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PUMP SIZING CALCULATION

CheGuide.com Tag No. P-101


Chemical Engineer's Guide Description Feed Pump
Date 06-May-2017
User Input By CheGuide

Pipe Diameter - ID2


Pipe Length - L2 P2
Flowrate 100.0 US gpm
Density 62.40 lb/ft3 P1
Viscosity 1.00 cP h2
Vapor Pressure 15.0 psia h1

Differential DP 49.01 psi


Pipe Diameter - ID1
Differential Head 113.2 ft Pipe Length - L1
Hydraulic power 2.86 bhp
NPSH available 12.9 ft

Suction Condition Discharge Condition


Pressure P1 25.0 psia Pressure P2 50.0 psia
Static Head h1 5.0 ft Static Head h2 25.0 ft
Equipment DP 5.0 psi Equipment DP 5.0 psi
Misc DP 0.0 psi Misc DP 0.0 psi

Piping Piping
Length L1 120.0 ft Length L2 300.0 ft
Pipe Diameter 3 inch Pipe Diameter 3 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 3.068 inch Pipe ID ID2 3.068 inch

Roughness 0.0018 inch Roughness 0.0018 inch

Fittings No. K DP Fittings No. K DP


Elbows, 90LR 1 0.27 0.03 Elbows, 90LR 1 0.27 0.03
Elbows, 45LR 1 0.20 0.03 Elbows, 45LR 1 0.20 0.03
Tees, Thru 1 0.66 0.08 Tees, Thru 1 0.66 0.08
Tees, Branch 1 1.07 0.14 Tees, Branch 1 1.07 0.14
Ball Valves 0.20 Ball Valves 0.20
Butterfly Valves 0.34 Butterfly Valves 0.34
Gate Valves 1 0.14 0.02 Gate Valves 1 0.14 0.02
Globe Valves 5.32 Globe Valves 5.32
Check Valves 2.00 Check Valves 1 2.00 0.25
Plug Valves 0.34 Plug Valves 0.34
Pipe Entrance 1 0.50 0.06 Pipe Exit 1 1.00 0.13
0.36 0.68
Velocity 4.34 ft/s Velocity 4.34 ft/s
Reynold's No. 103036 Reynold's No. 103036
PUMP SIZING CALCULATION
CheGuide.com Tag No. P-101
Chemical Engineer's Guide Description Feed Pump
Date 06-May-2017
User Input By CheGuide

Pipe DP 1.03 psi/100ft Pipe DP 1.03 psi/100ft


Suction Pressure 20.57 psia Discharge Pressure 69.58 psia

Pump Manufacturer's Curve Maximum Flow 180 US gpm


Flow value till which System and Head Curve
Flow Head Efficiency are calculated
gpm ft %
0.0 150.0 20.0 Operating Conditions
20.0 147.0 28.0 Flowrate 108.8 US gpm
50.0 140.0 37.0 Head 115.3 ft
80.0 129.0 43.0 Efficiency 45.54 %
100.0 120.0 45.0 Hydraulic Power 3.17 bhp
150.0 90.0 44.0 Rated Power 6.96 bhp
180.0 67.0 40.0
200.0 50.0 35.0

Pump Head System Curve Column AI


Efficiency %
160 50

45
140
Efficiency (%)

40
120
Head (ft)

35
100
30

80 25

20
60
15
40
10
20
5

0 0
0.0 20.0 40.0 60.0 80.0 100.0 120.0 140.0 160.0 180.0 200.0
Flow (US gpm)
80 25

20
60
15
40
PUMP SIZING CALCULATION 10
CheGuide.com Tag No. P-101
20
Chemical Engineer's Guide Description 5
Feed Pump
Date 06-May-2017
0 0
User Input 0.0 20.0 40.0 60.0 80.0 100.0 120.0 By 160.0 180.0
140.0 200.0CheGuide
Flow (US gpm)
PUMP SIZING CALCULATION
CheGuide.com Tag No. P-101
Chemical Engineer's Guide Description Feed Pump
Date 06-May-2017
User Input By CheGuide

Pipe Diameter - ID2


Pipe Length - L2 P2
Flowrate 22.7 m³/h
Density 1000 kg/m³ P1
Viscosity 1.00 cP h2
Vapor Pressure 1.0 bar abs h1

Differential DP 2.41 bar


Pipe Diameter - ID1
Differential Head 24.6 m Pipe Length - L1
Hydraulic power 1.52 kw
NPSH available 3.74 m

Suction Condition Discharge Condition


Pressure P1 1.7 bar abs Pressure P2 2.1 bar abs
Static Head h1 1.5 m Static Head h2 3.0 m
Equipment DP 0.34 bar Equipment DP 0.00 bar
Misc DP 0.00 bar Misc DP 0.00 bar

Piping Piping
Length L1 36.6 m Length L2 609.6 m
Pipe Diameter 3 inch Pipe Diameter 3 inch
Sch/ Thick 40 Sch/ Thick 40
Pipe ID ID1 77.93 mm Pipe ID ID2 77.93 mm

Roughness 0.04572 mm Roughness 0.04572 mm

Fittings No. K DP Fittings No. K DP


Elbows, 90LR 1 0.27 0.002 Elbows, 90LR 1 0.27 0.002
Elbows, 45LR 1 0.20 0.002 Elbows, 45LR 1 0.20 0.002
Tees, Thru 1 0.66 0.006 Tees, Thru 1 0.66 0.006
Tees, Branch 1 1.07 0.009 Tees, Branch 1 1.07 0.009
Ball Valves 0.20 Ball Valves 0.20
Butterfly Valves 0.34 Butterfly Valves 0.34
Gate Valves 1 0.14 0.001 Gate Valves 1 0.14 0.001
Globe Valves 5.32 Globe Valves 5.32
Check Valves 1 2.00 0.018 Check Valves 2.00
Plug Valves 0.34 Plug Valves 0.34
Pipe Entrance 1 0.50 0.004 Pipe Exit 1 1.00 0.009
0.042 0.029
Velocity 1.32 m/s Velocity 1.32 m/s
Reynold's No. 103036 Reynold's No. 103036
PUMP SIZING CALCULATION
CheGuide.com Tag No. P-101
Chemical Engineer's Guide Description Feed Pump
Date 06-May-2017
User Input By CheGuide

Pipe DP 0.232 bar/100m Pipe DP 0.232 bar/100m


Suction Pressure 1.40 bar Discharge Pressure 3.81 bar

Pump Manufacturer's Curve Maximum Flow 41 m³/h


Flow value till which System and Head Curve
Flow Head Efficiency are calculated
m³/h m %
0.0 45.7 20.0 Operating Conditions
4.5 44.8 28.0 Flowrate 28.1 m³/h
11.4 42.7 37.0 Head 32.6 m
18.2 39.3 43.0 Efficiency 45.80 %
22.7 36.6 45.0 Hydraulic Power 2.50 kW
34.1 27.4 44.0 Rated Power 5.45 kW
40.9 20.4 40.0
45.4 15.2 35.0

Pump Head System Curve Column AI


Efficiency %
70 50

45
60
Efficiency (%)

40
Head (m)

50 35

30
40
25
30
20

20 15

10
10
5

0 0
0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0
Flow (m3/h)
25
30
20

20 15

PUMP SIZING CALCULATION 10


CheGuide.com
10 Tag No. P-101
Chemical Engineer's Guide Description 5
Feed Pump
Date 06-May-2017
0 0
User Input 0.0 5.0 10.0 15.0 20.0 25.0 30.0 By 35.0 40.0 45.0CheGuide
Flow (m3/h)

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