International Training Series 2019

Approved Professional Development Centers by

The Institute of Commercial Management, UK.

REDUCING BREAKDOWN BY EFFECTIVE

LUBRICATION AND BEARING MAINTENANCE
Date: 19th & 20th August 2019
Venue: Evergreen Laurel Hotel, Penang
By IR. DR. N. Jayaseelan

HRDF /SBL Claimable Buy 3 get 1 FREE. Only for Early Bird Registration

Abstract
A bearing is a machine element that constrains relative motion and reduces friction between
moving parts to only the desired motion. The design of the bearing may, for example, provide for
free linear movement of the moving part or for free rotation around a fixed axis; or, it may prevent
a motion by controlling the vectors of normal forces that bear on the moving parts. Many bearings
also facilitate the desired motion as much as possible, such as by minimizing friction. Bearings are
classified broadly according to the type of operation, the motions allowed, or to the directions of
the loads (forces) applied to the parts.

The simplest bearings are bearing surfaces, cut or formed into a part, with varying degrees of con-
trol over the form, size, roughness and location of the surface. Other bearings are separate
devices installed into a machine or machine part. The most sophisticated bearings for the most de-
manding applications are very precise devices; their manufacture requires some of the highest
standards of current technology.

Learning Outcomes
On successful completion of this course, the participant should be able to:
 Understand the benefits and implications of bearing maintenance.
 Use the basic concept of bearing maintenance
to evaluate the capability of a process.
 Recognize the engineering problem solving model used to
improve processes.
 Integrate the bearing maintenance effort with other process
improvement initiatives.

For Enquiries, Please Call: 012-588 2263 | Email: james@otc.com.my | Website: www.otc.com.my
 International Training Series 2019

Approved Professional Development Centers by

The Institute of Commercial Management, UK.

Course Overview
This course is industry designed, to provide a broad understanding of the improvement
methodology, concepts, and process. The methodology is presented with case studies and
examples drawn from service, business process and applications. With a heavy practice
orientation, as much as a third of your time will be spent working through interactive practical
exercises and assessments. This course is designed to concepts and methodology.

Course Objectives
This training program is designed to provide an understanding of engineering related problems
related to industry globally and a clear sense of what is required to effectively structure, establish
measurements and solve problems. Participants will learn the goals and deliverables behind the
solutions. Methodology as well as the most commonly used tools within each phase will be
discussed. Participants will also learn how to support a problem solving initiative within their
organization.
Training Methodology
 The latest educational methods and strategies will be utilized.
 The course is designed to maximize delegate participation.
 Questions and answers are encouraged throughout and at the daily wrap-up sessions. This
gives participants the opportunity to discuss with the presenter their specific problems and
appropriate solutions.
 The course shall be conducted through lectures, case studies, group discussions and
exercises to reinforce participant’s learning.

Course Format
The course consists of formal content presentation interspersed with content quiz sessions. The
presenter’s style involves intensive participant participation.

Target participants
 Operation and maintenance
 personnel,
 facilities personnel,
 purchasing personnel

For Enquiries, Please Call: 012-588 2263 | Email: james@otc.com.my | Website: www.otc.com.my
 International Training Series 2019

Approved Professional Development Centers by

The Institute of Commercial Management, UK.

DAY 1 COURSE OUTLINE

Introduction
 Damaged Bearings
 Bearing Repair
 Installation DAY 2
 Heating Bearings Impact
 Introduction
 Cooling (Freezing)
 Storage & Handling
 Pressing on Bearings
 Shaft
 Adjusting Bearing Clearance
 Housing
Machinery and Equipment Failures  s4fITs
 Bearing Storage  Mounting Procedures
 Removing Bearings from Equipment  Cleanliness
 Lifting Large Bearings  Plan the Work
 Cleaning  Inspection and Preparation
 Shaft and Housing Finish
Bearings and their importance in Machinery and  Mounting Cylindrical Bore Bearings
Equipment  Heat expansion method
 Radial Ball Bearings
 Tank of heated oil
 Radial Internal Clearance
 Induction heating
 End Play
 Arbor press method
 Spherical Roller Bearings
 Pillow Block Assemblies
 Calculating the Radial Internal Clearance Re-
 Mounting adapters versus straight bore
duction Using a spherical Roller bearing with
 Fixed and float pillow blocks
Tapered bore
 Closed end installations
 Cylindrical Roller Bearings
Shaft Housing and Bearing Seals in
Limitations
Rotating Equipment
 The 12-Point Measurement Procedure
 Introduction
 Diameter (size) evaluation
 Storage & Handling
 Roundness (form) evaluation
 Cleaning
 Surface Finish Reference
 Installation
Bearing Maintenance Practices  Mounting Cylindrical Bore Bearings
 Storage & Handling  Cleanliness
 Removing Bearings  Plan the work
 Removal of Rolling Mill Bearings  Inspection and preparation
 Tapered Bore Bearings  Shaft and housing finish
 Cleaning  Heat expansion method
 Inspection  Tank of heated oil
 Seals  Induction heating
 Bearing Damage  Arbor press method
 Bearing Fit
Understanding Lubrication
 Machined Surface Finishes for Shafts
 Introduction
and Housings
 Types of lubricants
 Mounting
 Applications of lubricants
 Tapered Roller Bearing Adjustment Tech-
 Adjusting clearance
niques
 Radial Internal Clearance
 Methods of Measuring Bearing Setting
 End play
 Bearing end Play
 Housing Fits
 Adjusting the Bearing
 Selective Assembly
 Shim Pack Fixtures
 Shafts and Housing Fillets
 Determining Cone Spacer Length
 Fitting Practices

For Enquiries, Please Call: 012-588 2263 | Email: james@otc.com.my | Website: www.otc.com.my
 International Training Series 2019

Approved Professional Development Centers by

The Institute of Commercial Management, UK.

OUR CONSULTANT

IR. DR. N. JAYASEELAN

He was a recipient of the Association of Overseas Technical Scholarships (AOTS) award on two
occasions, awarded by the Ministry of Economy, Trade and Industry of Japan. Ir. N. Jayaseelan
was also a member of the working group to draw up the energy efficiency and energy
conservation guidelines for pumps and compressors for Malaysian industries organised by the
Institution of Engineers, Malaysia, Pusat Tenaga Malaysia, and the Ministry of Energy, Water and
Communications (KTAK). He has also attended trade related negotiations etc. with MATRADE,
foreign companies etc.
He is also
· the immediate past Chairman of the Engineering Education Technical Division of The Institution
of Engineers, Malaysia
· a member of the Education Committee of the Association of Consulting Engineers (ACEM)
· a member of the Examination Bureau, The Institution of Engineers, Malaysia
· a member, Accreditation Board, The Institution of Engineers, Malaysia
· a member, Standing Committee on Qualifications & Admission, The Institution of Engineers,
Malaysia
· a member, Industry Advisory Panel, The University of Nottingham (Malaysian Campus)
· a member, Industry Advisory Panel, Universiti Tenaga Nasional

Professionally trained in mechanical engineering, he is positive and lively in his approach. He

livens his audience by always providing interactive and energetic presentation of his material in a
comprehensive and easy to use format of ideas that work. His participants describe him as very
creative, fun and lively trainer who sets high standards.

He graduated from the University of Malaya, Leeds Polytechnic, UK and Universiti Putra
Malaysia and holds a Degree in Mechanical Engineering and Masters in Engineering. His wide
hands-on industrial experience has enable him to design and facilitate training courses.

Some of the companies he has trained includes, Tenaga Nasional Berhad, Bank Pembangunan,
Ranhill, Ebara Pumps, Usaha Tegas Sdn. Bhd (Maxis), Infineon (M) Sdn.Bhd, Universiti Malaya,
Universiti Teknologi Malaysia, Penang Port Sdn. Bhd. Cement Industries of Malaysia Berhad,
Politeknik Mukah (Sarawak), Petlin Malaysia Sdn Bhd, Bintulu Port, Sime Austral, Perbadanan
Putrajaya Holdings, Syarikat Air Johor etc.

Ir. N. Jayaseelan is a Professional Engineer registered with the Board Of Engineers (BEM),
Malaysia, member of the Association of Consulting Engineers, Malaysia (ACEM) and a Fellow of
The Institution of Engineers, Malaysia (IEM). He is also a Certified Energy Manager, registered
with the Energy Commission of Malaysia.

For Enquiries, Please Call: 012-588 2263 | Email: james@otc.com.my | Website: www.otc.com.my
 International Engineering Training Series 2019

Approved Professional Development Centers by

The Institute of Commercial Management, UK.
W eb sit e: w w w .otc .co m. m y

REDUCING BREAKDOWN BY EFFECTIVE LUBRICATION

AND BEARING MAINTENANCE
19th & 20th August 2019, Evergreen Laurel Hotel, Penang
(Please make copies of this page for registration required)

Please complete the registration form

Training Fees — August 2019 Special Promotion!!!
and
Group Registration: Register 3 participants from the same organization, the 4th
participant is FREE. (Buy 3 Get 1 Free) only for Early Bird Registration.
FAX to us at: 04-656 2601
Please act fast to grab your favorite training program! Call 012-588 2263 or
or email to james@otc.com.my EMAIL to us at: james@otc.com.my

Early Bird Fee

Registration before 22 July 2019 RM 1,750.00/pax More Enquiries:
Contact us at:
Normal Fee
Registration after 22 July 2019 RM 1,800.00/pax James
Northern Region Office
Cancellation & Substitutions
OTC TRAINING CENTRE SDN BHD
If cancellations received one week before the event you will be entitled to a
50% refund. 77C-2-14,
Any cancellation within one (1) week before the event is not refundable. Jalan Sungai Dua,
Substitutions are welcomed at anytime. 11700 Sungai Dua,
Penang.
Special Grant Tel: 012-588 2263
A 20% Discount is available to the first 10 deserving participants.
This applies only to full-time staff of education institutions.
Awarded on a first-come-first-served basis. Visit us at: www.otc.com.my
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For Enquiries, Please Call: 012-588 2263 | Email: james@otc.com.my | Website: www.otc.com.my