Installation Manual: C-Dot SBM Rax (Based On XL Hardware)

C-DOT SBM RAX
(Based on XL Hardware)
INSTALLATION MANUAL
PREFACE
The objective of this manual is to guide and provide the necessary information for the
installation of the CDOT SBM RAX Exchange. It is for this reason that more emphasis
has been put on the overall installation information than the detailed step by step
procedures.
This manual covers information on floor marking, grouting, iron work installation, cable
preparation and laying, IOP installation etc. Each chapter covers a brief introduction
about the activity, material and tools required for performing the task and a description of
the installation procedure. It is hoped this manual will serve as a useful reference to the
installant.
Table of Contents
Preface
Chapter 1. Floor Marking ...................................................................................................................... 1-1
1.1. Introduction .................................................................................................................. 1-2
1.2. Standard Terms ............................................................................................................ 1-2
1.3 Material & Tools Required ............................................................................................ 1-3
1.4 Marking Procedure ........................................................................................................ 1-3
1.5 Marking out on Floors ................................................................................................... 1-4
1.6 Marking of Suite Lines & IOP Lines ............................................................................ 1-4
1.7 Marking of Grouting Holes ........................................................................................... 1-4
Chapter 2. Grouting ............................................................................................................................... 2-1
2.1. Introduction .................................................................................................................. 2-2
2.2. Material & Tools Required ........................................................................................... 2-2
2.3. Drilling .......................................................................................................................... 2-2
2.4. Hole Preparation .......................................................................................................... 2-2
2.5. Expansion Bolt .............................................................................................................. 2-3
2.6. Insertion of the Bolt ...................................................................................................... 2-3
2.7. Tightening of the Bolt .................................................................................................. 2-3
2.8. Installation/Erection of Equipment ............................................................................. 2-3
Chapter 3. Iron Work Installation ......................................................................................................... 3-1
3.1. Introduction .................................................................................................................. 3-2
3.3. Iron Work Fixing .......................................................................................................... 3-5
3.4. Tables ............................................................................................................................ 3-8
Chapter 4. Cabinet Installation ............................................................................................................. 4-1
4.1. Introduction .................................................................................................................. 4-2
4.3. Unpacking Cabinet ....................................................................................................... 4-3
4.4. Cabinet on Castors ....................................................................................................... 4-3
4.5. Moving the Cabinet on Base Frame ............................................................................ 4-3
4.6. Mounting the Cabinet on Base Frame ........................................................................ 4-4
4.7. Ganging the Cabinets ................................................................................................... 4-4
Chapter 5. DC Distribution Panel.......................................................................................................... 5-1
5.1. Introduction .................................................................................................................. 5-2
5.2. List of Material and Tools Required ............................................................................ 5-2
5.3. Unpacking DCDP ......................................................................................................... 5-2
5.4. Mounting of DCDP ....................................................................................................... 5-2
5.5. Cable Termination at DCDP ........................................................................................ 5-2
Chapter 6. MDF Installation Procedure ............................................................................................... 6-1
6.1. Introduction .................................................................................................................. 6-2
Chapter 7. IOP Installation .................................................................................................................... 7-1
7.1. Introduction .................................................................................................................. 7-2
7.3. Unpacking IOP ............................................................................................................. 7-2
7.4. IOP Cabinet Placement ................................................................................................ 7-2
7.5.IOP - Visual Checks ....................................................................................................... 7-2
7.6. Cabling .......................................................................................................................... 7-3
7.7. Unpacking of Terminals and Printers ......................................................................... 7-3
7.8. VDU and Printer Settings ............................................................................................ 7-3
Chapter 8. ADP Installation .................................................................................................................. 8-1
8.1. Introduction .................................................................................................................. 8-2
8.2. Material and Tools Required ....................................................................................... 8-2
8.3. Unpacking ...................................................................................................................... 8-2
8.4. Visual Inspection of the Unit ........................................................................................ 8-2
8.5. ADP Installation ........................................................................................................... 8-2
Chapter 9. Power Distribution Panel Assembly ................................................................................... 9-1
9.1. Introduction .................................................................................................................. 9-2
9.3. Unpacking PDP ............................................................................................................ 9-2
9.4. Visual Check ................................................................................................................. 9-2
9.5. Mounting of FBI Card .................................................................................................. 9-3
9.6. Mounting of PDP Assy (Small) on Vertical Pillar (Left) ............................................ 9-3
9.7. Setting of Berg Pins on FBI Card ................................................................................ 9-3
Chapter 10. Cable Preparation and Laying .......................................................................................... 10-1
10.1. Introduction .............................................................................................................. 10-2
10.2. Crimping Procedure ................................................................................................. 10-2
10.3. Cable Preparation ..................................................................................................... 10-3
10.4. Ground Cables .......................................................................................................... 10-4
10.5. DC Cables .................................................................................................................. 10-6
10.6. Signal Cables .......................................................................................................... 10-35
10.7. MDF Cables ............................................................................................................. 10-47
10.8. SBM RAX MDF Wiring (General) ......................................................................... 10-58
10.9. SBM RAX Configurations and their MDF Wiring ................................................ 10-58
10.10. External Cable Routing in BM ............................................................................ 10-74
Chapter 11. Operation & Maintenance Alarm Installation and Inverter Arragement ..................... 11-1
11.1. Introduction .............................................................................................................. 11-2
11.2. Material & Tools Required ....................................................................................... 11-2
11.3. Installation ................................................................................................................ 11-2
11.4. Cabling ...................................................................................................................... 11-2
Chapter 12. Fuse Details and Placement ............................................................................................. 12-1
12.1. Introduction .............................................................................................................. 12-2
12.2. Details of Fuses/MCBS ............................................................................................. 12-2
Chapter 13. Jumper Settings.................................................................................................................. 13-1
13.1. Introduction ............................................................................................................... 13-2
13.2. Description of Jumper Types ................................................................................... 13-3
13.3. APC-ANN078/-S03 .................................................................................................... 13-3
13.4. APC-BPC441/0-S02 .................................................................................................. 13-4
13.5. APC-BME442/H-S02 ................................................................................................ 13-4
13.6. APC-MSC014/F-S07 ................................................................................................. 13-4
13.7. APC-MSD013/F-S06 ................................................................................................. 13-4
13.8. APC-MFC043/F-S08 .................................................................................................. 13-5
13.9. APC-TGA077/T-S02 .................................................................................................. 13-5
13.10. APC-TSC008/F-S06 ................................................................................................. 13-5
13.11. APC-TUI084/T-S03.................................................................................................. 13-6
13.12. APC-TUC046/T-S03 ................................................................................................ 13-6
13.13. APC-TUB003/T-M04 ............................................................................................... 13-6
13.14. APC-BPU43X/H-M01 ............................................................................................. 13-7
13.15 APC-TIC002/F S10 ................................................................................................... 13-8
13.16 APC-VHC358/0-S00.................................................................................................. 13-8
13.17 HARD DISK (1.2 GB/2.1 GB)................................................................................... 13-8
Chapter 14. VDU and Printer Settings ................................................................................................. 14-1
14.1. Introduction .............................................................................................................. 14-2
14.2. VDU Setting .............................................................................................................. 14-2
14.3. Printer Setting ........................................................................................................... 14-5
Chapter 15. Power on Procedure ........................................................................................................... 15-1
15.1. Introduction .............................................................................................................. 15-2
15.2. Procedure for Powering on the System ................................................................... 15-2
Chapter 16. Expansion Line Module Installation ................................................................................. 16-1
16.1. Introduction .............................................................................................................. 16-2
16.2. Installation/Addition of a Line Module ................................................................... 16-2
16.3. Placement of Cabinet................................................................................................ 16-2
16.4. Cabling of Line Module-1 ......................................................................................... 16-3
16.5. Further Expansion ................................................................................................... 16-4
16.6. Check of Jumper Settings ......................................................................................... 16-4
16.7. Concentration Nomenclature.................................................................................... 16-4
16.8. Power on Procedure................................................................................................... 16-5
H:\HOME\SBM\WORD\SBMRXINS.DOC Monday, August 03, 1998

Chapter 1.
Floor Marking
1.1 INTRODUCTION
1.2 STANDARD TERMS
1.3 MATERIAL & TOOLS REQUIRED
1.4 MARKING PROCEDURE
1.5 MARKING OUT ON FLOORS
1.6 MARKING OF SUITE LINES & IOP LINES
1.7 MARKING OF GROUTING HOLES
INSTALLATION MANUAL 1-1

Chapter 1
1.1. INTRODUCTION
As a first step towards the iron work installation the floor is properly marked as per
the exchange layout. This chapter describes the detailed floor marking procedure,
the material and the tools required for the purpose. However, before describing the
floor marking procedure certain standard terms used are defined below.
1.2. STANDARD TERMS
1.2.1. Floor
Floor means the normal floor covered with suitable antistatic material.
1.2.2 Datum Line
A datum line is a straight line drawn through the maximum no. of points
located at a distance X from the wall of the Switch Room.
1.2.3 Reference Point
It is a point of the Switch Room floor area to which the datum lines and
subsequent measurements are related. It is defined as the intersection point
of the two datum lines drawn at right angles to each other.
1.2.4 Suite End Line
This is the line similar and parallel to one of the datum line from which the
suite will begin or start growing.
1.2.5 Suite Lines
These are the lines similar and parallel to datum lines, and coincides with
the periphery of the Base Frame Assemblies.
1-2 C-DOT SBM RAX

FLOOR MARKING
S.No. Material & Tools Required QUANTITY

1. T Square (1 meter) 1
2. One metre length flat steel scale 2
3. String (silk thread) of required length and size for 1
marking (10 mts.)
4. Ultra marine indigo or Blue ink for temporary marking 1
5. High light marking pens of black ink 4
6. Steel measuring tape of 15m length 2
7. Set Square 1
8. Brass Screws (2mm to 3mm with a cut on top) 10
1.4 MARKING PROCEDURE
1.4.1 Setting out the First Datum Line
The line passing through the maximum number of points drawn at a distance
(say 600 mm) along the length of the room is the first datum line (refer Fig.
1.1). Similarly, a line passing through the maximum number of points drawn
at a distance (say 600 mm) along the width of the room is defined as the
second `virtual' datum line (refer Fig. 1.1). These points are to be marked at a
spacing of 0.5m.
1.4.2 Locating Reference Point
For locating the reference point, it is essential to draw two datum lines
through the maximum number of points located at a distance (usually 600
mm) using a silk thread from the two walls of the equipment room (refer
section 1.5 for marking procedure). The intersection of these two lines give
the reference point, say X.
1.4.3 Setting out the Second Datum Line
A simple method of 3-4-5-triangle rule is used to draw the exact second

datum line. With a steel tape a length of 900 mm or a multiple of 300 mm
(say Nx300 mm) is measured from the reference point `X' previously marked,
to the point `Y' on the first datum line drawn (refer Fig. 1.2).
In the direction approximately perpendicular to the first datum line, a point
`Z' at a distance of 1200 mm or a similar multiple of 400mm (say Nx400 mm)
is marked. The distance YZ which is nothing but the hypotenuse of the right

Chapter 1
angled triangle `XYZ' is measured. It should measure 1500mm or some

multiple of 500 mm (i.e. Nx500 mm) if the two lines XY and XZ intersect at
right angles. If it doesn't meet the requirement the point `Z' is slightly
adjusted to get the specified value. Some more points similar to Z are also
marked. The line from point `X' is extended till the end of the room through
the points marked. Marking procedure is explained in sec. 1.5. This forms the
exact second datum line.
A brass screw is fixed at the reference point and some more brass screws are
fixed along both datum lines, separated by a distance of approx. 2 metres.
This facilitates drawing of datum lines.
1.5 MARKING OUT ON FLOORS
One end of the string (silk thread) soaked in ultra marine indigo or blue ink is held
at point `X' and the other end stretched so as to cover all the points marked of the
proposed straight line and rigidly held by finger. If the length of proposed straight
line is more than 3500mm, it is necessary to hold the string in sections of the same
length.
After having stretched the string between two points the centre of it is pulled and
released slowly. The floor is now accordingly marked. The string should not be
pulled too high to prevent double marking due to its bouncing on the floor surface.
1.6 MARKING OF SUITE LINES & IOP LINES
The suite lines and IOP lines are drawn as per the procedure outlined in section 1.5
(refer Fig. 1.3). To draw the suite lines the distance of 600mm, 2995mm (for Base
Frame Assembly-1), 3000mm and 3985mm for Base Frame Assembly-2 parallel to
the second datum line is measured and four vertical lines are drawn. Also two
horizontal lines at a distance of 400mm and 1000mm parallel to the first datum line
are drawn. The intersection of respective horizontal and vertical lines give the
physical placement of suite.
IOP lines are marked by drawing two vertical lines which are parallel to the second
datum line at a distance of 5485mm and 6065mm. Similarly four horizontal lines
which are parallel to the first datum line are drawn at a distance of 1500mm &
1725mm and 2475mm & 2700mm. The intersection of the respective horizontal and
vertical lines give the physical placement of IOPs.
1.7 MARKING OF GROUTING HOLES
Six grouting holes are marked as per the distance mentioned in Fig. 1.3. (Fig 1.3
shows a typical equipment layout in a Switch Room). These six holes are for fixing
the iron work on the floor.
1-4 C-DOT SBM RAX

FLOOR MARKING

Chapter 1
1-6 C-DOT SBM RAX

FLOOR MARKING

Chapter 2.
Grouting
2.1 INTRODUCTION
2.3 DRILLING
2.4 HOLE PREPARATION
2.5 EXPANSION BOLT
2.6 INSERTION OF THE BOLT
2.7 TIGHTENING OF THE BOLT
2.8 INSTALLATION/ERECTION OF EQUIPMENT

Chapter 2
2.1. INTRODUCTION
This chapter describes the procedure for Grouting (preparation of holes) and fixing
of Expansion bolts in the floor. These bolts are used for erecting the iron work the
SBM RAX.
2.2. MATERIAL & TOOLS REQUIRED
S.No. Material & Tools Required Qty.

1. Expansion Bolts M16, 6
2*. Concrete Electrical drilling machine with accessories 1
3*. 32 mm Carbide tip spiral drilling bit Chromium steel drilling bit 1
(for hand holes)
4*. Flat mild steel plate 150mmx150mmx6mm thick with a hole of 1
16 mm diameter
5*. Cement and any quick drying compound (plaster of paris) 1/2 kg
6*. Vacuum Cleaner 1
7*. Steel Rod (length 200mm, dia 32mm) 1
∗ Items to be made available at site.
2.3. DRILLING
The marked points `G' (refer Fig. 1.3) serve as the centre point for drilling. An
electrical concrete drilling machine with carbide tip spiral bit is used for drilling on
concrete floor.
During drilling, care is taken for the hole to be straight and there is no
chipping/cracking of the mosaic tiles.
2.4. HOLE PREPARATION
Fixing of the iron work on the floor requires preparation of hole of exact 32mm
diameter. During drilling of the holes with 32mm drilling bit the hole may not have
a proper shape. A steel rod of 32mm diameter is used to check proper shape and
depth of the hole. If a hole gets cracked during drilling, ordinary cement mixed with
a little quick drying compound like plaster of paris can be used. A hole of minimum
105mm depth should be drilled. The extra drilled portion of the hole gets filled with
the cement. This gives strength to the hole to sustain the expansion of the grouting
bolt. To clear material from the hole a vacuum cleaner is used.
2-2 C-DOT SBM RAX

GROUTING
2.5. EXPANSION BOLT
The expansion bolt consists of segmented shield of high grade malleable iron with
an internal expander nut which is also of the malleable iron (same as the English
Rawl bolt specification). The steel ferrule (cup) fitted on the top provides for a
limited amount of compression which enables the machinery/equipment to be
clamped tightly against the mounting surface.
In Bolt Projecting type (BP type) the expansion bolt which has an internal expander
nut the fixing is done by tightening of the nut over the projecting bolts after the
machinery/ equipment is lifted into the position. A typical projecting type bolt is
shown in Fig. 2.1.
2.6. INSERTION OF THE BOLT
The Expansion Bolt is inserted into the hole completely, with the expander nut
leading in. At the time of insertion care should be taken that the bolt is kept
straight and perpendicular to the floor. Refer Figure A in Fig. 2.2.
2.7. TIGHTENING OF THE BOLT
A flat plate is used to flatten the steel ferrule prior to loading on the bolt. The
Hexagonal nut is removed and a flat plate with a 16 mm hole is placed as the bolt.
The nut and washer is placed over the bolt and tightened. This is done with a
proper spanner. During tightening the expander nut is drawn up the shield
assembly on account of complimentary tapers given, thus forcing the segments
apart. During tightening, care is taken not to exceed the maximum tightening
torque specified. Refer Figure B and C of Fig. 2.2.
2.8. INSTALLATION/ERECTION OF EQUIPMENT
After the nut is tightened to the fullest extent, the nut is removed from the
bolt. The flat plate used for flattening the steel ferrule is also removed.
The installation/erection of the basemount is made on the bolts thus grouted
on the floor. Refer Figure D of Fig. 2.2.

Chapter 2
2-4 C-DOT SBM RAX

GROUTING

Chapter 3.
Iron Work Installation

3.1 INTRODUCTION
3.3 IRON WORK FIXING
3.4 CABLE ARRANGEMENT
3.5 EQUIPMENT FIXING
3.6 TABLES

Chapter 3
3.1. INTRODUCTION
This chapter describes the procedure and details of installation of the iron work
which is a structure for mounting the cabinet and routing the cables.
Switch Room Mechanical Hardware list for three Cabinets comprises of the
following :
Sl. No. CDOT Part Code Description Qty.
1. MAI-WKMSA000-201 Base Frame Assembly-1 1
2. MAI-WKMSA100-201 Base Frame Assembly-2 1
3. MPI-WKMMA000-401 Joining Plate (Base Frame) 1
4. MPI-WKMMA001-401 Base Mount Spacer 7
5. MAI-WKMSA200-301 Vertical Pillar Assembly 2
6. MAI-WKMSA300-301 Pillar Door Assembly-1 1
10. MAI-WKMSA700-201 Support Box Assembly (Left) 1
11. MAI-WKMSA800-201 Support Box Assembly (Right) 1
12. MAI-WKMSA900-201 Child Trough Assembly-1 1
13. MAI-WKMSA150-201 Child Trough Assembly-2 1
14. MAI-WKMSA125-301 Joining Plate Assembly (Trough) 1
15. MAI-WKMSA650-301 False Panel Assembly (Pillar) 4
16. MAI-WKMSA175-301 False Panel Assy-1 (Trough Front) 1
18. MAI-WKMSA275-301 False Panel Assy-1(Trough Rear) 1
19. MAI-WKMSA325-301 False Panel Assy-2 (Trough Rear) 1
20. MAI-WKMMA005-301 Power Channel-1 1
21. MAI-WKMMA006-301 Power Channel-2 1
22. MAI-WKMSA550-301 Mother Trough Assy 1
23. MPM-AXCBZ030-401 Hook Pin 10
3-2 C-DOT SBM RAX

IRON WORK INSTALLATION

24. MAI-WKMSA475-201 Side Panel Assy 2
25. MAI-WKMSA600-201 PDP Assy (Small) 1
26. MPI-WKSTZ111-401 Foot 35
27. MPI-WKMMA004-401 Tie Rod - M8 4
28. MPI-WKSTZ055-401 Tie Rod Clamp 8
29. MPI-WKMMA003-401 Support Angle 2
30. MCW-PLSTP003-401 Washer Steel - M16 10
31. MCW-SPSTS009-401 Spring Washer - M16 10
32. MCN-HESTM003-401 Nut Hex Steel - M16 10
33. MCS-HESTM032-401 Screw Hex Steel - M18x60 20
34. MCW-PLSTS005-401 Washer Steel - M18 30
35. MCW-SPSTS010-401 Washer Spring Steel - M18 30
42. MCW-RHPEG008-401 Nutsert Cover - M8 25
43. MCS-CHSSM038-401 Screw Cheesed Head Stainless Steel 80
M4x12
44. MCW-CHSSM005-401 Washer Plain - M4 80
45. MCN-HESSM005-401 Nut HEX Stainless Steel - M4 10
46. MPI-WKMMA008-301 False Panel (IW) 2
47. MCS-HESSM035-401 Screw Stainless Steel- M6x12 10
48. MPI-WKSTZ135-401 Liner 1 15

Chapter 3

53. MPI-WKSTZ140-4016 Liner 15
54. MAI-WKMSA375-401 Guide Assy (IW) 2
55. MPI-WKMMA007-401 Guide Plate (IW) 2
56. MPM-AXCBZ098-201 Ganging Panel 4
57. MPM-AXCBZ094-401 Ganging Member(Right) 8
58. MPM-AXCBZ095-401 Ganging Member (Left) 8
59. MPM-AXCBZ096-401 Ganging Bracket - 1 4
MPM-AXCBZ097-401 Ganging Bracket - 2 4
60. Socket Head Screws M4 X 16 16
61. Counter Sunk Head Screws - M8x20 40
62. Cheesed Head Screw - M4x16 30
63. Counter Sunk Head Screw - M4x10 30
64. MCS-HESSM052-401 Screw Hex Stainless Steel M8x20 16
66. MAM-AXCBZ039-401 Castor Block Assy. 4
67. MAM-AXCBZ040-301 Castor Cover Assy. 4
68. MCS-SHSTM043-401 SCR SCH STL M6 x 50 10
69. MPI-WKSTZ175-401 Flattening Plate 1
70. MPM-AXCBZ104-301 Levelling Rod - 06 2
71. Socket Head Screw M8 x 20 20
72. MCS-CBSSZ043-401 Cheesed Head Screw - M4x8 30
73. Rawl Bolt-M16 x 90 6
3-4 C-DOT SBM RAX

3.2.1. Tools List
Sl. No. Description Qty.

1. Double End Spanner for M18 (24 & 27) 2
3. Screw Driver (stub width - 5mm, length - 2
100mm)
4. Screw Driver (stub width - 5mm, length - 2
200mm)
5. Double End Spanner for M16 2
7. Adjustable Spanner (upto 17mm) 2
8. Nut Driver for M8 (No.10) 2
9. Box Spanner set 1
10. Spirit level 1
11. Plumb bob 1
3.3. IRON WORK FIXING
3.3.1. Base Frame Assembly Fixing with Floor
The floor is ready for fixing the Base Frame Assembly-1 and Base Frame
Assembly-2 after completion of the following activities:
♦ Floor marking according to procedure and the capacity requirement of the
exchange (Refer Chapter 1.)
♦ Grouting according to procedure and specifications. (Ref. Chapter 2)
The Base Frames have oblong holes of 36mmx18mm dimension to cater for
M16 bolts. Base Frame Assembly-1 has 4 holes & Base Frame Assembly-2
has 2 holes (Refer Fig. 3.1a and Fig. 3.1b) to accommodate 6 grouting bolts
available on the floor. Before Base Frames are placed it is ensured that the
basemount spacer is put on each grouting bolt. Base Frames are adjusted to
fit into the bolts. The fixing is done by M16 nut with spring washers and
plain washers. However, before fixing the Base Frames with bolts, the Base
Frames are leveled using spirit level. Base Frame's level is adjusted using
liner-1 to liner-3 as in Fig. 3.3(a). Once the liners are placed in between the
floor and the mountings, and the level is adjusted correctly, the bolts can be
tightened. After this, Base Frame joining plate is placed on both Base Frame

Chapter 3
Assemblies and fixed with M8x20 bolts along with washers as shown in Fig.
3.2. Bolts, washers & other items required are mentioned in Table 3.4.1.
3.3.2. Vertical Pillar Assembly Fixing With Base Frame Assemblies
The rest of the structure is erected on the Base Frame Assemblies step by
step as in Fig. 3.4. On the base frame, the pillar is placed with four
horizontal bars facing outwards. This is required to fix the PDP. In case the
PDP is already fixed on to the pillar, then this pillar has to be fixed to the left
side of Base frame assembly-1 with PDP facing outwards. The Pillar fixing is
done using M18x60 bolt with washers. Any small dimensional inaccuracies in
the pitch of the holes between Pillar and Base Frame is taken care by the
float nut arrangement provided in the Base Frame. To ensure that Pillar
Assembly is vertical, Plumb bob is used. Four Pillar Door Assemblies (Pillar
Door Assy-1, Pillar Door Assy-2, Pillar Door Assy-3 & Pillar Door Assy-4) and
four False Panel Assemblies (Pillar) are provided along with iron work. Out
of this 2 False` Panel Assemblies (Pillar) is assembled to outer face of each
vertical pillar (see Fig. 3.5(a)). Pillar door assemblies 1 & 3 are for the left
side pillar (fixed to the pillar with PDP) and the pillar door Assemblies 2 & 4
are for the right pillar. Refer Table 3.4.2 for the items required.
3.3.3. PDP Assembly (Small) Fixing with Vertical Pillar
PDP Assembly (Small) is fixed to the vertical pillar which is assembled on

the left side of Base Frame Assembly-1 with four M8x20 screws along with
washers. See Fig. 3.5(b). See Table 3.4.4 for the items required for assembly.
3.3.4. Support Box Assembly Fixing with Vertical Pillar
There are two different Support Box Assemblies provided along with iron
work (Refer Fig. 3.6). They are designated as Support Box Assy (left) and
Support Box Assy (right). Support Box Assy (left) is mounted on to the top of
left side vertical pillar while Support Box Assy (right) is mounted on the top
of right side vertical pillar, when viewed from front, (Refer Fig. 3.7), a set of 8
bolts (M8x50) and washers are required for Support Box Assy (right) and for
fixing support box assy (left) 8 bolts of M8x50 plus 2 of M8x20 bolts are used
with washers. While fixing Support Box Assy (left). Care has to be taken that
bolts on Support Box (left) are to be tightened only after assembling Mother
Trough on it. A detailed list of material and tools required for this assembly
is listed in Table 3.4.5.
3.3.5. Mounting of Mother Trough
Once the Support Box Assembly is fixed with Vertical Pillar Assembly the
cable runway for bringing the MDF cables is laid. The support angle on
which the Mother Trough is to rest is fixed to the cable runway with the help
of a Tie Rod. This arrangement is shown in Fig. 3.8(a). The mounting of
3-6 C-DOT SBM RAX

mother trough on to support angle is shown in Fig. 3.8(b). Material used for
this arrangement is shown in Table 3.4.6. Isometric view for fixing Mother
Trough on to Support Box Assy-left is shown in fig. 3.9(a). There are five
points for fixing the Mother Trough. The points marked as À' are fixed using
M8x20 bolts (two) and the rest 3 points are fixed using M8x50 bolts along
with spring and plain washer. Materials used for this fixing is listed in Table
3.4.7. This arrangement of fixed Support Box Assembly (left) and Mother
Trough with Vertical Pillar is shown in Fig. 3.9(b).
3.3.6. Mounting of Child Trough
There are two Child Troughs, Child Trough Assy-1 & Child Trough Assy-2.
These two Child Trough are assembled together independently with Joining
Plate (Trough) with 16 nos. of M8x20 bolts alongwith washers (Refer Fig.
3.10 for further details) and Table 3.4.8 for the items required for above
purpose.
Next step is to fix the above assembled Child Trough on to the two Support
Box Assemblies placed on the vertical pillars. 8 Bolts of size M8x20 along
with washers are used for fixing assembled Child Trough on the Support Box
Assembly. This is shown in Fig. 3.11(a). The items required for fixing Child
Trough Assy fixing with support boxes are listed in Table 3.4.9. An
assembled iron work structure is shown in Fig. 3.11(b).
3.3.7. Mounting of False Panel Assembly on to Child Trough Assembly
There are four False Panel Assemblies, provided along with Iron work. They
are False Panel Assy-1 (Front), False Panel Assy-2 (Front), False Panel Assy-
1 (Rear) and False Panel Assy-2 (Rear). As shown in fig.3.12. Power cables
from PDP to cabinets are routed through the channel provided in False Panel
Assy-1 (Front) and False Panel Assy-2 (Front). False Panel Assy-(1&2) Front
are assembled on to the front side of Child Trough Assy and False Panel
Assemblies 1&2 (Rear) are assembled on to back side of Child Trough Assy
1& 2. The items required for this purpose are shown in Table 3.4.10.
It is recommended that the False Panel Assy-1&2 (Front) and False Panel
Assy 1&2 (Rear) may be fixed only after fixing cabinets on to the Base Frame
Assemblies. (Refer Fig.4.8).
3.3.8. Fixing of Pillar Door Assemblies
Now Pillar Door Assembly-2, Pillar Door Assembly-3 & Pillar Door
Assembly-4 can be fixed using M4x12mm screws along with washers at their
respective places. Refer Fig. 3.9(b). Bolts, washers and other items required
are shown in table & 3.4.3. Pillar Door Assy-1 is to be fixed only after cabling
is completed.

Chapter 3
3.3.9. Equipment Fixing
After the suite assembly for the required configuration is over, the cabinets
are moved into the suite. The cabinets are provided with castor wheels for
easy mobility. These are fixed to the Base Frames using M18x35 bolts with
washers. Any small dimensional inaccuracies in the pitch of the holes
between the cabinet and Base Frame is taken care by the float nut
arrangement. More details are available in Chapter 4 on Cabinet
Installation.
3.4. TABLES
Table 3.4.1
Base Frame Assembly Fixing with Floor

1. MAI-WKMSA000-201 Base Frame Assy-1 1
2. MAI-WKMSA100-201 Base Frame Assy-2 1
4. MCW-SPSTS009-401 Spring Washer - M16 6
5. MCW-PLSTP003-401 Washer, Steel - M16 6
6. MPI-WKSTZ006-401 Basemount Spacer 6
7. MPI-WKSTZ135-401 Liner - 1 10
10. MPI-WKMMA000-401 Joining Plate (Base 1
Frame)
3-8 C-DOT SBM RAX

Table 3.4.2
Vertical Pillar Assembly Fixing with Base Frame Assembly

1. MAI-WKMSA200-201 Vertical Pillar Assy 2
2. MCS-HESTM032-401 Screw Hex Steel - 12
M18x60
4. MCW-SPSTS010-401 Washer Spring Steel - 12
M18
Table 3.4.3
Fixing Up Pillar Door Assembly onto Vertical Pillar

1. MAI-WKMSA300-301 Pillar Door Assy-1 1
5. MCS-CHSSM038-401 Screw Cheesed Head Stainless 56
Steel - M4x12
7. MPI-WKSTZ111-401 Foots 40
8. MAI-WKMSA650-301 False Panel Assy (Pillar) 4
Table 3.4.4
Assembling of PDP (Small) with Vertical Pillar Assembly

1. MAI-WKMSA600-201 PDP Assy (Small) 1

Chapter 3
Table 3.4.5
Support Box Assembly Fixing with Vertical Pillar Assembly

1. MAI-WKMSA700-201 Support Box Assy (Left) 1
2. MAI-WKMSA800-201 Support Box Assy (Right) 1
3. MCS-HESTM006-401 Screw Hex Stainless Steel M8x50 16
Table 3.4.6
Mother Trough Assembly Fixing with Cable Runway

1. MAI-WKMSA550-301 Mother Trough Assy 1
2. MCS-HESTM002-401 Screw Hex Steel-M8x20 6
3. MCW-HESSP006-401 Washer - M8 20
5. MPI-WKMMA004-301 Tie Rod - M8 4
6. MPI-WKSTZ055-401 Tie Rod Clamp 8
7. MPI-WKMMA003-401 Support Angle 2
8. MCN-HESTM000-401 Nut Hex Steel-M8 18
Table 3.4.7
Mother Trough Assy. Fixing with Support Box Assy.
Sl. No CDOT Part Code Description Qty.

1. MCS-HESTM002-401 Screw Hex Steel-M8x20 2
2. MCW-PLSTP000-401 Washer - M8 2
3-10 C-DOT SBM RAX

Table 3.4.8
Child Trough Assy-1 & Child Trough Assy-2 Fixing with Joining Plate Assembly

1. MAI-WKMSA900-201 Child Trough Assy-1 1
2. MAI-WKMSA150-201 Child Trough Assy-2 1
3. MAI-WKMSA125-301 Joining Plate Assy (Trough) 1
4. MCS-HESSM052-401 Screw Hex Steel - M8x20 16
Table 3.4.9
Child Trough Assy Fixing with Support Box
Sl. No CDOT Part Code Description Qty.

1. Child Trough (Joined) 1
2. MCS-HESSM052-401 Screw Hex Steel - M8x20 8
Table 3.4.10
Fixing of False Panel Assy-1 & 2 (Front) + False Panel Assy-1 & 2 [Rear] with Child
Trough Assy

5. MCS-CHSSM038-401 Screw Cheesed Head Stainless 20
Steel - M4x12

Chapter 3
3-12 C-DOT SBM RAX


Chapter 3
3-14 C-DOT SBM RAX


Chapter 3
3-16 C-DOT SBM RAX


Chapter 3
3-18 C-DOT SBM RAX


Chapter 3
3-20 C-DOT SBM RAX


Chapter 3
3-22 C-DOT SBM RAX


Chapter 3
3-24 C-DOT SBM RAX


Chapter 3
3-26 C-DOT SBM RAX


Chapter 3
3-28 C-DOT SBM RAX

Chapter 4.
Cabinet Installation
4.1 INTRODUCTION
4.3 UNPACKING CABINET
4.4 CABINET ON CASTORS
4.5 MOVING THE CABINET ON BASE FRAME
4.6 MOUNTING THE CABINET ON BASE FRAME
4.7 GANGING THE CABINETS

Chapter 4
4.1. INTRODUCTION
This chapter gives the description of unpacking, mounting and levelling a cabinet
on a Base Frame. The material and tools required for the purpose along with the
procedure for ganging the cabinets is also explained.
4.2.1. For Taking the Cabinet Out from Packing Case
Sl. No. Material & Tools Required Qty.

1. Double End Spanner (17 & 18) (to remove M10 Screw) 2
2. Pen Knife 1
4.2.2. For Mounting Castors on Cabinet

1. 5mm Allen Key for M6 Socket Head Screw M10 2
2. M6 Nut Driver 1
4.2.3. For Levelling & Mounting the Cabinet on Base Frame

1. Levelling rod 6 (MPM-AXCB2104-301) 1
2 Double End Spanner 24 & 27 (for M18 bolt)
3. Liner-4, MPI-WKSTZ138-401 3*
6. Spirit Level 1
4.2.4. For Taking Cabinet upto Base Frame

1. Castor Block Assembly (MAM-AXCBZ039-401) 4
2. Castor Cover Assembly (MAM-AXCBZ040-301) 4
3. Socket Head Screw (M6.0 x 50.0) 8
4. Castor Guide Assembly 1
5. Castor Guide Plate 1
4-2 C-DOT SBM RAX

CABINET INSTALLATION
4.2.5. For Ganging the Cabinets

1. 5mm Allen Key (for M6 Socket Head Screw) 2
2. Double End Spanner 12 & 13 (for M18 bolt) 1
3. Screw Drivers for M4 Counter Sunk M8 Cheesed 2
Head Screws
4. Ganging Panel (MPM-AXCBZ098-201) 4
5. Ganging Member (Right) (MPM-AXCBZ094-401) 8
6. Ganging Member (Left) (MPM-AXCBZ095-401) 8
7. Ganging Bracket-2(MPM-AXCBZ096-401) 12
8. Socket Head Screws (M4.0 x 16.0) 16
9. Counter Sunk Screws (M8.0x20.0) 32
10. Cheesed Head Screw (M4.0 x 16.0) 24
11. Counter Sunk Head Screw (M4x10.0) 24
12. Socket Head Screw (M8.0x20.0) 16
4.3. UNPACKING CABINET
The first step involves taking the cabinet out from the packing case. A typical
reusable packing case for a single cabinet is shown in Fig. 4.1. Using Double End
Spanner size 17 & 18, all nuts/bolts are removed from the top and side panel of the
packing case. Partial unpacked cabinets as shown in Fig. 4.2.
4.4. CABINET ON CASTORS
For moving the cabinet, castor blocks (wheels) are fitted to the cabinet. Four castors
are attached in the area as shown in Fig. 4.3. Once the castors are fixed, cabinet is
brought to an upright position as shown in Fig. 4.3. Now the cabinet can be moved
to the location on Castor Wheels.
4.5. MOVING THE CABINET ON BASE FRAME
The Castor Guide Plate placed at suitable place serves for guiding the cabinet on to
the Base Frame. (Refer Fig. 4.4).
The cabinet on castor is moved to position by gently pushing the cabinet over the
Castor Guide Plate as shown in Fig. 4.5. Once the cabinet has reached the top of the
Base Frame at the prescribed place, the Castor Guide Plates and castors are
removed and the cabinet is made to sit on its four legs. For taking out castors,

Chapter 4
levelling screw is rotated clock wise till castors do not touch the Base Frame.
Without any jerks to the cabinet it is taken out and made to sit on the Base Frame.
4.6. MOUNTING THE CABINET ON BASE FRAME

1. In the three cabinet Iron work if all the three cabinets are to be installed
LM1 is placed next to the pillar PDP, then the Base Module Cabinet and
finally, to the extreme right the LM2 is placed. See Fig. 4.8.
2. The side panels in between the cabinets are to be removed before shifting on
to the base frame. In other words the left side panel of the LM1 (the side
panel towards the pillar) and the right side panel of the LM2 are to be
retained, and other side panels are to be removed.
3. In case there is only one cabinet (BM), then it should be placed in the centre
of the iron work. In this case the side panels are to be retained. While adding
another cabinet on a later date, to the left of BM the side panels between the
cabinets are to be removed.
The cabinet is made in level with other cabinets as well as on the Base Frame using
a levelling rod as shown in Fig. 4.6. The leveling screw is made to rotate till the
cabinet is in level with other cabinets. During levelling, it is to be ensured that the
equipment finally does not rest on the levelling screw. If required, the lines 4, 5, & 6
cards placed under the legs of the cabinet.
The cabinet is now mounted on the Base Frame using four M18/35 hexagonal head
screws and a M18 spanner. Refer detail A of Figure 4.6 for levelling & mounting of
the cabinet. Depending on the position of the cabinet the respective side panel is
removed before fixing the cabinet on the Base Frame.
Viewing from front, if the cabinet is Base Module (BM) alone, then it is installed
with both side panels retained. If Line Module-1 is also to be installed then the left
side panel of the Base Module and the right side panel of the Line Module (LM) is
removed to facilitate further installation. Similarly if Line Module-2 is also to be
installed then right side panel of BM and left side panel of LM-2 is to be removed.
4.7. GANGING THE CABINETS

After all the individual cabinets are levelled and mounted, ganging of the cabinets
is done.
Ganging is the process by which two adjacent cabinets are made into a single mass
by providing interlinking members. Ganging is extremely useful when the site is
subject to vibration and earthquakes.
A figure of three cabinets ganged together is shown in Fig. 4.6. Ganging member
and its details are shown in Fig. 4.7.
A fully assembled 3 Cabinet SBM RAX is shown in Fig. 4.8.
4-4 C-DOT SBM RAX


Chapter 4
4-6 C-DOT SBM RAX


Chapter 4
4-8 C-DOT SBM RAX


Chapter 4
4-10 C-DOT SBM RAX


Chapter 4
4-12 C-DOT SBM RAX

Chapter 5.
DC Distribution Panel
5.1 INTRODUCTION
5.3 UNPACKING DCDP
5.4 MOUNTING OF DCDP
5.5 CABLE TERMINATION AT DCDP

Chapter 5
5.1. INTRODUCTION
The DC Distribution Panel (refer Fig. 5.1) is used for distributing -48 volt input
from switching cubicle to copy 0, copy 1 of SBM RAX, Emergency Light and the two
invertors, through a protection mechanism i.e. MCB. This chapter outlines the
mounting procedure of DCDP on the wall (refer Fig. 5.2).
5.2. LIST OF MATERIAL AND TOOLS REQUIRED

1. DC Distribution Panel 1
2. Rawl Bolt (M10x75) 4
3. Washers 4
4*. Hammer 1
5*. Drilling Machine 1
* Items to be made available at site.
5.3. UNPACKING DCDP
DCDP is to be removed carefully from the wooden case after opening the front
cover.
5.4. MOUNTING OF DCDP
The DCDP is mounted in Power Room at a suitable height. The height is

approximately 2100mm from the floor. It is mounted on the wall by means of 4
Rawl bolts as shown in Fig. 5.2. First the 4 holes are marked with help of a pencil
by placing the unit against the wall. Then the holes are drilled, after which suitable
wooden pieces are inserted in the holes. With the help of four screws and washers
the panel is thus fixed on the wall.
Fig. 5.3 shows an isometric view of equipped DCDP assembly.
5.5. CABLE TERMINATION AT DCDP
Fig. 5.4 gives the details of cables which are to be terminated at DCDP.
5-2 C-DOT SBM RAX

DC DISTRIBUTION PANEL

Chapter 5
5-4 C-DOT SBM RAX

DC DISTRIBUTION PANEL

Chapter 5
5-6 C-DOT SBM RAX

Chapter 6.
MDF Installation Procedure

6.1 INTRODUCTION
6.3 EARTHING
6.4 JUMPERING
6.5 FIXING INTEGRATED PROTECTION MODULE (IPM)
6.6 LABELLING
6.7 GROWTH OF MDF

Chapter 6
6.1. INTRODUCTION
The MDF for Single Base Module exchange can cater to a total of 900 lines and
trunks terminations on the line side. On the exchange side, it provides for
terminating 576 ports. The capacity can be enhanced by adding similar units, as
required, to cater to an ultimate requirement of about 1500 Lines for Single Base
Module exchange.
The MDF has been designed to be open, single-sided and wall mountable. It is
about 2.1 metres high, 0.8 metre wide and 0.4 metre deep. A general view of the
MDF with its major components identified is provided in Fig. 6.1.
The MDF comprises of basic framework of vertical and horizontal sections of
anodized aluminum. When fully assembled, the framework supports two distinctly
separate assemblies. At the bottom is the Line Side Termination Unit and at the
top is Exchange Side Termination Unit.
Further, it has its line side and exchange side already assembled with the
backmount frame and connector modules, on which terminations can be done after
mounting the framework.
The MDF framework is to be mounted on the wall and also fixed to the ground.
Because of its compact size and light weight it is easy to install and access its
different parts.
The MDF has provision at the top and rear for routing cables. The front side of the
MDF has jumper rings to facilitate routing of jumper wires. The actual process of
termination of wires in the connector modules is very simple, and requires a special
Insertion Tool. The process is accomplished without any need for stripping the
conductors or soldering them.
The items supplied with one MDF is as per table below and general view of MDF is
shown in Fig. 6.1

1. Main frame (complete assembly with 1 set
jumper rings and required bolts and
washers for installation.)
2. Back mount frame for 2/8 Module 9 Nos.
3. Back mount frame for 2/10 Module 9 Nos.
4. Test block/earth block 1 Nos.
6-2 C-DOT SBM RAX

MDF INSTALLATION PROCEDURE

5. 2/8 Module 72 Nos.
6. 2/10 Module 90 Nos.
7. Lable Holders 18 Nos.
8. IPM (fitted with 3 pin GD tube & 600 Nos.
Fuses)
9. Earth Bar 90 Nos.
10. Test Cord 2 Nos.
11. Disconnection Plug-Single Line 200 Nos.
12. Disconnection Plug - 2/10 25 Nos.
13. Marking Cap 50 Nso.
14. Dummy Plug 50 Nos.
15. Insertion cum extraction tool for 1 No.
terminating wires
16. GD tube extractor (optional) 1 No.
17. Plugging Compound 500 Grams
SPARES
1. Jumper Ring 2 Nos.
2. CSK Screws M% *20 5 Nos.
3. Nut M5 5 Nos.
6.3. EARTHING
The earthing cable GM01 is prepared for termination by stripping the insulation
and crimping a suitable lug at both ends; as explained in fig. 10.1 in Chapter 10 on
cable laying. Then it is routed from earth collector plate in MDF room to the earth
strip of the MDF for termination at both ends.
6.4. JUMPERING
Red and White paired jumper wires (twisted 0.5 mm dia conductors) are used to
jumper line side terminations to the exchange side terminations. The procedure
followed to terminate jumper wires is described in this section.
The pair of contacts on the appropriate line side connector module, which requires
to be jumpered is first identified. One end of the jumper wires is terminated, using
the insertion tool on the corresponding bottom row contacts, on either side of the

Chapter 6
printed number on the module. Next the wires are passed along the nearest side of
the module and through the jumper wire guide. The wire is routed by the shortest
route, over the frame work (by passing them through jumper rings, whenever
routing horizontally) to the required exchange side connector module.
The wires are passed through the jumper guides at one of the sides of the connector
module and terminated on appropriate adjacent bottom row contacts on either side
of the printed numberg. Fig. 6.2 shows a schematic of typical jumpering
connections.
NOTE :
1. The insertion tool is used for terminating.
2. The hook attached to the insertion tool is used to pull out the terminated
wires, and to remove it for re-wiring.
3. While routing the jumper wires, it is ensured that they are run through
jumper rings and are tight for a tidy appearance.
6.5. FIXING INTEGRATED PROTECTION MODULE (IPM)
For providing protection of lines against overvoltage, IPMs supplied with the MDF
have to be inserted on the line side irrespective of their being extended to the
exchange side or not. IPMs have earth strip beneath it which is fixed to the MDF.
IPM should be inserted completely to touch the earth strip.
6.6. LABELING
The labels on backmount frame help to identify terminations. The identification

labels are printed on the blank papers provided in the label holder. The labeling
convention followed is shown in Fig. 6.1.
The general format of labeling is as follows :
x/V/b/1-n, where :
x = MDF number growing from left to right (1 to 4)
v = vertical number (1 to 3 from left to right);
b = backmount frame number, within a vertical (1 to 6 from bottom
to top);
1-n = range of number of terminations, within a connector block
(1 to 100 for line side) and
(1 to 64 for exchange side).
6-4 C-DOT SBM RAX

6.7. GROWTH OF MDF
Additional MDF units can be added to existing MDF to enhance capacity of

terminations. It involves mounting the additional MDF unit adjacent to the existing
one, connecting together their framework and extending the earthing connection.
The procedure followed to install additional unit of MDF is described in this section:
The additional MDF is mounted adjacent to the existing MDF unit, such that their
frameworks are in physical contact. The procedure to mount fixing the framework
to the wall by means of the wall supports and also to the ground by means of rawl
bolts.
It is ensured that the two holes for ganging bolts on the sides of the vertical
channels of both MDF are aligned and tightened.
The two MDFs are secured together with the ganging bolts supplied along with the
MDFs.
The earthing strip of the old MDF is extended to the new MDF.

Chapter 6
6-6 C-DOT SBM RAX


Chapter 7.
IOP Installation
7.1 INTRODUCTION
7.3 UNPACKING IOP
7.4 IOP CABINET PLACEMENT
7.5 IOP CABINET LEVELLING
7.6 IOP - VISUAL CHECKS
7.7 CABLING
7.8 UNPACKING OF VDU'S PRINTERS
7.9 VDU PRINTER SETTINGS

Chapter 7
7.1. INTRODUCTION
IOPs are placed in Switch Room as per the layout discussed in Fig. 1.3, Chapter 1.
The IOP cabinet is not fixed on the floor. The IOP front view and rear view are
shown in Fig. 7.1(a) and 7.1(b) respectively. VDU Terminals are connected to IOP
for giving command and printer is connected to IOP for hard copy output.

1. IOP Cabinet 2
2. Plumb bob 1
3. Spirit level 1
4. Measuring Tape 1
5. Pencil 1
6. Terminals 3
7. Printers 2
8. Tables 3
7.3. UNPACKING IOP
The cabinet is to be taken out of wooden casing by removing the nuts/bolts.
7.4. IOP CABINET PLACEMENT
It is ensured that the floor marking in Switch Room is done as per the Fig. 1.3 for
the physical placement of IOP cabinets. Next the IOPs are carefully placed at the
marked place.
7.5. IOP - VISUAL CHECKS
The top cover of IOP cabinet is removed and all internal cable connectors are
checked. It is ensured that the connectors are tight and are latched properly.
It is to be ensured that 6.3A fuse is used for IOP input.
The packing material (paper) inserted in the cartridge drive for protection during
transportation is removed and it is ensured that there is no damage to drives and to
the front panel of the cabinet.
7-2 C-DOT SBM RAX

IOP INSTALLATION
7.6. CABLING
The details of cabling are available in chapter 10 for ÌOP - Power Cable', ÌOP -
Terminal Cable' and ÌOP - Printer Cable' and IOP-BP cable.
7.7. UNPACKING OF TERMINALS AND PRINTERS
The terminals and the printers are taken out of the wooden cases after unpacking
and are placed on the tables as per the exchange layout plan.
7.8. VDU AND PRINTER SETTINGS
Details of VDU and Printer settings required are given in Chapter 14.

Chapter 7
7-4 C-DOT SBM RAX

IOP INSTALLATION

Chapter 8.
ADP Installation
8.1 INTRODUCTION
8.3 UNPACKING
8.4 VISUAL INSPECTION OF THE UNIT
8.5 ADP INSTALLATION

Chapter 8
8.1. INTRODUCTION
The Alarm Display Panel is a unit which is connected to the Base Module by means
of HDLC link cable. The system is powered by tapping -48V DC supply from the
Power Distribution Panel (PDP) which is located in the Switch Room. ADP is placed
in Operations and Maintenance Control (OMC) Room at convenient height (of eye-
level) on a table so that the alarm is audible/visible to the operator. The alarms can
be acknowledged by the operator by pressing the switch ÀCKNOWLEDGE'
provided on the front panel of the ADP (Fig. 8.1).
8.2. MATERIAL AND TOOLS REQUIRED
Alarm Display Panel

Table for the Alarm Display Panel
8.3. UNPACKING
The panel is taken out of the wooden casing by removing the front cover.
8.4. VISUAL INSPECTION OF THE UNIT
After unpacking of the unit it is carefully examined for any breakage in the acrylic
sheet and LEDs. Proper functioning of Acknowledge and LED test switches
mounted on front panel of ADP is checked. Also check for proper functioning are the
Reset and ON/OFF switches mounted at the rear side of the ADP (Fig. 8.2).
8.5. ADP INSTALLATION
The ADP is placed on a table in the OMC room. Fixation of the unit to the table
with nut and bolts is not required. It is ensured that the rear panel of the unit has
enough clearance from the wall so that power and signal cables have access to get
terminated on the rear panel of the unit.
One 11 pair cable from the Base Processor Unit (BPU) of the Base Module which
connects both copies of BP to the ADP is laid. This cable placement detail is given in
Chapter 10. For terminations at the ADP end a 25 pin D-Type female connector is
used and at the BPU end it is two independent 7/2 IDC connectors (enclosed in
hoods).
For -48V DC supply, a 4 core single cable is connected from PDP through an MCB of
2 Amps to the rear panel of ADP. 2 Cores of this cable are used for -48V and 2 cores
for -48V GND. Cable details are given in Chapter 10 on cable preparation.
8-2 C-DOT SBM RAX

ADP INSTALLATION
\DESIGN\SBMRX-IM\ADPFV

Chapter 8
\DESIGN\SBMRX-IM\ADPRV
8-4 C-DOT SBM RAX

Chapter 9.
Power Distribution Panel Assembly

9.1 INTRODUCTION
9.3 UNPACKING PDP
9.4 VISUAL CHECK
9.5 MOUNTING OF FUSE BLOWN INDICATOR (FBI) CARD
9.6 SETTING OF BERG PINS ON FBI CARD

Chapter 9
9.1. INTRODUCTION
Power Distribution Panel (PDP) Assembly (small), is fixed to Vertical Pillar

Assembly (left) as shown in Fig. 9.1. PDP is used for further distribution of -48V,
-48V gnd, chassis gnd and digital gnd to cabinets, ADP, IOPs and FBI card via
MCBs (Fig. 9.2). -48V cable and its return cable from DCDP are terminated on the
two copper bus bars as shown in Fig. 9.2. The FBI card is also installed on the PDP
(refer Fig. 9.2). Wiredup PDP has twelve MCBs F1 to F12 mounted on it. Fig. 9.3(a)
and Fig. 9.3(b) give summary of the cable terminations at the PDP.
Sl. No. Materials & Tools Required Qty.

1. FBI Card 1
2. Cable Ties 1 packet
3. Screw-driver 1
4. Screws 4
5. Screw Hex Steel - M8x20 4
6. Spring Washer-M8 4
7. Plain Washer-M8 4
8. PDP Assembly (Small) 1
9.3. UNPACKING PDP
PDP Assembly (small) is to be unpacked carefully from its packing by removing the
front cover.
9.4. VISUAL CHECK
It is ensured that
• All copper bars are mounted firmly,
• The MCBs have screws for mounting the wires,
• All the wire clamps are there,
• All the MCBs of proper rating are there and are properly fixed.
9-2 C-DOT SBM RAX

POWER DISTRIBUTION PANEL ASSEMBLY
9.5. MOUNTING OF FBI CARD
The FBI card is fixed to the PDP with help of four screws, see Fig. 9.2 for its
location. -48V supply is provided to BM, LMs, IOPs, ADP & FBI card through MCBs
F1 to F12. FBI card has provision to indicate (visual) the failure of any main fuse
(for -48V supply to BM, LMs, IOPs, ADP & FBI card itself) and also for any fuse on
filter boxes of BM & LMs. In addition FBI card extends an alarm signal (-48V
ground) for the above failures to OMA panel for audio-visual indication.
9.6. MOUNTING OF PDP ASSY (SMALL) ON VERTICAL PILLAR (LEFT)
PDP Assy (small) is fixed on the Vertical Pillar Assembly (Left) as shown in Fig. 9.2
using four Hex Steel-M8x20 Screw with plain & spring washers.
9.7. SETTING OF BERG PINS ON FBI CARD
The usage of MCB's F1 to F12 is listed in Table 9.1 to enable the sensing of these
MCB's (F1 to F12) some points (indicates by `W') are to be shorted or left open.
Table 9.2 depicts the options to be used. Both BM and Line Module Filter Box Fuses
sensing is provided whereas in IOP FFD card and fan failure sensing are provided.
TABLE 9.1
MCB MCB Rating Equipment Connected

No. AMPS.
F1 16 Cabinet-1 (Line Module-1) Copy 0

F3 16 Cabinet-2 (Base Module) Copy 0
F4 16 Cabinet-2 (Base Module) Copy 1
F7 10 IOP 0
F8 10 IOP 1
F9 2 ADP
F10 2 Spare
F11 2 FBI Copy 0
F12 2 FBI Copy 1

Chapter 9
TABLE 9.2
Equipment Status Refer Table Options to be Used

in the Table
Cabinet-1(LM1) Equipped 9.3 Sl. No. 1
Unequipped 9.3 Sl. No. 2
Cabinet-2(BM) Equipped 9.4 Sl. No. 1
Cabinet-3(LM2) Equipped 9.5 Sl. No. 1
Unequipped 9.5 Sl. No. 2
IOP 0} Equipped 9.6 Sl. No. 1
IOP 1}
ADP Equipped 9.7 Sl. No. 1
TABLE 9.3
`W' indicates Berg pins.
Sl. No. W21 W31 W1 W2 State
1. Short Short Short Short MCB F1 sensing enabled

MCB F2 sensing enabled
Filter box fuse sensing
enabled
2. Open Open x x MCB F1 sensing disabled
MCB F2 sensing disabled
disabled
TABLE 9.4

Filter box fuse sensing enabled
9-4 C-DOT SBM RAX

TABLE 9.5

enabled
2. Open Open x x MCB F5, F6 and Filter box
fuse sensing disabled.
TABLE 9.6

1. Short Short Short Short Fuse F7 sensing enabled
Fuse F8 sensing enabled
Filter box fuse fan sensing
enabled
TABLE 9.7

1. Short Open Open Open Fuse F9 sensing enabled
disabled
Note : x means do not care.

Chapter 9
9-6 C-DOT SBM RAX


Chapter 9
9-8 C-DOT SBM RAX


Chapter 10.
Cable Preparation and Laying

10.1 INTRODUCTION
10.2 CRIMPING PROCEDURE
10.3 CABLE PREPARATION
10.4 GROUND CABLES
10.5 D.C. CABLES
10.6 SIGNAL CABLES
10.7 MDF CABLES
10.8 SBM RAX MDF WIRING (GENERAL)
10.9 SBM RAX CONFIGURATIONS AND THEIR MDF WIRING
10.10 CABLE LIST
10.11 EXTERNAL CABLE ROUTING IN BM

Chapter 10
10.1. INTRODUCTION
`Preparation of a cable' can be defined as selecting the type of cable, cutting the
cable of required length and terminating with connectors/lugs on the ends.
Their laying and terminations are also discussed in this chapter. Cables whose
length are known are prepared at the factory itself. The connectors are also fixed on
to the cables. But, for the cables whose length is site dependent, it is necessary to
prepare these cables at site.
Following is the list of cables which will be covered in this chapter :
i) Ground cables,
ii) DC cables,
iii) Signal cables,
iv) MDF cables.
The connectors/lugs that need to be terminated on the ends of the cable are fixed
either by crimping after removing the sleeve or by processing to make insulation
displacement connection. A general procedure for crimping is given in section 10.2.
10.2. CRIMPING PROCEDURE
Most of the cables used are provided with a copper lug at both ends for termination.
These lugs are crimped to the cable with a proper crimping tool. Similarly
subscriber cables, trunk cables, & signal cables require crimping of their individual
wires on a connector which is of IDC type. This requires a special crimping tool
other than the one mentioned above. The crimping tools used for crimping of
Ground & DC Cables and Signal & MDF Cables are given along with the
description of each cable.
10-2 C-DOT SBM RAX

CABLE PREPARATION AND LAYING
10.3. CABLE PREPARATION
For the preparation of cables, all details required are made available in the
following standard format :
CDOT ASSY NO. : This is the number given to an assembled cable with
both source and destination termination
arrangements done.
DRAWING NO. : This is the drawing number which can be referred in
this document for the assembly of the cable.
CABLE PART NO. : This number gives the type of cable to be used.
CABLE MARKER NO. : This number is given to the cable which gives an
identity to the cable.
CABLE SPECIFICATION : Self explanatory
CABLE UNIT COLOUR : Self explanatory

CODE
CABLE LENGTH : Self explanatory
SOURCE TERMINATION : This number gives the detail of the termination
PART NO arrangement made at the source end of the cable.
DESTINATION : This number gives the detail of the termination
TERMINATION PART NO. arrangement made at the terminating end of the
cable.
SOURCE PLACEMENT : This gives the location from where one end of the
cable should be terminated
DESTINATION : This gives the location where the other end of the
PLACEMENT cable has to be terminated.
ASSEMBLY PROCEDURE : This gives information about the tool to be used for
fixing the connectors/lugs at the source and
destination ends of the cable for assembling the
cable.
The cables having common parameter are grouped together in Tabular form.

Chapter 10
10.4. GROUND CABLES
This section covers the preparation and laying of ground cables used during the
installation of SBM RAX system. The ground cables include the cable run from
earth pit to the earth collector plate, from earth collector plate to MDF, DCDP,
switching cubicle etc. These are purely DC gnd cables.
10.4.1. Detail of Cables from Earth Collector Plate
CDOT ASSY NO. : ACB-MAXMGXXX-000

DRAWING NO. : Fig. 10.1
CABLE PART NO. : MCA-PVCSCP48-401
CABLE MARKER NO. : GXXX
CABLE SPECIFICATION : Power cable, single core 25mm2
CABLE UNIT COLOUR : Black

CODE
CABLE LENGTH : Site dependent
SOURCE TERMINATION : MCT-ERRIN310-401
PART NO. 25mm2 - Ring Terminal Crimp Type
DESTINATION : MCT-ERRIN310-401
TERMINATION NO. 25mm2 - Ring Terminal Crimp Type
SOURCE : As per Table 10.1
DESTINATION : As per Table 10.1
ASSEMBLY PROCEDURE : Crimping tool SYB-95
Die to be used JBR-5
NOTE : XXX takes different values as depicted in Table 10.1.
10-4 C-DOT SBM RAX

TABLE 10.1
Sl. C-DOT Assy No Drawing From To Size Cable

No. No. Marker
1. ACB-MAXMGM01-000 FIG. 10.1 Earth Collector MDF 25mm

2 GM01
Plate
2. ACB-MAXMGMP1-000 FIG. 10.1 Earth Collector MDF (PCM) 25mm
2 GMP1
Plate
3. ACB-MAXMGCS1-000 FIG. 10.1 Earth Collector PDP (Chassis 25mm
2 GCS1
Plate ground bus bar)
4. ACB-MAXMGDS1-000 FIG. 10.1 Earth Collector PDP (digital 25mm
2 GDS1
Plate ground busbar)
5. ACB-MAXMGCD1-000 FIG. 10.1 Earth Collector DCDP Chassis 25mm
2 GCD1
Plate
6. ACB-MAXMGR01-000 FIG. 10.1 Earth Collector Switching 25mm
2 GR01
Plate Cubicle Bus Bar
7. ACB-MACMGEM1-000 FIG. 10.1 Earth Pit Earth Collector 25mm
2 GEM1
plate
10.4.2. Detail of Cable from Earth Collector Plate to Antistatic Flooring
CDOT ASSY NO. : ACB-MAXMGA01-000

DRAWING NO. : FIG. 10.2
CABLE MARKER NO. : GA01

CODE
SOURCE : Earth collector plate
DESTINATION : Antistatic flooring

Chapter 10
10.5. DC CABLES
10.5.1. Detail of -48V and -48V GND Cables from Battery Bank to Fuse/Link
Assembly
CDOT ASSY NO. : ACB-MAXMPPBY-000

ACB-MAXMPGBY-000
DRAWING NO. : Fig. 10.3 & 10.4
CABLE PART NO. : MCA-PVCSCP33-401 (Blue)
MCA-PVCSCP13-401 (Red)
CABLE MARKER NO. : PPBY (Blue) PGBY (Red)
CABLE SPECIFICATION : Power cable, Single core 120mm2
CABLE UNIT COLOUR : As per Table 10.2

CODE
ASSEMBLY PROCEDURE : Crimping tool SYE-150
Die to be used JER-11
NOTE: Y takes different values as depicted in Table 10.2
10-6 C-DOT SBM RAX

TABLE 10.2
Sl C-DOT Assy No Drawing From To Size Cable Colour

No. No. Marker
1. ACB-MAXMPPB1-000 FIG. 10.3 Battery Battery 120mm2 PPB1 Blue

Bank-1 Fuse-1
(-48V)
2. ACB-MAXMPGB1-000 FIG. 10.4 Battery Battery 120mm2 PGB1 Red

Bank-1 Link-1
(-48V GND (48V
Cable) GND
Cable)
3. ACB-MAXMPPB2-000 FIG. 10.3 Battery Battery 120mm2 PPB2 Blue

Bank-2 Fuse-2
(-48V)
4. ACB-MAXMPGB2-000 FIG. 10.4 Battery Battery 120mm

2 PGB2 Red
Bank-2 Link-2
(-48V GND (-48V
Cable) GND
Cable)

Chapter 10
10.5.2. Detail of -48V and -48V GND Cables from Fuse Assembly in Battery
Bank to Switching Cubicle & from Switching Cubicle to DCDP
CDOT ASSY NO. : ACB-MAXMPPXX-000

ACB-MAXMPGXX-000
DRAWING NO. : Fig 10-5
CABLE MARKER NO. : PPXX (Blue) PGXX (Red)

CODE
ASSEMBLY PROCEDURE : Crimping tool SYE-150
Die to be used JER-11
NOTE : XX takes different values as depicted in Table 10.3
10-8 C-DOT SBM RAX

TABLE 10.3
Sl. C-DOT Assy No Drawing From To Size Cable Colour

No No. Marker
1. ACB-MAXMPPF1-000 FIG. 10.5 Battery Switching 120mm

2 PPF1 Blue
Fuse-1 cubicle
(-48V Bus Bar
cable) (-48V I/P)
2. ACB-MAXMPGK1-000 FIG. 10.6 Battery Switching 120mm

2 PGK1 Red
Link cubicle
(-48V GND Bus Bar
cable) (-48V
GND I/P)
3. ACB-MAXMPPF2-000 FIG. 10.5 Battery Switching 120mm

2 PPF2 Blue
Fuse -2 cubicle
(-48V Bus Bar
cable) (-48V I/P)
4. ACB-MAXMPGK2-000 FIG. 10.6 Battery Switching 120mm

2 PGK2 Red
Link-2 cubicle
(-48V GND Bus Bar
cable) (-48V
GND) I/P
5. ACB-MAXMPPS1-000 FIG. 10.7 Switching DCDP 120mm

2 PPS1 Blue
Cubicle (-48V)
Bus Bar Bus Bar
(-48V O/P)
6. ACB-MAXMPGS1-000 See Note in Switching DCDP 120mm

2 PGS1 Red
FIG. 10.7 Cubicle (-48V
(-48V GND GND)
Bus Bar Bus Bar
O/P)

Chapter 10
10.5.3. Detail of -48V and -48V GND Cables from DCDP to PDP
CDOT ASSY NO. : ACB-MAXMPPPX-000

ACB-MAXMPGPX-000
CABLE MARKER NO. : PPPX (Blue)
PGPX (Red)

CODE
ASSEMBLY PROCEDURE : Crimping tool SYB-95 Die to be used JBR-7
NOTE: X takes different values as depicted in Table 10.4
10-10 C-DOT SBM RAX

TABLE 10.4

No. No. Marker
1. ACB-MAXMPPP1-000 FIG. 10.8 DCDP PDP 50mm

2 PPP1 Blue
MCB-1 (copy 0)
-48V
Bus bar
2. ACB-MAXMPGP1-000 See Note in DCDP - PDP 50mm

2 PGP1 Red
FIG. 10.8 48V GND (copy 0)
Bus Bar -48V
GND
Bus bar
3. ACB-MAXMPPP2-000 FIG. 10.8 DCDP PDP 50mm

2 PPP2 Blue
MCB-2 (copy 1)
-48V
Bus bar
4. ACB-MAXMPGP2-000 See Note in DCDP-48V PDP 50mm

2 PGP2 Red
FIG. 10.8 GND (copy 1)
Bus Bar -48V
GND
Bus Bar

Chapter 10
10.5.4. Detail of -48V and -48V GND Cables from DCDP to Invertor
CDOT ASSY NO. : ACB-MAXMPPIX-000
ACB-MAXMPGIX-000
CABLE MARKER NO. : PPIX (Blue)
PGIX (Red)
CODE
NOTE: X takes different values as depicted in Table 10.5
TABLE 10.5

No. No. Marker
1. ACB-MAXMPPI1-000 FIG. 10.9 DCDP Invertor - 25mm
2 PPI1 Blue
MCB-4 1 -48V
Terminal
2. ACB-MAXMPGI1-000 See Note in DCDP Invertor - 25mm
2 PGI1 Red
FIG. 10.9 -48V GND 1 (-48V
Bus Bar GND
Terminal)
3. ACB-MAXMPPI2-000 FIG. 10.9 DCDP Invertor - 25mm
2 PPI2 Blue
MCB-5 2 -48V
Terminal
4. ACB-MAXMPGI2-000 See Note in DCDP Invertor - 25mm
2 PGI2 Red
FIG. 10.9 -48V GND 2 (-48V
Bus Bar GND
Terminal)
10-12 C-DOT SBM RAX

10.5.5. Detail of -48V GND Cables from PDP to Cabinets
CDOT ASSY NO. : ACB-MAXMPGXX-000

CABLE MARKER NO. : PGXX
CABLE UNIT COLOUR : Red

CODE
CABLE LENGTH : As per Table 10.6
NOTE : XX takes different values as depicted in Table 10.6.

Chapter 10
TABLE 10.6
Sl. C-DOT Assy No Drawing From To Size Cable Length

No. No. Marker mm
1. ACB-MAXMPG01-000 FIG. 10.10 PDP-48V Cabinet 1 10mm

2 PG01 1155
GND copy (Copy 0)
0 Bus bar Red Bus
bar
2. ACB-MAXMPG03-000 FIG. 10.10 PDP -48V Cabinet 2 10mm

2 PG03 2410
GND copy (Copy 0)
0 Bus bar Red Bus
bar

2 PG05 3410
GND copy (Copy 0)
0 Bus bar Red Bus
bar

2 PG02 2410
GND copy (Copy 1)
1 Bus bar Red Bus
bar

2 PG04 3470
GND copy (Copy 1)
1 Bus bar Red Bus
bar

2 PG06 4430
GND copy (Copy 1)
1 Bus bar Red Bus
bar
10-14 C-DOT SBM RAX

10.5.6. Detail of -48V DC Cables from PDP to Cabinets and Sensing Cables to
FBI Card
CDOT ASSY NO. : ACB-MAXMPPXX-000

CABLE PART NO. : MCA-PVCSCP26-401 (PPXX)
MCA-PVCSCP21-401 (FPXX)
CABLE MARKER NO. : PPXX
FPXX
- PPXX
Power cable, single core 1mm2
- FPXX
CABLE UNIT COLOUR : Blue
CODE
CABLE LENGTH : PPXX - As per Table 10.7
FPXX - 1200 mm
SOURCE TERMINATION : MCT-ERREN300-401
PART NO. 10mm2 - Reducer Terminal
DESTINATION : MCT-ERRIN200-401 (PPXX)
MCC-FASTP001-401 (FPXX)Faston Receptacle
MCC-FASTP002-401 (FPXX)
Insulation Boot
ASSEMBLY PROCEDURE : Crimping tool SYB-95 ) f or
Die to be used JBR-1 ) PPXX
Crimping Tool SYT-2 for FPXX

Chapter 10
TABLE 10.7

No. No. Marker mm
1. ACB-MAXMPP01-000 FIG. 10.11 PDP MCB Cabinet 1 10mm

2 PP01 1575
F1 (copy 0)
Blue Bus
Bar FBI 2
Card J1 1mm FP01 1200

2 PP03 2650
F3 (copy 0)
Blue Bus
Bar FBI 2
Card J3 1mm FP03 1200
3. ACB-MAXMPP05-000 FIG. 10.11 PDP MCB Cabinet 3 10mm 1

2 PP05 3680
F5 (copy 0) 2
mm
Blue Bus
Bar FBI
Card J5 FP05 1200
4. ACB-MAXMPP02-000 FIG. 10.11 PDP MCB Cabinet 10mm

2 PP02 2830
F2 1(copy 1)
Blue Bus
Bar FBI
Card J2 1mm
2 FP02 1200
5. ACB-MAXMPP04-000 FIG. 10.11 PDP MCB Cabinet 10mm

2 PP04 3840
F4 2(copy 1)
Blue Bus
Bar FBI
Card J4 2
1mm FP04 1200

2 PP06 4815
F6 (copy 1)
Blue Bus
Bar FBI
Card J6 2
1mm FP06 1200
10-16 C-DOT SBM RAX

10.5.7. Detail of Cables from FBI Card to Cabinet (for Sensing Filter Box
Fuses)
CDOT ASSY NO. : ACB-MAXMFFXX-000

CABLE MARKER NO. : FFXX
CABLE SPECIFICATION : PVC insulated 2.5mm2 cable

CODE
SOURCE TERMINATION : MCC-FASTP001-401
PART Faston Receptacle
MCC-FASTP002-401
Insulating Boot
DESTINATION : MCC-PPFXCT02-000
TERMINATION NO. Powermate Female Connector
MCC-MPFSC000-001
Pin for Female Connector
ASSEMBLY PROCEDURE : Crimping tool AMP Make Type-F
No.90124-2-G 20-14

TABLE 10.8
Sl. C-DOT Assy No From To Cable Length
No. Marker mm
1. ACB-MAXMFF01-000 FBI Card J21 Cabinet - 1 Filter FF01 1450

box (Copy 0)

box (Copy 0)

box (Copy 0)

Chapter 10
10.5.8. Details of Cable from COPY0 Filter Box to COPY1 Filter Box for
Interconnecting Both Copies in a Cabinet
CDOT ASSY NO. : ACB-MAXMFIXX-000

CABLE MARKER NO. : FIXX
CABLE SPECIFICATION : PVC Insulated 2.5mm2 Cable

CODE
SOURCE TERMINATION : MCC-PPFXCT02-000
PART NO Powermate female Connector
MCC-MPFSC000-001
Pin for female Connector
DESTINATION : MCC-PPMXCT02-000
TERMINATION NO. Powermate male Connector
MCC-MPMSC000-001
Pin for male Connector
ASSEMBLY PROCEDURE : Crimping Tool AMP. Make Type-FNo. 90124-2-G
20-14
NOTE : XX takes different values as depicted in Table 10.8.

These cables are assembled and routed within the cabinet at factory itself.
10-18 C-DOT SBM RAX

TABLE 10.9
Sl. CDOT Assy No. From To Cable Length

No Marker mm
1. ACB-MAXMFI00-000 Cabinet 1 Cabinet 1 FI00 1000

Frame 6 Frame 6
Copy 1 male Copy 0
Power Mate Female
Connector of Power Mate
Filterbox Connector
Filterbox

Frame 6 Frame 6
Copy 1 male Copy 0
Power Mate Female
Connector of Power mate
Filterbox Connector
Filterbox

Frame 6 Frame 6
Copy 1 male Copy 0
Power mate Female
Connector of Power mate
Filterbox Connector of
Filterbbox

Chapter 10
10.5.9. Detail of Cable from COPY-1 -48V GND Busbar to Copy1 Filter Box
(Frame 1)
CDOT ASSY NO. : ACB-MAXMFGXX-000

DRAWING NO. : FIG. 10.14(a)
CABLE MARKER NO. : FGXX
CABLE SPECIFICATION : PVC Insulated 2.5mm2 Cable

CODE
SOURCE TERMINATION : MCC-PPMXCT02-000
PART NO. Power Mate Male Connector
MCC-MPMSC000-001
Pin for Male Connector
DESTINATION : (MCT-ERRIN017-401)
TERMINATION NO. 2.5mm2 Ring Terminal
ASSEMBLY PROCEDURE : Crimping Tool SYA-427 for 2.52
Ring Terminal
Crimping Tool AMP Make Type-F No. 90124-2-G
20-14 for Power Mate Connector.
NOTE : XX takes values as depicted in Table 10.10.

These cables are assembled and routed within the cabinet at factory itself. Hence
this is not required to be assembled at site.
10-20 C-DOT SBM RAX

TABLE 10.10
Sl. Cable Assy No. Source Termination Cable Length

No. Marker mm
1. ACB-MAXMFG00-000 Cabinet 1 Frame 1 Copy1-48V FG00 250

Copy 1 Filterbox GND Busbar
Male Power
Connector
2. ACB-MAXMFG01-000 Cabinet 2 Frame 1 Copy1 -48V FG01 250

Male Power
Connector
3. ACB-MAXMFG02-000 Cabinet 3 Frame 1 Copy1-48V FG02 250

Male Power
Connector

Chapter 10
10.5.9(a) Detail of Cable from IOP-VH to FBI Card (for Sensing IOP ERROR)
CDOT ASSY NO. : ACB-MAXLIERX-000

DRAWING NO. : FIG. 10.14(b)
CABLE PART NO. : MCA-PVC5C085-401
CABLE MARKER NO. : IERX
CABLE SPECIFICATION : PVC single core (7/0.2)
CODE
CABLE LENGTH : 15 meters
SOURCE TERMINATION : MCC-SPFSCT02-002
MCC-PIFSC000-001
CONN S/R FEMALE 2 PIN HOUSING
DESTINATION : MCC-FASTP001-401
TERMINATION PART Faston Receptacle
MCC-FASTP002-401
Insulating Boot
SOURCE : IOP ERR POINT IN IOP-VH
DESTINATION : FBI CARD
ASSEMBLY PROCEDURE : Crimping tool SYA-427
NOTE : X takes values 0 for IOP-0

1 for IOP-1
10-22 C-DOT SBM RAX

10.5.10. Details of Cable Used for Supplying -48V to FBI Card
CDOT ASSY NO. : ACB-MAXMPPUX-000

CABLE PART NO. : MCA-PVCSCP23-401 (PPUX)
CABLE MARKER NO. : PPUX
CABLE SPECIFICATION : PVC insulated 2.5mm2 cable (PPUX)

CODE
CABLE LENGTH : 1200 mm
SOURCE TERMINATION : MCT-ERREN300-401
PART NO. 10mm2 Reducer Terminal
DESTINATION : MCC-FASTP001-401
TERMINATION NO. Faston Receptacle
MCC-FASTP002-401
Insulating Boot
SOURCE : Refer Table 10.11
DESTINATION : Refer Table 10.11
NOTE : X takes different values as depicted in Table 10.11.

TABLE 10.11
Sl. CDOT Assy. No. From To Cable Length

No. Marker (in mm)
1. ACB-MAXMPPU1-000 Fuse F11 installed FBI Card PPU1 1200

on -48V copy 0 J41
busbar of PDP
2. ACB-MAXMPPU2-000 Fuse F12 installed FBI Card PPU2 1200

on -48V copy 1 J43
busbar of PDP

Chapter 10
10.5.11. Detail of Cable from FBI Card to -48V GND Busbar (Supply of FBI
Card)
CDOT ASSY NO. : ACB-MAXMPGUX-000

CABLE MARKER NO. : PGUX
CABLE SPECIFICATION : PVC insulated 2.5mm2 cable

CODE
PART NO. 2.5mm2-Ring Terminal Crimp Type
DESTINATION : MCC-FASTP001-401 (receptacle)
TERMINATION NO. MCC-FASTP002-401 (boot)
TABLE 10.12

No. Marker (in mm)
1. ACB-MAXMPGU1-000 FBI Card -48V Gnd Busbar PGU1 1200

J37 COPY0) on PDP
2. ACB-MAXMPGU2-000 FBI Card -48V Gnd Busbar PGU2 1200

J39 (COPY1) on PDP
10-24 C-DOT SBM RAX

10.5.12.(a) Detail of Cable from DCDP (-48V) to OMA Panel

CDOT ASSY NO. : ACB-MAXMPMP1-000
CABLE MARKER NO. : PMP1
CABLE SPECIFICATION : PVC INSULATED 2.5mm2
CODE
SOURCE TERMINATION : 2.5mm2 Ring Terminal
PART NO. MCT-ERRIN018-401
DESTINATION : Nil (Stripped wire)
TERMINATION NO.
SOURCE : MCB-7 at DCDP
DESTINATION : OMA Panel PT-5 (TB-1)
ASSEMBLY PROCEDURE : Crimping Tool SYA-427
1.5.12(b) Detail of Cable from DCDP -48V GND to OMA Panel

CDOT ASSY NO. : ACB-MAXMPMG1-000
DRAWING NO. : FIG. 10.17 (Note)
CABLE MARKER NO. : PMG1
CABLE SPECIFICATION : PVC insulated 2.5mm2
CODE
CABLE LENGTH : Site Dependent
SOURCE TERMINATION : 2.5mm2 Ring Terminal
PART NO. MCT-ERRIN018-401
TERMINATION NO.
SOURCE : (-48V GND BUSBAR) DCDP

Chapter 10
10.5.13. Detail of Cable from FBI Card to OMA Panel

CDOT ASSY NO. : ACB-MAXMPGR1-000
CABLE MARKER NO. : PGR1
CABLE SPECIFICATION : PVC insulated 2.5mm2
CODE
SOURCE TERMINATION : MCC-FASTP001-401 (receptacle)
PART NO. MCC-FASTP002-401 (boot)
TERMINATION NO.
SOURCE : FBI card J32
DESTINATION : OMA PT-1 (TB-1)
ASSEMBLY PROCEDURE : Crimping & Soldering
10.5.14. Details of Cable from Invertor to OMA

CDOT ASSY NO. : ACB-MAXMGI0X-000
CABLE MARKER NO. : GI0X
CABLE SPECIFICATION : PVC Insulated 2.5 mm2
CODE
SOURCE TERMINATION : 2.5 mm2 Ring Terminal
PART NO. (MCT-ERRIN018-401)
TERMINATION NO.
SOURCE : Invertor Failure Output (Table 10.13)
DESTINATION : OMA Panel (Table 10.13)
NOTE : X can vary from 1 to 2.
TABLE 10.13
10-26 C-DOT SBM RAX

S.No. CDOT Assy No. From To Cable

Marker
1. ACB-MAXMGI01-000 Invertor 1 OMA Panel PT-3 (TB1) GI01
2. ACB-MAXMGI02-000 Invertor 2 OMA Panel PT-4 (TB1) GI02
10.5.15. Detail of Cable from Power Plant to OMA
CDOT ASSY NO. : ACB-MAXMGP01-000

CABLE MARKER NO. : GP01
CABLE SPECIFICATION : PVC Insulated 2.5mm2

CODE
SOURCE TERMINATION : 2.5 mm2 Ring Terminal
TERMINATION NO.
SOURCE : Power Plant Failure Output

Chapter 10
10.5.16. Detail of Cable from PDP (Digital Earth) to Cabinet
CDOT ASSY NO. : ACB-MAXPDXX-000

CABLE MARKER : PDXX
CABLE SPECIFICATION : Power Cable, Single Core 10mm2

CODE
SOURCE TERMINATION : 10mm2 Ring Terminal
DESTINATION : 10mm2 Ring Terminal
TERMINATION NO. (MCT-ERRIN200-401)
ASSEMBLY PROCEDURE : Crimping Tool SYB-95
10-28 C-DOT SBM RAX

TABLE 10.14

No. No. Marker mm
1. ACB-MAXMPD01-000 FIG. 10.21 PDP Cabinet 1 10mm

2 PD01 2130
(Digital (Copy 0)
earth) Black
Busbar

2 PD02 3300
(Digital (Copy 0)
earth) Black
Busbar

2 PD03 4500
(Digital (Copy 0)
earth) Black
Busbar
10.5.17. Detail of Cable from PDP (Chassis Earth) to Cabinet
CDOT ASSY NO. : ACB-MAXMPEXX-000

CABLE MARKER NO. : PEXX
CABLE SPECIFICATION : Power Cable, Single Core 10mm2

CODE
SOURCE TERMINATION : 10mm2 Ring Terminal
PART NO. (MCT-ERRIN 200-401)
DESTINATION : 10mm2 Ring Terminal
TERMINATION NO. (MCT-ERRIN 200-401)
Note: XX takes values as shown in Table 10.15.

Chapter 10
TABLE 10.15
S.No. CDOT Assy No. Source Termination Length Cable
mm marker
1. ACB-MAXMPE01-000 PDP Chassis Cabinet 1 Chassis 2130 PE01

Earth Busbar)
2. ACB-MAXMPE02-000 - do - Cabinet 2 Chassis 3650 PE02
3. ACB-MAXMPE03-000 - do - Cabinet 3 Chassis 4680 PE03
10-30 C-DOT SBM RAX

10.5.18. Detail of IOP Power (-48V) Cable
CDOT ASSY NO. : ACB-MAXMPPQX-000

CABLE PART NO. : MCA-PVCMC046-401
MCA-PVCSCP21-401
CABLE MARKER NO. : PPQX
FPXX
CABLE SPECIFICATION : 4 core multistrand (128/0.2mm) cable
1mm2 PVC Insulated Cu cable (Blue)
CABLE UNIT COLOUR : Black - 4 core multistrand (128/0.2mm) cable
CODE Blue - 1 mm2 PVC insulated cable
CABLE LENGTH : 4 core multistrand - 15 m (max) (PPQX)
1mm2 Single core - 1200 mm (FPXX)
PART NO. 4mm2 Ring Terminal Crimp Type for 3 separate
cores of Cables(Digital GND, Chassis GND,
-48V GND)
MCT-ERREN300-401 (1 core for -48V)
10mm2 Reducer Terminal
DESTINATION : MCC-CIPSB041-002 (PPQ1)NO.
TERMINATION 4 Pin Power Plug Female
MCC-FASTP001-401 (FP07)
Faston Receptacle
MCC-FASTP002-401
Insulating Boot
ASSEMBLY PROCEDURE : Crimping Tool SYB-95 &
Crimping Tool SYA-427
NOTE : XX takes values as shown in Table 10.16.

Chapter 10
TABLE 10.16

No. Marker
1. ACB-MAXMPPQ1-000 PDP MCB F7 IOP0 PPQ1 15m

FBI J7 POWER IN FP07 1200mm
2. ACB-MAXMPPQ2-000 PDP MCB F8 IOP1 PPQ2 15m

FBI J8 POWER IN FP08 1200mm
10.5.19. Detail of ADP Power Cable

CDOT ASSY NO. : ACB-MAXMPPA1-000
CABLE PART NO. : MCA-PVCMC043-401 (PPA1)
MCA-PVCSCP21-401 (FP09)
CABLE MARKER NO. : PPA1
FP09
CABLE DESCRIPTION : 4 core multistrand
32/0.2 mm PVC Cable
Single core PVC insulated
1mm2 Copper Cable (Blue)
CABLE LENGTH : 4 core multistrand 25 m (max.) (PPA1)
Single core cable - 1200 mm(FP09)
SOURCE TERMINATION : Ring terminal 10mm2
MCT-ERRIN200-401
Reducer terminal 10mm2
MCT-ERREN300-401
DESTINATION : 2 pin power plug female
TERMINATION NO. MCC-PPFXST02-000 (PPA1)
Fast on receptacle (FP09)
MCC-FASTP001-401
Fast on Boot (FP09)
MCC-FASTP002-401
SOURCE : PDP MCB F9 (PPA1)
FBI J9 (FP09)
DESTINATION : ADP (Back Cover)
10-32 C-DOT SBM RAX

10.5.20. Details of AC Power Cable from AC Panel to Contactor

CDOT ASSY NO. : ACB-MAXMPAE1-000
CABLE PART NO. : MCA-PVCMC043-401
CABLE MARKER NO. : PAE1
CABLE SPECIFICATION : 4 core multistrand (32/0.2mm) cable
CODE
SOURCE TERMINATION : MCT-ERRIN200-401Ring Terminal 10mm2
PART NO.
TERMINATION NO.
SOURCE : AC. Panel
DESTINATION : Contactor (points a,b)
ASSEMBLY PROCEDURE : Crimping tool SYB-95 Die to be used JBR-1
NOTE : For cabling details of emergency contactor refer Fig. 10.29.
10.5.21. Detail of -48V DC Cable to Contactor (Emergency Light)

CDOT ASSY NO. : ACB-MAXMPPC1-000
CABLE MARKER NO. : PPC1
CABLE SPECIFICATION : PVC Insulated 10mm2 cable
CODE
SOURCE TERMINATION : MCT-ERRIN200-401 10mm2 Ring Terminal
PART NO.
TERMINATION NO.
SOURCE : DCDP MCB 3
DESTINATION : Contactor (point 31)
ASSEMBLY PROCEDURE : Crimping Tool - SYB95Die to be used - JBR1
NOTE : For Cabling details of emergency contactor refer Fig. 10.29.

Chapter 10
10.5.22. Detail of -48V DC Cable from Contactor to Emergency Lighting
CDOT ASSY NO. : ACB-MAXMPPE1-000

CABLE MARKER NO. : PPE1
CABLE SPECIFICATION : PVC insulated 10 mm2 cable

CODE
SOURCE TERMINATION : Nil (Stripped wire)
PART NO.
TERMINATION NO.
SOURCE : Contactor (point 32)
DESTINATION : First emergency lighting point
ASSEMBLY PROCEDURE : -
10-34 C-DOT SBM RAX

10.5.23. Detail of -48V GND Cable from DCDP to Emergency Lighting Point
CDOT ASSY NO. : ACB-MAXMPGE1-000

CABLE MARKER NO. : PGE1
CABLE SPECIFICATION : PVC Insulated 10mm2 cable

CODE
SOURCE TERMINATION : MCT-ERRIN200-401 NO. 10mm2
PART Ring Terminal
TERMINATION NO.
SOURCE : DCDP (-48V GND Busbar)
DESTINATION : 2nd Emergency Lighting point
ASSEMBLY PROCEDURE : Crimping Tool - SYB-95
Die to be used - JBR-1
10.6. SIGNAL CABLES
In this section signal cables of following type will be covered.

1. Base Module to IOP
2. IOP0 to IOP1
3. Base Module to ADP
4. IOP to VDU terminal
5. IOP to printers
6. Test access cables
7. Concentration cables

Chapter 10
10.6.1. Detail of Cables from Base Module to IOP
CDOT ASSY NO : ACB-IOPHHDXX-000

DRAWING NO. : FIG 10.30
CABLE PART NO. : MCA-PHDTP011-401
CABLE MARKER NO. : HDxx
CABLE SPECIFICATION : 11 pair polyethylene high density insulated twisted
pair cable, 26 SWG.
CABLE UNIT COLOUR : Grey
CODE
CABLE LENGTH : 35 m (max.)
SOURCE TERMINATION : 25 Pin D-type wire wrap (Male)
PART NO. MCC-DCMMZ002-301
MCC-DHXXXT25-100
DESTINATION : 7x2 IDC crimp connector consisting of
TERMINATION PART NO. 1) 7x2 piercing block (MCC-BPCSZ012-401)
2) Contact block (MCC-BPCSZ011-401)
3) Single module cover (MCC-BPCSZ022-401)
ASSEMBLY PROCEDURE : Tool type - dupont RC-216 wire wrapper
NOTE: xx takes different values as depicted in Table 10.17.

TABLE 10.17
Sl. C-DOT Assy No From To Cable
No. Marker
1. ACB-IOPHHDX0-000 IOP-0 VHI BPU (Frame 5) J8 TAB 3 HDX0

HDLC2
2. ACB-IOPHHDX1-000 IOP-0 VHI BPU (Frames 5) J23 TAB 3 HDX1

HDLC0
3. ACB-IOPHHDY0-000 IOP-1 VHI BPU (Frames 5) J8 TAB 4 HDY0

HDLC2
4. ACB-IOPHHDY1-000 IOP-1 VHI BPU (Frame 5) J23 TAB 4 HDY1

HDLC0
10-36 C-DOT SBM RAX

10.6.2. Detail of Cable from IOP0 to IOP1
CDOT ASSY NO. : ACB-IOPHHDZ1-000

CABLE MARKER NO. : HDZ1
CABLE SPECIFICATION : 11 Pair polyethylene high density insulated twisted
pair cable, 26 SWG
CODE
CABLE LENGTH : 5.5 m (max.)
SOURCE TERMINATION : 25 pin D type wire wrap (male)
PART NO. MCC-DCMMZ002-301
MCC-DHXXXT25-100
DESTINATION : 25 pin D-type wire wrap (male)
TERMINATION PART NO. MCC-DCMMZ002-301
MCC-DHXXXT25-100
SOURCE : IOP0 VHI panel HDLC1
DESTINATION : IOP1 VHI panel HDLC1
ASSEMBLY PROCEDURE : Wire wrapping Tool - 0.5mm
(MCC-MDFPZ025-301)

Chapter 10
10.6.3. Detail of BM to ADP Signal Cable
CDOT ASSY NO. : ACB-MAXMHA02-000

DRAWING NO. : FIG. 10.32a, b, c
CABLE MARKER NO. : HA02
HACO (For Module 1)
HAC1 (For Module 2)
CABLE SPECIFICATION : 11 Pair Cable
SOURCE TERMINATION : 7X2 IDC Crimp connector consisting of
PART NO MCC-BPCSZ012-401
MCC-BPCSZ011-401
MCC-BPCSZ022-401
DESTINATION : 25 pin D-Type wire wrap (Female)
TERMINATION PART NO. MCC-DCFMZ002-301
MCC-DHOLD002-301
MCC-DSLFZ001-401
SOURCE : ADP Panel
DESTINATION : HAC0 HAC1
Frame -5 5
Connector - J7 J24
TAB No -1 1
ASSEMBLY PROCEDURE : FIG 10.32A, B, C.
10-38 C-DOT SBM RAX

10.6.4. Detail of Cable from IOP to Terminals

CDOT ASSY NO. : ACB-IOPHTEZZ-000
CABLE PART NO. : MCA-ICSBZ007-401
CABLE MARKER NO. : TE`ZZ'
CABLE SPECIFICATION : 8 Pair Telephone cable
CODE
SOURCE TERMINATION : 9 Pin D-type wire wrap (Female)
PART NO. MCC-DCFMZ009-301
MCC-DHXXXT09-100
DESTINATION : 25 Pin D-type wire wrap (Female)
MCC-DHXXXT25-100
ASSEMBLY PROCEDURE : Wire wrapping tool 0.5 mm
MCC-MDFPZ025-30
NOTE : ZZ takes different values as listed in Table 10.18.
TABLE 10.18
No. Marker
1. ACB-IOPHTEX1-000 IOP0 VHI VDU Terminal TEX1
CONSOLE
2. ACB-IOPHTEX2-000 IOP0 VHI VDU Terminal TEX2
ASIO-3 (for OOD)
3. ACB-IOPHTEX3-000 IOP0 VHI CRP Terminal TEX3
4. ACB-IOPHTEY1-000 IOP1 VHI VDU Terminal TEY1
CONSOLE
5. ACB-IOPXTEY3-000 IOP1 VHI VDU Terminal TEY2
ASIO-3 (for OOD)
6 ACB-IOPHTEY2-000 IOP1 VHI CRP Terminal TEY3
ASIO-2
NOTE:
Only one VDU terminal is provided as OOD. So the OOD cable (TEX3/TEY3) of the
active IOP is to be connected to this terminal.

Chapter 10
10.6.5. Detail of Cables from IOP to Printers
CDOT ASSY NO. : ACB-IOPHPRIX-000

CABLE MARKER NO. : PRIX
CABLE SPECIFICATION : 8 Pair Telephone Cable (0.4mm)
CODE
SOURCE TERMINATION : 9 pin D-type wire wrap (female)
PART NO MCC-DCFMZ009-301
MCC-DHXXXT09-100
DESTINATION : 25 pin D-type wire wrap (female)
MCC-DHXXXT25-100
ASSEMBLY PROCEDURE : Wire wrapping tool 0.5mm
MCC-MDFPZ025-301
NOTE : X takes different values as depicted in Table 10.18

TABLE 10.19

No. Marker
1. ACB-IOPHPRI0-000 IOP0 VHI Printer1 PRI0

ASIO 1
2. ACB-IOPHPRI1-000 IOP1 VHI Printer2 PRI1

ASIO 1
10-40 C-DOT SBM RAX

10.6.6. Detail of Test Access Cables
CDOT ASSY NO. : ACB-MAXXTAYY-000

DRAWING NO. : FIG. 10.35 & 10.36
CABLE PART NO. : MCA-FCICZ014-301
CABLE MARKER NO. : TAYY
CABLE SPECIFICATION : 7/36, 28 SWG Grey colour with Red beading
CABLE UNIT COLOUR : Grey colour with Red beading
CODE
SOURCE TERMINATION : MCC-BPCSZ009-401 and
PART NO. 2X7 contact block (flat cable)
MCC-BPCSZ010-40
2X7 piercing block with cover
DESTINATION : MCC-BPCSZ009-401 and
TERMINATION PART NO. MCC-BPCSZ010-401
CONNECTIVITY/ : One to one: Red coloured conductor on top (pin 1)
CONDUCTOR ALIGNMENT
ASSEMBLY PROCEDURE : Tool type - HT227
NOTE : YY takes different values as depicted in Table 10.13

Chapter 10
TABLE 10.20
Sl. C-DOT Assy No Cable From To Remarks Length

No. Marker No. P/Q/R/S/T P/Q/R/S/T (mm)
1. ACB-MAXXTA01-000 TA01 2/4/2/A/4 2//3/2/A/4 Daisy 1950

2/3/2/A/4 2/2/2/A/4 chained
2/2/2/A/4 2/1/2/A/4 TA Cabled
2. ACB-MAXXTA02-000 TA02 2/1/2/A/3 3/1/2/A/4 Daisy 2800

3/1/2/A/4 3/2/2/A/4 chained
3/2/2/A/4 3/3/2/A/4 Cable for
test access

1/1/2/A/4 1/2/2/A/4 chained
1/2/2/A/4 1/3/2/A/4 cable for
test access

1/4/2/A/4 1/5/2/A/4 chained
1/5/2/A/4 1/6/2/A/4 cable for
test access

3/4/2/A/4 3/5/2/A/4 chained
3/5/2/A/4 3/6/2/A/4 cable for
test access
NOTE : Connector insertion position indicated as P/Q/R/S/T

P = Cabinet number (1-3)
Q = Frame/Card cage no. (1-6)
R = Slot no. (1-26)
S = Connector row number (A,B)
T = Tab Position on connector (1-4) (Also indicates polarisation tab to be retained
on the connector)
Modification in Test Access Cable routing and placement in case of Digital
Trunk Terminal Unit (DTU) :
In cases where the principal terminal unit happens to be a digital trunk unit (DTU)
(i.e. either TU11 or TU21 or TU31 or TU41) the routing of the corresponding TA
cable namely, TA02, TA03, TA04, TA05 respectively undergoes modification.
The TA cable now can originate from the next adjacent principle terminal unit
(lying either on the top or bottom of the DTU) or can originate from the terminal
unit TUX2 belonging to the same line module.
10-42 C-DOT SBM RAX

Ex : If TU21 is a DTU then routing and placement of TA cable TA03 gets

modified as follows :
Sl. Cable No. From To Remarks

No. P/Q/R/S/T P/Q/R/S/T
1. TA03 2/1/2/A/2 1/1/2/A/4 Option 1

1/1/2/A/4 1/2/2/A/4
1/2/2/A/4 1/3/2/A/4
2. TA03 1/4/2/A/3 1/1/2/A/4 Option 2

1/1/2/A/4 1/2/2/A/4
1/2/2/A/4 1/3/2/A/4
Also note that test access cable does not get inserted on the 2nd slot of the
motherboard at all if the terminal unit happens to be a Digital Trunk Unit (DTU).
10.6.7. Detail of Concentration Cables
CDOT ASSY NO. : ACB-MAXXTLYY-000

DRAWING NO. : FIG. 10.37 & FIG. 10.38
CABLE PART NO. : MCA-CCICF007-301
CABLE MARKER NO. : TLYY
CABLE SPECIFICATION : 28 SWG, 7/36 Colour coded,
7 Pair twisted flat cable
SOURCE TERMINATION : MCC-BPCSZ009-401 and
PART NO MCC-BPCSZ010-401
DESTINATION : MCC-BPCSZ009-401 and
TERMINATION PART NO. MCC-BPCSZ010-401
CONNECTIVITY/ : One to one; Brown pair at Pin 1
CONDUCTOR ALIGNMENT
ASSEMBLY PROCEDURE : Tool type - HT227
NOTE : YY takes different values as depicted in Table 10.21.

Chapter 10
TABLE 10.21
Sl C-DOT Assy No Cable No. From To Remarks

1. ACB-MAXXTL01-000 TL01 2/1/13/A/3 3/1/13/A/1 Terminal Unit
2. ACB-MAXXTL02-000 TL02 2/1/14/A/3 3/1/14/A/1 1 (TU11-TU12)
3. ACB-MAXXTL03-000 TL03 2/1/13/A/4 3/1/13/A/2
4. ACB-MAXXTL04-000 TL04 2/1/14/A/4 3/1/14/A/2
7. ACB-MAXXTL07-000 TL07 2/2/13/A/4 1/1/13/A/2
8. ACB-MAXXTL08-000 TL08 2/2/14/A/4 1/1/14/A/2
11. ACB-MAXXTL11-000 TL11 2/3/13/A/4 1/4/13/A/2
12. ACB-MAXXTL12-000 TL12 2/3/14/A/4 1/4/14/A/2
15. ACB-MAXXTL15-000 TL15 2/4/13/A/4 3/4/13/A/2
16. ACB-MAXXTL16-000 TL16 2/4/14/A/4 3/4/14/A/2
19. ACB-MAXXTL19-000 TL19 3/1/13/A/4 3/2/13/A/2
20. ACB-MAXXTL20-000 TL20 3/1/14/A/4 3/2/14/A/2
23. ACB-MAXXTL23-000 TL23 1/1/13/A/4 1/2/13/A/2
24. ACB-MAXXTL24-000 TL24 1/1/14/A/4 1/2/14/A/2
27. ACB-MAXXTL27-000 TL27 1/4/13/A/4 1/5/13/A/2
28. ACB-MAXXTL28-000 TL28 1/4/14/A/4 1/5/14/A/2
10-44 C-DOT SBM RAX

Sl C-DOT Assy No Cable No. From To Remarks

30. ACB-MAXXTL30-000 TL30 3/4/14/A/3 3/5/14/A/1 4 (TU42- TU43)
31. ACB-MAXXTL31-000 TL31 3/4/13/A/4 3/5/13/A/2
32. ACB-MAXXTL32-000 TL32 3/4/14/A/4 3/5/14/A/2
35. ACB-MAXXTL35-000 TL35 3/2/13/A/4 3/3/13/A/2
36. ACB-MAXXTL36-000 TL36 3/2/14/A/4 3/3/14/A/2
39. ACB-MAXXTL39-000 TL39 1/2/13/A/4 1/3/13/A/2
40. ACB-MAXXTL40-000 TL40 1/2/14/A/4 1/3/14/A/2
43. ACB-MAXXTL43-000 TL43 1/5/13/A/4 1/6/13/A/2
44. ACB-MAXXTL44-000 TL44 1/5/14/A/4 1/6/14/A/2
47. ACB-MAXXTL47-000 TL47 3/5/13/A/4 3/6/13/A/2
48. ACB-MAXXTL48-000 TL48 3/5/14/A/4 3/6/14/A/2
NOTE : Connector insertion position indicated as P/Q/R/S/T

P = Cabinet number (1-3)
Q = Frame/Card cage no. (1-6)
R = Slot no. (1-26)
S = Connector row number (A,B)
T = Tab position on connector (1-4) (Also indicates polarisation tab to be retained
on the connector)

Chapter 10
Modification in concentration data cable routing and placement in case of

Digital Trunk Unit (DTU) :
In cases where the principal terminal unit happens to be a digital trunk unit (DTU)
(i.e., either TU11 or TU21, or TU31 or TU41) the origination position/slot of the
concentration data cables (i.e., TL01, to TL48) on this particular DTU shall be
modified as follows :
ORIGINAL (as shown in Table 10.21) MODIFIED (on DTU only)
1. P/Q/13/S/T P/Q/12/S/T
2. P/Q/14/S/T P/Q/15/S/T
NOTE :
P, Q, S, T are the cabinet number, frame/card cage number, connector row number,
and the position on the connector respectively which are as shown in Table 10.21
and remain unchanged.
10-46 C-DOT SBM RAX

10.7. MDF CABLES
10.7.1. Detail of Digital Cable
CDOT ASSY NO. : ACB-MAXXDT01-V00

CABLE PART NO. : MCA-PVCTPS08-401
MCA-PVCSC512-401
CABLE MARKER NO. : DT01
CABLE DESCRIPTION : Shielded twisted pair digital cable, 8 pairs
32/0.2mm Green colour PVC wire
CABLE LENGTH : 25 m (max.) excluding unsheathed section
SOURCE TERMINATION : Wire wrap contact block - 4 Nos.
MCC-BPWCB207-401
Polarised Hood 14 contact module - 4 Nos.
MCC-BPPOH207-401
Ring Terminal 2.5 mm2/M6 MCT-ERRIN015-401

32/0.2mm PVC wire, green
(MCA-PVCSC512-401) 200mm
TERMINATION PART NO.
SOURCE PLACEMENT : Frame - Digital TU Slot - 2 Connector - A
TAB NO. RETAINED TAB NO - 1 For Module 1 2 For Module 2 3 For
Module 3 4 For Module 4
DESTINATION : MDF
PLACEMENT
ASSEMBLY PROCEDURE : Wire wrapping
Crimping Tool SYA-427

Chapter 10
10.7.2. Detail of EMF Trunk Cable
CDOT ASSY NO. : ACB-MAXXATXX-000

DRAWING NO. : FIG 10.40(a), 10.40(b),
10.41(a) & 10.41(b)
CABLE MARKER NO. : ATXX
CABLE DESCRIPTION : 24 Pair cable arranged in 3 units of 8 pair each,
cable unit having a distinct coloured sleeve (1 pair is
spare).
CABLE LENGTH : 25 m (max) - excluding unsheathed section.
SOURCE TERMINATION : MCC-BPCSZ006-301(32X2 IDC contact block assy)
PART NO. MCC-BPCSZ005-301 (Piercing block)
MCC-BPCSZ007-301 (Universal cover)
MCS-PHSTT002-401 (Screw tapping 2x9.5)
SOURCE PLACEMENT : BM - TU
DESTINATION : MDF Termination block
PLACEMENT
ASSEMBLY PROCEDURE : Tool Type Dupont RC-216
Refer FIG 10.46(a) & FIG. 10.46(b)
NOTE :
1. XX can takes values from 36 to 99.
2. Fig. 10.40(b) & 10.41(a) are for EMF cables in TU2, TU3 & TU4.
4. Fig. 10.40(a) & 10.41(b) are for EMF cables in TU1.
5. Alternative source part nos.
MCC-BPFSC232-003
MCC-BPRXX232-000
MCC-BPLXX232-000
MCC-BPCSZ007-303
10-48 C-DOT SBM RAX

10.7.3. Detail of Subscriber & Trunk Cable in Terminal Unit 1***
CDOT ASSY NO. : ACB-MAXXATXX-000

CABLE MARKER NO. : ATXX
CABLE DESCRIPTION : 24 Pair (1 Spare pair) Cable arranged in 3 units of
8 pair each, each cable unit having a distinct
coloured sleeve.
CABLE LENGTH : 25 m (max.) excluding unsheathed section.
SOURCE TERMINATION : MCC-BPCSZ011-401 2x7 Contact Block Assy
PART NO. MCC-BPCSZ012-401 2x7 Piercing Block
*MCC-BPCSZ013-301 Cover 2 module
CABLE UNIT COLOUR : White and yellow **
CODE
CABLE UNIT : 8 pair, single round cable unit
DESCRIPTION
SOURCE PLACEMENT : BM TU1
TAB NO. RETAINED 4
DESTINATION : MDF
PLACEMENT
ASSEMBLY PROCEDURE : Tool Type - Dupont RC-216
(Refer FIG. 10.42 & FIG. 10.43(b) & LSA Plus
Insertion Tool)
NOTE : XX can take value 01 to 35.

* Only one cover is required for both the modules.
** One 24 pair cable can have two cable units of colours white and yellow.
*** This is only in case of BM.

Chapter 10
10.7.4. Detail of Subscriber & TWT Trunk Cable for TU2/3/4*
CDOT ASSY NO. : ACB-MAXXAXXX-000

DRAWING NO. : FIG. 10.43(a)
CABLE MARKER NO. : AXXX
CABLE DESCRIPTION : 64 Pair (+2 spare pair), cable arranged in 8 units of
8 pair each, each cable unit having a distinct
coloured sleeve.
CABLE LENGTH : 25 m (max.) excluding unsheathed section.
MCC-BPCSZ011-401
MCC-BPCSZ012-401
SOURCE TERMINATION : MCC-BPCSZ013-301
PART NO.
DESTINATION : NA (Stripped wire)
PLACEMENT TAB NO. : 1
RETAINED
ASSEMBLY PROCEDURE : Tool Type Dupont RC-216
(Refer Fig. 10.43 (a)) & LSA Plus Insertion Tool
NOTE :
1. P/Q/R/S/T : Cabinet Number/Card Frame No./slot No./Connector
No./Tab position on Connector
2. Cable Assemblies ACB-MAXXA003-000 to ACB-MAXXA032-000 (30 Nos.)
follow identical part nos. (except cable marker nos.)
Hence these assemblies are not included in this document.
3. The document on concentration scheme in MAX (No. DMX-CONSCH01 -
V01) Part 1 gives further information on placement, cable routing etc.
X/V/b/m to n: MDF Number/Vertical No./back mount frame no./range of no. of
terminations
In case of LM, all TUs have 64 pair cable.
10-50 C-DOT SBM RAX

TABLE 10.22
Sl. C-DOT Assy No Cable Cable Cable Unit Source Placement

No. No. Unit No. Colour BM/LM P-Q-R-S MDF
X/V/B/M to N
1. ACB-MAXXA003-000 A003 AA03 White 2-2-3-A-1,2 1-2-3-1 To 8
AA04 Yellow 2-2-4-A-1,2 1-2-3-9 To 16
AA05 Brown 2-2-5-A-1,2 1-2-3-17 To 24
AA06 Blue 2-2-6-A-1,2 1-2-3-25 To 32
AA07 Grey 2-2-7-A-1,2 1-2-3-33 To 40
AA08 Black 2-2-8-A-1,2 1-2-3-41 To 48
AA09 Pink 2-2-9-A-1,2 1-2-3-49 To 56
AA10 Green 2-2-10-A-1,2 1-2-3-57 To 64
AA18 Yellow 2-2-18-A-1,2 1-2-4-9 To 16
AA19 Brown 2-2-19-A-1,2 1-2-4-17 To 24
AA20 Blue 2-2-20-A-1,2 1-2-4-25 To 32
AA21 Grey 2-2-21-A-1,2 1-2-4-33 To 40
AA22 Black 2-2-22-A-1,2 1-2-4-41 To 48
AA23 Pink 2-2-23-A-1,2 1-2-4-49 To 56
AA24 Green 2-2-24-A-1,2 1-2-4-57 To 64
AA04 Yellow 2-3-4-A-1,2 1-3-3-9 To 16
AA05 Brown 2-3-5-A-1,2 1-3-3-17 To 24
AA06 Blue 2-3-6-A-1,2 1-3-3-25 To 32
AA07 Grey 2-3-7-A-1,2 1-3-3-33 To 40
AA08 Black 2-3-8-A-1,2 1-3-3-41 To 48
AA09 Pink 2-3-9-A-1,2 1-3-3-49 To 56
AA10 Green 2-3-10-A-1,2 1-3-3-57 To 64
AA18 Yellow 2-3-18-A-1,2 1-3-4-9 To 16
AA19 Brown 2-3-19-A-1,2 1-3-4-17 To 24

Chapter 10

X/V/B/M to N
AA20 Blue 2-3-20-A-1,2 1-3-4-25 To 32
AA21 Grey 2-3-21-A-1,2 1-3-4-33 To 40
AA22 Black 2-3-22-A-1,2 1-3-4-41 To 48
AA23 Pink 2-3-23-A-1,2 1-3-4-49 To 56
AA24 Green 2-3-24-A-1,2 1-3-4-57 To 64
AA04 Yellow 2-4-4-A-1,2 1-4-3-9 To 16
AA05 Brown 2-4-5-A-1,2 1-4-3-17 To 24
AA06 Blue 2-4-6-A-1,2 1-4-3-25 To 32
AA07 Grey 2-4-7-A-1,2 1-4-3-33 To 40
AA08 Black 2-4-8-A-1,2 1-4-3-41 To 48
AA09 Pink 2-4-9-A-1,2 1-4-3-49 To 56
AA10 Green 2-4-10-A-1,2 1-4-3-57 To 64
AA18 Yellow, 2-4-18-A-1,2 1-4-4-9 To 16
AA19 Brown, 2-4-19-A-1,2 1-4-4-17 To 24
AA20 Blue 2-4-20-A-1,2 1-4-4-25 To 32
AA21 Grey 2-4-21-A-1,2 1-4- 4-33 To 40
AA22 Black 2-4-22-A-1,2 1-4- 4-41 To 48
AA23 Pink 2-4-23-A-1,2 1-4-4-49 To 56
AA04 Yellow 1-1-4-A-1,2 2-2-3-9 To 16
AA05 Brown 1-1-5-A-1,2 2-2-3-17 To 24
AA06 Blue 1-1-6-A-1,2 2-2-3-25 To 32
AA07 Grey 1-1-7-A-1,2 2-2-3-33 To 40
AA08 Black 1-1-8-A-1,2 2-2-3-41 To 48
AA09 Pink 1-1-9-A-1,2 2-2-3-49 To 56
AA10 Green 1-1-10-A-1,2 2-2-3-57 To 64
10-52 C-DOT SBM RAX


X/V/B/M to N
AA18 Yellow 1-1-18-A-1,2 2-2-4-9 To 16
AA19 Brown 1-1-19-A-1,2 2-2-4-17 To 24
AA20 Blue 1-1-20-A-1,2 2-2-4-25 To 32
AA21 Grey 1-1-21-A-1,2 2-2-4-33 To 40
AA22 Black 1-1-22-A-1,2 2-2-4-41 To 48
AA23 Pink 1-1-23-A-1,2 2-2-4-49 To 56
AA24 Green 1-1-24-A-1,2 2-2-4-57 To 64
AA04 Yellow 1-2-4-A-1,2 2-3-3-9 To 16
AA05 Brown 1-2-5-A-1,2 2-3-3-17 To 24
AA06 Blue 1-2-6-A-1,2 2-3-3-25 To 32
AA07 Grey 1-2-7-A-1,2 2-3-3-33 To 40
AA08 Black 1-2-8-A-1,2 2-3-3-41 To 48
AA09 Pink 1-2-9-A-1,2 2-3-3-49 To 56
AA10 Green 1-2-10-A-1,2 2-3-3-57 To 64
AA18 Yellow 1-2-18-A-1,2 2-3-4-9 To 16
AA19 Brown 1-2-19-A-1,2 2-3-4-17 To 24
AA20 Blue 1-2-20-A-1,2 2-3-4-25 To 32
AA21 Grey 1-2-21-A-1,2 2-3-4-33 To 40
AA22 Black 1-2-22-A-1,2 2-3-4-41 To 48
AA23 Pink 1-2-23-A-1,2 2-3-4-49 To 56
AA24 Green 1-2-24-A-1,2 2-3-4-57 To 64
AA04 Yellow 1-3-4-A-1,2 2-4-3-9 To 16
AA05 Brown 1-3-5-A-1,2 2-4-3-17 To 24
AA06 Blue 1-3-6-A-1,2 2-4-3-25 To 32
AA07 Grey 1-3-7-A-1,2 2-4-3-33 To 40

Chapter 10

X/V/B/M to N
AA08 Black 1-3-8-A-1,2 2-4-3-41 To 48
AA09 Pink 1-3-9-A-1,2 2-4-3-49 To 56
AA10 Green 1-3-10-A-1,2 2-4-3-57 To 64
AA18 Yellow 1-3-18-A-1,2 2-4-4-9 To 16
AA19 Brown 1-3-19-A-1,2 2-4-4-17 To 24
AA20 Blue 1-3-20-A-1,2 2-4-4-25 To 32
AA21 Grey 1-3-21-A-1,2 2-4-4-33 To 40
AA22 Black 1-3-22-A-1,2 2-4-4-41 To 48
AA23 Pink 1-3-23-A-1,2 2-4-4-49 To 56
AA24 Green 1-3-24-A-1,2 2-4-4-57 To 64
AA04 Yellow 1-4-4-A-1,2 3-2-3-9 To 16
AA05 Brown 1-4-5-A-1,2 3-2-3-17 To 24
AA06 Blue 1-4-6-A-1,2 3-2-3-25 To 32
AA07 Grey 1-4-7-A-1,2 3-2-3-33 To 40
AA08 Black 1-4-8-A-1,2 3-2-3-41 To 48
AA09 Pink 1-4-9-A-1,2 3-2-3-49 To 56
AA10 Green 1-4-10-A-1,2 3-2-3-57 To 64
AA18 Yellow 1-4-18-A-1,2 3-2-4-9 To 16
AA19 Brown 1-4-19-A-1,2 3-2-4-17 To 24
AA20 Blue 1-4-20-A-1,2 3-2-4-25 To 32
AA21 Grey 1-4-21-A-1,2 3-2-4-33 To 40
AA22 Black 1-4-22-A-1,2 3-2-4-41 To 48
AA23 Pink 1-4-23-A-1,2 3-2-4-49 To 56
AA24 Green 1-4-24-A-1,2 3-2-4-57 To 64
10-54 C-DOT SBM RAX


X/V/B/M to N
AA04 Yellow 1-5-4-A-1,2 3-3-3-9 To 16
AA05 Brown 1-5-5-A-1,2 3-3-3-17 To 24
AA06 Blue 1-5-6-A-1,2 3-3-3-25 To 32
AA07 Grey 1-5-7-A-1,2 3-3-3-33 To 40
AA08 Black 1-5-8-A-1,2 3-3-3-41 To 48
AA09 Pink 1-5-9-A-1,2 3-3-3-49 To 56
AA10 Green 1-5-10-A-1,2 3-3-3-57 To 64
AA18 Yellow 1-5-18-A-1,2 3-3-4-9 To 16
AA19 Brown 1-5-19-A-1,2 3-3-4-17 To 24
AA20 Blue 1-5-20-A-1,2 3-3-4-25 To 32
AA21 Grey 1-5-21-A-1,2 3-3-4-33 To 40
AA22 Black 1-5-22-A-1,2 3-3-4-41 To 48
AA23 Pink 1-5-23-A-1,2 3-3-4-49 To 56
AA24 Green 1-5-24-A-1,2 3-3-4-57 To 64
AA04 Yellow 1-6-4-A-1,2 3-4-3-9 To 16
AA05 Brown 1-6-5-A-1,2 3-4-3-17 To 24
AA06 Blue 1-6-6-A-1,2 3-4-3-25 To 32
AA07 Grey 1-6-7-A-1,2 3-4-3-33 To 40
AA08 Black 1-6-8-A-1,2 3-4-3-41 To 48
AA09 Pink 1-6-9-A-1,2 3-4-3-49 To 56
AA10 Green 1-6-10-A-1,2 3-4-3-57 To 64
AA18 Yellow 1-6-18-A-1,2 3-4-4-9 To 16
AA19 Brown 1-6-19-A-1,2 3-4-4-17 To 24
AA20 Blue 1-6-20-A-1,2 3-4-4-25 To 32
AA21 Grey 1-6-21-A-1,2 3-4-4-33 To 40

Chapter 10

X/V/B/M to N
AA22 Black 1-6-22-A-1,2 3-4-4-41 To 48
AA23 Pink 1-6-23-A-1,2 3-4-4-49 To 56
AA24 Green 1-6-24-A-1,2 3-4-4-57 To 64
AA04 Yellow 3-4-4-A-1,2 4-2-3-9 To 16
AA05 Brown 3-4-5-A-1,2 4-2-3-17 To 24
AA06 Blue 3-4-6-A-1,2 4-2-3-25 To 32
AA07 Grey 3-4-7-A-1,2 4-2-3-33 To 40
AA08 Black 3-4-8-A-1,2 4-2-3-41 To 48
AA09 Pink 3-4-9-A-1,2 4-2-3-49 To 56
AA10 Green 3-4-10-A-1,2 4-2-3-57 To 64
AA18 Yellow 3-4-18-A-1,2 4-2-4-9 To 16
AA19 Brown 3-4-19-A-1,2 4-2-4-17 To 24
AA20 Blue 3-4-20-A-1,2 4-2-4-25 To 32
AA21 Grey 3-4-21-A-1,2 4-2-4-33 To 40
AA22 Black 3-4-22-A-1,2 4-2-4-41 To 48
AA23 Pink 3-4-23-A-1,2 4-2-4-49 To 56
AA24 Green 3-4-24-A-1,2 4-2-4-57 To 64
AA04 Yellow 3-5-4-A-1,2 4-3-3-9 To 16
AA05 Brown 3-5-5-A-1,2 4-3-3-17 To 24
AA06 Blue 3-5-6-A-1,2 4-3-3-25 To 32
AA07 Grey 3-5-7-A-1,2 4-3-3-33 To 40
AA08 Black 3-5-8-A-1,2 4-3-3-41 To 48
AA09 Pink 3-5-9-A-1,2 4-3-3-49 To 56
AA10 Green 3-5-10-A-1,2 4-3-3-57 To 64
10-56 C-DOT SBM RAX


X/V/B/M to N
AA18 Yellow 3-5-18-A-1,2 4-3-4-9 To 16
AA19 Brown 3-5-19-A-1,2 4-3-4-17 To 24
AA20 Blue 3-5-20-A-1,2 4-3-4-25 To 32
AA21 Grey 3-5-21-A-1,2 4-3-4-33 To 40
AA22 Black 3-5-22-A-1,2 4-3-4-41 To 48
AA23 Pink 3-5-23-A-1,2 4-3-4-49 To 56
AA24 Green 3-5-24-A-1,2 4-3-4-57 To 64
AA04 Yellow 3-6-4-A-1,2 4-4-3-9 To 16
AA05 Brown 3-6-5-A-1,2 4-4-3-17 To 24
AA06 Blue 3-6-6-A-1,2 4-4-3-25 To 32
AA07 Grey 3-6-7-A-1,2 4-4-3-33 To 40
AA08 Black 3-6-8-A-1,2 4-4-3-41 To 48
AA09 Pink 3-6-9-A-1,2 4-4-3-49 To 56
AA10 Green 3-6-10-A-1,2 4-4-3-57 To 64
AA18 Yellow 3-6-18-A-1,2 4-4-4-9 To 16
AA19 Brown 3-6-19-A-1,2 4-4-4-17 To 24
AA20 Blue 3-6-20-A-1,2 4-4-4-25 To 32
AA21 Grey 3-6-21-A-1,2 4-4-4-33 To 40
AA22 Black 3-6-22-A-1,2 4-4-4-41 To 48
AA23 Pink 3-6-23-A-1,2 4-4-4-49 To 56
AA24 Green 3-6-24-A-1,2 4-4-4-57 To 64
NOTE :
Cable Number A021 to A026 have been reserved for concentrating Analog Trunk
TU1.

Chapter 10
10.8. SBM RAX MDF WIRING (GENERAL)
In the exchange side of the MDF (Fig. 10.44) the connector blocks of first vertical V1
are reserved for trunk wiring. The rest two verticals V2 and V4 are for subscriber
lines. If subscriber lines are also equipped in the Analog trunk TU1, then these
lines are also terminated in the first vertical V1 which is clearly shown in Fig.
10.45. Following are the highlights of MDF wiring :
• Cabling for Analog trunks (EMF & TWT) and lines if any in the Analog Trunk
TU1 is done with 24 pair cables.
• A maximum of 14 trunk cards (TWT or EMF or combination of both) can be
accommodated in the Analog Trunk Terminal Unit TU1.
• One 24 pair cable is consumed by each EMF card.
• One 24 pair cable is consumed for wiring 2-TWT/LCC cards in which the third 8
pair unit of the cable is left free.
• Cabling of subscriber lines in other than Trunk TU is to be done with 64 pair
cable.
• One connector block at MDF supports wiring for following combination of cards
(shown in Fig. 10.46) :
♦ 2 E&M and 2 TWT cards
♦ 2 E&M and 2 LCC cards
♦ 8 TWT cards
♦ 8 LCC cards
• Digital trunk cabling is done by 8 pair cable which is terminated at the third
connector block in first vertical V1 reserved for trunk cabling. One connector
module is reserved for digital trunk cable (Refer Fig. 10.47).
• Termination of a digital trunk cable can be as shown in Fig. 10.48.
• If on expansion, a Digital Trunk is to be added to an Analog Trunk equipped
SBM RAX, it will be wired on the second MDF, whereas initially if the exchange
is having Digital trunk it will be wired in the 1st MDF. This will be clear when
different configurations of SBM RAX are discussed.
10.9. SBM RAX CONFIGURATIONS AND THEIR MDF WIRING
Four configuration types M1 to M4 are identified for SBM RAX as given in table
below. One configuration M2 have digital trunks only and remaining three M1, M3
and M4 configuration has both Analog and Digital Trunks. The equipment
configuration is from a single cabinet consisting of Base Module (BM) only to three
cabinets consisting of a Base Module and two line module (LM-1&LM-2). 2nd
Terminal Unit in all type of configuration is equipped by Digital Trunk Unit. Line
10-58 C-DOT SBM RAX

Modules consist of Terminal cards only. Details of configurations and their MDF
wiring (exchange side only) are explained for each configuration subsequently.
CDOT SBM RAX CONFIGURATION DETAILS
S. Configuration Cabinet Line CCM Two-way EMF Digital

No. Type Configuration Cards Cards Trk. Cards Cards Trk.
1. 328 Lines M1 BM 30 11 1 3 4
32 Analog
4 Digital Trks
2. 360 Lines M2 BM 34 11 - -- 4
4 Digital Trks
3. 1096 Lines M3 BM + LM1 103 34 1 3 4

32 Analog
4 Digital Trks
4. 1480 Lines M4 BM + LM1 + LM2 138 47 1 3 4

32 Analog
4 Digital Trks

Chapter 10
10.9.1. SBM RAX Configurations
a) Configuration Type : M1
Total Capacity : 328 (240+88) Lines + 32 (8+24)
Analog Trunks+4 Digital Trunks
(30 channel each)
Termination Cards : 30 LCC + 11 CCM + 1 TWT +
3 EMF + 4 Digital Trunks
MDF Required : 1
TU11 : 1 ANN + 1 TWT + 3 EMF + 10 LCC

TU21 : 4 DIGITAL TRUNKS
TU31 : 10 LCC + 6 CCM
TU41 : 10 LCC + 5 CCM + 1 TTC
. . . . . . . . . . . . . . . . . . . BPU . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . TSU. . . . . . . . . . . . . . . . . . . . .
BM
1EMF TU31 TU41
2EMF
1TWT DTKs TU41
DTKs TU31
MDF-1
10-60 C-DOT SBM RAX

b) Configuration Type : M2
Total Capacity : 360 (272+88) Lines + 4 Digital Trunks
Termination Cards : 34 LCC + 11 CCM + 4 Digital Trunks
(30 channels each)
MDF Required : 1
TU11 : 1 ANN + 14 LCC

TU21 : Digital Trunks
TU31 : 10 LCC + 6 CCM
TU41 : 10 LCC + 5 CCM + 1 TTC
. . . . . . . . . . . . . . . . . . . . BPU . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . .. . . . . . . TSU. . . . . . . . . . . . . . . . . . . . .
BM
TU11 TU31 TU41
TU11 DTKs TU41

Exchange
Side
Section
DTKs TU31
MDF-1

Chapter 10
c) Configuration Type : M3
Total Capacity : 1096 (824 + 272) Lines + 32 (8+24)
Analog Trunks+ 4 Digital Trunks
(30 channels each)
Termination Cards : 103 LCC+34 CCM + 1 TWT + 3 EMF +
4 Digital Trunks (30 channels each)
MDF Required : 3
TU32 : 12 LCC + 4 CCM TU11 : 1 ANN + 1 TWT + 3 EMF + 10 LCC
TU33 : 12 LCC + 4 CCM TU21 : 4 DIGITAL TRUNKS
TU34 : 12 LCC + 4 CCM TU31 : 10 LCC + 6 CCM
TU42 : 12 LCC + 4 CCM TU41 : 10 LCC + 5 CCM + 1 TTC
TU43 : 12 LCC + 4 CCM . . . . . . . . . . . . . . . . . . BPU. . . . . . . . . . . . . . . . . .
TU44 : 13 LCC + 3 CCM . . . . . . . . . . . . . . . . . . . . . . TSU . . . . . . . . . . . . . .
LM1 BM
1EMF TU31 TU41 TU22 TU23 TU33 TU34
2EMF DTKs TU41 TU11 TU23 TU24 TU32 TU34

1TWT
DTK TU31 TU11 TU22 TU24 TU32 TU33
MDF-1 MDF-2 MDF-3
10-62 C-DOT SBM RAX

d) Configuration Type : M4
Total Capacity : 1480(1104+376)Lines+32 (8+24)
Analog Trunks+4 Digital Trunks
(30 Channels each)
Termination Cards : 138 LCC + 47 CCM+ 1 TWT+3 EMF+
4 Digital Trunks
MDF Required : 4
TU22 : 12 LCC + 4 CCM TU11 : 1 ANN + 1 TWT+ 3 EMF + BLANK

10 LCC
TU23 : 12 LCC + 4 CCM TU21 : Digital Trunk Unit BLANK
TU24 : 12 LCC + 4 CCM TU31 : 10 LCC + 6 CCM BLANK
TU32 : 12 LCC + 4 CCM TU41 : 9 LCC + 6 CCM + 1 TTC TU42 : 12 LCC+
4 CCM
TU33 : 12 LCC + 4 CCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TU43 : 12 LCC+
. . . . . . . . . . . . . . . . . .BPU. . . . . . . . . . . 4 CCM
TU34 : 12 LCC + 4 CCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TU44 : 13 LCC
. . . . . . . . . . . . . . . . . TSU. . . . . . . . . . . + 3 CCM
LM1 BM LM2

Chapter 10
2EMF TU31 TU41 TU22 TU23

1TWT
1EMF DTKs TU41 TU11 TU23 TU24
DTKs TU31 TU11 TU22 TU24
MDF-1 MDF-2
TU33 TU34
TU44
TU32 TU34 TU42 TU43
TU32 TU33 TU42

TU43 TU44
MDF-3 MDF-4
10-64 C-DOT SBM RAX

10.10. CABLE ROUTING IN BM
Sl. Cable C-DOT Assy No From To Cable Size Remarks

No Marker
No.
1. A003 to ACB-MAXXAXXX-000 BM/LM MDF 64 Pair Used for

A0020 subscriber
A027 to cabling.
A032
2. AT01 to ACB-MAXXATXX-000 BM (TU1) MDF 24 Pair Used for Analog

AT35 (TWT/SUB) cable trk and any
AT36 to BM (TU1) subscriber lines
AT99 (EMF) MDF if used in Trunk
TU
3. DT01 ACB-MAXXDT01-000 BM (TU2) MDF 8 Pair Used for Digital

Shielded Trunks
twisted pair
4. FF01 ACB-MAXMFF01-000 FBI Card J21 Cabinet - 1 2.5 mm2 Filter box
(Black) sensing
5. FF02 ACB-MAXMFF02-000 FBI Card J22 Cabinet - 2 -do- -do-

6. FF03 ACB-MAXMFF03-000 FBI Card J23 Cabinet - 3 -do- -do-
7. FG00 ACB-MAXMFG00-000 Cabinet 1 Cabinet - 4 -do-

-48V gnd Female
Power
connector
Filterbox
copy 1 TU1
supply
8. FG01 ACB-MAXMFG01-000 Cabinet 2 Cabinet - 2 -do-

-48V gnd Female
Power
connector
Filterbox
copy 1 TU1
9. FG02 ACB-MAXMFG02-000 Cabinet 3 Cabinet 3 -do-
-48V gnd Female
Power
connector
Filterbox
copy 1
10. FI00 ACB-MAXMFI00-000 Cabinet 1 Cabinet 1 -do- Inter-
Female Power Male Power connecting
Mate Mate filter boxes of
connector connector copy 0 & copy 1
Filterbox Filterbox
Frame 6 Frame 6
copy 1 copy 0

Chapter 10

No Marker
No.
11. FI01 ACB-MAXMFI01-000 Cabinet 2 Cabinet 2 -do-

Female Power Male Power
Mate Mate
connector connector
Filterbox Filterbox
Frame 6 Frame 6
copy 1 copy 1
12. FI02 ACB-MAXMFI02-000 Cabinet 3 Cabinet 3 -do-

Female Power Male Power
Mate Mate
connector connector
Filterbox Filterbox
Frame 6 Frame 6
copy 1 copy 0
13. FP07 ACB-MAXMPPQ1-000 PDP MCB F7 FBI J7 1 mm

2
(Blue)
14. FP08 ACB-MAXMPPQ2-000 PDP MCB F8 FBI J8 -do-
15. FP09 ACB-MAXMPPA1-000 PDP MCB F9 FBI J9 -do-
16. GA01 ACB-MAXMGA01-000 Earth Antistatic 10 mm

2
Collector Plate Flooring (Black)
17. GCD1 ACB-MAXMGCD1-000 Earth DCDP 25 mm

2
Collector Plate Chassis (Black)
18. GCS1 ACB-MAXMGCS1-000 Earth PDP -do-

Collector Plate (Chassis
ground
busbar)
19. GDS1 ACB-MAXMGDS1-000 Earth PDP -do-
Collector Plate (digital
ground
busbar)
20. GEM1 ACB-MACMGEM1-000 Earth Pit Earth -do-
Collector
Plate
21. GP01 ACB-MAXMGP01-000 Power Plant OMA Panel 2.5 mm2
point 2 (Red)
(TB-1)
22. GI01 ACB-MAXMGI01-000 Inverter 1&2 OMA Panel -do-
GI02 point 3&4
(TB-1)
23. GM01 ACB-MAXMGM01-000 Earth MDF 25 mm

2
Collector Plate (Black)
10-66 C-DOT SBM RAX


No Marker
No.
24. GMP1 ACB-MAXMGMP1-000 Earth MDF (PCM) -do-

Collector Plate
25. GR01 ACB-MAXMGR01-000 Earth Switching -do-

Collector Plate Cubicle Bus
Bar (-48V
GND)
26. HA02 ACB-MAXMHA02-000 ADP BPU 11 Pair

(Frame 5)
J7 & J24
TAB1
27. HDX0 ACB-IOPHHDX0-000 IOP-0 VHI BPU -do-

HDLC2 (Frame 5)
J8 TAB 3
28. HDX1 ACB-IOPHHDX1-000 IOP-0 VHI BPU - do-

HDLC0 (Frames 5)
J23 TAB 3
29. HDY0 ACB-IOPHHDY0-000 IOP-1 VHI BPU -do-

HDLC2 (Frames 5)
J8 TAB 4
30. HDY1 ACB-IOPHHDY1-000 IOP-1 VHI BPU -do-

HDLC0 (Frame 5)
J23 TAB 4
31. HDZ1 ACB-IOPHHDZ1-000 IOP-0 VHI IOP-1 VHI -do-

Panel HDLC1 Panel
HDLC1
32. PAE1 ACB-MAXMPAE1-000 AC Panel Contactor 4 Core Phase (a) Red &
Point (a, b) multi- Yellow Green
strand (Shorted)
(32/.25) mm Neutral (b)
Blue & Yellow
(Shorted)
33. PD01 ACB-MAXMPD01-000 PDP (digital Cabinet 1 10 mm

2
earth busbar) (Copy 0) (Black)

(digital
busbar)
34. PD02 ACB-MAXMPD02-000 PDP (digital Cabinet 2 -do-

earth busbar) (Copy 0)
(digital
busbar)

Chapter 10

No Marker
No.
35. PD03 ACB-MAXMPD03-000 PDP (digital Cabinet 3 -do-

earth busbar) (Copy 0)
(digital
busbar)
36. PE01 ACB-MAXMPE01-000 PDP (Chassis Cabinet 1 -do-

earth busbar) (Chassis)


39. PGE1 ACB-MAXMPGE1-000 DCDP -48V First 10 mm

2
GND Busbar emergency (Black)

lighting
point
40. PG01 ACB-MAXMPG01-000 PDP -48V Cabinet 1 10 mm

2
GND Busbar (Copy - 0) (Red)

(Copy 0) Red busbar
41. PG02 ACB-MAXMPG02-000 PDP -48V Cabinet 1 -do-

GND Busbar (Copy - 1)
(copy 1) Red busbar

(copy 0) Red busbar

(copy 1) Red busbar
(copy 0) Red busbar
(Copy 1) Red busbar
46. PGB1 ACB-MAXMPGB1-000 Battery Battery 120 mm
2
Bank-1 -48V Link-1 (Red)

GND
47. PGB2 ACB-MAXMPGB2-000 Battery Battery -do-
Bank-2 -48V Link - 2
GND
48. PGI1 ACB-MAXMPGI1-000 D.C.D.P-48V Inverter-1 25 mm
2
GND Busbar (-48V GND) (Red)

49. PGI2 ACB-MAXMPGI2-000 D.C.D.P-48V Inverter-2 -do-
GND B b ( 8V GND)
10-68 C-DOT SBM RAX


No Marker
No.
GND Busbar (-48V GND)
50. PGK1 ACB-MAXMPGK1-000 Battery Link-1 Switching 120 mm
2
(-48V GND) cubicle (Red)

Busbar -
48V GND
(I/P)
51. PGK2 ACB-MAXMPGK2-000 Battery Link-2 Switching -do-
(-48V GND) cubicle
Busbar
-48V GND
(I/P)
52. PGP1 ACB-MAXMPGP1-000 D.C.D.P PDP (copy 50 mm
2
-48V GND 0) (Red)

Busbar -48V GND
Busbar
53. PGP2 ACB-MAXMPGP2-000 D.C.D.P-48V PDP (copy -do-

GND Busbar 1)
-48V GND
Busbar
54. PGR1 ACB-MAXMPGR1-000 FBI Card J32 OMA TB 1 2.5 mm

2
Pin No. 1 (Red)
55. PGS1 ACB-MAXMPGS1-000 Switching D.C.D.P 120 mm

2
Cubicle -48V GND (Red)

Bus bar
56. PGU1 ACB-MAXMPGU1-000 -48V GND FBI Card 2.5 mm

2
Copy 0 Busbar J37 (Red)

on PDP
57. PGU2 ACB-MAXMPGU2-000 -48V GND FBI Card -do-

Copy 1 Bus J39
Bar on PDP
58. PMG1 ACB-MAXMPMG1-000 DCDP -48V OMA TB1 -do-

GND Bus Bar Pin No. 6
59. PMP1 ACB-MAXMPMP1-000 DCDP MCB 7 OMA TB1 2.5 mm

2
Pin No.5 (Blue)
60. PP01 ACB-MAXMPP01-000 PDP MCB F1 Cabinet 1 10 mm

2
Blue (Blue)
Busbar
(copy 0)
FBI Card 2
1 mm
FP01 J1
(Blue)
61. PP02 ACB-MAXMPP02-000 PDP MCB F2 Cabinet 1 -do-

( )

Chapter 10

No Marker
No.
(copy 1)
Blue
Busbar FBI
Card
FP02 J2

(copy 0)
Blue
Busbar FBI
Card
FP03 J3
63. PP04 ACB-MAXMPP04-000 PDP MCB F4 Cabinet 2 10 mm

2
(Copy 1) (Blue)
Blue
Busbar FBI
Card J4
FP04 2
1 mm
(Blue)
(copy 0)
Blue
Busbar FBI
Card J5
FP05
65. PP06 ACB-MAXMPP06-000 PDP MCB F6 Cabinet 3 10 mm2
(copy 1) (Blue)
Blue
Busbar FBI
Card J6
1 mm2
FP06
(Blue)
66. PPA1 ACB-MAXMPPA1-000 PDP -48V ADP 4 Core
GND Copy 0 Multi-
Busbar strand
(32/.25) mm
(Red &
yellow
Green)
67. PPB1 ACB-MAXMPPB1-000 Battery Battery 120 mm

2
Bank-1 Fuse-1 (Blue)

(-48V)
68. PPB2 ACB-MAXMPPB2-000 Battery Battery -do-

B k2 F 2
10-70 C-DOT SBM RAX


No Marker
No.
Bank-2 Fuse-2
(-48V)
69. PPC1 ACB-MAXMPPC1-000 DCDP (-48V) Contractor 10 mm

2
MCB-3 Point 31 (Black)
70. PPE1 ACB-MAXMPPE1-000 Contactor First -do-

point 32 Emergency
Lighting
point
71. PPF1 ACB-MAXMPPF1-000 Battery Fuse-1 Switching 120 mm2

(-48V) cubicle -48V (Blue)
Bus Bar
(I/P)
72. PPF2 ACB-MAXMPPF2-000 Battery Switching -do-

Link-2 cubicle -48V
(-48V) Busbar (I/P)
73. PPI1 ACB-MAXMPPI1-000 D.C.D.P Invertor -1 25 mm

2
MCB-4 -48V cable (Blue)
74. PPI2 ACB-MAXMPPI2-000 D.C.D.P Invertor -2 -do-

MCB-5 -48V cable
75. PPP1 ACB-MAXMPPP1-000 D.C.D.P PDP (copy 50 mm2

MCB-1 0) -48V (Blue)
Busbar
76. PPP2 ACB-MAXMPPP2-000 D.C.D.P PDP (copy -do-

MCB-2 1) -48V
Busbar
77. PPQ1 ACB-MAXMPPQ1-000 PDP MCB F7 IOP0 4 Core

Multi-
strand
(128/.2) mm
78. PPQ2 ACB-MAXMPPQ2-000 PDP MCB F8 IOP1 -do-
79. PPS1 ACB-MAXMPPS1-000 Switching D.C.D.P 120 mm

2
Cubicle -48V -48V (Blue)

Bus Bar Busbar
80. PPU1 ACB-MAXMPPU1-000 -48V MCB F11 FBI Card 2.5mm

2
J41 (Blue)
81. PPU2 ACB-MAXMPPU2-000 -48V MCB F12 FBI Card -do-

J43

Chapter 10

No Marker
No.
82. PRI0 ACB-IOPHPRI0-000 IOP0 VHI Printer1 8 Pair

ASIO1 Cable
83. PRI1 ACB-IOPHPRI1-000 IOP1 VHI Printer2 -do-

ASIO1
84 TA01 ACBMAXXTA01-000 TU4 TU3 7/36 28

TU3 TU2 AWG (Gray
TU2 TU1 colour with
Red
beading)
85. TA02 ACB-MAXXTA02-000 2/1/2/A/3 3/1/2/A/4 -do- Daisy chained

3/1/2/A/4 3/2/2/A/4 Cable for test
3/2/2/A/4 3/3/2/A/4 access

1/1/2/A/4 1/2/2/A/4 Cable for test
1/2/2/A/4 1/3/2/A/4 access

1/4/2/A/4 1/5/2/A/4 cable for test
1/3/2/A/4 1/6/2/A/4 access

3/4/2/A/4 3/5/2/A/4 cable for test
3/5/2/A/4 3/6/2/A/4 access
89. TEX1 ACB-IOPHTEX1-000 IOP0 VHI VDU 8 Pair cable

Console Terminal
90. TEX2 ACB-IOPHTEX2-000 IOP0 VHI VDU -do-

ASIO3 Terminal
(for OOD)
91. TEX3 ACBIOPHTEX3-000 IOP0 VHI VDU -do-

ASIO4 Terminal
92. TEY1 ACB-IOPHTEY1-000 IOP1 VHI VDU 8 Pair cable

Console Terminal
93. TEY2 ACB-IOPHTEY2-000 IOP1 VHI VDU -do-

ASIO3 Terminal
(for OOD)
94 TEY3 ACB-IOPHTEY3-000 IOP1 VHI VDU -do-
ASIO4 Terminal
95. TL01 ACB-MAXXTL01-000 2/1/13/A/3 3/1/13/A/1 28 AWG Terminal Unit
7/36 Colour (TU11- TU12)
Coded, 7
Pair twisted
flat cable
10-72 C-DOT SBM RAX


No Marker
No.
96. TL02 ACB-MAXXTL02-000 2/1/14/A/3 3/1/14/A/1
97. TL03 ACB-MAXXTL03-000 2/1/13/A/4 3/1/13/A/2
98. TL04 ACB-MAXXTL04-000 2/1/14/A/4 3/1/14/A/2
99. TL05 ACB-MAXXTL05-000 2/2/13/A/3 1/1/13/A/1 -do- Terminal Unit

(TU21-TU22
100. TL06 ACB-MAXXTL06-000 2/2/14/A/3 1/1/14/A/1
101. TL07 ACB-MAXXTL07-000 2/2/13/A/4 1/1/13/A/2
102. TL08 ACB-MAXXTL08-000 2/2/14/A/4 1/1/14/A/2

(TU31-TU32)
104. TL10 ACB-MAXXTL10-000 2/3/14/A/3 1/4/14/A/1 -do-
105. TL11 ACB-MAXXTL11-000 2/3/13/A/4 1/4/13/A/2
106. TL12 ACB-MAXXTL12-000 2/3/14/A/4 1/4/14/A/2

(TU41-TU42)
108. TL14 ACB-MAXXTL14-000 2/4/14/A/3 3/4/14/A/1
109. TL15 ACB-MAXXTL15-000 2/4/13/A/4 3/4/13/A/2
110. TL16 ACB-MAXXTL16-000 2/4/14/A/4 3/4/14/A/2

(TU12-TU13)
112. TL18 ACB-MAXXTL18-000 3/1/14/A/3 3/2/14/A/1
113. TL19 ACB-MAXXTL19-000 3/1/13/A/4 3/2/13/A/2
114. TL20 ACB-MAXXTL20-000 3/1/14/A/4 3/2/14/A/2

(TU22-TU23)
116. TL22 ACB-MAXXTL22-000 1/1/14/A/3 1/2/14/A/1
117. TL23 ACB-MAXXTL23-000 1/1/13/A/4 1/2/13/A/2
118. TL24 ACB-MAXXTL24-000 1/1/14/A/4 1/2/14/A/2

(TU32-TU33)
120. TL26 ACB-MAXXTL26-000 1/4/14/A/3 1/5/14/A/1

121. TL27 ACB-MAXXTL27-000 1/4/13/A/4 1/5/13/A/2

Chapter 10

No Marker
No.
122. TL28 ACB-MAXXTL28-000 1/4/14/A/4 1/5/14/A/2
(TU42-TU43)
124. TL30 ACB-MAXXTL30-000 3/4/14/A/3 3/5/14/A/1
125. TL31 ACB-MAXXTL31-000 3/4/13/A/4 3/5/13/A/2
126. TL32 ACB-MAXXTL32-000 3/4/14/A/4 3/5/14/A/2
(TU13-TU14)
128. TL34 ACB-MAXXTL34-000 3/2/14/A/3 3/3/14/A/1
129. TL35 ACB-MAXXTL35-000 3/2/13/A/4 3/3/13/A/2
130. TL36 ACB-MAXXTL36-000 3/2/14/A/4 3/3/14/A/2
(TU23-TU24)
132. TL38 ACB-MAXXTL38-000 1/2/14/A/3 1/3/14/A/1
133. TL39 ACB-MAXXTL39-000 1/2/13/A/4 1/3/13/A/2
134. TL40 ACB-MAXXTL40-000 1/2/14/A/4 1/3/14/A/2
(TU33-TU34)
136. TL42 ACB-MAXXTL42-000 1/5/14/A/3 1/6/14/A/1
137. TL43 ACB-MAXXTL43-000 1/5/13/A/4 1/6/13/A/2
138. TL44 ACB-MAXXTL44-000 1/5/14/A/4 1/6/14/A/2
(TU43-TU44)
140. TL46 ACB-MAXXTL46-000 3/5/14/A/3 3/6/14/A/1
140. TL47 ACB-MAXXTL47-000 3/5/13/A/4 3/6/13/A/2
141. TL48 ACB-MAXXTL48-000 3/5/14/A/4 3/6/14/A/2
10.11. EXTERNAL CABLE ROUTING IN BM
In TU1, subscriber, TWT trunks and EMF trunks are terminated with cables
dropping through the holes in the plate on the top of BM (refer Fig. 10.55), while for
TU2, TU3 & TU4 routing is as shown in Fig. 10.56. In case of Line Module (LM),
routing is similar to Fig. 10.66 with the difference that 64 pair cable is used
everywhere.
10-74 C-DOT SBM RAX


Chapter 10
10-76 C-DOT SBM RAX


Chapter 10
10-78 C-DOT SBM RAX


Chapter 10
10-80 C-DOT SBM RAX


Chapter 10
10-82 C-DOT SBM RAX


Chapter 10
10-84 C-DOT SBM RAX


Chapter 10
10-86 C-DOT SBM RAX


Chapter 10
10-88 C-DOT SBM RAX


Chapter 10
10-90 C-DOT SBM RAX


Chapter 10
10-92 C-DOT SBM RAX


Chapter 10
10-94 C-DOT SBM RAX


Chapter 10
10-96 C-DOT SBM RAX


Chapter 10
10-98 C-DOT SBM RAX


Chapter 10
10-100 C-DOT SBM RAX


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10


Chapter 10
6 6 6
TU11 TU21 TU41 Exchange Side
5 5 5 Section
TU11 TU21 TU41
4 4 4
TU11 TU21 TU31
3 3 3
Line Side
2 2 2 Section
1 1 1
V1 V2 V3
FIGURE 10.44 512 PORT SBM RAX “MDF”
Note : TU11 - Rack 1 TU1

TU21 - Rack 1 TU2
TU31 - Rack 1 TU3
TU41 - Rack 1 TU4

1TWT/1LCC T1 R1 T2 R2 T3 R3 T4 R4 T5 R5 T6 R6 T7 R7 T8 R8
. . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . .
E2 M2 E4 M4 E6 M6 E8 M8
. . . . . . . . . . . . . . . .
E1 M1 E3 M3 E5 M5 E7 M7
24 pair
cable
1EMF Tx2 Tx2 Tx4 Tx4 Tx6 Tx6 Tx8 Tx8
Color . . . . . . . . . . . . . . . .
Loading
Detail Tx1 Tx1 Tx3 Tx3 Tx5 Tx5 Tx7 Tx7
Rx1 Rx1 Rx3 Rx3 Rx5 Tx5 Rx7 Tx7

. . . . . . . . . . . . . . . .
Rx2 Rx2 Rx4 Rx4 Rx6 Rx6 Rx8 Rx8

24 pair cable
1EMF
Colour Coding BL WH OR WH GN WH BR WH GR WH BL RD OR RD GN RD White Sleeve
Detail
BL WH OR WH GN WH BR WH GR WH BL RD OR RD GN RD Yellow Sleeve
BL WH OR WH GN WH BR WH GR WH BL RD OR RD GN RD Brow Sleeve
FIGURE 10.45
TERMINATION DETAILS ON BACKMOUNT FRAME AT

Chapter 10
2TWT’S LCCs
E&M E&M
E&M E&M
2 E&M and 2 TWT 2 E&M and 2 LCC

A B
TWT LCC
TWT
LCC
TWT LCC
TWT LCC
TWT LCC
TWT LCC
TWT LCC
TWT LCC
8 TWT 8 LCC
C D
FIGURE 10.46
CONNECTOR BLOCK FOR TRUNKS/SUB

Exchange Side
Section
Connector Block
Reversed for
Digital Trunk
Cable Termination
FIGURE 10.47
Rx1+ Tx1+ Rx2+ Tx2+ Rx3+ Tx3+ Rx4+ Tx4+

. . . . . . . . . . . . . . . .
Rx1- Tx1- Rx2- Tx2- Rx3- Tx3- Rx4- Tx4-
FIGURE 10.48
DIGITAL TRUNK TERMINATION

Chapter 11.
Operation & Maintenance Alarm

Installation and Inverter Arrangements
11.1 INTRODUCTION
11.3 INSTALLATION
11.4 CABLING
11.5 INVERTER ARRANGEMENTS

Chapter 11
11.1. INTRODUCTION
The function of the Operations & Maintenance Alarm (OMA) is to provide audio &
visual indication to the operator working in the exchange in the event of power
failure in Power Room, Switch Room or in case of invertor failure. This chapter
describes the cabling and the installation of the OMA Panel.

S.No. Material & Tools Required Qty.
1. OMA 1
2. Screws 4
3. Wooden plugs 4
4. Rubber grommets 4
5. Drilling machine 1
6. Screw-driver 1
11.3. INSTALLATION
The OMA panel is wall mountable. The front cover of OMA panel is opened with the
help of four screws provided as shown in Fig. 11.1. Two holes are provided on the
rear side of the panel for fixing on the wall. With the help of screws and wooden
plugs the OMA panel is fixed on the wall. Another two holes are provided to access
mounting screws for tightening the screws from the front. These holes are plugged
with rubber grommets after tightening the screws.
11.4. CABLING
Six cables coming from Invertor, DCDP, Switch Room and Power Room are to be
terminated on the Terminal block TB1 as per - the details given below:
Terminal Block Pin No. Cable From
TB 1 1 Switch room
TB 1 2 Power room
TB 1 3 Invertor 1
TB 1 4 Invertor 2
TB 1 5 DCDP (-48V)
TB 1 6 DCDP (-48V GND)
Fig. 11.1 shows the OMA box internal details. Further details are given in chapter
10 on cabling.
11-2 C-DOT SBM RAX

OPERATION & MAINTENANCE ALARM INSTALLATION AND INVERTER ARRANGEMENTS
11.5. INVERTER ARRANGEMENT
11.5.1. Introduction
Two 1KVA inverters are prodived to meet uninterrupted AC equipments of

the KDU’s (Visual Dsiplay Unit) and the printers.
11.5.2. Inverter Input
-48V input to inverter as taken from DCDP. For input Cable details ref.
Section 10.5.4 and Fig. 10.9.
11.5.3. Inverter Output Supply Distribution
Two 1kVA inverter output can be distributed in such a way that each
inverter is having the load of 1 terminal and 1 printer. OOD terminal can be
connected to inverter 1 on inverter 2.
The connection details are shown in Fig. 11.2.
Note :
Inverter output ground should not be extended to the Distribution Box's. i.e.
only phase and neutral are to be extended to VDU's and printer's.

Chapter 11
11-4 C-DOT SBM RAX

OPERATION & MAINTENANCE ALARM INSTALLATION AND INVERTER ARRANGEMENTS

Chapter 12.
Fuse Details and Placement

12.1 INTRODUCTION
12.2 DETAILS OF FUSE/MCBs

Chapter 12
12.1. INTRODUCTION
This chapter gives information about ratings, type and placement of different fuses
and MCBs used in BM, LM, PDP, IOP and DCDP.
12.2. DETAILS OF FUSES/MCBS

Sl. Description Fuse/MCB Part Code Unit location Physical
No. Rating Placement
Cabinet Unit
1. Slow blow fuse 5 x 20mm 100mA EFS-00000100-000 BM TU TTC card
2. Slow blow fuse 5 x 20mm 400mA EFS-00000400-000 BM PDP FBI Card F2

PSUI Card
3. Slow blow fuse 5 x 20mm 1 Amp EFS-00001000-000 BM/LM TU TUI card
4. Slow blow fuse 5 x 20mm 1.6 Amp EFS-00001600-000 BM TSU TSI card
5. Slow blow fuse 5 x 20mm 2 Amps EFS-00002000-000 - PDP FBI F1

ADP APS
6. Slow blow fuse 2 Amps EFS-00002000-100 BM Busbar TU Filter Box

6.3x31.8mm LM
7. Slow blow fuse 5 x 20mm 4 Amps EFS-00004000-000 BM/LM TU PSUI

TSU PSUII
BPU PSUII
8. Fast blow 6.3 Amps EFF-00006300-000 IOP IOPVH
9. Slow blow fuse 4 Amps EFS-00004000-100 BM Busbar TSU, BPU

6.3x31.8mm Filter Box
10. HRC Fuse 125 Amps EFH-00125000-000 Battery Battery

Bank Fuse Link
11. MCB 2 Amps EBB-M0002000-000 PDP -48V Busbar F-9, F-10 F-11
DCDP -48V Busbar & F-12
MCB-7
12. MCB 10 Amps EBB-M0010000-000 PDP -do F-7, F-8

DCDP -do- MCB-3,
13. MCB 16 Amps EBB-M0016000-000 PDP -do- F-1, F-2 F-3,

F-4, F-5, F-6
14. MCB 30 Amps EBB-M0030000-000 DCDP -do- MCB-4, MCB-5
15. MCB 40 Amps EBB-M0040000-000 DCDP -do- MCB-1 &

MCB-2
12-2 C-DOT SBM RAX

Chapter 13.
Jumper Settings
13.1 INTRODUCTION
13.2 DESCRIPTION OF JUMPER TYPES
13.3 APC-ANN078/-S03
13.4 APC-BPC441/0-S02
13.5 APC-BME442/H-S02
13.6 APC-MSC014/F-S07
13.7 APC-MSD013/F-S06
13.8 APC-MFC043/F-S08
13.9 APC-TGA077/T-S02
13.10 APC-TSC008/F-S06
13.11 APC-TUI084/T-S03
13.12 APC-TUC046/T-S03
13.13 APC-TUB003/T-M04
13.14 APC-BPU438/H-M01
APC-BPU439/H-M01
13.15 APC-TIC002/F-S10
13.16 APC-VHC358/0-S00
13.17 Hard Disk (1.2 GB/2.1 GB)

Chapter 13
13.1. INTRODUCTION
This chapter describes the types of jumpers used in SBM-RAX cards and the
position of required shorts. Following are the card types with current versions
(requiring jumper settings) used in SBM RAX (based on XL hardware) and their
respective slots.
Sl. No. Card type with version Frame Slots
1. APC-ANN078/T-S03 TU, DTU 3
2. APC-BPC441/O-S02 BPU 12, 15
3. APC-BME442/H-S02 BPU 7, 20
4. APC-MSC014/F-S07 TSU 9, 18
5. APC-MSD013/F-S06 TSU 8, 19
6. APC-MFC043/F-S08 TSU 4, 5, 22, 23
7. APC-TGA077/T-S02 TSU 3, 24
8. APC-TSC008/F-S06 TSU 12, 15
9. APC-TUI084/T-S03 TU 13, 14
DTU 12, 15
10. APC-TUC046/T-S03 DTU 11, 16
11. APC-TUB003/T-M04 TU -
12. APC-BPU438/H-M01 BPU Copy 0
APC-BPU439/H-M01 BPU Copy 1
13. APC-TIC002/F-S10 TU 11,15
TSU 6,21
14. VHC IOP -
13.2. DESCRIPTION OF JUMPER TYPES
There are three types of jumper settings in SBM RAX (based on XL hardware) card.
They are described below with an example.
13.2.1. 2 Pin Jumpers (2P)
In this type of jumper settings, there are only 2 pins and the instruction
required is whether the jumper position need to be shorted or not to be
shorted.
13-2 C-DOT SBM RAX

JUMPER SETTINGS
Example : In APC-MSC014/F-S07, W1 and W4 are two pin jumpers.

W4 - Not to be shorted
W1 - To be shorted
13.2.2. 3 Pin Jumpers (3P)
In this type of jumper settings, there are 3 pins and the instruction required
is whether the jumper position needs to be shorted or not. If shorting is
needed further instruction should be which 2 pins (out of the 3) are required
to be shorted.
Example : In APC-TGA077/T-S02, W1 and W2 are 3 pin jumpers.
W1 - Has to be shorted for position `bc'
W2 - Has to be shorted for position `bc'
13.2.3. Grouped Jumpers (GP)
In this type of jumper settings, there are more than one number of 2 pin
jumpers and the instruction required is which jumper has to be shorted
among all the jumpers belonging to the group.
NOTE :
• In all of the above type of jumper settings, the reference is made keeping
the card such that the ejector side is at LHS and the connector side is at
RHS as viewed from the component side.
• For further information, Assembly Diagram of the respective cards can be
referred to.
13.3. APC-ANN078/-S03
Jumper Shorting Position Function

W1 Horizontal Message Selection logic
W2 Horizontal 8/16 channel selection
W3 Horizontal 8/16 channel selection

Chapter 13
13.4. APC-BPC441/0-S02
AS BPU
Jumper Shorting position
W19 b&c
W20 b&c
W21 b&c
W22-W29 b&c
13.5. APC-BME442/H-S02
Jumper Shorting position

W1, w4 Short
W2, W3 Open
13.6. APC-MSC014/F-S07
2 Pin Jumpers :
To be shorted - W1 (1.536 MHz to CLK of timer & SE clock to DMACS)
Not to be shorted - W4 (CLK1 & CLK2 of timer to 1.024 MHz)
13.7. APC-MSD013/F-S06
3 Pin Jumpers : (All 3 pin jumpers are to be shorted)

W1-W8 BMS To configure as BMS
W9 A O B
O
A
O
W13 A O O O B
A
13-4 C-DOT SBM RAX

JUMPER SETTINGS
Grouped Jumpers

W10 BMS To configure as BMS
W11 A W11 W12
O O O O
O O O O
W12 A A B A B
W14 BMS To configure as BMS
13.8. APC-MFC043/F-S08
The following jumpers are to be shorted as shown below:

W5 Top 1-2 -
W6 Right 2-3 -
W7 Bottom 2-3 -
13.9. APC-TGA077/T-S02

W1 Horizontal (b-c) Message Selection logic
W2 Horizontal (b-c) - do -
W3 - -
W4
W5 - -
W6
13.10. APC-TSC008/F-S06

W1 Middle Clock set to 16.384 MHz
(A-b)

Chapter 13
13.11. APC-TUI084/T-S03

For TUX1 W1 B-b, D-d Delay selection for
different TUs in
concentration
W5 B-b, D-d
For TUX2 W1 B-b, D-d
W4 A-a, C-c
W5 A-a, C-c
W4 A-a, C-c
X = 1, 2, 3, 4
13.12. APC-TUC046/T-S03
Jumper Shorting position Function

W2 Bottom (b-c) Counter loading for sync
generation
13.13. APC-TUB003/T-M04

W1 Left For TUX1
Right For TUX2
Left For TUX3
Right For TUX4
W2 Right For TUX1
Right For TUX2
Left For TUX3
Left For TUX4
Note: TU* Motherboard as viewed from the solder side.
13-6 C-DOT SBM RAX

JUMPER SETTINGS
C1 C0
W3 W1
W4 W2
13.14. APC-BPU43X/H-M01
FOR SBM
W9-W16 W10, W12, W13, W14, W15, W16 ID is 50 For C0
W17-W24 W18, W20, W22,W23, W24 ID is 51 for C1
LSB
0 W13 4 W9
1 W14 5 W10 BPU-M01 as viewed from solder side
2 W15 6 W11
3 W16 7 W12 MSB
Copy 0
LSB
0 W21 4 W17
1 W22 5 W18
2 W23 6 W19
3 W24 7 W20 MSB
X=8 or 9
Copy-1

Chapter 13
13.15. APC-APC-TIC002/F-S10
Jumper Jumper Status EPROM Position

W1 Shorted bar 27C512 EPROM in U75
W1 Open for 27C256 EPROM in U75
13.16. APC-VHC358/O-S00
Jumpers W13,W14,W15,W17,W18 are to be shorted. Rest of the jumpers are to be

kept open.
13.17. HARD DISK (1.2 GB/2.1 GB)
A0 - Open
A1 - Open
A2 - Open
13-8 C-DOT SBM RAX

Chapter 14.
VDU and Printer Settings

14.1 INTRODUCTION
14.2 VDU SETTING
14.3 PRINTER SETTING

Chapter 14
14.1. INTRODUCTION
This chapter gives details of different parameters of VDU and printer. In case VDU
or printer switch setting is not functioning properly, check for these
parameters/switch setting.
14.2. VDU SETTING
Switch ÒN' the VDU terminal enter setup mode. There are seven different set-up
listed below :
i) Display Set-up
ii) Special Set-up
iii) General Set-up
iv) Communication Set-up
v) Printer Set-up
vi) Keyboard Set-up
vii) Tab Set-up
Parameters for each set-up are listed below. These are specifically for a VXL
terminal.
i) Display Set-up
80 columns
Interpret controls
Auto wrap
Jump scroll
Light text, Dark screen
Intensity = 10
Cursor
Block cursor style
Time display
Status line = ON
14-2 C-DOT SBM RAX

VDU AND PRINTER SETTINGS
ii) Special Set-up

/~ = /~
-/_ = -/_
=/+ = +/=
<x = <x
</> = </>
,/, = ,/,
./. = /.
CR pad off
Edit/Arrow/PF Keys Active
iii) General Set-up
VT200 mode, 7 bit controls
VT200 ID
User defined keys locked
User features unlocked
Standard mode
Numeric key pad
Normal cursor keys
No new line
Auto CRT save
iv) Communication Set-up
Transmit = 9600
Receive = Transmit
x off at 64
8 bits, no parity
1 stop bit
No local echo
EIA port, data leads only

Chapter 14
Disconnect, 2s delay
Limited transmit
v) Printer Set-up
Speed = 9600
Normal print mode
X off
8 bits, no parity
1 stop bit
Print full page
Print National only
No terminator
vi) Keyboard Set-up
Typewriter keys
Caps lock
F1-F5 no lock
Auto Repeat
Key click
Margin bell
Warning bell
Break
Auto Answer Back
Answer Back =
Not concealed
vii) Tab Set-up
14-4 C-DOT SBM RAX

VDU AND PRINTER SETTINGS
NOTE:
For tab setting, move the cursor to `Clear All Tabs' and hit Ènter' key. Then move
the cursor to `Set 8 Columns Tabs' and it Ènter'. The first `T' should appear at
position 9 and the rest should be at intervals of 8.
14.3. PRINTER SETTING
Communication between IOP and Printer requires the following Settings :

Baud rate : 9600
Databits : 8
Parity : No Parity
Stop bits : 1
Following is a typical example of switch settings for a WIPRO printer.
DIP SWITCH GROUP-I
SWITCH NUMBER SETTING TO BE DONE
1-1 DOWN
1-2 UP
1-3 DOWN
1-4 DOWN
1-5 DOWN
1-6 UP
1-7 UP
1-8 UP
DIP SWITCH GROUP-II
SWITCH NUMBER SETTING TO BE DONE
2-1 UP
2-2 DOWN
2-3 DOWN
2-4 DOWN
2-5 UP

Chapter 14
2-6 UP
2-7 DOWN
2-8 DOWN
NOTE: UP means ON
DOWN means OFF
14-6 C-DOT SBM RAX

Chapter 15.
Power on Procedure
15.1 INTRODUCTION
15.2 PROCEDURE FOR POWERING ON THE SYSTEM

Chapter 15
15.1. INTRODUCTION
This Chapter describes the procedure to be followed for Powering "ON" the System
after Iron Work installation & Cabling as per the Installation Manual are
completed. The procedure is to be followed in steps as explained below.
15.2. PROCEDURE FOR POWERING ON THE SYSTEM
1. It should be ensured that no cards are inserted in BM at this stage and

switching cubicle is in the OFF condition.
2. First point before powering ON is to verify AC & DC earth resistance with
which system is to be connected. It should be less than 2 Ohms. Moreover
there should be separate AC and DC earth pit.
3. Invertors chassis should be grounded with DC earth.
4. Ensure that all the power cable lugs are properly crimped and are not loosely
terminated. Similarly check for all grounding cables. Make sure that power
cables are terminated at proper places and are having proper cable markers
as mentioned in this document.
5. All cable lugs should be properly insulated with insulation tape of same
colour as that of cable.
6. Ensure that all Power cables, signal cables and subscriber/Trunk cables are
routed, laced and terminated properly.
7. a) Check for any short between -48V & -48V GND Bus bars at DCDP
(with MCBs in OFF position).
b) Check for any short between -48V & -48V GND at PDP copy 0 and
copy 1 (with MCBs at DCDP in OFF position).
c) Repeat step a) and b) with MCBs at DCDP in "ON" position.
8. Do the following visual inspection for each TU, TSU & BPU.
a) There should not be any shorting of pins in Euro connector (96 pins) at
backplane as well as front side where we insert or jack in the cards.
b) Interframe cables should be jacked in, (if found loose). There should
not be any loose cable.
c) Check whether all -48V filter boxes are properly mounted or not.
15-2 C-DOT SBM RAX

POWER ON PROCEDURE
d) In addition to this, all filter boxes & filter box fuses should be checked
for their rating both in BM. In TUs Filter box rating is 2A 3mh and on
TSU, BPU it is 4A 2mh.
9. IOP & ADP power cables should be verified and terminated as per this
document.
10. Check the insulation resistance on mother board without cards at the
following points.
a) + 5V & GND
b) -48V & -48V GND
c) +12V & GND
d) 12V (Unregulated) & GND
For pin details refer card level document of the respective motherboard.
11. Ensure that none of the cards are inserted into the slots and then power on
switching cubicle DCDP and PDP. Check for -48V in all TUs, TSU & BPU.
a) Take out the PCBs from packing and place (DO NOT JACK IN) them
in the respective slots of BM as per configuration.
b) Verify that the checksums of all PROMs in controller cards are as per
the latest Software Deliverable list.
12. a) Now jack in PSU cards one by one in all TUs, TSU & BPU in proper
slots and check for all derived voltages [+5V, -48V (voice), -48 (load),
+12V & -12V unregulated at the back plane].
b) Check all LEDs in PSU cards, filter box LEDs & FBI LEDs are
glowing or not.
13. Do visual inspection of both IOPs. In addition to this all the cables in IOP
should be checked thoroughly for proper termination within IOP. They
should not be loosely terminated also.
14. Switch on one IOP and see that all LEDs are glowing. Repeat for other IOP
also.
15. ADP should also be opened from back and a thorough visual checking is to be
done to find if there is any loose connection or any thing is broken during
shipping.
16. Now check the voltage at switching cubicle and then at PDP bus bar. Voltage
drop should not be more than 1V.

Chapter 15
17. Now switch OFF all PSU cards. Then jack in all other cards in BM. After
this, PSU cards can be switched ON in BM & LMs. After powering it ON with
all cards inserted, find if any PSU card is getting loaded or not. Make sure
that there is no relay chattering on termination cards (LCC, TWT etc.)
18. After switching ON IOP, start software loading as per the procedure given in
exchange operations manual. Here data cartridge to be used is "BARE
MINIMUM DATA CARTRIDGE" supplied alongwith the software
deliverables. Ensure that the various cartridges are as per the software
deliverable list.
19. After initialising the system, look for system status by giving command
DISPL-SYS-ALL. If any switch unit is not in service, then bring it in service.
20. After the above step now we will be in a position to equip service circuits and
terminal cards.
21. Test all Terminal Cards & Diagnose all Controller Cards including the spare
cards provided.
22. After hardware installation, installer can assign exchange code, System
parameters and limits. For this refer Exchange Operation Manual.
23. Now new subscribers can be created. Operator services to be given (like 180,
181, 197, 198) can be created now. Refer C-DOT DSS MAX user manuals
supplied alongwith the switch during data creation if required.
24. Check for dial tone on subscribers created. Now make line to line calls &
outgoing calls.
25. Do all the tests given in "Acceptance Testing" document.
15-4 C-DOT SBM RAX

Chapter 16.
Expansion Line Module Installation

16.1 INTRODUCTION
16.2 INSTALLATION/ADDITION OF A LINE MODULE
16.3 PLACEMENT OF CABINET
16.4 CABLING OF LINE MODULE-1
16.4.1 Test Access Cable
16.4.2 Concentration Cables
16.4.3 Routing of Concentration Cables
16.5 FURTHER EXPANSION
16.6 CHECK OF JUMPER SETTINGS
16.7 CONCENTRATION NOMENCLATURE
16.8 POWER ON PROCEDURE

Chapter 16
16.1. INTRODUCTION
This chapter explains the procedure for future expansion of SBM RAX with Line
Module(s). Placement of Line Modules, cabling and concentration details are briefly
discussed in this chapter.
16.2. INSTALLATION/ADDITION OF A LINE MODULE
In an SBM RAX exchange there can be a maximum of two line modules (LM)
concentrating the Base Module (BM). These two line modules are named as LM1
and LM2. These three cabinets are installed as shown in fig. 16.1. BM is placed
between the two LMs.
Each cabinet has a provision to fix a side cover on each side. Front and back of the
cabinet is covered with doors. Various combination of BM and LM are possible.
Fixing of side covers varies for each combination.
1. BM with no LM
In this case the BM is placed in the centre of the three cabinet iron work and
side covers have to be fixed on both sides of the BM.
2. BM with LM1 only
In this case, the LM1 is placed to the left side of BM, with BM in the centre of
the three cabinet ironwork. LM1 will have side cover on the left hand side
only and BM on the right hand side only. Between LM1 and BM, there is no
side cover. IF BM is already installed and LM1 is being added to it, then side
cover on the left hand side of BM and Right hand side of LM1 have to be
removed first before placement of LM1 cabinet.
BM with LM1 and LM2, if BM is to be installed with both the LMs, then BM
will have no side cover and LM1 will have side cover on left hand side and
LM2 on right hand side as shown in fig. 4.8.
16.3. PLACEMENT OF CABINET
The Line Module cabinet can be placed on the Base Frame at iron work using the
procedure as explained in Chapter 4 or it can also be placed by lifting the cabinet
physically.
Line Module-1 (LM1) is placed between Vertical Pillar Assy (left) and BM. LM2 is
placed between BM and Vertical Pillar Assy (right).
For rigidity, the LM should be screwed with Base Frame Assembly using four
18x35mm bolts after levelling the LM properly using the liners.
16-2 C-DOT SBM RAX

EXPANSION LINE MODULE INSTALLATION
After this ganging of BM and LM is to be done. Procedure, for ganging is explained

in Chapter 4 (Section 4.7). Material required for ganging is given in Chapter 4
(Section 4.2.5).
16.4. CABLING OF LINE MODULE-1
Following cables are to be connected. Detail of all these cables are already given in
chapter 10.
1. Copy 0 -48V PDP to cabinet 1 (PP01)
2. Copy 1 -48V PDP to cabinet 1 (PP02)
3. Copy 0 -48V Gnd PDP to cabinet 1 (PG01)
4. Copy 1 -48V Gnd PDP to cabinet 1 (PG02)
5. PDP chassis earth plate to cabinet 1(chassis) (PE01)
6. PDP digital earth plate to cabinet 1 (digital busbar copy 0) (PD01)
7. Filter box fuse sensing cable PDP to copy0 filterbox (FF01)
8. Subscriber cables from all frames to MDF
16.4.1. Test Access Cable
Detail of this cable is given in Chapter 10 (Section 10.6.6) in Table 10.20.

For LM1 TA03, TA04 to be used.
For LM2 TA02, TA05 to be used.
16.4.2. Concentration Cables
LM1 is generally concentrated with TU2 and TU3 of BM and LM2 is

concentrated with TU4 (see Fig. 16.1) If TU2 happens to be a Digital Trunk
Unit and LM2 is not expected in near future, then TU3 and TU4 of the BM
can also be concentrated in LM1. This is shown in Fig. 16.2.
Detail of concentration cables to be used is given in Chapter 10 (Section
10.6.7) and Table 10.21. Set of cables to be used is given below

Chapter 16
BM TU to be Set of Cable
Concentrated Required
TU2 TL05 TO TL08
TL21 TO TL24
TL37 TO TL40
TU3 TL09 TO TL12
TL25 TO TL28
TL41 TO TL44
TU4 TL13 TO TL16
TL29 TO TL32
TL45 TO TL48
16.4.3. Routing of Concentration Cables
As no side covers have been provided between BM and LM, concentration

cables can be passed from BM to LM through the vacant space available near
the supply busbars. Termination points are clearly shown in Fig. 10.38.
16.5. FURTHER EXPANSION
If the BHCA is not very high and further expansion is required then Digital TU can
also be concentrated as it has only two digital trunks and 64 timeslots are available
for concentration. This can be expanded with the addition of LM2 as shown in Fig.
4.8.
If 4th, 5th, 6th frames of LM2 are fully equipped with 128 lines each, then this will
provide a concentration of 6:1 on TU2 of the BM. If only 4:1 concentration is desired
then 32 card slots may be equally distributed in all the three frames of LM2.
16.6. CHECK OF JUMPER SETTINGS
Jumper setting is required in TUI cards and on the motherboard of all Terminal
Units. All Terminal Units concentrating the TU of BM have different jumper
setting of TUI and motherboard of TUs. For this refer Chapter 13 on jumper
settings.
16.7. CONCENTRATION NOMENCLATURE
The successive stages of the daisy chained concentration unit and the main parent
unit has the following nomenclature.
16-4 C-DOT SBM RAX

TUXY
Where X = TU number (of BM if not in concentration)
Y = Concentration stage number
e.g. All the four units of the second terminal unit in concentration would be termed
as
TU21 -----> Parent TU number 2
TU22 -----> Concentration TU stage 1
Every terminal unit has two TIC cards. These two cards function as active and
standby. In software every TIC card has a separate identity which is used while
equipping a frame (TU) in a Base Module/Line Module. Table 16.1 shall be useful
for identifying TIC card (TIC-ID) with a particular Terminal Unit frame.
Table 16.1
Terminal Unit Frame Copy 0 TIC-ID Copy 1 TIC-ID

TU11 TI01-0 TI01-1
TU12 TI02-0 TI02-1
TU13 TI03-0 TI03-1
TU14 TI04-0 TI04-1
TU21 TI05-0 TI05-1
TU22 TI06-0 TI06-1
TU23 TI07-0 TI07-1
TU24 TI08-0 TI08-1
TU31 TI09-0 TI09-1
TU32 TI10-0 TI10-1
TU33 TI11-0 TI11-1
TU34 TI12-0 TI12-1
TU41 TI13-0 TI13-1
TU42 TI14-0 TI14-1
TU43 TI15-0 TI15-1
TU44 TI16-0 TI16-1
16.8. POWER ON PROCEDURE
The procedure for powering on the Line Module is same as that of the Base module.
For this refer Chapter 15 on Power ON Procedure.

Chapter 16
16-6 C-DOT SBM RAX


Installation Manual: C-Dot SBM Rax (Based On XL Hardware)

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C-DOT SBM RAX

H:\HOME\SBM\WORD\SBMRXINS.DOC Monday, August 03, 1998

INSTALLATION MANUAL 1-1

1.2. STANDARD TERMS

1.2.2 Datum Line

1.2.3 Reference Point

1.2.4 Suite End Line

1.2.5 Suite Lines

1-2 C-DOT SBM RAX

1.3 MATERIAL & TOOLS REQUIRED

S.No. Material & Tools Required QUANTITY

1.4 MARKING PROCEDURE

1.4.1 Setting out the First Datum Line

1.4.2 Locating Reference Point

1.4.3 Setting out the Second Datum Line

A simple method of 3-4-5-triangle rule is used to draw the exact second

INSTALLATION MANUAL 1-3

angled triangle `XYZ' is measured. It should measure 1500mm or some

1.5 MARKING OUT ON FLOORS

1.6 MARKING OF SUITE LINES & IOP LINES

1.7 MARKING OF GROUTING HOLES

1-4 C-DOT SBM RAX

INSTALLATION MANUAL 1-5

1-6 C-DOT SBM RAX

INSTALLATION MANUAL 1-7

INSTALLATION MANUAL 2-1

2.2. MATERIAL & TOOLS REQUIRED

S.No. Material & Tools Required Qty.

2.4. HOLE PREPARATION

2-2 C-DOT SBM RAX

2.5. EXPANSION BOLT

2.6. INSERTION OF THE BOLT

2.7. TIGHTENING OF THE BOLT

2.8. INSTALLATION/ERECTION OF EQUIPMENT

INSTALLATION MANUAL 2-3

2-4 C-DOT SBM RAX

INSTALLATION MANUAL 2-5

Iron Work Installation

INSTALLATION MANUAL 3-1

3.2. MATERIAL & TOOLS REQUIRED

3-2 C-DOT SBM RAX

Sl. No. CDOT Part Code Description Qty.

INSTALLATION MANUAL 3-3

Sl. No. CDOT Part Code Description Qty.

3-4 C-DOT SBM RAX

3.2.1. Tools List

Sl. No. Description Qty.

3.3. IRON WORK FIXING

3.3.1. Base Frame Assembly Fixing with Floor

INSTALLATION MANUAL 3-5

3.3.2. Vertical Pillar Assembly Fixing With Base Frame Assemblies

3.3.3. PDP Assembly (Small) Fixing with Vertical Pillar

PDP Assembly (Small) is fixed to the vertical pillar which is assembled on

3.3.4. Support Box Assembly Fixing with Vertical Pillar

3.3.5. Mounting of Mother Trough

3-6 C-DOT SBM RAX

3.3.6. Mounting of Child Trough

3.3.7. Mounting of False Panel Assembly on to Child Trough Assembly

3.3.8. Fixing of Pillar Door Assemblies

INSTALLATION MANUAL 3-7

3.3.9. Equipment Fixing

Base Frame Assembly Fixing with Floor