INSTRUMENTATION PREVENTIVE MAINTENANCE CHECKLIST

NCHANGA CONCENTRATOR
DAILY WEIGHING SCALE CHECKLIST
Plant : 3000 PMI Schedule date :
Header text : PMI -DAILY WEIGHING SCALE CHECKLIST PMI Completion date :
Plant Name : PMI Start time :
Equipment Name : PMI End time :
Description : DAILY WEIGHING SCALE CHECKLIST Permit No. :
Before Starting the Job, Follow the Safety Procedure. PMI done by :

Instrumentation Check Points : -

PLANNED
SN WHAT TO CHECK TIME UOM MANPOWER HOW TO CHECK ACTUAL TIME IDEAL CONDITION ACTUAL CONDITION REMARKS

SN Check points for Weighing Scale Frame

1 Clean Weigh Frames 5 MIN 2 Visually It Should be free from Spillage/Foreign

Particle

2 Check all Weighing Zone Idlers are rotating or not. 5 MIN 2 Visually It should be rotating freely

3 Check all Weighing Zone Idlers are good condition. 5 MIN 2 Visually No Tear or wear on the roller

4 Check Weigh Frame & Load Cell Bolts are Tight. 5 MIN 2 Physically should be tight

5 Check any vibration in Weighing Frame. 5 MIN 2 Physically Should not be vibrating

6 Check Belt is Properly Contacting with Weighing Idlers. 5 MIN 2 Visually Belt Should Contact with Weighing
Idlers.

7 Check Load Cell Isolated from Foreign Materials . 5 MIN 2 Visually Should be clean and isolated

8 Check Load Cell Cables & Glands are Protected. 5 MIN 2 Visually Protected

9 Check Load Cell JBs are Protected with Plastics. 10 MIN 2 Visually Covred with plastics, no dust or water
go inside

10 Check Speed Tacho Properly Mounted with Pulley / Frame. 5 MIN 2 Visually Tacho Properly Mounted with Pulley /
Frame.

11 Check Speed Tacho Cables are Protected. 5 MIN 2 Visually cables properly dressed

12 Check Integrator Cables are Properly Glanded and Tightness. 10 MIN 2 Visually Tight and clean

13 Check Integrator Properly Protected with Plastics. 10 MIN 2 Visually Covred with plastics, no dust or water
go inside

14 Check the tachowheel is properly rotating 10 MIN 2 Visually No obstruction should rotate freely

SN Check points for Weighing Scale Integrator

1 Note Down the mV at Belt empty. 5 MIN 2 From Integrator Display -

2 Note Down the TPH Showing at Belt Empty Running. 5 MIN 2 From Integrator Display 0 t/ h

3 Note Down the mV at Belt Running with material. 5 MIN 2 From Integrator Display -

4 Note Down the TPH Showing at Belt with material Running. 5 MIN 2 From Integrator Display Integrator live reading

5 Note Down the Totalizer Reading & Time. 5 MIN 2 From Integrator Display Integrator live reading

6 Note Down the DCS Totalizer Reading & Time. 5 MIN 2 From Integrator Display DCS live reading

Before leaving site Ensure no alarms are displayed on the monitoring system

Note: Any abnormalities which have not been rectified MUST be recorded and discussed with the concerned Engineer before

returning the completed PM sheet.

ARTISAN FITTER TECHNICIAN SECTION ENGINEER SECTION ENGINEER(KCM) PLANNING ENGINEER

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