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Lecture 15
Engineering 473
Machine Design
Standards
US Customary
Preferred Limits and Fits for Cylindrical
Parts, ANSI B4.1-1967.
Metric
Preferred Metric Limits and Fits, ANSI
B4.2-1978.
Limits and Fits
(Metric Nomenclature)
Shigley, 4-9
Tolerance Grade Numbers
Tolerance – difference
between the maximum and
minimum size limits of a part.
International Tolerance
Grade Numbers are used to
specify the size of a tolerance
zone.
Shigley, 4-9
Tolerance Grade Numbers
Grade Number
IT11
International Tolerance
Shigley, 4-9
Tolerance Grades Table
δ F , Fundamental Deviation
32g6
Hole Shaft
32.080 +−00..080
080 31.800 +−00..080
080
Force Fit
(Example)
Determine the “force fit” tolerances for a shaft and
hole that have a basic diameter of 32 mm.
From Table 4-5, Specification is 32H7/32u6
Hole Shaft
Tolerance Grade 0.025 mm (0.001 in) 0.016 mm (0.0006 in)
Upper deviation 0.025 mm 0.076 mm
Lower deviation 0.000 mm 0.060 mm
Max Diameter 32.025 mm (1.261 in) 32.076 mm (1.262 in)
Min Diameter 32.000 mm (1.260 in) 32.060 mm (1.262 in)
Ave Diameter 32.013 mm (1.260 in) 32.068 mm (1.263 in)
Hole Shaft
32.013+−00..012
013 32.068+−00..008
008
Interference Pressures
& Torques
a 2 p i − b 2 p o (p i − p o )a 2 b 2
σr = −
b −a
2 2
(
b2 − a 2 r 2)
a 2 p i − b 2 p o (p i − p o )a 2 b 2
σθ = +
b −a
2 2
(
b2 − a 2 r 2)
u=
( )
1 − ν a 2 p i − b 2 p o r 1 + ν (p i − p o )a 2 b 2
+
E b −a
2 2
E (
b2 − a 2 r )
Shaft Displacement and
Stresses
p σ θ = −p
1 − νs
us = − pa
Es
Hub Displacement and
Stresses
a 2 - b2
σr = p 2
b − a2
a 2 + b2
σθ = p 2
b − a2
pa æ a 2 + b 2 ö
uh = çç 2 + ν h ÷÷
po = 0 Eh è b − a 2
ø
Interference Pressure Equation
æ b2 + a 2 ö
ç 2 + νh ÷
ç b − a 2 1 − νs ÷
C = u h − u s = ap +
ç Eh Es ÷
ç ÷
è ø
C
p=
æ b2 + a 2 ö
ç 2 + νh ÷
1 − νs ÷
aç b − a
2
+
ç Eh Es ÷
ç ÷
è ø
Maximum Torque without
Slipping
Fn = p ⋅ 2 ⋅ π ⋅ a ⋅ L
a
Ff = µFn
p Torque = Ff ⋅ a
L= Hub Thickness
Assignment
1. A 4-in diameter, 2-in face width, 20-tooth cast iron
pinion gear is to transmit a maximum torque of 1200 in-
lb at low speed. Find the required radial interference on
1 in diameter steel shaft and the stress in the gear due to
the press fit. Use the dedendum radius as the outside
radius of the pinion gear.
2. Determine the dimension and tolerance to be specified
on a drawing for a shaft and hole having a basic size of
50 mm. The fit must allow a snug fit but be freely
assembled and disassembled.