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1. Hydraulic pump, engine dependent for steering and dumping system (controlled by PWM9102)
2. Hydraulic pump, engine dependent for steering and dumping systems
3. Hydraulic pump, engine dependent for steering and dumping systems
4. —
5. Hydraulic pump, engine dependent for intercooler fan motor
(controlled by PWM2601)
6. Hydraulic pump, engine-dependent for radiator's fan motor (controlled by PWM 2602) and brake cooling oil pump
7. Hydraulic pump, engine dependent for brake system
8. Hydraulic pump, ground dependent for steering
9. Fan motor intercooler
10. Fan motor radiator
11. Steering and dumping valve
12. LS–block
13. Dump lever
14. Tipping cylinder
15. Steering cylinder
16. Damping cylinder
Service Information
In lever position ”hold”, both valves in the dump lever are unaffected.
For more information on dump lever and its function, see 914 Dump lever, description and
990 Hydraulic pressure, specifications.
Retarder
The reduction valve (R35) also delivers a servo pressure to PWM5901 in the load & dump brake valve block.
For more information on retarder and its function, see 592 Retarder, description.
Service Information
NOTICE
It is very important to keep the hydraulic system free from any impurities, as these can cause abnormal wear and
may lead to expensive downtime. Greatest possible cleanliness should be maintained during all handling of
hydraulic components and hydraulic oil.
NOTE!
A vacuum pump should be used for work on the hydraulic system in order to avoid oil spills.
Service Information
Pressure values for stand-by pressure, neutral position pressure, and back-pressure are found in
990 Hydraulic pressure, specifications
Figure 1
Pressure values for CHV1 and CHV2 are found in 990 Hydraulic pressure, specifications.
Pressure-limiting valve (shock valve) CHV3
Reduces max. pressure during active lowering. Prevents the load body from lowering if, e.g., body lock is not removed or
prevents undesired pressure build-up in the cylinders if the dump lever is held in the position active lowering after the
cylinders have been pushed in.
Pressure values for CHV3 are found in 990 Hydraulic pressure, specifications.
Non-return valve with back-pressure function, MTRV1
To ensure refilling of oil in the steering valve as well as steering cylinders, there is a non-return valve with back-pressure
function installed in the steering and dumping valve. MTRV1 also has the function to build up the LS–pressure and the servo
pressure.
Pressure values for MTRV1 are found in 990 Hydraulic pressure, specifications.
Non-return valve with back-pressure function, MTRV2
To ensure refilling of oil in the dumping valve as well as hoist cylinders, there is a non-return valve with back-pressure
function installed in the steering and dumping valve.
Pressure values for MTRV2 are found in 990 Hydraulic pressure, specifications.
Non-return valve function in the steering and dumping valve
The function of the non–return valves BV1, BV2, BV3 and BV4 in the steering and dumping valve is to distribute the oil from
the hydraulic pumps to the steering valve spool.
See also, 990 Hydraulic diagram, complete.
Service Information
Troubleshooting tips
Bleed according to the following when work has been performed on the hydraulic pumps' suction side.
CAUTION
Maintain greatest possible cleanliness during all work on the hydraulic system.
Always fill hydraulic oil through the hydraulic system return oil filter, where the oil is filtered. Always check the level glass on
the hydraulic oil tank in connection with an oil change.
WARNING
Hot hydraulic oil and hydraulic oil under pressure may result in severe personal injuries
2. When needed, fill oil in the hydraulic pumps, see 913 Hydraulic pump, changing.
NOTE!
For work on the brake pump circuit, bleed the brake system, see 520 Brake system, bleeding
4. Steer to the machine's lock positions at least 5 times. Run the hoist cylinders to 75% dump angle at least 3 times, or
until all air has disappeared from the system.
NOTE!
If the hoist cylinders are run up to end position, the pumps will operate at max. pressure. This can damage the
hydraulic system if there's air in the system.
6. During function checks and pressure checks, always perform the checks that require maximum pressures at the end
of testing and after bleeding air.
Service Information
Figure 1
Vacuum pump
1. Plug-in connector
2. Pump
3. Adapter
WARNING
Hot hydraulic oil and hydraulic oil under pressure may result in severe personal injuries
Thoroughly clean the surfaces around the breather filter for the hydraulic tank, as well as the adapter for the vacuum pump
so that no impurities end up in the filtered oil.
NOTE!
The engine must not be running when the adapter is connected to the breather filter. This means a risk of pump
breakdown.
1. Connect the vacuum pump's suction hose to the adapter and place the pump in a suitable position.
Figure 3
24 Volt socket
6. Set the vacuum pump to max. -300 mbar (-0.03 MPa) (-4.35 psi) with the adjusting screw.
Figure 4
1. Adjusting screw
7. Let the pump work for 2 – 3 minutes so that the vacuum stabilizes.
8. Check-adjust the vacuum pump to max. -300 mbar (-0.03 MPa) (-4.35 psi) when the system has been opened.
NOTE!
If the pressure goes lower than -300 mbar, there's a risk that oil from the dropbox and the PTO will be
sucked into the hydraulic system, and the hydraulic tank may also be damaged.
Service Information
For work on the machine's hydraulic, complete depressurization must take place before work is started. This is done
according to the following instructions.
1. Start the engine and lower the load body all the way to bottom position against the frame. Stop the engine.
2. Turn the steering wheel from the right to the left side until the oil has drained and the hydraulic system has been
depressurized.
To depressurize the brake system, see 520 Brake system, relieve pressure.
Service Information
Figure 1
Pressure check connections, installed
Stand-by pressure
The pressure delivered by the pumps when the LS–line is disconnected
LS-pressure
The current LS-pressure in the LS-line
Max. pressure
The pressure at full load.
M1
Measure the pressure on working pumps except P2. In case of unaffected steering slide the pressure on P2 also goes in on
the same pressure check connection.
Max. pressure for all working pumps is measured when dump is run to the top position.
Turn completely against the steering joint lock to remove P2 from the measurement.
M2
Measures all working pumps' common pressure.
Steer fully against the steering joint lock, now the working pumps' max. pressure is shown.
The max. pressure on P2 is measured by turning fully against the steering joint lock at the same time as active lower. This
lowers the pressure on the other working pumps through CHV3 and only P2's max. pressure can be measured.
M3
Measures ground dependent pump's pressure independent of the other pumps.
At 0.52 MPa (5.2 bar) (75.4 psi), the dumping slide shall start to move towards the lowering position, up to 1.1 MPa (11
bar) (160 psi) which is the pressure obtained with the lever in lower-float position.
Active lower is obtained at 2.64 MPa (26.4 bar) (383 psi).
The pressure can also be measured on the return side by placing the dump lever in dumping position. Check the pressure
in M4, which should be negligible, otherwise it interferes with control of the dumping slide.
M9
Measures output pressure on pump 5 for intercooler's fan motor
M10
Measures output pressure on pump 6 for radiator's fan motor
Service Information
Figure 1
Figure 1
Steering and dumping valve, see also Hydraulic diagram, complete
Figure 2
Steering and dumping valve connections, left side-rear
Figure 3
Steering and dumping valve connections, right side-front
Thank you very much for reading.
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