“2 10 mm cen aia essa ermal combustion engines are made ight in construction by using aluminium alloys. The z pistons may be flat, convex or concave according to the design of combustion chamber. Gudgeon pin OWN Of these provided nearly in the middle ofthe piston. The other end of the cylinder is open to pass the connecting rod eaa® Piston is directly connected to the crank by means of connecting rod. freely, 1544 4 25.20 25.420 38 +t 30110), 120 20 “4oH7n| op $125 oraz 4150 Fig. 7.2. Diesel engine piston. Problem 1. Fig. 7.2. shows a diesel engine piston. Draw its following views to full size : (a) Elevation — left half in section (6) Plan (© End view — left half in section-seeing from the right. Give complete dimensions and tolerances, wherever required. Tolerances : 6H7= 618912 forring groove 6f6 = 6,899 forring 40H7 = 4019-032 or pin hole in body 40k6 = 407383) forpin 40f6 = 40-2824 for connecting rod Fig. 7.3 shows a petrol engine piston. The crown of this piston is flat. Fig. 7.4 shows another petrol engine piston which has convex crown. A diesel engine piston of flat crown is shown in Fig. 7.5. Fig. 7.6. shows Morris piston. —l‘AUTO PARTS DRAWINGS 73 812,66 .6,5,6,6,12 SECTION THROUGH SCRAPER HOLES Fig, 7.3, Petrol engine piston. { | i 35. : ermee tastes rt z |.s.| 20 Fig. 7.4. Petrol engine piston, Fig. 7.5. Diesel engine piston."4 Fig. 7.6. Mortis Piston. Problem 2. Fig. 7.7 shows Y-alloy piston. Y-alloy is a high duty aluminium alloy which withstands Severe working conditions. Draw at full size the two views of the piston. Fig. 7.7. Y-alloy piston for petrol engine, 7.3. CONNECTING RODS LC. engine connecting rods are made of forged steel and may be round or I-shape in section. The small end of the connecting rod is connected to the piston with the gudgeon pin and the big end ie connected to the crank. Fig. 78 shows a connecting rod for petrol engine. The brasses in the big end are of cast steel and are lined with white metal Fig. 7.9 shows connecting rod for a gas engine. Problem 3. Fig. 7.8 shows details of a connecting rod for Petrol engine. Assemble all the parts and draw the following views of the connecting rod : (a) Elevation (8) Plan — full in section Scale — Double full size. Give the material list also.