Lesson Plan

Name of Faculty : Puneet Garg

Discipline: Textile Technology
Semester: 3rd
Subject: SPINNING TECHNOLOGY-I
Lesson Plan Duration: 15 weeks (From JULY 2018 – NOV 2018)
Work Load (Lecture / Practical) per week (in hours): 4 / 6
Theory Practical
Week Lecture Topic Practical
day (including assignment / test) day Topic

1st Objects of ginning, ginning To sketch and study the working

percentage, of different parts of Single
description and working of Double Macarthy Gin and to operate it
2nd Knife
Roller Gin,
1st
1st Double Macarthy Gin and Saw
3rd Gin
Importance of mixing and blending,
mixing
4th and blending techniques in Blow
Room,
description and working of Auto Demonstration of Mixing and
5th Mixer and Blending
Multi Mixer techniques during with visit/Mill
Principle of opening and cleaning, training
opening Practically sketch and describe
6th by the action of nails, beaters and air the
2nd currents. 2nd passage of material through
Description and working of Condenser condenser.
7th
Study of following opening and
8th cleaning
machines: Blending Bale Opener,
Automatic Practically sketch and describe
9th Bale Plucker, Feeder the passage of material through
Feeder; Super Jet Cleaner, condenser. Practically sketch and
10th Mono Cylinder Cleaner, ERM Cleaner, describe the
CVT-3 cleaner. passage of material through
Objects of evener motion and its Blending
3rd 3rd Bale Opener, Hopper Feeder,
importance, construction and working Step
11th of Piano Type Feed Cleaner, Feed Unit, Porcupine
Regulating Motion, of Cone Drums Opener
Objects, construction and working of
12th Two
Bladed Beater and Krischner Beater
Objects of calendaring in Scutcher and Study of feed regulating motion.
13th passage of cotton sheet through them and cone Drums
4th Lap rejection and lap variation: their 4th - To sketch and understand the
14th
causes working
 and remedies of Krischner Beater.
- Defects in laps and their removal - Practice of setting & guages of
Cleaning efficiency of Blow Room line the
and waste percentage openers & beaters in the Blow
15th - Work load distribution in Blow Room Room
Automatic lap doffing and its Line
Advantages - Study of exhaust system and
Necessity & working of Chute Feed Cages in
16 th System Scutcher
at Blow Room.
Main features and - Practice of drawing of gearing to
th
17 advantages of Modern Blow Room understand drive to various parts.
Line - Study of Lap Forming Unit.
Main features and - Calculate draft/Production of
18th advantages of Modern Blow Room Blow
Line Room & Maintenance schedule of
5th conversion from one to other 5th Blow Room
system and calculation of - Workload distribution at Blow
Room
19th equivalent count. & card machine.
- Practical study of Automatic Lap
doffing mechanism

Gearing diagram of Scutcher and

Calculation
20th of lap hank, lap weight

21th Sessional 1 Practically study of the Chute Feed

22 th lap length and System during mill visit/mill
Scutcher production per shift training. Gearing diagram of
Calculation of clearing efficiency of Scutcher and
rd blow Calculation of lap hank, lap weight,
6th 23 room line 6th lap
Calculation of calendar roll and shell roll length and Scutcher production per
speeds and tension draft between shift
24th calendar
roll and shell roll
Mixing and blending cost calculations Calculation of production constant
25th of blow room Scutcher.
Maintenance schedule of Blow Room Calculation of calendar roll and
26th line shell roll
Objects of carding, Passage of material speeds and tension draft between
through Revolving Flat Card and calendar roll and shell roll
7th 27th functions of 7th
various parts i.e.
licker-in, mote knives, back
plate, front plate, cylinder, flats, doffer
28th and
Under casing
 Difference between carding action and
stripping action Study of various electronics
29th parts/motion
in Blow Room
Flexible and metallic card clothing,
30th
8th Advantages of metallic card clothing. 8th
th
31

Objects of stripping, procedure for

th
32 Plain

Roller stripping and Vacuum stripping

33rd Demonstrate the passage of
material
Objects of grinding and Types of through the machine and to
th
34 Grinding introduce
with different parts of Revolving
9th Web doffing by doffer comb, India Roll 9th Flat
35 th System Card

Web doffing Cross Roll Verga System

th
36

General settings and gauges for Semi Stripping of cylinder and doffer of
37th
High Speed Card Card.Grinding of Card with dead
10th 38th General settings and gauges for High 10th roll grinder
Speed Card and Traverse Roller Grinder

Objects principle of Auto

39th Levellers at card

working of Auto Levellers at card

40th
41th Sessional 2
Card wastes e.g. motes, fly Piecing of web and sliver on Card.
42th To Practice the setting and gauging
th Card wastes e.g. strips and sweeps between different parts of Card
11 43th 11th Machine

Salient features of High Production

44th Card.
Defects in card web and their removal
45th Calculate drafts between various
Defects in card web and their removal parts,
46th total draft, draft constant, tension
12th Calculation of waste percentage of a 12th draft
th
47 card. and tension draft constant
Cleaning efficiency of Card.
48th
 Calculation of draft, draft constant
49th Calculate production and
Tension draft and tension draft production
th
50 constant constant of Card

13th Calculation of production and 13th

51th production
Constant
Calculation of production and
52th production
Constant
53th Calculation of time taken to exhaust a
lap Calculate the time taken to exhaust
Calculation of time taken to exhaust a a lap
54th lap on Card
14th 55 th Sessional 3 14th

Maintenance Schedule of Carding

th
56 Machine

Process control Parameter in mixing,

57th Study of various electronic
Process control Parameter in Blow Parts/Motion in carding
58th Room
Process control Parameter in Carding
15th 15th
59th
Process control Parameter in (yarn
th
60 realization, trash
Content etc)