Ir 202 Im

User’s
Manual Model IR202

Infrared Gas Analyzer
IM 11G02Q02-01EN
IM 11G02Q02-01EN
6th Edition
<PREFACE> i
u PREFACE
We are grateful for your purchase of Yokogawa’s Infrared Gas Analyzer, Model: IR202. Read this
instruction manual carefully.
The related documents are as follows.
General Specifications: GS 11G02Q02-01EN
User’s Manual: IM 11G02Q02-01EN (this manual)
IM 11G02Q02-51EN Communication Functions (MODBUS)
IM 11G00E01-01EN ZX8D Zirconia Oxygen Analyzer
IM 11G00E02-01EN K9350LE NO2/NO Converter
IM 11G00E02-02EN K9350LF NO2/NO Converter
The “EN” in the document number is the language code, meaning English
An exclusive User’s Manual might be attached to the products whose suffix codes or option
codes contain the code “Z” (made to customers’ specifications). Please read it along with this
manual.
WARNING
This unit is not explosion-proof type. Do not use it in a place with explosive gases to prevent
explosion, fire or other serious accidents.
CAUTION
• For installation, observe the rule on it given in the instruction manual and select a place where
the weight of gas analyzer can be endured. Installation at an unsuited place may cause turnover
or fall and there is a risk of injury.
• During installation work, care should be taken to keep the unit free from cable chips or
otherforeign objects. Otherwise, it may cause fire, trouble or malfunction of the unit.
WARNING
In piping, the following precautions should be observed. Wrong piping may cause gas leakage.
If the leaking gas contains a toxic component, there is a risk of serious accident being induced.
Also, if combustible gas is contained, there is a danger of explosion, fire or the like occurring.
• Connect pipes correctly referring to the instruction manual.
• Exhaust should be led outdoors so that it will not remain in the locker and installation
room.Exhaust from the analyzer should be relieved in the atmospheric air in order that an
unnecessary pressure will not be applied to the analyzer. Otherwise, any pipe in the analyzer
may be disconnected to cause gas leakage.
• For piping, use a pipe and a pressure reducing valve to which oil and grease are not adhering. If
such a material is adhering, a fire or the like accident may be caused.
Media No.IM 11G02Q02-01EN 6th Edition :Apr. 26, 2019 (YK) IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00
All Rights Reserved Copyright © 2017, Yokogawa Electric Corporation
<PREFACE> ii
CAUTION
• Wiring work must be performed with the main power set to OFF to prevent electric shocks.
• Enforce construction of class-D grounding wire by all means. If the specified grounding
construction is neglected, a shock hazard or fault may be caused.
• Wires should be the proper one meeting the ratings of this instrument. If using a wire which
cannot endure the ratings, a fire may occur.
• Be sure to use a power supply of correct rating. Connection of power supply of incorrect rating
may cause fire.
WARNING
• Do not smoke nor use a flame near the gas analyzer. Other wise, a fire may be caused.
• Do not allow water to go into the gas analyzer. Otherwise, hazard shock or fire in the instrument
may be caused.
WARNING
• Purge not only inside of IR202 but all measuring gas lines with zero gas sufficiently, when you
provide maintenance or inspection on IR202 with its cover or door open. Otherwise it may
cause hazardous accidents such as gas leakage, fire and explosion.
CAUTION
• Do not operate the analyzer for a long time with its cover or door left open. Otherwise, dust,
foreign matter, etc. may stick on internal walls, thereby causing faults.
CAUTION
• Be sure to observe the following for safe operation avoiding the shock hazard and injury.
• Replacement parts such as a maintenance part should be disposed of as incombustibles. For
details, follow the local ordinance.
l Inspection of product
On receipt of the product, inspect the package and note it has no damage caused by the delivery.
Confirm the specification of the product comforms with your order and accessories are all
delivered. Check the product code labeld on a model plate is correct. See 2.2 Model and Suffix
Code and 2.3 Standard Accessories
IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

<PREFACE> iii
u Safety Precautions
n Safety, Protection, and Modification of the Product
• This manual is intended for the following personnel :
• Engineers responsible for installation, wiring, and maintenance of the equipment
• Personnel responsible for normal daily operation of the equipment.
• In order to protect the system controlled by the product and the product itself and ensure
safe operation, observe the safety precautions described in this user’s manual. We assume
no liability for safety if users fail to observe these instructions when operating the product.
• If this instrument is used in a manner not specified in this user’s manual, the protection
provided by this instrument may be impaired.
• If any protection or safety circuit is required for the system controlled by the product or for
the product itself, prepare it separately.
• Be sure to use the spare parts approved by Yokogawa Electric Corporation (hereafter
simply referred to as YOKOGAWA) when replacing parts or consumables.
• Modification of the product is strictly prohibited.
• The following safety symbols are used on the product as well as in this manual.
WARNING
This symbol indicates that an operator must follow the instructions laid out in this manual
in order to avoid the risks for the human body and health including risk of injury, electric
shock, or fatalities. or the damages to instruments. The manual describes what special
care the operator must take to avoid such risks.
CAUTION
This symbol indicates that the operator must refer to the instructions in this manual in
order to prevent the instrument (hardware) or software from being damaged, or a system
failure from occurring.
The following are signal words to be found only in our instruction manuals.
CAUTION
This symbol gives information essential for understanding the operations and functions.
NOTE
This symbol indicates information that complements the present topic.
n Notes on Handling User’s Manuals

• Please hand over the user’s manuals to your end users so that they can keep the user’s
manuals on hand for convenient reference.
• Please read the information thoroughly before using the product.
• The purpose of these user’s manuals is not to warrant that the product is well suited to any
particular purpose but rather to describe the functional details of the product.
• No part of the user’s manuals may be transferred or reproduced without prior written
consent from YOKOGAWA.
• YOKOGAWA reserves the right to make improvements in the user’s manuals and product at
any time, without notice or obligation.
• If you have any questions, or you find mistakes or omissions in the user’s manuals, please
contact our sales representative or your local distributor.
• This manual is an essential part of the product ; keep it in a safe place for future reference.

<PREFACE> iv
n Drawing Conventions
Some drawings may be partially emphasized, simplified, or omitted, for the convenience of
description.
Some screen images depicted in the user’s manual may have different display positions or
character types (e.g., the upper / lower case). Also note that some of the images contained in this
user’s manual are display examples.
n Trademark policy
• All names of company, brand of product used in this manual are registered trademarks.
• TM or ® to signify brand or trademarks are not used in this manual.

<PREFACE> v
 After-Sales Warranty
 Do not modify the product.
 Yokogawa warrants the product for the period stated in the pre-purchase
quotation. Yokogawa shall conduct defined warranty service based on its
standard. When the customer site is located outside of the service area, a fee
for dispatching the maintenance engineer will be changed to the customer.
 During the warranty period, for repair under warranty carry or send the
product to the local sales representative or service office. Yokogawa will
replace or repair any damaged parts and return the product to you.
 Before returning a product for repair under warranty, provide us with the model name
and serial number and a description of the problem. Any diagrams or data explaining the
problem would also be appreciated.
 If we replace the product with a new one, we won’t provide you with a repair report.
 In the following cases, customer will be charged repair fee regardless of

warranty period.
 Failure of components which are out of scope of warranty stated in instruction manual.
 Failure caused by usage of software, hardware or auxiliary equipment, which Yokogawa did
not supply.
 Failure due to improper or insufficient maintenance by user.
 Failure due to misoperation, misuse or modification which Yokogawa does not authorize.
 Failure due to power supply (voltage, frequency) being outside specifications or abnormal.
 Failure caused by any usage out of scope of recommended usage
 Any damage from fire, earthquake, a storm and flood, lightning, disturbance, riot, warfare,
radiation and other natural changes.
 Yokogawa does not warrant conformance with the specific application at the
user site. Yokogawa will not bear direct/indirect responsibility for damage due
to a specific application.
 Yokogawa will not bear responsibility when the user configures the product
into systems or resells the product.
 Maintenance service and supplying repair parts will be covered for five years
after the production ends. For repair this product, please contact the nearest
sales office described in this instruction manual.

<PREFACE> vi
 CE marking products
n Authorized Representative in EEA
The Authorized Representative for this product in EEA is Yokogawa Europe B.V. (Euroweg 2,
3825 HD Amersfoort, The Netherlands).
n Identification Tag
This manual and the identification tag attached on packing box are essential parts of the product.
Keep them together in a safe place for future reference.
n Users
This product is designed to be used by a person with specialized knowledge.
n How to dispose the batteries

This is an explanation about the new EU Battery Directive (DIRECTIVE 2006/66/EC). This
directive is only valid in the EU.
Batteries are included in this product. Batteries incorporated into this product cannot be removed
by yourself. Dispose them together with this product.
When you dispose this product in the EU, contact your local Yokogawa Europe B.V.office. Do not
dispose them as domestic household waste.
Battery type: Poly-carbon monofluoride Lithium battery
NOTICE: The symbol above means they shall be sorted out and collected as ordained in ANNEX II in
DIRECTIVE 2006/66/EC.
n Information of the WEEE Directive

This product is purposely designed to be used in a large scale fixed installations only and,
therefore, is out of scope of the WEEE Directive. The WEEE Directive does not apply. This
product should be disposed in accordance with local and national legislation/regulations.
The WEEE Directive is only valid in the EU.

<CONTENTS> i
Model IR202
Infrared Gas Analyzer
IM 11G02Q02-01E 5th Edition
CONTENTS
u PREFACE........................................................................................................i
u Safety Precautions.......................................................................................iii
 After-Sales Warranty.....................................................................................v
 CE marking products ..................................................................................vi
1. OVERVIEW................................................................................................. 1-1
1.1 Name and description....................................................................................... 1-2
1.2 Sampling system configuration....................................................................... 1-3
1.3 Measurement Principle..................................................................................... 1-5
2. SPECIFICATIONS...................................................................................... 2-1
2.1 Standard Specification...................................................................................... 2-1
2.2 Model and Suffix Code...................................................................................... 2-7
2.3 Standard Accessories..................................................................................... 2-13
2.4 External dimensions........................................................................................ 2-14
3. INSTALLATION.......................................................................................... 3-1
3.1 Where to install equipment............................................................................... 3-1
3.2 How to install...................................................................................................... 3-2
3.3 Piping.................................................................................................................. 3-2
3.4 Sampling............................................................................................................. 3-4
3.5 Wiring ................................................................................................................. 3-5
3.6 Solenoid valve drive signal for calibration................................................... 3-14
3.6.1 Manual calibration............................................................................. 3-14
3.6.2 Auto calibration................................................................................. 3-15
4. OPERATION............................................................................................... 4-1
4.1 Warm-up operation and regular operation...................................................... 4-1
4.2 Keys and function on Panel . ........................................................................... 4-2
4.3 Mode and screens.............................................................................................. 4-3
4.4 General operation.............................................................................................. 4-6
5. SETUP (User Mode)................................................................................... 5-1
5.1 Switch Ranges................................................................................................... 5-2
5.2 Calibration Parameters..................................................................................... 5-3
5.2.1 Calibration Value................................................................................. 5-4
5.2.2 About ZERO Calibration..................................................................... 5-5
5.2.3 About Calibration Range..................................................................... 5-6

<CONTENTS> ii
5.2.4 Auto Calibration Component / Range................................................. 5-7
5.3 Alarm Setting...................................................................................................... 5-8
5.4 Setting Auto calibration................................................................................... 5-11
5.5 Setting of Auto Zero Calibration..................................................................... 5-16
5.6 Peak Alarm Setting.......................................................................................... 5-20
5.7 Parameter Setting............................................................................................ 5-22
5.7.1 Output Hold....................................................................................... 5-23
5.7.2 Response time, Average Period, Backlight, Contrast...................... 5-26
5.7.3 Maintenance Mode........................................................................... 5-28
6. CALIBRATION............................................................................................ 6-1
6.1 Zero Calibration.................................................................................................. 6-1
6.2 Span Calibration................................................................................................ 6-2
7. MAINTENANCE.......................................................................................... 7-1
7.1 Daily check and maintenance procedures..................................................... 7-1
7.2 Replacement of power fuse.............................................................................. 7-2
7.3 Cleaning of sampling cell.................................................................................. 7-3
7.3.1 Disassembly and assembly of sampling cell (Pipe cell, Block cell)................................ 7-3
7.3.2 How to clean sampling cell................................................................. 7-6
8. ERROR MESSAGE ................................................................................... 8-1
Revision Information................................................................................................i

<1. OVERVIEW> 1-1
1. OVERVIEW
This product measures the concentration of NO, SO2, CO2, CO and CH4 contained in sampling
gas on the principle that different atomic molecules have an absorption spectrum in the wave
band of infrared rays, and the intensity of absorption is determined by the Lambert-Beer law.
Since this instrument incorporates a compact O2 sensor, it allows measuring up to 4 components
simultaneously by using the built-in O2 sensor (up to 3 components if O2 measurement is
excluded).
Furthermore, use of a microprocessor and large sized liquid crystal display realizes improvement
of operability, accuracy and multi- functions.
This product is being purposely designed to be a part of large-scale fixed installations (LSFI.)
Intended uses of the product being part of LSFI are
• Combustion gas measuring / control of industrial furnaces / incinerators.
• Steel gas analysis (blast furnace, converter, thermal treatment furnace, sintering ((pellet
equipment)), coke furnace)
• Chemical analysis (petroleum refinery plant, petrochemical plant, gas generation plant)
• Environmental management and others

<1. OVERVIEW> 1-2
1.1 Name and description

<IR202-A> (1)Power switch (2) Panel <IR202-C, IR202-D> (9)Flow checker
(1) Power switch (only for IR202-C) (2) panel
<Rear view> (7)Sampling gas outlet (12)Com.Connector (13) Analog input (5) Purge gas inlet
(RS-485) connector(A/O) (6)sampling gas inlet
<Rear view> (7)Sampling gas outlet
(in IR202-C, shared for
reference gas)
(6)Sampling
gas inlet (8)Reference gas inlet
(only for IR202-C)
(3)Fuse
(4)Power (5)Purge gas (11)External input
(10)Terminal block
supply inlet
(4)Power supply
(12) External input 1 to 10 from the left (3)Fuse connector(A/I)
(4)Power terminal
connector (14)Digital i/o connector M4 Terminal block type
(from the bottom （Power cable code: -NN）
<IR202-B> DIO1,DIO2, DIO3)
(2)Panel
Mounting plate for
wall mounting
(17)AUTO CAL I/O terminal
(Code”-C”)
(16)COMP2(second component)I/O terminal
(15)COMP1(1st Component) I/O terminal
(1)Power switch
(3)Fuse
(4)Power supply terminal
(7)Sampling gas outlet

(6)Sampling gas inlet Wiring port
(Rubber grommets)
(5)Purge gas inlet
Name Description Name Description

(1) Power Switch ON/OFF the analyzer (9) Flow checker Checks flow rate of
sampling gas
(2) Display/Operation LCD, set functions (10)Terminal block
panel
(3) Fuse (11) External input connecting to the output
connector
of external O2 analyzer
(4) Power supply (switch) connect to power supply (12) communication RS-485 connector
connector
(5) Purge gas inlet connect to purge gs (13) Analog output connector for analog
connector (D-sub 25 pin) output
(6) Sampling gas inlet connect to measuring gas (14)Digital I/O Connector for digital I/O
tube
(7) sampling gas outlet connect to exhaust line (15) COMP1 I/O I/O for 1st component.
(8) Reference gas inlet fuse inside (16) COMP2 I/O I/O for 2nd component

<1. OVERVIEW> 1-3
1.2 Sampling system configuration

The figure below shows a general configuration of sampling system. The system configuration
may vary depending on sample gas. Consult with Yokogawa
l Measurement of sample gas with high moisture content (2°C saturation level or NO,
SO2, CO (0-200l ppm) measurement (Excluding IR202-C)
(9)Flowmeter *2
(1)Primary filter (3)pump (12)3-way solenoid valve (10) Secondary filter
sample (7)Solenoid (11)NO2/NO

gas inlet (3)pump Converter
valve for NOx measurement
atmosphere
(7) (7) (7)
*1 (4)Electric Gas Analyzer
dehumidifier (IR202)
(2)Safety (5)Drain
drain trap pot O2 Analyzer (External)
(For zioconia)
(6) Ball valve
Exhaust(atmospheric
(8) Standard gas pressure)
Drain Standard gas
for zero calibration
for span calibration
*1 : A dehumidifier must be used for NO, SO2, and CO (0-200 ppm) measurements.(approx. equal to 2°C saturation) F03.ai
*2 : Use No2/NO converter to measure NOx.

<1. OVERVIEW> 1-4
l In IR202-C the measurement of sample gas with high moisture content (2°C
saturation level or above)
(10)Secondary
*3 filter
(9)Flowmeter
(13)Reference
Air filter (3)pump gas purifier
Reference gas (11)NO2/NO Gas Analyzer
(Humidified N2 Converter (IR202-C) Exhaust
for NOx measurement (atomspheric
or atmosphere）
(1)Primary filter (3)Pump pressure)
(7)Solenoid *2
Sample valve
gas O2 Analyzer Exhaust
(atomspheric
*1 (4)Electric pressure)
dehumidifier (7) (7) (7)Solenoid valve
(2)Safety drain
(5) Drain
trap
pot
(6)Ball valve
Drain (8)Standard gas Standard gas

for zero calibration for span calibration
*1: Make the electric dehumidifier remove the moisture so that the temperature of sample gas goes below 5°C.
The water concentration should be equalized in reference gas and sample gas.
*2: Use No2/NO converter to measure NOx.
*3: The concentration of measuring component in a reference gas determines whether a reference gas purifier
is required or not.
If the concentration level is lower than 0.1 % FS, a reference gas purifier is not required. If atmospheric air
is used as reference gas and the measuring range is lower level than the description below, the use of a
reference gas purifier is recommended. However, for measuring CO2, atmospheric air should not be used
as reference gas. NO analyzer : 0-100 ppm or less, SO2 analyzer : 0-50 ppm or less, CO analyzer : 0-1000 ppm
or less. Consult us on reference gas purifier suited to each component. F03-1.ai
Item Description Item Description

(1) Primary filter Removes dust and mist (8) Standard gas for Used for zero/span
calibration calibration
(2) Safety drain trap Separates and (9) Flowmeter Adjust and monitors
dischages drain sample gas flow rate.
(3) Pump Sucks in sample gas. (10) Secondary filter Removes fine dust.
(membrane filter)
(4) Electric dehumidifier Dehumidifies sample (11) NO2/NO converter Converter NO2 gas into
gas NO gas
(5) Drain pot Collects discharged (12) 3-way solenoid Used for introducing
water from dehumidifier valve humidified gas
(6) Ball valve Used for discharging (13)Reference gas Eliminates particles out
drain purifier of the reference gas
(7) Solenoid Valve Used for switching
sampling and
calibration lines

<1. OVERVIEW> 1-5
1.3 Measurement Principle

l Infrared gas analyzer (CO2, CO, CH4, SO2, NO)
Front expansion chamber
Gas inlet Gas outlet

Infrared-ray
light source
Rear expansion chamber
Detector
Mass flow sensor

Motor Measuring cell
Chopper Preamplifier
Signal
Indication processing
and calculation
block
Output F01.ai
l Consecutive zero correction with IR202-C

Sample and reference gas are measured at each respective timing. Measured gas concentration
is output by converting the difference value between the sample and reference gas into a
concentration value. Continuous monitoring on the difference value between sample and
reference gas leads to an elimination of influence from interference component and zero-drift
Gas Analyzer
SV1 Exhaust gas
Sample gas
com NO Infrared sample
NC light source cell Detector
motor
Solenoid
valve NC chopper
Reference gas
com NO
SV2
Gas flow NC: Normal close NO: Normal open
l Paramagnetic oxygen analyzer (O2)

Mirror
Permanent
magnets
Gas inlet Measuring cell
Magnetic field
Gas outlet
Preamplifier
LED
Permanent Photodiode
magnets Signal processing
Indication
and calculation block
Output F02.ai

Blank Page
<2.SPECIFICATIONS> 2-1
2. SPECIFICATIONS
2.1 Standard Specification

Measurement principle:
CO2, CO, CH4 SO2 NO;
Non-dispersive infrared method
Single light source-single beam
O2; Paramagnetic type (built-in), or zirconia type (external)
Measurable gas components and measuring ranges:
IR202-A IR202-B IR202-C IR202-D
Component
Min.range Max.range Min.range Max.range Min.range Max.range Min.range Max.range
NO 0-500 ppm 0-5000 ppm ― ― 0-50 ppm 0-5000 ppm 0-200 ppm 0-5000 ppm
SO2 0-500 ppm 0-5000 ppm 0-500 ppm 0-5000 ppm 0-50 ppm 0-5000 ppm 0-200 ppm 0-10 vol%
CO2 0-500 ppm 0-100 vol% 0-500 ppm 0-100 vol% 0-50 ppm 0-5000 ppm 0-100 ppm 0-100 vol%
CO 0-200 ppm 0-100 vol% 0-500 ppm 0-100 vol% 0-50 ppm 0-5000 ppm 0-200 ppm 0-100 vol%
CH4 0-1000 ppm 0-100 vol% 0-1000 ppm 0-100 vol% ― ― 0-500 ppm 0-100 vol%
O2 (Built-in 0-5 vol% 0-100 vol% ― ― 0-5 vol% 0-100 vol% 0-5 vol% 0-100 vol%
paramagnetic)
O2 (Dedicated Zirconia) 0-5 vol% 0-25 vol% ― ― 0-5 vol% 0-25 vol% 0-5 vol% 0-25 vol%
• IR202-A, IR202-C, IR202-D are capable of measuring up to 4 components including O2.
• 1 or 2 measuring ranges per component.
• Measuring range ratio:
IR202-A, ≤1:10 (except built-in paramagnetic O2 analyzer)
≤1:20 (built-in paramagnetic O2 analyzer)
IR202-B, ≤1:10
IR202-C, IR202-D ≤1:10 (except built-in paramagnetic O2 analyzer)
≤1:20 (built-in paramagnetic O2 analyzer)
• For measurable components and possible combinations of measuring ranges, see pages 2-18
Display: Digital, 4-digit LCD with LED backlight

• Instantaneous value of each component
• Instantaneous value after O2 correction (only in CO, SO2, NO with O2 measurement)
• Average value after O2 correction (only in CO, SO2, NO with O2 measurement)
• Average O2 value (Only with O2 measurement)
Analog output signal:
4 to 20 mA DC or 0 to 1 V DC, (isolated from ground wire or internal circuit, non-
isolated between output cables) .
Analog output corresponds one-to-one with measured value indication.
Permissible load resistance;
550 Ω max. for 4 to 20 mA DC
100 kΩ min. for 0 to 1 V DC
Max points of
IR202-A; 7 points
IR202-B; 4 points
IR202-C, IR202-D; 11 points
See page 3-15 “Measurable components and corresponding channle numbers”.
Analog input signal (IR202-A, IR202-C. IR202-D):
For signal input from external O2 sensor*
Input section is not isolated.
Signal requirement:
Signal from Yokogawa’s zirconia type O2 sensor (Model ZX8D)
0 to 1 V DC of full scale
* External O2 sensor should be purchased separately.

<2SPECIFICATIONS> 2-2
Contact output:
Model IR202-A IR202-C IR202-D
1a relay contact
Contacts 1c relay contact
1c relay contact
250 V AC/2 A
Contact Capacity 24 V DC/1 A resistive load
resistive load
Max. number of output 1a relay 13 points
15 points
points 1c relay 5 points
Isolation of the relay
All relay contacts are isolated mutually and from the internal
contacts and the internal
circuit.
circuit
Instrument error, Calibration error, Range identification, Auto
calibration status, Solenoid valve drive signal for automatic
Output signal
calibration, Pump ON/OFF*1, High / Low limit alarm*1, Peak
alarm*2
* 1 : High / Low limit alarm on 4 component (including O2) analyzer of IR202-C, IR202-D have 3 points of output signal.
* 2 : applies only to IR202-A.
Contact input:
Model IR202-A IR202-C IR202-D
Contacts Non-voltage input*3 Voltage input contact
Applied voltage ― 12 to 24 V DC
Required max.voltage ― 15 mA
Max of input points 7 points 9 points
Isolation of the relay contacts Mutual contacts ; non isolation
and the internal circuit Isolation with photocoupler
Internal circuit: photocoupler isolation
Remote range changeover, auto calibration remote start, remote (output)
Input
hold, average value reset*4
*3: When it is ON: 0 V DC, OFF: 5 V DC, ON: 5 mA.
*4: applies only to IR202-C, IR202-D
Note: See 3-10 I/O Wiring Diagram for further information.

Consult YOKOGAWA if you need contact input / output for IR202-B.
Power supply:
Voltage rating; 100 to 240 V AC
Allowable range; 85 to 264 V AC
Frequency; 50/60 Hz
Power consumption Max. 100 W
Inlet; Conform to EN60320 Protection Class l (When IR202-A,
IR202-C, IR202-D use other than “-NN” as power cable)
Operating conditions:
Ambient temperature; -5 to 45°C (when Measurable component code -C, -G,
-H, -P is specified and you run the analyzer
with electric power of larger than 200 V, the
temperature is 40 °C max)
Ambient humidity; 95 % RH max., non-condensing
Storage conditions:
Ambient temperature; -20 to 60°C
Ambient humidity; 90%RH max., non-condensing
Dimensions (H × W × D):
IR202-A; 177 × 483 × 480 mm (19-inch rack mounting type)
IR202-B; 484 × 294 × 170 mm
IR202-C,IR202-D; 133× 483 × 382 mm
Weight: Approx. 11 kg (IR202-A, IR202-C, IR202-D, ), Approx. 7 kg (IR202-B)

Finish color:
Front panel; Off-white (Munsell 10Y7.5/ 0.5 equivalent)
Casing; steel-blue
Enclosure: Steel casing, for indoor use
Material of gas-contacting parts:
Gas inlet/outlet; SUS304
Sample cell; SUS304 / polychloroprene
Infrared-ray transmitting window; CaF2
Internal tubing; polyvinyl chloride, Fluoropolymer (PTFE), polypropylene
Gas inlet/outlet: Rc1/4 or 1/4 NPT internal thread
Purge gas flow rate: approx. 1 L/min (when necessary)
Safety, EMC and RoHS conformity standards:

Only IR202-A, IR202-C or IR202-D as CE marking compliance product
Select the suffix code of Power cable : -NN or -EU.
Installation altitude; 2000 m or less
Pollution degree; 2 (Note)
Installation category; II (Note)
● Installation category, so called overvoltage category, specifies impulse
withstanding voltage. Category II is for electrical equipment.
● ollution degree indicates the degree of existence of solid, liquid, gas or other
P
inclusions which may reduce dielectric strength. Degree 2 indicates the normal
indoor environment.
Safety * ; EN61010-1
EMC * ; EN61326-1 Class A, Table 2 (for Industrial application) EN61326-2-3, EN61000-
3-2, EN61000-3-3
EMC (RCM) of Australia, New Zealand, EN61326-1 Class A
Note: This instrument is a Class A product, and it is designed for use in the industrial environment. Please use this instrument in the
industrial environment only.
RoHS: EN50581
Information of the WEEE Directive
This product is purposely designed to be used in a large scale fixed installations only and,
therefore, is out of scope of the WEEE Directive. The WEEE Directive does not apply.
The WEEE Directive is only valid in the EU.
n Standard Functions
Output signal hold:
Output signals is held during manual and auto calibrations by activation of holding
(turning on its setting). Indication of instantaneous values are not held. The values to be
held are the last ones indicated just before calibration mode starts or selected setting
value. Indicated values are not held.
Remote output hold: (not standard function in IR202-B)
Output signal is held at any preset value or at the last value just before contact input
signal is received while voltage is input to the terminals.
Holding is maintained while the voltage is input to the terminals. Indication of
instantaneous values are not held.
Range changeover:
Set a changeover among Auto, Manual, Remote. Only selected mode is effective during
the operation.

Manual ; Key operation switches ranges
Auto ; When a measured value level is higher than 90 % of full scale
concentration for the first range, the range switches from the first
range to the second one.
When a measured value level is lower than 80 % of full scale
concentration for the first range, the range switches from the
second range to the first one.
Remote ; (not standard function in IR202-B)
When the contact input is active, a remote range switch is
available. Remote range switch is active only when the first
range applies, and when it is not, the second range applies
Range identification signal: (not standard function in IR202-B)
The current measuring range is identified by a contact position.
IR202-A, hen the first range is selected, the contact output terminals are
W
closed, and when the second range is selected, they are open
for each component.
IR202-C, IR202-D, hen the first range is selected, the NO side is closed, and
W
when the second range is selected, NC side is closed for each
component.
Auto calibration: (not standard function in IR202-B)
Auto calibration is carried out periodically at the preset cycle.
When a standard gas cylinder for calibration and a solenoid valve for opening/ closing the
gas flow line are prepared externally by the customer, calibration will be carried out with
the solenoid valve drive contacts for zero calibration and each span calibration turned on/
off sequentially at the set auto calibration timing.
Auto calibration cycle setting;
Auto calibration cycle is set.
Setting is variable within 1 to 99 hours (in increments of 1 hour) or 1 to 40 days (in
increments of 1 day).
Gas flow time setting;
The time for flowing each calibration gas in auto calibration is set.
Settable within 60 to 599 seconds (in increments of 1 second)
Auto calibration remote start: (not standard function in IR202-B)
Auto calibration is carried out only once according to an external input signal. Calibration
sequence is settable in the same way as the cyclic auto calibration.
Calibration starts by opening the auto calibration remote start input terminals after short-
circuiting for 1.5 seconds or longer. Auto calibration is started when the contacts open.
Auto zero calibration: (not standard function in IR202-B)
Auto zero calibration is carried out periodically at the preset cycle.
This cycle is independent of “Auto calibration” cycle.
When zero calibration gas and solenoid valve for opening/closing the calibration gas
flow line are prepared externally by the customer, zero calibration will be carried out with
the solenoid valve drive contact for zero calibration turned on/off at the set auto zero
calibration timing.
Auto zero calibration cycle setting;
Auto zero calibration cycle is set.
Setting is variable within 1 to 99 hours (in increments of 1 hour) or 1 to 40 days (in
increments of 1 day).

Gas flow time setting:
The time for flowing zero gas in auto zero calibration is set. Settable 60 to 900 seconds (in
increments of 1 second)
High/low limit alarm: (not standard function in IR202-B)
Alarm contact output turns on when measurement value reaches the preset high or low
limit alarm value
Contacts close when the instantaneous value of each channel exceeds the high alarm
limit value or falls below the low alarm limit value.
Instrument error contact output:
Contact signals are output at occurrence of analyzer error.
Contacts close at occurrence of analyzer error No. 1, 3 or 10.
Calibration error contact output: (not standard function in IR202-B)
Contacts close at occurrence of manual or auto calibration error (any of errors No.4 to 9).
Auto calibration status contact output: (not standard function in IR202-B)
Contacts close during auto calibration.
Pump ON/OFF contact output: (available only in IR202-A)
During measurement, contacts close.
While calibration gas is flowing, contacts open. Contacts are connected in power supply
of pump, and stop the sample gas while calibration gas is flowing.
n Optional Functions (Specify with suffix code.)

O2 correction (when /K is selected):
Conversion of measured CO, SO2 and NO gas concentrations into values at reference
O2 concentration.
21 – On
Correction formula: C = x Cs
21 – Os
Where:
C: ample gas concentration after O2 correction
Cs: Measured concentration of sample gas
Os: Measured O2 concentration (limit set 1 to 20 % O2, initial value : 20 % )
On: R
eference O2 concentration (value changeable by setting 0 to 19 %
O2, initial value : 12 % )
The upper limit value of the fractional part in this calculation is 4.
The result of calculation is indicated and output in an analog output signal.
Average value after O2 correction (when /K is selected):
The result of O2 correction or instantaneous O2 value can be output as an average value
in the determined period of time.
Moving average method is used. Sampling is carried out at intervals of 30 seconds.
(Output is updated every 30 seconds. It is updated to the averaged value of the most
recent elapsed averaging time period
Averaging time is settable within 1 to 59 minutes (in increments of 1 minute) or 1 to 4
hours (in increments of 1 hour).
Average value reset (when IR202-C specifies /K or IR202-D specifies /K):
The above-mentioned output of average value is started from the initial state by opening
the average value resetting input terminals after short-circuiting for 1.5 seconds or longer.
Output is reset by short-circuiting and restarted by opening.

CO concentration peak alarm (when /A is selected):
(available only for CO - O2 measurement with IR202-A)
Alarm output turns on according to the preset concentration and count.
Whenever the instantaneous value of CO exceeds the preset concentration value, count
increments. If the count exceeds the preset value in one hour, the alarm contacts close.
Communication function (when /C is selected):
RS-485C (9 pins D-sub)
Half-duplex bit serial
Start-stop synchronization MODBUS protocol
Read/write parameters, measurement concentration and instrument status
Contents;
n Performance
Model IR202-A IR202-B IR202-C IR202-D
Repeatability ±0.5% FS (less than ±0.5% FS ±0.5% FS ±0.5% FS
50 ppm: 1% FS)
Linearity ±1% FS
Zero drift ±2% FS / week ±2% FS / week ±0.5% FS/ week ±2% FS / week
±2% FS / week(O2 (When
measurement) measurement NO,
SO2 of less than
500 ppm uses auto
zero.calibration )
Spam drift ±2% FS / week
Response time within10 to 30 sec.(including sample replacement)
(90% FS response)
Influence from other gases: If the following gases are contained in sample gas, a
measurement result may be interfered. For detailed solution,
consult our representatives.
IR202-A, IR202-C, IR202-D;
Interference NO analyzer SO2 analyzer CO2 analyzer CO analyzer CH4 analyzer
component
CO 1000 ppm ≤1.0%FS ≤1.0%FS ≤1.0%FS ― ≤1.0%FS
CO2 15% ≤1.0%FS ≤1.0%FS ― ≤1.0%FS ≤1.0%FS
(the range of (the range of
500ppm: ≤2%FS) 200ppm: ≤2%FS)
H2O 20°C saturation ― ― ≤1.0%FS ≤1.0%FS ≤1.0%FS
(the range of
500ppm: ≤2%FS)
H2O 2°C saturation ≤2%FS ≤2%FS ― ≤2%FS ―
CH4 1000 ppm ― ≤20ppm ≤1.0%FS ≤1.0%FS ―
Note: Range of 0-200 ppm is excluded.
IR202-B;
Interference NO analyzer SO2 analyzer CO2 analyzer CO analyzer CH4 analyzer
component
CO 1000ppm ― ≤1.0%FS ≤1.0%FS ― ≤1.0%FS
CO2 15% ― ≤1.0%FS ― ≤1.0%FS ≤1.0%FS
H2O 20°C saturation ― ― ≤1.0%FS ≤1.0%FS ≤1.0%FS
H2O 2°C saturation ― ≤2%FS ― ≤2%FS ―
CH4 1000ppm ― ≤20ppm ≤1.0%FS ≤1.0%FS ―

2.2 Model and Suffix Code

[Style : S2]
Optional
Model Suffix code Specification
suffix code
IR202 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Infrared Gas Analyzer
Type -A ------------ 19 inch rack mounting type *1
-B ------------ Wall mounting type *2
-C ------------ Low-concentration 19inch rack mounting type *3
-D ------------ 19 inch rack mounting D-Sub terminal type
Measurable -A ------------ NO
Component -B ------------ SO2
*4 -C ------------ NO+SO2
-D ------------ CO
-E ------------ CO2
-F ------------ CO2+CO
-G ------------ NO+CO
-H ------------ NO+SO2+CO
-K ------------ CH4
-L ------------ CH4+CO
-M ------------ CO2+CH4
-P ------------ CO2+CO+CH4
O2 Analyzer N ------------ Without O2 Analyzer
1 ------------ External Zirconia type O2 Sensor (ZX8D) *5
2 ------------ External O2 Analyzer *6
3 ------------ Built-in paramagnetic type O2 Sensor
Measuring range -NN ------------ Not available
for NO *7,*8 -01 ------------ Min. 0-50 ppm / Max. 0-500 ppm
-02 ------------ Min. 0-100 ppm / Max. 0-1000 ppm
-03 ------------ Min. 0-200 ppm / Max. 0-2000 ppm
-04 ------------ Min. 0-250 ppm / Max. 0-2500 ppm
-07 ------------ Min. 0-500 ppm / Max. 0-5000 ppm
Measuring range for -NN ------------ Not available
SO2 *7,*8 -01 ------------ Min. 0-50 ppm /Max. 0-500 ppm
-02 ------------ Min. 0-100 ppm /Max. 0-1000 ppm
-03 ------------ Min. 0-200 ppm /Max. 0-2000 ppm
-04 ------------ Min. 0-250 ppm /Max. 0-2500 ppm
-06 ------------ Min. 0-500 ppm /Max. 0-2500 ppm
-07 ------------ Min. 0-500 ppm /Max. 0-5000 ppm
-08 ------------ Min. 0-1000 ppm /Max. 0-5000 ppm
-09 ------------ Min. 0-1000 ppm/ Max. 0-1 %
-10 ------------ Min. 0-2000 ppm/ Max. 0-2 %
-11 ------------ Min. 0-5000 ppm/ Max. 0-5 %
-12 ------------ Min. 0-1 % / Max. 0-10 %
Measuring range for -NN ------------ Not available
CO2 *7,*8 -01 ------------ Min. 0-50 ppm / Max. 0--500 ppm
-02 ------------ Min. 0-100 ppm / Max. 0--1000 ppm
-03 ------------ Min. 0-200 ppm / Max. 0--2000 ppm
-04 ------------ Min. 0-250 ppm / Max. 0-2500 ppm
-07 ------------ Min.0-500 ppm / Max. 0-5000 ppm
-09 ------------ Min.0-1000 ppm/ Max. 0-1 %
-10 ------------ Min.0-2000 ppm/ Max. 0-2 %
-11 ------------ Min.0-5000 ppm/ Max. 0-5 %
-12 ------------ Min.0-1%/ Max. 0-10%
-13 ------------ Min.0-2%/ Max. 0-20%
-14 ------------ Min.0-3%/ Max. 0-25%
-15 ------------ Min.0-5%/ Max. 0-50%
-16 ------------ Min.0-10%/ Max. 0-100%

[Style : S2]
Optional
Model Suffix code Specification
suffix code
Measuring range for CO -NN ------------ Not available
*7,*8 -01 ------------ Min. 0-50 ppm/ Max. 0-500 ppm
-02 ------------ Min. 0-100 ppm/ Max. 0-1000 ppm
-03 ------------ Min. 0-200 ppm/ Max. 0-2000 ppm
-04 ------------ Min. 0-250 ppm/ Max. 0-2500 ppm
-07 ------------ Min. 0-500 ppm/ Max. 0-5000 ppm
-09 ------------ Min. 0-1000 ppm/ Max.0-1%
-10 ------------ Min. 0-2000 ppm/ Max. 0-2%
-11 ------------ Min. 0-5000 ppm/ Max. 0-5%
-12 ------------ Min. 0-1% / Max. 0-10%
-13 ------------ Min. 0-2%/ Max. 0-20%
-14 ------------ Min. 0-3%/ Max. 0-25%
-15 ------------ Min. 0-5%/ Max. 0-50%
-16 ------------ Min. 0-10%/ Max. 0-100%
Measuring range for CH4 -NN ------------ Not available
*7,*8 -07 ------------ Min. 0-500 ppm / Max. 0-5000 ppm
-09 ------------ Min. 0-1000 ppm / Max.0-1%
-10 ------------ Min. 0-2000 ppm / Max.0-2%
-11 ------------ Min. 0-5000 ppm / Max.0-5%
-12 ------------ Min. 0-1% / Max. 0-10%
-13 ------------ Min. 0-2% / Max. 0-20%
-14 ------------ Min. 0-3% / Max. 0-25%
-15 ------------ Min. 0-5% / Max. 0-50%
-16 ------------ Min. 0-10% / Max. 0-100%
Measuring range for O2 *7 N ------------ Not available
1 ------------ 0-5/10 vol%
2 ------------ 0-5/25 vol%
3 ------------ 0-10/25 vol%
6 ------------ 0-25 vol%
7 ------------ 0-50 vol%
8 ------------ 0-100 vol%
Analog Output *9 -1 ------------ 0-1V DC, non-isolation
-4 ------------ 4-20mA DC, non-isolation
Piping R ------------ Rc1/4
T ------------ 1/4NPT
Language J ------------ Japanese
E ------------ English
C ------------ Chinese*15
-NN ------------ None (Terminal block for power supply)
Power Cable *10 -JA ------------ Rated voltage 125V AC(PSE)
-US ------------ Rated voltage 125V AC(UL)
-EU ------------ Rated voltage 250V AC(CEE)
-CN ----------- Rated voltage 250V AC(CCC)
-TW -- - - - - - - - - - - Rated voltage 125V AC(BSMI)
Mounting Type *11 -A ------------ Rack mounting with Slide rail
-B ------------ Panel mounting
-C ------------ Wall mounting
-D ------------ Rack mounting
― -N ------------ Always "-N”
― N ------------ Always "N"
Option /K O2 correction output *12
/A Peak count alarm output *13
/C RS-485 communication *14
/U Conversion of unit (mg/m3, g/m3) *17
/EQ EAC with PA *16
/ER EAC *16
Note:
*1: Same size as IR200 (former model) in size of an installation dimension.
*2: For IR202-B, measuring component including NO cannot be selected. Measuring of 3 component cannot be selected. O2
measurement is not available.
*3: For IR202-C, components including CH4 cannot be selected.
*4 : For NOx measurement, a NO2/NO converter (P/N K9350LE or K9350LF) should be purchased separately.
*5 : Purchase separately ZX8D, Zirconia O2 analyzer. Prepare ZX8D StyleD as CE compliance product.
*6: Purchase a O2 analyzer separately. A signal from the external O2 analyzer has to be set as 0-1 V DC linear corresponding
to full scale. .
*7: You can choose any range within the measurable range.
*8 Refer to Measurable component list
*9 For IR202-B, both of these codes are available to choose to make output.

*10 Select appropriate power cables based on the required voltage and specification. The abbreviation represents each country or
region that regulate the standard and certify each product. PSE-Japan, UL-US, CEE-Europe, CCC-China, BSMI-Taiwan. When
you select IR202-B, the power cable is always -NN. “-A “ cannot be specified with “-NN” .
*11: Mounting of IR202-A is always -A , IR202-B: -B or C. IR202-C and IR 250-D: always -D.
*12: Not selectable for IR202-B. Not selectable for the unit without O2 analyzer. O2 correction output applies only to NO, CO, and
SO2. As an option, O2 correction average value is available. NO is indicated as NOx.
*13: Selectable only for IR202-A. Peak count alarm can be provided only for CO measurement.
*14: Should be specified when using MODBUS™ communication.
*15 Selectable only for IR202-C or IR202-D. User’s Manuals are available only in English or Japanese.
*16 “/EQ” is EAC with Pattern Approval for Russia. “/ER” is EAC for Kazakhstan and Belarus. Selectable only for IR202-A,
IR202-C or IR202-D.
*17 : Not selectable for IR202-B. Only the range for NO, SO2 or CO are convertable.Select a range by ppm. Preset value unit of
ranges before shipping is converted one ; mg/m3 range (for 10000mg/m3 or above, the unit is g/m3) See the following conversion
table as reference.
range mg/m3
ppm range
NO SO2 CO
3 0-140 mg/m3 0-60.0 mg/m3
0-50 ppm 0-65.0 mg/m
0-100 ppm 0-130 mg/m3 0-280 mg/m3 0-125 mg/m3
0-200 ppm 0-260 mg/m3 0-570 mg/m3 0-250 mg/m3
0-250 ppm 0-325 mg/m3 0-700 mg/m3 0-300 mg/m3
0-300 ppm 0-400 mg/m3 0-850 mg/m3 0-375 mg/m3
0-500 ppm 0-650 mg/m3 0-1400 mg/m3 0-600 mg/m3
0-1000 ppm 0-1300 mg/m3 0-2800 mg/m3 0-1250 mg/m3
0-2000 ppm 0-2600 mg/m3 0-5600 mg/m3 0-2500 mg/m3
0-2500 ppm 0-3300 mg/m3 0-7100 mg/m3 0-3000 mg/m3
0-5000 ppm 0-6600 mg/m3 0-14.00 g/m3 0-6250 mg/m3

n Measurable Components and Ranges

A : IR202-A, B : IR202-B, C: IR202-C, D : IR202-D
(1) Single-component analyzer (NO, SO2, CO2, CO, CH4)

Range Component
Code Minimum/Maximum NO *1 SO2 CO2 CO CH4 *2
-01 0-50ppm/0-500ppm C C C C ―
-02 0-100ppm/0-1000ppm C C CD C ―
-03 0-200ppm/0-2000ppm CD CD CD ACD ―
-04 0-250ppm/0-2500ppm CD CD CD CD ―
-05 0-300ppm/0-2500ppm ― ― ― ― ―
-06 0-500ppm/0-2500ppm ― ― ― ― ―
-07 0-500ppm/0-5000ppm ACD ABCD ABCD ABCD D
-08 0-1000ppm/0-5000ppm ― ― ― ― ―
-09 0-1000ppm/0-1% ― D ABD ABD ABD
-10 0-2000ppm/0-2% ― D ABD ABD ABD
-11 0-5000ppm/0-5% ― D ABD ABD ABD
-12 0-1%/0-10% ― D ABD ABD ABD
-13 0-2%/0-20% ― ― ABD ABD ABD
-14 0-3%/0-25% ― ― ABD ABD ABD
-15 0-5%/0-50% ― ― ABD ABD ABD
-16 0-10%/0-100% ― ― ABD ABD ABD
*1 : IR202-B cannot measure NO.

*2 : IR202-C cannot measure CH4.
(2) Two-component analyzer

Refer to the table (1) regarding measuring range (Minimum / Maximum.)
a. NO+SO2 (1st component is NO, 2nd component is SO2)

IR202-B is not applicable.
2nd comp. SO2
range
-01 -02 -03 -04 -07
1st comp.range
-01 C C C C C
-02 C C C C C
NO -03 C C CD CD CD
-04 C C CD CD CD
-07 C C CD CD ACD

b. CO2+CO (1st component is CO2, 2nd is CO)
Blank represents “not available.”
2nd comp. CO
range
-01 -02 -03 -04 -07 -09 -10 -11 -12 -13 -14 -15 -16
1st comp.range
-01 C C C C
-02 C C CD D C
-03 D D CD
-04 D D CD
-07 BCD
-09 BD BD
BD BD ABD BD
CO2 -10 BD BD ABD BD BD
-11 BD ABD ABD BD BD BD BD BD
-12 ABD ABD BD BD BD BD BD
-13 ABD ABD BD BD BD BD BD
-14 ABD ABD BD BD BD BD BD BD
-15 BD ABD BD BD BD BD BD BD
-16 ABD BD BD BD BD BD BD
c. NO+CO(1st component is NO, 2nd is CO)

IR202-B is not applicable.
2nd comp CO
range
1st comp. range -01 -02 -03 -04 -07
-01 C C C C C
-02 C C C C C
NO -03 C C CD CD CD
-04 C C CD CD CD
-07 C C ACD CD ACD
d. CH4+CO(1st component is CH4, 2nd is CO)

IR202-C is not applicable. Blank represents "not available."
2nd.comp. CO
range
-03 -04 -07 -09 -10 -11 -12 -14 -15 -16
1st comp. range
-07 D D
-09 AD
-10 D D
-11 AD AD AD
CH4 -12 AD AD AD D
-13 AD AD AD D D
-14 AD AD D D
-15 AD AD D D
-16 AD AD AD

e. CO2+CH4 (1st component is CO2, 2nd is CH4)
IR202-C is not applicable. Blank represents “not available.”
2nd comp.. CH4
range
-07 -09 -10 -11 -12 -13 -14 -15 -16
1st comp.range
-02 D
-03 D D
-04 D D
-07 AD AD
-09 AD AD
-10 AD AD AD
CO2
-11 AD AD AD AD AD
-12 AD AD AD AD AD AD AD
-13 AD AD AD AD AD
-15 AD AD AD AD AD AD
-16 AD AD AD AD
(3) Three-component analyzer (NO and CO)

IR202-B is not designed for three component analyzer.
a. NO+SO2+CO (1st component is NO, 2nd is SO2, 3rd is CO)
IR202-B is not applicable. Blank represents "not available."

Code Min / Max range 1st component NO
-01 0-50ppm/0-500ppm C
-02 0-100ppm/0-1000ppm C
-03 0-200ppm/0-2000ppm CD
-04 0-250ppm/0-2500ppm CD
-05 0-300ppm/0-2500ppm ―
-06 0-500ppm/0-2500ppm ―
-07 0-500ppm/0-5000ppm ACD
-08 0-1000ppm/0-5000ppm ―
-09 0-1000ppm/0-1% ―
-10 0-2000ppm/0-2% ―
-11 0-5000ppm/0-5% ―
-12 0-1%/0-10% ―
-13 0-2%/0-20% ―
-14 0-3%/0-25% ―
-15 0-5%/0-50% ―
-16 0-10%/0-100% ―
3rd comp. CO
range
-01 -02 -03 -04 -07
2nd comp. range
-01 C C C
-02 C C C
-03 C C CD CD
SO2 -04 C C CD CD
-06 AD AD AD
-07 C C C
-08 AD

b. CO2+CO+CH4 (1st component is NO, 2nd is SO2, 3rd is CH4)
IR202-B, IR202-C are not applicable. Blank represents "not available."

2nd comp. CO
range
-07 -09 -10 -11 -12 -13 -14 -15 -16
1st comp. range
-11 D AD AD AD AD AD AD AD
-13 AD AD AD AD AD AD AD AD
CO2
-14 AD AD AD AD AD AD AD AD
-15 D AD AD AD AD AD AD AD
Code Min./Max range 3rd component CH4

-01 0-50ppm/0-500ppm ―
-02 0-100ppm/0-1000ppm ―
-03 0-200ppm/0-2000ppm ―
-04 0-250ppm/0-2500ppm ―
-05 0-300ppm/0-2500ppm ―
-06 0-500ppm/0-2500ppm ―
-07 0-500ppm/0-5000ppm ―
-08 0-1000ppm/0-5000ppm ―
-09 0-1000ppm/0-1% ―
-10 0-2000ppm/0-2%% ―
-11 0-5000ppm/0-5 AD *1
-12 0-1%/0-10% AD
-13 0-2%/0-20% AD
-14 0-3%/0-25% AD *2
-15 0-5%/0-50% ―
-16 0-10%/0-100% ―
*1: CO range -16 is not applicable.
*2: CO range -07 is not applicable.
2.3 Standard Accessories

Name Qty Description Code Specification
Fuse 2 250 V/2A delay type (K9642CJ)
Input/output terminal 1 Connector for external O2 O2 analyzer "1", "2"
module analyzer Type, “-C”, “-D”
Power cable 1 (varies with type of power power cable "-JA", "-US",
cables) with a cable stopper "-EU", "-CN", “-TW”
Ferrite Cores for Power 1 power cable "-NN"
Cable
Ferrite Cores for digital 3 Type; "-B"
I/O
Analog output, digital I/O 4 D-sub connector 25 pins with 8 Type, "-C", "-D"
connector male screws
RS-485 Connector 1 D-sub connector 9 pins with 2 Option "-C"
male screws
Mounting plate 4 Mounting type "-B"
Slide rail 2 Mounting type, Factory-
installed delivery.

2.4 External dimensions

l IR202-A
Power switch M4 (for slide rail) Unit: mm
101.6 177 169
463 24
483 480 or less
<Rear View> 429

4-M6
Sampling gas outlet
(Rc1/4 or 1/4NPT)
101.6
Sampling gas inlet
(Rc1/4 or 1/4NPT)
450 or more
Purge gas inlet
(Rc1/4 or 1/4NPT) 465
Terminal Terminal Terminal Power supply Rack mounting dimensions
Commun. block 1 block 3 block 5 Fuse
Connector Terminal Terminal
block 2 block 4

l IR202-B
Unit: mm
Mounting hardware
Mounting plate for for panel mounting *1
Wall mounting (code: -C)
4-M6 or Φ8
70
(102)
440 454 484 220 424 454
(102)
175 70
70
294 Mounting dimensions
for Wall mounting (code: -C)
281 +2
0
Wiring port
430 +2
0
(Rubber grommets)
Purge gas inlet (Rc1/4 or 1/4NPT) 150

Sampling gas inlet (Rc1/4 or 1/4NPT)
Sampling gas outlet（(Rc1/4 or 1/4NPT)
350
*1： 4 mounting brackets come in package for
Panel cut-out dimensions and spacing
Panel mounting (code: -B.
for Panel mounting (code: -B)

l IR202-C or IR202-D
Unit: mm
(M4 Terminal Block Type)

(Power Cable code: -NN)
Flow checker
Power switch (Only for IR202-C) 25
57.2 124.5
132.5
463 24 380 16
483
Purge gas inlet (Rc1/4 or 1/4NPT)

Analog output connector (A/O)
Communication Sampling gas inlet (Rc1/4 or 1/4NPT)
connector (RS-485) Sampling (Reference) gas outlet
429 (Rc1/4 or 1/4NPT)
<Rear View>
Reference gas inlet (only for IR202-C)
(Rc1/4 or 1/4NPT)
Fuse 4-M6
Power 57.2
External input connector supply
450 or more
(A/I)
465
Digital input/output connector (M4 Terminal Block Type)
(DIO1 to 3) (D-sub 25 pin) (Power Cable code: -NN) Rack mounting dimensions

Accessories
l Slide rail (Model : 305A-20/Acuride International Inc.)

Only when Mounting type -A is selected, the slide rail is available. The rail is pre-installed at
factory before delivery.
Unit: mm
Closed
Cabinet member 530±3

Closed position flush or under
1.52t
(22.7) (9.5) Open
Intermediate
member
508.0±0.8
Drawer member
476.2±0.3
1.27t 15.9±0.5
463.5±0.3
352.8±0.3
111.1±0.3
25.4±0.3
12.7±0.3
35.3±0.3
(24.4)
12.7±0.3 4.5 × 5.3 4.5 × 5.3

123.8±0.3
238.1±0.3
365.1±0.3
15.9±0.5
19.1±0.3 505.0±0.8 F05.EPS
Reinforcement plate

<How to mount 19-inch rack:>
The instrument weight should be supported at the bottom of the unit (or the side of the
unit when mounted with the slide rails). For easy maintenance, it is recommended to
have an installation that allows the instrument to be withdrawn along the slide rail.
Unit: mm
Slide rail mounted type Guide rail mounted type *
Rack size Rack size
101.6
101.6
100
100
or
or
450 or more 450 or more
465 EIA standard 465 EIA standard
Mounting diagram Mounting diagram
Slide rails Guide rails
* For the guide rail mounted type, a maintenance space (200 mm or more)
should be provided on top of the main unit.

<3. INSTALLATION> 3-1
3. INSTALLATION
WARNNING
IR202 is Non-Explosion-proof type. Do not use it in a place with explosive gases to prevent
explosion, fire or other serious accidents.
CAUTION
• Inappropriate installation may cause hazardous accident such as tipover, electric shock, fire,
and injury.
• IR202 is heavy product. It should be handled carefully to install. Otherwise it may cause
tipover, fall, injury and hazardous accident.
• During installation work, care should be taken to keep the unit free from cable chips or other
foreign objects. Otherwise, it may cause fire, trouble or malfunction of the unit.
3.1 Where to install equipment

Installation Requirements
• The product is for indoor use. Avoid exposure to direct sunlight, weather, and radiant heat
from hot substances. If exposure to such conditions are unavoidable, a protective hood or
cover should be prepared.
• Vibration-free environment
• A clean atmosphere
<Operation conditions>
Ambient temperature: -5 to 45°C
(40°C at max if suffix code -C, -G, -H, -P is selected and the electric power being used is
larger than 200 V power supply)
Ambient humidity: 95%RH or less, no condensation
<Maintenance space>
Clear the space as below if the analyzer is installed by itself.
<IR202-A / IR202-C / IR202-D> <IR202-B>
analyzer
(when installed)
Approx.
Approx. analyzer 400mm
500mm (drawer out）
Approx.
Approx. 500mm 300mm


To install the analyzer for optimum performance, select a location that meets the following
conditions;
• IR202 is system built-in type, embedded in a steel rack, or enclosure of steel sheet.
Keep a minimum clearance of 10 cm above the analyzer for heat dissipation. The same
size of clearance is required for each analyzer when you install several units on a multistage
rack.
• Circuit breaker rating should meet the analyzer rating, that meets IEC60947-1 and
IEC60947-3.
• Circuit breaker should be installed near the analyzer where an operator can access it.
• A label that clearly identifies the breaker should be placed on it.
3.2 How to install

The next table shows the type of mounting and its code of equipment. Rack-mounting type of
equipment can be installed with sliding rails.
Mounting type (Code) IR202-A IR202-B IR202-C IR202-D
Rack-mounting with 
sliding rails (-A)
Panel-mounting (-B) 
Wall-mounting (-C) 
Rack-mounting (-D)  
See “2.5 NO2 / NO Converter” on page 2-14.

Follow the next instruction and install equipment properly.
• Front side of equipment must stand vertically.
• The analyzer weight must be supported at the bottom of the casing.(except IR202-B)
• Protect the analyzer from vibrating. For example, install rubber material around the case to
minimize the vibration.
3.3 Piping
WARNING
In piping, the following precautions should be observed.
Wrong piping may cause gas leakage.
If the leaking gas contains a toxic component, there is a risk of serious accident being induced.
Also, if combustible gas is contained, there is a danger of explosion, fire or the like occurring.
• Connect pipes correctly referring to the instruction manual.
• Exhaust should be led outdoors so that it will not remain in the locker and installation room.
• Exhaust from the analyzer should be relieved in the atmospheric air in order that an unnecessary
pressure will not be applied to the analyzer. Otherwise, any pipe in the analyzer may be
disconnected to cause gas leakage.
• For piping, use a pipe and a pressure reducing valve to which oil and grease are not adhering. If
such a material is adhering, a fire or the like accident may be caused.

CAUTION
Piping connection must be secured. Gas inlets have several types: reference gas inlet, outlet or
purge gas inlet. When the connection is insecure or wrong, combustible, toxic, explosive gas may
be accumulated inside the analyzer or system.
Observe the following when connecting the gas pipes.

• The pipes should be connected to the gas inlet and outlet on the analyzer, respectively.
• Connect the sampling system to the instrument by using corrosion-resistant tube. The
material should be such as Fluoropolymer (PTFE), stainless steel, or polyethylene. In case
where there is no danger of corrosion, don’t use rubber or soft vinyl tube. Analyzer indication
may become inaccurate due to the adsorption of gases.
• Piping connections are Rc1/4 (1/4 NPT) female-threaded. Cut the pipe as short as possible
for obtaining quick response. Pipe of approx. ∅4 mm (inside diameter) is recommended.
• Entry of dust in the instrument may cause operation fault. Use clean pipes and couplings.
<IR202-A>
Sampling gas outlet
(Rc1/4 or 1/4NPT)
Sampling gas outlet
(Rc1/4 or 1/4NPT)
Purge gas inlet
(Rc1/4 or 1/4NPT)
<IR202-C,IR202-D> Purge gas inlet (Rc1/4 or 1/4NPT)

Sampling gas outlet(shared with reference gas outlet in IR202-C)
(Rc1/4 or 1/4NPT)
Reference gas inlet (only for IR202-C)
(Rc1/4 or 1/4NPT)
<IR202-B>
Purge gas inlet (Rc1/4 or 1/4NPT)

Sampling gas outlet(Rc1/4 or 1/4NPT)
Sampling gas inlet: Connect the pipe so that zero/span calibration standard gas or measured
gas pretreated with dehumidification is supplied properly.
The gas flow rate should be kept constant within the range of
1.0 ± 0.5 L/min. for IR202-A, 0.5 ± 0.2 L/min. for IR202-B,IR202-D, and
1.0 ± 0.2 L/min. for IR202-C.
Sampling gas (reference gas ) outlet: Measured gas is exhausted after measurement.
Connect the pipe so that the gas may escape through
the gas outlet into the atmosphere.
Purge gas inlet: It is used for purging the inside of the total gas analyzer. When the
analyzer must be purged, refer to Item 3.4, Purging inside Analyzer.
Use dry gas N2 or instrumentation air for purge gas. (flow rate of 1 L/min
or more should be used and no dust or mist is contained).

Reference gas inlet: For IR202-C, introduce reference gas for the sample switching. Connect
the pipe so that atmosphere pretreated with dehumidification, dry air, dry
N2 is supplied properly. The gas flow rate should be kept constant within
the range of 1.0 ± 0.2 L/min.
3.4 Sampling
See “1.2 Sampling system configuration” on page 1-3
l Standard requirements of sampling gas

Flow rate:
IR202-A ; 1.0 ± 0.5 L/min
IR202-B, IR202-D ;0.5 ± 0.2 L/min
IR202-C; 1.0 ± 0.2 L/min
Temperature: 0 to 50°C
Pressure: less than 10 kPa (atmosphere open at gas outlet)
Dust : article size should be smaller than 0.3µm and the mass concentration
P
should be less than 100µg / Nm3.
Mist : Not allowed
Moisture lower than 2°C saturation
Corrosive element : less than 1 ppm
Use sampling gas with care as below;
• The dust contained in sample gas should be eliminated completely with filters. The filter at
the final stage should be capable of eliminating dust of 0.3 microns.
• The dew point of sample gas must be lower than the ambient temperature for preventing
formation of drain in the analyzer. If water vapor is contained in sample gas, its dew point
should be reduced down to about 0°C through a dehumidifier.
• If SO3 mist is contained in sample gas, the mist should be eliminated with a mist filter,
cooler, etc. Eliminate other mist in the same way.
• If a large amount of highly corrosive gas such as Cl2, F2 or HCl is contained in sample gas,
the service life of analyzer will be shortened. So, avoid such gases.
• Sample gas temperature is allowed within a range from 0 to 50°C. Pay attention not to flow
hot gas directly into the analyzer.
• Flow rate must not be changed during a measurement.
• Install a flowmeter as shown in a configuration (1.2), and check the flow rate.
l Standard gas for calibration

Prepare the standard gas for zero / span calibration. Periodical calibration are necessary. (weekly
is recommended)
Measuring components excluding O2

Zero gas: N2 gas
Span gas: Gas with concentration of 90% level or higher in the range of each
corresponding component (recommended) (the rest of it is N2)
Measuring O2 (Built-in paramagnetic O2 analyzer)

Zero gas: N2 gas
Span gas: Gas with concentration of 90% level or higher in the range of each
corresponding component
(the rest of it is N2 gas or atmosphere (21% O2 ))
Measuring O2 (External Zirconia O2 analyzer)
Zero gas Dry air, or atmospheric air, but atmospheric air should not be
contained in zero gas if CO2 meter is provided.
Span gas 1 to 2% gas (the rest of it is N2)
It is understood to influence the calibration model of the infrared gas analyzer when a lot of H2,
He, and Ar are included in the measurement gas (pressure broadening).
The span gas must use a gas near the composition of the measurement gas when you measure
the gas like the above-mentioned.
l Purging of instrument inside

The inside of instrument need not be purged generally except for the following cases.
• A combustible gas component is contained in sample gas.
• Corrosive gas is contained in the atmospheric air at the installation site.
• The same gas as the sample gas component is contained in the atmospheric air at the
installation site.
In such cases as above, the inside of analyzer should be purged with the air for instrumentation
or N2. Purging flow rate should be about 1 L/min.
If dust or mist is contained in purging gas, it should be eliminated completely in advance.
l Pressure at sampling gas outlet

Pressure at the sampling gas outlet should be adjusted to atmospheric pressure.
3.5 Wiring
CAUTION
• Wiring work must be performed with the main power set to OFF to prevent electric shocks.
• Enforce construction of class-D grounding wire by all means, 100 Ω or less.
If the specified grounding construction is neglected, a shock hazard or fault may be caused.
• Wires should be the proper one meeting the ratings of this instrument. If using a wire which
cannot endure the ratings, a fire may occur.
• Be sure to use a power supply of correct rating. Connection of power supply of incorrect rating
may cause fire.

See the following pages on wiring instruction.
<IR202-A>
Terminal Terminal
Terminal
block 5
Power supply
Commun.Connector block 1 Terminal block 3Terminal Fuse
block 2
<IR202-C,IR202-D> block 4
Communication
External input connector connector (RS-485)
(A/I) Analog output connector (A/O)
Power terminal
Fuse
Power (M4 Terminal Block Type)

Digital input/output connector
(Power Cable code: -NN)
(DIO1 to DIO3 from bottom to the top) supply
<IR202-B>
COMP2(2nd comp.)I/O terminal
COMP1(1st comp.)I/O terminal
Power supply
Wiring port
(Rubber grommets)

n Power Supply
Connect the given power supply to the power terminal, and connect the ground wire to the
grounding terminal (P). Be sure to perform protective earth connection. Use solderless terminals
(for M4) for connection to the terminals (power and earth).
Application line diameter ø9.5 to ø10.5 mm.
M4 thread terminal Power inlet
P N L
attached ferrite core
AC 100 to 240V
Earth cable Grounding 2-pole plug
CAUTION
After wiring , be sure to place the protective cover for the M4 thread terminal blocks to assure
safety.
l When noise source is in the vicinity

• Avoid installing this instrument near an electrical unit (high frequency furnace or electric welder)
that generates much electrical noise. If using the instrument near such a noise generating unit is
unavoidable, use a different power line to avoid noise
• Mount a noise suppressor such as varistor or spark quencher as shown below to the noise
generating unit when noise is generated from relays or solenoid valves. Mount the suppressor
near the noise generating source, otherwise it will have no effect.
Main unit
power supply
varistor or
spark quencher
install near the source
Noise
generating
source

n I/O Wiring Diagram
l IR202-A
Applicable diameter of conducting wire is within Ø 1.9(AWG20) to Ø 2.1 mm(AWG18)
Terminal block 1 Terminal block 2
<TN1> <TN2>
CH5 output – 1 11 * O2 sensor input – 1 11
Unassigned Unassigned
(CH5_OUT) + 2 12 (O2_IN) + 2 12
CH4 output – 3 13 3 13 CH4 remote range

Unassigned Unassigned changeover input
(CH4_OUT) + 4 14 4 14 (R_RNG_CH4)
CH3 output – 5 15 – Unassigned 5 15 CH3 remote range

Unassigned changeover input
(CH3_OUT) + 6 16
+
6 16 (R_RNG_CH3)
7 17 7 17 CH2 remote range
CH2 output – – CH7 output Unassigned changeover input
(CH2_OUT) + 8 18
+ (CH7_OUT)
8 18 (R_RNG_CH2)
CH1 output – 9 19 9 19 CH1 remote range

– CH6 output Unassigned changeover input
(CH1_OUT) + 10 20
+ (CH6_OUT)
10 20 (R_RNG_CH1)
(M3.5 screw) (M3.5 screw)
Terminal block 3 Terminal block 4

<TN3> <TN4>
1 11 Contact output for CH4 1 11
Unassigned Instrument error span calibration Unassigned
2 12 (FAULT) (SPAN_CH4) 2 12
Unassigned CH4 range identification Auto calibration status contact
span calibration
4 14 signal output (RNG_IDCH4) (SPAN_CH3) 4 14 output (ACAL/MNT)
5 15 Contact output for CH2 5 15 Calibration error

Remote hold input CH3 range identification span calibration contact output
(R_HOLD) 6 16 signal output (RNG_IDCH3) (SPAN_CH2) 6 16 (CAL_ALM)
Average value reset CH2 range identification span calibration Pump ON/OFF contact
input (RESET) signal output (RNG_IDCH2) output (PUMP)
8 18 (SPAN_CH1) 8 18
Auto calibration 9 19 Contact output for 9 19
CH1 range identification zero calibration Unassigned
remote start
input (R_CAL) 10 20 signal output (RNG_IDCH1) (ZERO) 10 20
(M3.5 screw) (M3.5 screw)
Terminal block 5
<TN5>
Unassigned 1 11
*O2 sensor input is used when an external O2 analyzer is selected.
2 12
CH3 alarm output Unassigned Note: Unassigned terminals are used for internal connection.
(ALM_CH3) 3 13 So they should not be used as repeating terminals either.
4 14
5 15
CH2 alarm output Peak alarm
(ALM_CH2) 6 16 output (PEAK_ALM)
7 17
8 18
CH1 alarm output CH4 alarm output
(ALM_CH1) 9 19 (ALM_CH4)
10 20
(M3.5 screw)

l IR202-B
Applicable diameter of conducting wire is within Ø 1.9(AWG20) to Ø 2.1 mm(AWG18)
AUTO CAL COMP2 COMP1

(2nd component) (1st component)
1 7 0-1 V DC 1 7 Unassigned 0-1 V DC 1 7 Unassigned
Unassigned Unassigned + +
(instantaneous − (instantaneous −
2 8 2 8 2 8
value ) Unassigned value) Unassigned
3 9 4－20ｍA DC + 3 9 4-20mA DC 3 9
Unassigned Unassigned +
4 10 (instantaneous − 4 10 Unassigned (instantaneous − 4 10
Unassigned
value) value)
Unassigned 5 11 Unassigned 5 11 5 11
Unassigned Unassigned FAULT Unassigned
6 12 6 12 6 12
(M3.5 screw) (M3.5 screw) (M3.5 screw)
(Note）Unassigned terminals are used for internal connection. So they should not be
used as repeating terminals, either.
<COMP1 (1st component),I/O terminal, COMP2 (2nd component) Output terminal>

<FAULT>
When a Contact Output error occurs on IR202, the connection between 5 and 6 is
conductive.
1a contact 250 VAC, 2A (Resistive load)
NOTE
The analog output signals of the instrument are not isolated individually. It is recommended to
isolate the signals individually to eliminate the interference from the unnecessary signals or the
effect of external interference, especially it the cable exceeds 30 meters or leads to outdoors.
NOTE
• After connecting contact I/O signal cables, install ferrite core on each terminal stand.
• To avoid external interference, wiring of analog output signal, O2 sensor input and contact
input should be run separately from that of power supply and contact output.
• To avoid the effect of noise generated from external units, be sure to ground the analyzer
main unit.

l IR202-C, IR202-D
Connector for external input(A/I) Connector for analog output(A/O) RS-485 Connector
(for O2 input)
13 1 5 1
AI-
25 14 9 6
D-sub 25pin Male D-sub 9pin Female

AI+
1 AO1+
1 (GND)
6
14 AO1-
2 AO2+
2 RTxD+
7
15 AO2-
3 AO3+
3 RTxD-
8
16 AO3-
4
4 AO4+
9
17 AO4-
5
5 AO5+
18 AO5-
6 AO6+
19 AO6-
7 AO7+
20 AO7-
8 AO8+
21 AO8-
9 AO9+
22 AO9-
10 AO10+
23 AO10-
11 AO11+
24 AO11-
12 AO12+ (Note) Display Ch number is same as the AO number under standard
25 AO12- specifications.
13 Do not use connectors in blank.
Connector for analog output (A/O)

Output signal : 4 20 m A DC or 0 to 1 V DC (select on order)
Minus lines for the insulation and signal are common from the
ground and internal circuit.
Allowable load: 4 to 20 mA DC, 100 kΩ or more
NOTE
The analog output signals of the instrument are not isolated individually. It is recommended to
isolate the signals individually to eliminate the interference from the unnecessary signals or the
effect of external interference, especially it the cable exceeds 30 meters or leads to outdoors.
Connector for external input (A/I)

Input signal:
External zirconia O2 Sensor (ZX8D) : Zirconia O2 sensor signal
External O2 analyzer : 0 to 1 V DC (DC input resistor of 1MΩ or more)
• It is used when the cord 1 (external zirconia O2 Sensor(ZX8D)) or cord 2 (an external O2
analyzer) is specified as ordered. DO NOT connect when cord 3 (Built in paramagnetic O2
analyzer) is installed.
• Connect the dedicated connector (accessory) to the output of the external Zirconia analyzer or
the external O2 analyzer (received separately).
• In case of an external O2 analyzer, input a signal of 0 to 1 V DC with respect to O2 full scale of
the analyzer. The O2 concentration display, output, and O2 correction can be performed.

NOTE
In IR202-C and IR202-D, O2 sensor external input is not isolated. It is recommended to isolate
when an external O2 analyzer is installed apart from IR202. Zirconia O2 sensor (ZX8D) should be
installed at a location that is as close to this instrument as possible
How to connect the O2 signal to the dedicated connector (accessory).
Turn
＋
To O2 sensor
－
Solder the signal cable to the terminal.
RS-485 Connector
For MODBUS protocol connection
Only when (-C) is selected.
Contact input / output (DIO) : Connector for digital input / output (DIO1,DIO2, DIO3)
Contact input signal : Voltage is applied from the external 12 to 24 V DC, max 15mA Photo-
coupler isolation (from each DI and ground)
Contact capacity : C contact relay output 24V/1A AC/DC resistive load
Connector for digital input/output DIO1 DIO2 DIO3

(DIO1, DIO2, DIO3) Connector Connector Connector
13 1 1 DI1+ DI4+ DI7+
14 DI1- DI4- DI7- Digital input
2 DI2+ DI5+ DI8+ OFF : 0 V
25 14 15 DI2- DI5- DI8- ON : 12 to 24 V DC
D-sub 25pin female 3 DI3+ DI6+ DI9+
16 DI3- DI6- DI9-
4 NC
17 com DO1 DO6 DO11
5 NO
18 NC
(Note) DIO1, DIO2, DIO3 have the same 6 com DO2 DO7 DO12
internal circuit of the connector.
19 NO
7 NC Digital output max.contact
Do not use pins in blank. 20 com DO3 DO8 DO13 load rating
8 NO 24 V DC/1A
21 NC
9 com DO4 DO9 DO14
22 NO
10 NC
23 com DO5 DO10 DO15
11 NO
24
12
25
13

● digital input signal
DI1 Remote hold
DI2 Average value reset
DI3 Auto calibration start
DI4 Auto zero calibration
start
DI5 Remote range 1
DI6 Remote range 2
DI7 Remote range 3
DI8 Remote range 4
DI9 Remote range 5
● digital output signal

1-compo.analyzer 2-compo.analyzer 3-compo.analyzer 4-compo.analyzer
DO1 instrument error instrument error instrument error instrument error
DO2 calibration error calibration error calibration error calibration error
DO3 (auto calibration (auto calibration status) (auto calibration (auto calibration
status) status) status)
DO4 (zero) (zero) (zero) (zero)
DO5 (For span gas Ch1 ) (For span gas Ch1 ) (For span gas Ch1 ) (For span gas Ch1 )
DO6 ― (For span gas Ch2 ) (For span gas Ch2 ) (For span gas Ch2 )
DO7 ― ― (For span gas Ch3 ) (For span gas Ch3 )
DO8 ― ― Range identification (For span gas Ch4 )
Ch1
DO9 ― Range identification Range identification Range identification
Ch1 Ch2 Ch1
DO10 Range identification Range identification Range identification Range identification
Ch1 Ch2 Ch3 Ch2
DO11 (Alarm 1) (Alarm 1) (Alarm 1) (Alarm 1)
DO14 (Alarm 4) (Alarm 4) (Alarm 4) Range identification
Ch3
DO15 (Alarm 5) (Alarm 5) (Alarm 5) Range identification
Ch4
Note The normal open side (NO) of digital output is close when the function is active without range ID.
In case of range ID, normal open (NO) side is close with L-range.
The normal close (NC) side is close with H-range.
NOTE
• Isolated output (from each DO and ground)
To avoid external interference, wiring of analog output signal, O2 sensor input and contact input
should be run separately from that of power supply and contact output.
• To avoid the effect of noise generated from external units, be sure to ground the analyzer main
unit

<Measurable Components and the Corresponding Channel Numbers>
Suffix/option code Output and corresponding channels
Type comp O2 Option
Ch1 Ch2 Ch3 Ch4 Ch5 Ch6 Ch7 Ch8 Ch9 Ch10
Analyzer code*
-A, -C, -D -A N not specified NO
-A, -B, -C, -D -B N not specified SO2
-A, -C, -D -C N not specified NO SO2
-A, -B, -C, -D -D N not specified CO
-A, -B, -C, -D -E N not specified CO2
-A, -B, -C, -D -F N not specified CO2 CO
-A, -C, -D -G N not specified NO CO
-A, -C, -D -H N not specified NO SO2 CO
-A, -B, -D -K N not specified CH4
-A, -D -L N not specified CH4 CO
-A, -D -M N not specified CO2 CH4
-A, -D -P N not specified CO2 CO CH4
-A, -C, -D -A 1, 2, 3 not specified NOx O2
-A, -C, -D -B 1, 2, 3 not specified SO2 O2
-A, -C, -D -C 1, 2, 3 not specified NOx SO2 O2
-A, -C, -D -D 1, 2, 3 not specified CO O2
-A, -C, -D -E 1, 2, 3 not specified CO2 O2
-A, -C, -D -F 1, 2, 3 not specified CO2 CO O2
-A, -C, -D -G 1, 2, 3 not specified NOx CO O2
-A, -C, -D -H 1, 2, 3 not specified NOx SO2 CO O2
-A, -D -K 1, 2, 3 not specified CH4 O2
-A, -D -L 1, 2, 3 not specified CH4 CO O2
-A, -D -M 1, 2, 3 not specified CO2 CH4 O2
-A, -D -P 1, 2, 3 not specified CO2 CO CH4 O2
Correct
Correct
-A, -C, -D -A 1, 2, 3 /K NOx O2 NOx
NOx
Ave.
Correct
Correct
-A, -C, -D -B 1, 2, 3 /K SO2 O2 SO2
SO2
Ave.
Correct Correct
Correct Correct
-A, -C, -D -C 1, 2, 3 /K NOx SO2 O2 NOx SO2
NOx SO2
Ave Ave
Correct
Correct
-A, -C, -D -D 1, 2, 3 /K CO O2 CO
CO
Ave.
Correct
Correct
-A, -C, -D -F 1, 2, 3 /K CO2 CO O2 CO
CO
Ave.
Correct Correct
Correct Correct
-A, -C, -D -G 1, 2, 3 /K NOx CO O2 NOx CO
NOx CO
Ave Ave
Correct Correct Correct
-A -H 1, 2, 3 /K NOx SO2 CO O2
NOx SO2 CO
-C, -D -H 1, 2, 3 /K NOx SO2 CO O2 NOx SO2 CO
NOx SO2 CO
Ave Ave Ave
Correct
Correct
-A, -D -L 1, 2, 3 /K CH4 CO O2 CO
CO
Ave.
Correct Correct
-A, -D -P 1, 2, 3 /K CO2 CO CH4 O2
CO CO Ave
*: In the column of Option code, “Not specified” refers any option code except /K (with O2 correction value output).
● When CH1 has SO2 in its raw, it means the Ch1 corresponds with the SO2 component.
● When option /K is specified, NO is indicated as NOx.
● “Correct” represents O2 correction.

3.6 Solenoid valve drive signal for calibration

3.6.1 Manual calibration
(See “6. CALIBRATION”).
・Zero calibration
Calibration end
on
Zero Calibration output Cal.gas flow
off
Ch1to 5 Span
calibration output
off
Output hold function Output signal hold

(With hold ON setting)
Hold extension time
・Span calibration Calibration end

when selecting
Zero Calibration output CH2 with up/down keys
Ch1Span calibration
output
Ch2 Span calibration Cal.gas flow

output
Output hold function Output signal hold

(With hold ON setting) Hold extension time
* The hold extension time depends on the gas flow time
of the automatic calibration settings.

3.6.2 Auto calibration

(See “5.7.3 Maintenance Mode”Automatic calibration)
Ch1 span Ch3 span Ch5 span
Auto cal. start calibration calibration calibration
Zero Ch2 span Ch4 span
calibration calibration calibration
Zero calibration output Zero gas
350S
Ch1 span calibration output
Ch1span gas
Ch2 span calibration output 350S
Ch2span gas
Ch3span gas
Ch4span gas
Ch5span gas
350S
Auto. Cal. Contact
Output hold function

(with hold ON setting) Hold
extension time

Blank Page
<4. OPERATION> 4-1
4. OPERATION
Check that the pipes are correctly connected to the gas sampling port and drain port. Check that
the analyzer is correctly wired as specified.
4.1 Warm-up operation and regular operation

Procedure
1. Turn ON the power.
In one or two seconds, the measurement screen will appear at the front panel.
2. IR202-A, IR202-C, IR202-D need about 4 hours, IR202-B need about 2 hours for warm-up.
During the warm-up, concentration reading may indicate “ ------”, which is not a sign or error
operation.
3. Set the required values according to Chapter 5, “Setup (User mode)”.
4. Perform zero / span calibration after the warm-up. See “6. CALIBRATION” on page 6-1.
5. Start supplying measuring gas to IR202. Start measuring.

<4. OPERATION> 4-2
4.2 Keys and function on Panel
1 2 3
4 5 6
Displays
Controls
7 8
Control keys
Keys Description Keys Description

(1) MODE switch the mode. (5) DOWN move cursor downward to select an
item or decrement numeral value.
(2) ZERO go to zero calibration. (6) UP move cursor upward to select an
item or increment numeral value.
(3) SPAN go to span calibration. (7) ESCAPE return to a previous screen or
cancel the setting midway
(4) SIDE change the selected item (by (8) ENTER confirm selected items or values, or
moving the cursor) and numeral execute calibration.
digit.

<4. OPERATION> 4-3
4.3 Mode and screens

IR202 has two modes, Measuring mode and User mode. User mode includes Maintenance
mode. During the measuring mode, calibration is performed.
The picture below shows how to navigate through modes . Detail varies with specification.
Measurement
mode *1
ZERO Calibration (see 6.1)

Measurement
mode
Span Calibration (See 6.2)
Measurement
mode
Calibration value(5.2.1)
●Changeover of Zero calibration (5.2.2)
User mode Range(5.1) Calibration range (5.2.3)
Auto calibration components / range (5.2.4)
●Setting about
Calibration(5.2)
Start time
●Alarm Setting *3 Cycle
(5.3) Flow time
ON / OFF
●Setting Auto *3 Auto calibration Run / Stop
calibration(5.4)
Start time
●Setting Auto Zero *3 Cycle
Calibration(5.5) Flow time
ON / OFF
●Setting of *2 Auto zero calibration Run / Stop
Peak Alarm(5.6)
ON / OFF
●Parameter Peak alarm value
Setting(5.7) Peak alarm count
Hysteresis
Current time
Key lock
Output Hold (5.7.1)
*1 Scroll screen on measure mode. Response time (5.7.2)
*2 only when optio code /A is selected Average period (5.7,2)
*3 not displayed on IR202-B Backlight timer (5.7.2)
Contrast(5.7.2)
Maintenance (Enter password) (5.7.3)
F0802.ai

<4. OPERATION> 4-4
n Measuring mode
When power turns on, always a measuring mode (see a sample below) appears.
To display more than 6 channels on a page, scroll the page with keys.
(1) (2) (1) (2)
0.0 0.0
Ch Ch
NOX
AV
NOX 1h
8
CV
0-200 ppm 0-200 ppm
0.0 0.0
Ch Ch
SO2 AV
NOX 1h
0-200 ppm 9 CV
0-200 ppm
0.0 0 0.0
Ch Ch
CO2 Scroll
AV
SO2 1h
10
CV
0-20 vol% 0-200 ppm
0.0 0.0
Ch Ch
CO AV
CO 1h
11
CV
0-200 ppm 0-200 ppm
0.0 0 0.0
Ch Ch
O2 O2 1h
12
AV
0-25 vol% 0-25　 vol%
(3) (4) (3) (5)

F0803.ai
Number Display Description

(1) Component Displays which component of measured gas showing instantaneous
value, converted instantaneous value, converted average value, etc.
(2) Concentration Displays measured value of concentration.
(3) Range Displays range values.
(4) Unit Displays unit , ppm or vol %
(5) Average time Displays average time.
l Instantaneous concentration value:

As a sample screen picture shows above, gas component such as NOx on Ch1(shown above),
SO2 on Ch2 (shown above) indicate what gas component is currently being measured and each
corresponding instantaneous concentration value.
l O2 correction concentration values:

Channels (Ch) with “cv” indicate O2 correction concentration value of each designated gas
component. The O2 correction concentration value is calculated from the following equation,
based on which sampling component is measured, what is the O2 instantaneous concentration
value, and O2 correction reference value. See 5. Other Parameters in 5.7.3 Maintenance Mode ,
21 - On On: The value of the O2 correction reference value
x Cs
Correction output=
21 - Os (Value set by application)
Os: Oxygen concentration (%)
Cs: Concentration of relevant measured component
Os is not more than O2 concentration limit in value.
The correction components are NO, CO and SO2 only.
l O2 correction concentration average value:

AV AV
In the Ch (component) and O2 average value where “ CV ” is displayed as “ CV CO” in the
component display, a value obtained by averaging O2 corrected concentration value or O2
average value in a fixed time is output every 30 seconds.
Averaging time can be changed between 1 to 59 minutes or 1 to 4 hours according to the
average time settings .

<4. OPERATION> 4-5
(The averaging set time is displayed as “1h” , for instance, in the range display.)
* The measurement ranges of O2 correction concentration value and O2 correction concentration average value are the same as that of
the measuring components. Also, the measurement range of O2 average value is the same as that of O2.
n User mode, Calibration mode

The setting/selection screen is configured as shown below:
• In the status display area, the current status is displayed.
• In the message display area, messages associated with operation are displayed.
• When the display area shows items or numerical values to change or set, move cursor with
keys.
Message display area
Status display area
Setting item/selection item

display area
Cursor
Fig5-4.ai

<4. OPERATION> 4-6
4.4 General operation

Measuring mode
l Measuring mode NOX
0.0
Ch
0-100 ppm
In the measurement mode, up to five SO2

0.0
Ch
channels are displayed on a single page. 0-100 ppm
To view further channels beyond the first five CO

0.0
Ch
0-100 ppm
ones, press keys to scroll. O2

0.0 0
Ch
0-25 vol%
0.0 0
Ch
CV NOX
0-200 vol%
SO2
0.0
Ch
2 0-100 ppm
CO
0.0
Ch
3 0-100 ppm See 6.1

O2
0.0 0
Ch
4 0-25 vol%
See 6.2
0.0
Ch
CVNOX
5 0-200 ppm
0.0
Ch
CVSO2
6 0-200 ppm
0.0
Ch
CV SO2
6 0-200 ppm
0.0
Ch
CV CO
7 0-200 ppm
0.0
Ch
CV NOX 1h
8 0-100 ppm
0.0
Ch AV
SO2
9 CV 1h
0-100 ppm
0.0
Ch AV
CO 1h
10 CV
0-100 ppm
or
User Mode Select an item with

l User Mode UP/DOWN and ENT
Back with ESC
Switch Ranges
Calibration Parameters Switch Ranges
Alarm setting* Calibration Parameters
Setting of Auto Calibration* Alarm Setting
Setting Auto Calibration
Setting of Auto Zero Calibration* Setting Auto Zero Calibration
Peak Alarm Setting Setting Peak Alarm
Parameter Setting. Parameter Setting
For the further information, refer to “Chapter 5. F0805.ai
Set up (User mode)”.

* : Availability depends on specification.
l How to close the mode

Press to cancel the operation midway or complete setting. A previous screen will return.

<5.SETUP (User Mode)> 5-1
5. SETUP (User Mode)

In User Mode, select an item and go to each setting.
(1) On the measuring mode, press MODE and
display User Mode. User Mode Select an item with
UP/DOWN and ENT
(2) Move cursor and select an item to set. Press . Back with ESC
Switch Ranges
Calibration Parameters
Alarm Setting
Setting of Auto Calibration
Setting of Auto Zero Calibration
Peak Alarm Setting
Parameter Setting
( )
to each screen

<5. SETUP (User Mode> 5-2
5.1 Switch Ranges

See “5.7.3 Maintenance Mode” on page 5-28 when you change a measuring range. This
section describes how to change over preset range.
MR: manual, select range manually on the current screen.
RR: remote, select range according to remote range switch contact input.
AR: auto, when the measured concentration value exceeds 90 % of Range1, switch
automatically from Range1 to Range 2. When the measured concentration value is smaller
than 80 % of Range1, automatically switch from Range2 to Range 1.
User mode Switch Ranges
Switch range Select range with

(1) Move cursor with keys. Select UP/DOWN and ENT
Ch(components) and press . Back with ESC
Ch1 MR Range1 0–50.00 ppm
NOx Range2 0–500.0 ppm
Ch2 AR Range1 0–50.00 ppm
SO2 Range2 0–500.0 ppm
Ch3 RR Range1 0–10.00 vol%
CO2 Range2 0–20.00 vol%
Ch4 MR Range1 0–50.00 ppm
CO Range2 0–500.0 ppm
Ch5 MR Range1 0–10.00 vol%
O2 Range2 0–25.00 vol%
( )
(2) Move cursor with keys. Select one out of Select method of Switch
Switch range ranges with UP/DOWN
MR, AR, or RR and press . The selected one is
and ENT. Back with ESC
inverted.. Range1
Ch1
MR 0–50.00 ppm
Ch2 Range1 0–50.00 ppm
SO2 AR Range2 0–500.0 ppm
Ch3 Range1 0–10.00 vol%
CO2
RR Range2 0–20.00 vol%
Ch4 Range1 0–50.00 ppm
CO AR Range2 0–500.0 ppm
Ch5 Range1 0–10.00 vol%
O2 AR Range2 0–25.00 vol%
(3) When you select MR, Range1 or Range 2 are
inverted. Move cursor with keys. Select ( )
Range 1 or Range2 and press .Measuring End of Swich Ranges
starts with the selected range.
(3) The “Channel Selection” screen appears.
Press the or key until the cursor goes
to a desired Ch (component). Select range with
Switch range
UP/DOWN and ENT
Back with ESC
(4) After selection, press the key. Ch1 MR Range1 0–50.00 ppm
Ch2 AR Range1 0–50.00 ppm
SO2 Range2 0–500.0 ppm
CAUTION Ch3 RR Range1 0–10.00 vol%
CO2 Range2 0–20.00 vol%
Regardless of how you switch ranges , the range of Ch4 MR Range1 0–50.00 ppm
CO Range2 0–500.0 ppm
O2 correction values or O2 correction average values Ch5 Range1 0–10.00 vol%
MR Range2 0–25.00 vol%
is automatically switched by changing the range of O2
corresponding component.
( )
End of Swich Ranges

l Range identification contact operation

Regardless of how you switch ranges (MR, AR, RR), the range identification contact output
corresponding to each Ch (component) is conductive when Range 1 is active, and open when
Range 2 is active.
If the measurement value is held by remote hold contact input or during calibration routine and
range switch conditions are met, the contact will change position only after the hold condition is
removed. (See “3.5 Wiring” on page 3-5)
5.2 Calibration Parameters

Set Calibration concentration and other value.
User mode Calibration Parameters
Move cursor with keys. Select an item

among Calibration Value,
About ZERO Calibration, Select an item with UP/
Cal. Parameters Down and ENT
About Calibration Range, Back with ESC
About Calibration Components / Range.
Calibration Value
About ZERO Calibration
About Calibration Range
Auto Calibration Components / Range
( )
screen of each mode

5.2.1 Calibration Value

It allows you to set concentrations of the standard gas (zero and span) of each channel used for
calibration.
(1) Move cursor with keys. Select User mode Cal.Parameters Cal.Value
Ch(components) and press .
Cal. Settings Select an item with UP/

Cal. Value DOWN and ENT
Back with ESC
RANGE ZERO SPAN
Ch1 0–50.00ppm +0000. 0 0050. 0
NOX 0–500.0ppm +00000 0500. 0
Ch2 0–50.00ppm +0000. 0 0050. 0
SO2 0–500.0ppm +00000 0500. 0
Ch3 0–10vol% +00. 000 10. 000
CO2 0–20vol% +000. 00 020. 00
Ch4 0–50.00ppm +0000. 0 0050. 0
CO 0–500.0ppm +00000 0500. 0
Ch5 0–10vol% 21. 00 01. 00
O2 0–25vol% 21. 00 01. 00
( )
(2) Move cursor with keys and select a Cal. Settings Select an item with UP/
Cal. Value DOWN and ENT
concentration to set. Press . then the value is Back with ESC
RANGE ZERO SPAN
inverted. Ch1 0–50.00ppm +0000. 0 0050. 0
NOX 0–500.0ppm +00000 0500. 0
Ch2 0–50.00ppm +0000. 0 0050. 0
SO2 0–500.0ppm +00000 0500. 0
Ch3 0–10vol% +00. 000 10. 000
CO2 0–20vol% +000. 00 020. 00
Ch4 0–50.00ppm +0000. 0 0050. 0
CO 0–500.0ppm +00000 0500. 0
(3) Enter concentration value of ZERO or SPAN. Enter Ch5 0–10vol% 21. 00 01. 00
O2 0–25vol% 21. 00 01. 00
numerical value in each digit with keys.
Press to shift to another digit. Cursor for setting value
After entering, press .to settle the value. Next

calibration will use those values. Cal. Settings Set calibration value
Cal. Value
• Applicable value range ( NO EXCEPTIONAL RANGE ZERO SPAN
ranging value other than these) Ch1 0–50.00ppm +0000. 0 0050. 0
NOX 0–500.0ppm +00000 0500. 0
NOx, SO2, CO2, CO, CH4, and built-in O2 sensor Ch2 0–50.00ppm +0000. 0 0050. 0
SO2 0–500.0ppm +00000 0500. 0
Span gas: to 105% FS (full scale of each
1 Ch3 0–10vol% +00. 000 10. 000
range) CO2 0–20vol% +000. 00 020. 00
Ch4 0–50.00ppm +0000. 0 0050. 0
Zirconia O2 measurement CO 0–500.0ppm +00000 0500. 0
Ch5 0–10vol% 21. 00 01. 00
Zero gas: 5 to 25 vol% (21.00 vol% for O2 0–25vol% 21. 00 01. 00
atmospheric air)
Span gas: 0.01 to 5 vol%
END of (setting)
Calibration Value
CAUTION
For Zirconia O2 measurement, set the concentration value of ZERO to 21.00 ( when atmospheric
air is used). Set to the concentration value as indicated on the cylinder when cylinder air is used.

5.2.2 About ZERO Calibration

Manual calibration has two mode, “at once” and “each.” “At once” enables you to calibrate some
desired component all at once. “Each” enables you to select each component and calibrate one
by one.
User mode Cal.Parameters Zero Calibration
(1) Move cursor with keys. Select

Ch(components) and press . Select Ch No.
Cal. Settings for setting calibration value
ZERO Cali.
Ch1 Range1 0–50.00ppm

NOX Range2 0–500.0ppm at once
at once
SO2 Range2 0–500.0ppm
Ch3 Range1 0–10.00vol%
CO2 Range2 0–20.00vol% at once
CO Range2 0–500.0ppm at once
each
O2 Range2 0–25.00vol%
( )
(2) Move the cursor to select At Once or Each.
Cal. Settings Select each or both Ch
•Setting “each” at ZERO Calibration
ZERO Cali.
Select the Ch (component) on the manual zero
calibration screen and then perform the zero
calibration. NOX Range2 0–500.0ppm at once
•Setting “at once” SO2 Range2 0–500.0ppm at once
At a manual zero calibration, Ch (components) Ch3 Range1 0–10.00vol%
at once
CO2 Range2 0–20.00vol%
for which “at once” was selected can Ch4 Range1 0–50.00ppm
simultaneously be zero-calibrated CO Range2 0–500.0ppm at once
Ch5 Range1 0–10.00vol% each
NOTE
( )
Set “At Once” when you use cylinder or ambient air as
zero gas. End of Zero Calibration Setting
(3) After setting completion, press .to activate the designated calibration.
l Manual calibration (See “6. CALIBRATION” on page 6-1)

When selecting “each” on every Ch. When selecting “at once” on each Ch
only one cursor is inverted. all cursors to show selected ranges are inverted.
ZERO Cali ENT ; Go on calibration of ZERO Cali ENT ; Go on calibration of

selected CH selected CH
ESC : Not calibration ESC : Not calibration
Ch1 Range1 0–50.00ppm Ch1 Range1 0–50.00ppm

NOX Range2 0–500.0ppm 0 NOX Range2 0–500.0ppm 0
SO2 Range2 0–500.0ppm 0 SO2 Range2 0–500.0ppm 0
Ch3 Range1 0–10.00vol% Ch3 Range1 0–10.00vol%
CO2 Range2 0–20.00vol% 0. 00 CO2 Range2 0–20.00vol% 0. 00
CO Range2 0–500.0ppm 0 CO Range2 0–500.0ppm 0
Ch5 Range1 0–10.00vol% Ch5 Range1 0–10.00vol%
O2 Range2 0–25.00vol% 21. 00 O2 Range2 0–25.00vol% 21. 00
F0907.ai

5.2.3 About Calibration Range

This mode is used to set if the range of each CH (component) at the zero and span calibration
(manual calibration or auto calibration) should be calibrated with a single range or 2 ranges.
(1) Move cursor with keys. Select User Mode　Cali.Value　Call range

Cali. settings Select Ch No.

Cali range

both
NOX Range2 0–500.0ppm
current
(2) Select Both or Current with keys. Ch3 Range1 0–10.00vol%
CO2 Range2 0–20.00vol% current
Ch4 Range1 0–50.00ppm both
CO Range2 0–500.0ppm
• When selecting “both”, Range 1 and Range 2 of Ch5 Range1 0–10.00vol%
current
the set Ch are calibrated together as zero or span
calibration. ( )
• When selecting “current”, the range alone displayed
Cali. settings Set calibration range
at the set Ch is calibrated. Cali range current or both range
<Example>
Ch1 Range1 0–50.00ppm both
Ch1 Range 1: 0 to 50 ppm NOX Range2 0–500.0ppm
both
NOx Range 2: 0 to 500 ppm Ch2 Range1 0–50.00ppm
SO2 Range2 0–500.0ppm current
Ch2 Range 1: 0 to 50 ppm Ch3 Range1 0–10.00vol%
current current
SO2 Range 2: 0 to 500 ppm CO2 Range2 0–20.00vol%
Ch1: Range 1 and Range 2 are calibrated together, with zero or span Ch4 Range1 0–50.00ppm
both
calibration. CO Range2 0–500.0ppm
Ch2: Only currently displayed range is calibrated, with zero or span Ch5 Range1 0–10.00vol%
current
calibration.
(3) After setting completion, press .to save the ( )

calibration range.
End of Calibration Range setting
Manual Calibration (see “6.

l
CALIBRATION” on page 6-1)
When you set “both” for Nox or CO, two highlighted cursors appear in both ranges.
ZERO Cal. ENT: Go on Calibration of

selected Ch
ESC : Not calibration

NOX Range2 0–500.0ppm 0
Ch2 Range1 0–50.00ppm 0
Ch3 Range1 0–10.00vol% 0. 00
CO Range2 0–500.0ppm 0
Ch5 Range1 0–10.00vol% 21. 00
F0910.ai

5.2.4 Auto Calibration Component / Range

Select the Ch (component) and the range for which auto calibration is to be performed. The Ch
for which “AR” has been selected as range switch mode is calibrated in the range set here. Auto
calibration and the manual calibration of the component for which “AR” has been selected as
range switch mode are performed in the range selected here. In this case, once the calibration is
started, the range is automatically switched, and on completion of the calibration, the original
range is resumed. The range identification contact is interlocked with the range after the switch.
However, if the hold setting is set to “ON,” the contact status before calibration is maintained.
(1) Move cursor with keys. Select

User Mode　Cali.Value　Auto Cal.Comp./ Range
(2) Select range to calibrate and press . Cali.setting Select Ch No.

Calibration proceeds within the selected range. Auto Cali. /range
Ch1 Range1 0–50.00ppm enable

enable
CO2 Range2 0–20.00vol% enable
(3) During (2)(above), press to invert “enable” or CO Range2 0–500.0ppm
“disable”. Press . Ch5 Range1 0–10.00vol%
O2 Range2 0–25.00vol% enable
(4) Move cursor with keys to select “enable” or
“disable”, and press . ( )
Select range for
Cali.setting auto calibration
When “enable” is selected, Auto calibration is made Auto Cali. /range
in the following rules according to the setting.
• Zero calibration is carried out on Chs at once NOX Range2 0–500.0ppm
which were set to enable . Ch2 Range1 0–50.00ppm enable
• The span of Chs (components) which were set to Ch3 Range1 0–10.00vol%
enable
enable is calibrated in the ascending order of Ch CO2 Range2 0–20.00vol%
number. CO Range2 0–500.0ppm
enable
NOTE
( )
The components which were set to enable are
calibrated at once at the time of auto calibration or auto End of Auto Cal.range setting
zero calibration, regardless of setting in 5.2.2 Setting
zero calibration .
Set enable or disable
Cali.setting for auto calibration
Auto Cali.

enable
Ch3 Range1 0–10.00vol% enable
Ch5 Range1 0–10.00vol% enable
( )
End of Auto Cali. Component setting

5.3 Alarm Setting

This setting does not apply to IR202-B.
This mode is used to set the upper and lower limit value to provide an alarm output against
measured concentration during measurement. Before changing the alarm setting, set the ON/
OFF to OFF.
User mode Alarm setting
Alarm setting
Select Alarm or
(1) Move cursor with keys. Select Alarm Hysteresis setting
No. and press .
Alarm-1
Alarm-2
Alarm-3
Alarm-4
Alarm-5
Hysteresis　00 %FS　00 %FS
See the next page ( )

(2) Select item to set and press . Now alarm
setting is completed. Alarm Setting Select an item
with UP/DOWN and ENT
Alarm-1 Back with ESC
Channel Ch1
l Setting items H-Limit Range１ 100.0 ppm
Range２ 2000 ppm
Alarm number corresponds to the same number L-Limit Range１ 000.0 ppm
of alarm contact. Range２ 0000 ppm
Kind of Alarm 　High
Channel: Channel setting targeted for ＯＮ／ＯＦＦ　ＯＦＦ
issuance of alarm. One Ch No.
can be selected for multiple ( )
Cursor for setting value
alarms.
H-Limit value: Sets the high limit value Select an item
(concentration) of alarm. Alarm Setting with UP/DOWN and ENT
Alarm-1 Back with ESC
Settable range is 0 to 100 % FS.
Settable on each range. Channel Ch1
L-Limit value: Sets the low limit value H-Limit Range１ 100.0 ppm
Range２ 2000 ppm
(concentration) of alarm. L-Limit Range１ 000.0 ppm
Settable range is 0 to 100 % Range２ 0000 ppm
FS.Settable on each range. Kind of Alarm 　High
Kind of Alarm: Select one among High limit ＯＮ／ＯＦＦ　ＯＦＦ
alarm, Low limit alarm, and High
limit or Low limit alarm, HH limit
alarm, and LL limit alarm.
End of Alarm setting
High, HH …… Alarm contact
closes when
above H-limit alarm.
Low, LL …… Alarm contact closes when below L-limit alarm.
High or Low… Alarm contact closes when above H-limit value or below lower
limit value.
ON/OFF: Enables the alarm function if set at ON, or disables it if set at OFF.

NOTE
Set the values so that upper limit value > lower limit value. Also set the value (upper limit value-
lower limit value) > hysteresis error.
l When an alarm occurs (sample screen image)

When an upper limit alarm occurs, the “H-alarm” message lights. (Lower alarm message appears
L-alarm. High alarm” message lights at CH. ( HH-alarm,
LL-alarm are available as well for HH or LL limit.) Ch
NOX ----
H-alarm
0-100 ppm
SO2
0.0
Ch
0-100 ppm
NOTE CO2
0.0 0 3
Ch
0-10 vol%
CO
0.0
Ch
For 10 minutes after turning on power, the alarm judgment is 0-100 ppm
inactive. O2
2 1. 0 0
Ch
0-25 vol%
F0915.ai

n Hysteresis setting
To prevent chattering of an alarm output near the alarm setting values, set hysteresis.
0 to 20% of full scale [% full scale (% FS)] represents the percentage with the width of the
component measurement range regarded as 100%.
NOTE
Hysteresis is common to all alarms.
(1) Move cursor with keys. Select hysteresis. Alarm Setting Select Alarm or
and press . Hysteresis setting
Alarm-1
Alarm-2
Alarm-3
Alarm-4
Alarm-5
Hysteresis 00 %FS
( ) ENT
(2) Enter hysteresis value with keys in each
digit. Press to switch to another digit. Press Alarm Setting Select Alarm or
Hysteresis setting
.to validate the value.
Alarm-1
Alarm-2
Alarm-3
Alarm-4
Alarm-5
Hysteresis 00 %FS
ENT
End of Hysteresis setting

F0916.ai

l Hysteresis (In case of upper limit alarm)
If hysteresis values exceed the upper limit as shown in the graph below, an alarm output is
provided.
Once the alarm output is turned “ON”, it remains “ON” until the value falls below the set lower limit
of the hysteresis indication.
Upper limit value
Hysteresis
width
ON (conductive)
Alarm OFF (open)
F6_3_2_1.ai
5.4 Setting Auto calibration

This calibration does not apply to IR202-B.
CAUTION
• When an auto calibration starts, the measurement screen appears automatically.
• During Auto calibration, none of keys works other than Key Lock ON/OFF (see 5.7) or key to
stop forcedly auto calibration.
“Stop Auto Calibration” cannot be performed with the key lock to ON. To cancel auto
calibration forcedly, set the key lock to OFF and then execute “Stop Auto Calibration”.
• When power failure or power off occurs, after resuming, the auto calibration starts again at
previously-set start time and repeats on the set cycle.
Remote start
Whether the auto calibration is set at ON or OFF, an auto calibration is available by keeping the
remote start input short-circuited for at least 1.5 seconds.
With input (Hold at least 1.5 sec)
Remote start input Without input F0921.ai
It is carried out automatically at the timing set for ZERO / SPAN calibration.
To change the setting of auto calibration, switch auto calibration setting ON/OFF to “OFF” and
change the parameter.
Auto calibration status contact output is conductive during auto calibration (NO side), and is open
in other cases.(See 3.5 Wiring)

User Mode Auto Cali.Setting
Set Auto Cal. Select setting item

(1) Move cursor with keys. Select item and
press .
First Set ON/OFF to “OFF”, start changing value. Start Time SUN 12 : 00
Cycle 07 day
Flow Time
ON/OFF OFF
Time：MON 12 : 34
Auto Calibration Run

(2) Enter numerical values with . Press to
shift to another digit.
See next page ( )
Setting items Set Auto Cal. Select Start Time
• Start Time : S
etting at the first calibration (day of the
week, hour, minute) Start Time SUN 12 : 00
Cycle 07 day
• Cycle : A period between the start time of one Flow Time
calibration and another (unit : hour/day) ON/OFF OFF
• Flow Time : The time required for the calibration gas Time：MON 12 : 34
to be replaced in the cell
• ON/OFF : Auto zero calibration ON or OFF
End of Auto Calibration setting

(3) After setting, press . The set value will be
activated next time you enter the auto calibration.
Set back ON/OFF to “ON”.

n Setting Flow rate

(1) Select “Flow time” and press .Go to set Flow time.
User Mode Auto Cali.Setting Flowtime
Set Auto Cal. Select setting item
ZERO 350　sec.
Ch1Span 350　sec.
Ch2Span 350　sec.
Ch3Span 350　sec.
Ch4Span 300　sec.
Ch5Span 300　sec.
Ex. time 300　sec.
( )
(2) Move cursor with keys. Select gas. and Set Auto Cal. Set flow item of
press . calibration gas 60 to 900
sec
ZERO 350　sec.
Ch1Span 350　sec.
Ch2Span 350　sec.
Ch3Span 350　sec.
Ch4Span 300　sec.
Ch5Span 300　sec.
Ex. time 300　sec.
(3) You can change the parameter, which is inverted.

(60 to 900 sec) End of Gas flow time setting
NOTE
Set the flow time value of Zero / Span so that the value is five times larger than that of Response
(5.7.2)
(4) After changing values, press . Press to go back to Auto Calibration Setting.
CAUTION
• The Chs only currently being used are displayed on the screen.
• The Ex. time is the output signal hold extension time after the completion of calibration. It is
valid only when the hold setting is set to “ON.” .

l Example
Start Time SUN 12：00
Cycle １ day
Flow Time ZERO 350　sec.
Ch1Span 350　sec.
Ch2Span 350　sec.
Ch3Span 350　sec.
Ch4Span 300　sec.
Ch5Span 300　sec.
Ex. time 300　sec.
ON／OFF ON
If you perform auto calibration as shown above,

Sunday Monday Tuesday
12：00 12：00 12：00
Cycle
:Auto Calibration
Ch1 Ch2 Ch3 Ch4 Ch5 Replace
Zero Cal Span Ca Span Ca Span Ca Span Ca Span Cal ment time
350sec. 350sec 350sec 350sec 300sec 300sec 300sec
Flow time F0920.ai
The table (above) shows an example when Ch1 through Ch5 are set “enable” in an auto
calibration setting of item 5.2.4.
n Execute auto calibration and cancellation

This mode is used to perform auto calibration one time or cancel the auto calibration forcibly.
l One-time auto calibration Set Auto Cal. Select setting item
(1) In User mode, go to Set Auto Cal, and Auto Start Time SUN 12 : 00
Calibration. Press . Cycle 07 day
Flow Time
ON/OFF OFF
Time：MON 12 : 34
( )
Auto Cal Run
Set Auto Cal. ＥＮＴ：Run / Stop
ＥＳＣ：Cancel
(2) “Run” is highlighted and a message appears. Press
.to execute Auto Calibration or to cancel. Start Time SUN 12 : 00
Cycle 07 day
Flow Time
ON/OFF OFF
Time：MON 12 : 34
Auto Calibratio Run

l Forced cancellation of auto calibration (While Auto Calibration being
conducted)
(1) In the User mode, go to Set Auto Cal, and Auto
Calibration. Press . If you do while auto Set Auto Cal. Select setting item
calibration is being conducted, Auto Calibration
Stop is displayed. Start Time SUN 12 : 00
Cycle 07 day
Flow Time
ON/OFF OFF
Time：MON 12 : 34
( )
Auto Cal Run
ＥＳＣ：Cancel
Start Time SUN 12 : 00
Cycle 07 day
(2) “Stop” is inverted. A message appears, prompting Flow Time
you to verify that you want to cancel or continue ON/OFF OFF
auto calibration. To cancel the auto calibration
forcibly, press the . ey. If you press the key, Time：MON 12 : 34
auto calibration is cancelled (not stopped).
Auto Calibratio Stop
n Auto Calibration screen”

NOXCal
0.5
Ch
ZERO
0-100 ppm
SO2Cal
0.3
Ch
ZERO
0-100 ppm
When the auto calibration components (see Section 5.2.4) to CO2

0.0 0 0
Ch
“Ch1 is “enable” and “Ch2 is “enable” , 0-10 vol%
CO
0.0
Ch
• Zero calibration 0-100 ppm
O2
2 1. 0 2
Ch
A message, “Zero cal.” blinks at Ch1 and Ch2. 0-25 vol%
NOXCal
9 0.8
Ch
SPAN
0-100 ppm
SO2
0.0
Ch
0-100 ppm
CO2
0.0 0
Ch
0-10 vol%
CO
0.0
Ch
• Ch1 span calibration 0-100 ppm
O2
0.0 0
Ch
A message, “Span cal.” blinks at Ch1. 0-25 vol%
NOX
0.0
Ch
0-100 ppm
SO2Cal
9 5.0
Ch
SPAN
0-100 ppm
CO2
0.0 0
Ch
0-10 vol%
• Ch2 span calibration
CO
0.0
Ch
A message, “Span cal.” blinks at Ch2. 0-100 ppm
O2
0.0 0
Ch
0-25 vol%
F0924.ai

5.5 Setting of Auto Zero Calibration

This function is not available in IR202-B.
CAUTION
• When an auto zero calibration starts, the measurement screen automatically appears.
• Any operation other than “Auto Zero Calibration Stop” (see Section 6.5.2) is not permitted
during auto zero calibration. “Auto Zero Calibration Stop” cannot be performed with the key
lock set to ON. To cancel auto zero calibration forcibly, set the key lock to OFF and then
execute “Auto Zero Calibration Stop”.
• When power is turned off (including power failure) and resumes, auto zero calibration is
carried out at the preset start time and repeats in the programmed cycle.
• If the auto calibration period and auto zero calibration period have overlapped, the auto
calibration is retained, ignoring the auto zero calibration of that period.
• When the hold setting is set to ON, the hold time of auto calibration contact and
measurement value output signal is extended after calibration for gas replacement time.
Remote start
Whether the auto zero calibration is set at ON or OFF, an auto zero calibration is available by
remote start input.
With input (Hold at least 1.5 sec)
Remote start input Without input F0921.ai
Auto zero calibration is automatically carried out when zero calibration are set.
Components for which a calibration is to be made are determined by setting of auto calibration
component in 6.2.5.
Before changing the setting of auto zero calibration, set the ON/OFF to “OFF”.
In Auto calibration status, contact output is conductive during auto zero calibration (NO side),
and is open in other cases.(See 3.5 Wiring)

User Mode Set Auto Zero Cal

(1) Move cursor with keys. Select item
and press .
First Set ON/OFF to “OFF”, start changing
value. Set Auto
Zero Cali Select setting item
(2) Enter numerical values with .
Press to shift cursor to right.
Setting items Cycle 07 day
Flow Time
• Start Time : S
etting at the first calibration (day ON/OFF OFF
of the week, hour, minute)
Time：MON 12 : 34
• Cycle : A period between the start time of
one calibration and another Auto Zero Calibration Run
(unit : hour/day)
Setting range ; 1 to 99 hours or 1 See next page
to 40 days(initial : 7 days)
Set Auto
• Flow Time : The time required for the Zero Cali Set start time
calibration gas to be replaced in
the cell
Setting range ; 60 to 900 sec for Cycle 07 day
each (initial ; 300 sec) Flow Time 300 s
ON/OFF OFF
• ON/OFF : Auto zero calibration ON or OFF
Time：MON 12 : 34
(3) After setting completion, press . The set
value will be activated next time you perform Auto Zero Calibration Run
auto zero calibration. Set back ON/OFF to
“ON”.
End of ZeroCalibration setting
l Example
Start time SUN 12:00
Cycle 12 hour
Flow time 300 sec
ON / OFF ON
when you perform Auto Zero Calibration under the condition above
SUNDAY MONDAY MONDAY

12：00 00：00 12：00
Cycle
:Auto Zero Calibration

Replace-
Zero Cal
ment time
300sec 300sec
Gas replacement time after calibration is same as the value

Flow of the flow time. F0926.ai
time
(An example of “Ch1: through Ch5: enable,” as given in item 5.2.4 “Setting of auto calibration
components / range”)

n Forced run / stop of auto zero calibration

This mode is used to cancel the auto zero calibration forcibly or perform auto zero calibration one
time only.
Set Auto Zero Select setting item
l Execution auto zero calibration (one time only) Cal.

(1) In the User mode, go to Set Auto Cal, and Auto Cycle 07 day
Zero Calibration.Press . If you do while auto Flow Time
zero calibration is being conducted, “Auto Zero ON/OFF OFF
Calibration Stop” is displayed.
Time : MON 12 : 34
Auto Zero Calibration Run
( )
Auto Cal Run
Set Auto Cal. ENT : Run / Stop
ESC : Cancel
Cycle 07 day
Flow Time
ON/OFF OFF
(2) “Run” is inverted. A message appears, prompting
you to verify that you want to continue auto zero Time : MON 12 : 34
calibration. Press the to execute the auto zero Auto Zero Cal. Run
calibration, and to cancel.
l Forced cancellation of auto calibration (While Auto Calibration being

conducted)
(1) In the User mode, go to Set Auto Cal. Move cursor Set Auto Cal. Select setting item
down to Auto Calibration.Press . If you do
while auto calibration is being conducted, “Auto
Calibration Stop” is displayed. 07 day
Cycle
Flow Time
ON/OFF OFF
Time：MON 12 : 34
( )
Auto Cal Run
ＥＳＣ：Cancel
(2) “Stop” is inverted. A message appears, prompting Start Time SUN 12 : 00
you to verify that you want to cancel or continue Cycle 07 day
Flow Time
auto calibration. To cancel the auto calibration ON/OFF OFF
forcibly, press the . If you press the , auto
calibration is cancelled (not stopped). Time：MON 12 : 34
Auto Calibratio Stop

n Auto zero calibration (sample image)

In case where setting the auto calibration components (see Section 5.2.4) to “Ch1: enable” and
“Ch2: enable
• Zero calibration NOXcal
0.5
Ch
ZERO
0-100 ppm
A message, “Zero cal.” blinks at Ch1 and Ch2 SO2cal

0.3
Ch
ZERO
0-100 ppm
CO2
0. 0 0
Ch
0-10 vol%
CO
0.0
Ch
0-100 ppm
O2
2 1. 0 2
Ch
0-25 vol%
F0929.ai

5.6 Peak Alarm Setting

Peak alarm appears only when option code (/A) is specified.
During a measurement when the peak count exceeds the setting value to indicate the CO
concentration is over the upper limit, the peak alarm is output. This section describes how to
perform various settings of peak alarm.
NOTE
The peak count is not implemented during the first 10 minutes after the power is turned on.
Peak Alarm : Setting of peak alarm is performed with ON/OFF

Alarm Value : If a peak concentration exceeds the set alarm value one time, the peak counter
increments by 1.
settable value 0 to 1000 ppm  5 ppm step (initial value: 500
ppm)
Alarm Count : When a peak in excess of the setting time occurs, a peak count alarm is output.
settable 1 to 99 counts (initial value: 5 counts)
Hysteresis : To prevent possible chattering when the peak value may exceed the set peak
concentration by only 1 time, the peak count has an allowance in the hysteresis
width. 0 to 20% of full scale (initial value: 0% of full scale)
[% full scale] represents the percentage with the CO range regarded as 100%.
User mode Peak Alarm setting
Peak Alarm Select setting item

(1) Point the cursor to an item to set. Press .
Peak Alarm OFF

Alarm Value 0500 ppm
Alarm Count 05 times
Hysteresis 00 %FS
( )
Peak Alarm Set Peak Alarm

ON or OFF
(2) Execute setting or enter each numerical value.
Move to write the value in each digit and
press to shift between digits. Press to store
values. Peak Alarm OFF
Alarm Value 0500 ppm
Alarm Count 05 times
Hysteresis 00 % FS
( )
End of Peak Alarm Setting

l Sample Action of peak alarm
(1) A peak count alarm is conductive at 5 times/hour. (ON)
(2) A peak count alarm is open at 4 times/hour. (OFF)
Peak concentration
Measured values
3 hours ago 2 hours ago 1 hour ago Current hour
Peak count alarm

F6_6graph.ai
If CO concentration exceeds the alarm value, counting will begin. If the number of peaks is over
the set times per hour, a peak alarm contact output becomes closed (ON). If it is less than the set
times per hour, it is open (OFF). Since 5 times of peaks /hour is marked at (1) section from
the above graph, the peak count alarm is turned ON. Since peaks of more than 5 times per 1
hour occur at the interval between (1) and (2) , the peak count alarm remains ON. Since at
(2), peaks are reduced to 4 times per hour, it is turned OFF.
Like the hysteresis of the alarm setting , the hysteresis prevents possible chattering when
measured gas is fluctuated near the alarm value.
l Releasing peak count alarm

To release the peak count alarm, set the peak alarm to OFF.
Turning on the peak alarm initiates counting from 0.

5.7 Parameter Setting

It allows you to carry out the parameter setting such as time, key lock, etc., as required. Items to
be set are as follows:
Current Time : Sets the current day of the week, hour and time.
Key Lock : determines ON/OFF of key lock operation except the key lock OFF
Output Hold : determines whether Calibration Output is held or not. (See 5.7.1)
Response time : Sets the response time of electrical system.
Range ; NDIR measurement component: 1 to 9 cycles (initial: 1 cycle)
O2 sensor : 1 to 60s (initial : 15s)
* Cycle value can be set by switching from Maintenance mode to Sample Switch setting. One cycle value equals a sum of (s):Flow
time of reference gas plus (s): Flow time of Sample gas.
Average Period : ets the moving average time.
S
Range ; 1 to 59 minutes or 1 to 4 hours (initial ; 1 hour). Value by unit , 1
to 59 min, 1 to 4 hour.
Back Light : Set display automatic light off and the time until backlight out.
Contrast : Adjust contrast of LCD
Maintenance mode : Requires passwords to go to the Maintenance mode.(See 5.7.3)
Range ; 0000 to 9999 (initial : 0000)
(1) Move cursor with to an item to set. Press User mode Parameter
.
Parameter Select setting item
Current Time 12/01/11 WED 13 : 50

Key Lock OFF
Output Hold OFF Current
Response Time
Average Period
Backlight Timer ON 05min
Contrast
to Maintenance 0000
Mode
( )
Parameter Set day of week

Key Lock OFF
(2) Enter numerical value and execute setting. Change Output Hold OFF Current
parameter or enter value by keys. To move Response Time
cursor to the right, press . Press to establish Average Period
value. Contrast
to Maintenance 0000
Mode
End of Parameter Setting

5.7.1 Output Hold

By setting an output hold to ON, an output signal of each channel are held during the calibration
(manual calibration and auto calibration) and for the gas flow time (refer to Item 5.4, Setting
of Auto Calibration). Regardless of Hold ON/OFF setting, an output signal can be held via an
external input.
You can select the value for hold from the value immediately before entering output hold,
“current”, and arbitrary value, “setting.”.
If you cancel calibration after the calibration gas starts being supplied regardless automatically or
manually, the holding extension time will be performed.
Instantaneous measurement value cannot be held. Output only can be held.
If set value is selected for hold, instantaneous O2 correction value is calculated and held based
on the set value.
Range identification contact output cannot be switched even if the range is switched during the
hold.
l Screen display during Holding
The “Hold ON” message blinks on the measuring screen. Since the screen displays the process
of calibration during the manual calibration, “Hold ON” is not displayed even if the output signal is
held, but the screen is displayed with the hold extending time.

l How Output Hold works
• Manual calibration
or
to flow gas then press to calibrate
Calibration
Output hold Hold extending time
Hold for a length of the time set at gas flow times

(see 5.4 Auto Calibration Setting)
F0934.ai
• Auto Calibration
Auto calibration start Auto calibration end
Calibration
Hold extending time

Output hold
Hold for a length of the time set at gas flow times

F0935.ai
• Remote hold
with input
Remote hold input without input
Output hold F0936.ai

User mode　Parameter
(1) Point the cursor to Output Hold and press .
Parameter Select Hold ONOFF
(2) “ON” or “OFF” is highlighted. Select one with Current Time 12/01/11 WED 13 : 50
keys. Key Lock OFF
Output Hold ON Pevious value
Response Time
Average Period
Backlight Timer ON 05分
Contrast
to Maintenance 0000
Mode
Parameter Select Hold setting

(3) Press to go select “Current” or “Setting”.
Current : Hold the value immediately before the Current Time 12/01/11 WED 13 : 50
hold Key Lock OFF
Output Hold ON Setting
Setting : Holds the value arbitrarily set. Response Time
Average Period
Backlight Timer ON 05分
Contrast
to Maintenance 0000
Mode
( )
Parameter Select Ch No.
Hold
(4) Press to go to the screen to set value. Ch1 NOX 010 %FS
Ch2 SO2 020 %FS
Ch3 CO2 015 %FS
Ch4 CO 012 %FS
Ch5 O2 022 %FS
(5) Move cursor with keys and select a Ch
(component). Press
( )
(6) A value is highlighted and changeable. Enter Parameter Set Hold value
parameter in each digit with keys. Press Hold 0 to 100 %FS
to shift to another digit. After changing parameter,
press . Ch1 NOX 010 %FS
Ch2 SO2 020 %FS
Ch3 CO2 015 %FS
Ch4 CO 012 %FS
NOTE Ch5 O2 022 %FS
The setting is expressed as 1/1 full scale range for both
respective ranges. When 0 to 1000 ppm is selected as
the range, and 10% FS is selected as hold setting, the
output equivalent to 100 ppm is held irrespective of the
measurement value at that time. End of Hold Setting
(7) Press to return to the parameter setting

screen. Parameter Setting Screen

5.7.2 Response time, Average Period, Backlight, Contrast

n Response time
Parameter Select Ch No.
The response time of the electrical system can be Response Time
changed. Setting is available by components.
Ch1 NOX 10 0020 s
CAUTION Ch2 SO2 20 0020 s
Ch3 CO2 15 0020 s
Setting value as second (s) here are rough and not exact Ch4 CO 12 0020 s
ones. The setting value can be modified as requested by Ch5 O2 15 s
customer.
F0940.ai
n Average Period
It allows you to set an average period of the average Parameter Select Ch No
value of O2 correction. It enables you to set an average Average Period
time of 1 to 59 minutes (1-minute step) or 1 to 4 hours
(1-hour step). Ch8 AV
CU NOX 01 hour
AV
Changing the setting resets the average value of O2 Ch9 CU SO2 01 hour
AV
correction and O2 average value. (Pressing the ENT Ch10 CU CO 50 min
validates the resetting only for components whose setting
was changed.)
l Example of average action

Suppose the average period is 1 hour.
Reset
Average value
Time
Time F6-7graph2.ai
• Sampling occurs every 30 seconds.

• Every 30 seconds, the average for last 1 hour (time setting) is output.
• At the instant of resetting, zero is assumed for all past values. It means that the average
value will not be correct for 1 hour after resetting.
l Average value reset
This mode is used to clear all average values O2 correction average and O2 average, and
restarts averaging. With an option code /K, you can reset from external input. The indication
value and output value is 0 ppm, vol% or so at the time of the reset input (based on average
period settings).
With input (hold at least 1.5 sec)
Reset input without input
With input, resetting lasts.

Shift from “with input” to “without input” to “without input” starts averaging. F0939.ai

n Backlight Timer
Backlight of the LCD automatically turns off, whose timer you can setup.
When the specified time elapses during the measurement screen display, the backlight is
automatically turned off. Press any key to reset backlight OFF.
Only when ON is selected, the time to turn off the Parameter Select ON or OFF
backlight is displayed. Press to set time with
keys. Press to confirm.
If you select “OFF”, the backlight does not go off. Current Time 12/01/11 WED 13 : 50
Key Lock OFF
Output Hold ON Previous value
Response Time
Average Period
Contrast
to Maintenance 0000
Mode
F0943.ai
n Contrast Parameter Select ON or OFF

Adjust the contrast of LCD. Press keys to
adjust. Press to settle.
Key Lock OFF
Output Hold ON Previous value
Response Time
Average Period
Backlight Timer ON 05 min
Contrast
to Maintenance 0000
Mode
F0944-2.ai

5.7.3 Maintenance Mode

In this mode, you can check of sensor input value, display of error log file, set password and
others. Set password first. The password is required next time you enter the mode.
User mode Parameter
Parameter Select an item

(1) Select the Maintenance Mode . Press

Key Lock OFF
Output Hold ON Previous Value
Response Time
Average Period
Contrast
to Maintenance 0000
Mode
Parameter Select an item

(2) Change parameter with keys. Press to
go right. After entering value, press .
Default password preset at factory is “0000.” You Key Lock OFF
can go to Maintenance Mode before you change Output Hold ON Previous Value
the password. Response Time
Average Period
Contrast
to Maintenance 0000
Mode
( )
Maintenance Select operating item
mode
(3) Enter the password to go to Maintenance Mode.
Select an item to set. Move cursor to the item to 1. Sensor Input Value
set and press . 2. Error log
3. Cal.Log
4. Output Adj.
5. Other Pramameter
6. To Factory Mode
( )
To each Maintenance screen
The following shows sample images of each Maintenance Mode. Press to return.
CAUTION
“6.Factory Mode” is not for customer use, only for our service engineers

1. Sensor Input Value
• Input 1 to 4 : NDIR sensor digital value Maintenance
Sensor input
• Input 5 : O2 sensor digital value
Input 1 100821
CAUTION Input 2 96118
Customers must not change the setting. Input 3 102241
Input 4 82856
Input 5 11050
Gas　　Sample
2. Error Log
Error log traces error history of the latest 14 occurrence. Maintenance ENT :Clear Error log
Error Log ESC :Bacj
Refer to “8 Error message” to know the contents of
error. ErrorNo Y M D H M Ch
To erase all error in a log, press after selecting No. 4 04 2 11 18 10 5
“Clear Error Log.” No. 1 04 1 10 12 2 1
No. 6 03 12 1 10 10 2
No. 9 03 12 1 10 10 2
No. 5 03 12 1 0 0 2
No. 9 03 12 1 0 0 2
Next Page Page1
Clear Error Log
3. Calibration Log
Calibration Log traces past calibration history. The history data include sensor input value,
concentration value, and the date when zero / span calibration was performed.
Maintenance Select Ch No
Each Ch(component) records latest 10 calibration Cal.Log
data.
R : 1 : Zero calibration (Z) of Range 1
Z Ch1 NOX
S1 : Span calibration (S) of Range 1 Ch2 SO2
Z2 : Zero calibration (Z) of Range 2 Ch3 CO2
S2 : Span calibration (S) of Range 2 Ch4 CO
Ch5 O2
Cnt : alue of measuring detector at the time of
V
calibration Clear Error Log
Con : oncentration value displayed before
C
calibration
Move the cursor to select Clear Calibration Log and
Maintenance
press to erase all of the calibration history. Cal.Log
Ch1 NOx
R Cnt Con YDHM
Z1 485231 －0.2 12111810
S1 441764 189.5 12111815
F0947.ai

4. Output adjustment
Connect the digital multi- meter to the output terminal Maintenance Adjust OUTPUT
corresponding to the number of OUT to be adjusted, Output Adj. ZERO and SPAN
and adjust the value so that 4mA or 0V is output at zero
and 20mA or 1V is output at span. OUT Zero Span OUT Zero Span
1 01245 11845 7 01900 12500
Move cursor with keys to select OUTNo. or
2 01245 11845 8 01900 12500
ZERO / SPAN, and press . The value you select is
3 01245 11845 9 01900 12500
highlighted. Adjust the numerical value with keys
4 01245 11845 10 01900 12500
according to output value. Press to shift to another 5 01245 11845 11 01900 12500
digit. After the adjustment press . 6 01245 11845 12 01900 12500
Maintenance Adjust OUTPUT

5. Other parameter Output Adj. ZERO and SPAN
Password Set : Set password to move from the
parameter setting screen to the OUT Zero Span OUT Zero Span
maintenance mode. Arbitrary 4-digit 1 01245 11845 7 01900 12500
2 01245 11845 8 01900 12500
number can be selected.
3 01245 11845 9 01900 12500
O2 ref.value : Set the oxygen concentration reference 4 01245 11845 10 01900 12500
value at the time of O2 correction 5 01245 11845 11 01900 12500
calculation. Settable in the range from 6 01245 11845 12 01900 12500
00 to 19%.(Initial value : 12%)
Limit : Set the O2 concentration limit at the time of O2 correction calculation. Settable in the
range from 01 to 20%. (initial value : 20%)
* See 4.3 Mode and screens for O2 correction concentration value to calculate O2 correction. This function is not available on
IR202-B. .
Maintenance Select an item
Station No. : Set Station No. in MODBUS. mode
Settable parameter goes 00 to setting
32.
Password Set　　2465
Range setting : Moves to the screen on which
O2 ref.value 12% O2 Limit 20% O2
measuring range is changed.
Station No.01
Set Sample Switching : Moves to the screen on which Range setting
parameters about Sample Set Sample Switching
switching is changed. (Only
IR202-C displays)
F0952.ai
Move cursor with keys to select an item to
modify. Password, O2 ref. Value, Limit, Station No. are inverted.
Move keys to change parameter. Change the parameter and press
CAUTION
Keep the password in safe and do not forget. Otherwise, you cannot enter the maintenance
mode. In case of lost of the password, contact us immediately.

l How to set / change range

The measuring range can be arbitrarily selected in the minimum and the maximum range
specified at the time of purchase. The range to be used can be selected 1 or 2.
(1) Move cursor with keys. Go to Range setting and press .
Maintenance Select Ch No.

Mode
Range set
(2) Move cursor with keys to select Ch Ch1 NOX

(component) to modify. Press . Ch2 SO2
Ch3 CO2
Ch4 CO
Ch5 O2
( )
(3) Select the value to change and press . Maintenance Select range or
range set range num.
Ch1 NOx
• Settable range
MIN range 100.0 ppm
The value for range 1 and range 2 must fall within the Range 1 500.0 ppm
range from the MIN and the MAX range (including Range 2 1000. ppm
the MIN and the MAX range), and at the same MAX range 2000. ppm
time range 1 must be smaller than range 2. The
Range num. 2
number of ranges is 1 or 2.
(4) Change the value with keys. Press
to shift to another digit. Unit cannot be changed.
When decimal point is highlighted, the decimal ( )
point can move.
Maintenance
(5) After completion of the setting, press . range set
Ch1 NOx
CAUTION MIN range 100.0 ppm

You must conduct Zero / Span calibration each Range 1 500.0 ppm
time you change the range setting. Otherwise, the Range 2 1000. ppm
measurement result may not be correct in value. MAX range 2000. ppm
Range num. 2
End of range setting/change

F0954.ai

l Sample switch setting

Only available for IR202-C. The following pages describe how to set gas flow time, interference
compensation coefficient. These values are required for sample switch.
Flow time of reference gas and sample gas are switched by sample switch method at the
following timing.
Measuring time of Measuring time of Measuring time of Measuring time of

reference gas reference gas reference gas reference gas
Flow time of Flow time of Flow time of Flow time of

reference gas sample gas reference gas sample gas
close
DO26contact
open
close
DO27contact
open
measuring
position 1 cycle F09S4.ai

(1) How to change the setting of Gas Flow time
CAUTION
Gas flow time is essential value for sample switch. DO NOT CHANGE unnecessarily.
Here describes how to set up Reference Gas Measuring Time, Sample Gas Switching Time,
Sample Gas Flow Time, Sample Gas Measuring Time.
User mode　Maint.Mode　Sample Switching
Maint. Mode select an item

Sample Switch
(1) Move cursor to Gas Flow Time and Press . setting
Gas Flow Time

Interference Compensation
Coefficient
(2) Move cursor with keys to select

Reference Gas Switching Time or Reference Maint.Mode Select an item
Sample Switch
Gas Measuring time. Gas Flow time
Reference Gas Switching Time :1 to 30s.
(initial value : 5 sec.) Ref.gas Switching t 05　s
Ref.gas Measuring t 05　s
Reference Gas Measuring Time :1to 60s. Ref.gas Flow time 10　s
(initial value : 5 sec.) Sample Switching 05　s
Sample Measuring 05　s
Sample Flow time 10　s
( )
Maint.Mode Set gas replacement time.
Sample Switch Setting range is from 1 to
Gas Flow time 30 seconds
(3) Press to settle each value. Reference
Gas Flow Time, Sample Gas Switching Time, Ref.gas Switching t 05　s
Sample Gas Measuring Time, Sample Gas Flow Ref.gas Measuring 05　s
Time are calculated according to the following Ref.gas Flow time 10　s
relational expression. Sample Switching 05　s
Sample Measuring 05　s
Sample Flow time 10　s
Switching time of sample gas (t1) =
Switching time of reference gas (t3)
Flow time of sample gas (Ts) = Flow time of reference gas (Tr)
Flow time of reference gas (Tr) =
Switching time of reference gas (t3) + measuring time of reference gas (t4)
Flow time of sample gas (Ts) =
Switching time of sample gas (t1) + measuring time of sample gas (t2)
1 cycle = flow time of reference gas (Tr) + flow time of sample gas (Ts)

(2) Interference compensation coefficient (Measuring / Calibration)
(1) Move cursor to Interference Compensation
Coefficient and press . User mode　Maint.Mode　Sample Switching
Maint. Mode select an item

(2) Move cursor with keys to select Ch Sample Switch
(component) to modify. Press to change the setting
value.
Gas Flow Time
Interference Compensation
(3) After changing the value,press to settle the Coefficient
value.
( )
Maint. Mode Select the component to
Sample Switch be adjusted.
Interference Adj.
Ch1　NO 44445 1.000000

Ch2　SO2 0 1.000000
Ch3　CO 44445 1.000000
Ch4　CO2 44445 1.000000

<6. CALIBRATION> 6-1
6. CALIBRATION
This chapter describes manual calibration.
6.1 Zero Calibration

Zero Calibration is for zero point adjustment. Proper zero gas, suitable for the application, should
be used. Refer to Section 3.4 “Sampling”
(1) On the Measurement screen, press to show
Manual Zero Calibration screen.
ZERO Cal. Select Ch No. with
UP/DOWN and ENT
Back with ESC
Ch1 Range1 0–50.00ppm 0.0

Ch3 Range1 0–10.00vol% 0. 00
O2 Range2 0–25.00vol% 20. 09
( )
(2) Move cursor with keys to select Ch
Select Ch No. with
(component) to calibrate. Press then the zero ZERO Cal. UP/DOWN and ENT
gas will be supplied. Back with ESC

Ch3 Range1 0–10.00vol% 0. 00
CAUTION CO
Ch5
Range2
Range1
0–500.0ppm
0–10.00vol%
O2 Range2 0–25.00vol% 20. 09
For the Ch (components) in which “at once” is set in the
zero calibration range setting (5.2.2), zero calibration is
carried out at once. If “both” is set in the calibration range
(5.2.3), both ranges are calibrated simultaneously. ZERO Cal. ENT : Go on calibration of
selected CH.
(3) Wait until the indication is stabilized with the Ch1 Range1 0–50.00ppm 0.0
zero gas supplied. After the indication has been NOX Range2 0–500.0ppm
stabilized, press the key. Zero calibration in SO2 Range2 0–500.0ppm
range selected by the cursor is carried out Ch3 Range1 0–10.00vol% 0. 34
l How to close Zero Calibration CO Range2 0–500.0ppm
O2 Range2 0–25.00vol% 20. 09
To close the Zero Calibration or cancel the operation
midway, press . A previous screen will return.
CAUTION to Measuring after Manual Zero Cali.
For the Ch (component) for which “AR” is selected in F0955.ai
5.1, the cursor automatically moves to the range selected in “5.2.4 Setting of auto calibration
component / range” , and calibration is carried out within that range.

<6. CALIBRATION> 6-2
6.2 Span Calibration

Span Calibration is used to perform a span point adjustment. Supply calibration gas with
concentration set to the span value to perform the span calibration. For the span calibration gas
for the NOx, SO2, CO2, CO, CH4measurement, use the standard gas with a concentration of 90
to 100% of its measuring range value. For the span calibration gas for the O2 measurement, use
the standard gas with a concentration of 90 to 100% of its measuring range value when
measuring with the built-in O2 sensor, and use the standard gas of 1 to 2 vol% when measuring
with an external zirconia O2 sensor.
SPAN Cal. Select Ch No. with

UP/DOWN and ENT
Back with ESC

(1) On the Measurement screen press to display Ch2 Range1 0–50.00ppm 0.0
SO2 Range2
the Manual Span Calibration screen. 0–500.0ppm
Ch3 Range1 0–10.00vol% 0. 00
O2 Range2 0–25.00vol% 00. 00
( )
(2) Move cursor with keys to select Ch
(component) to calibrate. Press then the span SPAN Cal. Select Ch No. with
UP/DOWN and ENT
gas will be supplied. Back with ESC
CAUTION NOX
Ch2
Range2
Range1
0–500.0ppm
0–50.00ppm 0.0
For the Ch (components) in which “both” is set in 5.2.3 Ch3 Range1 0–10.00vol% 0. 00
Setting of calibration range, span calibration is carried CO2 Range2 0–20.00vol%
out on both ranges. CO Range2 0–500.0ppm
O2 Range2 0–25.00vol% 00. 00
(3) Wait until the indication is stabilized with the

span gas supplied. After the indication has been
stabilized, press the key. Span calibration in
range selected by the cursor is carried out SPAN Cal. ENT : Go on calibration of
selected CH.
l How to close Span Calibration Ch1 Range1 0–50.00ppm 98.0
TO close the Span Calibration or cancel the operation Ch2 Range1 0–50.00ppm 0.0
midway, press . A previous screen will return. Ch3 Range1 0–10.00vol% 0. 00
O2 Range2 0–25.00vol% 00. 00
CAUTION
For the Ch (component) for which “AR” is selected
in “Section 5.1 Changeover of range” the cursor to Measuring after Manual SPAN Cali.
automatically moves to the range selected in “5.2.4 F0602.ai
Setting of auto calibration component / range”, and

calibration is carried out within that range.

<7. MAINTENANCE> 7-1
7. MAINTENANCE
WARNING
Purge not only inside of IR202 but all measuring gas lines with zero gas sufficiently, when you
provide maintenance or inspection on IR202 with its cover or door open. Otherwise it may cause
hazardous accidents such as gas leakage, fire and explosion.
CAUTION
DO NOT operate IR202 with its cover left open for a long period of time. It may have dust and
dirt, which damages the equipment.
7.1 Daily check and maintenance procedures

Maintenance and check list
Parts to be checked Phenomena Causes Remedy
Indication Value Indication values are lower. Dust contamination Consult us.Clean
Indication values are higher. in sampling cell sampling cell and
inspect sampling device,
especially gas filter.
Air is absorbed Check for any leak of the
midway in the sampling line and repair
Daily
sampling tube. if any.
Sample gas flow Standard flow rate is not — Adjust the flowmeter with
rate and purge gas within the range of the flow rater needle valve.
flow rate (if purging specified flow rate.
takes place in the
instrument).
Zero point of gas Deviation from zero point — Zero adjustment
analyzer
Weekly
Span point of gas Deviation from span point — Span adjustment
analyzer
Gas analyzer — — Overhaul or service in
Yearly accordance with proper
service
● Flow rate check of sampling gas or purge gas.

<IR202-A>
Flow rate of sampling gas must be within 1.0 ± 0.5 L/min.
<IR202-B / IR202-D>
Flow rate of sampling gas must be within 0.5 ± 0.2 L/min.
<IR202-C>
Flow rate of sampling gas or reference gas must be within 1.0 ± 0.2 L/min.
Flow rate of purge gas must be approximately 1 L/min.
Maintenance and inspection should be carried out every day, if required.

● Zero calibration and span calibration
For performing a zero calibration, refer to 6.1, Zero calibration. After the zero calibration, perform
a span calibration by referring to 6.2 Span calibration.
Zero calibration and span calibration should be performed once a week, if required.
n Long term maintenance

Create a long-term maintenance component procurement plan in advance based on the gas
analyzer annual inspection plan described below.
Each period described below is standard value, thus each one may vary depending on
measuring gas conditions or operating environment. The recommended replacement period is
not the warranty period. Consult us for the maintenance service in detail.
Recommended replacement period
Components Q’ty Recommended Notes
replacement period (year)
IR light source unit 1 or 2 5 Varies with conditions of measuring gases or their

range.
O-ring for sampling cell 2 to 5 2 Varies with conditions of measuring gases or their
range.
Detector 1 or 2 8 Varies with conditions of measuring gases or their
range.
LCD 1 3
Solvent valve 2 3 only for IR202-C
AC/DC main power 1 5 IR202-B need 3 pieces
DC/DC power PCB 2 5
Annual inspection — 1
7.2 Replacement of power fuse

CAUTION
Prior to the following work, be sure to repair blown down fuse (short, etc.), if any.
The part number of fuse is K9642CJ.

(1) Turn “OFF” the main power switch of the analyzer. Refer to “1.1 Names and description ” to
know where each switch or fuse is.
(2) Turn the fuse holder cap (shown in the figure above) counterclockwise and pull it out.
The cap will be removed. Remove a fuse out of the holder. Replace it with a new one.
(250VAC/2A, Time-lag type).
(3) Reinstall the fuse holder cap, turn ON the power supply switch. Confirm the analyzer starts
up normally.

7.3 Cleaning of sampling cell

Entry of dust or water drops in the sampling cell contaminates the interior of the cell, thus
resulting in a drift. Clean the inside if dirty. Then, check the sampling device, especially the filter,
to prevent the cell from being contaminated by dust or mist.
CAUTION
Service personnel from YOKOGAWA will take care of the maintenance. Contact YOKOGAWA
representatives for maintenance service.
7.3.1 Disassembly and assembly of sampling cell (Pipe cell, Block cell)
There are two kinds of sampling cells, block cells (cell length: 4 mm, 8 mm, 16 mm, 32 mm) and
pipe cells (Cell length: 64 mm, 125 mm, 200 mm and 250 mm).
2-component analyzer may incorporate both sampling cells in one unit. In such a case, detach
the pipe cell and then block cell
CAUTION
Special care should be taken when assembling or disassembling the measuring cell to avoid
the application of force to the detector pipe or light source unit pipe. If the pipe is deformed or
damaged by excessive force, there is a danger of gas leak, thus resulting in faulty operation.
l How to remove pipe cell

(1) Stop measured gas. If it is harmful, purge the pipe cell thoroughly with zero gas.
(2) Turn OFF the power switch.
(3) Remove the screws then remove the cover.(Open the front door on IR202-B).
(4) Remove the tubes connected to the pipe cell.
(5) See Figure. 7.1. Loosen and remove screws (Screw A) from the cell retainer fastening the
pipe cell (both ends).
(6) Remove the cell from the measuring unit and unscrew the infrared transmission window at
both ends in the right direction.Don’t miss the O-ring.
(7) For assembly, reverse the disassembly procedure.Make sure to put the space in 0.5mm
between light source unit and the pipe cell, the pipecell and the detector. Screw the pipe part
of gas inlet with window on the both side to the measuring cell. Screw it so that tubing (both
end of pipe cell) and the pipe cell align facing up. (Marking of pipe cell faces up.)
Screw A
Pipe cell
O-ring
(Infrared transmission)
Cell retainer Window
Detector
Light source unit
Figure 7.1 Sample of Measuring cell( Pipe cell)

l How to remove block cell
Block cell is attached with the detector. Remove them together as a whole unit out of the base plate.
(1) Stop measured gas. If it is harmful, purge the pipe cell thoroughly with zero gas.
(2) Turn OFF the power switch.
(3) Remove the screws then remove the cover.(Open the front door on IR202-B).
(4) See Figure 7.2. Remove the tube connected to the block cell.
(5) Unscrew 6 screws holding the power board (Screw B) and remove the measuring cell. DO
NOT pull it off forcibly, because some cables are still connected.
(6) Unscrew the screws (Screw C) on the back of the base plate, holding the detector. The
number of detector varies with the specification. One detector is fixed with two screws.
(7) Unscrew the two screws (Screw D) holding the detector to the light source unit.
(8) Unscrew the two screws (Screw E) holding the detector to the light souce unit and the block
cell. Handle the unit horizontally. Otherwise all of the parts may slip off.
Remove the detector and the block cell together. Then take away the block cell.
Be careful not to miss the small parts. The (infrared transmission) window is easy to fall (not
fixed) between the detector and the block cell. Don’t miss the O-ring, either.
(9) For assembly, reverse the disassembly procedures.
Place the O-ring between the window and the block cell. Make sure the position is correct.
If the analyzer has two detectors, install them so that no space is left in-between. Connect
cables to the detector correctly.
Screw E
Block cell
O-ring Window
Detector
Light source
unit Screw D
Screw B
Base plate
Screw C
Light source
power board
Figure 7.2 Sample of Measuring cell (Block cell)

l How to remove pipe cell and block cell

First remove pipe cell then remove block cell. Block cell is attached to the detector, so you need
to take the whole cell out of the base plate.
(1) Follow step on “How to remove pipe cell,” from (1) to (6) to remove the pipe cell. See Figure
7.3.
(8) See Fig. 7.3.Unscrew the two screws (Screw B) holding the base plate, and take away the
measuring cell. DO NOT pull it off forcibly, because some cables are still connected.
(9) Unscrew the screws (Screw C) on the back of the base plate, holding the detector.
(10) Unscrew the two screws (Screw D) holding the detector to the light source unit.
(11) Unscrew the two screws (Screw E) holding the detector to the light souce unit and the block
cell. Handle the unit horizontally. Otherwise all of the parts may slip off.
Remove the detector and the block cell together. Then take away the block cell.
Be careful not to miss the small parts. The (infrared transmission) window is easy to fall (not
fixed) between the detector and the block cell. Don’t miss the O-ring, either.
Place the O-ring between the window and the block cell. Make sure the position is correct.
Make sure to put the space in 0.5mm between light source unit and the pipe cell, the pipe
cell and the detector. Screw the pipe part of gas inlet with window on the both side to the
measuring cell. Screw it so that tubing (both end of pipe cell) and the pipe cell align facing
up. (Marking of pipe cell faces up.)
Screw E Block Cell
Window
Detector
Pipe cell
Light source
O-ring
unit O-ring Screw A
Cell retainer Window
Screw D
Detector
Screw B
Base plate
Screw C
Light source
power board
Figure 7.3 Sample of Measuring cell (Pipe cell and Block cell)

7.3.2 How to clean sampling cell

CAUTION
Handle the fragile window with care. Use care not to rub off the dirt from the window roughly.
• To clean the sampling cell inside or infrared ray transmission window, first clear large dirt of
it with a soft brush and then wipe lightly with soft cloth. Do not use abrasive or paper cloth.
• If the window or the sampling cell interior is very dirty, use a soft lint-free cloth moistened
with absolute alcohol.
• If the window is corroded, rub off the scale from the window lightly with a soft cloth to which
chrome oxide powder is applied. If it is excessively corroded, it should be replaced with new
one.
• When the sampling cell or window cleaning is completed, assemble according to the
sampling cell disassembly and assembly procedures. Assemble the pipe carefully. If it
becomes bent or damaged, replace it with a new part.
• Do not wash the sample cell components with water.

<8.ERRROR MESSAGE> 8-1
8. ERROR MESSAGE
Error display Error contents Probable causes
Error No.1 Light source or motor rotation is • Infrared ray light source is faulty.
faulty. • Sector motor rotation is faulty or stopped.
• Amplifier circuit is faulty.
Error No.2 Detector failure. • Detector voltage circuit is faulty.
• Detector element is broken or faulty.
• Amplifier circuit is faulty
Error No.3 A/D error • A/D conversion circuit is faulty.
Error No.4 Zero calibration is not within the • Zero gas is not supplied.
allowable range. • Zero point is deflected much due to dirty cell.
• Detector is faulty.
Error No.5 A amount of zero calibration
(indication value) is over 50% of full
scale.
Error No.6 Span calibration is not within the • Gas is not supplied long enough.
allowable range. • Span gas is not supplied.
• Calibrated concentration setting does not match
Error No.7 A amount of span calibration
cylinder concentration.
(difference between indication
• Zero calibration is not performed properly.
value and calibrated concentration)
• Span is deflected much due to dirty cell.
is over 50% of full scale.
• Detector sensitivity is deteriorated.
Error No.8 Measured values fluctuate too • Calibration gas is not supplied.
much during zero and span • Time for supplying calibration gas is short.
calibration.
Error No.9 Calibration is abnormal during auto • Error corresponding to No. 4 to No. 8 occurred during
calibration. auto calibration.
Error No.10 Output cable connection is • DIO circuit is failure.
improper. • Internal wiring to the DIO circuit is broken.
When one of those errors among No.1 to No.3 or No.10 occurs, instrument error (FAULT) contact output is closed.
When one of those errors among No.4 to No.9 occurs, calibration error contact output is closed.
n Trouble shooting
When Error No. 1 occurs,
remove the top cover of the analyzer and check the LED on the light source power PCB. If
the LCD light is turned off, light source is disconnected.
When Error NO.1 to No.3 or No.10 occurs,
the analyzer is faulty. Contact us immediately.
When Error No.4 to No.8 occurs,
the calibration procedure may be wrong. Check the following again. If the error is still
indicated, contact us immediately.
• Is the calibration gas supplied in the analyzer?
• Does the calibration operation match the supplied gas? (For example, zero calibration is
performed while flowing the span gas by mistake.)
• Does the supplied gas concentration match the gas concentration set at the calibration
concentration setting?[
Also, when Error No.5 or NO.7 occurs,
you can perform calibration forcibly by following the procedure described in the next section.
Use it as fault recovery when calibration fails and calibration contents are missed.

n How to operate when error appears
l Error No.1 to No.4, No.6, No.8 to No.10
Measurement screen Error Contents display

Auto Cal. error
NONo.9
0 0.8
Ch
Error 2
0-25 ppm
Error No.9 ESC: Back to MEAS
SO2
1 3.6
Ch
0-200 ppm
CO2
0.0 0
Ch
0-10 vol% Zero NOx Calibration Error

Cause
CO
0.0
Ch
0-200 ppm
● Calibration gas is not flowing.

O2
2 1.0 0
Ch
0-25 vol%
● Gas flowing time is short.
● delete error display. ● Setting concent. is different from gas concent.
● Even after pressing if trouble shooting ● Lower sensitivity due to sample cell contamination.
is not completed, error is displayed again.
　 ● When more than two errors occur at a time,
　 press to move to another error display.
l Error No. 5 or No. 7
ZERO Cal. ENT : Go on calibration of Zero cali. more than 50%FS

selected Ch. Error No.5 ENT : Force Cali.
ESC : Not calibration ESC : Stop cal. and
back to MEAS.
Ch1 レンジ1 0–200 ppm
Error No.5 3083 NOx Calibration error
NOX レンジ2 0–2000ppm
Ch2 Range1 0–200 ppm -13.6 Cause
SO2 Range2 0–2000ppm ● Zero gas is not flowing.
Ch3 Range1 0–10 vol% -0.006
● Deviation of zero point due to contamination.
CO2 Range2 0–20 vol%
Ch4 Range1 0–200 ppm 0.2 ● Low sensitivity of detector
CO Range2 0–1000ppm
Ch5 Range1 0–10 vol% -0.09
O2 Range2 0–25 vol%
● Press　 to delete the error display.
Calibrated
forcedly
Calibration is continued. Unless another Ch
NOx
0-25 9 0.8 ppm
calibration error occurs, calibration is carried out to the SO2

1 3.6
Ch
end, and the Measurement screen returns. 0-200 ppm
CO2
0.0 0
Ch
0-10 vol%
CO
0.0
Ch
0-200 ppm
O2
0.0 9
Ch
0-25 vol%

n Error log file

If an error occurs, the error history is saved in an error log file. You can find the error log file in the
maintenance mode.
l Error log screen

Date and time when an
Maintenance ENT :Clear Error Log error occurred
Mode ESC:Back Component for which
Error Log the error occurred.
ErrorNo. Y M D T M Ch
No. 10 16 2 11 18 10 New
No. 9 16 1 10 12 2 5
No. 5 15 12 1 10 10 5
Errors that No. 9 15 12 1 10 10 1
occurred No. 7 15 12 1 0 0 1
No. 7 15 11 2 2 43 2 Old
Next Page Page1
Clear Error Log
* Up to 14 errors can be saved in the error history; the oldest error will be deleted one by one every time a new error occurs.
* If the power supply is turned OFF, the contents in the error log file will not be lost or damaged. They will be saved.
l Deletion of error history

Press the ENTER key on the Error Log screen (looks like the above one), and the “Error Log
Clear” will be inverted. Further pressing the key will clear the error history.

Blank Page
i
Revision Information
 Title: Model IR202 Infrared Gas Analyzer
 Manual No.: IM 11G02Q02-01EN
Edition Date Remark (s)
6th Apr. 2019 Revised (p. 2-8, 2-9, 2-11, 2-12, 2-13, 2-15)
5th May 2018 Added related User’s Manual (p.i)

Deleted the section for NO2/NO Converter (p.2-18)
4th Mar. 2018 Style change S2 (p.2-7, 2-8, 2-19, 2-20)

Added WEEE directive information (p. vi, 2-3)
3rd Dec. 2017 RoHS compliance (p.vi, 2-3, 2-19)

“C” was added to Language of the suffix code.(p.2-8, 2-9)
2nd Nov. 2017 Revised a description on power supply.(p.2-2, 2-19)
1st June 2017 Newly published
Yokogawa Electric Corporation

2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN
http://www.yokogawa.com/an/

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User’s

Manual Model IR202

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

n Notes on Handling User’s Manuals

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

 In the following cases, customer will be charged repair fee regardless of

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

n How to dispose the batteries

n Information of the WEEE Directive

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

1.1 Name and description

(15)COMP1(1st Component) I/O terminal

(7)Sampling gas outlet

Name Description Name Description

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

1.2 Sampling system configuration

sample (7)Solenoid (11)NO2/NO

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

Drain (8)Standard gas Standard gas

Item Description Item Description

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

1.3 Measurement Principle

Gas inlet Gas outlet

Mass flow sensor

l Consecutive zero correction with IR202-C

Gas flow NC: Normal close NO: Normal open

l Paramagnetic oxygen analyzer (O2)

Gas inlet Measuring cell

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

2.1 Standard Specification

Display: Digital, 4-digit LCD with LED backlight

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

Note: See 3-10 I/O Wiring Diagram for further information.

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

Safety, EMC and RoHS conformity standards:

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

n Optional Functions (Specify with suffix code.)

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

2.2 Model and Suffix Code

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

n Measurable Components and Ranges

(1) Single-component analyzer (NO, SO2, CO2, CO, CH4)

*1 : IR202-B cannot measure NO.

(2) Two-component analyzer

a. NO+SO2 (1st component is NO, 2nd component is SO2)

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

c. NO+CO(1st component is NO, 2nd is CO)

d. CH4+CO(1st component is CH4, 2nd is CO)

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

(3) Three-component analyzer (NO and CO)

a. NO+SO2+CO (1st component is NO, 2nd is SO2, 3rd is CO)

IR202-B is not applicable. Blank represents "not available."

IM 11G02Q02-01EN 6th Edition : Apr. 26, 2019-00

IR202-B, IR202-C are not applicable. Blank represents "not available."

Code Min./Max range 3rd component CH4