Sulphur Solidification and Forming (Granulation)

Overview Process Product Characteristics Key Features

Zafaran Sulphur Granulator (ZG15™ - 15T/h)

This is the most common method of sulphur solidification. In this method, solid sulphur particles or
seeds are sprayed and coated with molten sulphur as they move through a rotating drum. With
every added coat of molten sulphur the particles increase in size and weight until they finally reach
a desired diameter of 2-6 mm (SUDIC).

An important aspect of this technique is the ability to achieve high production capacity with just a
single-unit granulator. Common single-unit granulators today have a production capacity up to 720
tonnes per day, which is considerably higher than what can be achieved using other methods of
sulphur forming.

Zafaran sulphur granulation units can be used either as single-unit or multiple-units operating in
parallel. These Granulators are easy to repair and have low maintenance costs compared to similar
equipment. Products of these units meet international standards and specifications (SUDIC), and
have highly desirable physical and chemical properties, some of which are listed in "key features"
section. The low energy consumption level of these Granulators and their full compliance with all
environmental standards make them a superior choice. Such advantages have compelled sulphur
producers to increasingly use this approach, making it the most common method of sulphur
forming used today.

Sulphur Solidification and Forming (Granulation)

Overview Process Product Characteristics Key Features

Zafaran Sulphur Granulator (ZG15™ - 15T/h)

This is the most common method of sulphur solidification. In this method, solid sulphur particles or
seeds are sprayed and coated with molten sulphur as they move through a rotating drum. With
every added coat of molten sulphur the particles increase in size and weight until they finally reach
a desired diameter of 2-6 mm (SUDIC).

An important aspect of this technique is the ability to achieve high production capacity with just a
single-unit granulator. Common single-unit granulators today have a production capacity up to 720
tonnes per day, which is considerably higher than what can be achieved using other methods of
sulphur forming.

Zafaran sulphur granulation units can be used either as single-unit or multiple-units operating in
parallel. These Granulators are easy to repair and have low maintenance costs compared to similar
equipment. Products of these units meet international standards and specifications (SUDIC), and
have highly desirable physical and chemical properties, some of which are listed in "key features"
section. The low energy consumption level of these Granulators and their full compliance with all
environmental standards make them a superior choice. Such advantages have compelled sulphur
producers to increasingly use this approach, making it the most common method of sulphur
forming used today.
Liquid sulphur is stored in a special tank after degasification before it is pumped through a 250
micron filter into a granulator. A granulator unit consists of a horizontally rotating drum which is
sloped toward the bottom. Liquid sulphur is sprayed through spray nozzles mounted on liquid
sulphur header which is mounted inside the drum. Inside the drum are many sulphur particles or
seeds (less than one millimeter in diameter) which are raised on wings along the inside the drum
and allowed to drop as the drum rotates. The raising and dropping cycle creates a continuous
curtain of sulphur seeds inside the drum.

Molten sulphur is sprayed directly on to this curtain, each time a falling seed passes through the
spray a layer of molten sulphur is deposited on its surface. The layer then cools and solidifies while
the cycle starts again. The cycle repeats until the seeds grow to a size of 2-6 mm, then the seeds
exit the drum in order to meet SUDIC requirements.

Water streams inside the drum constantly cool the sulphur granules. The hot temperature inside
the drum (in excess of 100℃) is due to the heat emitted from the sulphur granules. This heat
vaporizes the water droplets and exits the drum through exhaust fans. In this way, the fans
remove the excess water vapor and ultimately control the temperature of the air inside the drum.
The vaporized water that exits the drum also carries a small amount of sulphur dust. A dry steam
jacketed cyclone filter then separates these dust particles and re-melt them for incorporation into
the production of more sulphur.

Sulphur Solidification and Forming (Granulation)

Overview Process Product Characteristics Key Features
Zafaran Sulphur Granulator (ZG15™ - 15T/h)
This is the most common method of sulphur solidification. In this method, solid sulphur particles or
seeds are sprayed and coated with molten sulphur as they move through a rotating drum. With
every added coat of molten sulphur the particles increase in size and weight until they finally reach
a desired diameter of 2-6 mm (SUDIC).

An important aspect of this technique is the ability to achieve high production capacity with just a
single-unit granulator. Common single-unit granulators today have a production capacity up to 720
tonnes per day, which is considerably higher than what can be achieved using other methods of
sulphur forming.

Zafaran sulphur granulation units can be used either as single-unit or multiple-units operating in
parallel. These Granulators are easy to repair and have low maintenance costs compared to similar
equipment. Products of these units meet international standards and specifications (SUDIC), and
have highly desirable physical and chemical properties, some of which are listed in "key features"
section. The low energy consumption level of these Granulators and their full compliance with all
environmental standards make them a superior choice. Such advantages have compelled sulphur
producers to increasingly use this approach, making it the most common method of sulphur
forming used today.
Liquid sulphur is stored in a special tank after degasification before it is pumped through a 250
micron filter into a granulator. A granulator unit consists of a horizontally rotating drum which is
sloped toward the bottom. Liquid sulphur is sprayed through spray nozzles mounted on liquid
sulphur header which is mounted inside the drum. Inside the drum are many sulphur particles or
seeds (less than one millimeter in diameter) which are raised on wings along the inside the drum
and allowed to drop as the drum rotates. The raising and dropping cycle creates a continuous
curtain of sulphur seeds inside the drum.

Molten sulphur is sprayed directly on to this curtain, each time a falling seed passes through the
spray a layer of molten sulphur is deposited on its surface. The layer then cools and solidifies while
the cycle starts again. The cycle repeats until the seeds grow to a size of 2-6 mm, then the seeds
exit the drum in order to meet SUDIC requirements.

Water streams inside the drum constantly cool the sulphur granules. The hot temperature inside
the drum (in excess of 100℃) is due to the heat emitted from the sulphur granules. This heat
vaporizes the water droplets and exits the drum through exhaust fans. In this way, the fans
remove the excess water vapor and ultimately control the temperature of the air inside the drum.
The vaporized water that exits the drum also carries a small amount of sulphur dust. A dry steam
jacketed cyclone filter then separates these dust particles and re-melt them for incorporation into
the production of more sulphur.
Zafaran granulated Sulphur produced by ZG15™
Shape Spherical Granules
Size 2 - 6 mm diameter
Color Bright yellow
Angle of repose 25°
Dust Less than 0.5% (wt)
Bulk density Loose:>1,040kg/m³ Agitated:>1,200 kg/m³
Standards Meets SUDIC specifications
Friability Less than 2% (Stress Level II)
Purity High purity (as received)
Moisture Less than 0.5% (wt)
Others Low dust or flake generation during transport
Easy to re-melt
Stable chemical and physical forms
Low acidity

Sulphur Solidification and Forming (Granulation)

Overview Process Product Characteristics Key Features

Zafaran Sulphur Granulator (ZG15™ - 15T/h)

This is the most common method of sulphur solidification. In this method, solid sulphur particles or
seeds are sprayed and coated with molten sulphur as they move through a rotating drum. With
every added coat of molten sulphur the particles increase in size and weight until they finally reach
a desired diameter of 2-6 mm (SUDIC).

An important aspect of this technique is the ability to achieve high production capacity with just a
single-unit granulator. Common single-unit granulators today have a production capacity up to 720
tonnes per day, which is considerably higher than what can be achieved using other methods of
sulphur forming.

Zafaran sulphur granulation units can be used either as single-unit or multiple-units operating in
parallel. These Granulators are easy to repair and have low maintenance costs compared to similar
equipment. Products of these units meet international standards and specifications (SUDIC), and
have highly desirable physical and chemical properties, some of which are listed in "key features"
section. The low energy consumption level of these Granulators and their full compliance with all
environmental standards make them a superior choice. Such advantages have compelled sulphur
producers to increasingly use this approach, making it the most common method of sulphur
forming used today.
Liquid sulphur is stored in a special tank after degasification before it is pumped through a 250
micron filter into a granulator. A granulator unit consists of a horizontally rotating drum which is
sloped toward the bottom. Liquid sulphur is sprayed through spray nozzles mounted on liquid
sulphur header which is mounted inside the drum. Inside the drum are many sulphur particles or
seeds (less than one millimeter in diameter) which are raised on wings along the inside the drum
and allowed to drop as the drum rotates. The raising and dropping cycle creates a continuous
curtain of sulphur seeds inside the drum.

Molten sulphur is sprayed directly on to this curtain, each time a falling seed passes through the
spray a layer of molten sulphur is deposited on its surface. The layer then cools and solidifies while
the cycle starts again. The cycle repeats until the seeds grow to a size of 2-6 mm, then the seeds
exit the drum in order to meet SUDIC requirements.

Water streams inside the drum constantly cool the sulphur granules. The hot temperature inside
the drum (in excess of 100℃) is due to the heat emitted from the sulphur granules. This heat
vaporizes the water droplets and exits the drum through exhaust fans. In this way, the fans
remove the excess water vapor and ultimately control the temperature of the air inside the drum.
The vaporized water that exits the drum also carries a small amount of sulphur dust. A dry steam
jacketed cyclone filter then separates these dust particles and re-melt them for incorporation into
the production of more sulphur.
Zafaran granulated Sulphur produced by ZG15™
Shape Spherical Granules
Size 2 - 6 mm diameter
Color Bright yellow
Angle of repose 25°
Dust Less than 0.5% (wt)
Bulk density Loose:>1,040kg/m³ Agitated:>1,200 kg/m³
Standards Meets SUDIC specifications
Friability Less than 2% (Stress Level II)
Purity High purity (as received)
Moisture Less than 0.5% (wt)
Others Low dust or flake generation during transport
Easy to re-melt
Stable chemical and physical forms
Low acidity
 Zafaran Sulphur Granulator 3D Model (ZG30™ - 30T/h)
Type ZG15™ ZG30™
Capacity 15 MT/h 30 MT/h
Dimension (mm) Height: 4,500 Height: 6,300
Width: 4,500 Width: 4,880
Length: 9,000 Length: 15,300
Weight 13,500 kg 30,000 kg
Utility Electric Power: 40 kW Electric Power: 75 kW
Consumption Steam: 210 kg/h Steam: 320 kg/h
Water: 600 liters/h Water: 1,200 liters/h

Other Features
 Small plant footprint
 Allows rapid scaling of plant capacity by integrating additional units
 Easy to start up, shut down and operate
 Low maintenance
 Minimal spare part requirements

Sulphur Solidification and Forming (Pastillation)

Overview Process Product Characteristics Key Features

Zafaran Sulphur Pastillator (ZP5™)

Pastillation is another common method for sulphur solidification that has drawn more attention in
recent years due to its low impact on the environment. Through this method, drops of liquid
sulphur are placed on a steel belt cooler in regular rows using a liquid sulphur injector machine.
The liquid sulphur loses heat as it moves on the steel belt cooler and forms into uniform
hemispherical shapes called pastilles.

Since water and sulphur do not come into direct contact with one another through this method,
pastillation entails fewer environmental difficulties than other sulphur solidification methods.
Pastillation is an increasingly popular choice due to its relative ease of setup and high quality end
product. Another advantage of this method is its versatility; the same equipment can be used to
create other products, such as Sulphur Bentonite and Urea. Some sulphur solidification plants that
use Zafaran pastillators can produce elemental sulphur, Sulphur Bentonite, or sulphur urea
pastilles according to prevailing market demand. This versatility also accounts for increasing
interest in Sulphur pastillation in production plants around the world.

Zafaran's pastillators have an operating capacity of 120 tonnes per day, and their modular design
allows them to be integrated together to achieve higher production capacity on demand. This
modularity also allows a plant to continue production when one of the units is not operational,
while also enabling rapid plant start-up with lower capital investment costs.

Sulphur Solidification and Forming (Pastillation)

Overview Process Product Characteristics Key Features

Zafaran Sulphur Pastillator (ZP5™)

Pastillation is another common method for sulphur solidification that has drawn more attention in
recent years due to its low impact on the environment. Through this method, drops of liquid
sulphur are placed on a steel belt cooler in regular rows using a liquid sulphur injector machine.
The liquid sulphur loses heat as it moves on the steel belt cooler and forms into uniform
hemispherical shapes called pastilles.

Since water and sulphur do not come into direct contact with one another through this method,
pastillation entails fewer environmental difficulties than other sulphur solidification methods.
Pastillation is an increasingly popular choice due to its relative ease of setup and high quality end
product. Another advantage of this method is its versatility; the same equipment can be used to
create other products, such as Sulphur Bentonite and Urea. Some sulphur solidification plants that
use Zafaran pastillators can produce elemental sulphur, Sulphur Bentonite, or sulphur urea
pastilles according to prevailing market demand. This versatility also accounts for increasing
interest in Sulphur pastillation in production plants around the world.

Zafaran's pastillators have an operating capacity of 120 tonnes per day, and their modular design
allows them to be integrated together to achieve higher production capacity on demand. This
modularity also allows a plant to continue production when one of the units is not operational,
while also enabling rapid plant start-up with lower capital investment costs.
After degasification liquid sulphur is stored in a special tank before it is pumped through a 300-
micron filter into a pastillator. Zafaran pastillators consist of three main sections: a feeding bar
and a rotor (both non-moving parts), and a stator which revolves around them. Liquid sulphur
enters the feeding bar and is injected onto a moving steel belt cooler through the holes on a
perforated rotor.

Synchronizing of the steel belt cooler speed with the rotor is one of the most important factors
affecting the shape of the pastilles and needs to be set precisely at production time to ensure a
uniform product shape. When properly synchronized, the injected sulphur pastilles form
hemispherical shapes as they cool and solidify while moving along the steel belt cooler. The
temperature of the steel belt cooler is maintained by controlling the temperature and flow rate of
water that is sprayed onto the underside of the belt. This water absorbs the heat from the molten
sulphur and then goes to a cooling tower before it is stored in a water tank for re-use at the belt
cooler. Based on the climate and temperature of the production plant location, a chiller may be
required to supplement the cooling tower. Water never comes into contact with sulphur through
this method.

A release agent is applied evenly as a thin layer to the surface of the steel belt cooler to prevent
molten sulphur adhesion, to help removal of the pastilles from the surface, and to ensure a
uniform pastille shape. The sulphur pastilles have an approximate temperature of 60℃ as they
approaches the end of the steel belt, where they are scraped from the belt by a blade and
transported by a conveyor to a storage unit. An exhaust air system installed above the cooling belt
prevents the spread of sulphur gases away from the pastillator unit.
Sulphur Solidification and Forming (Pastillation)
Overview Process Product Characteristics Key Features

Zafaran Sulphur Pastillator (ZP5™)

Pastillation is another common method for sulphur solidification that has drawn more attention in
recent years due to its low impact on the environment. Through this method, drops of liquid
sulphur are placed on a steel belt cooler in regular rows using a liquid sulphur injector machine.
The liquid sulphur loses heat as it moves on the steel belt cooler and forms into uniform
hemispherical shapes called pastilles.

Since water and sulphur do not come into direct contact with one another through this method,
pastillation entails fewer environmental difficulties than other sulphur solidification methods.
Pastillation is an increasingly popular choice due to its relative ease of setup and high quality end
product. Another advantage of this method is its versatility; the same equipment can be used to
create other products, such as Sulphur Bentonite and Urea. Some sulphur solidification plants that
use Zafaran pastillators can produce elemental sulphur, Sulphur Bentonite, or sulphur urea
pastilles according to prevailing market demand. This versatility also accounts for increasing
interest in Sulphur pastillation in production plants around the world.

Zafaran's pastillators have an operating capacity of 120 tonnes per day, and their modular design
allows them to be integrated together to achieve higher production capacity on demand. This
modularity also allows a plant to continue production when one of the units is not operational,
while also enabling rapid plant start-up with lower capital investment costs.
After degasification liquid sulphur is stored in a special tank before it is pumped through a 300-
micron filter into a pastillator. Zafaran pastillators consist of three main sections: a feeding bar
and a rotor (both non-moving parts), and a stator which revolves around them. Liquid sulphur
enters the feeding bar and is injected onto a moving steel belt cooler through the holes on a
perforated rotor.

Synchronizing of the steel belt cooler speed with the rotor is one of the most important factors
affecting the shape of the pastilles and needs to be set precisely at production time to ensure a
uniform product shape. When properly synchronized, the injected sulphur pastilles form
hemispherical shapes as they cool and solidify while moving along the steel belt cooler. The
temperature of the steel belt cooler is maintained by controlling the temperature and flow rate of
water that is sprayed onto the underside of the belt. This water absorbs the heat from the molten
sulphur and then goes to a cooling tower before it is stored in a water tank for re-use at the belt
cooler. Based on the climate and temperature of the production plant location, a chiller may be
required to supplement the cooling tower. Water never comes into contact with sulphur through
this method.

A release agent is applied evenly as a thin layer to the surface of the steel belt cooler to prevent
molten sulphur adhesion, to help removal of the pastilles from the surface, and to ensure a
uniform pastille shape. The sulphur pastilles have an approximate temperature of 60℃ as they
approaches the end of the steel belt, where they are scraped from the belt by a blade and
transported by a conveyor to a storage unit. An exhaust air system installed above the cooling belt
prevents the spread of sulphur gases away from the pastillator unit.
Sulphur Bentonite fertilizer produced by ZP5™

Shape Hemispherical Granules

Size 4 mm diameter - 2 mm height

Color Bright yellow

Angle of repose 29°

Dust Less than 0.4% (wt)

Bulk density Loose: Greater than 1,040 kg/m³

Agitated: Greater than 1,200 kg/m³

Standards Meets SUDIC specifications

Friability Less than 2% (Stress Level II)

Purity High purity (as received)

Moisture Less than 0.1% (wt)

Others Low dust or flake generation during transport

Easy to re-melt
Stable chemical and physical forms
Low acidity
Uniform size and shape

Sulphur Solidification and Forming (Pastillation)

Overview Process Product Characteristics Key Features

Zafaran Sulphur Pastillator (ZP5™)

Pastillation is another common method for sulphur solidification that has drawn more attention in
recent years due to its low impact on the environment. Through this method, drops of liquid
sulphur are placed on a steel belt cooler in regular rows using a liquid sulphur injector machine.
The liquid sulphur loses heat as it moves on the steel belt cooler and forms into uniform
hemispherical shapes called pastilles.

Since water and sulphur do not come into direct contact with one another through this method,
pastillation entails fewer environmental difficulties than other sulphur solidification methods.
Pastillation is an increasingly popular choice due to its relative ease of setup and high quality end
product. Another advantage of this method is its versatility; the same equipment can be used to
create other products, such as Sulphur Bentonite and Urea. Some sulphur solidification plants that
use Zafaran pastillators can produce elemental sulphur, Sulphur Bentonite, or sulphur urea
pastilles according to prevailing market demand. This versatility also accounts for increasing
interest in Sulphur pastillation in production plants around the world.

Zafaran's pastillators have an operating capacity of 120 tonnes per day, and their modular design
allows them to be integrated together to achieve higher production capacity on demand. This
modularity also allows a plant to continue production when one of the units is not operational,
while also enabling rapid plant start-up with lower capital investment costs.

After degasification liquid sulphur is stored in a special tank before it is pumped through a 300-
micron filter into a pastillator. Zafaran pastillators consist of three main sections: a feeding bar
and a rotor (both non-moving parts), and a stator which revolves around them. Liquid sulphur
enters the feeding bar and is injected onto a moving steel belt cooler through the holes on a
perforated rotor.

Synchronizing of the steel belt cooler speed with the rotor is one of the most important factors
affecting the shape of the pastilles and needs to be set precisely at production time to ensure a
uniform product shape. When properly synchronized, the injected sulphur pastilles form
hemispherical shapes as they cool and solidify while moving along the steel belt cooler. The
temperature of the steel belt cooler is maintained by controlling the temperature and flow rate of
water that is sprayed onto the underside of the belt. This water absorbs the heat from the molten
sulphur and then goes to a cooling tower before it is stored in a water tank for re-use at the belt
cooler. Based on the climate and temperature of the production plant location, a chiller may be
required to supplement the cooling tower. Water never comes into contact with sulphur through
this method.

A release agent is applied evenly as a thin layer to the surface of the steel belt cooler to prevent
molten sulphur adhesion, to help removal of the pastilles from the surface, and to ensure a
uniform pastille shape. The sulphur pastilles have an approximate temperature of 60℃ as they
approaches the end of the steel belt, where they are scraped from the belt by a blade and
transported by a conveyor to a storage unit. An exhaust air system installed above the cooling belt
prevents the spread of sulphur gases away from the pastillator unit.

Sulphur Bentonite fertilizer produced by ZP5™

Shape Hemispherical Granules
Size 4 mm diameter - 2 mm height
Color Bright yellow
Angle of repose 29°
Dust Less than 0.4% (wt)
Bulk density Loose: Greater than 1,040 kg/m³
Agitated: Greater than 1,200 kg/m³
Standards Meets SUDIC specifications
Friability Less than 2% (Stress Level II)
 Purity High purity (as received)
Moisture Less than 0.1% (wt)
Others Low dust or flake generation during transport
Easy to re-melt
Stable chemical and physical forms
Low acidity
Uniform size and shape

Zafaran Sulphur Pastillator (ZP5™)

Capacity 5 metric tonnes per hour
Dimensions (mm) H: 1,700
W: 2,000
L: 13,000
Weight 5,500 kg
Utility Electric Power: 20kW
Consumption Steam: 50 kg/h (3 barg)
Water: No net water consumption

Other Features
 Easy to start up, shut down and operate
 Low maintenance
 Minimal spare part requirements
 Cooling water does not come in contact with sulphur
 No air or water pollution associated with pastille production
 Method enables water circulation
 Minimal plant footprint
 Allows rapid scaling of plant capacity by integration with additional units
 Pastillator versatility also enables the production of elemental solid sulphur, sulphur bentonite
and sulphur urea pastilles

Sulphur Storage and Handling

Overview

Sulphur handling at Tehran refinery

Zafaran provides all equipment and services required to handling, storing, loading, unloading and
packing sulphur granules and pastils for sulphur solidification, sulphur forming and sulphur
bentonite unit including:

 Sulphur handling system such as rubber belt conveyor and bucket elevator
 Silos with charging system
 Truck loading system
 Stacker and reclaimer
 Weighing and bagging system
Sulphur Bentonite Plant

Sulphur Bentonite fertilizer on steel belt cooler (ZP5™)

Sulphur is vital for life, and essential for plant growth. Like nitrogen, phosphorus and potassium,
Sulphur is one of the nutrients essential to plant life. It contributes to higher crop yields and
quality in different ways like: Provides a direct nutritional value, Improves the efficiency of other
essential nutrient to plant, particularly N, P and some micronutrients, like Zn, Fe, Cu, Mn and B,
Improves crop production quality by increasing the percentage of protein and oil in seeds, cereal
quality for milling and baking, nutritional value and marketability of vegetables and fruits, quality
of tobacco, nutritive value of forages,… etc.

In general, Sulphur has similar functions in plant growth and nutrition to N and plant requirements
for Sulphur are comparable to P. This Sulphur Bentonite Plant is producing premium quality
elemental Sulphur fertilizer and export to different countries.

Sulphur Bentonite Plant

Capacity 120 tonnes per day
Method Pastillation
Client Zafaran
Delivery Date 2006
Status Completed
Location Eshtehard - Iran
Feed Liquid sulphur from re-melting tank
Product Sulphur bentonite fertilizer
Number of trains 1 (ZP5™)
Train capacity 5 tonnes per hour (120 tonnes per day)
Storage 2 X 50 tonnes = 100 ton silo
Handling Bucket belt conveyor and screw conveyor
Equipment  Steel belt cooler
 Pastillator machine
 Sulphur remelting tank
 Mixer vessel
 Surge vessel
 Liquid sulphur filter and pump group
 Liquid sulphur transfer pump group
 Cooling tower
 Bucket belt conveyor
 Screw conveyor
 Steam generator boiler
 Storage silo
 25 kg bagging system
 1,000 kg bagging system
 Pre-fabricated piping and jacketed piping
 Control system
 Instruments
 Electrical (Lighting, Earthing and Cabling)
 VFD and switchgear

ENERSUL GLOBAL SULPHUR OPERATIONS


ENERSUL OPERATIONS
 CANADIAN SULPHUR OPERATIONS
 HEALTH, SAFETY, & ENVIRONMENT
Forming, handling, storing and transporting Sulphur involves much more than just the
technologies. It takes the right people with a complete understanding of the unique properties
of Sulphur and how to work with them. Enersul operates Sulphur facilities on behalf of our
valued clients so they can focus on everything but Sulphur.

Enersul can provide varying Sulphur handling and related services to our customers, with a
depth of experience unmatched in the field. We run and maintain our clients' Sulphur
handling operations, so that our clients can focus on their core business while their Sulphur
needs are taken care of.

We form, handle, store, and load millions of tonnes of Sulphur on behalf of our customers
each year, making us one of the largest Sulphur processors in the world. This experience
drives Enersul's long-standing tradition of developing innovative solutions to real-world
Sulphur problems.

H2S DEGASSING
 GRANULATION
 WET FORMING
 HANDLING
 BLOCK POURING
 REMELTING
DEGASSING
 STORAGE
 LOADING
 ENGINEERING - R&D - LAB

EFFICIENTLY, EFFECTIVELY
AND ECONOMICALLY
REDUCE HYDROGREN
SULPHIDE (H2S)
Enersul's patented HYSPECTM Degassing Process uses a gas-liquid contractor which utilizes
a series of small reactors and a select catalyst to reduce the H2S content of liquid Sulphur to
less than 5 ppm in a matter of minutes. The end result is improved formed product friability
and increased solid Sulphur strength.
Enersul developed the HYSPECTM Degassing Process to quickly, effectively, and
economically reduce the H2S content of liquid Sulphur. The process uses a gas-liquid
contractor which utilizes a series of small reactors and a select catalyst to reduce the H2S
content of liquid Sulphur to less than 5 ppm in a matter of minutes. The end result is
improved formed product friability and increased solid Sulphur strength.

TRANSPORTATION LOADING
 GRANULATION
 WET FORMING
 HANDLING
 BLOCK POURING
 REMELTING
 DEGASSING
 STORAGE
 LOADING
 ENGINEERING - R&D - LAB

SULPHUR
TRANSPORTATION
LOADING
Enersul has a vast experience in the engineering, operation, and design of liquid and solid
Sulphur loadout, from low volume road transport to high capacity automated railcar and
marine loading facilities. Our systems for handling Sulphur meets the unique safety and
environmental challenges of these potentially hazardous operations.

Enersul takes our knowledge and experience to clients, to ensure that our client’s
transportation needs are properly analyzed and appropriately taken care of. We can develop
the perfect loading system for any facility with unique loading needs.

About
 Technologies
 Operations
 AfterMarket
 Careers
 Contact
 +1 403 253-5969
GRANULATION - PREMIUM SULPHUR FORMING
 GRANULATION
 WET FORMING
  HANDLING
 BLOCK POURING
 REMELTING
 DEGASSING
 STORAGE
 LOADING
 ENGINEERING - R&D - LAB

PREMIUM SULPHUR
GRANULATION
In response to the need for a new generation of formed Sulphur to
meet the increasingly stringent standards imposed by both environ-
mental considerations and customer preference, Enersul developed
and successfully commercialized a Sulphur forming process known
as the Enersul GX™ granulation process.
The Enersul GX™ granulation process uses a size enlargement
process to transform molten Sulphur into dense spherical solid
granules. Small particles of Sulphur (seed) are sprayed and coated
with molten Sulphur as the product moves through a rotating drum.
Each applied layer is cooled to solidification before another coat of
molten Sulphur is applied. With repeated application, bonding and
then cooling of successive coats, the seeds increase in volume and
weight until they reach the desired granule size, between 2 to 6 mm
in diameter.
The GX™ Granulation Process produces unmatched premium
quality Sulphur granules with uncommonly low moisture content
and friability. This advanced forming process is available in the
high capacity GXM1™ (1250 TPD) model and the low-medium
capacity skid-mounted GXM3™ (500 TPD) model. Granulation is
an enlargement process, in which liquid Sulphur is repeatedly
sprayed onto seed granules over and over coating the granule until
it is the appropriate size
WET SULPHUR FORMING
 GRANULATION
 WET FORMING
 HANDLING
 BLOCK POURING
 REMELTING
 DEGASSING
 STORAGE
 LOADING
  ENGINEERING - R&D - LAB

Although Enersul is renowned for the GXTM Granulation process, we also offer the
alternative, WetPrillTMforming process. The WetPrillTM forming product is known for its low
friability, low moisture content, and high bulk densisty. It is also a process that is proven to
allow forming at a higher variety of temperatures, with lower operation costs, and smaller
plant footprint.

The WetPrillTM process starts at the top of a forming tower, where molten liquid Sulphur is
pumped into perforated streams, where small droplets of the liquid Sulphur fall into cooling
water. The cooling water causes the liquid Sulphur to instantly form into uniform droplets,
and the newly formed WetPrillTM pellets can be easily handled and transported.

This process has been continuously refined and improved by Enersul through in-plant
operational development, in conjunction with a research pilot plant facility. The shape of the
end product are small, round, and uniform, with few entrained fines.
Through thorough research and development, Enersul boasts three WetPrillTM forming
technologies, the original WetPrillTM, Mini WetPrillTM, and WetPrill2000TM.

SULPHUR HANDLING
 GRANULATION
 WET FORMING
 HANDLING
 BLOCK POURING
 REMELTING
 DEGASSING
 STORAGE
 LOADING
 ENGINEERING - R&D - LAB

COMPREHENSIVE
SULPHUR HANDLING
SYSTEMS
Handling Sulphur can be a dangerous task. Fine Sulphur particles are flammable, and
improper handling can lead to major safety and environmental concerns. It is critical to
implement the proper equipment to ensure the safety and security of every forming facility.
Enersul understands and respects the dangers of handling Sulphur and has created equipment
specifically designed to mitigate those risks, making Sulphur safer and easier to handle.

SULPHUR BLOCK POURING

 GRANULATION
 WET FORMING
 HANDLING
 BLOCK POURING
 REMELTING
 DEGASSING
 STORAGE
 LOADING
 ENGINEERING - R&D - LAB
 ENERSUL HAS EXTENSIVE
EXPERIENCE
IN BLOCK POURING SYSTEMS
Enersul has extensive experience in the design and management of block pouring systems
and facilities that are easy to operate and also meet today's stringent safety and environmental
requirements. Enersul also supplies pouring towers, forms and pins that are needed for the
block pouring operation. We have a full operation for all of your needs.

Before beginning any Sulphur pouring operation, Enersul personnel assist clients in a
thorough review of the desired pouring specifications, site capacities, climate conditions and
future remelt plans, and make provisions for collecting and treating surface water runoff.

Strict operating procedures are observed to ensure both the safety of personnel and Enersul's
environmental responsibility. We recognize your needs and also respect having a safe and
sustainable process.

SULPHUR BLOCK REMELTING & REMEDIATION

 GRANULATION
 WET FORMING
 HANDLING
  BLOCK POURING
 REMELTING
 DEGASSING
 STORAGE
 LOADING
 ENGINEERING - R&D - LAB

TRUSTED REMELTING
EXPERIENCE
Enersul’s design is a culmination of many years of remelter operations and development. We
have proven capabilities in difficult remelting situations such as remelting contamination and
high moisture feed stocks. While in all ambient conditions our machines still demonstrate low
operating and maintenance requirements.

Remelting Sulphur must be approached properly to eliminate the dangers associated with
handling Sulphur. It is incredibly important to be done correctly. Finding the right equipment
will set the stage for any Sulphur handling facility.

Enersul remelting technology has been safely and effectively remelting Sulphur for over
thirty years, and the technology is constantly being improved.
H2S DEGASSING
 GRANULATION
 WET FORMING
 HANDLING
 BLOCK POURING
 REMELTING
 DEGASSING
 STORAGE
 LOADING
 ENGINEERING - R&D - LAB

EFFICIENTLY, EFFECTIVELY
AND ECONOMICALLY
REDUCE HYDROGREN
SULPHIDE (H2S)
Enersul's patented HYSPECTM Degassing Process uses a gas-liquid contractor which utilizes
a series of small reactors and a select catalyst to reduce the H2S content of liquid Sulphur to
less than 5 ppm in a matter of minutes. The end result is improved formed product friability
and increased solid Sulphur strength.
Enersul developed the HYSPECTM Degassing Process to quickly, effectively, and
economically reduce the H2S content of liquid Sulphur. The process uses a gas-liquid
contractor which utilizes a series of small reactors and a select catalyst to reduce the H2S
content of liquid Sulphur to less than 5 ppm in a matter of minutes. The end result is
improved formed product friability and increased solid Sulphur strength.