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Bioresource Technology 233 (2017) 342–352

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Bioresource Technology
journal homepage: www.elsevier.com/locate/biortech

Fermentation and crystallization of succinic acid from Actinobacillus


succinogenes ATCC55618 using fresh cassava root as the main substrate
Nguyen Thi Huong Thuy a, Artit Kongkaew a, Adrian Flood c, Apichat Boontawan a,b,⇑
a
School of Biotechnology, Institute of Agricultural Technology, Suranaree University of Technology, 111 University avenue, Muang district, Nakhon Ratchasima 30000, Thailand
b
Cassava Research Center, Suranaree University of Technology, 111 University avenue, Muang district, Nakhon Ratchasima 30000, Thailand
c
Department of Chemical and Biomolecular Engineering, Vidyasirimedhi Institute of Science and Technology (VISTEC), Wangchan District, Rayong 21210, Thailand

h i g h l i g h t s

 Fresh cassava root was used as the main substrate for succinic acid fermentation.
 Viscosity reduction was necessary before the saccharification process.
 (NH4)2HPO4 was supplemented as a nitrogen source to substitute yeast extract.
 Pre-treatment using nano-filtration enhanced the purity of the crystal.
 High seeding strategy resulted in the highest purity of succinic acid crystal.

a r t i c l e i n f o a b s t r a c t

Article history: The fermentation of succinic acid from fresh cassava root using Actinobacillus succinogenes ATCC55618,
Received 16 December 2016 and the recovery of the product using crystallization were investigated. Fresh cassava root is an ideal suc-
Received in revised form 23 February 2017 cinic acid feedstock due to its low price and high starch content. Saccharification was carried out using
Accepted 24 February 2017
commercially available enzymes and diammonium phosphate was used as an inexpensive nitrogen
Available online 28 February 2017
source. Different fermentation modes were compared in terms of product yield and productivity.
Results for fed-batch fermentations showed that a succinic acid titer of 151.44 g/L, with yield and produc-
Keywords:
tivity of 1.51 gSA/gglucose and 3.22 g/L/h could be obtained. Seeded batch cooling crystallization was inves-
Succinic acid
Actinobacillus succinogenes
tigated after pre-treatment using nanofiltration. A succinic acid crystal purity of 99.35% with a relative
Cassava crystallinity of 96.77% was obtained from high seeding experiments. These results indicated that fresh
Fermentation cassava roots could be an economically alternative feedstock for a high quality succinic acid production.
Crystallization Ó 2017 Elsevier Ltd. All rights reserved.

1. Introduction of SA has become an attractive option due to the decreasing avail-


ability of petroleum and its derivatives. Bio-based SA is currently
Succinic acid (SA) is considered as one of twelve compounds produced industrially by companies such as BioAmber, Reverdia,
that are used as organic building blocks, and has drawn worldwide PTT-MCC Biochem, and Myriant (Lu et al., 2015; Cok et al., 2013).
concerns for its application in biodegradable polymers, food, cos- SA can be produced by many microbial strains such as Basfia
metic, fine chemical, and pharmaceutical industries (Li et al., succiniciproducens (Danavia et al., 2016), Mannheimia succinicipro-
2010). Moreover, green technology is becoming more of a driving ducens (Lee et al., 2006), Anaerobiospirillum succiniciproducens
force because the traditional production of SA mainly depends on (Bretz, 2015), and Escherichia coli (Carel and Willie, 2013) respec-
hydrogenation of petroleum-derived maleic anhydride, which tively. However, these bacteria have more complex requirements,
requires high temperature, high pressure, costly catalysts, and including high nutritional level, and they are also difficult to be
may cause environmental problems (Chen et al., 2014; Zeikus modified. Among these strains, Actinobacillus succinogenes is a nat-
et al., 1999). The use of renewable feedstocks for the production urally occurring succinic acid producer, and is also one of the most
promising strains because of its ability to ferment high succinic
acid titer from a wide variety of relevant sugars including glucose,
⇑ Corresponding author at: School of Biotechnology, Institute of Agricultural
sucrose, and fructose. This is an excellent trait for an industrial suc-
Technology, Suranaree University of Technology, Nakhon Ratchasima 30000,
Thailand.
cinic acid production process based on renewable and low-cost
E-mail address: apichat@sut.ac.th (A. Boontawan). feedstock (Carvalho et al., 2016; Lu et al., 2015). Recent studies

http://dx.doi.org/10.1016/j.biortech.2017.02.114
0960-8524/Ó 2017 Elsevier Ltd. All rights reserved.
N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352 343

have been reported on succinic acid production from cheap and the American Type Culture Collection (Virginia, USA). The strain
readily available cellulosic sources; for example, carob pods, corn was maintained in 10% skim milk at 20 °C.
stover (Zheng et al., 2010), and sugar cane bagasse (Elcio and
Nei, 2011). In addition, cost effective nitrogen sources have been 2.2. Liquefaction and saccharification
investigated such as corn steep liquor (Xi et al., 2013), and spent
yeast cells (Chen et al., 2011a,b). However, technical problems still Pre-weighed fresh cassava root was washed, sliced, and minced
exist; pretreatment steps are difficult, while the obtained nutrient using a grinder without peeling. DI water was added at a 1:2 wt
content is still low resulting in a low concentration of final succinic ratio to produce the cassava mash. The first step in processing
acid product. Cassava root is the world’s sixth most important crop, was viscosity reduction because non-starch polysaccharides create
and is grown in almost all tropical countries including Thailand high viscosity solutions which are detrimental in terms of power
(Collares et al., 2012). Cassava root contains a starch content of consumption in the mixing process. Typically, the cassava mash
approximately 25–30 wt%, and is employed as a raw material for (450 g) was placed in a 5-L jacketed glass reactor, and was mixed
various industrial applications such as animal feed, food, modified with various concentrations of ViscozymeÒ at 50 °C using a
starch, and ethanol fermentation. It is available all year round with laboratory mixer (IKA, Germany). After 150 min, the mash was
a low price of approximately 0.057 $/kg. Recently, the application iquefied by an addition of 0.05 wt% of thermostable a-amylase
of cassava root for bio-based succinic acid production is strongly (TermamylÒ) at the working temperature of 90 °C for 2 h. The tem-
increasing because of its high carbohydrate content as well as perature of the liquefied mash was then decreased to 60 °C before
important nutrients such as carotenoids and vitamin A, particu- being saccharified by an addition of SpirizymeÒ Fuel at 0.05 wt%
larly on the root peels (Brimer, 2015). for 12 h. Since the liquefaction and saccharification process fol-
In addition to fermentation, downstream processing plays an lowed a previous report (Poonsrisawat et al., 2014) process opti-
important role in obtaining the final succinic acid product at a high mization was not investigated in this work. The reducing sugar
yield and with the desired purity. Crystallization is considered as obtained after the saccharification process was approximately
an effective recovery step for the separation of solid-liquid mix- 255 g/L with a protein content of 12.5 g/L. After centrifuge at
tures due to its ability to provide a high purity product (Li et al., 10,000 for 10 min, the supernatant was supplemented with
2010). For organic species, batch crystallizations seeded with a 1.0 wt% of di-ammonium phosphate (DAP) in order to provide
small amount of crystal of the desired product are most often used assimilable nitrogen for the bacteria. Supplementing the super-
for product recovery. Seed loading in crystallization is regarded as natant with this inorganic nitrogen has advantages because it
the main variable that can be used for controlling and optimization can replace expensive yeast extract. DAP use does not result in sig-
of the crystal size, shape, morphology, crystallinity, and purity. nificant problems in the downstream processing. For fed-batch fer-
This has previously been investigated on acetylsalicylic acid mentation, this supernatant (cassava hydrolysate) was further
(Eder et al., 2011), protein (Liu et al., 2010), ammonium sulfate concentrated by using a rotary vacuum evaporator until glucose
(Hojjati and Rohani, 2005), and glycine (Doki et al., 2004). concentration reached approximately 1000 g/L, and was used as
In this work, the succinic acid fermentation by A. succinogenes the feeding solution.
ATCC 55618 was investigated using fresh cassava roots as the main
substrate. The medium was prepared from enzymatic hydrolysis of 2.3. Fermentations and pre-treatment steps
the cassava mash, and fermentations were carried out with and
without use of di-ammonium phosphate (DAP) as a cheap nitrogen A. succinogenes ATCC 55618 seed cultivation was prepared by
supplement. Fed-batch fermentations were attempted to increase the transfer of 1 mL of the stock to 20 mL of seed culture medium,
the succinic acid titer, yield, and volumetric productivity. After fer- and this mixture was anaerobically incubated for 12 h at 35 °C as
mentation, cell removal was carried out by centrifugation followed reported previously (Lubsungneon et al., 2014). The medium for
by nanofiltration to remove impurities including proteins, macro- seed culture contained the following (per liter): 17.0 g tryptone,
molecules, and especially multivalent ions. Recovery of succinic 3.0 g peptone, 2.5 g glucose, 5.0 g NaCl, and 2.5 g K2HPO4, respec-
acid from the mixture of organic acid by-products was investigated tively. Subsequently, the seed culture was transferred to 200 mL
using seeded batch cooling crystallization. It was the final step to of the seed culture medium in a 500 mL shake flask. The flask
maximize the purity of the succinic acid product as all other was first flushed with CO2 to remove oxygen before being closed
organic acid by-products were present in the mother liquor. The with a rubber stopper. The standard batch fermentation synthetic
effectiveness of seeding strategies was compared in terms of the medium consisted of (per liter): 150 g glucose, 15 g yeast extract,
recovery and purity of the obtained succinic acid crystal. 3.0 g KH2PO4, 1.5 g K2HPO4, 3.0 g (NH4)2PO4, 1.0 g NaCl, 0.3 g
MnCl26H2O, 0.3 g CaCl22H2O, 0.07 g MnCl2, and 0.5 g anti-foam
agent. The fermentation process was carried out in a 5 L fermenter
2. Materials and methods (BiostatÒ B plus, Sartorius, Germany) with a working volume of
4.0 L. After sterilization, an anaerobic condition was ensured by
2.1. Raw materials flushing with CO2. The temperature was controlled at 35 °C, and
the pH was automatically adjusted to 6.8 by the addition of
Fresh cassava roots (variety Rayong 80 at 8 months harvesting 40 wt% MgCO3. The agitation speed was fixed at 200 rpm. For
time) were obtained from Sanguan Wongse Industries Co., Ltd. fed-batch fermentation, the initial volume and glucose concentra-
(Nakhon Ratchasima, Thailand). Proximate analysis was carried tion were 2.7 L, and 70 g/L, respectively. The feeding solution
out for moisture, carbohydrate, protein, lipids, and ash, respec- (1000 g/L glucose) was intermittently fed into the bioreactor. The
tively. Analytical grade succinic acid, acetic acid, lactic acid, and residual glucose was maintained in the range between 30 and
formic acids were purchased from Sigma (Singapore). Commercial 40 g/L.
enzymes including LiquozymeÒ (a-amylase), SpirizymeÒ Fuel The broth was acidified to pH 3.0 with H2SO4 after the end of
(gluco-amylase), and ViscozymeÒ (a mixture of cellulase, xylanase, the fermentation process to liberate the organic acids. The super-
hemicellulase, and endo-b-glucanase) were obtained from Novo- natant was subjected to further purification using a 400 Da ceramic
zymes (Bagsvard, Denmark). All others chemicals used for medium nanofiltration system (Fraunhofer IKTS, Germany) to remove pro-
preparation were obtained from HiMedia Laboratories (Mumbai, teins, multivalent ions, and macromolecules (Lubsungneon et al.,
India). Actinobacillus succinogenes ATCC 55618 was obtained from 2014). The NF permeate containing succinic acid and other organic
344 N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352

acid by-products was further concentrated to approximately The glucose and protein removal rate were calculated as follows
250 g/L SA concentration using a rotary vacuum evaporator (Buchi, (Sun et al., 2014):
Switzerland), and was kept in a cold room for crystallization  
MT
experiments. DG=P ¼ 1   100% ð3Þ
Mw
2.4. Crystallization experiment where DG/P: Glucose or protein removal rate (%), MT: mass of glu-
cose or protein in the top phase or still remaining in the obtained
The cooling crystallization experiments were performed in a crystals (g), and Mw: The total mass of glucose or protein in the
500 mL jacketed glass vessel with a working volume of 250 mL broth before crystallization (g), respectively.
for each run. The temperature of the solution was controlled using The particle size distribution (PSD) of succinic acid crystals was
a programmable refrigerated circulator (Julabo F25, Germany). A measured by laser scattering via a particle size distribution ana-
two-blade marine type impeller operated at 400 rpm was used to lyzer (Horiba LA-950V2, Kyoto, Japan). The crystal morphology
agitate the system. This agitation speed was chosen to be high was examined by a Stereoscopic Light Microscope (Olympus
enough to guarantee that all particles were well suspended SZX7, Japan) with an Olympus SC100 camera directly attached at
throughout the process, but low enough to avoid attrition of crys- 1.25 magnification. The characterization of crystalline products
tals or entrainment of bubbles due to vortex formation. Three ser- was also carried out with a D2 phaser X-ray diffractometer (XRD)
ies of experiments were conducted to characterize the dynamics of with CuKɑ diffraction k = 1.5406 Å) operating at 30 kV, and 10 mA
the process when applying the seed loading. The seeding strategies with a graphite monochromator in the diffracted beam path (Bru-
were classified as un-seeded (0 wt%), low seeding (5 wt%) and high ker AXS GmbH, Germany). The step time and step size were
seeding (10 wt%) of the final isolated crystal mass, respectively. selected as 0.2 s and 0.02°, respectively. The relative crystallinity
Seed succinic acid crystals of different sizes were prepared using of SA crystal products was estimated based on the X-ray diffraction
a standard sieve analysis using sieve sizes between 100 and data focusing on the three most intense peaks, which occurred at
1000 mm. The product obtained on the 650 mm sieve was collected the 2h values of 20.0°, 25.5° and 31.5°, respectively. The sample
for seeding. The temperature was lowered from 70 °C to 30 °C with highest crystallinity was used as the reference to calculate
using a linear cooling profile with a rate of 2.5 °C/h. Crystallization the relative crystallinity as follows: (%) relative crystallinity = (total
of succinic acid commenced by addition of the seed succinic acid area of crystalline peaks)/(total area of crystalline peaks for the
crystals into the solution when the temperature of the solution highest crystallinity sample) (Emrani et al., 2011). In addition,
reached 50 °C. Subsequently, the cooling rate was increased to the diffracted intensity algorithm, DIFFaX, was used for calculation
obtain the temperature of 4 °C within 1 h. This temperature was of phase purity by succinic acid to magnesium sulfate ratio. A scan-
maintained for another 4 h. The succinic acid crystal was separated ning electron microscope (JSM – 6010LV, Tokyo, Japan) was used to
from the mother liquor by means of filtration. Finally, the obtained observe the cross-section of fresh cassava root, and to confirm the
succinic acid crystal was washed with cold DI water (1 °C) to size and morphology of the crystalline products, and the presence
remove any impurities on the surface of the product, and was dried of imperfections (Emrani et al., 2011).
at 40 °C for 12 h.
3. Results and discussion
2.5. Analytical methods
3.1. Viscosity reduction and saccharification
Cell concentrations were measured using a spectrophotometer
at the wavelength of 660 nm (OD660). Cell concentration was calcu- Cassava is one of the cheapest carbon sources, and is readily
lated from a calibration curve between the optical density and cell available in Thailand. The chemical composition of the cassava
dry weight (1 OD660 = 0.34 g/L). This value was obtained from a feedstock depends on its variety, age, and soil condition. In this
previous work (Lubsungneon et al., 2014). The organic acid concen- work, proximate analysis for the chemical composition of the fresh
trations were analyzed by HPLC (Thermo Scientific, USA) using a cassava root was water 60.44 wt%, carbohydrate 31.23 wt%, lipid
ZORBAX SB-Aq (4.6 mm  150 mm) column. Quantification was 1.41 wt%, protein 1.32 wt%, fiber 1.82 wt%, and others 3.78 wt%,
carried out by UV detection at a wavelength of 210 nm. The mobile respectively. For fresh cassava root, the problem of high viscosity
phase was 1% acetonitrile +99% 20 mM Na2HPO4 (pH 2.0) at a flow has been encountered during preparation of fermentation broths
rate of 1 mL/min. The injection volume was 20 mL. Viscosity mea- due to the presence of non-soluble lignocellulosic materials. Disad-
surements were carried out using a viscometer (Brookfield DV2T, vantages of high viscosity broths were observed, including high
USA). Protein and reducing sugar concentrations were estimated power for mixing, high water consumption, resistance to soli-
using the Bradford (Bradford, 1976), and DNS method, respectively. liquid separation, and incomplete hydrolysis of starch resulting
Succinic acid yield and productivity of the fermentation was calcu- in a low fermentation yield. Thus, mash with high dissolved solid
lated based on the ratio of the mass of succinic acid produced (g) to content and reduced viscosity is required prior to the mash enter-
the mass of glucose consumed (g), and the amount of succinic acid ing the saccharification process. This can be achieved by using
produced (g) per volume (L) per time (h). The recovery and purity enzymatic pre-treatment to degrade the cell wall of the cassava
of succinic acid crystal product were calculated by the followed roots after the mashing step. According to the manufacturer, the
equations (Wong et al., 2012): major enzyme activity from ViscozymeÒ is via endo-b-glucanase

Experimental yield ðgÞ


Recovery ð%Þ ¼  100% ð1Þ
Initial mass of SA in the broth ðat t0 Þ ðgÞ þ seed mass ðgÞ

Dry weight of SA in crystals recovered ðgÞ that hydrolyzes (1,3)- or (1,4)-linkages in b-D-glucans; it also has
Purity ð%Þ ¼  100% the activity of xylanase, cellulase, and hemicellulase. Fig. 1 shows
Dry weight of crystals recovered ðgÞ
that a reduction in the viscosity of the cassava mash was observed
ð2Þ
for all dosages of the enzyme. For the control experiment where no
N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352 345

Fig. 1. Change in the viscosity of the cassava mash during the enzymatic pre-treatments with ViscozymeÒ at 50 °C.

ViscozymeÒ was added, the viscosity of the cassava mash was con- 1.87 and 1.46 g/L/h, respectively. The above results showed that
stant throughout the 150 min of operation. In contrast, experimen- cassava medium has a high potential to produce succinic acid at
tal results showed that an increase in enzyme dosage caused an high titer, yield and productivity in comparison to the synthetic
increase in the rate at which the viscosity is reduced. The maxi- medium. The results obtained in this experiment were comparable
mum enzyme loading of 32 fungal b-glucanase units (FBG) per g to a previous report using only glucose as the sole carbon source to
cassava mash resulted in the highest viscosity reduction rate, produce succinic acid (Jantama et al., 2008). Succinic acid fermen-
approximately 14.83 mPa.s/min during the first 60 min. After this tation from waste bread by A. succinogenes using batch separate
period, the viscosity reduction rate gradually reduced until it had hydrolysis fermentation has also been investigated (Leung et al.,
nearly reached a plateau at the end of the operation. A final 2012). A succinic acid concentration of 47.3 g/L with a yield of
viscosity of 710 mPa.s was obtained resulting in a 72.16% reduction 55 gSA/100 g waste bread was reported in that study. In addition,
in the viscosity. For the enzyme loading of 8, 16, and 24 FBG per g an investigation on the simultaneous saccharification and fermen-
cassava mash, the reduction of viscosity was also observed, but at a tation (SSF) for succinic acid production from corn stover using A.
lower rate in comparison to 32 FBG per g cassava mash. Accord- succinogenes has been reported (Zheng et al., 2010). A succinic acid
ingly, this enzyme loading was selected as the optimal dosage for concentration of 47.4 g/L with a yield of 72 gSA/100 g corn stover
subsequent studies. Higher dosage could result in a shorter opera- were attained. Wang et al. studied succinic acid production from
tion time; however, it increases the cost of the enzyme. Optimiza- corn stalk hydrolysate product using E. coli SD121. A succinic acid
tion for this operating step should be considered depending on the concentration of 57 g/L with a yield of 87 gSA/100 g corn stalk was
economics of the process. In addition, a change in the morphology reported (Wang et al., 2011). The results in these experiments were
of the cassava cell wall was observed using SEM. The starch gran- very encouraging to continue towards succinic acid production
ules were confined within the cell-wall matrix in fresh cassava from the cheap and high potential material of fresh cassava roots
root. However, after the treatment with ViscozymeÒ, breakdown used in this study, especially since there is no need for the supply
of the cell-wall due to the hydrolytic activity of the enzymes was of yeast extract component in the fermentation medium. Finally, a
clearly observed. synthetic medium using glucose as the main carbon source supple-
mented with yeast extract as a nitrogen source was investigated
3.2. Fermentations (Zhu et al., 2012). However, the final succinic acid concentrations
were low, in the range of 36.4; 41.7 and 48.4 g/L, corresponding
3.2.1. Batch fermentation of SA to the ratio of glucose mass (g) and yeast extract mass (g) at
The objective of this part was to compare the fermentation per- 90:4; 85:7 and 80:10, respectively. This indicated that the succinic
formance between the standard batch synthetic medium and the acid production decreased with a decrease of the nitrogen source
saccharified fresh cassava root (cassava hydrolysate). Since the ini- from the yeast extract. The nitrogen source, thus, plays an impor-
tial glucose concentration of the cassava medium was too high tant role for the microorganism growth and product formation.
(255 g/L), it was diluted to 150 g/L before the fermentation process Besides that, many other factors also affect the succinic acid pro-
to avoid the substrate inhibition effect (Lin et al., 2008). Fig. 2 duction performance. One of the factors that must be mentioned
revealed that the A. succinogenes ATCC55618 was able to utilize is the neutralization reagent. The high succinic acid result in this
sugar from the cassava hydrolysate under anaerobic conditions. experiment was probably due to the efficient utilization of
The succinic acid concentrations obtained from the cassava med- MgCO3 + CO2 as a neutralization reagent source which simultane-
ium (Fig. 2A), and the synthetic medium (Fig. 2B) were 93.34 g/L, ously ensured the anaerobic condition as well as CO2 formation
and 73.00 g/L with yield of 0.77, and 0.60 gSA/gglucose, respectively. (Van der Werf et al., 1997; Xi et al., 2011). The dissolved CO2 can
The succinic acid productivities obtained from each batch were directly permeate into the cell membrane, and is used as an impor-
346 N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352

Fig. 2. Time profile of glucose ( ), cell ( ), succinic acid ( ), lactic acid ( ), acetic acid ( ), formic acid ( ), and pyruvic acid ( ) during batch
fermentation using A. succinogenes ATCC 55618 from cassava medium (A), and synthetic medium (B). Comparison of productivity, titer and yield at the end of fermentation
between cassava medium and glucose (C).

tant substrate for the carboxylation of phosphoenolpyruvate to was considered the best neutralizing reagent for enhancing the
oxaloacetate, which is subsequently converted to succinic acid by succinic acid production of A. succinogenes (Zou et al., 2011).
the reductive tricarboxylic acid cycle, and menaquinone systems. Moreover, MgCO3 prevented flocculation, prolonged the steady
This characteristic allows a highly efficient production of succinic phase, and improved succinic acid fermentation compared to other
acid. However, CO2 is not only a necessary substrate for SA neutralizing agents such as NaOH or Na2CO3 (Xi et al., 2011). Li
metabolism from glucose, but is also good for cell growth, et al. also tested different neutralizing reagents for the succinic
especially for the indirect CO2 source from the carbonate supple- acid production from glucose as a carbon source using A. succino-
mentation; the same as the dissolved CO2 in the culture medium genes. The results showed that MgCO3 could act as one of the best
(Hong et al., 2004; Van der Werf et al., 1997; Xi et al., 2011). It neutralizers to help to produce succinic acid at high titers and
was reported that within the carbonate supplementations, MgCO3 yield. Simultaneously, it can form CO2, which is also useful to
N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352 347

Fig. 3. Time profile of glucose ( ), cell ( ), succinic acid ( ), lactic acid ( ), acetic acid ( ), formic acid ( ), and pyruvic acid ( ) during fed-batch
fermentation using A. succinogenes ATCC 55618 from cassava medium (A), and synthetic medium (B). Comparison of productivity, titer and yield after fermentation between
cassava medium and glucose (C).

increase the titers and yield of the product (Li et al., 2010). Thus, an enhance the succinic acid production. Both standard glucose and
optimized fermentation of A. succinogenes could be carried out cassava medium were compared, which allowed an evaluation of
with MgCO3 as the neutralizer, and continuous CO2 sparging. the efficiency of the different substrate sources. Fig. 3 shows that
during the first 12 h, the glucose content was rapidly utilized from
3.2.2. Fed-batch fermentation of SA the initial concentration of 70 g/L to approximately 30 g/L for both
The batch fermentation experiments showed that substrate cases. This corresponded to a higher amount of cell growth com-
limitation in the fermentation resulted in a maximum succinic acid pared to the batch run. The highly concentrated glucose solution
production of not more than 95 g/L. As demonstrated in a was intermittently fed into the bioreactor using a peristatic pump
fed-batch polysaccharide and ganoderic acid fermentation using during the period of 12–24 h to maintain a glucose concentration
Ganoderma lucidum (Liu et al., 2008a), the purpose of the sugar within the range of 30–40 g/L. After 6 h of fermentation, the cell
feeding strategy is to prevent the cell growth limitation, and inhi- concentration considerably increased, and achieved the maximum
bition by the glucose substrate. Therefore, in this study, the sub- value of 3.99 and 4.24 g/L for synthetic glucose and cassava med-
strate feeding via fed-batch fermentation was investigated to ium, respectively. In addition, the succinic acid concentrations
348 N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352

reached maximum values of 151.44 and 100.54 g/L for the cassava only cassava starch or cassava pulp; cassava root peels contain a
medium and standard glucose medium, respectively. Conversely, large amount of the minerals and vitamins present in the cassava.
other organic acid by-products only slightly increased, especially The crude protein increases up to an average of 4.9 wt% in compar-
lactic acid and formic acid, which almost disappeared after the first ison to 2.3 wt% in the tuber. The peel also contains some other
glucose feeding. However, there was a formation of a low amount vitamins such as vitamin A, riboflavin, and vitamin C. In addition,
of pyruvic acid at a concentration up to 1.0 g/L for both cases. cassava root meal also contains some mineral components such
Productivities in the fermentation from the synthetic glucose and as nitrogen (0.73%), phosphorous (0.58%), calcium (0.15%), magne-
cassava hydrolysate were obtained at 1.70 and 3.22 g/L/h, respec- sium (0.12%), and potassium (0.82%) (Abu et al., 2010). This result
tively. In comparison to batch fermentation, the succinic acid pro- was comparable with some previous research for succinic acid pro-
duction in fed-batch fermentation increased 37.77% and 62.84% for duction from different cassava-derived substrates, and is similar to
standard glucose medium, and cassava medium. Thus, the success the other substrates presented in Table 2. For example, cassava
of fed-batch fermentation was the succinic acid production at high pulp was employed for SA production using E. coli KJ122, and this
titers and productivity, and the high succinic titer was among the resulted in the titer, yield, and productivity of 98.63 g/L, 0.71, and
highest published result. It was particularly significant that this 1.03 g/L/h, respectively (Sawisit et al., 2015). Sugar cane molasses
experimental result showed that the succinic acid production from was investigated for succinic acid fermentation by A. succinogenes
the cassava medium was more efficient than from the standard in fed-batch fermentation, but the obtained succinic acid titer after
glucose medium. The succinic acid titers and productivity were 48 h was only 55.2 g/L corresponding to the obtained productivity
higher than the standard glucose medium by 33.61% and 47.20%, of 1.15 g/L/h. In addition, the system still required yeast extract as
respectively. This result can be explained by the presence of some a nitrogen source for the cell growth (Liu et al., 2008b).
vitamins and minerals in the cassava hydrolysate, which can
contribute to the cell growth; whereas the synthetic fermentable 3.2.3. Succinic acid crystallization from pre-treated fermentation broth
medium does not contain these species. The results obtained in The distribution (dÞ of carboxylic acid products into acid form/
this experiment were compared with the results reported in previ- anion form will be different depending on the dissociation constant
ous work in Table 1. Succinic acid production from A.s succinogenes (Ka) of each compound; for instance the dissociation constant Ka is
CGMCC1593 was reported at 60.2 g/L which was an increase of 6.2  105 for acetic acid, 1.37  104 for lactic acid, and
55.5% in comparison to the batch fermentation of 38.7 g/L (Liu 2.8  103 for pyruvic acid. Succinic acid, being a dicarboxylic acid,
et al., 2008a). M. succiniciproducens LPK7 was employed to utilize has two dissociation constants (Ka1 = 2.1  104, Ka2 = 2.3  106).
glucose as a carbon source for succinic acid production in a For the monoacid (Eq. (4)) and diacid (Eq. (5)), respectively:
fed-batch fermentation, and this resulted in a 2.9-fold increase in
succinic acid concentration compared to the batch run. For the ½HA ½Hþ  ½A 
dHA ¼  ¼ dA ¼
fed-batch system, the succinic acid concentration and productivity
þ
½HA þ ½A  ½H  þ ½Ka  ½HA þ ½A 
were 52.43 g/L and 1.8 g/L/h while the values for batch fermenta- ½Ka 
¼ ð4Þ
tion were 13.4 g/L and 0.46 g/L/h, respectively (Lee et al., 2006). ½Ka  þ ½Hþ 
In summary, fed-batch fermentation was developed to enhance
high succinic acid product titer, which has advantages for the 2
½H2 A ½Hþ 
sequential purification in downstream processing. dH2 A ¼ ¼ ð5Þ
The experiment results suggested that fresh cassava root ½H2 A þ ½HA  þ ½A2  2
½Hþ  þ Ka1 ½Hþ  þ Ka1 Ka2
possesses a high potential for succinic acid production without
the need for expensive auxiliary components in the fermentation ½HA  Ka1 ½Hþ 
dHA ¼ ¼
medium preparation. This, combined with the low price of fresh ½H2 A þ ½HA  þ ½A2  2
½Hþ  þ Ka1 ½Hþ  þ Ka1 Ka2
cassava root means that low cost bio-based succinic acid produc-
tion is a very promising process. This is due to the presence of valu-
dA2 ¼ 1  dHA  dH2 A
able nutrient components in the cassava roots, as previously
mentioned. These rich nutrient components exist principally in where, ½Hþ  is the concentration of Hþ which is controlled by the pH
the root peels utilized in this experiment. This is a major difference value of the solution. Therefore, at a particular pH value there is a
of the current study when compared to previous research using proportion of the species in the dissociated form.

Table 1
Comparison of succinic acid production in batch and fed-batch fermentations with previous works.

Substrate Micro-organism Fermentation strategy Succinic acid production Reference


Titers (g/L) Yield1 (g/g) Productivity2 (g/L/h)
Glucose A .succinogenes Batch 38.7 0.82 1.0 Liu et al. (2008a,b)
Fed-batch 60.20 0.75 1.30
Glucose M. succiniproducens Batch 13.40 0.64 1.22 Lee et al. (2006)
Fed-batch 52.40 0.76 1.80
Glucose A .succinogenes Batch 73.00 0.60 1.46 This study
Fed-batch 100.54 1.00 1.70
Rapeseed meal A .succinogenes Batch 15.50 0.12 0.22 Chen et al. (2011a, 2011b)
Fed-batch 23.40 0.12 0.33
Raw carob pods A .succinogenes Batch 9.41 0.54 1.32 Carvalho et al. (2016)
Fed-batch 18.97 0.94 1.43
Corn straw A .succinogenes Batch 45.50 0.81 0.95 Zheng et al. (2009)
Fed-batch 53.20 0.83 1.21
Cassava roots A .succinogenes Batch 93.34 0.77 1.87 This study
Fed-batch 151.44 1.51 3.22
1
The SA yield was calculated as SA concentration obtained divided by utilized substrate concentration during fermentation.
2
The SA productivity was calculated as SA concentration obtained divided by overall fermentation time.
N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352 349

Table 2
Comparison of succinic acid production from cassava-derived substrates and other materials in previous works.

Substrates Microorganism Fermentation strategy Succinic acid production Reference


1 2
Titers (g/L) Yield (g/g) Productivity (g/L/h)
Cassava
Cassava powder E. coliNZN111 Fed-batch SSF 106 0.66 2.54 Chen et al. (2014)
Cassava starch E. coliNZN111 Fed-batch SSF 127 0.71 1.77 Chen et al. (2014)
Cassava pulp E. coliKJ122 Fed-batch SSF 98.63 0.71 1.03 Sawisit et al. (2015)
Other substrates
Cane molasses A .succinogenes Fed-batch 55.2 0.81 1.15 Liu et al. (2008b)
Whey A. succiniproducens Fed-batch 34.7 0.91 1.02 Samuelov et al. (1999)
Corn stover A .succinogenes Batch SSF 47.4 0.72 0.98 Zheng et al. (2010)
Waste bread A .succinogenes Batch SSF 47.3 0.55 1.12 Leung et al. (2012)
Wheat A .succinogenes Batch SSF 64 0.4 1.06 Du et al. (2008)
1
The SA yield was calculated as SA concentration obtained divided by the utilizing substrate concentration during fermentation.
2
The SA productivity was calculated as SA concentration obtained divided by overall fermentation time.

Previous research has shown that at pH 2.0, all the carboxylic tion is closer to the commercial succinic acid crystal product, with
acids are in their free acid form with a succinic acid solubility of the median size being 431 mm. In contrast, the crystal product from
73 g/L and approximately 80 g/L at pH 2.0 and pH 3.0 respectively. the un-seeded batch was not only smaller, having a median size of
At these conditions the other carboxylic acids are still miscible in 260 mm, it also had a wider distribution with a span of 1.24 (Fig. 4).
the aqueous broth at pH 1.0–14 and temperatures above 0 °C (Li The unseeded batch also resulted in crystals having a thin-glass
et al., 2010). The solubility of succinic acid decreases with decreas- slice-like morphology, and resulted in a few needle-shaped
ing temperature, and is only 30 g/L at 4 °C and pH 2.0. Crystalliza- particles, rhombuses, and spherical aggregates with low quality
tion of succinic acid can be easily carried out at this condition. crystals, as seen in Table 3. The X-ray diffraction results show that
Based on the speciation and solubility of the species involved, these crystals have very low peak intensity and relative crys-
the crystallization process was performed at 4 °C, pH 3.0. tallinity. Table 3 shows that the relative crystallinity of the product
The succinic acid fermentation in this study was operated at pH crystals from the unseeded experiments was just 23.37% in com-
6.8, which is above the pKa of the acids produced; the final acid parison with the standard succinic acid crystals, which requires
products are mostly in their salt forms rather than as free acids. further refining or purification to obtain the reagent grade succinic
Therefore, when the clarified fermentation broth was adjusted acid crystals. The nucleation rate for seeded operation is much
pH to 3.0 by H2SO4, succinic acid could be selectively crystallized, lower than for un-seeded operation because of crystal growth onto
while the other organic acid by-products were still fully soluble in the seed crystals rather than the creation of nuclei (Nagy et al.,
the broth in their free acid or salt forms. In this circumstance, 2008a,b). This means that the un-seeded experiment had large
crystallization could be regarded as a powerful tool to separate amounts of nucleation, producing both a smaller and wider
the target acids from the broth. However, the degree of purity of particle size distribution, with a lower crystallinity of the product.
the broth has an extremely important role in determining the size, This phenomenon is common in industrial crystallization, and the
morphology, purity, and structure of the crystal product. It can be reason that most batch crystallizations are seeded.
recognized that the presence of a small amount of certain impuri- In spontaneous nucleation, solid surfaces (dust particles or the
ties can have substantial effects on the crystallization process container wall, etc.) are regarded as key to reduce the surface
(Nagy et al., 2008a) and thus an NF membrane was used to sepa- energy required in the creation of new nuclei. This was easily
rate the main impurities before the crystallization. The NF perme- observed under the microscope; aggregates of succinic acid crys-
ate (decolorized and purified SA) was subjected to an evaporation tals were also stuck onto the surface of each other in the un-
step to eliminate some volatile compounds such as acetic acid and seeded experiment. This illustrated that the agglomerates formed
lactic acid. The evaporation contributes to the removal of fermen- during un-seeded crystallizations consist of aggregates of crystals
tation byproducts that are detrimental to the crystallization formed into a large mass. This is similar to the results of Sander
because of the differences in the boiling points of the species and Kardum (2012); in this case the agglomerates of Pentaerythri-
(Tb(SA) = 235 °C; Tb(AA) = 118 °C; Tb(LA) = 122 °C); this indicates tol also formed from the very small particles formed during the
that the impurities are far more volatile than the succinic acid spontaneous nucleation. This is one of the factors that facilitate
product. The removal of the acetic acid by evaporation was far the fouling of the crystal product with impurities. Crystals with
more effective than the removal of lactic acid. The evaporation also smaller particle size have a higher probability of entrapping
enhances the product titers in the final broth which is helpful for mother liquor leading to lower purity (Abidin et al., 2009). The
the crystallization process. It has been reported that a high titer other residual carboxylic acids in the mother liquor have a strong
fermentation broth is one of the parameters that could make the affinity to the surface of the succinic acid crystals, while the smal-
development of a biological route to succinic acid production ler crystal sizes have a higher contacting capacity. Therefore, the
economically viable, and this was possible by simple water evapo- seeding strategy was quite successful in suppressing the primary
ration and acidification of the cell free broth concentrate stream nucleation in these experiments and avoiding the agglomeration
(Meynial-Salles et al., 2008). of the crystals (Ferguson et al., 2014; Nagy et al., 2008a,b).
A key objective of the current work is to determine the effect of Additionally, the crystals produced by seeded batches were
seed loading on the succinic acid crystallization process. The found to have a difference in both the morphology and the
particle size distributions and visual appearance of the final crystal structural quality (crystallinity) compared to those generated by
products depended very strongly on the seed loading. Seeding primary nucleation. In fact, one might expect that a high seeding
results in an increase in the particle size compared to the un- rate should yield larger crystals than that with a low seeding. This
seeded run, and high seeding results in large particle sizes with a is because a larger seed crystal amount suppresses secondary
clear shift of the particle size distribution to the right. For the nucleation more effectively and minimizes the total number of
low seeding run, the smaller particle size and narrower distribu- crystals in the system. Consequently, the growth rate is dominant
350 N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352

Fig. 4. Comparison of the particle size distribution of obtained succinic acid crystals with commercial succinic acid.

Table 3
The effect of various seeding strategies on the relative crystallinity, phase purity, and morphology of the obtained succinic acid crystal.

Sample Relative crystallinity(%) SA-MgSO4 (%) Crystal shape


SA Standard 100 100–0 Hexagonal board, spherical, short cylinder
Low seeding 96.77 100–0 Hexagonal board, spherical, short cylinder
High seeding 92.92 100–0 Hexagonal board, spherical, short cylinder
Unseeded 23.37 100–0 Glass slice, rhombus, needle, spherical

rather than the nucleation rate (Hermanto et al., 2013). When more phase via the incorporation of solute (in this case succinic acid) onto
seed crystals are used, more supersaturation is consumed by crystal the surface of the crystals which allows them to grow to larger sizes.
growth and therefore there is not a high enough supersaturation to Seeding at a particular time during the cooling crystallization is
form a large number of secondary nuclei. In addition, larger crystals also very important for the control of the succinic acid crystalliza-
will lead to an increase in purity (Table 4) due to their available sur- tion. It is important to seed at a suitable temperature during the
face area being lower than that of smaller crystals, therefore limit- cooling process, and this point is called the seed temperature. If a
ing entrapment of the impurities from the mother liquor. Table 3 high seed temperature is used, then the seed crystals will be easily
shows a higher relative crystallinity of the larger crystals that were dissolved; in contrast, if the seed temperature is too low then
produced with a higher seed loading than those produced using a nucleation will occur as a large degree of supersaturation has been
smaller seed loading. This result was also confirmed by the SEM created before the addition of the seed. The solubility of succinic
images; the smaller crystals from the low seeding had rough sur- acid decreases with decreasing temperature. After evaporation at
faces and many small pores. This is different to the high seeding 80 °C the solute concentration was around 21 Brix; the saturation
sample which has an angular appearance and fewer pores. Thus, temperature for this succinic acid concentration was found to be
seeding is one of the methods used to control the succinic acid crys- approximately 50 °C. It is optimal to seed the batch as soon as
tallization to generate product crystals that are more uniform in the succinic acid has become saturated, and hence the batch was
size and shape, and also to suppress the nucleation rate - especially seeded at 50 °C. For low seeding, the superaturation is still high
the primary nucleation rate, in order to optimize the particle size enough for secondary nucleation to occur when the cooling rate
distribution. When seeded, the seed crystals enter into a growth becomes faster at the second stage of cooling (30 °C down to
4 °C). Secondary nucleation did not occur to a significant extent
in the high seeding experiment where the amount of supersatura-
Table 4 tion was just enough for the growth of the available crystals. This
Result of the succinic acid crystallization trials.
was because the supersaturation at any point is controlled by the
Low seeding High seeding Unseeded rate of cooling and the rate of consumption of the solute by the
(5 wt%) (10 wt%) (0 wt%) growth of the seed crystals added. This was reason for the lower
Recovery rate (%) 93.47 91.86 92.04 recovery rate of the high seeding run than that of low seeding
Purity (%) 99.18 99.35 96.86 run as presented in Table 4. If the cooling rate was too fast the rate
Glucose removal (%) 99.65 99.94 98.71
of generation of supersaturation may be too fast, leading to the
Protein removal (%) 99.85 99.97 99.50
entrapment of impurities. Nonetheless, in contrary to the seeded
N.T.H. Thuy et al. / Bioresource Technology 233 (2017) 342–352 351

batches, the un-seeded batch had a larger metastable zone width Chen, K.Q., Li, J., Ma, J.F., Jiang, M., Wei, P., Liu, Z.M., Ying, H.J., 2011a. Succinic acid
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