INSTITUTO DE PESQUISAS ESPRCIAIS oa (DOCUMENTO/DOCUMENT NO. — A-Gor-0006 MECB —_ F PAGINA/PAGE—-VERSAO/ISSUE- 1 1 1. INTRODUCTION This document is the Product Assurance Plan of INPE for the Data Collecting Satellites of the "Missao Espacial Completa Brasileira" (MECB). This plan presents the Product Assurance Management organization and activities carried out at INPE. The Product Assurance group is supported in all activities by INPE experts of each organization involved in the satellite production. Implementation of this plan is under the direction of the Program Manager and the Program Product Assurance Responsible. There is a coordinated relationship between the Product Assurance Group and each organization supporting the Program. Appropriate requirements of the Product Assurance Requirements are applied to each organization supporting the Program and to INPE's Suppliers and Contractors. 2. APPLICABLE DOCUMENTS The following documents, in their latest revisions, shall form a part of the Product Assurance Plan to the extent applicable. AD1 - A-EPR-0001 : "Documentacao de Projeto Emitida pela Engenharia do Produto AD2 - A-GQL-0008 : “Listas Preferenciais de Componentes AD3 - A-GQL-0009 : “Listas Preferenciais de Materiais e Processos" AD4 - A-GQL-0016 : "Especificagdes e Testes de Componentes Eletrénicos com Qualificacdo Espacial para Aplicac&o na MECB/SS" ESTE DOCUMENTO & DE PROPRIEDADE 00 INSTITUTO DE | THIS DOCUMENT IS PROPERTY OF THE INSTITUTO DE PESQUISAS ESPACIAIS ~ INPE, NAO PODENDO SER PESQUISAS ESPACIAIS ~INPE, AND CAN'T BE REPRODUZIDO, NO TODO OU EM PARTE, NEM TAMPOUCO | REPRODUCED OR COMMUNICATED WITHOUT INPE'S TRANSMITIDAS SUAS INFORMAGOES A TERCEIROS SEM | AUTHORIZATION. PREVIA AUTORIZAGAO DO INPE>) gy PRESIENCIA DA REPUBLICA INSTITUTO DE PESQUISAS ESPRCIAIS PROGRAMA _ PROGRAM DOCUMENTO/DOCUMENT NO. A-GOL-0006 MECB PAGINA PAGE VERSAO/ ISSUE 2 1 ADS - A-GQL-0017 : Requisitos para uma Area de Fabricagio de Equipamentos Eletrénicos Protegida contra Descargas Eletrostaticas" IL-HDBK-217 + Reliability Prediction of Electronic Equipment" AD7 - NASA-NHB-5300.4 (3A-1) + "Requirements for Soldered Electrical Connections’ AD8 - ESA-PSS-01-301 : “ESA Derating Requirements and Application @ Rules for Electronic Components" PRODUCT ASSURANCE ORGANIZATION AND MANAGEMENT PLAN 3.1 - OBJECTIVES The objectives of Product Assurance Program are: a) To define and implement tasks to ensure that each item of equipment is designed, manufactured, tested and delivered in such a manner that the probability of successful operation (Reliability) is not less than required by the performance specification. b) To provide emphasis on the selection, application, evaluation and control of parts, materials and processes with close monitoring program to ensure e conformance to requirements. ¢) To ensure implementation of failure reporting at all levels of test, and to conduct the necessary efforts to report, document, analyze and close failures. 4) To identify and integrate quality assurance and process controls into manufacturing and testing in order to ensure that design reliability is not compromised or degraded. ESTE OOCUMENTO & DE PROPRIEDADE 00 INSTITUTO DE | THIS DOCUMENT IS PROPERTY OF THE INSTITUTO DE PESQUISAS ESPACIAIS ~INPE, NAO PODENDO SER PESQUISAS ESPACIAIS ~ INPE, AND CAN'T BE REPRODUZIDO, NO TODO OU EM PARTE, NEM TAMPOUCO | REPRODUCED OR COMMUNICATED WITHOUT INPE'S TRANSMITIDAS SUAS INFORMAGOES A TERCEIROS SEM | AUTHORIZATION. PREVIA AUTORIZAGAO DO INPE.CY imo i crcwccoo INSTITUTO NACIONAL DE PESQUISAS ESPACIAIS PROGRAMA __y ocuwewTo/DOCUMENT NO. PROGRAM A-GQL~0006 MECB ‘PRGINA/ PAGE VERSAO/ISSUE- 24 2 mission success criteria, the equipment operating cycle, stress analysis, the mission time, and the environmental factors considered. These analyses shall ensure that the chosen configuration meets the reliability requirements. 3.5 - PARTS DERATING AND STRESS ANALYSES All electronic and electromechanical parts shall be derated in accordance with AD8. A parts application derating analysis shall be prepared to indicate actual stress and the relative derating of each part. This analysis shall encompass an analysis of each electrical part application to determine that the required steady state derating levels of applied voltage, current, temperature, and power dissipation have not been exceeded. Transients shall be considered to ensure that no part is overstressed. Exceptions to the part application aerating policy shall be presented at Design Reviews. Reliability and cognizant subsystem personnel shall work closely to assure early detection of possible exceptions and implementation of alternatives which minimize the number of parts which exceed the derating policy. The results of the stress derating analyses shall be used as an input for Reliability prediction for Critical Design Reviews. 4.3.6 - FAILURE RATE DATA Failure rates used in reliability analysis shall be in accordance with AD6, They are assummed to be constant for all electronic equipments that have only an energized (power-on) operation mode during tho system mission. The effective time considered to their reliablity prediction shall be equal to the system mission. Electronic equipments which have power-on-off cycling operations mode during the system mission, shall use the procedure depicted from a) to c) bellow in order to predict their reliability. a) Failure rate model A = (ptig-Ne) Apt Ag-TE b) Minimal figure Ap = Ol g Xe = 10 Es) TSTE DOCOWENTO 7 OE PROPRIEDADE D0 WATITUTO NACIONAL OF TS DOCUMENT IS PROPERTY OF THE NGTINTO NACIONAL DE PESOUIGAS ESPACIAIS ~INPE, NHO.PODENDO SER MEPRODUZIOO, | PESQUIGAS ESPACIAIS ~ INPE, AND ‘CAN NOT BE REPRODUCED No 1000 OU EM: PARTE, NEW TAMPOUCO "TRANSMITIOAS. SUAS” | OR COMMUNICATED TO ANY PERSON WITHOUT INPE'S INFOralagSes & TERCEROS SEM PREVIK AUTORIZAGAO DO INPE AUTHORIZATION. THE