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22/03/19

What is Supply Chain What is Supply Chain


Management Management
— A supply chain consists of all parties — Supply chain management is defined as “the
involved, directly or indirectly, in fulfilling a integration of key business processes from
customer request. end-users through original suppliers that
— The supply chain includes not only the provide products, services, and information
manufacturer and suppliers, but also and add value for customers and other
transporters, warehouses, retailers, and even stakeholders” (Cooper et al., 1997b, p. 2).
customers themselves.

What is Supply Chain A forward flow of goods and a


Management backward flow of information
— Supply chain not only includes manufacturer,
suppliers and distributors but also transporters,
warehouses and customer themselves.
— It is not companies but suppliers compete with each
other.
— The customer is only interested in price, quality and
availability of product in the neighborhood retail
outlet, where they come into contact with product
supplied by may be HUL & P&G.

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22/03/19

Upstream & Downstream

Upstream & Downstream Upstream & Downstream


— All the activities before the Manufacturing is called the — Downstream from the assembly plant are distributors,
Upstream and the distribution is called the shipping partners, and point-of-sale stops along the
Downstream. way, such as wholesalers and retailers.
— Upstream Supply chain usually deal with suppliers, — One important downstream activity is inventory
purchases and production lines. management. Distributors, wholesalers and retailers
— With the assembly plant as the focus of the supply all strive to carry inventory in quantities needed to
chain, upstream activity includes suppliers of raw fulfill customer orders without overstocking.
materials, such as aluminum and copper. Activities
upstream could include a supplier mining these
materials to fulfill orders. Transporting or shipping to
the plant is another example of upstream activity.

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22/03/19

A forward flow of goods and a A forward flow of goods and a


backward flow of information backward flow of information
— .., to the planning and control of work-in-process, to
— Typically, a supply chain is composed of two main
the warehousing, shipping, and distribution
business processes:
— Physical distribution encompasses all outbound
Material management (inbound logistics)
logistics activities related to providing customer
Physical distribution (outbound logistics) service. These activities include order receipt and
— Material management is concerned with the processing, inventory deployment, storage and
acquisition and storage of raw materials, parts, and handling, outbound transportation, consolidation,
supplies. pricing, promotional support, returned product
— To elaborate, material management supports the handling, and support
complete cycle of material flow—from the purchase
and internal control of production materials….

A forward flow of goods and a SCM: A General Process


backward flow of information Overview: Dell
— Combining the activities of material management and — The all stages shown in the above image need not be
physical distribution, a supply chain does not merely present in a supply chain.
represent a linear chain of one-on-one business — Dell has two supply chain structures that it uses to
relationships, but serve its customers.
— a web of multiple business networks and relationships. — for corporate clients and for individual customers who
Along a supply chain, there may be multiple want customized PC, initiates manufacturing at Dell.
stakeholders, composed of various suppliers, — Dell does not have a separate retailer, distributor, or
manufacturers, distributors, third-party logistics wholesaler in the supply chain for the customized PC.
providers, retailers, and customers.

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22/03/19

SCM: A General Process SCM: A General Process


Overview: Dell Overview: Walmart
— Dell also sells consumer products such as PCs and — need for detergent.
tablets through retailers such as Walmart in US and
Gome Group, china’s largest electronic retailer, which — Walmart retail store that the customer visits
carry Dell products in inventory. — Walmart stocks its shelves using inventory
— This supply chain thus contains an extra stage (the that may have been supplied from a
retailer), compared with the direct sales model used by finished-goods warehouse or a distributor
Dell for servers.
using trucks supplied by a third party.
— The distributor, in turn, is stocked by the
manufacturer (say, Procter & Gamble

SCM: A General Process


Overview: Walmart
— The P&G manufacturing plant receives raw material
from a variety of suppliers, which may themselves have
been supplied by lower-tier suppliers.
— For example, packaging material may come from
Pactiv Corporation, whereas Pactiv receives raw
materials to manufacture the packaging from other
suppliers

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SCM: A General Process SCM: A General Process


Overview: Walmart Overview: Walmart
— Walmart provides the product, as well as pricing and — The distributor also provides pricing information and
availability information, to the customer. sends delivery schedules to Walmart.
— The customer transfers funds to Walmart. — Walmart may send back packaging material to be
— Walmart conveys point-of-sales data and recycled.
replenishment orders to the warehouse or distributor, — Similar information, material, and fund flows take
which transfers the replenishment order via trucks place across the entire supply chain.
back to the store.
— Walmart transfers funds to the distributor after the
replenishment.

SCM: A General Process


SCM: A General Process
Overview: Amazon
Overview: Amazon
— The website provides the customer with information
— when a customer makes a purchase online from regarding pricing, product variety, and product
Amazon, the supply chain includes, among others, availability.
— the customer,
— After making a product choice, the customer enters
— Amazon’s website, the order information and pays for the product.
— the Amazon warehouse,
— The customer may later return to the website to check
— and all of Amazon’s suppliers and their suppliers. the status of the order.
— Stages further up the supply chain use customer order
information to fill the request.
— That process involves an additional flow of
information, product, and funds among various stages
of the supply chain.

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22/03/19

Why Study Supply Chain Why Study Supply Chain


Management Management
Every organization must make a product or provide — The need to provide a valuable product or service
a service that someone values holds true for not-for-profit organizations as
— Manufacturers produce physical goods that are used well.
directly by consumers or other businesses.
— For example: Consider the variety of needs met
— Transportation companies provide valuable services by by government agencies, charities, and religious
moving and storing these goods.
groups.
— Design firms use their expertise to create products or
even corporate images for customers. — The common thread is that each organization
has an operations function.

Why Study Supply Chain Why Study Supply Chain


Management Management
— The operations function is the collection Most organizations function as part of larger
of people, technology, and systems within supply chains.
an organization that has primary — A supply chain is a network of manufacturers
responsibility for providing the and service providers that work together to
organization’s products or services. create products or services needed by end users
— These manufacturers and service providers are
— Regardless of what career path you might
linked together through physical flows,
choose, you will need to know something
information flows, and monetary flows.
about your organization’s operations
function.

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22/03/19

Why Study Supply Chain Consider a sporting


goods store that sells

Management
athletic shoes.

— When the primary focus is on physical goods, much of


the supply chain activity will revolve around the
conversion, storage, and movement of materials and
products.
— In other cases, the focus might be on providing an
intangible service. For example bank accounts ,
insurance etc.
— Supply chains link together the operations functions of
many different organizations to provide real value to
customers.

Why Study Supply Chain Why Study Supply Chain


Management Management
— Although the store doesn’t actually make the shoes, it — Transportation firms that move the materials and
provides valuable services for its customers—a finished shoes to all parts of the world;
convenient location and a wide selection of products. — Software firms and Internet service providers (ISPs)
— Yet, the store is only one link in a much larger supply that support the information systems that coordinate
chain that includes: these physical flows; and
— Plastic and rubber producers that provide raw — Financial firms that help distribute funds throughout
materials for the shoes; the supply chain, ensuring that the manufacturers and
— Manufacturers that mold and assemble the shoes; service firms are rewarded for their efforts.
— Wholesalers that decide what shoes to buy and when;

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22/03/19

Why Study Supply Chain Why Study Supply Chain


Management Management
Organizations must carefully manage their — “What kind of people skills and equipment do we
operations and supply chains in order to prosper need?” “Should we locate our plants to take advantage
and, indeed, survive of low-cost labor or to minimize shipping cost and
— think about the types of decisions facing a shoe time for the finished shoes?”
manufacturer. — In addition to these operations issues, the shoe
— Some fundamental operations decisions that it must manufacturer faces many decisions with regard to its
make include the following: role in the supply chain:
— “How many shoes should we make, and in what styles — “From whom should we buy our materials— the lower-
and sizes?” cost supplier or the higher-quality one?”

Why Study Supply Chain


Management Key Issues in SCM
— “Which transportation carriers will we use to ship our Implementation Challenges
shoes?” — the potential of supply chain management is
— The right choices can lead to higher profitability and predicated on the ability to modify traditional
increased market share, functional practice to focus on integrated process
while the wrong choices can cost the company performance.
dearly—or even put it out of business. — To make integrated supply chain practice a reality, at
Ref: SCOR Model least four operational challenges must be resolved.
Supply-chain operations reference model is a process
reference model developed and endorsed by the
Supply Chain Council as the cross-industry, standard
diagnostic tool for supply chain management.

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Leadership Key Issues in SCM


Leadership
— For a supply chain to achieve perceived benefits for
participating firms, it must function as a managed
Issues process.
Loyalty and Measurement
Confidentiality — Such integrative management requires leadership i.e.
collaborative arrangement and that needed at very
early stage.
— Power determines which firm involved in a potential
Risk & Reward
Sharing supply chain collaboration will perform the leadership
role.

Key Issues in SCM Key Issues in SCM


— A supply chain seeking to link manufacturers (offering — For example, a trucking firm that provides
nationally branded consumer merchandise) into a transportation services within a supply chain has far
supply chain arrangement with a large mass less at stake than either the manufacturer or the mass
merchandiser that has significant consumer store merchant discussed above.
loyalty can represent substantial power conflict. — Generally, risk drives commitment to the
— Risk issues related to supply chain involvement collaborative arrangement and therefore plays a
essentially center on who has the most to gain or significant role in determining leadership.
lose from the collaboration

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Key Issues in SCM Key Issues in SCM


Loyalty and Confidentiality — Thus, when Kroger, Farmer Jack, Meijer, and several
— firms that participate in a specific supply chain are also retail members of Spartan Stores (American food
simultaneously engaged in other similar distributor and grocery store retailer ), all operating
arrangements. stores in the same cities, develop collaborative
— Some supply chain engagements may be sufficiently arrangements with Procter & Gamble, the potential for
conflict is very real.
different so as not to raise issues of confidentiality. For
eg. Dow Company — Firms that simultaneously engage in supply chains that
— the more common situation is for firms to be engaged
are competitive must develop programs to foster
as members of supply chains that are direct loyalty and maintain confidentiality. The name used to
describe such arrangements is partitioning.
competitors. For example, Procter & Gamble is a
supplier of all major retailers.

Key Issues in SCM Key Issues in SCM


— Partitioning involves the development of proprietary — Breaches in confidentiality can have major legal and
organization and information collaborations to long-term business consequences.
accommodate the needs of specific relationships. — To achieve the benefits of cross-organizational
— it may be necessary to create separate organizational collaboration, these issues must be managed and
units to deal with specific suppliers. For example, the prospective damage must be controlled.
Prince Group of Johnson Controls needs to maintain
strict confidentiality as they simultaneously help
design future automotive interiors for divisions of
DaimlerChrysler, Ford, and General Motors.

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22/03/19

Key Issues in SCM Key Issues in SCM


Measurement Risk & Reward Sharing
— Unlike an individual business, supply chains do not — The ultimate challenge is the equitable distribution of
have conventional measurement devices. rewards and risks resulting from supply chain
— Whereas an individual business has an income collaboration.
statement and balance sheet constructed in — To illustrate, assume a business situation wherein the
compliance to uniform accounting principles, leadership of a major manufacturer in collaboration
— no such universal documents or procedures exist to with material suppliers and distributive organizations
measure supply chain performance results in a superior product reaching market at
improved profitability.

Key Issues in SCM Key Issues in SCM


— The described scenario is the icon of supply chain — In traditional practice, the method by which risk and
success. The product is better than competitors' and is reward are shared is the transfer price.
distributed on a more profitable basis. — Transfer pricing, guided by market forces, works in
— This scenario implies that waste, nonproductive effort, transactional driven business relationships
duplication, and unwanted redundancy across the — However, supply chain engagements require a higher
supply chain have been reduced to a minimum while level of collaboration involving risk and reward
the product and its logistical presentation have sharing.
reached new heights of achievement. — In other words, if the process innovation is successful,
— The challenge in success or failure is how to share the the collaborating firms must share benefits.
benefits or risks

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Key Issues in SCM Key Issues in SCM


— Conversely, if the innovation fails, risks must be Social Challenges: Consumer Value Concerns
appropriately absorbed. While easy to frame in theory, — The argument is that the public does not benefit
risk and reward sharing arrangements prove extremely across the board from supply chain efficiency.
difficult to implement in practice. — First, the line of reasoning is that operating efficiency
— Example: P& G: supplier scorecard, award ceremonies does not automatically translate to or guarantee lower
consumer prices. Firms that collaborate may
individually or collectively make larger profits and
thereby generate large shareholder wealth. However,
no mechanisms exist to guarantee that efficiencies will
be passed on to consumers in the form of lower retail
prices.

Key Issues in SCM Key Issues in SCM


— The second criticism of supply chain arrangements — But what if the company has surplus stock and need to
builds on the premise that operating efficiency may be sold in a specific time period,
not always be socially equitable. — the lady who purchases a final closeout garment at a
— The argument questions the benefits of more precise below-cost price receives a benefit from the
matching of supply to demand in terms of the inefficiency of the marketing system.
overall reduction in surplus goods.
— To illustrate, if a precise quantity of dresses is sold at
the top market price, then no overstocks or surplus
garments are available

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