EEI CORPORATION

JG SUMMIT NAPHTHA CRACKER PLANT PROJECT

JOB NO. 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT

JOB HAZARD AND RISK ASSESSMENT

PROJECT NAME: DATE:

JG SUMMIT NAPHTHA CRACKER PLANT PROJECT 20 September 2012
LOCATION: DOC NO / PERMIT NO: No. of Pages:
SIMLONG, BATANGAS CITY 7105-JHRA-008- 12 7
JOB DESCRIPTION: □ Routine activities
PNEUMATIC TESTING ACTIVITIES X Non-routine activities
□
ATTACHMENTS:
JOB HAZARD AND RISK ASSESSMENT MATERIALS SAFETY DATA SHEETS OTHER ATTACHMENTS

REFERENCES: 1. DPI/EEI Scope of Works 2. Construction Safety and Health Program

(Note: This box is intended for applicable legal and client requirements for the job)

RISK RATING / EVALUATION

LIKELIHOOD RATING SEVERITY RATING RISK RATING

Very unlikely to happen =1 Delay =1 Risk Rating = Likelihood Rating X Severity
Unlikely to happen =2 Minor injury requiring first aid only =2 Rating
Likely to happen =3 Injury/illness requiring hospital treatment =3
Rating 1 – 10 : Controllable
Very likely to happen =4 Major injury/illness resulting in disability =4
Certain to happen =5 Death / Fatality =5 Rating 11-25 : Uncontrollable

Prepared by: Reviewed by: Approved by:

Jhovel B. Ello / Renato M. Arce Mark Levy S. Paredes Emmanuel M. Galera

Work In-charge Safety Engineer - II Construction Manager

EEI CORPORATION
 EEI CORPORATION
JG SUMMIT NAPHTHA CRACKER PLANT PROJECT
JOB NO. 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT

Doc No. / Permit No. Page

JOB HAZARD AND RISK ASSESSMENT 7105-JHRA-008-12 2 of 7
Person at Risk Rating
Job Steps / Tasks Hazard Action Plans / Mitigating Systems
Risk Severity Likelihood Result

1. Preparation of 1.1Failure of special tools and test Assigned 1.1.1Damaged tools and equipment shall be
tools and equipment. workers, Sub- immediately removed from the site and 2 1 2
equipment prior contractors, returned to designated department for
to start of work. Third Party immediate repair and condemnation.
1.1.2 Inspection test for the manifold shall be
made available at the site.
1.1.3 All special tools and test instruments to
be used shall bear a valid calibration
certificates/sticker indicating the
calibration validity.

1.1.4 All hand tools and high pressure hoses

for this job shall be inspected and color
coded by a competent person and shall
be maintained in good condition at all
times.
1.1.5 A valid work permit shall be made
available at the site and shall be discuss
with the working group to ensure that
all safety precautions shall be carried
out in the entire work duration.

1.2 Failure of Equipment Assigned 1.2.1 All mobile equipment to be used 3 3 9

workers and shall be properly inspected and tested
Equipment to ensure good working condition
Operator prior to mobilization at site.
1.2.2 All user/s shall conduct the daily pre-
operational inspection on all parts of

EEI CORPORATION
 EEI CORPORATION
JG SUMMIT NAPHTHA CRACKER PLANT PROJECT
JOB NO. 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT

Doc No. / Permit No. Page

JOB HAZARD AND RISK ASSESSMENT 7105-JHRA-008-12 3 of 7
Person at Risk Rating
Job Steps / Tasks Hazard Action Plans / Mitigating Systems
Risk Severity Likelihood Result

the mobile equipment prior to use.

1.2.3 All welding equipment to be used shall
be provided with proper grounding
system.
1.2.4 Provide barricade on the mobile
equipment to avoid unauthorized entry.
1.2.5 A suitable fire extinguisher shall be
provided on the equipment for fire
emergency use.

2. Erection and use 2.1 Failure of Scaffold Structure Workers, Sub- 2.1.1 Scaffold platforms shall not use as 2 3 6
of scaffold contractors, staging area for fabricated and pre-
structure for Client fabricated pipes for installation.
elevated works. 2.1.2 Scaffold railings shall not be used as
temporary support for pipe/s being
erected.
2.1.3 Only trained and experienced scaffold
craftsmen shall be allowed to erect,
alter and/or dismantle scaffold
structures.
2.1.4 Inspection/s shall be conducted by a
Scaffold Inspector or both depending
on the type of scaffold to be use prior
to start of work. Re-inspection of
erected scaffold shall be done every
one (1) weeks.

2.2 Falls from elevated platforms Workers, Sub- 2.2.1 Over-reaching or transferring from
contractors, different levels without using the 2 2 4

EEI CORPORATION
 EEI CORPORATION
JG SUMMIT NAPHTHA CRACKER PLANT PROJECT
JOB NO. 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT

Doc No. / Permit No. Page

JOB HAZARD AND RISK ASSESSMENT 7105-JHRA-008-12 4 of 7
Person at Risk Rating
Job Steps / Tasks Hazard Action Plans / Mitigating Systems
Risk Severity Likelihood Result

Client. required scaffold’s access ladder shall

be strictly prohibited.
2.2.2 Observe and follow strictly the
scaffold tag (green and red) according
to their designation.
2.2.3 Scaffold openings due to pipe
penetration shall be provided with
barricade and warning sign.
2.2.4 All personnel assigned to work at the
height of 1.8 meters and above shall
wear the required full body harness
and shall ensure 100% tie-off.

2.3 Struck by falling object from Workers, Sub- 2.3.1 Secure all tools and equipment being
elevated platforms. contractors, used on elevated platforms by 3 3 9
Client retaining strings.
2.3.2 Avoid passing of tools from different
level while working on elevated
platforms.
2.3.3 All work activities shall be properly
coordinated to prevent parallel
activities.
2.3.4 Install barricades and warning signs
below the scaffold structures to
prevent unauthorized entry.

2.4 Electric shock Workers, sub- 2.4.1 Layout of temporary electrical cables 2 3 6
contractors, and service extension cords shall only
Client be allowed to pass on the outer

EEI CORPORATION
 EEI CORPORATION
JG SUMMIT NAPHTHA CRACKER PLANT PROJECT
JOB NO. 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT

Doc No. / Permit No. Page

JOB HAZARD AND RISK ASSESSMENT 7105-JHRA-008-12 5 of 7
Person at Risk Rating
Job Steps / Tasks Hazard Action Plans / Mitigating Systems
Risk Severity Likelihood Result

portion of the lower railing of the

scaffold to protect them from physical
damage.
2.4.2 Use nylon string to secure dangling
electrical cables and cords.

3. Compress gas / 3.1 Contact with sharp edges of tools Assigned 3.1.1 Removed damaged tools and
air application and equipment. workers, Sub- equipment. 3 3 9
activity. contractors, 3.1.2 Provide guards to sharp edges of all
Third Party equipment.
3.1.3 Secure a work permit prior to start of
the activity.
3.1.4 Provide proper personal protective
equipment to all employees assigned
for the activity.

3.2 Struck by high pressure air due to 3.2.1 Make sure all openings are closed,
hose disconnection. plugged, copped or blinded. 3 3 9
3.2.2 Provide whiplash arrestor to all hose
connection.
3.2.3 Correct size of relief valve/s shall be
provided during the testing. No testing
shall commence if incorrect size or no
relief valve/s is available during the
testing.
3.2.4 Rapid increase of pressure shall not be
permitted.
3.2.5 Bleed valve shall be always be in place.
3.2.6 Striking or working on equipment

EEI CORPORATION
 EEI CORPORATION
JG SUMMIT NAPHTHA CRACKER PLANT PROJECT
JOB NO. 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT

Doc No. / Permit No. Page

JOB HAZARD AND RISK ASSESSMENT 7105-JHRA-008-12 6 of 7
Person at Risk Rating
Job Steps / Tasks Hazard Action Plans / Mitigating Systems
Risk Severity Likelihood Result

when under pressure is not permitted.

3.2.7 Air blowing shall only be carried out
by competent and experienced
personnel.
3.2.8 Two (2) personnel shall be at the
Pressure Control Point to monitor the
gauge and recorder whenever the
system contains pressure.
3.2.9 Provide barricade at the whole area
where Pneumatic Testing is being done.
Warning sign such as “Pneumatic
Testing / Air-blowing - in – Progress”
shall be posted and visible in the area.
Always observe the safe exclusion
point of the barricading system.

3.3.1 All the assigned personnel for this

3.3 Exposure to high Noise level activity shall wear the required
hearing protection. 3 3 9

3.4.1 All access / egress should be kept

3.4 Access sway obstructed clear of stored materials.
3.4.2 Elevate hoses or cables at least 7 ft in
height or provide protective guarding
if to be laid on the ground.

EEI CORPORATION
 EEI CORPORATION
JG SUMMIT NAPHTHA CRACKER PLANT PROJECT
JOB NO. 7105
SAFETY, HEALTH, ENVIRONMENT AND SECURITY DEPARTMENT

Doc No. / Permit No. Page

JOB HAZARD AND RISK ASSESSMENT 7105-JHRA-008-12 7 of 7
Person at Risk Rating
Job Steps / Tasks Hazard Action Plans / Mitigating Systems
Risk Severity Likelihood Result

4.1.1 All hand tools shall be inspected

4. Restoration 4.1 Fall of hand tools and permanent Assigned and color coded by a competent 3 3 9
work activities. materials installed in elevated area. workers, Sub- person and shall be maintained in
contractors, good condition at all times.
Third Party 4.1.2 All hand tools are provided
retaining string to prevent falling of
tools.
4.1.3 All permanent materials shall not
store on the scaffold platform and
provide bolt bag for containing the
small part to avoid falling.
4.1.4 All work activities shall be
properly coordinated to prevent
parallel activities.
4.1.5 Install barricades and warning
signs below the scaffold structures
to prevent unauthorized entry.

EEI CORPORATION