’s safety philosophy is underpinned by a behavioural 0 Fatalities

based safety programme called ZERO HARM. The concept 0 Life-altering injuries
is driven throughout AECI and all its subsidiaries, linked to
0 SHE legal directives
the fact that all injuries are preventable.
0 Major or serious environmental incidents
In line with this AECI has set the following
0 Major process safety incidents
“2020 Milestones on Our Journey to ZERO HARM:”
0 Major product transportation incidents
0 Repeat incidents
ZERO HARM is a belief system which moves beyond the immediate contingent of AEL employees but also includes
all those who AEL interacts with. Our commitment to this belief system is reflected in the last 10 years as seen in the
graphic representation below:
0,8
0,7
0,6
AEL
0,5
INTELLIGENT
BLASTING 0,4
10 YEAR RATE 0,3
TREND 0,2
0,1
0,0
2008 2009 2010 2011 2012 2013 2014 2015 2016 2017

Explosives and accessories are by their very nature
products that are designed to generate high energy
output during final use.
If they should function when not intended to do so, the AEL always applies strict safety testing regimes to the
unintended consequences do not bear contemplation. prototypes and final products to ensure they meet our
As with all hazardous material, there are good practices standard, often well above the minimum legislated
which should be followed when handling explosive standard for the countries we operate in. This translates
precursors or applying any explosive products and, for to products that have a solid safety record built up over
these reasons, we urge all our customers to obtain the time. A practical example of this is the AEL DigiShot®
required training; available through AEL; before working Electronic Detonator series of products which have not
with any of our products. Always ensure you perform any experienced an unintended initiation during mining use
blasting within the legal framework for the country that in over 24 Million detonators sold.
you operate in.
Our packaging is designed and tested to conform to
Because of the attributes described in the preceding UN standards. This ensures that the receiving country
paragraph, the design and manufacture of energetic receives quality product in globally accepted packaging
materials systems must be performed with utmost that can be tracked and traced back to the manufacturer.
regard to the hazard inherent to these products. Our
Research and Development engineers start at the design Be assured that AEL Intelligent Blasting value the safety
phase with safety in mind and build on this concept of our customers and the communities in which they
through development, testing and final manufacture. operate. Our research and development on evolving
technologies are driven with a holistic view of safety,
environment and efficiency.
CHRISTO PELTZ
Company Risk and Safety Manager

Glossary of Abbreviations and Units
A Ampere m/s Meters Per Second
AC Alternating Current mJ Megajoule
ADC Ardeer Double Cartridge (Test) NEQ Net Explosives Quantity
AN Ammonium Nitrate PCU Portable Charging Unit
ANFO Ammonium Nitrate Fuel-Oil PETN Pentaerythritol Tetranitrate
CN Calcium Nitrate pF Picofarad
DC Direct Current RBEE Relative Bulk Effective Energy
FO Fuel-Oil RBS Relative Bulk Strength
g Gram REE Relative Effective Energy
g/cm³ Gram Per Cubic Centimeter RWS Relative Weight Strength
g/m Grams Per Meter s Second
GPa Gigapascal s/m Seconds Per Meter
HDAN High Density Ammonium Nitrate SPD Short Period Delay
IED Instantaneous Electric Detonator t Tonne (Metric)
kg Kilogram TGAN Technical Grade Ammonium Nitrate
kg/m Kilogram Per Meter TNT Trinitrotoluene
kPa Kilopascal VOD Velocity Of Detonation
kV KiloVolt VIXEN-i The AEL International Detonating Code
LPD Long Period Delay > Greater Than
MCU Mobile Charging Unit ≥ Greater Than Or Equal To
mJ/ohm Millijoule Per Ohm < Less Than
mm Millimeter ≤ Less Than Or Equal To
m/m Mass To Mass = Equals
MPU Mobile Processing Unit ≈ Approximate
ms Millisecond

Notes

EXPLOSIVES
AEL provides a series of explosives for use in both
underground and surface mining applications.
AEL's suite of Surface Bulk Explosives is amongst the − The cap-sensitive UG100 emulsion continues to
best researched and developed in the market. With impress customers in the narrow reef environment as
the environment foremost in mind, the Eco series has a cost-effective replacement for packaged explosives.
been specifically developed to optimise the available In conjunction with industry leading delivery systems
benefits to surface mining through the use of recycled such as the Vertical Drop and portable charging units
oils. The Eco series also provides products with high (PCU), safety, efficiency, handling and loading is
energy's and adequate in-hole stability. AEL's highly improved significantly.
skilled team, combined with its broad series of products,
solutions, equipment and technical resources have These emulsion technologies and AEL's initiating
made the company an acknowledged leader in the global systems combine to optimise safety while improving
explosives arena. blasting efficiencies in a variety of surface and
underground mining applications. Even under the most
Underground Bulk Explosives and its respective trying blasting conditions, AEL's proven technologies
pumping and delivery systems are continuously evolving deliver tangible benefits to its customers across the
through the efforts of AEL's Research and Development entire mining operation.
department. New and improved emulsion formulations,
delivery systems and value-add services, targeted Through its strategically placed network of depots
to this industry, are continuously being realised. and manufacturing facilities, AEL is able to provide
a full series of explosives and services to the most
Two examples which are changing the use of traditional remote customers in the African and International
explosives are: markets. This includes a wide series of specifically
formulated Emulsions, Watergels, Drygels, Anfex and
− AEL’s series of specially formulated products that Non-detonating solutions.
can be effectively placed in vertical up-holes;
appropriately named “sticky” formulations. These
products offer customers a competitive edge in cost
effective up-hole and development blasting,
EXPLOSIVES
Surface Bulk Explosives
AEL's Surface Bulk Explosives are specifically Our base emulsion has passed the UN “Hazardous
designed with the end-user in mind. A holistic Goods” series of tests. This enables the transportation
view of safety, environment and efficiency is and handling of base emulsions (S100, S200, and S300) as
the driving force behind our formulations. We an un-sensitized product.
consider surrounding communities, geological
anomalies and the environmental impact to
name but a few.
With solutions to suit every application, AEL's highly

skilled team and its vast series of products have made
the company an acknowledged leader in emulsion
technology. In consultation with the end-user, AEL has
the ability to develop flexible solutions that meet the
customer's needs. For mining areas which have hot-hole and reactive ground
AEL has products and processes that are available.
As a service provider, we strive to optimise mining
operations by bringing a comprehensive range of value- These products are delivered and sensitised down
adding services that complement our cutting-edge the blast-hole with the use of AEL's series of mobile
product offering. processing units (MPU’s).
Our base emulsions are classified as UN 5.1 Oxidisers

prior to sensitisation. Our virgin oil-based emulsions have
a honey coloured appearance whilst the Eco emulsions
are brown to black in colour. Base emulsions (S100,
S200, and S300) are handled and transported as an un-
sensitised product to mines and/or operational sites.

EXPLOSIVES
Emulsion Offerings
SURFACE BULK PRODUCTS
SURFACE BULK EMULSIONS

Virgin oil or eco (used oil) variations
S100/S100ECO S200/S200ECO S300/S300ECO
SERIES S100 ECO PLUS S300 SUPREME
S300 SUPREME PLUS
Doped (mixed with TGAN and sensitised) or Blend (sensitised with TGAN)
DOPED: BLENDED:
20 %, 30 % or 35 % TGAN 50 %, 54 %, 57 %, 60 %, 64 %, 71 %, 74 %
Minimum hole diameter: or 80 % TGAN
75–100 mm
Minimum hole diameter:
RATIOS 150-250mm Water resistance is good
@
50 % and 54 % Water resistance is poor
@
57 %, 60 %, 64 %, 71 %, 74 % and 80 %

EXPLOSIVES
S100 SERIES
AEL's S100 Series base emulsion is typically SPECIAL PRECAUTIONS

used in standard surface mining applications.
S100 has excellent water resistance with a yellow Base emulsions are classified as a 5.1 oxidiser and are not
to white appearance attributed to the virgin fuels sensitive to normal stimuli, but under certain conditions
used within the formulation. It can be doped/ they can explode, and may result in accidental detonation.
blended with Technical grade Ammonium Nitrate
− Handle with care
(TGAN) to form various blends as outlined in the
tables below. The sensitised S100 product has a
− Although S100 does not burn easily it must be kept
Velocity of Detonation (VOD) in excess of 4500 m/s clear of flames and intense heat
(subject to confinement and ground conditions).
− Application temperature range is 0 °C to 55 °C
APPLICATION
STORAGE
S100 base emulsion is delivered to mine sites
in tankers and offloaded into silos or the Mobile
− The shelf life of the base emulsion is 12 weeks from
Manufacturing Unit (MMU). The MMU mixes and
the date of manufacture
sensitizes the required explosive blend.
− Maximum sleep time for dopes up to 35% is 21 days.
− Charging procedures must be followed at all times
Although water resistance is good, sleep time is
not recommended for blends of 50% and above in
− S100 Series can be used in dry or de-watered blast-
wet conditions
holes depending on the TGAN ratio doped/blended in
the emulsion
− The shelf life of the aqueous sensitiser is 6 months
from the date of manufacture
− S100 blends are NOT for use in underground mines or
reactive ground conditions − The emulsion and sensitiser should be
stored separately
FEATURES
BEST PRACTICE
− Safe to handle
− Use blended product in heavy friable or jointed ground
− On-bench blending of explosives
− Ensure that toe loading occurs in wet holes in order to
− A series of explosive blends to choose from, offering displace water
variable explosives properties for energy partitioning
− Do not use in hot-hole blasting applications (Thermal
INITIATION stability of emulsions are dependent on the flashpoint
of the diesel/oil used within the country you operate in).
− S100 is initiated with Pentolite boosters that are Ask your regional office for the operating temperature
suitable for the respective hole diameter relevant to your region or area.)
− The use of detonating cord and/or packaged explosives

as primers is not recommended

EXPLOSIVES
PRODUCT SERIES
S100 PUMPABLE EMULSION PRODUCT S100 HEAVY ANFO PRODUCT
PRODUCT S100 S120 S130 S135 S150 S154 S157 S160 S164 S171 S174 S180
Ammonium
Nitrate 100 80 70 65 50 46 43 40 36 29 26 20
Emulsion (%)
Minimum Hole
75 75 100 100 229 229 200 150 150 150 150 150
Diameter (mm)
Maximum
40
Hole Depth (m)
Water
Excellent Good
Resistance
Typical In-hole
1.00-1.25 1.35 1.30 1.25 1.20 1.10 1.05 1.00
Density (g/cm3)
Sensitiser Gassing Solution TGAN
Pumping Stages 6 6 (Augering)
Proposed
400 g Booster
Primer
Ideal Delivered
2.1- 2.3- 2.4- 2.5- 2.6- 2.8- 2.7- 2.7- 2.6- 2.5- 2.5- 2.4-
Energy (MJ/kg)
2.3 2.5 2.6 2.7 2.8 3.1 3.0 2.9 2.8 2.7 2.7 2.6
@ 100 Mpa
*RWS @ 95- 103- 107- 111- 115- 123- 121- 119- 117- 112- 109- 107-
100 Mpa 99 107 111 115 119 127 125 123 121 116 114 111
149- 163- 169- 174- 180- 210- 198- 186- 176- 154- 143- 135-
*RBS @ 100 Mpa
153 167 173 178 184 214 202 190 180 158 147 139
Notes:
1. The availability of the above offering is subject to MPU configuration
2. Please consult AEL Technical Services when loading holes deeper than 40 m
3. In-hole densities of emulsions vary with depths. Please contact your regional sales office for assistance in finding the best product fit for
your application
4. Primer size is dependent on hole diameter. Please contact your regional sales office for guidance on primer selection
* The Relative Weight and Bulk Strengths are relative to ANFO (=100 %) at a density of 0.80 g/cm3. The figures have been determined using the
VIXEN-i detonation code
Transport (UN Classification)

Base Emulsion: Class 5.1, UN No. 3375, AMMONIUM NITRATE EMULSION
Ammonium Nitrate Porous Prill: Class 5.1, UN No 1942, AMMONIUM NITRATE
Emulsion Product: Class 1.1D, UN No. 0241, EXPLOSIVE, BLASTING, TYPE E

EXPLOSIVES
S100 Eco SERIES
AEL's S100 Eco Series base emulsion is typically SPECIAL PRECAUTIONS

used in standard surface mining applications with
the added benefit of being environmentally friendly. Base emulsions are classified as a 5.1 oxidiser and are not
The recycled oil component within the emulsion sensitive to normal stimuli, but under certain conditions
formulation is fully consumed during the detonation they can explode, and may result in accidental detonation.
phase and allows for an efficient way of consuming
used oils while contributing to energy. S100 Eco
has excellent water resistance with a brown to
− Although S100 Eco does not burn easily it must be kept
black appearance due to the recycled oil content clear of flames and intense heat
within the formulation. It can be doped/blended
with Technical grade Ammonium Nitrate (TGAN) to − Application temperature range is 0 °C to 55 °C
form various blends as outlined in the tables below.
The sensitised S100 Eco product has a Velocity of STORAGE
Detonation (VOD) in excess of 4500 m/s (subject to
confinement and ground conditions). − The shelf life of the base emulsion is 12 weeks from
APPLICATION
− Maximum sleep time for dopes up to 35% is 21 days.
S100 Eco base emulsion is delivered to mine sites in Although water resistance is good, sleep time is
tankers and off-loaded into silos or the Mobile Processing not recommended for blends of 50% and above in
Unit (MPU). The MPU mixes and sensitises the required wet conditions
explosive blend.
BEST PRACTICE
− S100 Eco Series can be used in dry or de-watered
blast-holes depending on the TGAN ratio doped/ − Ensure that toe loading occurs in wet holes in order to
blended in the emulsion displace water
− S100 Eco blends are NOT for use in underground − Do not use in hot-holes that are in excess of 80 °C
mines or reactive ground conditions (Thermal stability of emulsions are dependent on the
flashpoint of the diesel/oil used within the country you
FEATURES operated in. Ask your regional office for the operating
value relevant to the region you operate in.)
− Safe to handle
− A series of explosive blends to choose from, offering

variable explosives properties for energy partitioning
INITIATION
− S100 Eco is initiated with Pentolite boosters that are

suitable for the respective hole diameter


EXPLOSIVES
PRODUCT SERIES
S100 ECO PUMPABLE EMULSION PRODUCT
PRODUCT S100 ECO S120 ECO S130 ECO S135 ECO S150 ECO
Ammonium Nitrate
100 80 70 65 50
Emulsion (%)
Minimum Hole Diameter
75 75 100 100 229
(mm)
Maximum Hole Depth (m) 40
Water Resistance Excellent Good

Typical In-hole Density
1.00-1.25
(g/cm3)
Sensitiser Gassing Solution
Proposed Primer 400 g Booster

Ideal Delivered Energy
2.1-2.3 2.3-2.5 2.4-2.6 2.5-2.7 2.6-2.8
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 95-99 103-107 107-111 111-115 115-119
*RBS @ 100 Mpa 149-154 163-167 169-173 174-179 180-184
Notes:
your application


EXPLOSIVES
S200 Eco Series
AEL's S200 Eco base emulsion is used in surface − In normal blasting applications, the booster is
mining applications within most geological usually toe-primed and initiated electronically or with
conditions but can also be used in hot-hole shock tube
blasting applications limited to a 35 % dope
with TGAN. The formulation is able to inhibit the − In hot-hole blasting applications, the boosters
thermal effect within the hot-hole blast column are usually collar primed and initiated with
detonating cord
in order to provide a safety window during which
charging operations can continue. In addition to − The use of detonating cord and/or packaged
this, AEL have designed the “Hot- Hole Monitor” explosives as primers is not recommended
as an early warning system to supplement safety,
specifically when blasting in hot-holes or reactive SPECIAL PRECAUTIONS
ground. S200 Eco has excellent water resistance
with a brown to black appearance attributed to Base emulsions are classified as a 5.1 oxidiser and are not
the recycled oil content within the formulation. sensitive to normal stimuli, but under certain conditions
It can be doped with Technical grade Ammonium they can explode, and may result in accidental detonation.
Nitrate (TGAN) to form various blends as − Handle with care
outlined in the tables below. The sensitised S200
Eco product has a Velocity of Detonation (VOD) in − Although S200 Eco does not burn easily, it must be
excess of 4500 m/s (subject to confinement and kept clear of flames and intense heat
ground conditions).
− Collar priming is recommended in hot-hole conditions
APPLICATION
− When blasting in hot-hole applications, S200 Eco
S200 Eco base emulsion is delivered to mine sites in
should be used in conjunction with AEL’s Hot-Hole
tankers and offloaded into silos or the Mobile Processing
Monitor to enhance on-bench safety
Unit (MPU). The MPU mixes and sensitises the required
explosive blend. STORAGE
− Charging procedures must be followed at all times − The shelf life of the base emulsion is 12 weeks from
− S200 Eco can either be pumped or augured,
depending on the ratio of TGAN doped/blended in the − Maximum sleep time for dopes up to 35% is 21 days.
explosive Although water resistance is good, sleep time is
not recommended for blends of 50% and above in
− S200 Eco can be used in dry or de-watered blast- wet conditions
holes depending on the TGAN ratio doped/blended
in the emulsion − Sleeping is not recommended in hot-hole conditions
− S200 Eco blends are NOT for use in − The shelf life of the aqueous sensitiser is 6 months
underground mines from the date of manufacture
− Not to be used in reactive ground applications − The emulsion and sensitiser should be stored separately
FEATURES BEST PRACTICE
− Safe to handle − S200 Eco can be used in hot-holes (The use of Hot-
Hole monitors are strongly advised)
− Collar priming is advised
− A series of explosive blends to choose from, offering
variable explosives properties for energy partitioning − Doping is not recommended in hot-hole blasting
applications without the use of a hot-hole monitor
INITIATION
− S200 Eco is initiated with Pentolite boosters that are − Use blended product in heavy friable or jointed ground
suitable for the respective hole diameter (Not for hot-holes)

displace water (Not for hot-holes)

EXPLOSIVES
PRODUCT SERIES
S200 PUMPABLE EMULSION PRODUCT
PRODUCT S200 ECO S220 ECO S230 ECO S235 ECO S250 ECO S254 ECO
Ammonium Nitrate
100 80 70 65 50 46
Emulsion (%)
Minimum Hole
75 75 100 100 229 229
Diameter (mm)
Maximum Hole Depth
40
(m)
Sensitised Product
1.00-1.25
Density (g/cm3)
Sensitiser Gassing Solution TGAN
Proposed Primer 400 g Booster
Ideal Delivered
Energy 1.9-2.3 2.1-2.5 2.2-2.6 2.3-2.7 2.4-2.9 2.5-3.0
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 82-95 92-104 97-109 100-112 116-123 117-124
*RBS @ 100 Mpa 134-149 140-163 148-171 153-175 199-207 200-208
Notes:
your application


EXPLOSIVES
S300 Series
Reactive Ground
AEL's S300 base emulsion is used in surface SPECIAL PRECAUTIONS

mining applications and was specifically
developed for applications where reactive Base emulsions are classified as a 5.1 oxidiser and
ground is prevalent. The inhibiting properties of are not sensitive to normal stimuli, but under certain
the S300 formulation allows for usage in reactive conditions they can explode, and may result in
ground as it delays the exothermic reaction when accidental detonation.
pyrites come into contact with nitrates. S300
has excellent water resistance with a yellow to
white appearance. It can be doped/blended with − Although S300 does not burn easily it must be kept
Technical grade Ammonium Nitrate (TGAN) to clear of flames and intense heat
form various blends as outlined in the tables
below. The sensitised S300 product has a Velocity − Application temperature range is 0 °C to 55 °C
of Detonation (VOD) in excess of 4500 m/s (subject
to confinement and ground conditions). − It is recommended that AEL’s Hot-Hole Monitor
should be used in conjunction with this product for
APPLICATION safer blasting
S300 base emulsion is delivered to mine sites in tankers STORAGE

and offloaded into silos or the Mobile Processing Unit
(MPU). The MPU mixes and sensitizes the required − The shelf life of the base emulsion is 12 weeks from
explosive blend. the date of manufacture
− Charging procedures must be followed at all times − Sleeping of the product is not recommended due to
safety requirements but can be achieved dependent on
− S300 can either be pumped or augured, depending on compatibility and sleep time testing
the ratio of TGAN doped/blended in the emulsion
− S300 blends are NOT for use in underground mines from the date of manufacture
− Suitable for use in reactive ground with more than − The emulsion and sensitiser should be
1 % but less than 6 % pyrites, dependent on stored separately
compatibility testing
BEST PRACTICE
FEATURES
− Safe to handle
− On-bench blending of explosives displace water
− A series of explosive blends to choose from, offering − Do not use in hot-hole blasting applications (Thermal
variable explosives properties for energy partitioning stability of emulsions are dependent on the flashpoint
of the diesel/oil used within the country you operate
INITIATION in). Ask your regional office for the operating
temperature relevant to your region or area.)
− S300 is initiated with Pentolite boosters that are
suitable for the respective hole diameter


EXPLOSIVES
PRODUCT SERIES
S300 PUMPABLE EMULSION PRODUCT
PRODUCT S300 S320 S330 S335 S350

Ammonium Nitrate
100 80 70 65 50
Emulsion (%)
75 75 100 100 229
(mm)
Sensitised product Density

1.00-1.25
(g/cm3)
Primer 400 g Booster

2.1-2.3 2.3-2.5 2.4-2.6 2.5-2.7 2.7-2.8
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 93-97 101-105 105-109 109-113 113-117
*RBS @ 100 Mpa 147-151 161-165 167-171 172-176 179-184
Notes:
2. Please consult AEL Technical Services to determine reactivity levels, in order to have the most suitable product for the relevant conditions
3. Please consult AEL Technical Services when loading holes greater than 40 m
your application
5. Primer size is dependent on hole diameter. Please contact your regional sales office for guidance on primer selection.


EXPLOSIVES
S300 Eco Series

Reactive Ground
AEL's S300 Eco base emulsion is used in INITIATION

surface mining applications and was specifically
developed for applications where reactive ground − S300 Eco is initiated with Pentolite boosters that are
is prevalent. The inhibiting properties of the S300 suitable for the respective hole diameter
formulation allows for usage in reactive ground
as it delays the exothermic reaction when pyrites − The use of detonating cord and/or packaged explosives
come into contact with nitrates. The recycled oil
component within the emulsion formulation is
fully consumed during the detonation phase and SPECIAL PRECAUTIONS
allows for an efficient way of consuming used Base emulsions are classified as a 5.1 oxidiser and are not
oils while contributing to energy. S300 Eco has sensitive to normal stimuli, but under certain conditions
excellent water resistance with a brown to black they can explode, and may result in accidental detonation.
appearance attributed to the recycled oil content
within the formulation. It can be doped/blended − Handle with care
with Technical grade Ammonium Nitrate (TGAN)
to form various blends as outlined in the tables − Although S300 Eco does not burn easily it must be kept
below. The sensitised S300 Eco product has a clear of flames and intense heat
Velocity of Detonation (VOD) in excess of 4500 m/s
(subject to confinement and ground conditions). − Application temperature range is 0 °C to 55 °C
APPLICATION − It is recommended that AEL’s Hot-Hole Monitor should

be used in conjunction with this product to enhance on
S300 Eco base emulsion is delivered to mine sites in bench safety
Unit (MPU). The MPU mixes and sensitises the required STORAGE
explosive blend.
− Charging procedures must be followed at all times the date of manufacture
− S300 Eco can either be pumped or augured, depending − Sleeping of the product is not recommended due to
on the ratio of TGAN doped/blended in the emulsion safety requirements but can be achieved dependent on
compatibility and sleep time testing
− S300 Eco can be used in dry or de-watered blast-
holes depending on the TGAN ratio doped/blended in − The shelf life of the aqueous sensitiser is 6 months
the emulsion from the date of manufacture
− S300 Eco blends are NOT for use in underground mines − The emulsion and sensitiser should be stored separately
− Suitable for use in reactive ground with more than BEST PRACTICE
1 % but less than 6 % pyrites, dependent on
compatibility testing − Use blended product in heavy friable or jointed ground
FEATURES − Ensure that toe loading occurs in wet holes in order to

displace water
− Safe to handle
− Do not use in hot-hole blasting applications
− On-bench blending of explosives (Thermal stability of emulsions are dependent on the
flashpoint of the diesel/oil used within the country you
− A series of explosive blends to choose from, offering operate in). Ask your regional office for the operating
variable explosives properties for energy partitioning temperature relevant to your region or area.)

EXPLOSIVES
PRODUCT SERIES
S300 ECO PUMPABLE EMULSION PRODUCT
PRODUCT S300 ECO S320 ECO S330 ECO S335 ECO S350 ECO
Ammonium Nitrate Emulsion
100 80 70 65 50
(%)
75 75 100 100 230
(mm)

Typical In-hole Density
1.00-1.25
(g/cm3)

2.1-2.3 2.3-2.5 2.4-2.6 2.5-2.7 2.7-2.8
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 91-95 100-104 105-109 108-112 115-119
*RBS @ 100 Mpa 145-149 159-163 165-169 170-174 190-194
Notes:
2. Please consult AEL Technical Services to determine reactivity levels, in order to have the most suitable product for the relevant conditions
your application


EXPLOSIVES
S300 Supreme
Highly Reactive Ground
AEL's S300 Supreme base emulsion is used in SPECIAL PRECAUTIONS

surface mining applications and was specifically
developed for applications where highly reactive Base emulsions are classified as a 5.1 oxidiser and are not
ground is prevalent. The inhibiting properties of sensitive to normal stimuli, but under certain conditions
the S300 formulation allows for usage in reactive they can explode, and may result in accidental detonation.
ground as it significantly delays the exothermic
reaction when it comes into contact with nitrates. − Handle with care
S300 has excellent water resistance with a yellow to
− Although S300 Supreme does not burn easily it must
white appearance. The sensitised S300 product has
be kept clear of flames and intense heat
a Velocity of Detonation (VOD) in excess of 4500 m/s
(subject to confinement and ground conditions). − Application temperature range is 0 °C to 55 °C
APPLICATION − This product must be used in conjunction with AEL’s

Hot-Hole Monitor which will allow for safer loading
S300 Supreme base emulsion is delivered to mine sites in and act as an early warning system
Unit (MPU). The MPU mixes and sensitises the required − AEL’s Technical Services must be consulted to
explosive with sensitising agent. determine reactivity levels, in order to have the most
suitable product for the relevant conditions
STORAGE
− S300 Supreme series can be used in dry or de-watered
blast-holes − The shelf life of the base emulsion is 12 weeks from
− S300 Supreme is NOT for use in underground mines
− Suitable for use in highly reactive ground from the date of manufacture
containing more than 6 % pyrites, dependent on
compatibility testing − The emulsion and sensitiser should be
stored separately
FEATURES
BEST PRACTICE
− Suitable for highly reactive ground
− The use of TGAN is not recommended (The addition of
− Safe to handle ammonium nitrate increases the reaction with
the pyrites)
− No sleeving is required to isolate the product from the
reactive ground − Ensure that toe loading occurs in wet holes in order to
displace water
INITIATION
− Sleeping of the S300 Supreme is limited to 7 days,
− S300 Supreme is initiated with Pentolite boosters that dependent on compatibility and sleep time testing
are suitable for the respective hole diameter
− Do not use in hot-hole blasting applications (Thermal
− The use of detonating cord and/or packaged explosives stability of emulsions are dependent on the flashpoint
as primers is not recommended of the diesel/oil used within the country you operate
in). Ask your regional office for the operating
temperature relevant to your region or area.)

EXPLOSIVES
PRODUCT SERIES
S300 SUPREME PUMPABLE EMULSION PRODUCT

Ammonium Nitrate Emulsion (%) 100
Minimum Hole Diameter (mm) 200
Water Resistance Excellent
Typical In-hole Density (g/cm3) 1.00-1.22
Pumping Stages 6
Ideal Delivered Energy (MJ/kg) @ 100 Mpa 2.0-2.3
*RWS @ 100 Mpa 87-92
*RWS @ 100 Mpa 138-145
Notes:
your application
* The Relative Weight and Bulk Strengths are relative to ANFO (=100) at a density of 0.80 g/cm3. The figures have been determined using the


EXPLOSIVES
Notes

UNDERGROUND
BULK
EMULSIONS
One of AEL’s on-going success stories is its The underground bulk system is specifically designed
Underground Bulk Systems. Our technologies to optimise safety and create an explosive free mining
continuously evolve through introduction of environment.
fit- for-purpose emulsion formulations which
As a value-add service provider, AEL has developed fit-
are augmented by its delivery systems.
for-purpose sensitizing system. This allows the end- user
to specify a required density range within the blast- hole
Our base emulsion is classified as a 5.1 Oxidizer and
which enables improved planning on powder factor.
have passed UN Hazardous Goods series of tests.
This enables the Base emulsions to be handled and
The base emulsion is typically honey coloured prior to
transported as an un-sensitised product to mines and/
being mixed through a homogenizer/static mixer. The
or operational sites. This base emulsion is typically
sensitiser is an aqueous or emulsified liquid, which,
honey coloured.
when added to the base emulsion and mixed, creates an
explosive in the blast-hole. The sensitised emulsion will
These products are delivered and sensitised in the
adopt the colour of the dye that was added as verification
blast- hole with the use of AEL's series of mobile charging
that the product was dosed with sensitizing agent.
units (MCU) or the latest Portable Charging Units (PCU).
The series of emulsions are primarily split according
The base emulsion and sensitising agents are stored
to their application with development and stoping
separately on the manufacturing units and only mixed
requiring an emulsion significantly different to an
during charging of the blast-hole. Ancillary equipment
up-hole/ring blasting emulsion. Such distinction is
such as surface storage silos, vertical drop systems,
identified in the name by the suffix 'S' for all up-hole/ring
transfer cassettes and transfer pumps make up the
blasting applications.
'system' required to deliver emulsion explosives.
UNDERGROUND BULK EMULSIONS
Underground Bulk Explosives
Series UG100 UG200 UG300
Products UG100 UG101S UG200 UG201S UG300 UG300S

Sensitiser GE50 (Green) GS30 (Blue) GS15 (Green) GE30 (Blue) GS15 (Green) GE30 (Blue)
GS15 (Green) GS30 (Green) GS30 (Green)
GS30 (Blue) GS50 (Blue) GS50 (Blue)
GS50 (Blue) GS60 (Pink) GS60 (Pink)
GS60 (Pink) GS85 (Pink) GS85 (Pink)
GS85 (Pink) GS95 (Green) GS95 (Green)
GS95 (Green) GS125 (Green) GS125 (Green)
GS123 (Green)
Cap Sensitive Yes No Yes No Yes No
Minimum Hole
32 mm 45 mm 45 mm 45 mm 45 mm 45 mm
Diameter

UG100 Series
AEL's UG100 base emulsion is used in underground SPECIAL PRECAUTIONS

mining applications where horizontal charging is
prevalent. The UG100 series of emulsions are cap Base emulsions are classified as a 5.1 Oxidiser and are not
sensitive and ideal for most geological conditions. sensitive to normal stimuli, but under certain conditions
Energy output can be varied to address difficult they can explode, and may result in accidental detonation.
breaking conditions. The base UG100 underground
emulsion has excellent water resistance with a
yellow to white appearance. The sensitised UG100
− Although UG100 does not burn easily it must be kept
product adopts the colour of the sensitiser for easy clear of flames and intense heat
identification and verification of the sensitising
process. Sensitised UG100 has a Velocity of − Application temperature range is 0 °C to 55 °C
Detonation (VOD) in excess of 4000 m/s (subject to
confinement and ground conditions). STORAGE
APPLICATION − The shelf life of the base emulsion is 12 weeks from
UG100 is suitable in all underground small diameter holes
in development, stoping and other blasting environments. − Maximum sleep time for the UG100 product is 7 days
− Charging procedures must be followed at all times − The shelf life of the aqueous sensitiser is 6 months
− UG100 is NOT for use in surface mines. UG100 should
not be used in reactive ground conditions − The emulsion and sensitiser should be
stored separately
FEATURES
BEST PRACTICE
− Safe to handle
− Priming is required when critical densities
− At the face mixing and manufacturing of explosives are exceeded
that become sensitised inside the blast-hole
− Base emulsion and sensitiser must be
− A range of densities to choose from to vary stored separately
energy output
− Avoid horizontal pumping exceeding 50 m in length
− High VOD
INITIATION
− UG100 is cap sensitive, but Pentolite boosters can

be used when the critical density is exceeded per
respective hole diameter


PRODUCT SERIES
UG100 PUMPABLE EMULSION PRODUCT

VOD (m/s) 4000-5500
Sensitised Product Density (g/cm3) 1.00-1.16
GS15 (MCU Units)

Sensitiser Gassing Solution (Dependent on density requirement
with PCU pump variant)
Pumping Stages 6
Primer 8 D Detonator
*RWS @ 100 Mpa 98-102
*RWS @ 100 Mpa 148-152
Notes:
1. In-hole density requirements vary with application, hole-diameter and hole-length. Please contact your regional sales office for assistance in
finding the best product fit for your application


UG101S Series
AEL’s UG101S base emulsion is used for charging INITIATION

in up-holes, ring blasting and development. This
niche formulation, often referred to as “Sticky − UG101S is not cap sensitive and the use of Pentolite
Emulsion”, was specifically developed for its boosters are recommended as per respective
ability to remain in the up-hole charged blasting hole diameter
column which is commonly found in ring blasting
applications. The product is a honey coloured
emulsion and is fully water resistant. The base
emulsion, classified as non- explosive, is mixed
SPECIAL PRECAUTIONS
with an aqueous sensitiser to form explosives in
the blast-hole. Sensitised UG101S product has a Base emulsions are classified as a 5.1 Oxidiser and
Velocity of Detonation (VOD) in excess of 4000 m/s are not sensitive to normal stimuli, but under certain
(subject to confinement and ground conditions). conditions they can explode, and may result in
accidental detonation.
APPLICATION
UG101S is suitable for up-holes, ring blasting and
development. Priming at the toes of the holes is required − Although UG101S does not burn easily it must be kept
in up-holes/rings. The product is pumped using mobile clear of flames and intense heat
charging units (MCU/Jumbo) developed for use with the
UG101S product. − Application temperature range is 0 °C to 55 °C
− Charging procedures must be followed at all times STORAGE

− UG101S is NOT for use in surface mines. UG101S − The shelf life of the base emulsion is 12 weeks from
should not be used in reactive ground conditions the date of manufacture
FEATURES − Maximum sleep time for the UG101S product is 7 days
− Safe to handle − The emulsion and sensitiser should be

stored separately
− At the face mixing and manufacturing of explosives
that become sensitised inside the blast-hole BEST PRACTICE
− High VOD − Boosters should be used in up-holes
− Shorter charging times − Priming is required in development
− Excellent resistance to water − Base emulsion and sensitiser must be

stored separately
− Variable density to suit in-situ conditions. (As an
optional extra on the MCU’s) − Avoid horizontal pumping exceeding 50 m in length
− Suitable in up-hole application

PRODUCT SERIES
UG101S PUMPABLE EMULSION PRODUCT

VOD (m/s) 4000-5500
Sensitiser GS30
Pumping Stages 4
Primer 150g booster
*RWS @ 100 Mpa 88-92
*RWS @ 100 Mpa 134-138
Notes:
1. The availability of the above offering is subject to MCU configuration


UG201S Series
AEL’s UG201S base emulsion is used for charging SPECIAL PRECAUTIONS

formulation is enhanced to withstand harsh Base emulsions are classified as a 5.1 Oxidiser and
high ambient temperatures and still maintain a are not sensitive to normal stimuli, but under certain
good shelf life. The product is a honey coloured conditions they can explode, and may result in
emulsion and is fully water resistant. The base accidental detonation
emulsion, classified as non- explosive, is mixed
the blast-hole. Sensitised UG201S product has a − Although UG201S does not burn easily it must be kept
Velocity of Detonation (VOD) in excess of 4000 m/s clear of flames and intense heat
(subject to confinement and ground conditions).
APPLICATION
STORAGE
UG201S is suitable for up-holes, ring blasting and
development. Priming at the toes of the holes is required − The shelf life of the base emulsion is 12 weeks from
in up-holes/rings. The product is pumped using mobile the date of manufacture
charging units (MCU/Jumbo) developed for use with the
UG201S product. − Maximum sleep time for the UG201S product is 7 days
− Charging procedures must be followed at all times − The shelf life of the aqueous sensitiser is 6 months
− UG201S is NOT for use in surface mines UG201S
should not be used in reactive ground conditions − The emulsion and sensitiser should be
stored separately
FEATURES
BEST PRACTICE
− Safe to handle
− Boosters should be used
that become sensitised inside the blast-hole − Priming is required in development
− High VOD − Base emulsion and sensitiser must be

stored separately
− Shorter charging times
− Excellent resistance to water
− Variable density to suit in-situ conditions. (As an

optional extra on the MCU’s)
− Suitable in up-hole application
INITIATION
− UG201S is not cap sensitive and the use of Pentolite

boosters are recommended as per respective
hole diameter


PRODUCT SERIES

Minimum Hole Diameter (mm) 45 mm
VOD (m/s) 3700-5000
Typical In-hole Density (g/cm3) 1.10-1.15
Sensitiser GS30
Pumping Stages 4
Primer 150g booster
*RWS @ 100 Mpa 86-90
*RBS @ 100 Mpa 130-134
Notes:


UG300 Series
Reactive ground
AEL's UG300 base emulsion is used in underground INITIATION

mining applications where horizontal charging
is prevalent. The UG300 series of emulsions are − UG300 is cap sensitive, but Pentolite boosters can
cap sensitive and was specifically designed for be used when the critical density is exceeded per
reactive geological conditions. The base UG300 respective hole diameter
underground emulsion have excellent water
resistance with a yellow to white appearance. The
sensitised UG300 product adopts the colour of the
sensitiser for easy identification and verification
SPECIAL PRECAUTIONS
of the sensitising process. Sensitised UG300 has a
Velocity of Detonation (VOD) in excess of 4000 m/s Base emulsions are classified as a 5.1 Oxidiser and are not
(subject to confinement and ground conditions). sensitive to normal stimuli, but under certain conditions
they can explode, and may result in accidental detonation.
APPLICATION
UG300 is delivered by bulk in a tanker, with its
sensitiser stored in a separate container at the − Although UG300 does not burn easily it must be kept
back of the tanker. The emulsion and sensitiser are clear of flames and intense heat
offloaded into a silo and tank respectively on-site.
STORAGE
− UG300 series can be used in horizontal holes
− UG300 is NOT for use in surface mines the date of manufacture
− UG300 can be used in reactive ground conditions − The shelf life of the aqueous sensitiser is 6 months
with pyrite levels less than 6 %, dependent on from the date of manufacture
− The emulsion and sensitiser should be
FEATURES stored separately
− Safe to handle BEST PRACTICE

− At the face mixing and manufacturing of explosives − Priming is required when critical densities
that become sensitised inside the blast-hole are exceeded
− A range of densities to choose from to vary − Base emulsion and sensitiser must be
energy output stored separately
− Sleeping of blasts is not recommended

PRODUCT SERIES
UG300 PUMPABLE EMULSION PRODUCT

VOD (m/s) 3700-5000
GS15 (MCU Units)

Sensitiser Gassing Solution (Dependent on density requirement
with PCU pump variant)
Pumping Stages 6
Ideal Delivered Energy (MJ/kg) @ 100Mpa 1.9-2.1
*RWS @ 100 Mpa 71-75
*RWS @ 100 Mpa 103-107
Notes:


UG300S Series
Reactive ground
AEL's UG300S base emulsion is used for charging SPECIAL PRECAUTIONS

formulation is referred to as “Sticky Emulsion” Base emulsions are classified as a 5.1 Oxidiser and are not
and was specifically developed for its ability sensitive to normal stimuli, but under certain conditions
to remain in the up-hole charged blasting they can explode,and may result in accidental detonation.
column which is within reactive ground blasting − Handle with care
conditions. The product is a honey coloured
emulsion and is fully water resistant. The base − Although UG300S does not burn easily it must be kept
emulsion, classified as non- explosive, is mixed clear of flames and intense heat
the blast-hole. Sensitised UG300S product has a − Application temperature range is 0 °C to 55 °C
Velocity of Detonation (VOD) in excess of 4000 m/s
(subject to confinement and ground conditions). STORAGE
APPLICATION
UG300S is delivered by bulk in a tanker, with its sensitiser
stored in a separate container at the back of the tanker.
The emulsion and sensitiser are offloaded into a silo and
tank respectively on-site.
− The emulsion and sensitiser should be
stored separately
− UG300S series can be used Up-holes/ring blasting BEST PRACTICE

and development
− Boosters should be used in up-holes
− UG300S is NOT for use in surface mines
− Priming with a pentolite booster is required
− UG300S can be used in reactive ground conditions in development
with pyrite levels less than 6 %, dependent on
− Base emulsion and sensitiser must be
stored separately
FEATURES − Avoid horizontal pumping exceeding 50 m in length
− Safe to handle
− Sleeping of a blast is not recommended due to reactive
ground conditions
that become sensitised inside the blast-hole
− A series of explosive blends to choose from with

various strengths and densities
INITIATION
Base emulsions are classified as non-detonable and are
not sensitive to normal stimuli, but under certain conditions
they can explode, and may result in accidental detonation.
− UG300S is not cap sensitive and the use of Pentolite

boosters are recommended as per respective
hole diameter


PRODUCT SERIES

VOD (m/s) 3700-5000
Sensitiser GS30
Pumping Stages 4
Primer 150 g booster
*RWS @ 100 Mpa 71-75
*RWS @ 100 Mpa 103-107
Notes:


Compatibility Matrix
DONOR
UG100 UG101S *UG200 UG201S UG300 UG300S

Magnum® Buster Gel X X X X X X
Magnum® 365 Gel X X X X X X
Magnum® Control X X X X X X
Magnum® Frag X X X X X X
Magnum Plus
®
X X X X X X
Shock Tube Uni-Delay LP X
Shock Tube Multi LPD X
Shock Tube Multi SPD X
**Electronic Delay
X
Detonators
Instantaneous Electric
X
Detonator (IED)
Pentolite Primers X X X X X X
* UG200 can be manufactured as a permitted product (requiring PE Permitted and Statsafe Detonators as a donor only)
** All variants

Notes

PACKAGED
EXPLOSIVES
The AEL packaged explosives portfolio includes a
wide series of specifically formulated Emulsions,
Watergels, Drygels, Anfex® and Non-detonating
solutions. The product basket covers an energy
range from low to high and is renowned for its
performance and reliability within the harshest
of conditions.
Our niche products include permitted explosives

(fiery mines), perimeter control in underground
blasting application and pre-splitting for high
wall control in surface mining applications.
AEL provides technical support through well-trained

and highly skilled staff to manage customer needs in all
mining applications.
PACKAGED EXPLOSIVES
Packaged
Explosives
Our strategically placed network of regional Anfex® is a packaged, free flowing Technical Ammonium
depots and integrated supply chain provides a Nitrate (TGAN) and fuel oil blasting agent for use in
full series of explosives and services to the most commercial blasting operations.
remote customers in African and International
markets. This portfolio includes a wide series of
specifically formulated Emulsions, Watergels,
Drygels, Anfex® and non-detonating solutions.
All AEL products are supported by a reliable series

of initiation systems and blasting services. Our highly
skilled technical support staff are on hand to manage
customer needs.
The TGAN used in the manufacture of Anfex® is very

The Magnum® series of Watergel and Drygel explosives
resistant to being crushed to a powder and has a world
are known for their reliability, high energy and excellent
leading friability index (less than 2 %). The low friability
blasting results.
ensures the best structural integrity of the prill. When the
product is blow-loaded, the prills will break up on impact.
The product series consists of the classic Watergel
Anfex® fuel ratios are carefully controlled and provide
configurations as well as Drygel configurations. The
the optimum chemical balance for good post detonation
Drygel explosives are characterised by a stiffer rheology
fume control.
for improved handling in longer cartridges. Both types
are offered in different energy grades to suit almost all
blasting requirements/applications.

PACKAGED EXPLOSIVES
InstaStem™ cartridges are the world’s only non-

detonating, self-stemming, rock breaking cartridges
that are classified as “1.4S Cartridge, Power Device”.
InstaStem™ is an advanced rock breaking solution,
specifically developed for surface and underground
secondary breaking. This technology also features
additional application possibilities like sliping.
InstaStem™ products are self-stemming, enhancing the

speed and ease of use and allowing for improved cycle
times and blasting efficiencies. Minimal clearing area is
required as the product creates no air-blast and reduced
rock scatter.
InstaStem™ Cartridges, by virtue of their non-detonating

performance characteristic offer numerous benefits in
support of conventional explosives in certain applications.
In this regard, InstaStem™ products do not create a
shockwave, and hence are suitable for use in vibration
sensitive areas and in areas of low ventilation (no harmful
gasses are produced).

PACKAGED EXPLOSIVES
Magnum®
Watergel Series
The Magnum® Watergel series is a commercial

explosive that offers different energy grades to suit
a variety of blasting applications. The Magnum®
series of Watergel explosives has become an
industry standard and is known for its reliability,
high energy and excellent blast performance.
The explosive is packed into plastic sleeves of

variable dimensions.
APPLICATION
Magnum® products are used for blasting in underground STORAGE

mines, surface quarries, trenches, open pit operations
and construction works. Magnum® products are designed − The shelf life of the product is 12 months from the date
for tough breaking conditions in hard rock mining. of manufacture. Legal storage in customers magazine
Magnum® 365 Gel can be used for very tough breaking is 6 months
conditions, including tunnelling.
− Store in a segregated, approved, cool, well-ventilated,
Magnum® products are NOT for use in coal mines or dry and labelled area
under fiery conditions.
− Keep packaging tightly closed and sealed until ready
SPECIAL PRECAUTIONS for use
Although Magnum® products are not very sensitive to − Abide by the legal storage requirements for the region
normal stimuli they are powerful explosives and the
effects of an accidental detonation can be catastrophic. − Always rotate stock-first in, first out (FIFO)
− Handle with care BEST PRACTICE

− Keep away from flames, sparks and all sources − Use with AEL 8 D strength detonators
of ignition
− Always embed detonator charge firmly into at least
− Keep detonators stored away from explosives one-third of the cartridge and ensure that the
detonator is fully consumed within the explosives
− Damage to the product could lead to misfires
− When using detonating cord, a knot in intimate contact
− Consult with AEL Explosives Representative before with the cartridge is recommended
attempting to destroy old/unwanted products
FEATURES
− A firm cartridge (loads and tamps well)
− High energy with favourable energy partitioning
− Improved sensitivity and energy at high densities
− 6D detonator and 5 g/m detonating cord sensitive
− Excellent water resistance
− Good gap sensitivity

PACKAGED EXPLOSIVES
PRODUCT SERIES
MAGNUM® WATERGEL SERIES
PRODUCT MAGNUM® BUSTER GEL MAGNUM® 365 GEL

Density (g/cm3) 1.18-1.25
Velocity of Detonation (m/s) 2900-4000
Ideal Delivered Energy (MJ/kg)

2.5-2.7 2.7-2.9
@ 100Mpa
*RWS @ 100 Mpa 113-117 122-126
*RBS @ 100 Mpa 179-183 192-196

Class 1.1D, UN No. 0241, EXPLOSIVE, BLASTING, TYPE E

PACKAGED EXPLOSIVES
Magnum®
Drygel Series
Magnum® Drygel is a doped Watergel explosive.

The high content of TGAN results in a cartridge with
a much-improved rheology when compared with
the rheology of traditional Watergel explosives.
Magnum® Drygel is available in three, appropriately
formulated, energy levels. Different diameters and
lengths are available for the various applications
in the market. The explosive is packed into plastic
sleeves across a variety of dimensions.
APPLICATION FEATURES
Magnum® Control can be used in easy breaking − Improved rheology compared to conventional
conditions or areas where over break needs to be Watergel cartridges
minimised. Typical applications include, ledging,
undercutting, blasting of cubbies or where breaking − Due to the consistency of the cartridges the product
conditions do not require high energy. loads and tamps well, even in up-holes
Magnum® Frag can be used where good fragmentation − Magnum® Drygel is designed to provide excellent
and full face advance is required. Typical applications fragmentation
include narrow reef stoping.
− The energy partitioning within the offered series of
Magnum® Plus can be used in hard breaking products enables the user to select the appropriate
conditions where additional energy is required. Typical product for the task at hand
applications are tunnelling, UG2 stoping and other tough
breaking conditions. − Magnum® Drygel has excellent gap sensitivity
Magnum® Drygel products are not for use in − Good post detonation fume characteristics
underground coal mines.
STORAGE
SPECIAL PRECAUTIONS
− The shelf life of the product is 12 months from the
Although Magnum® products are not very sensitive to date of manufacture. Legal storage in customers
normal stimuli they are powerful explosives and the magazine is 6 months
effects of an accidental detonation can be catastrophic.
− Handle with care dry and labelled area
− Keep away from flames, sparks and all sources − Keep packaging sealed until ready for use
of ignition
− Abide by the legal storage requirements for the region
− Keep detonators stored away from explosives
− Always rotate stock-first in, first out (FIFO)
− Damage to the product could lead to misfires
BEST PRACTICE
− Consult with AEL Explosives Representative before
attempting to destroy old/unwanted products − Use with AEL 8 D strength detonators
− Always embed detonator charge firmly into at least

one-third of the cartridge
− When using detonating cord, a knot in intimate

contact with the cartridge is recommended

PACKAGED EXPLOSIVES
PRODUCT SERIES
MAGNUM® DRYGEL SERIES

PRODUCT MAGNUM® CONTROL MAGNUM®FRAG MAGNUM® PLUS

2.5-2.7 2.7-2.9 2.8-3.0
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 113-117 120-124 125-129
*RWS @ 100 Mpa 171-175 182-186 189-193


PACKAGED EXPLOSIVES
Magnum® Buster
ZAMBIA
Magnum® Buster is a premium emulsion explosive

that is used in commercial blasting operations. The
product is used in demanding blasting operations
where high VOD and high energy is required. The
explosive is packed into plastic sleeves across a
variety of dimensions. The cartridge has a firm,
putty-like consistency.
APPLICATION
Surface: General surface blasting applications

Underground: Development, Stoping, Shaft Deepening
STORAGE
SPECIAL PRECAUTIONS
− The shelf life of the product is 12 months from the date of
Although Magnum® products are not very sensitive to manufacture (Legal storage is 6 months in
normal stimuli they are powerful explosives and the customers’ magazine)
− Store in a segregated, licensed, cool, well-ventilated, dry
− Always Handle with care and labelled area
− Keep away from all sources of ignition − Keep packaging sealed until ready for use
− Consult with AEL representatives before destroying old/ − Abide by the legal storage requirements for the region
unwanted products
FEATURES
BEST PRACTICES
− Safe to use
− Use with AEL 8 D strength detonators
− Easy loading
− Always embed detonator charge firmly into at least one-
− High performance third of the cartridge
− Suitable for use in wet holes − When using detonating cord, a knot in intimate contact
with the cartridge is recommended
− Stiffness of Magnum® Buster does not lend itself to
compaction in the hole − When using for secondary blasting, ensure that a
minimum product layer of 25mm is maintained
− Waterproof

PACKAGED EXPLOSIVES
PRODUCT SERIES
MAGNUM® BUSTER-ZAMBIA
Initiator 6 D Detonator or 8 g/m detonating cord
Velocity of Detonation
5000-6000
(m/s) (VOD)
2.1–2.5
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 98–102
*RWS @ 100 Mpa 142 –146


PACKAGED EXPLOSIVES
SPECIALISED EXPLOSIVES
Magnum®
PB Control 40/60
Magnum® PB Control 40/60 was designed for
perimeter control in tunnelling applications.
Due to the rigid nature of the unit after the
clip is attached, it is easy to load and presents
more resistance to ejection during the blast.
This ensures that the unit remains in the hole
for execution of its purpose, which is to protect
the integrity of the sidewall and hanging
wall in tunnelling operations. The product is
packaged in printed sleeves.
APPLICATION
STORAGE
The cartridge is used in conjunction with the cartridge
connector in order to create a firmer unit for loading into − The shelf life of the product is 12 months from the
blast-holes. Used for perimeter control in underground date of manufacture. Legal storage is 6 months in
blasting applications. customers magazine
SPECIAL PRECAUTIONS − Store in a segregated, approved, cool, well- ventilated,

dry and labelled area
Although Magnum® products are not very sensitive to
normal stimuli they are powerful explosives and the − Keep packaging sealed until ready for use
− Always Handle with care
− Keep away from all sources of ignition
BEST PRACTICE
− Consult with AEL representatives before destroying
old/unwanted products − Use with AEL 8 D strength detonators
FEATURES − Always embed detonator charge firmly into at least

one-third of the cartridge
− Safe to use
− Use connector to attach other in-line cartridges
− Easy to use connector to attach to other in-line as well as to firm up the cartridge string for easy
cartridges insertion into the blast-hole
− Easy loading − When using detonating cord, a knot in intimate

contact with the cartridge is recommended
− High performance
− Waterproof

PACKAGED EXPLOSIVES
PRODUCT SERIES
MAGNUM® PB CONTROL SERIES
PRODUCT MAGNUM® PB CONTROL 40 MAGNUM® PB CONTROL 60

Velocity of Detonation (m/s) >3000

3.3-3.5 3.5-3.7
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 81-85 86-90
*RWS @ 100 Mpa 124-128 132-136
PACKAGING (25 kg GROSS)
DIAMETER (mm) LENGTH (mm) CARTRIDGE COUNT CONNECTOR COUNT

PER CASE PER CASE
25 600 51 33


PACKAGED EXPLOSIVES
Splitex®
SPLITEX® is a factory-prepared cartridge explosive

for high wall stability blasting in opencast mines
and quarries. It consists of a continuous string of
Watergel explosives cartridges, with an internal
line of detonating cord and an external strainer
cord. A Watergel formulation is used as the main
explosives charge in SPLITEX® and is available in
diameters ranging from 25 to 50 mm.
APPLICATION
Pre-splitting in open cast and quarry environment for

high wall stability. Cartridge diameter and string length
should match hole-diameter and length in.
SPECIAL PRECAUTIONS
INITIATION
Although Splitex® as a product is not very sensitive to
normal stimuli it is a powerful explosive and the effects − The minimum initiator for Splitex® is a 6 D detonator
of an accidental detonation can be catastrophic. or 5 g/m detonating cord
− Always handle explosives with care, and store in safe STORAGE

and dry conditions
− Keep away from any open flame and sources of date of manufacture, but the regulations require
extreme impact, friction, and heat storage of product not to exceed 3 months with
manufacturer and not to exceed 3 months with user
− Use as per the agreed code of practice approved by
the mine − Store in a segregated, approved, cool, well-ventilated,
dry and labelled area
− Users must always adhere to approved
re-entry periods − Keep packaging sealed until ready for use
− All mining precautions for hazardous goods must − Abide by the legal storage requirements for the region
be followed
FEATURES
BEST PRACTICE
− Safe to use
− Use a sharp, smooth blade for cutting the
− High velocity of detonation-up to 7000 m/s detonating cord
− Excellent water resistance − Use with AEL 8 D strength detonators
− Cap sensitive explosives cartridges in a continuous − Use correct split factor for optimal results
length around a string of detonating cord. A strainer
line is crimped on the outside to support the weight of
the cartridge column.

PACKAGED EXPLOSIVES
PRODUCT SERIES
SPLITEX®
Cartridge Density (g/cm3) 1.18-1.25
Water resistance Excellent

3.2-3.7
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 91-95
*RWS @ 100 Mpa 136-140
DIAMETER (mm) LENGTH (mm) CARTRIDGE COLUMN kg/m

COUNT LENGTH (m)
25 585 68 42.00 0.60
32 585 42 25.80 1.00
38 585 31 18.00 1.35
50 585 18 10.80 2.35


PACKAGED EXPLOSIVES
InstaStem™
InstaStem™ cartridges and InstaStem™ boosters

are deflagrating gas generators. Causing no
shockwave, they are effective in safe breaking of
reinforced steel concrete and/or rock. InstaStem™
cartridges are effectively used in mining and civil
work within a variety of applications.
APPLICATION
FEATURES
InstaStem™ is a non-detonating, self-stemming rock
breaking cartridge that is suitable for both soft and hard − Safe to use
rock and concrete breaking. The boosters are suitable for
use in conjunction with the cartridges for additional energy, − Excellent water resistance
as required. The boosters do not have an initiation system
and cannot be used without the cartridges. − Accelerates loading time by eliminating the need
for stemming
SPECIAL PRECAUTIONS
− Allows for continuous operations
− Do not use InstaStem™ Cartridges without valid and
up-to-date User-Training − Significant improvement in commodity recovery
and yields
− Always wear appropriate PPE
(Personal Protective Equipment) SHOCK TUBE ADAPTOR BLASTING CARTRIDGE
− Use only certified "explosives-approved" continuity This blasting Cartridge provides a flexible solution where
testers and shot blasters an adaptor is provided within the cartridge to enable
the end-user to insert a detonator. This will provide a
− Whilst InstaStem™ Cartridges are insensitive to cell sequential firing capability where the burning front of
phones and walky-talkies, it is good practice to avoid the shock tube can be used to create initiation intervals.
using these items while charging up a drill-hole Classified as 1.4S UN 0349, the product can be transported
anywhere by passenger plane (in South Africa or abroad),
− Check site to ensure that no old explosives or which makes it a quick-delivery solution to secondary
previously charged drill-holes are present breaking and underground blasting applications.
− Do not leave the site unattended, or drill-holes

unmarked and unplugged, before charging STORAGE
and initiation
− Maintain a safe distance-for all personnel on date of manufacture. See the Safety Data Sheet for
site-when blasting more information on storage and handling
− Ensure that the booster touches adjacent cartridge − Stacking in magazines and for transportation should
for proper initiation be adhered to aligned with local legislation

InstaStem™: Class 1.4S, UN No. 0349, Explosives
(Contains a mixture of Ammonium Nitrate and Nitrocellulose)

PACKAGED EXPLOSIVES
Generation 1
GENERATION1: GENERATION1: GENERATION1:

FUSE HEAD BOOSTER DETONATOR
READY
The InstaStem™ Generation 1 cartridge contains a self-stemming unit fitted to the top of the cartridge.
TECHNICAL INFORMATION GENERATION 1
INSTASTEM™
PROPERTIES
Density (g/cm3) 1.6
Heat Capacity Ratio 1.2
Velocity of Deflagration (m/s) 360-380
Maximum Pressure (Mpa) 400-420
Specific Energy (joules/g) c. 4 656
Vibration
(Peak Particle Velocity) <2 at 6 meters
(mm/s)
PACKAGING INFORMATION GENERATION 1 (32 mm)
60 100
NET QUANTITY (g) 20 40 60 80 100
BOOSTER BOOSTER
Gross mass of carton (kg) 19.6 19.6 19.6 19.6 17.7 19.6 17.7
Net explosive weight per

18-22 38-42 58-62 78-82 98-102 58-62 98-102
cartridge (g)
Quantity of cartridges 120 100 90 80 60 100 100

PACKAGED EXPLOSIVES
Generation 3
GENERATION3: GENERATION3: GENERATION3:
FUSE HEAD SERIES DETONATOR
READY
The InstaStem™ Generation 3 cartridge contains a safety switch as an added safety precaution to ensure that unless in the
“Fire” position, initiation cannot take place. This is not relevant to the detonator ready unit.
TECHNICAL INFORMATION GENERATION 3
INSTASTEM™
Properties
Density (g/cm3) 1.1
Heat Capacity Ratio 1.2
Velocity of Deflagration (m/s) 330-360
Maximum Pressure (Mpa) 400-500
Specific Energy (joules/g) c. 5121
Vibration
(Peak Particle Velocity) <2 at 6 meters
(mm/s)
ADDITIONAL INFORMATION GENERATION 3
NET QUANTITY (g) 3 6 20 30 40 60 100 180

Diameter (mm) 9 9 17 17 17 35 35 35
Maximum Drill bit (mm) 10 10 20 20 20 40 40 40
Quantity of Cartridges 150 150 100 100 100 90 90 70
NET QUANTITY (g) 300 200 350 550 500 700 1000 1700
Diameter (mm) 35 43 43 43 60 60 87 87
Maximum Drill bit (mm) 40 50 50 50 67 67 94 94
Quantity of Cartridges 50 50 35 30 20 20 8 8

PACKAGED EXPLOSIVES
Anfex®
Anfex® is a free-flowing, granular type

explosive with off-white to beige colour. The
Anfex® prills offer characteristics that are
optimised to provide a low friability (<2 %) and
keep their integrity while being pour-loaded.
Anfex® fuel ratios are carefully controlled and
provide the optimum chemical balance for
good post detonation fume characteristics.
APPLICATION SPECIAL PRECAUTIONS
Anfex® can be used in both surface and underground − Although Anfex® is not very sensitive to normal
(Development and Stoping) operations, but only in stimuli they are powerful explosives and the effects of
dry conditions. Anfex® is NOT for use in underground an accidental detonation can be catastrophic
coal mines. Anfex® can be poured into down holes or
pneumatically loaded into horizontal or vertical holes. − Handle with care
FEATURES − Do not use with Detonating cord
− Safe handling thanks to low sensitivity to friction, − Keep away from all sources of ignition
impact and shock
− Static Electricity can be generated while
− Improved flowability thanks to a special pneumatically loading Anfex®. The pneumatic loader
anti-caking agent and conductive hoses must always be earthed
and detonators that are sensitive to electrostatic
− Low friability guarantee of the structural integrity of discharge should not be used
the prill which is maintained when subjected to the
rigors of transport and storage BEST PRACTICE
− Cost effective − Always prime with largest initiator possible
− Misfires can be safely washed out with water − Pneumatically loaded ANFO can be primed with a high
strength detonator, booster or an explosive cartridge
STORAGE
− Technical Grade Ammonium Nitrate prills are highly

hygroscopic, and therefore, Anfex® must be stored in a
dry, controlled environment with the bags kept in tact
− Temperature should be kept below 32 °C
− Anfex® must be stored in a well-ventilated

explosives magazine
− Product should be kept in original packaging
− Detonators should be stored away from explosives

PACKAGED EXPLOSIVES
PRODUCT SERIES
ANFEX®
PRODUCT ANFEX® PNUEMATICALLY LOADED ANFEX® POUR LOADED
Water Resistance None
Primer 8 D Detonator 150 g Pentolite primer
Density (g/cm3) 0.90-1.05 0.78-0.82

2.5-2.7 2.3-2.5
(MJ/kg) @ 100 Mpa
*RWS @ 100 Mpa 111-115 100
*RWS @ 100 Mpa 140-144 100
PACKAGING
Anfex® is packaged in a 25 kg plastic bag that contains four 6.25 kg “multibags”.

Class 1.1D, UN No. 0082, EXPLOSIVE, BLASTING, TYPE B

PACKAGED EXPLOSIVES
Cone-Pak®
The Cone-Pak® is a cone or bell-shaped plastic

cup, with a lid, containing an emulsion explosive.
Most Cone-Pak® products are fitted with a length
of Cordtex® protruding from the apex of the cone
for quick attachment of a length of Cordtex® or a
6 D detonator for easy initiation.
APPLICATION SPECIAL PRECAUTIONS
Cone-Pak® products are used in secondary blasting in both − Although the emulsion in Cone-Pak® products is
underground and surface applications. Cone-Pak® products not very sensitive to normal stimuli, it is a powerful
are NOT for use in coal mines or under fiery conditions. explosive and the effects of an accidental detonation
can be catastrophic
FEATURES
− Units are pre-assembled and ready for use
− Cone-Pak products are designed to be directional
®
and offer a degree of controlled blasting. When − Although Cone-Pak® does not burn easily it must be
used correctly blasting damage can be limited, as kept clear of flames and intense heat
the explosive force is directed into the rock, with a
minimum of energy escaping in any other direction. − Do not use extreme force when inserting the
This limits the damage to underground installations detonator or the detonating cord into the cone
− The emulsion is tacky enough, to enable CP 1, CP 1-S, − Do not remove explosive from the Cone-Pak®
CP 3 and CP 3-S to stick to dry vertical or overhanging
surfaces, after removal of the lid and protective layer − Damage to the product could lead to misfires
− Quick and easy connections STORAGE
− Multi-blasting is possible by inserting detonating cord − The shelf life of the product is 12 months from the
into the connector, or by folding it and inserting it into date of manufacture
the emulsion
− Good contact between rock and emulsion is ensured dry and labelled area
by pushing the cone firmly onto the rock
− Keep packaging sealed until ready for use

PACKAGED EXPLOSIVES
PRODUCT SERIES
CONE-PAK®
PRODUCT CODE PER UNIT (kg)

CP 1 and CP 1-S* 0.1
CP 3 and CP 3-S* 0.3
CP 10 1
CP 15 1.5
CP 25 2.5
CP 40 4
PACKAGING
PRODUCT UNIT COUNT BOX DIMENSIONS (mm) GROSS WEIGHT (kg)
CP 1 100 440 x 328 x 284 15
CP 1-S 100 1160 x 220 x 220 15
CP 3 50 1780 x 225 x 225 19
CP 3-S 50 1780 x 225 x 225 19
CP 10 20 1780 x 225 x 225 26
CP 15 12 1780 x 225 x 225 22
CP 25 7 1780 x 225 x 225 22
CP 40 4 1780 x 225 x 225 26

Cone-Pak®: Class 1.1D, UN No. 0241, Explosives, Blasting, Type E
Initiation
The minimum initiator for Cone-Pak® is a 6 D detonator or 10 g/m detonating cord

PACKAGED EXPLOSIVES
PACKAGED AND SPECIALISED EXPLOSIVES
PB CONTROL
BUSTER GEL
MAGNUM®
MAGNUM®
MAGNUM®
MAGNUM®
MAGNUM®
MAGNUM®
MAGNUM®
DONOR
CONTROL
SPLITEX®
BUSTER
365 GEL
ANFEX®
FRAG
PLUS
Magnum® Buster X X X X X X X X X
Magnum® Control X X X X X X X X X
Magnum® Frag X X X X X X X X X
Magnum® Plus X X X X X X X X X
Magnum® Buster Gel X X X X X X X X X
Magnum® 365 Gel X X X X X X X X X
Anfex® X X X X X X X X X
Magnum® PB Control X X X X X X X X X
Splitex® X X X X X X X X X
Shock Tube Uni-Delay LP X X X X X X BLD* X X
Shock Tube Multi LPD X X X X X X BLD* X X
Shock Tube Multi SPD X X X X X X BLD* X X
Electronic Delay Detonators-DigiShot® X X X X X X BLD* X X
Instantaneous Electric Detonator (IED) X X X X X X X X
Power Cord® 8 X X X X X X X X
Power Cord® 10 X X X X X X X X
Pentolite Primers X X X X X X X X X
* BLD = Blow Loaded

PACKAGED EXPLOSIVES
Notes

INITIATING
SYSTEMS
As a holistic provider of a comprehensive series With a long history and proven track record, AEL is
of commercial explosives and services, AEL’s strategically positioned to offer a series of products and
extensive portfolio of initiating systems and solutions to suit market requirements for underground,
global manufacturing capability offers world surface and construction applications. Our initiating
systems and components are highly adaptable, designed
class solutions for all mining applications.
with the user in mind and are available as “Standard and
Made-To-Order products”.
The suite of initiating systems includes electronic, non-

electric (shock tube) and electric detonators, as well as a
comprehensive series of boosters, detonating cords and
starters-all of which fully complement the company’s
entire series of explosive solutions.
Reinforcing our position as a value add solutions provider,

AEL is fully equipped to offer technical support and
services globally providing customers a turnkey solution
and complete peace of mind.
INITIATING SYSTEMS
Non–Electric
Initiators
SHOCK TUBE ASSEMBLIES
AEL’s extensive portfolio of non-electric shock

tube initiating systems and global manufacturing
capability offer world class solutions for all
mining applications.
Our shock tube initiating systems and components

are highly adaptable, designed with the user in mind
and are available as “Standard” and “Made-To-Order”
products, globally.
Some of the benefits to the customer are:
− Incorporating rugged, abrasion resistant tubing
− Ergonomically designed connectors facilitating ease

of coupling while ensuring positive retention during
handling and upon initiation
− Immune to hazards of radio frequency radiation, stray

currents and electro-static discharge
− One of the preferred ways to initiate shock tube is with

a piezo-electric shot exploder
− Using colour coded connectors for specific delays
− Available in a wide range of delay times
As a sector of the IntelliBlast™ total value proposition,

AEL is fully equipped to offer technical support and
services globally providing customers a turnkey solution
and complete peace of mind.

INITIATING SYSTEMS
BENEFITS STORAGE AND EXPIRY
− Immune to hazards of radio frequency radiation, stray

currents and electro-static discharge MODERATE TEMPERATURES
STORAGE AND DRY CONDITIONS
− The shock tube has an 18 kg minimum breaking load CONDITIONS IN A WELL-VENTILATED,
APPROVED MAGAZINE
− Rugged, abrasion-resistant tubing
Product Shelf Life 36 months†
− Ergonomically designed connectors facilitate ease of
connecting while ensuring positive retention during Legal Storage* 27 months
handling and upon initiation
Expiry Date* 6 months
− Where applicable, coloured connectors are used
for specific delays ensuring easy identification and †
Subject to ideal storage conditions, inclusive of
verifying coupling sequences at a glance extension period
* Ideal storage conditions-may vary upon region or country
SPECIAL PRECAUTIONS of operation
#
From issue date following delivery/collection from the
AEL magazines (within the 36 month storage window)
− Handle with care-detonators are explosive
− Temperatures > 90 °C may result in Class 1.1B UN No 0360, DETONATOR ASSEMBLIES, Non-electric
spontaneous explosion Class 1.4S UN No 0455, DETONATOR ASSEMBLIES, Non-electric
− Severe impact on the detonator or tubing can result in

accidental initiation and explosion

INITIATING SYSTEMS
Shock Tube
Shock Tube Uni-Delay LP 200/4000 ms (Conventional)
UNI–DELAY LP
A Uni-Delay LP (long period) is a non-electric
initiation system which is designed for use in
underground mines. The unit consists of an out-
hole and an in-hole delay detonator. Assembled
with clear or brilliant yellow shock tube, the Shock Tube Uni-Delay LP 200/4000 ms (Vivid)
latter for the Vivid product series where improved
visibility characteristics are required.
The Vivid series is assembled with neon orange

connectors to maximise product visibility in
potentially dark, dusty and muddy underground
conditions. The Vivid series is also suitable for
surface mining and civil operations where a long
burning front is required i.e. trenching.
APPEARANCE
A length of clear or brilliant yellow shock tubing, − Reliably initiates shock tube in both directions
which incorporates a 4000 ms delay in-hole detonator
that is crimped onto one end and a 200 ms short delay − The in-hole detonator reliably initiates pneumatically
out-hole detonator crimped onto the other end. Both loaded Anfex®, cartridge and pumpable emulsions,
detonators include either a rubber plug or sleeve. The Watergels and Pentolite boosters
out-hole detonator is located in a plastic connector
body. The plastic body consists of two variants, − The initiation signal in the tubing propagates through
one which holds up to 3 shock tubes and the other loose kinks, bends, knots and constrictions
can hold up to six tubes simultaneously. The Vivid
series offering is the same with the exception of the − The tubing is left intact after use
highly visible yellow shock tube and the neon orange
connectors to improve the visibility in dark, muddy BENEFITS
and dusty working environments.
− Accurate pyrotechnic delay timing
APPLICATION
− Rugged, abrasive resistant tubing which reduces the
A SHOCK TUBE-UNI-DELAY LP assembly is used: likelihood of tangling
− Underground for use in narrow reef stopes, gullies, − Easy to use, quick and secure connections
development ends, bord and pillar applications.
− Reliable
− Surface/Civil for use in trenching
− Low noise
FEATURES
− Low shrapnel
− High strength 8D in-hole detonator
− All in-hole detonators have the same delay
− 20 Hole burning front
− Easy to check connection sequence
− Clear or Neon Orange connector block, capable
of containing 6 shock tubes or the orange/neon − Ergonomically designed connector block allows easy
connector clip capable of holding 3 shock tubes connection of tubing
− Clear or brilliant yellow coloured shock tube, 18 kg − Vivid product variant remains highly visible in dark,
breaking load, resistant to hot and cold temperatures, oil dusty and muddy environments
resistant for 4 days in Anfex® at 40 °C, water resistant

INITIATING SYSTEMS
SAFETY BENEFITS − Avoid coupling the donor out-hole assembly onto the
following unit within 150 mm of the receptors out-
Shock tube cannot be initiated by: hole assembly, ideally at 500 mm distance
− Radio transmissions − Avoid placing two or more out-hole connectors

directly alongside one another, ideally a hands
− Radiations breadth apart
− Stray currents STORAGE
− Static discharge (when tubing is intact) − The shelf life of the product is 36 months from the
date of manufacture
− Burning/heat
− Store in moderate temperatures and dry conditions in
− Impact with a hammer or similar implement on the a well-ventilated magazine
shock tube
− Friction
− Temperatures above 90 °C may result in
− Vivid variant ensures improved visibility in the harsh spontaneous explosion
underground environments
− Always rotate stock (first in, first out)
INITIATION
PRODUCT SERIES
SHOCK TUBE-UNI-DELAY LP assemblies can be initiated
by any of the following products:
OUT-HOLE IN-HOLE
− Electric detonators
Nominal Delay
200 4000
− Electronic detonators Periods (ms)
− SHOCK TUBE-UNI-DELAY LP assemblies

Clear (6) or
N/A
− SHOCK TUBE-TRUNKLINE delay assemblies Neon Orange (6)
Colour Code
SPECIAL PRECAUTIONS Orange (3) N/A
− Handle with care; damage to clip, block or tubing

could lead to misfires
− Never carry SHOCK TUBE-UNI-DELAY LP assemblies UNITS PER
by holding onto the detonator LENGTH (m) NEQ (kg)
CASE
− Always keep detonators pointing away from you 2.0, 2.5 & 3.0 300 0.45
− Severe impact on the detonator can result in 3.5 & 4.0 250 0.38
an explosion
4.5 & 5.0 200 0.30
− Never pull, stretch or kink the shock tube
6.0 180 0.23
− Never connect the blast until all the charging
operations have been completed 7.0 150 0.23
− Ensure that the detonator is in intimate contact with

the explosive column for reliable initiation
Standard Packaging: Class 1.1B, UN no. 0360, DETONATOR
ASSEMBLIES, NON-ELECTRIC for blasting
− When coupling out-hole connectors to subsequent Special Packaging:Class 1.4S, UN no. 0500, DETONATOR
assemblies, ensure the receptor shock tube is ASSEMBLIES, NON-ELECTRIC for blasting
correctly inserted into the donor assembly connector

INITIATING SYSTEMS
Shock Tube
SPLITTER
A Splitter is a non-electric initiation system

which is designed for splitting the blast timing
in multiple directions in underground mines. The
unit consists of two out-hole delay detonators in
the desired colour coded connector body.
APPEARANCE − Ergonomically designed connector block allows easy,

quick and secure connection of tubing
A length of shock tubing, which incorporates out-hole
delay detonators crimped onto each end. Both detonators − Highly visible components
include either a rubber plug or sleeve. Both detonators
are located in plastic connector bodies. The plastic − Reliable
connectors are colour-coded according to the delay of the
out-hole detonators. − Low noise
APPLICATION − Low shrapnel
− SHOCK TUBE-SPLITTER assemblies have been − The unit will initiate up to twelve (2x6) Uni-Delay and/
developed to work in conjunction with SHOCK TUBE- or TRUNKLINE assemblies
UNI-DELAY LP assemblies to initiate tunnel rounds, in
underground mining only SAFETY BENEFITS
FEATURES Shock tube cannot be initiated by:
− Green coloured shock tube, 18 kg minimum breaking − Radio transmissions

load, resistant to hot and cold temperatures, oil
resistant for 4 days in Anfex® at 40 °C, water resistant − Radiations
− The initiation signal in the tubing propagates through − Stray currents

loose kinks, bends, knots and constrictions
− Static discharge (when tubing is intact)
− Connector block, capable of containing 6 tubes
− Burning/heat
− Reliably initiates shock tube in both directions
− Impact with a hammer or similar implement on the
− The tubing is left intact after use shock tube
− Uni-delay timing system: 100ms or 200ms − Friction
− Connector blocks are colour coded to indicate INITIATION

delay period
SHOCK TUBE SPLITTER assemblies can be initiated by
any of the following products:
BENEFITS − Electric detonators
− Accurate pyrotechnic delay timing − Electronic detonators
− Rugged, abrasion resistant tubing which reduces the − SHOCK TUBE-UNI-DELAY LP assemblies
likelihood of tangling
− SHOCK TUBE-TRUNKLINE assemblies

INITIATING SYSTEMS
SPECIAL PRECAUTIONS
− Handle with care; damage to clip, block or tubing

could lead to misfires PRODUCT SERIES
− Never carry SHOCK TUBE SPLITTER assemblies by SHOCK TUBE SPLITTER PRODUCT
holding onto the detonator/connector block
Nominal Delay
100/100 200/200 100/200
− Always keep detonators pointing away from you Periods (ms)
− Severe impact on the detonator can result in Brown/

an explosion Colour Code Brown White
White
− Never connect the blast until all the charging PACKAGING (22 kg GROSS)
operations have been completed
UNITS PER
LENGTH (m) NEQ (kg)
− When coupling out-hole connectors to subsequent CASE
assemblies, ensure the receptor shock tube is
1.0 200 0.1
1.5 200 0.1
− Avoid coupling the donor out-hole assembly onto the
following unit within 150mm of the receptors out-hole
2.0 200 0.1
assembly, ideally at 500mm distance
− Avoid placing two or more out-hole connectors directly * Combo packs containing 100 assemblies of 100 ms
alongside one another, ideally a hands breadth apart and 100 assemblies of 200 ms are available on request
STORAGE Transport (UN Classification)

− The shelf life of the product is 36 months from the date Special Packaging: Class 1.4S, UN no. 0500, DETONATOR
of manufacture ASSEMBLIES, NON-ELECTRIC for blasting

a well-ventilated magazine

spontaneous explosion

INITIATING SYSTEMS
Shock Tube
MULTI SPD
A Multi SPD (short period delay) is a nonelectric

initiation system which is designed for use
in underground and surface mines. The unit
contains an in-hole delay detonator.
APPEARANCE BENEFITS
A length of yellow shock tubing, which includes a short − Accurate pyrotechnic delay timing
period delay in-hole detonator. The detonator includes
either a rubber plug or sleeve that is crimped on one end. − Rugged, abrasive resistant tubing which reduces the
The detonator delay period is printed along the length likelihood of tangling
of the detonator shell. The free end of the shock tube is
sealed and incorporates a colour-coded connector clip, − Easy to tie-up
which indicates the delay period.
− Easy to check connection sequence
APPLICATION
− Easy to check blast for correct timing sequence due to
A SHOCK TUBE-MULTI SPD assembly is used: highly visible connector clip colour coding
− Underground for use in tunnelling, stoping, ring − Eight strength detonator

blasting applications
− Reliable initiation
− Surface/Civil for use in trenching, quarries, opencast/
open pit mines and civil engineering projects SAFETY BENEFITS
FEATURES Shock tube cannot be initiated by:
− Three primary short period delays − Radio transmissions
− Additional delays and lengths are available on request − Radiations
− Colour coded connector clip indicating delay time − Stray currents
− Connector clip is used for coupling to detonating cord − Static discharge (when tubing is intact)
− High strength detonator with the delay time printed − Burning/heat

on shell
− Yellow coloured shock tube, 18 kg minimum breaking shock tube
resistant for 4 days in Anfex® at 40 °C, water resistant − Friction
− Reliably initiates Pentolite boosters, Cartridge

explosives and Cap-sensitive high explosives
− The initiation signal in the tubing propagates through

− The tubing is left intact after use

INITIATING SYSTEMS
INITIATION
PRODUCT SERIES
SHOCK TUBE-MULTI SPD assemblies can be initiated by
any of the following products: SHOCK TUBE MULTI SPD PRODUCT
− Electric detonators Nominal Delay

350 450 500
Periods (m/s)
− Electronic detonators
Fern
Colour Code Silver Light Pink
− Detonating cords (minimum 5 g PETN/m) Green
− SHOCK TUBE-CLUSTER assemblies
− SHOCK TUBE-TRUNKLINE assemblies PACKAGING (22 kg GROSS)
SPECIAL PRECAUTIONS UNITS PER

LENGTH (m) NEQ (kg)
CASE
− Handle with care; damage to clip, block or tubing 3 250 0.25
4.5 & 5 200 0.20
− Never carry SHOCK TUBE-MULTI SPD assemblies by
holding onto the detonator 6&7 180 0.18
− Always keep detonators pointing away from you
8 150 0.15
− Severe impact on the detonator can result in
9 130 0.13
an explosion
10 & 12 100 0.10
15 & 18 90 0.09
20 & 25 60 0.06
the explosive column for reliable initiation 30 50 0.05
30, 40 & 45 25 0.025

STORAGE
− The shelf life of the product is 36 months from the date Transport (UN Classification)
of manufacture
Special Packaging: Class 1.4S, UN no. 0500, DETONATOR
− Store in moderate temperatures and dry conditions in ASSEMBLIES, NON-ELECTRIC for blasting


INITIATING SYSTEMS
Shock Tube
MULTI LPD
A Multi LPD (long period delay) is a nonelectric

initiation system which is designed for use in
underground and surface mines. The unit contains
an in-hole long period delay detonator.
APPEARANCE
A length of green shock tubing, which includes a long − Easy to tie-up

period delay in-hole detonator. The detonator includes
either a rubber plug or a rubber sleeve that is crimped on − Easy to check connection sequence
one end. The detonator delay period is printed along the
length of the detonator shell. The free end of the shock − Easy to check blast for correct timing sequence due to
tube is sealed and incorporates a colour coded connector highly visible connector clip colour coding
clip, which indicates the delay period.
− Eight strength detonator
APPLICATION
− Reliable initiation
A SHOCK TUBE-MULTI SPD assembly is used:
SAFETY BENEFITS
− Underground for use in development ends
and tunnelling Shock tube cannot be initiated by:
FEATURES − Radio transmissions
− High strength detonator with the delay time printed on − Radiations

the shell
− Stray currents
− 22 Different delay periods
− Colour coded connector clip indicating delay time
− Burning/heat
− Connector clip is used for coupling to detonating cord
− Green coloured shock tube, 18 kg minimum breaking shock tube
resistant for 4 days in Anfex® at 40 °C, water resistant − Friction
− Reliably initiates Pentolite boosters, Cartridge INITIATION

explosives and Cap-sensitive high explosives
SHOCK TUBE MULTI LPD assemblies can be initiated by
− The initiation signal in the tubing propagates through any of the following products:
BENEFITS
− Detonating cords (minimum 5 g PETN/m)
− Accurate pyrotechnic delay timing
− SHOCK TUBE-TRUNKLINE delay assemblies

INITIATING SYSTEMS
SPECIAL PRECAUTIONS STORAGE
− Handle with care; damage to clip or tubing could lead − The shelf life of the product is 36 months from the date
to misfires of manufacture
− Never carry SHOCK TUBE-MULTI LPD assemblies by − Store in moderate temperatures and dry conditions in
holding onto the detonator a well-ventilated magazine
− Always keep detonators pointing away from you − Abide by the legal storage requirements for the region
− Severe impact on the detonator can result in − Temperatures above 90 °C may result in
an explosion spontaneous explosion
− Never pull, stretch or kink the shock tube − Always rotate stock (first in, first out)

operations have been completed PACKAGING (22 kg GROSS)
UNITS PER
− Ensure that the detonator is in intimate contact with LENGTH (m) NEQ (kg)
CASE
2, 2.5 & 3 250 0.25
3.5, 4, 4.5, 5 & 5.5 200 0.20
6 175 0.18
8 150 0.15
12 100 0.10
20 & 25 60 0.06
45 25 0.025
UN CLASSIFICATION
SHOCK TUBE MULTI LPD PRODUCT

DELAY PERIOD 0 1 2 3 4 5 6 7
Nominal Delay (ms) 0 100 200 300 400 500 600 700
Pearl Light Dark Powder

Colour Code Turquoise Brown Clear Curry
Violet Pink Blue Blue
Delay Period 8 9 10 11 12 13 14 15
Nominal Delay (ms) 800 1000 1250 1500 1750 2000 2500 300
Lime Light Light Burnt Rose

Colour Code Sapphire Agate Emerald
Green Brown Grey Orange Quartz
Delay Period 16 17 18 19 20 21 22
Nominal Delay (ms) 3500 4000 5000 6000 7000 8000 9000
Aqua
Colour Code Coral Amethyst Stone Tanzanite Ruby Jade
Marine

Standard Packaging: Class 1.1B, UN no. 0360, DETONATOR ASSEMBLIES, NON-ELECTRIC for blasting
Special Packaging: Class 1.4S, UN no. 0500, DETONATOR ASSEMBLIES, NON-ELECTRIC for blasting

INITIATING SYSTEMS
Shock Tube
UNI-DELAY SP
A Uni-Delay SP (short period) variant is a non-

electric initiation system which is designed for
use in underground and surface mines. The unit
consists of an in-hole and an out-hole delay, each
with a selection of delay time combinations.
APPEARANCE − The initiation signal in the tubing propagates through

A length of shock tubing, which incorporates a long
period delay in-hole detonator crimped onto one end and − The tubing is left intact after use
a short period delay out-hole detonator crimped onto the
other end. Both detonators incorporate either a rubber BENEFITS
plug or sleeve. The out-hole detonator is located in a
plastic connector body, which is colour-coded according − Accurate pyrotechnic delay timing
to the delay of the out-hole detonator. The in-hole
detonator delay period is printed along the length of the − Rugged, abrasive resistant tubing which reduces the
detonator shell. likelihood of tangling
APPLICATION − Easy to use, secure connections
A SHOCK TUBE-MULTI SPD assembly is used: − Highly visible components
− In stoping, trenching, quarries, opencast/open pit − Economical, reduced inventory

mines, civil engineering projects and trenching
− Eliminates detonating cord and relays
FEATURES
− Reliable
− Various out-hole and in-hole delays
− Reduced noise levels compared to detonating cord
− Additional delays and length combinations are
available on request SAFETY BENEFITS
− Colour-coded connector block indicates out-hole Shock tube cannot be initiated by:
delay time
− Radio transmissions
− Connector block, capable of containing 6 tubes
− Radiations
− High strength in-hole detonator with the delay time
printed on the shell − Stray currents
− The in-hole detonator reliably initiates Anfex®, − Static discharge (when tubing is intact)
cartridge and pumpable emulsions, Watergels and
Pentolite boosters − Burning/heat
− Reliably initiates shock tube in both directions − Impact with a hammer or similar implement on the
shock tube
− Yellow coloured shock tube, 18 kg minimum breaking
load, resistant to hot and cold temperatures, oil − Friction
resistant for 4 days in Anfex® 40 °C, water resistant

INITIATING SYSTEMS
INITIATION − Avoid coupling the donor out-hole assembly onto the

following unit within 150 mm of the receptors out-hole
SHOCK TUBE UNI-DELAY SP assemblies can be initiated assembly, ideally at 500 mm distance
by any of the following products:
− Avoid placing two or more out-hole connectors
− Electric detonators directly alongside one another, ideally at a hands
breadth apart
STORAGE
− SHOCK TUBE-UNI-DELAY SP assemblies
− The shelf life of the product is 36 months from the date
− SHOCK TUBE-TRUNKLINE assemblies of manufacture
− SHOCK TUBE-CLUSTER assemblies − Store in moderate temperatures and dry conditions in

SPECIAL PRECAUTIONS
− Handle with care; damage to clip or tubing could lead
to misfires − Temperatures above 90 °C may result in
− Never carry SHOCK TUBE-UNI-DELAY SP assemblies
by holding onto the detonator − Always rotate stock (first in, first out)

− Severe impact on the detonator can result in UNITS PER
an explosion LENGTH (m) NEQ (kg)
CASE
− Never pull, stretch or kink the shock tube 3, 4, 5 & 7 175 0.27
− Never connect the blast until all the charging 9 & 10 100 0.15
12, 15 & 18 75 0.14
the explosive column for reliable initiation 20, 21, 25 & 30 50 0.08
− When coupling out-hole connectors to subsequent 35 & 40 25 0.04

UN CLASSIFICATION
SHOCK TUBE UNI-DELAY SP PRODUCT
OUT-HOLE IN-HOLE
Nominal Delay
17 25 42 75 350 or 450 or 500
Periods (ms)
Colour Code Blue Orange Yellow Red N/A


INITIATING SYSTEMS
Shock Tube
TRUNKLINE
A TRUNKLINE is a non-electric initiation system

which is designed for use in underground and
surface mines. The unit consists of an out-hole
detonator. For surface mining applications, the
new Rhino connector is used to ensure positive
shock tube retention during handling and initiation
providing improved reliability of initiation and ease
of use.
APPEARANCE BENEFITS
A length of shock tubing, which includes a short period − Accurate pyrotechnic delay timing
out-hole delay detonator crimped on one end. The
out-hole detonator is located in a plastic connector − Rugged, abrasive resistant tubing which reduces the
block, which is colour-coded according to the delay of likelihood of tangling
the detonator. The free end of the shock tube is sealed
and incorporates a colour-coded connector clip which − Easy to use, secure connections
matches the nominal delay time and colour as indicated
by the connector block. − Highly visible components
APPLICATION − Economical, reduced inventory
A SHOCK TUBE-MULTI SPD assembly is used: − Eliminates detonating cord and relays
− In in all mining applications to provide additional delay − Reliable

options within or between blasting patterns
− Reduced noise levels compared to detonating cord
FEATURES
SAFETY BENEFITS
− Five primary short period delays
Shock tube cannot be initiated by:
− Additional delays and shock tube lengths available
on request − Radio transmissions
− Matching colour-coded connector clip and block − Radiations

indicating delay time
− Stray currents
− Connector block capable of holding 6 tubes
− Green coloured shock tube, 18kg minimum breaking
load, resistant to hot and cold temperatures, oil − Burning/heat
resistant for 4 days in Anfex® at 40 °C, water resistant
− Reliably initiates shock tube in both directions shock tube
− The initiation signal in the tubing propagates through − Friction


INITIATING SYSTEMS
INITIATION STORAGE
SHOCK TUBE TRUNKLINE assemblies can be initiated − The shelf life of the product is 36 months from the
by any of the following products: date of manufacture
− Electric detonators − Store in moderate temperatures and dry conditions in

− SHOCK TUBE-UNI-DELAY SP assemblies spontaneous explosion
− SHOCK TUBE-TRUNKLINE assemblies − Always rotate stock (first in, first out)
− SHOCK TUBE-CLUSTER assemblies

SPECIAL PRECAUTIONS UNITS PER
LENGTH (m) NEQ (kg)
CASE
to misfires 2 250 0.15
− Never carry SHOCK TUBE-TRUNKLINE assemblies by 3 220 0.13

holding onto the detonator
4, 4.5 & 5 200 0.12
6 175 0.11
an explosion 7&8 150 0.09
− Never pull, stretch or kink the shock tube 9 140 0.08
− Never connect the blast until all the charging 10 120 0.07
12 100 0.06
the explosive column for reliable initiation 15 75 0.05
− When coupling out-hole connectors to subsequent 20 60 0.04

− Avoid coupling the donor out-hole assembly onto the

following unit within 150 mm of the receptors out-
hole assembly, ideally at 500 mm distance
− Avoid placing two or more out-hole connectors

directly alongside one another, ideally at a hands
breadth apart
UN CLASSIFICATION
SHOCK TUBE TRUNKLINE PRODUCT

Nominal Delay
0 17 25 42 75 100
Periods (ms)
Colour Code Turquoise Blue Orange Yellow Red Brown


INITIATING SYSTEMS
Shock Tube
CLUSTER
A Cluster is a non-electric initiation system which

is designed for use in a multitude of applications.
The unit consists of a trunk line delay detonator
housed in a Cluster connector block. Used for
initiating shock tube assemblies or detonating
cord. Ideal for civil applications, line blasting
where simultaneous initiation is advantageous;
replaces the detonating relay.
APPEARANCE
A length of green shock tubing that incorporates a − The tubing is left intact after use
short period delay detonator. One end of the tubing is
crimped into a short period delay detonator. The free − Can initiate up to 2 strands of detonating cord
end of the shock tube is sealed and incorporates a (5,5 mm Ø) at the same time
colour coded connector clip which indicates the delay
period. The delay period is also printed along the − Can initiate up to 6 strands of shock tube (3 mm Ø) at
length of the detonator shell. The detonator is fitted the same time
into a colour-coded cluster connector block which
indicates the detonator delay period. BENEFITS
APPLICATION − Accurate pyrotechnic delay timing
A SHOCK TUBE-CLUSTER assembly is used: − Rugged, abrasive resistant tubing which reduces the
− Surface delays in trenching, open pit, quarries,
surface mines, civil engineering projects − Easy to use, secure connections
and demolition
− Flexible blast design
FEATURES
− Highly visible components
− A cluster connector block which accepts shock tube
or detonating cord, with a positive locking cover − Reliable
− Additional delays and lengths are available on request − Positive initiation control
− Three primary delays, other custom delays and length − Initiates detonating cord or shock tube
combinations available on request
SAFETY BENEFITS
− Colour coded connector clip and cluster connector
block indicate delay time Shock tube cannot be initiated by:
− Green coloured shock tube, 18 kg minimum breaking − Radio transmissions

resistant for 4 days in Anfex® at 40 °C, water resistant − Radiations
− Reliably initiates shock tube or detonating cord in − Stray currents

both directions
loose kinks, bends, knots and constrictions − Burning/heat

INITIATING SYSTEMS
− Impact with a hammer or similar implement on the − Never connect shock tube and detonating cord in the
shock tube connector block to be initiated simultaneously
− Friction STORAGE
INITIATION − The shelf life of the product is 36 months from the
date of manufacture
SHOCK TUBE-CLUSTER assemblies can be initiated by
any of the following products: − Store in moderate temperatures and dry conditions in
− Temperatures above 90 °C may result in spontaneous
− Detonating cords (minimum 5 g PETN/m) explosion
− SHOCK TUBE-UNI-DELAY SP and LP assemblies − Always rotate stock (first in, first out)
SPECIAL PRECAUTIONS
UNITS PER
to misfires LENGTH (M) NEQ (kg)
CASE
− Never carry SHOCK TUBE-CLUSTER assemblies by 3 200 0.14
4&5 175 0.13
6 150 0.11
an explosion 10, 12 & 15 75 0.06

UN CLASSIFICATION
SHOCK TUBE CLUSTER PRODUCT

Nominal Delay
0 17 25 42 75 100
Periods (ms)
Colour Code Turquoise Blue Orange Yellow Red Brown


INITIATING SYSTEMS
Shock Tube
LEAD-IN
Shock tube lead-in line is a reel of shock tube with

a detonator encased in a Cluster connector block,
used to extend the blast to a safe initiation point.
APPEARANCE
A reel of shock tubing that incorporates a short period

delay detonator. One end of the tubing is crimped
into a short period delay detonator. The detonator BENEFITS
includes either a rubber plug or sleeve that is crimped
on one end. The free end of the shock tube is sealed − Rugged, abrasive resistant tubing which reduces the
and incorporates a colour-coded connector clip which likelihood of tangling
indicates the delay period. The delay period is also
printed along the length of the detonator. The detonator − Easy to use, secure connections
is fitted into a colour-coded cluster connector block
which indicates the delay period. − Highly visible components
APPLICATION − Reliable
A SHOCK TUBE-LEAD-IN assembly is used: − Low noise
− Surface delays in opencast/open pit mines, quarries, − Cost effective

surface mines, civil engineering projects
− Positive initiation control
FEATURES
− Initiates detonating cord or shock tube
− A cluster connector block which accepts shock tube
or detonating cord, with a positive locking cover − Low shrapnel
− Spooled for easy off-reeling SAFETY BENEFITS
− Green coloured shock tube, 18 kg minimum breaking Shock tube cannot be initiated by:
resistant for 4 days in Anfex® at 40 °C, water resistant − Radio transmissions
− Reliably initiates shock tube or detonating cord in − Radiations

both directions
− Stray currents
loose kinks, bends, knots and constrictions − Static discharge (when tubing is intact)
− The tubing is left intact after use − Burning/heat
− Can initiate up to 2 strands of detonating cord − Impact with a hammer or similar implement on the
(5,5 mm Ø) at the same time shock tube
− Can initiate up to 6 strands of shock tube (3 mm Ø) at − Friction

the same time

INITIATING SYSTEMS
INITIATION STORAGE
SHOCK TUBE TRUNKLINE assemblies can be initiated by − The shelf life of the product is 36 months from the
any of the following products: date of manufacture
− Electric detonators − Store in moderate temperatures and dry conditions in

− SHOCK TUBE-TRUNKLINE assemblies spontaneous explosion
SPECIAL PRECAUTIONS − Always rotate stock (first in, first out)

to misfires
− Never carry SHOCK TUBE-LEAD-IN assemblies by PACKAGING (15 kg GROSS)

UNITS PER
LENGTH (m) NEQ (kg)
CASE
200 10 0.01
an explosion 500 2 0.01

− Never connect shock tube and detonating cord in the

connector block to be initiated simultaneously
UN CLASSIFICATION
SHOCK TUBE LEAD-IN PRODUCT

Nominal Delay Periods (ms) 25
Colour Code Orange


INITIATING SYSTEMS
Shock Tube
EXTENDER
The shock tube extender is a reel of shock tube

with a separate 10 cm length of clear plastic joiner
tubing, which can be used to join shock tube ends in
order to extend the initiation point to a safe distance
from the blast.
BENEFITS
APPEARANCE
A reel of green shock tubing including separate likelihood of tangling
10 cm lengths of clear plastic joiner tubing. The shock
tube is used to extend the initiation point to a position − Easy to tie-up
of safety. Black end caps are used to seal both ends
of the tubing to prevent powder loss. This product is − Reliable
used with a Lead-In line or a TRUNKLINE.
− Low noise
APPLICATION
− Cost effective
A SHOCK TUBE EXTENDER is used:
− Positive initiation control
− In non-electric blast pattern initiation in open-pit
mines, quarries, tunnelling, stoping, ring-blasting, − No shrapnel
trenching, and civil engineering projects
− Joiner increases distance from point of initiation
FEATURES
− Joiner tube instruction leaflet
− Spooled for easy off-reeling
SAFETY BENEFITS
− Green coloured shock tube, 18 kg minimum breaking
load, resistant to hot and cold temperatures, oil Shock tube cannot be initiated by:
resistant for 4 days, at 40 °C, water resistant
− Radiations
− Joiner tube enables easy extension to required length
− Stray currents
− Burning/heat

shock tube
− Friction

INITIATING SYSTEMS
INITIATION
SHOCK TUBE EXTENDER can be initiated by any of the UNITS PER
following products: LENGTH (m) NEQ (kg)
CASE
− Electric detonators 200 10 0.01
− Electronic detonators 500 2 0.01
− Detonating cords (minimum 5 g PETN/m) 3000 1 0.06
− SHOCK TUBE-TRUNKLINE assemblies Transport (UN Classification)

Standard Packaging: Class 1.4S, UN no. 0349, ARTICLE, EXPLOSIVE,
n.o.s. (Shock Tube)
SPECIAL PRECAUTIONS
− Handle with care; damage to connector or tubing


− Before coupling, always cut 2.5 m shock tube from

ends to ensure shock tube is free from contaminants
i.e. moisture ingression
STORAGE

date of manufacture



INITIATING SYSTEMS
Blast Initiation Timer

BIT
The BIT is lightweight, durable and portable timer

designed to initiate Electric Shock Tube Starters
connected in series, where the total circuit
resistance does not exceed 55 Ω.
APPEARANCE
− A red unit for specific minute timing activation
− A yellow unit for fixed time-of-day activation
APPLICATION
Tunnelling; Stoping; Massive (uphole); Ring Blasting;

Trenching; Open Pit; Quarrying; Civils
FEATURES
− Operation is by means of a key switch and fires at a

specific time as indicated
BIT PRODUCT SERIES
− A continuity tester is included which indicates that a
blast circuit is connected. Should no blast circuit be PRODUCT COLOUR RANGE (minutes)
connected, a timing light will flash six times and the
unit will switch off BIT Delay
Red 15/30/45/60/120
Time
− An indicator light flashes at 2 s intervals during the
timing cycle and then at 0.4 s during the last hour Will be activated in
BIT
before initiation time. The light turns on at the end of Yellow the window period as
Fixed-time
the delay timing cycle and 5-10 s later the unit fires specified on the unit
BENEFITS
PACKAGING
− Approved for use in fiery mines
UNITS MASS
SAFETY BENEFITS PRODUCT PER (kg)
CASE
− The unit is powered by a rechargeable battery, which BIT Delay Time 25 0.55
must be recharged when the timing light double
flashes at the start of the timing cycle
BIT
25 0.55
Fixed-time

Not applicable

INITIATING SYSTEMS
Notes

INITIATING SYSTEMS
Notes

ELECTRONIC
DELAY
DETONATORS
Initiating
Systems
AEL, in conjunction with high-tech electronic

initiating system developers, DetNet, have
pioneered and spearheaded the development
and production of electronic detonators since
the early 1990s.
ELECTRONIC DELAY DETONATORS
Electronic
Indicators
Electronic initiation systems enable functions This increased functionality affords the advanced user the
that traditional pyrotechnic systems lack. opportunity to utilise accurate blast timing to optimise
Besides the immediately obvious benefits of the outcome of the blasting process. As a result, the
reduced environmental impacts such as blast downstream mining processes benefit hugely making the
entire mining cycle much more cost efficient.
induced vibration and overpressure (air blast as
a result of scatter); the systems increased timing Leading mining companies across the globe have come to
control allows for accurate blast modelling and realise the substantial cost benefits which AEL electronic
optimisation of the initiation sequence before detonators provide where they are applied in this manner.
triggering the blast. AEL Intelligent Blasting have extensive experience in
providing the electronic detonator solution for your
specific mining need and can assist in optimising your
blast designs to enhance value through precision blasting.

The AEL series of electronic initiating systems is safe and To cope with the mining industry's varied mining
robust. All our electronic detonator systems are designed environments, AEL's electronic detonator systems are
to eliminate unintended initiation. The systems use safety extremely diverse, making them ideal to use in both
keys, which now also include Near Field Communication the simplest and toughest situations. These include
(NFC) contactless smart cards, with encrypted codes tunnelling, shaft sinking, underground stoping and all
which ensure that only authorised personnel can initiate forms of surface mining environments.
the systems. The detonator and control equipment
designs are subjected to stringent, internationally
recognised safety tests, before release to the market.

Electronic
DIGISHOT®
DigiShot® is an easy-to-use, reliable, electronic SAFETY BENEFITS
initiating system for use primarily in smaller
blasting operations that demand accurate timing. DigiShot® detonator
Examples include environmentally sensitive assemblies cannot be
operations such as quarrying, tunnelling initiated by:
operations and smaller civil blasts. The DigiShot®
electronic initiation system represents an
innovative advance in technology which enables − Radiations
users to achieve the accurate timing benefits
of electronic initiation systems with robust all- − Stray currents
weather downlines and surface connectors. As an − Static discharge
added benefit, the ability to blast wirelessly has
now been included in this system. − Conventional initiation units (e.g. shot exploders]
APPEARANCE INITIATION
The detonator shell is copper with 2 wires covered in DigiShot® detonator assemblies can be programmed/
a robust red polymer with an extremely high breaking initiated by any of the following dedicated
strain. Deployment is via the proven heat-shrink coil DigiShot® systems:
deployment system.
− CE4 Tagger
APPLICATION − V8 Tagger
DigiShot® system is used: − DigiShot® Blaster
− Underground: Massive, tunneling SPECIAL PRECAUTIONS

− Surface: opencast, open pit, quarrying, construction − Handle with care; damage to clip, wire or detonator
FEATURES
− Never carry DigiShot® assemblies by holding onto the
− Rugged reliability detonator
− Highly resistant to stray currents − Always keep detonators pointing away from you
− Designed to be initiated by firing equipment specifically − Severe impact on the detonator can result in an
designed for the DigiShot® system explosion
− Remote firing capability − Never pull the wires off the assemblies
− Multiple blast capability − Never connect the blast until all the charging
− Synchronisation capability
BENEFITS the explosive column for reliable initiation
− High accuracy STORAGE

− Minimal on-bench components to simplify use − The shelf life of the product is 36 months from the date
of manufacture
− Automatic or programmable delay timing
− Full functionality testing at safe voltage
− Electronic logs of every interaction on the equipment
are kept, which provides a useful tool to the manager
to monitor and investigate blast history − Temperatures above 90 °C may result in


1.1 B 1.4 S
LENGTH (m)
UNITS PER CASE NEQ (kg) UNITS PER CASE NEQ (kg)
1.8 120 0.12 42 0.04
3 102 0.10 42 0.04
6 66 0.07 42 0.04
10 60 0.06 48 0.05
12 36 0.04
15 42 0.04 36 0.04
20 30 0.03 30 0.03
24 30 0.03 24 0.02
25 30 0.03 24 0.02
30 24 0.02 24 0.02
40 18 0.02 18 0.02
50 12 0.01 12 0.01
60 12 0.01 12 0.01
Other wire lengths available on request
PRODUCT INFORMATION
DIGISHOT® DETONATOR
Dynamic Shock Resistance ≤15954.15 Psi/110 MPa
ESD Resistance >1 Joule Energy @ 30 KV
RF Immunity Passes CEN TS 13763-27
Detonator Shell Copper: l: 93.75 mm-94.25 mm, OD: 7.49 mm-7.54 mm
SANS 1717-1: The South African National Standard for: The design approval of EDD
Applicable Standards initiation systems for use in mining and civil blasting applications. CEN TS13763-27:
European CEN-testing specification for Explosives civil use-Detonators and relays.
Detonator Strength 8
Base Charge PETN
Net Explosives Quantity (NEQ) 1g/detonator
Timing Programmable
Wire Rugged, red, over extruded
Connector Rugged, water resistant
Elongation Steel wire Copper wire
(Tested @ 21 ˚C) <3% >25 %
Tensile Strength Steel Wire Copper Wire
(Tested @ 21 ˚C) > 500 N > 200 N
Abrasion Strength Passes CEN TS 13763-27
Dangerous-Blasting Cap-Explosive
Detonator Shell Marking
Danger-Detonateur-Explosif
A maximum of 7 days (when tested in 100 % diesel, 500 Kpa pressure and starting
In-Hole Sleep time
temperature of 60 °C/140 °F-end temperature of (25 °C/177 °F)
Accuracy ± 1 ms for blast durations of less than 5 seconds
Detonator Temperature Limits
* Detonator is suitable for hot -40 °C to +80 °C
emulsion application

Standard Packaging: Class 1.1B, UN no. 0030, DETONATORS, ELECTRIC for blasting
Special Packaging: Class 1.4S, UN no. 0456, DETONATORS, ELECTRIC for blasting


ELECTRONIC
DETONATOR
Digishot® Plus
DigiShot® Plus is the flagship system in electronic SAFETY BENEFITS
detonators. It is an easy-to-use, reliable, electronic
initiating system with remote firing capability and DigiShot® Plus detonator assemblies cannot be
initiated by:
can be extended to fire very large blasts.
The user can link several systems together
through an RF link to fire multiple large benches − Radiations
in a synchronised or offset manner. The detonator
connector system has been improved over several − Stray currents
years of continuous use and offers a truly reliable − Static discharge
and robust connection mechanism.
− Conventional initiation units (e.g. shot exploders)
APPEARANCE
INITIATION
The detonator shell is copper with 2 wires covered in a
robust green polymer with an extremely high breaking DigiShot® Plus detonator assemblies can be
strain. Deployment is via the proven heat-shrink coil system. programmed/initiated by any of the following dedicated
DigiShot® Plus systems:
APPLICATION
− CE4 Tagger
DigiShot® Plus system is used:
− V8 Tagger
− Surface: for use in quarries, opencast/open pit large
scale blasting − DigiShot® Blaster
FEATURES SPECIAL PRECAUTIONS
− Rugged reliability − Handle with care; damage to clip, wire or detonator

− Highly resistant to stray currents
− Never carry DigiShot® Plus assemblies by holding onto
− Designed to be initiated by firing equipment the detonator
specifically designed for the DigiShot® Plus system
− Remote firing capability
− Multiple blast capability an explosion
− Bench Box synchronisation capability for expanded − Never pull the wires off the assemblies.
blast patterns or multiple bench blasting
BENEFITS operations have been completed
− High accuracy − Ensure that the detonator is in intimate contact with

− Minimal on-bench components to simplify use
STORAGE
− Automatic or programmable delay timing
− Full functionality testing at safe voltage of manufacture
− Electronic logs of every interaction on the equipment − Store in moderate temperatures and dry conditions in
are kept, which provides a useful tool to the manager a well-ventilated magazine
to monitor and investigate blast history



1.1 B 1.4 S
LENGTH (m)
UNITS PER CASE NEQ (kg) UNITS PER CASE NEQ (kg)
1.8 120 0.12 50 0.05
3 102 0.10
6 66 0.07 48 0.05
10 60 0.06 48 0.05
15 42 0.04 36 0.04
20 30 0.03 30 0.03
25 30 0.03 24 0.02
30 24 0.02 24 0.02
35 18 0.02 18 0.02
40 18 0.02 18 0.02
45 12 0.01 12 0.01
50 12 0.01 12 0.01
60 12 0.01 12 0.01
PRODUCT INFORMATION
DIGISHOT® PLUS DETONATOR

Dynamic Shock Resistance ≤ 15954.15 Psi/110 MPa
European CEN-testing specification for Explosives civil use-Detonators and relays.
Detonator strength 8
Base Charge PETN
Timing Programmable
Wire Rugged, red, over extruded
Elongation Steel wire Copper wire Bimetal
(Tested @ 21 ˚C) <3% >25 % >20 %
Tensile Strength Steel Wire Copper Wire Bimetal
(Tested @ 21 ˚C) > 500 N > 200 N >400 N
Dangerous-Blasting Cap-Explosive
Danger-Detonateur-Explosif
A maximum of 7 days (when tested in 100 % diesel, 500 Kpa pressure and starting
In-Hole Sleep time
temperature of 60 °C/140 °F-end temperature of (25 °C/177 °F)
Accuracy ± 1 ms for blast durations of less than 5 seconds
* Detonator is suitable for hot emulsion -40 °C to +80 °C
application


Electronic-
Equipment
INTELLISHOT™ SYSTEM
The IntelliShot™ system is taking the future of

mining to the next level. It is a superior advanced
blasting system and is easy to use, ensuring the
best blast, on time, every time.
It provides the user with several unique features

and is housed in a robust casing that stands up
well to the harsh user environment.
The Commander™ unit can be programmed in

Bench, Base or Repeater mode.
APPEARANCE
The IntelliShot™ Blast Commander™ is housed in a BENEFITS

rugged yellow and black casing rubberised in certain
areas to help absorb impact during handling. It contains a − Unique features prevent blast delays and speeds up
high detail LCD display screen and a tactile touch pad. The blast deployment to ensure successful blasts
unit weighs about 2.0 kg.
− Unique electronic ID assists with control and tracking
APPLICATION of units
IntelliShot™ system is used: − Next generation of control equipment with

Underground: Massive, tunneling enhanced features
Surface: opencast, open pit, quarrying, construction
SAFETY BENEFITS
FEATURES
IntelliShot™ system is:
This is a multi-purpose device that is used as a Bench
− Autonomous detection and testing of detonators
Commander™, repeater or Base Commander™, and it
controls the entire blast. − Wirelessly controlled through the multi-purpose
CE4 Tagger
− Limits user interface through: automatic detonator
detection, testing and fast programming − Detonator energy monitoring right up to the point
of blasting
− Wirelessly controlled by the CE4 Tagger or
optional ruggedized − Pin protected
− Up to 10 Commanders can be deployed for a single − The blast is initiated with contactless NFC
blast using long distance RF communication from a (Near Field Communication) Blast Cards
blasting point
− On bench fault detection simplified with the GPS
− It has four channels that can connect to 400 location of the detonator hole position in the Tagger
detonators, giving a total capacity of 1600 detonators
per Commander™
− By verifying that there is sufficient voltage at the last

detonator of a detonator string, it can blast through
higher levels of leakage
− Boasts a unique and robust design, with a built-in

long-range antenna, that can handle the harshest
mining conditions

SPECIAL INSTRUCTIONS
− IntelliShot™ system should only be used by users − IntelliShot™ control equipment batteries should be
who have completed both product specific training kept in a charged state. If the equipment is to be stored
successfully and who comply with the applicable local for extended periods, the batteries may need to be
regulatory requirements removed or replaced
− IntelliShot™ control equipment and detonators are − All equipment in the field must be returned to AEL or
ONLY suitable for use within other IntelliShot™ its repair centres for service in the following intervals:
components as a system-no other equipment should
be connected to IntelliShot™ detonators and no Handheld equipment (Taggers, etc.): 18 months
IntelliShot™ equipment should be connected to a non- Other equipment (excl. accessories): 24 months
IntelliShot™ detonator of any type
PRODUCT INFORMATION
INTELLISHOT™
SANS 1717-1: The South African National Standard for: The design of
detonator initiation systems for use in mining and civil blasting applications
Part 1: Electronic initiation systems
Applicable Standards
CEN/TS13763-27: European CEN-technical specification for Explosives
for civil uses-Detonators and relays-Part 27: Definitions, methods and
requirements for electronic initiation systems
Temperature Limits (Operational)
-10 °C to +50 °C
(Tagger LCD when exposed for 1 hr)
Battery-Internal, not field replaceable 3.7 V Lithium Polymer
Weight Approximately 2.0 kg
Display (Active LCD area with backlight) 200 pixels x 96 pixels/45,80mm x 21,98mm
Keypad Tactile touch pad with numeric soft-keys
External Connections 4 sets of terminals to connect to 2 wire detonator harnesses
Operating Time from a Fully Approximately 8 hrs at 25 °C. Operating time is influenced by detonator load,
Charged Battery backlight setting and operating temperature
Water/Dust Resistance IP 57
WIRELESS LINK SPECIFICATIONS

Remote Frequency Bands South Africa 902–928 MHz
RF Range Up to 3 km line of sight
Repeater Options Commander can be reprogrammed as a repeater
RF Technology Frequency Hopping Spread Spectrum (FHSS)
Transmitter Output Power Variable up to 1 000 mW (30 dBm)
Antenna Gain 2 dBi
Regulatory FCC-15.247

SYSTEM LIMITS
Maximum Total Delay Time 20 000 ms
1600 Single Commander mode
Maximum Number of Detonators
16000 Multiple Commander linked mode
Maximum Surface Harness Should not exceed 2500 m
Maximum Number of synchronized
11 total–1 Base 10 Bench
IntelliShot™ Commanders, RF mode
Maximum Wi-Fi distance from tagger to
10 m
the Commander™
OPTIONAL ACCESSORIES-NOT SUPPLIED OPTIONAL SOFTWARE AVAILABLE

(ORDER SEPARATELY)
− ViewShot® blast timing software allows blasting
− Tablet-Ruggedized tablet with dedicated plans to be designed and simulated on a computer
IntelliShot™ software that can be directly downloaded into the
control equipment
− Case-Nanuk™ 940 case with foam inner
− LogShotTM is a desktop Windows PC application that
− Base Plate-Magnetically coupled to assist in is mainly used to download and display logs from
standing upright on uneven surfaces control equipment following a blast
− Harness Wire-0.63 mm twisted pair copper wire

with PVC or Polyethylene insulation available in
200 m and 500 m spools
− Blast Cards (additional or replacement)-For safety

purposes the system is activated through a pre-
programmed personal identification of the blaster
and a unique password (PIN).
The system deploys two types of NFC blast cards

that are identified by a Yellow or Red colour. Scan
the Yellow blast card on the Bench Commander™
after completion of connecting and testing of the
blast installation (and the bench has been cleared
of all personnel) to place the Bench Commander™
in a waiting blast command state. Scan the Red
blast card at the Base Commander™ during an RF
multi-bench Commander™ blast, or at the Bench
Commander™ during a local blast to perform the
arm and fire commands)

Electronic-
Detonator
INTELLISHOT™
IntelliShot™ is an easy-to-use, reliable, electronic SAFETY BENEFITS
initiating system for use primarily in smaller
blasting operations that demand accurate timing. IntelliShot™ detonator assemblies cannot be initiated by:
Examples include environmentally sensitive
operations such as quarrying, tunnelling operations
and smaller civil blasts. The IntelliShot™ electronic − Radiations
initiation system represents an innovative advance
in technology which enables users to achieve the − Stray currents
accurate timing benefits of electronic initiation − Static discharge
systems with robust all-weather downlines and
surface connectors. As an added benefit, the − Conventional initiation units (e.g. shot exploders)
ability to blast wirelessly has now been included in
this system. INITIATION
APPEARANCE IntelliShot™ detonator assemblies can be

programmed/initiated by any of the following
The detonator shell is copper with 2 wires covered in a dedicated IntelliShot™ systems:
robust black polymer with an orange stripe. Deployment
is via the proven heat-shrink coil deployment system. − CE4 Tagger
− IntelliShot™ Commanders
APPLICATION
SPECIAL PRECAUTIONS
IntelliShot™ system is used:
Underground: Massive, tunneling − Handle with care; damage to connector clip, wire or
Surface: opencast, open pit, quarrying, construction detonator could lead to misfires
FEATURES − Never carry IntelliShot™ assemblies by holding onto

the detonator
− Rugged reliability
− Highly resistant to stray currents
− Designed to be initiated by firing equipment specifically an explosion
designed for the IntelliShot™ system
− Never pull the wires off the assemblies
− Remote firing capability
− Multiple blast capability operations have been completed
− Commander™ synchronisation capability for expanded − Ensure that the detonator is in intimate contact with the
blast patterns or multiple bench blasting explosive column for reliable initiation
BENEFITS STORAGE
− High accuracy − The shelf life of the product is 36 months from the date
of manufacture
− Minimal on-bench components to simplify use
− Store in moderate temperatures and dry conditions in a
− Automatic or programmable delay timing well-ventilated magazine
− Full functionality testing at safe voltage − Abide by the legal storage requirements for the region
− Electronic logs of every interaction on the equipment − Temperatures above 90 °C may result in
are kept, which provides a useful tool to the manager spontaneous explosion
to monitor and investigate blast history


1.1 B 1.4 S
Length (m)
Units per case NEQ (kg) Units per case NEQ (kg)
1.8 120 0.12 50 0.05
3 102 0.10
6 66 0.07 48 0.05
10 60 0.06 48 0.05
15 42 0.04 36 0.04
20 30 0.03 30 0.04
25 30 0.03 24 0.02
30 24 0.02 24 0.02
35 18 0.02 24 0.02
40 18 0.02 18 0.02
45 12 0.01 12 0.01
50 12 0.01 12 0.01
60 12 0.01 12 0.01
PRODUCT INFORMATION
INTELLISHOT™ DETONATOR
Dynamic Shock Resistance ≤ 15954.15 Psi/110 MPa
European CEN-testing specification for Explosives civil use-Detonators and relays
Base Charge PETN
Timing Programmable 0-20 000 ms
Wire Rugged, black with orange stripe, over extruded
Elongation (Tested @ 21 ˚C) Minimum of 20 % @ 21˚C
Tensile Strength
Not less than 400 N
(Tested @ 21 ˚C)
Dangerous–Blasting Cap-Explosive
Danger–Detonateur-Explosif
21 days (when tested in 100 % diesel, 1000 Kpa pressure at a temperature of
In-Hole Sleep time
25 °C (177 °F)
Accuracy ± 1ms for blast durations of less than 5 seconds
* Detonator is suitable for hot -40 °C to +80 °C
emulsion application


NetShock™
ELECTRONIC INITIATORS
NetShockTM is a purpose designed device that FEATURES

links the cost benefits of traditional shock tube
systems with those of electronic centralised − Provides the mines with computer-driven Remote
blasting systems without the need to switch to firing capability centralised blasting functionality for
electronic detonators. conventional shock tube systems
− Designed to be used with the AEL centralised

APPEARANCE
blasting system
An aluminium tube which contains an electronic detonator
assembly with an integrally moulded clip allowing easy INITIATION
connection to shock tubes.
NetShockTM detonator assemblies can be programmed/
initiated by any of the following dedicated
APPLICATION
NetShockTM systems:
NetShockTM system is used:
− AEL centralised blasting system
− Underground: Narrow Reef Massive,
Tunnelling, Stoping SPECIAL PRECAUTIONS
− Handle with care; damage to connector clip, wire or

BENEFITS
detonator could lead to misfires
− Conveys real time in-stope intelligence and reports to
− Never carry NetShockTM assemblies by holding onto
the central management workstation
the detonator
− Safety benefits of NetShockTM initiators include
protection to over voltages, electrostatic discharge and
unauthorised use as the detonator requires a specific
coded signal to fire − Severe impact on the detonator can result in
an explosion
− The design of the system allows full testability down
to detonator level. As a result misfires can be totally − Never pull the wires off the assemblies.
eliminated before blasting time. Maximizes the
opportunity for blasting all panels − Never connect the blast until all the charging
SAFETY BENEFITS − Ensure that the detonator is in intimate contact with
NetShock TM
detonator assemblies cannot be initiated by:
− Radio transmissions STORAGE
− Radiations − The shelf life of the product is 36 months from the date
of manufacture
− Stray currents
− Static discharge
− Conventional initiation units (e.g. shot exploders)

PRODUCT SERIES
INTELLISHOT™ DETONATOR
Dynamic Shock Resistance N/A
SANS 1717-1: The South African National Standard for: The design
approval of EDD initiation systems for use in mining and civil
blasting applications. CEN TS13763-27: European CEN-testing
specification for Explosives civil use-Detonators and relays
Base Charge PETN
Timing Not Programmable 0 ms
Wire Rugged, green over extruded
Elongation
<3%
(Tested @ 21 ˚C)
Tensile Strength
Not less than 500 N
(Tested @ 21 ˚C)
Detonator Shell Marking None-Orange Clip on end

-40 °C to +80 °C
* Detonator is suitable for hot emulsion application

CE 4 Tagger
ELECTRONIC EQUIPMENT
The CE4 Tagger is a replacement for the existing

V8 electronic delay detonator tagging device.
It provides the user with several updated

features and is housed in an improved robust
casing that stands up well to the harsh user
environment. The power management system
has been improved giving extended battery life.
The upgraded LCD display is easier to read and can

display more information at once. The touch pad has SAFETY BENEFITS
been upgraded from a flat pad to raised silicone
buttons with backlighting, providing improved tactile CE4 Tagger is:
feedback to the user when inputting information,
especially when wearing gloves. A vibration user − Password protected
feedback has been added along with variable tone audio
speakers which improve user error communications − Used for on-bench operations such as:
vastly. The IP rating has been improved to the point that
it can be immersed under 1 m of water and remains fully - assigning detonator locations
functional afterwards.
- testing communication
GPS capability has been added as well as other features
useful to blasting personnel. The CE4 Tagger is loaded - leakage of detonator installation
with the appropriate software for the product being used - verification of desired blast layout
so that the user interface between different products
remains familiar. − Inherently safe and cannot initiate electronic
detonators as:
APPEARANCE
- maximum battery voltage is below minimum
The CE4 Tagger is housed in a rugged yellow and black required blasting voltage
casing rubberised in certain areas to help absorb impact
during handling. It contains a high detail LCD display - it is not able to issue the encrypted blasting
screen and a rubberised and backlit raised silicone command (i.e. ARM and FIRE commands)
keypad. The unit weighs about 600 g.
BENEFITS
− CE4 Tagger should only be used by users who have
− Unique electronic ID assists with control and tracking completed both product specific training successfully
of units and who comply with the applicable local regulatory
requirements. The CE4 Taggers are suitable for use
− Next generation of control equipment with within the AEL series of electronic initiation systems-
enhanced features the tagger is not compatible with any other system.
− It is recommended that the CE4 Tagger be charged

FEATURES to 100 % before use, to allow for maximum operating
time. However, should the Tagger be stored for an
− Vastly improved user interface
extended period of time, it is recommended that the
Tagger be charged to approximately 50 %. Thereafter
− Scratch resistant screen
the unit should be charged at least every three months,
to 50 %, to maintain the expected lifetime of the
− Toughened device for use in harsh environments battery. Store the Tagger in a cool, dry place when not
in use.
− Ease of use
− All equipment in the field must be returned to AEL or
APPLICATION its repair centres for service in the following intervals:
− All areas of electronic detonator use - Handheld equipment (Taggers, etc.): 18 months
− Applicable to all AEL series of electronic detonators

PRODUCT SERIES
CE4 TAGGER
for civil uses–Detonators and relays–Part 27: Definitions, methods and
Temperature Limits (Operational)
-30 °C to +60 °C
(Tagger LCD when exposed for 1 hr)
Battery-Internal, not Field Replaceable 3.7 V Lithium Polymer
Battery-External Battery Pack

6x1.5 V AA Alkaline or 6x1.2V Ni-MH/Ni-Cd
(not incl.)
Weight of Tagger with Head Approximately 560 g
Weight of External Battery Pack Approximately 140 g
Dimensions: Tagger with Head l: 213mm w: 88mm h: 38mm
Dimensions: External Battery Pack l: 180mm w: 85mm h: 27mm
Display (Active LCD area with backlight) 128 pixels x 128 pixels/44.78 mm x 44.78 mm
Keypad Backlit tactile silicone keypad with alphanumeric keys
A series of connections exist for different applications purposes.

External Connections Replaceable Tagger to Detonator Connector head. USB Connector for data
extraction and charging.
Approximately 10 hrs at 25 °C. Operating time is influenced by detonator
Operating Time from a Fully
load, backlight setting and operating temperature. At temperatures below
Charged Battery
-15 °C battery life may be reduced significantly.
Software Upgrades Software upgrade is via USB connector on the Tagger and a flash drive
Water Resistance IP 57
INCLUDED IN THE BOX OPTIONAL SOFTWARE AVAILABLE VIA

DETNET PORTAL
− CE4 Tagger with tagger head installed (Head will
depend on software specified on order) − Tagger firmware updates
− Application software installed (Specify type on order) − Log Extractor Software
− AC Charger, DC charger and various plug connectors − PC Application for screen captures
− USB Type A to mini USB charger/data cable − Tickets to reset forgotten passwords and selected
factory settings
OPTIONAL ITEMS NOT SUPPLIED
(ORDER SEPARATELY)
− Additional tagger heads

ViewShot™
ELECTRONIC DETONATOR BLAST TIMING SOFTWARE
ViewShot™ is a software package designed for BENEFITS

interfacing blast designs with DigiShot® and
DigiShot® Plus firing equipment. It provides − Allows fast and convenient upload of detonator timing
the user with the ability to design complex and to your pre-loaded blast
detailed blast designs and interrogate the timing
design before the blast takes place. − Allows viewing of the blast firing sequence on a PC and
changing of blast timing to optimise blast outcomes
When using ViewShotTM the blast timing does not have to
be uploaded manually which saves time. The user can FEATURES
apply the timing design to the detonators right up to the
point where it becomes necessary to blast. This means − Provides the user with the ability to change detonator
that last minute changes to the timing can be done timing to the moment before the actual blast
without the need to re-visit the detonators deployed programming starts
in the blast area.
− Provides the ability to ensure single hole firing and
The ViewShotTM blast design software package allows minimise maximum instantaneous charge firing
blasting plans to be designed and simulated on a per blast
computer that can be directly downloaded into the
control equipment. This enables the user to save MINING METHOD
substantial time during the blasting process.
− All

VIEWSHOT™ 3D
ELECTRONIC DETONATOR
BLAST TIMING SOFTWARE
The new ViewShot™ 3D blast software facilitates
the planning, design and simulation of a blast
through a flexible and feature-rich user interface.
Efficient blasting practices is now further
enhanced with ViewShot™ 3D’s ability to optimise
blast outcomes with advanced modelling and
simulation features. ViewShot™ 3D seamlessly
integrates with third party mine planning and
reporting software. ViewShot™ 3D interfaces with BENEFITS
DigiShot® and DigiShot® Plus and IntelliShot™.
− Allows fast and convenient upload of detonator timing
APPEARANCE to your pre-loaded blast
− All areas of electronic detonator use − Allows viewing of the blast firing sequence on a PC and
changing of blast timing to optimise blast outcomes
− Applicable to all AEL series of electronic detonators
− Blast optimization regarding delay, explosives charge,
fragmentation and cost
FEATURES
− Visualization of the loading model VIEWSHOT™ 3D TOOLBOX AND ATTRIBUTES:
- Positioning of decks and detonators in the hole − Design a blast using a template, actual survey data or a
detonator list from a Tagger
− Calculate the Energy Map distribution
− It provides a flexible Hole Configuration tool that
- Horizontal Section supports various combinations of decking and charging
- Vertical Section − ViewShot™ 3D provides the user with optimisation tools

to control the number of holes firing at a certain delay
− Calculate and visualize the Peak Particle Velocity Map to facilitate single-hole firing
− Optimization of delays − The user may design delays for each deck separately by
targeting specific decks in chevron patterns, in manual
- Time of arrival at monitoring points or semi-automated mode
- Signature hole analysis
− The ViewShot™ 3D interface may be customised to fit
− Fragmentation prediction the user layout requirements
− Enhanced blast optimisation with an Energy Map − Blast design parameters include hole diameters,
explosives material, rock type and more
− The software is now capable of 3D visualisation on:
− Formulate timing designs based on actual
- Deck composition hole positions
- Delays − Create hole-charge templates using a built-in

explosives database which contains actual
- Hole ID explosives data
− Animated simulation of blast timing
− Calculate costs based on blast parameters and the
built-in explosives database
− Multiple deck capability for designing specialised blasts

e.g. through-seam blasting
− Detailed reporting including charge sheets and

blast records

BlastWeb™
The BlastWeb™ electronic initiation system is

designed for underground environments where
there is a requirement for ease-of use, limited
user interaction and centralised blasting. The
BlastWeb™ electronic initiation system can initiate
specific AEL electronic detonators. The main
requirement is filled by NetShock™ which is used
to initiate underground shock tube rounds.
The system is deployed internationally with a solid

performance track record. − The BCU can be powered from 110, 220, or 525 V and
incorporates a battery back-up system in case of
The BlastWeb™ system can be used as a single power failures
stand-alone system (fixed or portable) or as part
of a centralised blasting network in where several − The BCU can link via a Copper or Ethernet backbone
BCU’s are connected to a Surface Blast Controller to other BCUs and a Surface Blast Controller to form
an integrated communication system which enables
via a mine wide communication backbone.
users to have access to real time information on all
events occurring and to blast the entire installation
APPLICATION from a central point
BlastWeb® system is used:

BENEFITS
− Underground: Centralised Blasting
− Pre-blast diagnosis and communication of potential
safety hazards and production problems
FEATURES
− The scale, location and extent of the planned blasts
The BlastWeb™ system consists of the Blast Control are known before panels are centrally initiated from
Unit (BCUs) and a Surface blast control PC. The BCU the surface
is installed in a suitable place underground which
communicates through a copper or fibre network to a − The lost blast rate is significantly reduced using this
Surface blast control PC found in the control room. system thereby minimising production losses
− Provides pre- and post-blast diagnostics

SAFETY BENEFITS
− Includes an on-board diagnostic system for
The BlastWeb® system:
safe testing
− Computer on surface (Surface Blast Controller)
− Timing offset between sections can be introduced for
that continuously communicates with BCU’s at the
mining areas that require reduced seismicity
underground work place and provides real time
information on all connected components
− The use of high security blast keys and passwords
ensure that total blast safety is always under the
− BlastWeb Software is secure and encrypted used for
control of the responsible person
Centralised Blasting
− Boasts a unique and robust design that can handle the
− By removing the SmartKeys at any stage of the
harshest mining conditions
operation will abort the blast
− The Blast Control Unit (BCU) provides the required
blast voltage and encoded signal necessary to initiate
the blast

− BlastWeb® should only be used by users who − BlastWeb® control equipment batteries should
have completed both product specific training be kept in a charged state. If the equipment is to be
successfully and who comply with the applicable stored for long periods the batteries may need to be
local regulatory requirements removed or replaced
− BlastWeb® control equipment and detonators − All equipment in the field must be returned to AEL or
are ONLY suitable for use within other DigiShot® its repair centres for service in the following intervals:
components as a system-no other equipment should
be connected to BlastWeb® detonators and no Handheld equipment (Taggers, etc.): 18 months
BlastWeb® equipment should be connected to a non- Other equipment (excl. accessories): 24 months
BlastWeb® detonator of any type
PRODUCT SERIES
BLASTWEB BLAST CONTROL UNIT (BCU)

for civil uses–Detonators and relays–Part 27: Definitions, methods and
Temperature Limits (Operational) -20 °C to +70 °C
Power Supply 110 V; 220 V; 525 V

Battery–Internal, not
User replaceable, rechargeable 12 V, 7.2 Ah lead acid battery
Field Replaceable
Display (Active LCD area with backlight) 77.5 mmx59.0 mm
Keypad Tactile touch pad with numeric soft-keys
Weight Approximately 50 kg
Dimensions l: 539-541 mm; w: 480-482 mm; h: 731-733 mm

6 set of terminals to connect to 2 wire detonator harnesses;
External Connections
SmartKey connector; USB, (RS-232 and RS-485 for expansion–rear of unit)
Water Resistance Splashproof-IP 54
COMMUNICATION NETWORK
1.8mm2 x2 Core individually screened armoured cable or Ethernet fibre backbone used between Surface Controller and BCU.
BlastWeb™ Leased Line Modem (LLM)

The USB Leased-line Modem is situated between the Blast Controller and the twisted pair cables going down the shaft
and driven from the Blast Controller USB port. It is used to establish data communications between a blast controller,
BCU and the underground components.
Temperature Limits -20 °C to +70 °C
Keypad 634 g
Weight Approximately 50 kg
Dimensions ± l: 164 mm w: 105 mm; h: 44 mm

USB port for power supply and data communication to and from PC.
External Connectors 2 screw terminals to connect to communication network BCU.
1 screw terminal to earth unit.
Water Resistance Splash proof-IP54

BLASTWEB™ DUAL CHANNEL REPEATER

Filters, refreshes and repeats signal over twisted pair copper communication network between BCU’s underground and
Surface Blast Controller on surface.
Weight ±21.3 kg
Dimensions l: 400 mm; w: 210 mm; h: 400 mm

Mains Power Supply cable through WRE gland, 2 X Communication in and 2 X
External Connectors
Communication out cable glands
Power Supply 115 Vac, 230 Vac and 525 Vac
A sealed 12 V 7.2 Amp/hr zinc–acid battery provides 3–5 hrs back up during
Battery
any power failures
Water Resistance Splash proof-IP54
OPTIONAL ACCESSORIES-NOT SUPPLIED (ORDER SEPARATELY)

BLASTWEB™ 2-WIRE AND HIGH VOLTAGE (HV) TERMINATOR
The 2-wire are to be used with NetShock™, DigiShot® Plus and DriftShot® electronic detonators. Provides continuous
feedback on BCU connectivity and detonator panel status. The HV terminator is for electric detonator use only.
Weight ±140 g
Dimensions l: 124.2–125.8 mm; w: 54.5–55.5 mm; h: 40.05–41.05 mm
External Connectors 2 terminals to connect to 2-wire electronic detonator harness
Water Resistance Waterproof-IP67
− Harness Wire-0.71mm twisted pair copper wire with PVC or Polyethylene insulation available in 305 m spools. Connects
to the terminators to the relevant detonator type being used
− SmartKeys (additional or replacement)-For safety purposes the system is activated through a pre-programmed
personal identification of the blaster and a unique password (PIN). The system deploys two types of SmartKeys that
are identified by a Yellow or Red colour. Insert the Yellow SmartKey (must be paired with matching red SmartKey)
on the BCU after completion of connecting and testing of the blast installation (and the mine has been cleared of all
personnel) to place the BCU in a waiting blast command state. Insert the Red SmartKey at the Surface Blast Controller
(SBC), or at the BCU during a local blast to perform the arm and fire commands)

Notes

Notes

ELECTRIC
INITIATORS
ELECTRIC INITIATORS
Electric
INITIATORS
AEL offers 2 different types of electric detonators, The Electric Shock Tube starter consists of an
the Instantaneous Electric detonator (IED) and aluminium IED encased in a green REEFMASTER®
the Electric shock tube starter. It is a low cost yet connector block.
reliable initiator of primary blasts by firing lines
The Electric Shock tube starter has a reduced base
of shock tube, detonating cord, black powder and
charge, with enough Lead azide and PETN to ensure
secondary blasts. reliable initiation of shock tube but not enough for the
reliable initiation of packaged explosives and other cap
An Instantaneous Electric Detonator (IED) normally
sensitive explosives.
detonates without delay on application of the electric
firing current and is used in conjunction with a shot
The incorporation of the REEFMASTER® allows for
exploder and blasting cable.
initiation of up to 6 shock tube at a time.
The wires pass through a moulded plug which is crimped

into the open end of a detonator tube. The colour of the
insulated wires is usually two-toned and bared at the ends.
The Electric Shock Tube starter provides an easy to use,

versatile and reliable method of initiating shock tubing.
FUSEHEAD ASSEMBLY
The Fusehead Assembly is an electrically triggered

initiating system used primarily to initiate black powder
in dimensional stone quarries.
It is comprised of a length of PVC covered copper wire

which has a standard Fusehead attached onto one end.

ELECTRIC INITIATORS
Instantaneous
ELECTRIC DETONATOR (IED)
An instantaneous electric detonator (IED), which − Keep away from sources of heat and other forms of
nominally detonates without delay on application of ignition (e.g. RF transmitters, friction, impact, static
the electric firing current. The copper detonator is and heat)
fitted with a Type S fusehead to which two insulated − Never pull the wires off the assemblies
leg wires are welded.
APPEARANCE spontaneous explosion
A copper detonator fitted with a Type S fusehead with two − The stripped end of the wires should be kept twisted
wires of diameter 0.5 mm pass through a moulded plug (short circuited) together until unit is ready for
which is crimped into the open end of a copper detonator connection to the blast (Safety precaution against Static
tube. The colours of the insulated wires are usually white and stray charges)
and red and bared at the ends and covered with a protective
white sleeve. The wire is wound in a figure of eight with tape − Always connect wires to the lead wires (twisted-short
holding it together. circuited at other end) to the initiation unit before
connecting detonator to the blast
APPLICATION
− Never connect the blast until all the charging operations
ELECTRIC–IED is used to initiate blasts by firing lines of have been completed
shock tube, detonating cord, blasting gun powder and
secondary blasts.
STORAGE
FEATURES of manufacture
− Available with tangle-free wire, in various length
− Store in moderate temperatures and dry conditions in a
− Instantaneous firing well-ventilated magazine
− Figure eight wire winding, 160 mm from loop to loop − Abide by the legal storage requirements for the region
− Copper shell detonator − Temperatures above 90 °C may result in

BENEFITS
− Easy to use, versatile and reliable method of initiation
of blasts
− Circuit can be easily tested
LENGTH UNIT
INNER
PER INNER UNITS NEQ
CARTONS PER
− Lead wire insulation is stripped on ends for
quick connection
(m) CARTON PER CASE CASE (kg)
− Lead wires are easy to deploy and handle 2.0 100 8 800 0.8
− Low cost, yet reliable and predictable initiation 3.5 100 8 800 0.8
− Excellent water resistance

PRODUCT INFORMATION
INITIATION
ELECTRIC
Electric IED are initiated by:
– FUSEHEAD ASSEMBLIES PRODUCT
− a Shot Exploder Bridge Resistance 1.4 ± 0.2 Ω
− Centralised Blasting System
No-fire Current ≤ 0.2 A for 50 ms
SPECIAL PRECAUTIONS
No-fire Impulse ≤ 0.8 mJ/Ω
− Handle with care. Damage to the detonator or wires
could lead to misfires All-fire Current ≥ 0.8 A
− Never carry an IED by holding onto the detonator. All-fire Impulse ≥ 3.0 mJ/Ω
− Always keep detonators pointing away from you Transport (UN Classification)
Standard Packaging: Class 1.1B, UN no. 0030, DETONATORS ELECTRIC
for blasting
− Severe impact on the detonator can result in an explosion

ELECTRIC INITIATORS
Electric
FUSEHEAD ASSEMBLY
A length of PVC covered copper wire which has SPECIAL PRECAUTIONS

a HiFIRE® Fusehead attached. Wire lengths
are standardised. − Handle with care. Damage to the fusehead or wires
APPEARANCE − Never carry a fusehead assembly by holding onto the
fusehead.
A length of PVC covered copper wire wound in a figure
of eight. HiFIRE® Fusehead attached onto one end, with − Keep away from sources of heat and other forms of
the other wire end stripped from PVC. Wire lengths are ignition (e.g. RF transmitters)
standardised to 1,0 and 2,0 m lengths.
− Never pull the wires
APPLICATION
ELECTRIC-FUSEHEAD ASSEMBLIES is used: operations have been completed
− To initiate blackpowder in dimensional stone quarries STORAGE

− In initiation of pyrotechnic charges in fireworks, − The shelf life of the product is 36 months from the
security and safety systems date of manufacture
FEATURES − Store in a segregated, approved, cool, well-ventilated

and labelled area. Keep packaging tightly closed and
− Available with tangle-free wire, in various length sealed until ready for use
− Instantaneous firing − Abide by the legal storage requirements for the region
− Figure eight wire winding, 160 mm from loop to loop − A temperatures range of -35 to +60 °C recommended
for safe handling and functioning
− Tin plated copper wires with PVC insulation, diameter
0.6/1.3mm − Always rotate stock (first in, first out)
BENEFITS
− Easy to use, versatile and reliable method of initiating
LENGTH UNIT PER INNER
blackpowder/pyrotechnic compositions.
(m) INNER CARTON CARTONS
CASE
PER
− Circuit can be easily tested 1.0 1000 0.05
− Lead wire insulation is stripped on ends for 3.5 100 8
quick connection
− Reliable and predictable initiation PRODUCT INFORMATION

ELECTRIC
SAFETY BENEFITS
– FUSEHEAD ASSEMBLIES PRODUCT
− Low energy initiator Bridge Resistance 1.5 ± 0.1 Ω
No-fire Current ≤ 0.18 A
INITIATION
No-fire Impulse ≤ 0.8 mJ/Ω
Electric IED are initiated by:
All-fire Current ≥ 0.8 A
− A shot exploder All-fire Impulse ≥ 3.0 mJ/Ω
− Centralised blasting system Transport (UN Classification)
Standard Packaging: Class 1.4S, UN no. 0545, IGNITERS
− Blast initiation timer

ELECTRIC INITIATORS
Electric
SHOCK TUBE STARTER
An instantaneous electric detonator (IED),

which nominally detonates without a delay
on application of the electric firing current.
The aluminium detonator is partially filled
with an initiating charge of Lead Azide and
Pentaerythritoltetranitrate (PETN).
APPEARANCE BENEFITS
The unit is fitted with a fuse head to which two insulated − Easy to use, versatile and reliable method of initiating
copper wires of 1.3 mm diameter are welded. The wires shock tubing
pass through a plug which is crimped into the open end
of the tube. The colour of the insulated wires is white − Initiates all shock tube initiating system assemblies
and yellow. The wires are 1.0 m long and are stripped
at the ends. The detonator is fitted into a red or green − Excellent water resistance provided by moulded plugs
REEFMASTER® connector. and crimp
APPLICATION − Circuit can be easily tested
− The Shock Tube Starter is a low cost yet reliable − Lead wire insulation is stripped on ends for quick
initiator of primary blasts by firing lines of shock tube connection
− The Shock Tube Starter is used in tunnelling, stoping, − Reliable and predictable initiation of blasts
open pit and quarrying
SAFETY BENEFITS
FEATURES
− REEFMASTER® does not create shrapnel that could
− Available with short tangle-free wire, 1.0 m in length cut off shock tube in the vicinity
− Green/Red 51 mm REEFMASTER® type block capable − Is resistant to accidental initiation by stray currents
of holding and initiating up to 6 shock tube lines
INITIATION
− Instantaneous firing
Shock Tube Starter assemblies are initiated by:
− Low explosive charges, 150 mg Lead Azide,
40 mg PETN − A shot exploder
− Figure eight wire winding, 160 mm from loop to loop − Centralised blasting system
− Tin plated copper wires with PVC insulation, diameter − Blast initiation timer
0.6/1.3 mm

ELECTRIC INITIATORS
SPECIAL PRECAUTIONS
− Handle with care. Damage to the block or wires could − Handle with care-detonators are explosive
lead to misfires
− Do not attempt to initiate detonating cord with this
− Never carry a Shock Tube Starter assembly by holding product
onto the detonator block
STORAGE
− Severe impact on the detonator can result in an date of manufacture
explosion
− Keep away from sources of heat and other forms of a well-ventilated magazine
ignition (e.g. RF transmitters)
− Never pull the wires
− Never connect the blast until all the charging spontaneous explosion
− Ensure that the shock tube lines are properly inserted
in the block for reliable application
LENGTH (m) UNIT PER INNER INNER CARTONS UNITS PER CASE NEQ (kg)
CARTON PER CASE
1.0 30 8 240 0.05
PRODUCT INFORMATION
ELECTRIC - SHOCK TUBE STARTER PRODUCT
Bridge Resistance 0.6 ± 0.2 Ω
No-fire Current ≤ 0.45 A
No-fire Impulse ≥ 0.8 A
All-fire Current ≥ 1.5 A
All-fire Impulse ≥ 16 mJ/Ω

Standard Packaging: Class 1.1B, UN no. 0030, DETONATOR, ELECTRIC for blasting

ELECTRIC INITIATORS
Notes

ELECTRIC INITIATORS
Notes

ACCESSORIES
ACCESSORIES

ACCESSORIES
Accessories
Detonating cords are high velocity flexible cords, filled A purpose manufactured detonating cord cutter
with PETN which detonates at 7000 m per second. This designed to be employed for the safe cutting of
product is waterproof with a continuous covering of detonating cords. The device has an internal blade that
orange, blue, yellow or red plastic. The colour depicts reduces the risk of operator self-injury.
the different strength available.
The Mantis is a specifically designed device to which

AEL detonators are clipped. The main objective is to
centralize the detonator at the toe. This is to ensure
maximum immersion of the detonator into the emulsion.
Pentolite primers are plastic cylinders filled with a very

energetic explosive comprising of a mixture of PETN
and TNT. The primers incorporate circular detonator
channels for easy insertion of a detonator or detonating
cord. The detonator channel is stepped to prevent the
detonator from protruding from the primer and to
ensure its proper location.
The Hot-Hole monitor

is used as a safety
device which monitors
temperature changes in
hot/reactive blast-holes at
the measurement point.
This can reduce the risk of
being in a life-threatening
situation as it audibly
indicates when pre-
determined temperature
tolerances have been
reached within the blast-
hole. This early warning
safety device will give the
end-user sufficient warning
to evacuate a bench is
undergoing a potentially
dangerous increase in
temperature.

ACCESSORIES
General
Specifications
Detonating Cords and Pentolite Primers
DETONATING PENTOLITE
TECHNICAL PROPERTIES
CORDS PRIMERS
Velocity of Detonation › 6000 m/s › 7500 m/s
Water Resistance Good Good
Sleep Time 2 weeks 2 weeks
SPECIAL PRECAUTIONS
Detonating Cords Pentolite Primers
− Handle with care-damage to the product may

− Handle with care-damage to the product could lead
lead to misfires
to misfires
− Avoid sources of ignition such as friction, impact, static
electricity and heat
− Avoid all forms of shock
− Temperatures in excess of 90 °C may result in
− Never connect the blast until all charging operations are
completed
− Avoid all possible sources of heat
− Keep free ends short to avoid excessive noise,
− Never connect the blast until all charging operations
shrapnel and cut-offs
have been completed
STORAGE AND EXPIRY

Detonating Cords Pentolite Primers
− 5 years from date of manufacture − 5 years from date of manufacture

ACCESSORIES
Detonating Cords
POWERCORD®
Powercord® detonating cords are flexible cords of

high tensile strength which detonate with a VOD
≥6000 m/sec. The core consists of continuous
column of Pentaerythritol tetranitrate (PETN),
containing one or two centre yarns or cottons
enclosed in a carrier tape bound by two layers of
yarns. The cord is finally coated with a continuous
covering of orange, blue, yellow or red PVC to
protect the PETN core against water ingress. The
PETN core loads vary from 6.0 g/m, 8 g/m and
10.0 g/m respectively per cord type.
APPEARANCE
− Relatively insensitive to detonation by heat,
Powercord® detonating cords shall have a bright uniform electrostatic discharge or other forms of electricity
PVC sheathing with blue, orange, red or yellow in colour.
The cord is coiled with length of 30 m without reels and on − Excellent resistance to side penetration by oil or water
reels with a length of 350 m or 500 m.
− Flexible
APPLICATION
− Uniform core load
Detonating cords are used to detonate explosive
charges, including dogbone relays, in various blasting − High tensile strength
and mining applications.
− Easy to handle and tie knots
Powercord® 8 Premium is suitable for use in wet
conditions as it have enhanced waterproof properties. SAFETY BENEFITS
FEATURES − Relatively insensitive to detonation by friction, heat,

electrostatic discharge or other forms of electricity
− VOD: ≥ 6 000 m/s
− High tensile strength
− Highly visible colours
INITIATION
− Reliably initiated with a 0,6 g PETN detonator
− Detonating cords are initiated by detonating cords
SPECIAL PRECAUTIONS or detonators
− Handle with care. Damage to the product could lead STORAGE

to misfires
− Keep away from all sources of ignition of manufacture
− Temperatures over 90 °C may result in − Store in a segregated, approved, cool, well ventilated,
spontaneous explosion dry and labelled area

− Use sharp smooth blade for cutting detonating cord.
− Keep packaging tightly closed and sealed until ready
− Never connect the detonator to detonating cord for use
until all lacing and the charging operations have
been completed − Always rotate stock (first in, first out)
BENEFITS
ACCESSORIES
PACKAGING
PRODUCT LENGTH PER CASE (m) BOX DIMENIONS (mm)

Powercord® 6 2x500 500x260x235
Powercord® 8 2x350 500x260x235
Powercord® 8 Premium 2x350 500x260x235
Powercord® 10 2x350 500x260x235
DETONATING CORD PRODUCT

PETN CORE TENSILE CORD OUTSIDE
PRODUCT COLOUR
LOAD (g/m) STRENGTH (kg) DIAMETER (mm)
Powercord® 6 6 Orange > 80 3.4-3.9
Powercord® 8 8 Blue > 80 3.4-5.0
Powercord® 8
8 Red and Black stripe > 80 3.4-5.0
Premium
Powercord® 10 10 Yellow > 80 3.5-5.0

Class 1.1D, UN no. 0065, CORD, DETONATING flexible

ACCESSORIES
Pentolite
PRIMERS
The AEL Intelligent Blasting Primers series is a very APPLICATION

high energy explosive used to initiate all explosives
that are not cap sensitive. The design generally A Pentolite primers are used to initiate non-cap sensitive
consists of plastic cylinders filled with pentolite; a explosives in packaged or bulk forms in all applications.
solid explosive which is a mixture of Pentaerythritol
tetranitrate (PETN) and Trinitrotoluene (TNT). Note: It is good practice to always use the largest size
primer than can safely and easily be used in the blast
Primers typically have circular detonator channels
hole. The following table serves as a guideline.
running through the explosive filling for easy
insertion of a detonator and detonating cord. In the
FEATURES
AEL design the channel intended for the detonator
is stepped to prevent the detonator from protruding − VOD: ≥ 7 500 m/s
from the primers thus ensuring its proper location
inside the primer. − 1,68 g/cc density
APPEARANCE − Detonation pressure of > 21 Gpa
The cast explosive shall be free from cracks, large − Virgin grade TNT used
cavities and visible defects or impurities. The plastic
shell should be filled to within 2 mm of the open end with − Highly visible colours
Pentolite explosive.
− Excellent shelf life
RECOMMENDED PRIMER SIZES
HOLE IN DIAMETER (mm)

INCREASING HOLE DEPTH
64 76 89 102 115 150 200 300

< 5m
60 g
150 g < 100 mm

> 15 m
250 g < 127 mm
400 g < 100 mm

> 35 m
800 g
BENEFITS − Easy to use
− Optimum diameter to length ratio for effective loading − High density helps to resist floating in emulsion
and initiation of explosives explosives and keeps the primer located in the toe of
a vertically loaded blast hole
− Completely waterproof
SAFETY BENEFITS
− Cylindrical shape ensures easy loading with no
bridging of bulk explosives in the hole − Relatively insensitive to detonation by impact, friction,
heat and electrostatic discharge
− Readily initiated by detonating cords ≥ 8 g/m or
electronic-, electric-, shock tube- and capped − Detonator fully protected
fuse detonators

ACCESSORIES
INITIATION STORAGE
− Pentolite primers are initiated by detonating cords or − The shelf life of the product is 60 months from the
detonators and amplifies the detonation output from date of manufacture
these to reliable fire a variety of explosives
SPECIAL PRECAUTIONS dry and labelled area
− Handle with care; Damage to the product could lead − Keep packaging tightly closed and sealed until ready
to misfires for use
− Keep away from all sources of ignition − Abide by the legal storage requirements for the region
in which you operate
− Temperatures over 80 °C will lead to the pentolite
formulation melting. Prolonged exposure to − Always rotate stock (first in, first out)
temperatures above 90 °C can lead to a
premature detonation
PACKAGING
PENTOLITE MASS (g) UNITS PER CASE BOX DIMENSIONS (mm) GROSS WEIGHT (kg)
60 g Pentolite Primer 240 435x360x295 23

400 g Pentolite Primer
45 490x290x195 20
(½ pack)
PENTOLITE PRIMERS PRODUCT

STRAIGHT STEPPED
OD OF PRIMER CHANNEL CHANNEL
PRODUCT COLOUR
(mm) DIAMETER DIAMETER
± 0.2 mm ± 0.2 mm
60 g Pentolite Primer Orange 35 8.4 7.9–>6.2
150 g Pentolite
Red 38 8.4 7.9- >6.2
Primer
250 g Pentolite
Purple 46 8.4 7.8- >6.2
Primer
400 g Pentolite
Blue 53 8.4 7.8- >6.2
Primer
800 g Pentolite
Orange Special Order
Primer

Class 1.1D, UN no. 0042, BOOSTERS without detonator

ACCESSORIES
Detonating
CORD CUTTER
A purpose manufactured detonating cord cutter

designed to be employed for the safe cutting of
detonating cords.
Safety is the main reason for the development

of this item. The device has an internal blade
that reduces the risk of operator self-injury. The
cutter is also approved by the South African Chief
Inspector of Explosives.
APPEARANCE
A red plastic safety cutting device containing a non-

removable blade, designed to safely cut detonating cord
to the required lengths
APPLICATION SAFETY BENEFITS

− All detonating cord applications
− Always cut away from your body
FEATURES − Although the blade is captured it remains a sharp

cutting instrument, handle with care
− Ergonomic design
− Do not use the cutter to cut anything other than
− Easy to use detonating cord
− Detonating Cord can be cut easily and with − When cutting of detonating cord becomes difficult, the
minimum effort
blade is blunt and the cutter should be replaced
− Attachment ring provided to help prevent loss
of device
STORAGE
− Product is non-explosive and can be stored in any

− The head of the cutter is in a chisel point, which can
storage location
be used to open packaging
− Infinite shelf-life
BENEFITS
− Keep dry to prevent rusting of blade
− Prevents the use of unauthorised cutters such as
scissors, side cutters and improvised blades that may
cause accidental detonation of the detonating cord
when cut
− Safety benefit, as no exposed blades carried

by blasters
− Due to the captured blade, the potential for cut

injuries is significantly reduced
− No need to replace the blade which lowers cut injuries
− Low cost and disposable

ACCESSORIES
INITIATING SYSTEMS

ACCESSORIES
AEL Detonating Cord–Power cord® 10


Shock Tube Uni-Delay SP
Shock Tube Uni-Delay LP
DONOR
Shock Tube Trunk line

Shock Tube Multi SPD
Shock Tube Multi LPD
Shock Tube Extender
AEL Detonating Cord

Shock Tube Lead-In
Shock Tube Splitter
Shock Tube Cluster

AEL Shock Tube
AEL Primers
AEL Shock Tube
Shock Tube Uni-Delay LP x x x x x – – – –
Shock Tube Splitter x x x x
Shock Tube Multi LPD x x
Shock Tube Multi SPD x
Shock Tube Uni-Delay SP x x x x –
Shock Tube Trunk line x x x x x x x
Shock Tube Cluster x x x x x x
Shock Tube Lead-In x x x x x x x x x x x
Shock Tube Extender x x x x x
AEL Electronic Detonators
Electronic Delay Detonators–DigiShot® • • • • • • • • • • • • x
Electronic Delay Detonators–DigiShot® Plus • • • • • • • • • • • • x
AEL Electric Initiators
Instantaneous Electric Detonator (IED) • • • • • • • • • • • • x
Electric Initiators–Fusehead Assembly
AEL Electronic Initiators
AEL Electronic Initiators–NetShock™ • • • • • • • • •
AEL Detonating Cord
AEL Detonating Cord–Power cord® 6 x x x x x x x x x x x x x
AEL Primers
• Tape-Plastic connector provided

• Recommended
– In hole det only
x Use joiner only to extend ST
x Compatible

ACCESSORIES
Mantis
The Mantis is a specifically designed device to which

AEL detonators are clipped. After clipping the
detonator into the device, it is inserted into the end
of the lance/blowpipe for emulsions and ANFEX®
respectively. The lance/hose is gently pushed to
the bottom of the blast-hole, where the detonator
is now centralised at the toe. The hole is then filled
with emulsion/ANFEX® in the normal fashion.
APPEARANCE
− A plastic device for mounting a detonator
APPLICATION STORAGE
For use in blast holes up to 45 mm in diameters in − Product is non-explosive and can be stored in any
stopping and development in conjunction with emulsion. storage location
The device can be used in inclined holes up to 20 degrees
− Infinite shelf-life
FEATURES
PACKAGING
− Detonator mounted to ensure full coupling with
the explosive − Packed in plastic bags
− Soft plastic body for ease of use − 200 units per bag
− Clip to securely fasten the detonator − 5 bags per 1000 unit outer bag
− Symmetrical, preventing error in installation
BENEFITS
− Ease of use
− Centralises a detonator in the blast hole
− Ensures retention of the detonator at the toe of

the blast hole
− Prevents the detonator from jamming in the hole
− Easily removable if hole misfires
− Replaces an explosive cartridge as a primer when

used in conjunction with UG100 within a pre-
determined hole diameter

ACCESSORIES
Hot-Hole
Monitor
The Hot-Hole Monitor is a device that

continuously monitors the temperature at the
thermocouple position within the charged blast
column. The unit ensures continuous monitoring
of loaded blast-holes and provides early warning BENEFITS
of localised erratic temperature changes, which
assists the blasting crew during operations to − Early warning system that can guide operators on
safety conditions of operation in real time
make informed safety related decisions. This
will ensure that the blasting crew is aware of
− Device is temperature programmable to suit the
the thermal conditions being experienced at needs of the end-user
the thermocouple location within each blast-
hole containing a Hot-Hole monitor during the − Two-tone alarm system for ease of use:
charging and tying of the blast.
- Early warning tone (intermittent)
APPEARANCE
- Evacuation tone (continuous)
− The red plastic tubular device contains 30m of wire
with a thermo couple on the end of the wire SPECIAL PRECAUTIONS
− Ensure plastic strip is intact and secured before use

APPLICATION
to ensure that the battery is charged
The Hot-Hole Monitor starts to sound an intermittent
− Single use only as the battery life cannot be
alarm when the temperature reaches 55 ºC and a
guaranteed after the first use
continuous alarm when the temperature exceeds 80 ºC,
indicating that the hole is no longer safe and that the
blasting crew should evacuate the bench. The Hot-Hole STORAGE
Monitor is suitable for use in:
− Storage Conditions Product is non-explosive and can
− Hot-holes be stored in any storage location
− Reactive ground conditions − Product Shelf Life Dependant of battery life and
storage temperature (12-18 months)
FEATURES
HOT-HOLE MONITOR
− Monitors blast-hole temperatures to warn blasting
crew of temperature changes within the blast-hole Water
Excellent
Resistance
− Alerts operators with a sounding alarm of increasing Temperature
55 °C - 80 °C
temperatures and the risk of possible premature Range
detonation of a charged blast-hole when the Measurement
Generally booster position
temperature starts to exceed 80 ºC Point
Cable Length 30 m
− Early warning safety device to improve on-bench
safety when performing blasting in hot-holes
− Easy to use wire-deployment-system
DIAMETER LENGTH UNIT COUNT
(mm) (mm) PER CASE
51 250 30

Not applicable-Non-Hazardous Device

ACCESSORIES
Notes

ACCESSORIES
Notes

INDUSTRIAL
PRODUCTS
Our products include solid and liquid Ammonium The reliable supply of high quality industrial products
Nitrate (AN), nitric acid, 25 % ammonia solution forms an integral part to any mining or chemical
as well as anhydrous ammonia, all of which are process operation. AEL has positioned itself as the
conveniently sourced from AEL's industrial hub leading supplier in this space by having a proven
track record of security of supply due to various dual
in Gauteng. Our industrial products are known
redundancy initiatives.
for their consistency when it comes to exceeding
quality standards and carry the technical support The industrial product series compliments AEL’s value
of a team of highly skilled employees. proposition of unearthing wealth for our customers
through meticulous care.
Our dedicated cross-functional team supporting AEL's

industrial products series has vast experience and
is prepared for virtually any eventuality. In doing so,
we endeavour to effectively address our customers’
requirements in the industrial solutions arena.
INDUSTRIAL PRODUCTS
Industrial
PRODUCTS
AEL’s industrial product series is supplied into The reliable supply of high quality industrial products
South African, African and selected international forms an integral part to any mining or chemical process
markets. With direct access to AEL's large team operation. AEL's policy is to provide to explosives
of leading engineers and scientists, the industrial divisions first.
products division is able to offer a broader series
of highly versatile industrial solutions, which
perform well against strict quality parameters.
Innovations such as curing before bagging, allow
for the enhanced structural integrity of the porous
prill which ensures its superior performance
from the point of production to where the product
is used down the hole.
Our products include solid and liquid Ammonium

Nitrate (AN), nitric acid, 25 % ammonia solution as well
as anhydrous ammonia, all of which are conveniently
sourced from AEL's industrial hub in Gauteng. Our
industrial products are known for their consistency with
regards to quality standards and are supported by a
highly skilled technical team.

INDUSTRIAL PRODUCTS
Industrial Products
GENERAL SPECIFICATIONS OF INDUSTRIAL PRODUCTS
TECHNICAL HIGH AMMONIUM

AMMONIA
GRADE DENSITY NITRATE AQUEOUS
Technical NITRIC 100-I,
AMMONIUM AMMONIUM 88 % AMMONIA
properties ACID 60 % AMMONIA
NITRATE NITRATE SOLUTION 25 %
100-R
(TGAN) (HDAN) (ANS)
ANS is a
Coarse, clear liquid,
porous, Glossy-white free from Clear Colourless Clear,
Appearance hardened spherical suspended colourless to liquid, colourless
spherical particles matter pale yellow pungent odour liquid
particles and visible
impurities
Not less than Not less than To lie within

99.5 % (m/m) 94.2 % (m/m) the range Nitric acid Not less than
Ammonia ca
Concentration as ammonium as ammonium 87.5 % to 59 to 61 %, 25 % ammonia
100 %
nitrate nitrate 89.5 % (m/m) balance water content
(when packed) (when packed) as NH4NO3
Nitrogen
35 % 35 % 30 % N/A 20 % N/A
Content (% N)
Not less than

Oil Absorption N/A N/A N/A N/A N/A
6.0 % (m/m)
To lie within To lie within

the range the range At 120 °C: At 20 °C: Not more than 0.61 g/cm³
Bulk Density
0.69 to 0.80 to ~1.36 g/cm³ 1.367 g/cm³ 0.88 g/cm³ at 20 °C
0.77 g/cm³ 0.97 g/cm³
Less than Less than Less than

Moisture N/A N/A N/A
0.2 % 2% 0.05 %
50 % solution
at 60 °C, pH
Reaction Tested for pH Tested for pH to lie within N/A N/A N/A
the range 3.3
to 3.9

INDUSTRIAL PRODUCTS
STORAGE AND EXPIRY
TECHNICAL HIGH AMMONIUM

AMMONIA
GRADE DENSITY NITRATE AQUEOUS
NITRIC 100-I,
Product AMMONIUM AMMONIUM 88 % AMMONIA
ACID 60 % AMMONIA
NITRATE NITRATE SOLUTION 25 %
100-R
(TGAN) (HDAN) (ANS)
The pH
must remain
above 2
Cooling to Storage tanks Stored in high

Must be stored Must be stored below 1 must be pressure tank
in a cool, dry in a cool, dry 10 °C must be earthed or at low temp
and unconfined and unconfined avoided, else 60 % Nitric to remain in
Storage space-avoid space-avoid the product acid-stainless Tanks to be in liquid form
contamination contamination starts to steel tanks well-ventilated
and direct and direct crystallise area, no Storage
sunlight sunlight direct sunlight tanks must
Heating and heat be earthed
the product
above 170 °C
could lead to
detonation
Bulk product
can be stored
in silos for
up to1 week
but should Recommended
6 months
ideally be that ANS be
Shelf Life for bagged 5 years 6 months N/A
used as soon used as soon
product
as possible. as possible.
6 months
for bagged
product

INDUSTRIAL PRODUCTS
Ammonium Nitrate
TECHNICAL GRADE (TGAN)
This is essentially ammonium nitrate (NH4NO3)

presented in the form of coarse, porous, hardened
spherical particles. The material is treated with
internal additives for hardening and an external
anti-caking agent.
TECHNICAL SPECIFICATIONS
The material is presented in the form of free-flowing,

white to cream-coloured, spherical particles. The product
is free from grit, visible impurities and foreign matter.
BENEFITS
− Reduced caking and improved flowability

minimises waste
SPECIAL PRECAUTIONS
− Superior fuel absorption improves blast performance
by facilitating an optimal oxygen balance through the TGAN is moderately toxic and may decompose at high
addition of fuel temperatures and may explode under certain conditions.
Avoid confinement. Under extreme conditions an
− Storage and handling benefits of prill (longer shelf explosion may occur.
life, ease of handling)
− Consistent product quality improves handling and PACKAGING

bore-hole loading rates
Technical Grade (TGAN)
− Reduced dust and fines during handling, minimises
health and environmental concerns Bags (Packed in robust woven 25 kg
polypropylene bags with
− The tight controls on product density and uniformity of inner polyethylene liners to 1,000 kg
particle size maximise in-process controls minimise moisture ingress. (containerised for
All bags have UN certification exports)
& conform to international
FEATURES requirements) 1,200 kg
− Topan TM
prilling process Bulk tanker
Bulk
− Prill curing Rapid Reloading
System (RRS)
− Superior hard and strong prill with reduced friability
and moisture content Transport (UN Classification)
Class 5.1D, UN no. 1942, Oxidising agent
− High porosity
− Various packaging sizes
APPLICATION
− Pumped Emulsions
− Bulk ANFO explosives
− Heavy ANFO’s

INDUSTRIAL PRODUCTS
Ammonium Nitrate
EMULSION GRADE (HDAN)
HDAN comprises dense ammonium nitrate

particles obtained by spray-drying ammonium
nitrate solution. Once dissolved the solution can
be used to manufacture base emulsion or used
for other chemical processes.
The material is presented in the form of glossy white

spherical particles and does not contain any visible
impurities or foreign matter.
BENEFITS
− Reduced caking and improved flowability
− The material remains reasonably free flowing after

transportation and storage PACKAGING
− No flocculation required after melting, prior to EMULSION GRADE (HDAN)

emulsion manufacture
Bags (Packed in robust
1050 kg
woven polypropylene bags
FEATURES with inner polyethylene liners
1,200 kg
to minimise moisture ingress.
− Superior hard prill with reduced friability and All bags have UN certification
moisture characteristics (containerised for
& conform to international
exports)
requirements)
− High packing density
APPLICATION Class 5.1D, UN no. 1942, Oxidising agent
Manufacture of base emulsion and use in

chemical processes.
SPECIAL PRECAUTIONS
HDAN is moderately toxic and may decompose at high

temperatures. Avoid confinement. Under extreme
conditions an explosion may occur.

INDUSTRIAL PRODUCTS
Ammonium Nitrate Solution

(ANS)
This is a hot concentrated 88 % solution of APPLICATION

ammonium nitrate (NH4NO3) used in the
manufacture of base emulsion or can be used in − Manufacture of base emulsion
other chemical processes (diluted or otherwise).
− Fertiliser raw material
− Other chemical processes
A concentrated 88 % solution of ammonium
nitrate (NH4NO3). SPECIAL PRECAUTIONS
BENEFITS ANS may become explosive when the concentration

increases due to water evaporation under elevated
− Consistent concentration and purity provides temperature conditions. It is critically important to use
consistent process control and end product quality equipment which meets engineering requirements.
Such compliance minimises explosion risk since the
− Convenient temperature range for transportation transfer of Ammonium Nitrate Solution (ANS) by
over long distances mechanical means is hazardous and can lead to an
explosion if not properly performed.
FEATURES
Furthermore, it is important to keep the material in
− Strict process control resulting in superior pH solution at a pH of greater than 2 since a low pH can
and purity lead to fume-off of NOX gasses, which may lead to an
explosion.
PACKAGING
Bulk Tanker-approximately 30 tonnes

Class 5.1 UN No 2426 Elevated temperature OXIDISING AGENT

INDUSTRIAL PRODUCTS
Nitric Acid
This is a 60 % solution of nitric acid (HNO3) in APPLICATION

the form of a clear colourless to pale yellow,
fuming, corrosive liquid with a pungent odour. Manufacture of ammonium nitrate products
It is used mainly in the production of ANS and and other industrial chemicals
in chemical processes.
SPECIAL PRECAUTIONS
− Full protective clothing and a face shield
The material is a clear, colourless to pale yellow, fuming should be worn when handling Nitric Acid
liquid, free from visible impurities and sediments.
A chemically pure form is also available. − It is highly corrosive and attacks most
metals vigorously
BENEFITS
− It is also a powerful oxidising agent that can
react violently with organic substances
− Consistent product quality
− A chemically pure nitric acid is available for some PACKAGING

chemical processes
Bulk road tankers
FEATURES Transport (UN Classification)
Class 8, UN No 2031 (60 %); Corrosive Material OXIDISING AGENT
− Clarity of solution with low impurities
− Demineralised water used in the production process

INDUSTRIAL PRODUCTS
Aqueous Ammonia
This is an aqueous solution of ammonia

(ammonium hydroxide, NH4OH) in the form of a
clear, colourless to slightly yellowish liquid with
a pungent, suffocating odour.
TECHNICAL SPECIFICATIONS APPLICATION
Concentration of solution not less than 25 % and − Liquid fertiliser

with a density of not more than 0.907 g/cm3
− Manufacture of industrial and fine chemicals
Meets SANS 52122:2007 requirements
− Metal recovery processes
BENEFITS
− Neutralising agent for acids
− Manufacturing facility conveniently situated
in the industrial hub of Gauteng, South Africa − Water purification
− Consistent product quality SPECIAL PRECAUTIONS

− Complies with the requirements of FEMA GRAS − Avoid ingestion, inhalation, contact with the skin
(Flavour and Extract Manufacturers Association, and eyes
Generally Recognised as Safe list)
− Wear full protective clothing when handling
− Complies with SANS 51122:2007 the material and ensure adequate ventilation
FEATURES − Avoid sources of ignition and heat
− Demineralised water used in the production process − Care must be exercised when opening the valves
− Consistent product quality PACKAGING

− Easy to handle and store Bulk Road Tankers
SAFETY HANDLING Transport (UN Classification)

Hazchem Code: 2P, UN No. 2672, Packing Group III, IMDG Class 8,
Shipping name AMMONIA SOLUTION (10-35 % ammonia)
− Avoid contact with skin/eyes
− Do not inhale vapour
− Avoid ingestion

INDUSTRIAL PRODUCTS
Ammonia 100-I, Ammonia 100-R
Anhydrous ammonia (NH3) is a colourless

gas or when stored under pressure, is a
clear water-white liquid. Both forms have
a sharp suffocating or intensely irritating
odour. Ammonia 100-I is industrial grade
and Ammonia 100-R is refrigerant grade.
TECHNICAL SPECIFICATIONS APPLICATION
− Purity: c.a. 100 percent Ammonia 100-I
− Boiling Point at atmospheric pressure: -33.5 °C − Manufacture of Nitric Acid
− Density: 0.61g/cm3 at 20 °C − Manufacture of ANS
− Refrigerant Grade. Contaminants are water, less than − Manufacture of other chemicals
0.05 % m/m and oil, less than 0.001 % m/m.
Ammonia 100-R
BENEFITS
− Refrigeration liquid
− Product supply facility conveniently situated in the
industrial hub of Gauteng, South Africa SPECIAL PRECAUTIONS
− Consistent product quality − Engineering standards must be met for storage

and handling to ensure that ammonia is not
− Reduced corrosiveness released into the atmosphere
FEATURES − The boiling point at atmospheric pressure is

-33.34 °C, at which the product evaporates-
− Commodity product take care during handling!
− Infinitesimal water content − Avoid sources of ignition and heat
− Unique logistics solution − Care must be exercised when opening the valves
− Do not confine without adequate vapour space

SAFETY HANDLING
or pressure relief valve with discharge piped to
a safe place
− Avoid contact with skin/eyes
− Do not inhale vapour PACKAGING
− Avoid ingestion Sold in bulk tankers or ISO Containers

Hazchem Code: 2PE, UN No. 1005-IMDG Class: 2(2.3),
Shipping Name: AMMONIA, ANHYDROUS, LIQUEFIED

INDUSTRIAL PRODUCTS
Notes

INDUSTRIAL PRODUCTS
Notes

SERVICES
SERVICES
AEL's Blast Consult team is a division of R & D houses a dedicated team of scientists and
highly skilled engineers who assist explosive technicians who all offer vast and varied backgrounds
customers to ensure that blasting is conducted in chemistry, physics, chemical and mechanical
efficiently and cost-effectively. Blast Consult engineering. This team incorporates a growing
spectrum of scientific approaches to explosives and
delivers data, expertise, systems, software
initiating systems.
and support in a way that will help customers
meet and exceed their production targets. The department exists to explore cutting edge research
while offering field and plant support on all new and
existing developed technologies. The team also ensures
that the group maintains a firm grasp on the anticipated
changes and developments in the world of explosives. To
further its efforts, the team attends many conferences
across all disciplines-including the National Institute
of Explosives Technology, the South African Society
of Rheology, the International Society of Explosives
Engineers, the International Pyrotechnics Society, SAFEX
and the European Federation of Explosives Engineers.
The Central Analytical Services laboratory
AEL is acutely aware that the sustainability of any mining

operation is reliant on its social and environmental
responsibility. The Blast Consult team therefore takes
utmost care in designing blasting solutions that are not
detrimental to people or the environment.
Blast monitoring and blast enhancement offerings

provide customers with information and alternate design
approaches needed for productive operations and good
neighbourly conduct in communities.
AEL’s Research and Development (R & D) department

ensures that the company remains at the forefront The laboratory is responsible for the testing of all raw
of technology in its field whilst pursuing sustainable materials, used within the operations, to ensure that they
profitability and growth for our customers in all markets conform to the raw material specifications.
where we operate.
Various in-process samples and all final products
are also analysed to ensure that the quality of the
products produced within AEL are maintained or
improved. The laboratory is furthermore responsible
for the analysis of all effluent samples to ensure
that AEL complies with legislated environmental
requirements. Approximately 2000 samples are
analysed on a monthly basis by this laboratory.

SERVICES
Blast Consult
AEL’s value proposition, IntelliBlast™, demonstrates − Blast Optimisation

our commitment to product stewardship, technical
services, and fit-for-purpose products and delivery − Predictive software
systems. The following offerings, namely; Blast − Blasting Science
Consult and Predictive Software, are key enablers
of the IntelliBlast™ model. − Expert Technical and Blasting Science Training
AEL Blast Consult continues to underpin the technical The Blast Consult structure consists of a central pool
knowledge for mining and blasting, measurement, of specialists and experts supporting the regional
analysis, technical training and the information wealth technical professionals based in the frontline team. AEL
base. AEL will conduct various checks to ensure that continuously develops expert technical and blasting
blasted rock suits and complements the design of science training and “best practice” material for
equipment and plant. These checks include the following: the various blasting applications encountered at the
various customer sites AEL services. In addition focus
− Face velocity measurement is being given in developing customer training courses
through various educational institutions to meet the
− 3D blast face survey new regulatory requirements for training on equipment,
blasting techniques and technical issues. The AEL
− High speed videography
best practice material revolves around a “continuous
improvement” process.
− Rock mass motion study
− Muck profile study
− Fragmentation analysis
− Blast modelling
− Efficiency measurement and monitoring
Blast Consult has adopted and is developing a more

functional proactive four-pronged approach to satisfy
customer needs and support the mining business:
Safely optimised Adaptable

Differentiated
blast outcomes delivery systems
products
nd efficiencies and services
Blast Optimisation specifically focuses on our customers’

requirements and the impact blasting would have on the
Environmental Skills environment. Safety, as always, is our primary objective!
sustainability enhancement In order to optimise blasting, AEL continues to develop a
number of tools, training and methodologies specifically
designed to make scientific and informed decisions
Optimising around blast performance assessment.
Blast Predictive
mining
Consult software
conditions

SERVICES
Predictive Software
Predictive Software looks at the mining operation HYBRID STRESS BLASTING MODEL (HSBM)
holistically to ensure that the benefits are derived
from improved efficiencies in equipment, plant and HSBM is a high-level blast modelling research tool.
beneficiation.
AEL DESIGNER (SABREX)
This is supported by AEL’s sophisticated
blasting software: Predictive blast modelling, fragmentation (Kuz-Ram),
Blast damage, Muck pile profile (Throw) software.
WINPROF AEL
AEL INTELLIHUB
Survey and Blast layout software.
Enables real time information pertaining to blasting
AEL TIE-UP parameters, i.e.: condition of blast-hole, types of
explosives loaded, quantity of explosives loaded, etc. This
Blast timing design for electronic and pyrotechnic information is stored in a database for future analysis,
initiating systems, analysis of the timing sequence, comparison and fine tuning of blast inputs and results. A
direction of movement, scatter, control of ground strong focus on geological domain information.
vibration and single hole firing.
AEL TUNNEL
Software to assist with the design and optimisation of

tunnel layouts in mining and civil applications.
AEL RING
Software to assist with the design, basic timing and

optimisation of stope ring layouts in mining and civil
applications.

SERVICES
Skills Enhancement
The Mining Optimisation team comprises a large INTELLIBLAST™

number of site and regionally based technical
professionals supported by specialists at our IntelliBlast™ is the culmination of over 100 years of
Head Office Control Centre. market leadership in Africa and it is what differentiates
us from our competitors.
AEL continuously develops training and best practice
material for the many blasting applications encountered IntelliBlast™ is a holistic and flexible approach to help
at the various customer sites that AEL services. In customers on their unique journey to optimal blast
addition to the extensive internal training offered, outcomes. This approach will help customers improve
their balance sheet and pursue cash preservation.
AEL’s blasting professionals undergo expert training on
equipment, blasting techniques and technical issues IntelliBlast™ is our total value proposition that
which are an added value to customers. demonstrates to our customers that we are perfectly
positioned to deploy into their operations seamlessly,
The AEL best practice material revolves around a through our innovative and agile products and services.
continuous improvement process. Examples of such
training courses for blasters and supervisors offered by
the Mining Optimisation team include:
Safely optimised Adaptable
− The Blasting Competency Program-offered for Differentiated
blast outcomes delivery systems
surface as well as underground operations. products
nd efficiencies and services
− The Explosives Handler, Blast Assistant and Rock

Breaking courses-which enable the qualification of
personnel through the appropriate industry bodies Environmental Skills
and regulators. sustainability enhancement
− Surface and Underground Handbooks and apps

Optimising
− Technical bulletins, for example; "Mitigating the risk Blast Predictive
mining
of flyrock" Consult software
conditions

SERVICES
AEL Software
The suite of Software currently available to AEL

personnel has the capability to work in the two
main arenas of mining, surface and underground.
What can we do with our underground software? There
are two major design programs, AEL Tunnel and AEL
Ring. With AEL Ring software the design of a ring round
can be done with the ability to evaluate the damage zones
around each blast-hole and the impact it will have in the
breaking of the rock.
Designs (plan) and execution (actual) can now be

directly compared.
The AEL Surface suite of software can cater for a high-

density point cloud to determine the optimal designed
positioning for every blast-hole using AEL Winprof TLC.
The AEL Tunnel software has been the trusted method of

doing tunnel designs for the past 25 years with regular
improvements being made to the software. The last two
major improvements were the mathematical prediction
of fragmentation results and the introduction of the
touch-screen interface for both teaching and "at-the-
face" blast audit capability.
This allows for optimal design of blast-hole positions

producing the best possible blast results.
AEL Tie-up is used for the simulation and optimisation

of both pyrotechnic-and electronic detonator
timing designs.

SERVICES
A key feature is AEL Tie-up’s capability to perform The ability to predict the outcome of a given blast design
a Monte Carlo simulation illustrating the effects of is important in determining the suitability of a specific
the timing scatter experienced with pyrotechnic and blast design. With this in mind AEL is building a blast
electronic detonators. prediction program, AEL Designer. The goal of this
program is to be able to predict what the outcome will be
In the mining industry a key word is “large data”, for a given set of blast parameters.
this encompasses all aspects of the mining practice
including geological, drilling, blasting, loading and
hauling data. The ability to display the data in a way
that is informative is imperative. AEL IntelliHub was
developed to address this need.
AEL IntelliHub is a one stop overview of the current

status of a blast.
In order to get the detailed overview of a blast it is

important to record the basic information. In response to
this requirement, AEL’s Blast Consult developed an in-
field logging program, AEL Blast-i Tablet. The purpose of
this program is to allow the field personnel to record the
blast-hole depths as drilled, the mass of explosives as
supplied into each hole and the stemming length applied
to each blast-hole.

SERVICES
The current suite of Software allows for a blast to be ViewShot™ 3D is a blast delay design tool that interfaces
planned, recorded, modeled and predicted from start to with the “Shot” (Digi-, Intelli-) series of initiating
end with proven techniques based on experience and the systems. This software allows the user to design the
latest in mathematical modeling. blast delays from an imported survey file. The software
suite has the capability to accommodate multiple bench
In keeping with company values and reducing the blasts up to 16 000 detonators. It also offers a decking
amount of paper used on a blast, AEL Blast Consult option with multi-layer functionality while also providing
extended the Going Green value to its publications. a blast initiation simulation feature. A myriad of key
design tool options allows the user to optimise to the full
potential of electronic initiating systems.
The AEL Surface Blasting Handbook and AEL Product

Solution Guide are available for download for both
Android and IOS devices. This new AEL Surface Blasting
Handbook edition, authored and tailored by our Blast
Consult team, has been revised to provide greater
emphasis on the answers to critical questions that
the blaster encounters both during his/her day-to-day
blasting activities and during unusual situations.
https://play.google.com/store/apps/details?id=com.
embarcadero.AEL
https://itunes.apple.com/za/app/ael-surface-blasting-
handbook/id920768937?mt=8

SERVICES
SOFTWARE PACKAGES
AEL INTELLI SOFTWARE SUITE

Intelli Intelli Intelli Intelli
Software Main Features
Premium Pro Basic Entry
Surface Blasters
X X X X Practical guide
Handbook
Predict blast outcome: fragmentation, fragmentation,

Designer Surface X X X
damage, movement, Fly rock and Vibration
Timing analysis, single hole firing, Monte Carlo

Tie-up/ViewShot™ X X X
simulation. DetNet: review free software
Tunnel/Ring Design and predict fragmentation, energy, distribution,

X X X
Underground drilling and loading instruction, comparisons
Design access burdens, loading and stakeout plans,

Profile Surface X X 3D visualisation, capability of photogrammetry from
drone flights and survey data
Capture comparison plan vs actual:

Pattern Tracker X X Depth, stemming charge and non-conform,
comparative reports, GPS enabled, direct MPU link
Hole Signature Analysis X Vibration optimisation through seed wave application
Data centralisation with visualisation tools for blast

Hub X
assessment and prediction, explosive deck design
AEL APPS:
HOW TO DOWNLOAD THE SURFACE BLASTER APPLICATION
1. Go to the store of your choice
2. Search for "AEL Surface blaster handbook"
3. Install from store

SERVICES
Field Services
In applying meticulous care to the deployment ROCK-ON-GROUND

of its series of products, AEL offers a series of (UNDERGROUND AND SURFACE)
on-site services to ensure that customers
achieve optimum blast performance by selecting For customers who wish to hand over the reins of
from one of the options below, namely: particularly taxing blasting environments, AEL offers
its Rock-on-Ground service, which sees a shift in
DOWN-THE-HOLE SERVICES responsibility (in both drilling and secondary break
scenarios) and costs to the AEL team. Customers can feel
AEL assists mine staff on-site in measuring conformance assured that they will receive a comprehensively planned
to plans and standards with the necessary quality checks and designed solution when they opt for the full
during the preparation of the blast. Application-specific blasting service.
explosives produced at the customer's operation are
extremely cost effective, as it allows for total flexibility in In return for a cost per unit (using measurements of
choice explosives, as well as last minute changes on the choice-cubes, meters, etc.) price, customers deploying
bench to suit the different mines' blasting requirements. AEL's Rock-on-Ground solution are assured of:
− Effective blast preparation;

PRIME, LOAD, TIE AND/OR SHOOT
(PLT OR PLTS) − Thorough charging and timing of operations;
Taking the above one step further AEL offers its
− Stock control and security of supply (including
customers the Prime, Load, Tie and/or Shoot (PLTS)
ordering, control, storage and stock management);
service, which addresses the requirements of customers
that face resource and capital constraints and therefore
− Labour supply (only accredited and skilled staff)
require a solution to these problems without the need to
to manage charging and timing of operations;
hire more or up-skill existing members of staff.
− Zero tolerance where safety is concerned; and
Opting for either the Fixed or Per Blasted Unit service,
customers have access to AEL expertise on site for the
− Dedicated and experienced AEL staff who adapt their
duration of individual blasts.
skill sets to suit the environment while enhancing it
with these services
Deploying AEL's PLTS service empowers customers with
higher levels of convenience as AEL's technical teams
of experts become an integral part of the production,
planning and blasting operations.
Using AEL's full PLTS service means customers

have access to hands-on involvement on AEL's part in
managing the stemming of blast holes, timing and firing
of the blasts with full legal accountability in addition to
the services offered in its PLT offering.

SERVICES
Notes

SERVICES
Notes

EQUIPMENT
SERVICES
EQUIPMENT SERVICES
Equipment Services
AEL Equipment Services is an international supplier of

original equipment and aftermarket parts with services
tailored to the needs of the blasting professional in both
underground and surface mining.
Due to its long standing relationships with component

manufacturers across the globe, AEL Equipment
Services holds impressive buying power and can offer
its customers competitive lead times on equipment and
price options.
The division understands that their customers work

in environments that leave no room for error and that
they cannot afford to speculate on the consistency and
safety of their equipment. It is for these reasons that
each machine component is exhaustively tested with AEL specializes in the manufacture and deployment of
all possible risk factors in mind before and after the self-sufficient modular emulsion manufacturing plants.
equipment is actually assembled. The Equipment Services Division has the capacity to
erect and commission a complete emulsion plant at any
green fields site globally.
The equipment supplied by AEL Equipment Services is
designed to specification and can be customized for use VERTICAL DROP SYSTEMS
on any utility vehicle provided by the customer. It further
operates in the robust environments typically associated
with mining. Once the machines are assembled, they are
commissioned and calibrated by a team of professionals
with a keen eye for detail. Only once each and every
member of the team has signed off on the machine will
it be licensed to manufacture explosives and be delivered
to the site.
The Equipment Services Division offers a series of

“state-of-the-art” Mobile Manufacturing Units (MMU’s),
underground mobile charging units (MCU’s), portable Capability to provide emulsions from surface to an
charging units (PCU’s). underground tank farm, via pipeline up to 500m and
beyond. AEL technology has provided the ability to
ensure incredible safe system to improve mine costs
by reducing transport and haulage times into the
underground mining operations.
With local and international level access, the team is

renowned for:
− Technical support
− Training
− Overall after-sales service
The division is confident that it can offer its customers

the peace of mind in knowing that their equipment will
be reliably supported in the field.

EQUIPMENT SERVICES
Modular Emulsion Plants
PRODUCT DESCRIPTION SAFETY HANDLING
The Modular Emulsion Manufacturing Plant consists of − Independent electronic pump protection system
the process equipment to mix and emulsify the different monitoring and controlling operating pressures and
products used. The modular concept was adopted to temperatures on critical pumps
place plants relatively quickly and easily where it’s
needed. Plant size, raw material storage and operational − Mechanical pump protection devices installed on all
facilities are directly dependent on the customer’s needs. critical pumps
This can be built on a comparatively small footprint.
− Bursting discs are fitted to emulsion pumps
APPLICATION
− Emergency stops are situated at critical locations
Used in Opencast and underground mining operations throughout the plant
with a requirement for bulk emulsions.
− Thermal oil Heating Units used for heat generation (
BENEFITS system is open to atmosphere)
− Proven reliability
− Integrated control systems, which guarantee constant
delivery of requested product quality and quantity
MODULAR EMULSION PLANTS
− The Emulsion plants can be configured to produce any DESCRIPTION DETAILS

of the bulk emulsion derivatives specific to AEL
Plant Capacities
− All plants are modular and are built into 20’ and 40’
shipping containers for ease of transport and erection
Production Capacity per
10 t, 20 t, 60 t
− Low Maintenance costs 8 hour shift
− User friendly touch screen operator HMI Pumping Rates
FEATURES
Production Pumping
180 to 300 kg/min
− Pump protection-guarding against dead-heading and Rates
dry-running scenarios
Emulsion Storage
− Strainers on the bin to prevent ingress of
foreign objects
20’ ISO-Tainers 28 t
− Siemens PLC control
Vertical Silos 28 t, 40 t and 80 t

EQUIPMENT SERVICES
E Series MPU E20T
PRODUCT DESCRIPTION SAFETY HANDLING

A blend MPU capable of pumping or augering the full − Independent electronic pump protection system
series of AEL's bulk explosive products. The bin is monitoring and controlling operating pressures and
designed to ADR specifications with four compartments, temperatures on critical pumps
which allow for better weight distribution. This process
can be mounted on any available prime mover although − Bursting discs on Product and Emulsion pump
we’ve standardised on MAN, ASTRA and SCANIA. This
− Hand rails on all sides of the bin- prevent personnel
MPU complies with the Road traffic Act, Explosive Act and
from falling
Chassis Manufacture Specifications in South Africa.
− Reverse buzzer
APPLICATION
− Four Emergency E-stops around the MPU
Used for charging bulk emulsion in surface mining
operations by pumping or augering. − Inspection hoods fitted on all auger couplings
BENEFITS − Electronic pressure switches to monitor pressure in

the pipes
− Proven on-bench reliability
− Temperature probes to monitor product and hydraulic
− Integrated control systems, which guarantee constant oil temperature
− A series of products can be applied on one bench TECHNICAL SPECIFICATIONS

depending on conditions
E SERIES MPU E20T
− Varying pumping and auguring rates to suit bench
hole diameters and conditions DESCRIPTION DETAILS
− Minimal on-bench product spills during start-up/
shut-down operations MMU Capacities
FEATURES Emulsion Bin Capacity 13 t

Prill Bin Capacity 7t
− Pump protection-guarding against dead-heading and
dry-running scenarios Pumping Rates
Product Pumping Rates 250/500 kg/min
foreign objects
Product Augering Rate 750 kg/min
− Closed loop hydraulic control system guarantees
product quality Dope Yes
Blend Yes
− In-cab touch-screen user interface
Chassis/Prime Mover
− Suitable chassis with all standard safety devices
selected for rugged on-bench conditions
Standard MAN 8X4, 8x8
SCANIA 8X4, 8x8

Other
ASTRA 8X4, 8x8

EQUIPMENT SERVICES
E Series MPU E16T
PRODUCT DESCRIPTION SAFE HANDLING AND OPERATION

A blend MPU capable of pumping or augering the full − Independent electronic pump protection system
series of AEL's bulk explosive products. This is a smaller monitoring and controlling operating pressures and
version of a E20T MPU enabling access to areas in which temperatures on critical pumps
the larger vehicle may not be able to access. The bin is
designed to ADR specifications with four compartments − Bursting discs on Product and Emulsion pump
which allow for better weight distribution. This process
can be mounted on any available prime mover although − Hand rails on all sides of the bin-prevent personnel
we’ve standardized on MAN, ASTRA and SCANIA. This from falling
MPU complies with the Road traffic Act, Explosive Act and
Chassis Manufacture Specifications in South Africa. − Reverse buzzer
APPLICATION − Four Emergency E-stops around the MPU
Used for charging bulk emulsion in surface mining − Inspection hoods fitted on all auger couplings
operations by pumping and angering.
− Electronic pressure switches to monitor pressure in
BENEFITS the pipes.
− Proven on-bench reliability − Temperature probes to monitor product and hydraulic

oil temperature.
− A series of products can be applied on one bench
depending on conditions E SERIES MPU E16T
− Varying pumping and auguring rates to suit bench DESCRIPTION DETAILS

hole diameters and conditions
MMU Capacities
shut-down operations
Emulsion Bin Capacity 10.4 t
FEATURES Prill Bin Capacity 5.5 t
− Pump protection-guarding against dead-heading and Pumping Rates

Product Pumping Rates 250/500 kg/min
foreign objects Product Augering Rate 750 kg/min
Dope Yes
product quality Blend Yes
− In-cab touch-screen user interface Chassis/Prime Mover
− Suitable chassis with all standard safety devices

selected for rugged on-bench conditions Standard MAN 6X4
SCANIA 6X4
Other
ASTRA 6X4

EQUIPMENT SERVICES
R Series
MPU R10T
PRODUCT DESCRIPTION SAFE HANDLING AND OPERATION

A Re-Pump MPU capable of pumping AEL's S100/S200 − Independent electronic pump protection system
bulk explosives product. The bin is designed to ADR monitoring and controlling operating pressures and
specifications. This process can be mounted on any temperatures on critical pumps
available prime mover although we’ve standardized on
MAN, ASTRA and SCANIA. This MPU is known for its − Bursting discs on Product and Emulsion pump
capability to manoeuvre easily on small benches. This
MPU complies with the Road traffic Act, Explosive Act and − Hand rails on all sides of the bin- prevent personnel
Chassis Manufacture Specifications in South Africa. from falling
− Reverse buzzer
APPLICATION
− Four Emergency E-stops around the MPU
Used for charging bulk emulsion in surface mining
operations by pumping.
− Electronic pressure switches to monitor pressure in
the pipes
BENEFITS
− Temperature probes to monitor product and hydraulic
− Proven on-bench reliability
oil temperature
delivery of requested product quality and quantity TECHNICAL SPECIFICATIONS
− Varying pumping rates to suit bench hole diameters R SERIES MPU R10T
and conditions

DESCRIPTION DETAILS
shut-down operations
MMU Capacities
− Easy to manoeuvre on bench
Emulsion Bin Capacity 10 t
FEATURES
Prill Bin Capacity N/A
Pumping Rates
foreign objects Product Pumping Rates 80/140/200 kg/min
Product Augering Rate N/A
product quality Dope No
Blend No
− In-cab touch-screen user interface
− Suitable chassis with all standard safety devices Chassis/Prime Mover

selected for rugged on-bench conditions
SAFETY FEATURES Standard MAN 6X4
− Independent electronic pump protection system

monitoring and controlling operating pressures and SCANIA 6X4
Other
temperatures on critical pumps ASTRA 6X4
− Mechanical pump protection devices installed on all

critical pumps

EQUIPMENT SERVICES
Mobile Charging
Unit Jumbo 2T,
3T and 4T
PRODUCT DESCRIPTION
All MCU’s are designed to operate in the demanding
environments encountered during normal mining
− Emergency stops situated at critical locations
operations.
− Up-hole charging from a safe distance via remote
Design parameters include all necessary safety control
control pendent
systems, as well as ease of operation, maintenance and
reliability. Units are of modular design and are able to be
− Units have a meltable sight–glass on emulsion
mounted on all utility vehicles supplied or preferred by
tank, which melts when exposed to excessive heat
the customer.
eliminating the dangers associated with confinement
APPLICATION − Pressure Busting discs
− Used for underground Automated up-hole charging

BENEFITS
MOBILE CHARGING UNIT JUMBO 2T,
− Proven reliability in all charging applications 3T AND 4T
− Integrated control systems, which guarantee constant DESCRIPTION DETAILS

MCU Capacities
− Varying pumping rates to suit hole diameters
and conditions Emulsion Bin Capacity
2 t, 3 t and 4 t
Sensertiser Tank Capacity
− Low Maintenance Up to 200 l
Flushing Water
Up to 290 l
FEATURES Tank Capacity
Up to 200 l
Hose Lube Tank Capacity
− Pump protection-guarding against dead-heading and 80-100 kg/min
dry-running scenarios Pumping Flow Rates
− Strainers on the bin to prevent ingress of MCU Capabilities

foreign objects
Boom Reach 9 m horizontal and
− Closed loop hydraulic control system guarantees 11 m vertical
product quality Hose Reach 30 m to 40 m
(depending on hole depth)
− Variable densities
Hose Length 40 m
− Auto flushing
Additional Information
− Electronic data capturing
Hydraulic or Electric
Driver
Power Pack
SAFETY FEATURES
AARD UV 80 (extended
UV Used
− Independent electronic pump protection system rear for 4 t unit)
monitoring and controlling operating pressures on 360° and angle reach
critical pumps Injector Mechanism
adjustable

critical pumps

EQUIPMENT SERVICES
Mobile Charging Unit 0.75T to 4T

PRODUCT DESCRIPTION
environments encountered during normal
mining operations.

the customer.
APPLICATION TECHNICAL SPECIFICATIONS
Used for underground development environments. MCU 0.75T TO 4T
BENEFITS DESCRIPTION DETAILS
− Proven reliability in all charging applications MCU Capacities
− Integrated control systems, which guarantee constant Emulsion Bin Capacity

delivery of requested product quality and quantity 0.75t-4 t
Sensitiser Tank Capacity
Up to 112 l
− Varying pumping rates to suit hole diameters Flushing Water
and conditions Up to 90 l
Tank Capacity
Up to 112 l
− Low Maintenance costs Hose Lube Tank Capacity
40-50 kg/min
Pumping Flow Rates
FEATURES
MCU Capabilities
Boom Reach N/A
− Strainers on the bin to prevent ingress of Hose Reach 15 m
foreign objects
Hose Length 15 m
product quality Additional Information
SAFETY FEATURES Driver Hydraulic or

Electric-hydraulic
− Independent electronic pump protection system
monitoring and controlling operating pressures on UV Used AARD UV 42
critical pumps AARD UV 80
AARD UV 100
− Mechanical pump protection devices installed on all AARD CHARGE MASTER
critical pumps GETMAN
FERMEL
− Emergency stops situated on electrical panel NORMET-Charmec
GHH–Mine Machines
Injector Mechanism N/A
− Units have a meltable sight-glass on emulsion
− Pressure Busting discs

EQUIPMENT SERVICES
Mobile Charging Unit 0.9T

Landcruiser Unit
PRODUCT DESCRIPTION
environments encountered during normal
mining operations.

the customer.
APPLICATION
Underground Development and can be used for short up-
holes if piston pump is replaced with PC pump as well as MCU 0.9T LANDCRUISER UNIT
small scale surface operations.
DESCRIPTION DETAILS
BENEFITS
− Proven reliability MCU Capacities
− Integrated control systems, which guarantee constant Emulsion Bin Capacity

delivery of requested product quality and quantity 0.9 t
Sensertiser Tank Capacity
45 l
− Varying pumping rates to suit hole diameters and Flushing Water
conditions 45 l
Tank Capacity
− Low maintenance costs 45 l
Hose Lube Tank Capacity
30–40 kg/min
− Can be used for underground and surface operations Pumping Flow Rates
FEATURES MCU Capabilities

dry-running scenarios N/A
Boom Reach
10m to 15m
− Strainers on the bin to prevent ingress of Hose Reach
(depending on hole depth)
foreign objects
Hose Length
10-15 m
product quality
Additional Information
SAFETY FEATURES
Driver Hydraulic from PTO on
− Independent electronic pump protection system Gearbox or electric from
monitoring and controlling operating pressures on Engine
critical pumps
UV Used Fitted onto a Toyota
− Mechanical pump protection devices installed on all Landcruiser
critical pumps Injector Mechanism N/A
− Emergency stops situated on Electrical panel
− Units have a meltable sight –glass on emulsion


EQUIPMENT SERVICES
Rapid Re-loading System
To enhance the AEL offering, use is made of a rapid re-loading system whereby tankers of prill and
emulsion are parked at strategically sited re-loading bays between the storage silos and the bench.
MPU’s requiring refilling make use of either the prill tanker, the emulsion tanker or both to refill and
hence reduce the turnaround time of the MPU returning to the bench for further charging.
AEL pioneered the RRS (Rapid Reloading System) which was designed and approved locally for the benefit of the industry
at large. The RRS is now widely used across South Africa in various operations and effectively reduces the loading cycle
time and enables enhanced on-bench efficiency in a safe, responsible manner. This innovation allows for maximum
uptime of MPU’s on the bench by reducing the need for them to go off bench to a remote, static reload area.
The dual tanker design and patent resides with AEL and its service provider. This innovative idea allows for both products
to be transported simultaneously in order to improve economics, orders management, and aids production by reducing off-
loading times. The tanker has the ability to carry 20 tonnes of emulsion and 10 tonnes of prill in a single load. The design
and implementation of the Dual Tanker has been approved by the CIE and is currently servicing the Witbank coal market.

EQUIPMENT SERVICES
Portable Charging Units
AEL provides the portable charging units FEATURES

(PCU’s) for charging in narrow reef mining
environments as well as development and shaft − Hydropower and pneumatically driven pumps
sinking for small shaft applications. The pumps
have been specifically designed to pump the − Removable cover for ease of maintenance
UG100 and UG200 non-sticky series of AEL's − Fixed ratio of emulsion to sensitiser creating constant
bulk explosives products in conjunction with delivery of requested quality/quantity
a sensitiser in stoping and development
blast holes. − Flexible hose/lance for use in confined spaces
(5, 10 and 15 m lengths depending on pump selection)
The PCU’s are robust and reliable and designed to
operate in the demanding environments usually − Metering system providing the delivery of a fixed
encountered in underground mining operations. mass per hole
Three different pumps are available for standard − Easy to use and maintain. Equipment
and low compressed air pressure as well as hydropower. maintained in-situ
BENEFITS HOSE AND MIXER CONFIGURATION

− Robust and reliable
− Allows the delivery of emulsion explosives in a narrow

reef development and shaft sinking environment
− Suitable for delivery of emulsion explosives in holes

up to 5 m in length of any inclination (Eliminating the
necessity to use packaged explosives)
− No longer a requirement for a primer in short

blast-holes (<2 m in length) with a diameter of 32 mm
− Product in hose is non-detonable
− Flexible hose/lance for use in confined spaces

(optional)

EQUIPMENT SERVICES
PCU010
PNEUMATIC HIGH PRESSURE
PRODUCT DESCRIPTION HOSE AND MIXER CONFIGURATION

AEL provides the portable charging unit for charging
in narrow reef mining environments and development
ends. The pump has been specifically designed to deliver
the UG100 and UG200 non-sticky range of AEL’s bulk
explosives products in conjunction with a sensitiser in
stoping and development. Bulk emulsions are bagged
in 25 kg polywoven bags, containing 2 x 12.5 kg bags for
easier handling.
APPLICATION
The PCU010 (pneumatic High pressure) is a robust and

reliable portable charging unit designed to specifically
work in narrow working places where heavy equipment
is difficult to manage. The pump is available for low
compressed air pressure environments as found in
typical narrow reef stopes. FEATURES
BENEFITS − Pneumatic driven pump
− Easy to use and maintain

− Portable
− Fixed ratio of emulsion to sensitiser creates a
− Robust and reliable
constant delivery of the required quality/quantity
− Allows the application of emulsion explosives in
− Flexible hose/lance configuration for use in
narrow reef and development environments
confined spaces
− Suitable for the application of emulsion explosives in
− Fixed delivery mass
short and small diameter holes in narrow reef stoping
(Eliminating the necessity to use package explosives)
SAFETY FEATURES
− Sensitised pumped emulsion is cap sensitive
− 40 bar bursting disc
− Gassed pumped emulsion only becomes an explosive
once it has been pumped into the blast-hole − Pump is fully contained within an enclosed case
BENEFITS OF MIXER CONFIGURATION TECHNICAL SPECIFICATIONS

− Better mixing PCU010 (PNEUMATIC HIGH PRESSURE)
− Better sensitisation quality
DESCRIPTION DETAILS
− Less variances in sensitised product
Dry Weight 44 kg
− Improved blast performance
Emulsion Tank Capacity 18 kg
− Ability to use a variety of AEL qualified
gassing solutions Sensitiser Tank Capacity 2l
− Longer shelf life Flow Rate 14–17 kg/min
− Increased emulsion sensitivity Pumping Distance 5m
Caution:* Changing the configuration as laid out, will Compressed Air

impact on sensitisation quality, sensitivity in the blast- Requirement 5 bar (nominal)
hole and emulsion blast performance (where applicable)

EQUIPMENT SERVICES
PCU010
PNEUMATIC LOW PRESSURE

easier handling.
APPLICATION
The PCU010 (pneumatic low pressure) is a robust and

reliable portable charging unit designed to specifically
work in narrow working places where heavy equipment
is difficult to manage. The pump is available for low
compressed air pressure environments as found in FEATURES
typical narrow reef stopes.
− Pneumatic driven pump
BENEFITS
− Easy to use and maintain
− Portable
− Fixed ratio of emulsion to sensitiser creates a
− Robust and reliable constant delivery of the required quality/quantity
− Allows the application of emulsion explosives in − Flexible hose/lance configuration for use in
narrow reef and development environments confined spaces
− Suitable for the application of emulsion explosives in − Fixed delivery mass
SAFETY FEATURES
− Sensitized pumped emulsion is cap sensitive
− Pump is fully contained within an enclosed case
once it has been pumped into the blast hole
BENEFITS OF MIXER CONFIGURATION

− Better mixing
PCU010 (PNEUMATIC LOW PRESSURE)
− Less variances in sensitised product DESCRIPTION DETAILS
− Improved blast performance Dry Weight 44 kg
− Ability to use a variety of AEL qualified Emulsion Tank Capacity 18 kg
gassing solutions
Sensitiser Tank Capacity 2l
− Longer shelf life
− Increased emulsion sensitivity Flow Rate 14–17 kg/min
Caution:* Changing the configuration as laid out, will Pumping Distance 5m

impact on sensitisation quality, sensitivity in the blast- Compressed Air
hole and emulsion blast performance Requirement 4 bar (nominal)
(where applicable)

EQUIPMENT SERVICES
PCU010
HYDRO

the UG100 and UG200 non-sticky series of AEL’s bulk
easier handling.
APPLICATION
The PCU010 (Hydro) is a robust and reliable portable

charging unit designed to specifically work in narrow
working places where heavy equipment is difficult to
manage. The pump is Hydro driven applicable to narrow
reef stopes and development ends where Hydro Power
is utilized.
FEATURES
− Hydro Power
BENEFITS
− Easy to operate
− Portable − Fixed ratio of emulsion to sensitiser creates a
− Robust and reliable constant delivery of the required quality/quantity
− Allows the application of emulsion explosives in − Flexible hose/lance configuration for use in
narrow reef and development environments confined spaces
(Eliminating the necessity to use package explosives) SAFETY FEATURES
− Sensitised pumped emulsion is cap sensitive
once it has been pumped into the blast-hole
BENEFITS OF MIXER CONFIGURATION TECHNICAL SPECIFICATIONS

− Better mixing
PCU010 (HYDRO)
− Improved blast performance Dry Weight 42 kg
− Ability to use a variety of AEL qualified Emulsion Tank Capacity 18 kg
gassing solutions
− Longer shelf life Sensitiser Tank Capacity 2l
− Increased emulsion sensitivity Flow Rate 14 to 17 kg/min
Caution:* Changing the configuration as laid out, will Pumping Distance 5 m-10 m
impact on sensitisation quality, sensitivity in the blast- 16 Mpa (nominal)
hole and emulsion blast performance Hydro Power Requirement
(where applicable) 14 to 18 Mpa
Operating range

EQUIPMENT SERVICES
PCU011
PNEUMATIC
AEL provides the portable lightweight charging unit

for charging in narrow reef mining environments and
development ends. The pump has been specifically
designed to deliver the UG100 and UG200 non-sticky
series of AEL’s bulk explosives products in conjunction
with a sensitiser in stoping and development. Bulk
emulsions are bagged in 25 kg polywoven bags,
containing 2 x 12.5 kg bags for easier handling.
APPLICATION
The PCU011 pneumatic pump is a robust and reliable

portable charging unit designed to specifically work
in narrow working places where heavy equipment is
difficult to manage. The PCU011 can be operated with air
pressures as low as 2.5 Bar.
FEATURES
BENEFITS − Pneumatic driven pump
− Portable − Easy to use and maintain
− Robust and reliable − Fixed ratio of emulsion to sensitiser creates a

narrow reef environments − Flexible hose/lance configuration for use in
confined spaces
− Suitable for the application of emulsion explosives in
short and small diameter holes in narrow reef stoping − Fixed delivery mass
− Sensitised pumped emulsion is cap sensitive SAFETY FEATURES
− Gassed pumped emulsion only becomes an explosive − 40 bar bursting disc
− Better mixing
− Better sensitisation quality PCU011 (PNEUMATIC)
Dry Weight 22 kg
− Ability to use a variety of AEL qualified
gassing solutions Emulsion Tank Capacity 14 kg
− Longer shelf life Sensitiser Tank Capacity 1l
− Increased emulsion sensitivity
Flow Rate 10–15 kg/min
Caution:* Changing the configuration as laid out, will Pumping Distance 5m
impact on sensitisation quality, sensitivity in the blast-
hole and emulsion blast performance Compressed Air
Requirement 3 bar (nominal)
(where applicable)

EQUIPMENT SERVICES
PCU011
HYDRO

easier handling.
APPLICATION
The PCU011 (Hydro) is a lightweight robust and reliable

portable charging unit designed to specifically work in
narrow working places where heavy equipment is difficult
to manage. The pump is Hydro powered, applicable to
narrow reef stopes where Hydro Power is utilised.
FEATURES
BENEFITS − Hydro Power
− Portable − Easy to operate
− Robust and reliable − Fixed ratio of emulsion to sensitiser creates a

narrow reef environments − Flexible hose/lance configuration for use in
confined spaces
(Eliminating the necessity to use package explosives) SAFETY FEATURES
− Sensitised pumped emulsion is cap sensitive − 40 bar bursting disc
− Gassed pumped emulsion only becomes an explosive − Pump is fully contained within an enclosed case
PCU011 (HYDRO)
− Better mixing
− Better sensitisation quality DESCRIPTION DETAILS

Dry Weight 21 kg
− Less variances in sensitised product
Emulsion Tank Capacity 14 kg
Sensitiser Tank Capacity 1l
− Ability to use a variety of AEL qualified gassing Flow Rate 10–15 kg/min
solutions
Pumping Distance 5m
− Longer shelf life 16 Mpa (nominal)
Hydro Power Requirement
− Increased emulsion sensitivity (where applicable) 14 to 18 Mpa
Operating range
Caution:* Changing the configuration as laid out, will
impact on sensitisation quality, sensitivity in the blast-
hole and emulsion blast performance

EQUIPMENT SERVICES
MCU
SHAFT SINKING UNIT
PRODUCT DESCRIPTION
The shaft sinking unit consists of multiple PCU pumps
(without the casing) mounted under the emulsion tank.
The unit is lowered below the kibble and is placed at the

shaft bottom during charging. To optimize and speed up
charging unit contains multiple pumping units. While one
unit is in production the other can be recharged from the
main emulsion bin.
APPLICATION TECHNICAL SPECIFICATIONS
Shaft Sinking operations. MCU SHAFT SINKING UNIT
BENEFITS DESCRIPTION DETAILS
− Proven reliability MCU capacities
Emulsion Bin Capacity

− Integrated control systems, which guarantee constant 2t
delivery of requested product quality and quantity Sensitiser Tank Capacity
40 l per pump
Flushing Water
− Low maintenance costs N/A
Tank Capacity
N/A
FEATURES Hose Lube Tank Capacity
18 kg/min
Pumping Flow Rates
foreign objects MCU capabilities
− Four lances can be utilised at one time N/A

Boom Reach
5 m and 1.5 m lance
Hose Reach
SAFETY FEATURES (1 hose per pump)
Hose Length
15 m
− Units have a meltable sight-glass on emulsion
tank, which melts when exposed to excessive heat Additional information
Driver Pneumatic (utilising
− Bursting Discs 4 x PCU 010 pumps)
Approximate Empty Weight 850 kg
Compressed Air Requirement 5 bar (Maximum)
Injector Mechanism N/A

EQUIPMENT SERVICES
Vertical Drop System
PRODUCT DESCRIPTION − Significant saving in maintenance, fuel and asset wear

on assets used for charging
The Emulsion Vertical Drop system was developed to
optimise mine efficiencies with regards to delivering base − Reduction in time and labour resources
emulsion to the underground work areas. The focus was
on a reduction in vehicle tramming and improvement − Reduced shaft time
in workforce safety by limiting vehicle movement from
surface to work areas. Emulsion and sensitising agent − Bulk emulsion deliveries at any time
are stored on the surface and transferred into the (Design dependent)
underground workings via dedicated vertical pipelines.
The design comes with years of proven knowledge FEATURES
on explosives rheology and experience with installed
systems. Equipment is installed underground to receive − Pump protection-guarding against dead-heading and
products from the surface and dispatched through the dry-running scenarios
MCUs to the working front. A fully automated system
is available to manage the transfer process safely and − Load cells on all silo’s
efficiently. Multiple systems can be installed in series for
deeper application if required. − PLC Control
APPLICATION SAFETY FEATURES

It is a delivery system that delivers the base bulk − Independent electronic pump protection system
emulsion and sensitiser directly to an underground monitoring and controlling operating pressures and
storage facility through pipes installed in a borehole temperatures on critical pumps
drilled from the surface.
The storage facility can be in close proximity to the critical pumps
underground production areas, enabling the large-
scale implementation of emulsion explosives in − Silo overflow protection
underground mining.
BENEFITS TECHNICAL SPECIFICATIONS
− Significant safety enhancement by reducing logistics VERTICAL DROP SYSTEM

flow in main arteries to the mine
DESCRIPTION DETAILS
− Seamless inventory control
Capacities
− High level of security and control of products used to
Emulsion Transfer Capacity Depth 80 m-1300 m
manufacture explosives
Storage Capacity Surface As required
− Reduced interface with explosives
Storage Capacity Underground As required
− Reduced risk of theft Level of Automation As required
− Significant increase in the lifecycle of assets used Maximum Number of Drops As required
for charging

AEL Contact Details
SOUTHERN AFRICA AFRICA AND INTERNATIONAL
East London +27 43 745 2169 Indonesia +62 21 7592 4498

Gauteng Quarry Services +27 11 606 3523 Australia +61 7 322 101 68
Johannesburg +27 11 606 0000 Botswana +267 393 8133
Kathu +27 53 723 1224 Burkina Faso +226 503 60329
Kwa-Zulu Natal +27 31 266 4303 DRC +243 997 027 878
Mankwe +27 14 558 2185/3434 Egypt +20 22461 8609
Mokopane +27 15 491 1373 Europe +27 82 553 9080
Mogalakwena +27 15 418 2189 Ghana +233 302 762 633
Nelspruit +27 13 747 2278 Guinea +224 631 339192
O’Kiep +27 27 713 8597 Indonesia +6221 7592 4498
Rustenburg Bushveld +27 14 594 9300 Mali +223 202 09756
Steelpoort +27 13 230 8020 Mauritius +230 269 1650
Venetia Mine +27 15 575 2335 Namibia +264 64 403 463
Welkom +27 57 217 1252 South America +562 928 1300
Witbank / Emalahleni +27 13 690 1242 Tanzania +255 758 309 300
Zambia +260 966 990 945/9
Zimbabwe +263 479 0846

AEL Intelligent Blasting
The Platform, 1 Platinum Drive, Longmeadow Business Estate North,

Modderfontein, Johannesburg
T+27 11 606 0000 I F+27 11 605 0000 I www.aelminingservices.com

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2018 PRODUCT

This information summarizes, at the date of issue,

05 INTRODUCTION 87 ELECTRONIC DELAY DETONATORS

175 AEL CONTACT DETAILS

04 AEL Intelligent Blasting

We are proud to present As a value-add service provider, we partner with our

our latest product your mining operations. As part of our IntelliBlast™

catalogue showcasing our

Being an international leader and innovator in commercial

To remain relevant, our Research and Development

This new product catalogue has been compiled with care

DIRK VAN SOELEN

Product Catalogue 2018 05

AEL’s safety philosophy is underpinned by a behavioural 0 Fatalities

10 YEAR RATE 0,3

Product Catalogue 2018 07

08 AEL Intelligent Blasting

A Ampere m/s Meters Per Second

AC Alternating Current mJ Megajoule

ADC Ardeer Double Cartridge (Test) NEQ Net Explosives Quantity

AN Ammonium Nitrate PCU Portable Charging Unit

ANFO Ammonium Nitrate Fuel-Oil PETN Pentaerythritol Tetranitrate

CN Calcium Nitrate pF Picofarad

DC Direct Current RBEE Relative Bulk Effective Energy

FO Fuel-Oil RBS Relative Bulk Strength

g Gram REE Relative Effective Energy

g/cm³ Gram Per Cubic Centimeter RWS Relative Weight Strength

g/m Grams Per Meter s Second

GPa Gigapascal s/m Seconds Per Meter

HDAN High Density Ammonium Nitrate SPD Short Period Delay

IED Instantaneous Electric Detonator t Tonne (Metric)

kg Kilogram TGAN Technical Grade Ammonium Nitrate

kg/m Kilogram Per Meter TNT Trinitrotoluene

kPa Kilopascal VOD Velocity Of Detonation

kV KiloVolt VIXEN-i The AEL International Detonating Code

LPD Long Period Delay > Greater Than

MCU Mobile Charging Unit ≥ Greater Than Or Equal To

mJ/ohm Millijoule Per Ohm < Less Than

mm Millimeter ≤ Less Than Or Equal To

m/m Mass To Mass = Equals

MPU Mobile Processing Unit ≈ Approximate

Product Catalogue 2018 09

10 AEL Intelligent Blasting

Surface Bulk Explosives

With solutions to suit every application, AEL's highly

Our base emulsions are classified as UN 5.1 Oxidisers

12 AEL Intelligent Blasting

SURFACE BULK EMULSIONS

S100/S100ECO S200/S200ECO S300/S300ECO

SERIES S100 ECO PLUS S300 SUPREME

S300 SUPREME PLUS

Product Catalogue 2018 13

AEL's S100 Series base emulsion is typically SPECIAL PRECAUTIONS

− The use of detonating cord and/or packaged explosives

14 AEL Intelligent Blasting

S100 PUMPABLE EMULSION PRODUCT S100 HEAVY ANFO PRODUCT

Sensitiser Gassing Solution TGAN

Pumping Stages 6 6 (Augering)

Transport (UN Classification)

Product Catalogue 2018 15

S100 Eco SERIES

AEL's S100 Eco Series base emulsion is typically SPECIAL PRECAUTIONS

− On-bench blending of explosives