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Lesson 9 - Estimating & Comparing Weld Metal Costs Page 1 of 1

Current
Lesson 1 Chapter
The Basics of Arc Table of
Welding
TABLE OF CONTENTS Contents

LESSON IX
Lesson 2
Common Electric ESTIMATING AND COMPARING WELD
Arc Welding
Processes METAL COSTS
Go To Test
Lesson 3
Section Nr. Section Title Page
Covered Electrodes
for Welding 9.1 Introduction .................................................................................................. 1 Print
Mild Steels
9.2 Factors For Cost Formulas ...................................................................... 2

Lesson 4 9.2.1 Labor & Overhead ......................................................................................... 2


Glossary
Covered Electrodes 9.2.2 Deposition Rate ............................................................................................. 2
for Welding Low
9.2.3 Operating Factor ............................................................................................ 3
Alloy Steels
9.2.4 Deposition Efficiency .................................................................................... 4
9.2.5 Deposition Efficiency of Coated Electrodes .............................................. 4
Lesson 5 9.2.6 Efficiency of Flux Cored Wires ..................................................................... 6
Welding Filler Metals
for Stainless Steels 9.2.7 Efficiency of Solid Wires for GMAW ............................................................ 6
9.2.8 Efficiency of Solid Wires for SAW ............................................................... 7
9.2.9 Cost of Electrodes, Wires, Gases and Flux ................................................ 7 Turn Pages
Lesson 6 9.2.10 Cost of Power ................................................................................................ 7
Carbon & Low Alloy
Steel Filler Metals - 8
9.3 Deposition Data Tables .............................................................................
GMAW,GTAW,SAW
9.4 Cost Calculations ....................................................................................... 12
Lesson 7 9.4.1 Calculating the Cost Per Pound of Deposited Weld Metal ....................... 12 Search
Flux Cored Arc Chapter
9.4.2 Calculating the Cost Per Foot Of Deposited Weld Metal ......................... 14 (Faster
Electrodes Carbon
Low Alloy Steels Download)
9.5 Cost Calculations - Example 2 ................................................................ 15
Search
9.6 Comparing Weld Metal Costs .................................................................. 17 Document
Lesson 8 (Slower
9.6.1 Example 3 ....................................................................................................... 19
Hardsurfacing Download)
Electrodes
9.7 Other Useful Formulas .............................................................................. 20

9.8 Amortization of Equipment Costs .......................................................... 21


Lesson 9
Estimating &
Comparing Weld Appendix A Lesson IX Test Questions ......................................................................... 22
Metal Costs
Appendix B Problem 1 Worksheet ................................................................................ 26

Appendix C Problem 2 Worksheet ................................................................................ 27


Lesson 10
Reliability of Welding
Filler Metals

https://www.esabna.com/euweb/awtc/lesson9_2.htm 07-12-2018

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